SL-Automatisierungstechnik GmbH

Mechatronic Compact System

Station 16101 - Magazine with check unit

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

Content
Safety General notes Technical safety Construction Connection Operating instructions 16101 - Magazine with check unit Control panel Data cable

Chapter
1.0 1.0 1.1 1.2 1.3 1.4 2.1 3.0 3.1

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

1.0

Safety
Intended use

Basic principles
Mechatronic systems are teaching aids intended for the use in professional training. They are used to test the programs created. They also serve as objects for the training of maintenance and trouble shooting under conditions which are closed to industrial standards. They are not to be used for industrial application. The products have been developed, produced, tested and documented by observing given security norms. If used in the correct way - observing the given instructions for handling and security directions - the product implies no danger for persons or things in regular cases. As far as the product is concerned, it should only be used when qualified personnel is present or after instruction by them. In this case, qualified personnel are instructors who can evaluate and know about the function of the different components and their interaction. Before every handling of the modules, the user has to be instructed in the usage. Pneumatically and electrically mobile components can cause injuries, if a user does not know how to handle them. While testing the program and in Manual or Automatic mode, intervention in the installation is not permitted. Mounting, starting and maintenance should be done by trained and experienced persons only. Devices should be disconnected from all sources of energy when those activities take place. Everyone who is responsible for mounting, starting and maintenance has to have read and understood the descriptions of the modules incl. Installations, especially the passages concerned with security aspects. Authorized personnel (experts in electrics) only are allowed to do repairs and extensions of electronic installations.

Qualified Staff

Protection of labour

Repair

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material Power supply

The modules and stations need power supply of +24 VDC. This power is supplied via a data interface to the station. To the protection from dangerous tensions when being busy at the devices and plants a current supply with power supply units DIN EN 60742/VDE 0551 is necessary for the realization of a protective low voltage SELV. The floating of active parts must be surely ensured.

Power Supply

Emergency exit
Together with the power supply, the user has to install a suitable emergency circuit. The path of the current 2L+ is intended for actuators, which shall be switched off independently on the function of the control. This current path can be switched off with the emergency stop. If no emergency stop wiring is intended, the data interface L1 and L2 must be bridged, so that the loaded actuators by L2 are supplied with tension. A disconnection of compressed air is possible only when connecting a maintenance unit with electrical solenoid valve at the 2L+ current path. If the compressed air is not turned off by Emergency exit, the pneumatic drives will fulfil the task or returns to the starting position.

Installation

Attention

!
Connection

Compressed Air
The compressed air connection up to 8 bars is necessary. The working pressure of 5 bars shall be adjusted for the stations..

A certain attention is required when starting pneumatic comStarting ponents because they can move when the pressure increases. In case that there is no valve or no similar object, the compressed air can be gently turned on via the hand valve. Please take into consideration that depending on the connecCompressed air tion - the compressed air is not necessarily turned off after using during emergency exit Emergency exit in dangerous situations.

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material Control

The control is connected to the electric and pneumatic operating resources via a data interface. Turn on the compressed air before starting the control. Before actuating the installation, the compressed air supply has to be established. If the compressed air supply is established later on, this can result in unexpected and fast movements of the pneumatic drives. A not-adjustment or a damage of the pneumatic components is possible.

Connection

Emergency exit

Coupling of installations
When coupling the installations, not only the concerned unit has to be disconnected by the help of emergency circuit but also all pre- and after-connected devices, in case their operating constitutes a danger.

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

1.1
Drives

Technical security
Handling Pneumatic

Electric and pneumatic drives cannot be moved manually. Pneumatic drives are pre-stressed at the available compressed air. A manual movement can cause damage or a notadjustment of the module. Manual activities should only be made without using compressed air and with absolute caution. Disconnected electric drives are short-circuit broken. A manual movement can cause the destruction of motor and gear. If a manual movement is necessary, the motor must be disconnected from the relay and must be handled with care. The change of direction of rotation of electric drives is programmed with a rest period = 100 ms. Current change of direction without rest period leads to the overcharge of the motor!

Electric

Sensors
The incorrect use of the sensors can result in their destruction. In principle, the following aspects have to be observed: Three and four-wire sensors these will be connected to the power supply power supply and at the circuit output, the output signal can be measured without charge. Avoid short circuits! Two-wire sensors In order to check the function a load resistor is necessary for the limitation of the nominal current. Do not put under no circumstances directly at tension. In order to control the function of these sensors, put the output on resistance of 2,4 KO on GND or connect to a PLC input (current limiting on 10 mA)

Application

!
Control of function

The cylinder switch should not be put into operation without current limitation
When mounting the sensors, the instructions of the manufacturer should be observed.

