Professional Documents
Culture Documents
) TO BE USED FOR:
ADANI POWER LTD
7TH Floor,Sambhav
PROJECT : 5 x660MW MUNDRA
Building judges Bungalow QP NO : GDC/SFQP/001
Name of Client : SEPCO III
road Bodakdev, ITEM: CIVIL WORK SUB- REV.NO.: 0
Name of Owner: M/s
Ahmedabad-380015 SYSTEM:__________________ DATE:
Adani Power Ltd. Contract No.
:
CLASS
SL.N ACTIVITY AND OF TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT OF
CHARACTERISTICS REMARKS
O OPERATION CHECK CHECK CHECK DOCUMENT NORMS RECORD
#
1 2 3 4 5 6 7 8 9 D* 10
1 EXCAVATION
As per
contractor's
Visual+TC same as
1.10 Naturre of Soil/Rock B Random scheme for SR √
review Columnn 7
excavaton/appd
.drg.
Initial Ground Level & Measureme
1.20 C 100% _do_ _do_ SR √
Foundation Layout nt
100% for C &
1.30 Final Pit / bed Level C/B _do_ _do_ _do_ SR √ Random by AG
Random for B
Note 1 :- Minimum 2
2.10 Grain Size Analysis B Physical Note 1 IS 2720(PT IV) IS 2720(PT IV) SR/TR √
samples in every 2000
cum of each type and
source of fill materials
2.20 Liquid and Plastic Limit B _do_ Note 1 IS 2720(PT V) IS 2720(PT V) SR/TR √
2.30 Shrinkage Limit B _do_ Note 2 IS 2720(PT VI) IS 2720(PT VI) SR/TR √ Note 2 : Min. 2 samples in
every 5000 cum of each
type and source of fill
2.40 Free Swell Index B _do_ Note 2 IS 2720(PT XI) IS 2720(PT XI) SR/TR √
material.
Page 1 of 21
Degree of
2.70
Compaction fill
Note 4 :- i) For
a) Dry density by Core
Foundation backfilling
Cutter method IS 2720 ( Pt IS 2720 ( Pt
one for every 10
or Dry XXIX) OR IS XXIX) OR IS
founations for each
density by sand A/B _do_ Note 4 2720 (Pt XXVIII) 2720 (Pt XXVIII) SR/TR √
compacted layer. Ii) For
displacement method OR IS 2720 (Pt OR IS 2720 (Pt
area filling one in every
or XIV) XIV)
1000 sqm. Area for each
Relative Density Index
compacted layer.
Random for
b) Dry Density by proctor each
B _do_ ASTM-D1588 ASTM-D1588 SR/TR √
needle penetraction compactor
layer
IS 2720 & IS
2.80 Sand B _do_ Random IS 2720 & IS 383 SR/TR √
383
3 CAST-IN -SITU CONCRETE
3.10 Materials
3.1.1 a) Manufacture's TC as IS 8112 Grade IS 8112 Grade
Manufacturers's TC for
per I.S -8112 & A Review 100% 43 IS-1489 43 IS-1489 TC √
each batch to be reviewed
I.S - 1489(PART- I) (Part-I) (Part-I)
Cement to be stored on
raised platfarm in a
b) Storage of Cement B Visual 100% IS - 4082 IS - 4082 SR √
weather tight covered
Cement store.
c) Retesting of Cement
for compressive strenth
One Sample As per relevant As per relevant
& setting time, if stored A Testing TC √
per batch IS code IS code
more than 90 days in
Contractor godown
Page 2 of 21
3.1.2 Coarse Aggregate
IS - 2386(Part- SR / TR
IS - 2386(Part- The result should be
f) Alkali aggregate VII) ASTM- &
B _do_ _do_ VII) ASTM- √ supported by petrographic
reactivity test C1260 & Lab.repo
C1260 & IS -383 examination
IS -383 rt
Petrographic report shall
SR / TR be supported by the
g) Petrographic IS - 2386(Part- IS - 2386
& analysis &
examination of A _do_ _do_ VIII) & IS (Part- VIII) & IS √
Lab.repo recommendation of
aggregate -383 -383
rt specialist such as NCBM &
CSMRS etc.
The report shall be
Once per SR / TR
h) Crushing value, supported by the analysis
source & IS - 2386 & IS IS - 2386 & &
abrasion value, impact B _do_ √ & recommendation of
every change -383 IS -383 Lab.repo
value specialist such as NCBM &
of source rt
CSMRS etc.
Page 3 of 21
Applicable for aggregate
used in TG,BFP,FAN & Mill
i) Repeated Temp. Cycle No residual foundations, Contrator
B _do_ _do_ - TR √
Test of aggregate expansion shall be obtain opinion of
specialist agency for
suitability of aggregate
Page 4 of 21
3.1.4
100 ml of water should
a) Test for acidity and
not require more than 5ml
alkalinity by
Quaterly for IS-3025 (Part-22 0.02 N NaOH ( using
neutralization of water B Testing IS - 456 TR √
each source & 23), IS - 456 phenolphathalinc Indicator
using indicator and
) and 25ml of 0.02 N
chloride content
sulphuric acid.
