3408 YZ PC 0006 IS03 Material Criticality Assessment Plan

OWNER:
CONTRACTOR ID. CODE
PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
AL-WAHA PDH-PP PROJECT AL-JUBAIL K.S.A.
Sheet 2 of 10
Issue 03
LIST OF CONTENTS
1 2 3
SCOPE .................................................................................................................................3 REFERENCES.....................................................................................................................3 CRITICALITY RATE ASSESSMENT ................................................................................4 3.1 Criticality Impact (Table 1) .........................................................................................................4 3.2 Commodity Complexity (Table 2) ............................................................................................4 3.3 Criticality Rating (Table 3)..........................................................................................................6
INSPECTION LEVEL DEFINITION ...................................................................................7 4.1 4.2 4.3 4.4 Code CQ4 .....................................................................................................................................7 Code CQ3 .....................................................................................................................................7 Code CQ2 .....................................................................................................................................7 Code CQ1 .....................................................................................................................................8
OPERATING MODE ...........................................................................................................9 5.1 5.2 5.3 5.4 Items classified CQ4 .................................................................................................................9 Items classified CQ3 .................................................................................................................9 Items classified CQ2 .................................................................................................................9 Items classified CQ1 ...............................................................................................................10
ATTACHMENTS
Attachment 1 Criticality Rating Assessment (TCM) Attachment 2 Criticality Rating Assessment (DIC)
03
OWNER:
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 3 of 10
Issue 03
SCOPE
Contractor proposes this Project Material Criticality Assessment Plan to define the minimum requirements of Supplier Surveillance to be carried out on the equipment and materials to be supplied by Contractor for the Project.
REFERENCES
Contractor shall carry out an adequate Supplier Surveillance activities according to the requirements included in the relevant Requisition and the level code due to the Quality Class (CQ) therein mentioned. The Quality Class of each material is considered equal to the Criticality Rating, which shall be calculated according to the indication of present Plan, after OWNER/IPMT approval. The Criticality Rating calculation results, for all items, shall be recorded by means of the forms attached in Attach. 1. The Commodity Criticality Rating (table 3) is achieved through the combination of the assessment of the Criticality Impact (table 1) and the evaluation of the Commodity Complexity (table 2). The evaluation is carried out in the course of a dedicated meeting, leaded by the Project Engineering Manager and with the participation of: Process Manager Technology Manager Safety Engineer Disciplines Engineer Welding Engineer Procurement Manager Inspection Manager
The Project Engineering Manager is nominated facilitator to timely call and conduct the meetings, to ensure the adoption of common criteria. Proposals issue are mainly from: Process Manager, for major process equipment indicated in the Equipment List Design Department, for the other components, whenever the assignment of a class other than the default class is deemed useful. The expected duration I 1 day for each typology of Plant. OWNER/IPMT will be informed of the date and venue of the meetings to have the possibility to attend the meetings.
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 4 of 10
Issue 03
3
3.1
CRITICALITY RATE ASSESSMENT

Criticality Impact (Table 1) Each commodity (package, machinery, equipment and material) shall be assessed against the following table and the total score carried forward to the table 3 as indicated at point 3 .3.
PARAMETER
Personnel Safety a) Failure would have no perceived risk to personnel. b) Failure would have moderate risk to personnel., mitigated by equipment system or procedures. c) Failure would cause high risk to personnel. Standby Availability a) Failure would be covered by standby unit or change out without difficulty b) Failure would cause some loss of production but not loss of integrity c) Failure would cause major loss of production and jeopardise plant integrity Environmental Impact a) Failure would have no significant impact, would be isolated and only affect operating personnel b) Failure would have moderate impact and could affect a small public population c) Failure would have high impact and affect a large public population Design Maturity a) A proven design, frequently used, very reliable Suppliers b) Minor modification to a proven design, Supplier reliability and good references c) New or innovative design or significant extrapolation of previous capacity, new Suppliers and/or no significant reference Manufacturing Process Complexity a) Simple, known process b) Numerous simple known processes or one complex process c) More than one complex process Engineering Interface Data a) Not significant for overall design b) Of some value, but not critical for overall design c) Essential for overall design Importance, Cost, Size a) Minor importance, low cost, small item b) Significant importance, moderate cost, moderate size item c) Vital importance, large, expansive item
SCORE
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
3.2
Commodity Complexity (Table 2) Each commodity (plant, machinery, equipment and material), shall be assessed against the following table and the grade carried forward to the table 3 as indicated at point 3.3
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 5 of 10
Issue 03
Should any item not suitably be covered by this table, the relevant Grade shall be defined during the criticality assessment meeting and the rationale recorded in the minute of meeting.