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material Setting indications and maintenance

The throttle valves have to be adjusted in such a way that the movement of the piston of the cylinder is regular but not too fast. It should also be no stuttering movement of the piston. The cylinder switch (magnetic, reed switch) have to be adjusted in such a way that they are active centrically of the hysteretic (at the reed switch ca. 2 mm). The module has to be clean and be regularly cleaned. If it is necessary to maintain individual components, the descriptions in the different documentations of the manufacturer are valid. (see appendix)

Throttle valves

Cylinder switch

Maintenance

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

1.2

Construktion
Module

The modules are to be set up depending on the configuration on plane surface and adjusted at the mounting plates. Subsequently, the modules are to be specified with the splice plates. With the standard mechanical setting of the modules, a careful set-up of the installation is possible. A fine adjustment of the transfer points must be set with the program flow. The modules are to be installed from the maintenance unit with pneumatics pipe 6 mm via the T-connectors. The operating pressure is to be set on 0.5 Mpa. The Hand valve is to be opened sensitively, so that the system fills slowly with compressed air and no jerky movements of the pneumatic components occur. Fill the system sensitively with compressed air!

Compressed air

1.3

Connection of compressed air Installation

Connection of control
For respectively two modules a control is intended. At the first control the control panel is to be connected via the 1 to 3 cable. For the other controls in the technological operational sequence the first module must be used with the plug "1".

Control

The bus-modules are connected to the data interface and according to the Bus-system used, connected to the control.
SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

BUS

Training material

1.4

Operating instructions

The operating instructions apply only on use of the STEP7-Programs of the teachware. It can be used as model for the own programming.

STOP

After connecting the operating voltage the installation remains non- Switch on the volactive. tage The flashing of the button STOP requests to the RESET. The current program is stopped immediately and all functions are broken off directly. Pneumatically driven actuators (cylinders) lead the action begun still out (conditionally by the cylinder control). Electrically driven actuators (motors) stop the function. All the modules are brought into a starting position. The work pieces on the modules (except RST) are to be removed before. The work pieces on the rotary indexing table are recognized and taken by following module. If all functional modules have closed the RESET, the display of the start button flashes. The installation is ready for use. The start button releases following functions: Starting the program run after RESET Activating the program flow after STOP Another operating mode can be selected with the operating mode switch. The operating mode BA I is for the normally program flow. The operating mode BA II has been used for the compensation processes (Functions). The functions programmed can be activated or states can be confirmed with the button FUNCTION. Function Calibrate Measure analogue In the operating mode BA II and Installation in STOP, the module Measure is activated with the key FUNCTION. A standard part on the deposit indicates a value at the measuring system. This determined value is saved as standard value to the control. The Good evaluation is programmed with a tolerance of 0,5 mm. Malfunctions or full sorting tracks are shown with a flashed LA2. After remedying deficiencies, the program sequence continues after acknowledging with the function e FUNCTION.

RESET

START Operating mode

FUNCTION

Calibrate

Acknowledge

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

The program sequence is stopped Flash The installation is in starting position and is ready to start Continuous light , when an acknowledge is necessary. Acknowledge after the removal of the cause led to the malfunction e.g. the tracks during sorting were FULL Signal lamp green Operation normal Signal lamp yellow Warning, error, storage FULL

Display STOP Display START Display FUNCTION Display LA1 Display LA2

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material

2.1

Magazine with check unit

Construction

Description
Magazine (Down pipe) Checking unit Optic sensor

Feed cylinder Cylinder switch Data interface

Valve cluster
Light

Micro switch

barrier
Inductive sensor Erection bolt

Assembling plate

The work pieces are loaded from a magazine and deposited on a deposit. The fill level of the magazine is checked by a through-beam sensor and the work piece on the deposit is checked by a microswitch. The material properties of the work piece are determined with an optic and an inductive sensor. A double-acting pneumatic cylinder moves each one work piece out from the magazine. The end positions of the cylinder piston are detected by the contactless signal transmitter. The control of the cylinder is done with an electric 5/2directional valve.

Function

Adjusting instructions
The feed cylinder Z1 have to be adjusted at the front end of the piston rod in such a way that the work piece is pushed forward up to the micro switch S03 and activates this with a safety reserve of circa 1 mm. Up to the limit stop, it should still remain approx.. 0.5 mm gap.