Page 5 of 21
IS - 9103, ASTM IS - 9103, ASTM
Testing Admixture Brand shall be
f) Admixture for concrete B 100% - C- 494 & appd - C- 494 & appd TR √
review TC approved by site.
design mix design mix
To be calibrated at the
b) Calibration of Measureme time of starting &
A 100% - - _do_ √
Batching Plant nt subsequently once in 3
months
No concrete shall be
placed until the place of
deposit has been
inspected & approved.
The concrete shall be
d) Placement of concrete B _do_ 100% _do_ _do_ SR
deposited in such a
manner to maintain ,until
completion of unit, a
plastic horizantal surface
throughout.
Page 6 of 21
Check for
g) Compaction B _do_ Random - segregation as SR √
per IS- 456
Exposed Concrete surface
shall be protected against
Check period of
heating & drying atleast
h) Curing B _do_ _do_ - curing as per IS SR
72 hrs after placement.
456
Curing compound may be
used if needed.
I) Cleanliness, provision
Before
of chute & arrangement
C Visual 100% - clearance for SR
for transprotation of
concreting
concrente
Check period of
j) Check for segregation B Physical Random - curing as per IS SR
456
Page 7 of 21
5 Test / Check on RCC Structure in Hardened condition
Acceptabily only if
average equivalent cube
strength of the core equal
to 85%of cube strength of
As per site the grade of concrete
b) Core Test A Physical IS - 456, IS- 516 IS - 456, IS- 516 TR √
Engineer specified for the
corresponding age and no
individual core has result
less than 75% of cube
strength.
c) Rebound Hammar
A _do_ - - SR √
Test
Page 8 of 21
6 Reinforcement steel
Page 9 of 21
7 Staging & Forms
Page 10 of 21
9 Pre - Cast concrete
One sample of
A minimum of three cubes
six cube per
a) Crushing Strength A Physical IS- 516, IS-456 IS- 516, IS-456 SR/TR √ shall be tested for 28 days
50 m3 or part
compressive strength
thereof
The precast units shall be
free from defects like
honeycombing,
reinforcement exposure
and should have good
finish. All releavant test
b) Workmanship free
B _do_ 100% Specn Specn SR like workability , cube
from visual defects
tests shall be carried out
as per IS 456 , same as
applicable to cast-in-situ
concrete. Grade of
concrete shall be as per
speci/drg
c) Dimension of finish Measureme
B 100% IS-456, Specn IS-456, Specn SR √
structure nt
One Sample
every
IS- 1199 & IS- IS- 1199 & IS-
e) Workability B Physical 2(two)hrs. SR/TR √ According to mix design
456 456
from mixing
plant
f) Water cement ratio B Physical Random IS- 1199 IS- 1199 SR/TR √ According to mix design
At random at
g) Cement content B Physical the time of IS- 1199 IS- 1199 SR/TR √ According to mix design
batching
Page 11 of 21
10 Brick Masonary
Page 12 of 21
11 Sheeting Work
i) where a materials is
manufacured or fabricated
as per spec & drg ,
separate QP will be
application and contrator
should submit to APL for
approval. ii ) For
Asper aluminum door and
Asper applicable TR?TC
applicable IS window, check for
i) Material A Review 100% IS std.& for test √
std.& anodisation as per
Tech,Specn. as per IS
Tech,Specn. applicable speci.
iii) For
aluminium cladding, grade
of aluminimum to be
checked iv) All test shall
be carried out at
manufactures work before
Storage should be on
desptch.
raised plaform, profile
sheet, if used, will be kept
covered in wheather proof
storage to avoid any
exposur to water.
Manufacturer's Manufacturer's
Principele of first in and
ii) Storage at site B Visual 100% recommendatio recommendatio SR
first out shall be applied
n n
for erection the sheet. The
sheet packet shall be
stacked neatly clear off
the ground at an angle to
the ground to drain
Visual & moisture.
ii) Installation, alignment
B Measurmen 100% As per Specn As per Specn SR √
& workmenship
t
iii) Check for level & Visual &
B _do_ _do_ _do_ SR
slope Measurment
iv)Proper installation of
B _do_ _do_ _do_ _do_ SR
flashing
v) Fixing including
B _do_ _do_ _do_ _do_ SR
opening location
vi) Fastener for sheeting
B _do_ _do_ _do_ _do_ SR
work
Page 13 of 21
12 Finishing Items
Page 14 of 21
v) Polishing of tiled finish
B Visual 100% _do_ _do_ SR √
floor
12.3 Fencing & Gates
Page 15 of 21
14 Special item
16 Grouting of
a) Grouting pressure B Physical Random Drg. Drg. SR √
foundation
Each lot / Manufacturer's Manufacturer's
b) Composion of grout B _do_ SR √
batch specn. specn.