ITEM
Main Rotating Equipment: Centrifugal pump in critical service (i.e. loop reactor pump), reciprocating compressor (high pressure and flow rate), large size extruder, turbo generator (>20 MW), special fire fighting pump package Main Package Units Process Heaters (i.e. Reformer, Cracking, Vis-breaking) Safety Critical Systems: Process Safeguarding, Fire and Gas, etc. Static Equipment: Main Pressure Equipment in critical service, special materials, severe design data (Vessels, Columns, Reactors) General Package Unit: Water tube boiler/Heat Recovery Boiler (large size and high pressure), catalytic oxidiser, cold box, air separation units, process gas purification unit, pneumatic conveying systems General Rotating Equipment: High power gas turbine and steam turbine, large centrifugal/reciprocating compressor, BFW pump, critical service agitator, process dryer and centrifuges, diesel generator set, sea/cooling water pump, process chiller General Static Equipment: Silos, tank to be assembled on Site, cryogenic storage tanks, spheres, special material pressure equipment, heat exchanger Major Instrumentation Systems: Engineered system such as DCS, SCADA, special equipment etc. Special Piping: Special grade, special thickness, exotic material Telecommunication Equipment: Engineered items, antenna, special equipment Large or Complex Valves > 300 mm diameter, Special or High Pressure valves, Safety Valves: ESD valves, manifolds Major Electrical Equipment: Converter, HV transformer, HV switchgear Std Static Equipment: Plate heat exchanger, desuperheater, low pressure vessel and exchanger Std Package Unit: Desalination unit, Water treatment plant, air drier, flare, cooling tower, small boiler and incinerators, loading arm, bagging line Std Rotating Equipment: Agitators, Air, nitrogen and gas normal compressor, normalized pump (i.e. ISO), large fan, diesel engine, water chiller Normal Electrical Equipment: Standard control panels, MCC, LV switchgear Special Safety Items: Fire dampers, gas bottles, pressurized components in fire extinguishing systems Minor Rotating Equipment: Scales, small pumps and fans, pneumatic pumps, belt conveyor, hoist, bridge crane, fork lift Minor Package Unit: Chemical dosing unit, minor units (completely standard Supplier)
GRADE
A
A A B
B B B B B B C C C C C D D
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 6 of 10
Issue 03
ITEM
Minor Static Equipment: Hoppers, bins, atmospheric small drums, static mixers Valves: Std Valves < 300 mm diameter Electrical Bulks: Cables, light fittings Instrument Bulks Cables, standard field instruments Standard Piping: Normal grades of carbon steel and stainless steel, standard flanges and couplings Heating, Ventilating, Air Conditioning Equipment Normal Safety Items: Hydrants, hose reels, monitors
GRADE
D E E E E E E
3.3
Criticality Rating (Table 3) The following table allows to find the Criticality rating on the base of the Criticality Impact (see Table 3.1) and Commodity Complexity (Table 3.2).
CRITICALITY IMPACT Total Score 21

COMMODITY COMPLEXITY Grade
20
19
18
17
16
15
14
13
12
11
10
Criticality Rating = CQ1

B C D E
Criticality Rating = CQ2 Criticality Rating = CQ3 Criticality Rating = CQ4
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PMC:
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OWNER ID. CODE
3408-YZ-PC-0006
Sheet 7 of 10
Issue 03
INSPECTION LEVEL DEFINITION

The Inspection Level of each item is determined on the basis of Criticality Rating, calculated by means of the tables in previous paragraph 3. The Inspection Level is described here below:
4.1
Code CQ4 This code denotes equipment and/or materials having low technological content or complexity. The Contractor Inspector does not normally witness tests at Suppliers shop. The material conformity is established through Suppliers certificate review. The Contractor's Inspectors follow the relevant operating mode described in paragraph 5. Desk expediting by phone, every 3 weeks. Expediting visit to be fixed if necessary. Inspection & Test Plan (ITP) and test procedures not required, Supplier standard documents applicable.