Feed cylinder

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

10

Training material

Adjustment

Ca. 0,5mm

Adjustment

The feed cylinder stays out until the gripper does not suck the work piece.

Program note

Adjusting the module

After release of the erection bolt the module is movable on the mounting plate in X- and Y-direction. When assembling the module, please pay attention that it is a light seat of the nuts in the profile, so that these can rotate with tightening around 90. Adjustment

If the module is adjusted for the gripper, that is more simply to set the following module with the gripper and to adjust the transfer position with the magazine. Data
Operating voltage Compressed air Dimensions Weight Work pieces Signal transmitter 6 24 V DC 0,5 Mpa, unoiled 160 x 400 x 270 mm (B x T x H) 3,2 kg Cylinder 30 x 20 mm (Accessories) 2 Cylinder switch 1 through-beam sensor 1 Micro switch 1 reflex light sensor 1 inductive sensor 2 5/2-directional control valve, bistable

General

Communication

Actuators

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

11

Training material Documentation Connector pin assignment CM Magazine with checking unit
BMK Inputs:
1B00 1B01 1B02 1S03 1B04 1B05 Cylinder switch (1Z1) Cylinder switch (1Z1) Through-beam sensor Micro switch Sensor Optic Sensor Inductive FM; feed cylinder RETRACTED FM; feed cylinder EXTENDED FM; Work pieces in magazine IN STOCK FM; Work piece ISOLATED PE; Work piece BLACK PE; Work piece METAL br br br br bl bl bl sw bl XD.2 XD.3 XD.4 XD.5 XD.6 XD.7 XD.8 XD.9 DE 00 DE 01 DE 02 DE 03 DE 04 DE 05 DE 06 DE 07

ASP
Comment 1L+ M I/O

CM-FMZ-PE
X PLC

operating resources

br bl/ws sw br bl sw

XD.10 DE 10 XD.11 DE 11 XD.12 AE 00

Outputs:
1Y00 1Y01 5/2-directional control valve FM; feed cylinder EXTEND bistable (1Z1) 5/2-directional control valve FM; feed cylinder RETRACT bistable (1Z1) sw sw rt rt XD.15 DA 00

XD.16 DA 01 XD.17 DA 02 XD.18 DA 03 XD.19 DA 04 XD.20 DA 05 XD.21 DA 06 XD.22 DA 07 XD.23

Power supply:
M M 1L+ 24V DC 1L+ 24V DC 2L+ 24V DC XD.1 XD.14 XD.13 XD.25 XD.24

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

12

Gravity-feed magazine

Test device

Valve terminal 1L+ 2L+ M

Connection diagram

br +
D

br

br bl

br bl -

br

bl + -

br

bl

14

12

1 br
+

4 bl
bl sw sw sw

bl

1B00

1B01

1B02

1B03

1B04

1B05

1Q00

1Q01

XDE

XDA

15

16

13

25

24

14

15

16

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Feed cylinder EXTEND ED Light barrier work piece in magazine IN STOCK (dark switching) Microswitc h work piece ISOLATE D Optic sensor workpiec e BLACK (dark switching ) Inductive sensor Work piece METAL Feed cylinde Feed cylinder RETRA CT
=CM 1

Power supply 24VDC 1L+ 2L+ M

Feed cylinder RETRACT ED

Datum

1.8.2006

Name

K s

CM Gravity-feed magazine with test device

Compact module Loading frompart magazine with check unit at the workpiece deposit Stromlaufplan

Contr . Created

C M 1 p - F M Z P E - 6 1 . dw g

Sh ee t:

Training material

Modif.

Date

Name

Norm

SLAut o ma t is ie r u n g s t ec h n ik Gmb H Orig. Createdfor

MCS

3.40.100.3 5

o f:

sh eet:

13

Pneumatic plane

Parts magazine

1 B0 0 1M 1

1B01

br bl +

br bl -

sw

1Q00
( A) 4
14 12

( B) 2

1Q01

5 1 3 (R 1 ) (P ) (R 2 )

EB3 P1 EA5

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Feed cylinder EXTEND RETRACT
=CM 1

Datum

1.8.2006

Name

K s

CM Gravity-feed magazine with test device

Compact module Loading frompart magazine with check unit at the workpiece deposit Pneumatic plane

Contr . Created

C M 1 p - F M Z P E - 6 1 . dw g

Sh ee t:

Training material

Modif.