c) Compressive Strength B Test _do_ specn. specn. SR √
17 Rolling Shutter
a) Material & accessories B Review TC One / lot Drg. + Specn. Drg. + Specn. TC
Visual +
b) Dimensoin &
B Measurmen Random _do_ _do_ SR
workmanship
t
c) Verticality & Measureme
B 100% _do_ _do_ SR
Allignment nt
d) Performance of rolling
shutter ( smooth B Visual 100% _do_ _do_ SR
operration)
Page 16 of 21
18 Door, Windows, i) Materials & IS- 2202(part- IS- 2202(part-II),
B Review TC One per lot SR/TC √
Ventilators & Grill accessories II), IS-1038 IS-1038
ii) Check for dimn. B Physical Random Specn. Specn. SR √
d) Thickness of Measureme
B Random _do_ _do_ SR
elastomeric membrane nt
Page 17 of 21
All elastomeric membrane
shall be fully dreid to perform
e) Testing for dampness testing with water ponds
created on min 5% of area of
below elastomeric B Physical Random _do_ _do_ SR √ nominal size 6 m x 6 m for a
membrance height of 25 to 30 mm at
critical location fo r a period
of 48 hours.
f) Sealing of Joints of
B _do_ _do_ _do_ _do_ SR √
panels of wearing course
21 Water supply, drainage and sanitation
Page 18 of 21
21.2 Flushing System Manufactures's TC shall be
a) Materials / component IS- 2326, IS_ IS- 2326, IS_
B Review TC 100% TC √ correlated with the
including valve 174 & specn. 174 & specn. consigniment received
b) Surface finish,
freedom from crack and B Visual 100% Relevant IS Relevant IS SR
other defects
10% subject to
min.of 3
c) Dimn. & construction B Physical Relevant IS Relevant IS SR
nos.for each
type of items
21.3 MISC. Sanitary & a) Materials & Correlated manufactures's TC
B Review TC 100% _do_ _do_ TC √ shall be reviewed
bathroom fittings accessories
b) Surface finish,
freedom from crack and B Visual 100% _do_ _do_ SR
10% subject to
other defect
min.of 3
c) Dimn. & construction B Physical _do_ _do_ SR
nos.for each Manufactures's test
21.4 G.I.,C.I., P.V.C Pipes a) Materials / component type of items Relevant IS Drg. Relevant IS Drg. certificate with the
and fitting B Review TC 100% TC √ cousignment shall be
including valve Specn. Specn.
reviewed .
10% subject to
b) Surface finish,
min.of 3
freedom from crack and B Visual _do_ _do_ SR
nos.for each
other defect
type
Toleranceas per
Measureme
c) Dimn. & construction B _do_ _do_ IS- 1729, IS- SR
nt
1536, IS1230
21.5 Concrete and stone a) Materials & IS- 458, IS- 651, IS- 458, IS- 651, Correlated manufactures's
ware pipes B Review TC 100% TC √ test certificate with the
accessories Tech specn Tech specn consigment shall be reviewed
b) Surface finish,
freedom from crack and B Visual Random Relevant IS Relevant IS SR
other defect
Measureme IS- 458, IS- 651, IS- 458, IS- 651,
c) Dimn. & construction B 5% of each lot SR
nt Tech specn Tech specn
21.6 After installation of
pipes
Page 19 of 21
pipe below ground
level
Page 20 of 21
23.0 Insulation
23.1 i) Materials
a) Mineral wool B Review TC 100% IS- 8183 IS- 8183 TC √
b) Polysocyanurate / IS- 12436 , IS IS- 12436 , IS
B _do_ One per lot TC √
rigid phenolic foam slab 13204 13204
23.2 Installation & fixing Visual &
a) Mineral wool B Random Drg. & Specn. Drg. & Specn. SR √
Physical
b) Polysocyanurate / Visual &
B Random _do_ _do_ SR √
rigid phenolic foam slab Physical
LEGEND :
Name of Contractor : GANNON
DUNKERLEY & CO.LTD.
1). D* :RECORDS IDENTIFIED WITH ' TICK '(√ ) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
Name of Client : Shandong TIEJUN Electric
Power Engineering Co. Ltd.
2) LEGEND TO BE USED FOR CLASS OF CHECK # : A, B & C
· A' shall be witnessed by AG's FQA and Executing Dept., surveillance by Head AG's (FQA) Name of Owner : M/s. Adani Power Limited
· B' shall be witnessed by AG's Executing Dept and Surveillance by AG's FQA
· C' shall be witnessed by Contractor's FQA and AG's Executing Dept and Surveillance by AG's Authorized Engineer
For GDC :
A' , 'B ' & C shall be AG's CHP stage .
For Shandong :
CHP : " Customer Hold Point" to be witnessed and work shall not proceeded till it is witnessed and cleared.
AG : ADANI GROUP, FQA : FIELD QUALITY ASSURANCE , TC : Manufacturer's Test Certificate, SR : Site Register
For Adani Power :
TR : Test Report. LB : Log Book
Page 21 of 21