4.2
Code CQ3 This code denotes equipment and/or materials having medium technological content or complexity. The Contractors Inspector witnesses the functional and/or final test as per indicated requirements, following the relevant operating mode described in paragraph 5. Desk expediting are performed every 2 weeks while expediting visit are performed at least every 4 weeks. ITP required, test procedures not required, Supplier standard documents applicable.
4.3
Code CQ2 This code denotes equipment and/or materials having high technological content. The Contractors Inspector surveillance is scheduled on regular basis, at least every three weeks, the inspector witnesses intermediate, final test during fabrication phases, adopting the relevant operating mode described in paragraph 5. Surveillance inspection frequency could be increased only case by case, after analysis of the elements that could affect the correct supply of the item. Expediting visits to be performed at least every 2/3 weeks. Intermediate desk expediting to be performed if necessary. ITP to be approved during the pre inspection meeting by Contractor and OWNER/IPMT representative, Supplier procedures for fabrication and test required.
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 8 of 10
Issue 03
4.4
Code CQ1 This code denotes items having high construction complexity, where any non-conformity may affect the objectives of the Project, and a relatively high technological content. The Contractors Inspector surveillance is scheduled on regular basis, at least every fortnight, the inspector witnesses the fabrication phases, intermediate and final tests, following the relevant operating mode described in paragraph 5. Surveillance inspection frequency could be increased to daily or weekly only case by case, after analysis of the elements that could affect the correct supply of the item. Expediting visits to be performed on regular basis every fortnight, frequency could be increased, depending on supply performance results. Intermediate desk expediting to be performed if necessary. ITP to be approved during the pre inspection meeting by Contractor and OWNER/IPMT representative, Supplier procedures for fabrication and test required.
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 9 of 10
Issue 03
OPERATING MODE
Contractors Project organization, coordinated by the Inspection Team and with active cooperation of Quality Manager and of involved Lead Discipline Engineers, if any, will carry out the required Suppliers surveillance, adopting the operating mode here following described, related to the achieved quality class for each equipment and/or material which are part of his scope of supply. The surveillance criteria here highlighted are the guideline for inspection activities but they are not limited to the points here recalled. Details of the inspection phases for each item will be included in the ITPs of each supply, suitable graduating Contractor and OWNER/IPMT presence where required.
5.1
Items classified CQ4 The Contractor, as a minimum, shall: Verify the Purchase Order (PO), Material requisition (MR) and project engineering documents, if applicable; Ensure Supplier timely submission & updating of a SDI (Supplier Document Index) against POs requirements; Review the Suppliers resolution actions of the recorded non-conformances, if any; Obtain the shipping documents in compliance with the project requirements; Review quality certificates and final documentation.
5.2
Items classified CQ3 The Contractor, as a minimum, shall perform the actions as per items classified CQ4 and in addition shall: Check with the Supplier, during the expediting visits, the completeness and updating of Supplier's specifications and take action as necessary to comply with technical requirements and timely submission; Ensure the respect of Supplier fabrication schedule if any; Ensure Supplier timely submission & updating of a SDI (Supplier Document Index) against POs requirements; Review the Suppliers resolution actions of the recorded non-conformances; Witness Functional, Final Test & Inspection.