Date

Name

Norm

SLAut o ma t is ie r u n g s t ec h n ik Gmb H Orig. Createdfor

MCS

3.40.100.3 5

o f:

sh eet:

14

Training material

3.0

Control panel

Description
Signal lamp ten Selector switch

Construction

Data interface 25-pole

Control unit fehlsgerte In a solid aluminium frame a printed circuit board with the logic

elements and LED is installed. Rubber feet give a fixed hold on the table to the control console. With the 25-pole data interface, the desk is connected to the control and to the power supply. The desk can be used according to the programmed functions. After removing the lateral caps, the lower frame barrier can be removed with light pressure on the front and back board of the frame.
Control panel BP06
STOP START QUIT Operating mode I II M STOP START QUIT Indicator I green Indicator II yellow

Function

Service

Connection diagram

1L +24V DC

2/NC

4/NO

4/NO

1/COM

13 25

1/COM

1/COM

1/COM

2/NC

4/NO

- S00
2 3 4 5 6

- S01

- S02

- S03

- S04

- P00

- P01

- P02

- P03

- P04

1 14 15 16 17 18 19

Data
Operating voltage Dimensions Weight Data interface Signal transmitter 5 24 V DC 180 x 160 x 90 mm (B x T x H) 0,5 kg 25-pole connector D-Sub 1 Illuminated pushbutton break contact 2 Illum. pushbutton normally open contact 2 toggle switch 3 Illuminated pushbutton (LED) 2 signal lamp (LED)

General

Communication

Actuators

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

15

Training material Documentation Connector pin assignment Mechatronic Compakt System

BMK operating resources Comment:
24V 0V

ASP Control panel BP06

Cable Desk X3 25 pole St PLC

Control panel: Control device - INPUT

-S01 -S02 -S03 -S04 -S05 Illuminated pushbutton red, break contact Illum. button green, normally open contact Illum. button yellow, normally open contact toggle switch, normally open contact toggle switch, normally open contact STOP START FUNCTION Operating mode BA I Operating mode BA II rt rt rt rt rt ws gn ge gr rs X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 X3.8 X3.9 DE 00 DE 01 DE 02 DE 03 DE 04 DE 05 DE 06 DE 07

Control panel: Command receiver- OUTPUT

-H01 Illuminated pushbutton red STOP - PLC in Stop bl bl rs vio X3.15 X3.16 DA 00 DA 01 DA 02 DA 03 DA 04 DA 05 DA 06 DA 07 -H02 Illuminated pushbutton green START - PLC active -H03 Illuminated pushbutton yellowFUNCTION -H04 Signal lamp green -H05 Signal lamp yellow Display LA I Display LA II

bl gr/rs X3.17 bl rt/bl X3.18 X3.19 X3.20 X3.21 X3.22

Power supply:
M M 1L +24V DC (Input voltage) 1L +24V DC (Input voltage) bl sw rt br XB.1 XB.14 XB.25 XB.13

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

16

Training material

3.1

Data cable
Data cable 1-3 I/O
M MC1 - DE 00 MC1 - DE 01 MC1 - DE 02 MC1 - DE 03 MC1 - DE 04 MC1 - DE 05 MC1 - AE 00 MC1 - DA 00 MC1 - DA 01 MC1 - DA 02 MC1 - DA 03 2L+ 24V DC (EMERGENCY STOP) 1L+ 24V DC M MC2 - DE 00 MC2 - DE 01 MC2 - DE 02 MC2 - DE 03 MC2 - DE 04 MC2 - DE 05 MC2 - AE 00 MC2 - DA 00 MC2 - DA 01 MC2 - DA 02 MC2 - DA 03 2L+ 24V DC (EMERGENCY STOP) 1L+ 24V DC M Pushbutton STOP (break contact) Pushbutton START (normally open contact) Pushbutton QUIT (normally open contact) Button BA I (normally open contact) Button BA II (normally open contact) LA Pushbutton STOP (red) LA Pushbutton START (green) LA Pushbutton QUIT (yellow) Indicator lamp I (green) Indicator lamp II (yellow) +24V DC 17 X2.12 X2.13 X2.14 X2.15 X2.16 X2.32 X2.33 X2.34 X2.35 X2.36 IN 125.0 IN 125.1 IN 125.2 IN 125.3 IN 125.4 OUT 125.0 OUT 125.1 OUT 125.2 OUT 125.3 OUT 125.4 X2.6 X2.7 X2.8 X2.9 X1.4 X1.5 X1.11 X2.26 X2.27 X2.28 X2.29 IN 124.4 IN 124.5 IN 124.6 IN 124.7 IN 126.2 IN 126.3 Ana.IN OUT 124.4 OUT 124.5 OUT 124.6 OUT 124.7 X2.2 X2.3 X2.4 X2.5 X1.2 X1.3 X1.11 X2.22 X2.23 X2.24 X2.25 IN 124.0 IN 124.1 IN 124.2 IN 124.3 IN 126.0 IN 126.1 Ana.IN OUT 124.0 OUT 124.1 OUT 124.2 OUT 124.3

