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  • Clinker Vs Kiln Feed Factor

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    vvijaybhan
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    The document provides information on kiln feed, clinker production, density calculations, and clinker composition for three different days. It includes metrics like kiln feed amount, coal usage and energy content, clinker produced, conversion factors, density at various temperatures and pressures, and a chemical analysis of the clinker showing constituents like calcium, silicon, aluminum and phases like C3S, C2S, C3A, and C4AF. The average heat of reaction for the three days of clinker was 425.6 Kcal/kg.

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    Kiln feed vs clinker factor

    Original Title

    Clinker vs Kiln Feed Factor

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    The document provides information on kiln feed, clinker production, density calculations, and clinker composition for three different days. It includes metrics like kiln feed amount, coal usage and energy content, clinker produced, conversion factors, density at various temperatures and pressures, and a chemical analysis of the clinker showing constituents like calcium, silicon, aluminum and phases like C3S, C2S, C3A, and C4AF. The average heat of reaction for the three days of clinker was 425.6 Kcal/kg.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    4K views3 pages

    Clinker Vs Kiln Feed Factor

    Uploaded by

    vvijaybhan
    The document provides information on kiln feed, clinker production, density calculations, and clinker composition for three different days. It includes metrics like kiln feed amount, coal usage and energy content, clinker produced, conversion factors, density at various temperatures and pressures, and a chemical analysis of the clinker showing constituents like calcium, silicon, aluminum and phases like C3S, C2S, C3A, and C4AF. The average heat of reaction for the three days of clinker was 425.6 Kcal/kg.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    KILN FEED TO CLINKER

    P H Dust loss
    L O I Of Kiln feed
    Coal Ash Content
    SHC
    Kiln Coal
    Kiln Coal NCV
    PC Coal
    PC Coal NCV
    weighted Average N CV of Coal
    Kiln feed Basis
    Clinker produced from above kiln feed
    KILN FEED TO CLINKER CONVERSION FACTOR
    Raw meal TO Clinker Conversion Factor

    %
    %
    %
    Kcal / Kg Clinker
    MT
    Kcal / Kg Coal
    MT
    Kcal / Kg Coal
    Kcal / Kg Coal
    MT
    MT

    4
    36.08
    20
    735
    336.3
    6304
    569.9
    6353
    6334.82
    11905.00
    7581.55
    1.57
    1.51

    JDU CALCULATION

    DENSITY

    Site altitude, AMSL


    Baro. Press. At

    20
    10311.51

    Normal Density to Actual density :


    mmWg
    Po
    10336 mmWg
    Do
    1.293 Kg/Nm3
    To
    273 Deg.K
    Actual Density to Normal density :
    mmWg
    Po
    10336 mmWg
    Do,Kg/NM3
    1.34873297
    To
    273 K

    Pb 10311.51
    Stat.Press
    -30
    D1,Kg/Mtr3 1.151239
    T1, Deg.C
    32
    Pb
    10311.51
    Stat.Press
    -867
    D1,Kg/Mtr3 0.902
    T1, Deg.C
    100

    mmWg=mbx
    10.2

    JDU CALCULATION

    Site altitude, AMSL


    Baro. Press. At

    20
    10311.51

    Normal Vol. to Actual Volume :


    Po
    Vo
    To

    mmWg
    Pb 10311.51
    10336 mmWg
    Stat.Press
    -510
    468750 NMtr3/Hr. V1, Mtr3/Hr. 1117181
    273 Deg.K
    T1, Deg.C
    344

    Actual Vol. to Normal Volume :


    mmWg
    Pb
    10311.51
    Po
    10336 mmWg
    Stat.Press
    -28
    Vo,NMtr3/Hr.
    26087.9781
    V1, Mtr3/Hr.29294.69
    To
    273 K
    T1, Deg.C
    32
    Clinker prodn.
    NMtr3/Kg.Cl.

    7600 TPD
    0.08238309

    Day Avg.
    Clinker
    Day 1
    % LOI
    ---% SiO2
    22.4
    % Al2O3
    5.58
    % TiO2
    Not reported
    0
    % Fe2O3
    3.1
    % Mn2O3 Not reported
    0
    % CaO
    66.94
    % MgO
    1.32
    % SO3 (total sulfur)
    0.5
    % P2O5 Not reported
    0
    % Na2O
    0.114
    % K2O
    0.37
    % Cl
    0.0063
    % Cr2O3 Not reported
    0
    Total
    100
    % Na2O equivalent
    0.36
    Silica ratio
    2.58
    Alumina ratio
    1.80
    Lime standard (KUEHL) 94.24
    SiO2 / (Al2O3 + TiO2)
    4.01
    Clinker phases (Bogue)
    % C3S
    60.4
    % C2S
    18.69
    % C3A
    9.54
    % C4AF
    9.43
    % Liquid phase
    25.09
    (acc. to LEA. 1400 C )
    HEAT OF REACTION
    427
    Average Kcal / kg Cl.

    Day Avg.
    Clinker
    Day 2

    Day Avg.
    Clinker
    Day 3

    ---22.11
    5.54
    0
    3.11
    0
    67.15

    ---22.36
    5.61
    0
    3.18
    0
    66.13

    1.26

    1.38

    0.58
    0
    0.121
    0.394
    0.0063
    0
    100
    0.38
    2.56
    1.78
    95.68
    3.99

    0.54
    0
    0.117
    0.348
    0.0066
    0
    100
    0.35
    2.54
    1.76
    93.13
    3.99

    63.7
    15.36
    9.42
    9.46
    24.96

    57.0
    21.07
    9.49
    9.68
    25.39

    429

    421
    425.6

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