5.3
Items classified CQ2 The Contractor, as a minimum, shall perform the actions as per items classified CQ3 and in addition shall: Hold a pre-inspection meeting with the Supplier and OWNER/IPMT representative, before the start of fabrication; Analyse with Supplier the MR/PO attachments to achieve full comprehension of all technical aspects, with the support of the project specialists to obtain clarification; Check with the Supplier the completeness and the updating of Supplier's specifications and take action as necessary to comply with project requirements; Discuss the implementation of the inspection requirements to be included in the ITP;
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PMC:
3408-YZ-PC-0006
OWNER ID. CODE
3408-YZ-PC-0006
Sheet 10 of 10
Issue 03
5.4
Check that the supply plan includes the critical paths of fabrication and the duration of the inspection is consistent with POs requirements; Require to the supplier a detailed fabrication schedule and verify the progress timely; Monitor the compliance of Supplier and his Sub-Suppliers with POs requirements; Ensure that all agreed Hold and Witness, as per OWNER/IPMT Quality Surveillance procedures and (ITR) Inspection & Tests Requirements, if any, are included in Suppliers ITP; Ensure Supplier timely submission & updating of a SDI (Supplier Document Index) against POs requirements; Ensure Supplier timely submission & updating of a SPIR (Spare Part Interchangeability Record) against POs requirements; Ensure that Supplier includes in the status report the Sub-Suppliers progress status; Review and/or Witness the Suppliers resolution actions of the recorded nonconformances; Review the Procedures and Work Instructions to ensure they include all specified requirements; Ensure all supporting Documents, Standards, Codes and Specifications are available at the Supplier's Work Site; Carry-out surveillance, inspection and witness points, following the phases reported in ITP, sufficient to ensure specified requirements are met; Ensure the QC staff are suitably qualified as specified; Ensure proper test & inspection equipment is used, calibrated and certified.
Items classified CQ1 The Contractor, as a minimum, shall perform the actions as per items classified CQ2 and in addition shall: Audit the Suppliers Quality Management System during execution of the PO; Agree Suppliers and their Sub-Suppliers QC; Witness Intermediate, functional and Final Test & Inspection and endorse Quality Records Books and As-Built drawings and data sheets.
CRITICALITY RATING ASSESSMENT
ITEM_NUMBER
DESCR
Personnel Safety
Stand-by Environmental Availability Impact
Design Maturity
Manufacturing Process Complexity 1 1 1 1 1
Engineering Interface Data 2 2 1 2 1
Importance, Cost, Size
Total Commodity QUALITY Score Complexity _CODE
A2120A/B A2130 A2131 A2140A/B A2551
DILUENT / DONOR BLENDING MIXERS GREASE MIXER OIL MIXER CATALYST MIXERS D2551 MIXER
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
2 1 1 2 1
2 1 1 2 1
10 8 7 10 7
C C C C C
CQ3 CQ3 CQ4 CQ3 CQ4