Data cable 1 zu 3
Mechatronic Compact System X-Ribbon
Module 1
XR.34 XR.43 XR.44 XR.45 XR.46 XR.13 XR.14 XR.9 XR.8 XR.7 XR.6 XR.5 XR.41 XR.37 bl ws br gn ge gr rs sw vio gr/rs rt/bl ws/gn br/gn rt bl ws br gn ge gr rs sw vio gr/rs rt/bl ws/gn br/gn rt bl ws br gn ge gr rs sw vio gr/rs rt/bl rt XC1.1 XC1.2 XC1.3 XC1.4 XC1.5 XC1.6 XC1.7 XC1.12 XC1.15 XC1.16 XC1.17 XC1.18 XC1.24 XC1.25 XC2.1 XC2.2 XC2.3 XC2.4 XC2.5 XC2.6 XC2.7 XC2.12 XC2.15 XC2.16 XC2.17 XC2.18 XC2.24 XC2.25

Cable

X-DS

X PLC

S7 313

Module 2
XR.35 XR.47 XR.48 XR.49 XR.50 XR.15 XR.16 XR.10 XR.4 XR.3 XR.2 XR.1 XR.41 XR.38

Desk
XR.36 XR.25 XR.24 XR.23 XR.22 XR.21 XR.26 XR.27 XR.28 XR.29 XR.30 XR.39

X-Desk
XB.1 XB.2 XB.3 XB.4 XB.5 XB.6 XB.15 XB.16 XB.17 XB.18 XB.19 XB.25

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material Data cable1 zu 2

Mechatronic Compact System X-Ribbon
Module 1
XR.34 XR.43 XR.44 XR.45 XR.46 XR.13 XR.14 XR.9 XR.8 XR.7 XR.6 XR.5 XR.41 XR.37 bl ws br gn ge gr rs sw vio gr/rs rt/bl ws/gn br/gn rt XC1.1 XC1.2 XC1.3 XC1.4 XC1.5 XC1.6 XC1.7 XC1.12 XC1.15 XC1.16 XC1.17 XC1.18 XC1.24 XC1.25 M MC1 - DE 00 MC1 - DE 01 MC1 - DE 02 MC1 - DE 03 MC1 - DE 04 MC1 - DE 05 MC1 - AE 00 MC1 - DA 00 MC1 - DA 01 MC1 - DA 02 MC1 - DA 03 2L+ 24V DC (EMERGENCY STOP) 1L+ 24V DC X2.2 X2.3 X2.4 X2.5 X1.2 X1.3 X1.11 X2.22 X2.23 X2.24 X2.25 IN 124.0 IN 124.1 IN 124.2 IN 124.3 IN 126.0 IN 126.1 Ana.IN OUT 124.0 OUT 124.1 OUT 124.2 OUT 124.3

Data cable 1-2 I/O X PLC S7 313

Cable

X-DS

Module 2
XR.35 XR.47 XR.48 XR.49 XR.50 XR.15 XR.16 XR.10 XR.4 XR.3 XR.2 XR.1 XR.41 XR.38 bl ws br gn ge gr rs sw vio gr/rs rt/bl ws/gn br/gn rt XC2.1 XC2.2 XC2.3 XC2.4 XC2.5 XC2.6 XC2.7 XC2.12 XC2.15 XC2.16 XC2.17 XC2.18 XC2.24 XC2.25 M MC2 - DE 00 MC2 - DE 01 MC2 - DE 02 MC2 - DE 03 MC2 - DE 04 MC2 - DE 05 MC2 - AE 00 MC2 - DA 00 MC2 - DA 01 MC2 - DA 02 MC2 - DA 03 2L+ 24V DC (EMERGENCY STOP) 1L+ 24V DC X2.6 X2.7 X2.8 X2.9 X1.4 X1.5 X1.11 X2.26 X2.27 X2.28 X2.29 IN 124.4 IN 124.5 IN 124.6 IN 124.7 IN 126.2 IN 126.3 Ana.IN OUT 124.4 OUT 124.5 OUT 124.6 OUT 124.7