A2650 A2840 C2501 C2520 C2620 C2818 C4601A/B D2110 D2112 D2120A/B D2130
OIL TREATING MIXER D2840 MIXER STEAMER CYCLONE ACTIVATOR DRYER BLOWER INSTRUMENT AIR BOOSTER COMPRESSOR F2818 VENT FAN AIR COMPRESSOR TEAL METERING DRUM TEAL SEAL OIL POT DONOR STORAGE DRUMS GREASE DRUM
2 1 1 1 1 1 1 3 3 2 1
1 1 2 3 1 2 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
1 1 2 2 1 1 1 1 1 1 2
1 1 1 1 2 1 2 1 1 1 1
1 2 1 2 2 1 2 1 1 1 1
1 1 1 2 1 1 2 1 1 1 1
8 8 9 12 9 8 10 9 9 8 8
B B B B B C B C C C C
CQ3 CQ3 CQ2 CQ2 CQ2 CQ3 CQ2 CQ3 CQ3 CQ3 CQ3
Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan
Page 1 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1
Engineering Interface Data 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1
D2131 D2140A/B D2141A/B D2151 D2160 D2161 D2162 D2230 D2310 D2320 D2340 D2350 D2501 D2502 D2511 D2512 D2513
OIL DRUM CATALYST DISPERSION DRUMS CATALYST LOADING SYRINGES HYDRAULIC OIL SURGE DRUM ATMER SURGE DRUM ATMER METERING POT OIL SEAL DRUM F2230 BLOWBACK GAS DRUM F2310 BLOW BACK GAS DRUM C2320 K.O. DRUM F2340 BLOW BACK GAS DRUM COMPRESSOR KNOCK-OUT DRUM STEAMER WATER / HYDROCARBONS DRUM WASTE OIL COLLECTING DRUM HYDROCARBONS SEPARATOR WATER COLLECTOR
1 1 1 1 2 2 1 3 3 3 3 3 2 2 2 2 2
1 1 1 1 1 1 1 2 2 2 2 2 3 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 1 1 1 1 2 2 2 2 2 2 1 1 1 1
1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1
8 8 11 7 8 8 7 11 11 11 11 11 15 8 8 8 8
C C B C C C C B B B C C B C C C C
CQ3 CQ3 CQ2 CQ4 CQ3 CQ3 CQ4 CQ2 CQ2 CQ2 CQ3 CQ3 CQ2 CQ3 CQ3 CQ3 CQ3
Page 2 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 1 2 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 2
Engineering Interface Data 1 2 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 1
D2514 D2520 D2551 D2552 D2601 D2602 D2610 D2611 D2620 D2630 D2640 D2650 D2660 D2802 D2816 D2840 D2841 D2860
CONDENSATE DRAIN POT DRYER NaBZ PREPARATION DRUM NaBZ METERING DRUM HIGH PRESSURE BLOW DOWN VESSEL LOW PRESSURE BLOW DOWN VESSEL CHILLED WATER DRUM CHILLED WATER SURGE DRUM INSTRUMENT AIR BUFFER DRUM STEAM CONDENSATE DRUM COOLING WATER EXPANSION DRUM OIL TREATING DRUM OIL STORAGE DRUM INTERMEDIATE SURGE SILO TALC SILO ADDITIVE MELTING DRUM MELTED ADDITIVE METERING DRUM PEROXIDE DRUM
2 2 1 1 3 3 1 1 2 2 1 3 1 2 1 1 1 2
1 3 1 1 2 2 3 3 1 2 1 1 1 3 2 2 2 2
1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1
1 2 2 2 2 2 2 2 1 2 1 2 1 1 2 1 1 1
1 3 1 1 2 2 2 2 2 2 1 1 1 2 1 1 1 1
8 15 8 8 15 15 11 11 9 11 7 10 7 12 11 9 9 10
C B C C B C B B B C C C C C C C C C
CQ3 CQ2 CQ3 CQ3 CQ2 CQ2 CQ2 CQ2 CQ2 CQ3 CQ4 CQ3 CQ4 CQ3 CQ3 CQ3 CQ3 CQ3
Page 3 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 2 1 1 1 1
Engineering Interface Data 2 2 1 1 1
D3101A/B/C/D D3102 D3201A/B/C/D/E/F D3202A/B/C/D/E/F D3203A/B/C/D/E/F
PP PELLETS BLENDING SILOS WASHING WATER TANK PELLETS STORAGE SILOS PELLETS STORAGE SILOS PELLETS STORAGE SILOS PROCESS WATER STORAGE TANK
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
2 1 1 1 1
2 1 2 2 2
11 8 8 8 8
C C C C C
CQ3 CQ3 CQ3 CQ3 CQ3
D4101
CQ4
D4102
DEMINERALIZED WATER STORAGE TANK DRINKING WATER PRESSURE VESSEL 98% H2SO4 STORAGE TANK 4550% CAUSTIC SODA STORAGE TANK
CQ4
D4104
CQ4
D4105
10
CQ2
D4106
10
CQ2
D4151 D4601 D4602 D4901
SAFETY SHOWER BUFFER TANK COMPRESSED AIR BUFFER TANK INSTRUMENT AIR BUFFER TANK WASTE WATER COLLECTION TANK
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 2 1
1 1 1 1
1 1 1 1
7 7 8 7
C C C C
CQ4 CQ4 CQ3 CQ4
Page 4 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 2 1 1 1 1 2 2 1 2 1 1 1 1 2 1 1 1
Engineering Interface Data 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
D4910 D4921 D4922 D4923 D4961 E2130 E2140 A/B E2210 E2230 E2240 E2241 E2242 E2243 E2244 E2320 E2340 E2350
SPENT SULFIDIC CAUSTIC TANK N.G. KO DRUM NATURAL GAS CYCLONE NITROGEN KO DRUM FIRE WATER STORAGE TANK GREASE MELTER CATALYST DISPERSION HEATERS PROPYLENE FEED COOLER R2230 GAS COOLER T2240 CONDENSER T2241 CONDENSER T2240 REBOILER T2240 BOTTOM COOLER T2241 POST-CONDENSER PK2320 SUCTION COOLER CO2 HEATER T2350 COOLER
3 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 1
1 2 2 2 3 1 1 2 3 2 2 2 2 2 1 1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1
1 1 1 1 2 1 1 2 2 2 2 1 1 2 1 1 1
10 9 9 8 10 8 8 10 13 11 11 10 10 12 9 8 8
B B B C C C B B B B B B B B B B B
CQ2 CQ2 CQ2 CQ3 CQ3 CQ3 CQ3 CQ2 CQ2 CQ2 CQ2 CQ2 CQ2 CQ2 CQ2 CQ3 CQ3
Page 5 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
E2401 E2402 E2431 E2432 E2433 E2501 E2511 E2520 E2521 E2630 E2710 E2711 E2712 E4301A-N E4901 F2110 F2120A/B F2121
R2401 GAS COOLER R2230 & R2401 START-UP HEATER T2430 FEED COOLER T2430 CONDENSER T2430 REBOILER STEAMER SCRUBBER CONDENSER OFF GAS COOLER NITROGEN HEATER T2520 RECYCLE COOLER STEAM CONDENSATE VENT COOLER HEAT RECOVERY EXCHANGER ETHYLENE HEATER ETHYLENE COOLER C.W. PLATE EXCHANGER WASTER WATER COOLING TEAL FILTER DONOR FILTERS DONOR LOADING FILTER
2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 2 2
3 1 1 1 1 2 2 2 1 1 1 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 1 2 2 2 1 1 1 2 1 2 2 2 2 1 1 1 1
2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1
13 7 9 9 9 8 8 8 10 7 8 8 8 12 7 10 9 9
B B B B B B B B C B B B B B B C C C
Page 6 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
F2130 F2131 F2140A/B F2150 F2151 F2160 F2161 F2230 F2240 F2310 F2311A/B F2340 F2341 F2501 F2660 F2701A/B F2710 F2721
GREASE FILTER OIL FILTER CATALYST MUD FILTERS METERING OIL FILTER PRESSURIZATION OIL FILTER ATMER AGENT FILTER LIQUID ADDITIVE LOADING FILTER HIGH PRESSURE FILTER T2240 FEED FILTER MEDIUM PRESSURE FILTER MEDIUM PRESSURE GUARD FILTERS LOW PRESSURE BAG FILTER LOW PRESSURE GUARD FILTER STEAM FILTER OIL FILTER HYDROGEN FILTERS ETHYLENE GUARD FILTER PROPYLENE GUARD FILTER
1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2 2 2
1 1 2 1 1 1 1 3 2 3 1 3 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1
1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1
8 8 9 8 8 9 9 14 10 14 9 14 9 8 8 9 9 9
C C C C C C C B C B C B C C C C C C
Page 7 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