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

18

Training material
Station 16101 Magazin with check unit I 124.0 I 124.1 I 124.2 I 124.3 I 126.0 I 126.1 // 1B00 cylinder switch (1Z1) - feed cylinder retracted // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1B02 through-beam sensor - work pieces in magazine in stock // 1S03 micro switch - work piece isolated // 1B04 sensor optic - work piece black // 1B05 sensor inductive - work piece metal

Q 124.0 // 1Y00 5/2 way valve bistable (1Z1) - feed cylinder extend Q 124.1 // 1Y01 5/2 way valve bistable (1Z1) - feed cylinder retract Contol panel I 125.0 I 125.1 I 125.2 I 125.3 I 125.4 Q 125.0 Q 125.1 Q 125.2 Q 125.3 Q 125.4 // -S01 illuminated push button red (NC) - STOP // -S02 illuminated push button green (NO) - START // -S03 illuminated push button yellow (NO) - FUNCTION // -S04 toggle switch - operating mode BA I // -S05 toggle switch - operating mode BA II // -H01 illuminated push button red - STOP // -H02 illuminated push button green - START // -H03 illuminated push button yellow - FUNCTION // -H04 signal lamp green - display LA I // -H05 signal lamp yellow - display LA II

Example PLC: OB1 Network 1: A AN A AN R S Network 2: A AN R S Network 3: A AN = I 124.0 // 1B00 cylinder switch (1Z1) - feed cylinder retracted I 124.2 // 1B02 through-beam sensor - work pieces in magazine in stock Q 125.0 // -H01 illuminated push button red - STOP I 125.2 I 125.1 Q 124.0 Q 124.1 // -S03 illuminated push button yellow (NO) - FUNCTION // -S02 illuminated push button green (NO) - START // 1Y00 5/2 way valve bistable (1Z1) - feed cylinder extend // 1Y01 5/2 way valve bistable (1Z1) - feed cylinder retract I 125.1 I 125.2 I 124.2 I 124.3 Q 124.1 Q 124.0 // -S02 illuminated push button green (NO) - START // -S03 illuminated push button yellow (NO) - FUNCTION // 1B02 through-beam sensor - work pieces in magazine in stock // 1S03 micro switch - work piece isolated // 1Y01 5/2 way valve bistable (1Z1) - feed cylinder retract // 1Y00 5/2 way valve bistable (1Z1) - feed cylinder extend

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com

Training material
Network 4: A A = Network 5: A = Network 6: A A A O A A A = Network 7: A A AN O A A A = I 124.1 I 124.3 I 126.0 I 124.1 I 124.3 I 126.1 Q 125.4 // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B04 sensor optic - work piece black // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B05 sensor inductive - work piece metal // -H05 signal lamp yellow - display LA II I 124.1 I 124.3 I 126.0 I 124.1 I 124.3 I 126.1 Q 125.3 // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B04 sensor optic - work piece black // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B05 sensor inductive - work piece metal // -H04 signal lamp green - display LA I I 124.1 // 1B01 cylinder switch (1Z1) - feed cylinder extended Q 125.2 // -H03 illuminated push button yellow - FUNCTION I 124.0 // 1B00 cylinder switch (1Z1) - feed cylinder retracted I 124.2 // 1B02 through-beam sensor - work pieces in magazine in stock Q 125.1 // -H02 illuminated push button green - START

Alternative Network 6 and 7 Network 6: A A A( O O ) = Network 7: A A A( ON O ) = I 124.1 I 124.3 I 126.0 I 126.1 // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B04 sensor optic - work piece black // 1B05 sensor inductive - work piece metal I 124.1 I 124.3 I 126.0 I 126.1 // 1B01 cylinder switch (1Z1) - feed cylinder extended // 1S03 micro switch - work piece isolated // 1B04 sensor optic - work piece black // 1B05 sensor inductive - work piece metal

Q 125.3 // -H04 signal lamp green - display LA I

Q 125.4 // -H05 signal lamp yellow - display LA II

1

SL-Automatisierungstechnik GmbH In der Bredde 37 D-58636 Iserlohn www.slhome.com