F2860 F3105 F4202A/B/C/D H4101 H4102 L2232 L2400 P2110A/B P2111 P2120A/B P2121 P2130 P2131 P2140A/B P2141 P2151A/B P2160A/B P2161
COOLING WATER FILTER WASHING WATER FILTER SEA WATER CIRCUL. FILTERS BACK FLOW PREVENTER CAUSTIC SODA STATIC MIXER R2230 SILENCER R2401 SILENCER TEAL METERING PUMPS FLUSHING OIL PUMP DONOR METERING PUMPS DONOR LOADING PUMP GREASE LOADING PUMP OIL LOADING PUMP D2140A/B JACKET PUMPS CYLINDER JACKET CIRCULATION PUMP PRESSURIZATION OIL PUMPS ATMER METERING PUMPS ATMER LOADING PUMP
1 1 1 2 2 1 1 3 1 2 2 1 1 1 1 1 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 8 9 9 9 7 7 10 8 9 9 8 8 8 8 8 9 9
C C C C C C C B C C C C C B C C C C
Page 8 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
P2200 P2210 P2211 P2240A/B P2241 P2350 P2351 P2401 P2430 P2501 P2520A/B P2551A/B P2610A/B P2611 P2630A/B P2660 P2661 P2840A/B
R2200 JACKET WATER CIRCULATION PUMP R2210 CIRCULATION PUMP R2210 JACKET WATER CIRCULATION PUMP R2230 RECYCLE BARRIER PUMPS LIQUID PURGE BOOSTER PUMP T2350 REFLUX PUMP OIL UNLOADING PUMP R2230 & R2401 START-UP HEATER PUMP T2430 BOTTOM PUMP STEAMER SCRUBBER REFLUX PUMP DRYER SCRUBBER REFLUX PUMPS NaBZ FEED PUMP CHILLED WATER PUMPS ETHYLENE GLYCOL LOADING PUMP STEAM CONDENSATE PUMPS OIL HEADER PUMP OIL LOADING PUMP MELTED ADDITIVE METERING PUMPS
1 2 1 2 2 1 2 1 1 2 2 1 1 1 1 1 1 1
3 3 3 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
10 15 10 9 10 9 9 8 9 10 9 8 8 8 8 8 8 8
C B C B B C C C C C C C C C C C C C
Page 9 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 1 1 1 1 1 2 2 1 2 2 1 1
Engineering Interface Data 2 2 2 2 2 2 2 2 2 2 2 2
P2860A/B P2861 P3101 P4101A/B/C P4102A/B/C P4105A/B P4106A/B P4151A/B P4202A/B/C P4203 P4301A/B/C P4901A/B
PEROXIDE METERING PUMPS PEROXIDE UNLOADING PUMP WASHING WATER PUMP PROCESS/ POTABLE WATER FEED PUMP DEMINERALIZED WATER FEED PUMP SULPHURIC ACID TRANSFER PUMPS SODA TRASFER PUMPS SAFETY SHOWER WATER CIRCULATION PUMPS SEA WATER CIRCULATION PUMPS SEA WATER INTAKE BASIN EMPTYING PUMP COOLING WATER CIRCULATING PUMPS WASTE WATER LIFTING PUMP
2 2 1 1 1 2 2 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 2 1 2 1
9 9 8 8 8 10 10 9 10 9 9 8
C C C C C C C B B C B C
CQ3 CQ3 CQ3 CQ3 CQ3 CQ3 CQ3 CQ2 CQ2 CQ3 CQ2 CQ3
P4902A/B
WASTE WATER DELIVERY PUMP SANITARY WATER DELIVERY PUMPS SANITARY WATER LIFT PUMPS PROCESS WASTE WATER LIFT PUMPS INTERMITTENT SPENT SULFIDIC CAUSTIC LOADING PUMP
CQ3
P4903A/B P4904A/B P4905A/B P4910A/B
1 1 1 3
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 2
2 2 2 1
1 1 1 1
8 8 8 10
C C C C
CQ3 CQ3 CQ3 CQ3
Page 10 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
P4701 P4702 P4703A/B P4704A/B PK2101 PK2150 PK2240 PK2250 PK2320 PK2360 PK2401 PK2510 PK2551 PK2710 PK2720 PK2801 PK2804 PK2810
D4701 FEED BOOSTER PUMP ELECTRICAL FIRE WATER PUMP DIESEL FIRE PUMPS ELECTRICAL FIRE WATER JOCKEY PUMPS TEAL UNLOADING ARMS CATALYST METERING UNIT PACKAGE HYDROGEN RECYCLE COMPRESSOR PACKAGE R2230 RECIRCULATION COMPRESSOR PACKAGE HIGH PRESSURE PROPYLENE BOOSTER PACKAGE LOW PRESSURE PROPYLENE BOOSTER PACKAGE R2401 GAS CIRCULATION COMPRESSOR PACKAGE STEAMER OFF GAS COMPRESSOR PACKAGE UNIT NaBz BAGS UNLOADING UNIT ETHYLENE PURIFICATION WATER / ALCHOOLS AND CO2 REMOVAL PROPYLENE DRYING PACKAGE UNIT PP PNEUMATIC TRANSPORT TO INTERMEDIATE / METERING PP PELLETS PNEUMATIC TRANSPORT TO HOMOGENIZERS SUCTION SYSTEM PACKAGE
1 1 1 1 3 1 2 2 2 2 2 2 1 2 2 1 1 1
1 1 1 1 2 1 2 3 2 2 3 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 2 2 3 3 3 3 2 1 1 1 3 3 1
8 8 8 8 12 10 11 13 12 12 13 11 8 9 9 11 11 9
C A A A C C B B B B B B C B B B B C
Page 11 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity
Engineering Interface Data
PK2811
BIG BAG HANDLING AND DISCHARGE STATION SYSTEM POLYMER / ADDITIVES METERING PACKAGE SYSTEM FIBC TALC UNLOADING PACKAGE UNIT OFF SIZE POLYMER RECOVERY PACKAGE EXTRUSION BUILDING VACUUM SYSTEM EXTRUSION AND PELLETIZING PACKAGE UNIT PNEUMATIC HAULAGE FOR PELLETS RECYCLE TO PELLETS TRANSPORT TO STORAGE SILO BLENDERS BLOWING SYSTEM BAGGING PACKAGE UNITS PALLETTIZER SHRINK-WRAPPING UNITS DEMINERALIZED WATER PACKAGE SODIUM HYPOCHLORITE DOSING PACKAGE SAFETY SHOWERS WATER REFRIGERATION PACKAGE SEAWATER ELECTROCHLORINATION
11
CQ3
PK2812
11
CQ2
PK2815 PK2830 PK2870 PK2890 PK3101-LINE-A PK3101-LINE-B PK3104 PK3301A/B PK3302A/B PK3303A/B PK4102 PK4103 PK4151 PK4201
1 1 1 1 1 1 1 1 1 1 1 2 3 1
1 1 1 3 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 1 1 1 2 2 2 2 2 1 2
2 2 2 3 3 3 2 2 2 2 2 2 2 2
2 2 1 3 3 3 1 3 3 3 2 1 1 2
11 11 9 14 11 11 8 11 11 11 10 10 10 10
B B C A B B C C C C C C B B
CQ2 CQ2 CQ3 CQ1 CQ2 CQ2 CQ3 CQ3 CQ3 CQ3 CQ3 CQ3 CQ2 CQ2
Page 12 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
PK4202A/B PK4301 PK4302 PK4901 PK4921 PK4923 PK4925 PK4926 PK4702 R2200 R2210 R2230 R2401 S2230 S2501 S2510 S2520 S2601
SEA WATER INTAKE FILTRATION PACKAGE CORROSION INHIBITOR DOSING PACKAGE ANTIFOULING DISPERSANT DOSING PACKAGE WASTE WATER DEOILING SYSTEM N.G. METERING STATION LIQUID PROPANE METERING STATION ETHYLENE GAS METERING STATION LIQUID PROPYLENE METERING STATION FIRE WATER PUMPING STATION PRECONTACTING POT PREPOLYMERIZATION REACTOR MULTIZONE CIRCULATING REACTOR GAS PHASE REACTOR RECIRCULATION CYCLONE STEAMER CYCLONE WATER / ORGANIC SEPARATOR DRYER CYCLONE FLARE GUARD CYCLONE
1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 1 1
2 1 1 1 3 3 3 1 1 3 3 3 1 2 2 1 2 2
1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1
1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1
2 1 1 1 2 2 2 2 1 1 2 3 2 1 1 1 1 1
11 8 8 10 12 13 12 11 8 12 13 15 10 9 9 8 9 9
B C C C B B B B A B B A B B B C B B
Page 13 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
S4951 S4952 S4953 S4954 S4955 S4956 S4957 S4958 S4960 S4961 S4962 S4963 SF2818 T2240 T2241 T2350 T2430 T2501
DELUGE SYSTEMS SPRINKLER SYSTEMS FIRE HYDRANTS FIRE HOSE BOXES FIRE HOSE REELS FIRE MONITORS EMERGENCY SHOWER & EYE WASHERS FIRE EXTINGUISHERS SELF CONTAINED BREATHING APPARATUS ALUMINIZED FIRE SUIT AMBULANCE FIRE TRUCK POLYMER / ADDITIVES SCREW FEEDER BARRIER ETHYLENE STRIPPER BARRIER PRESTRIPPER RECYCLE PROPYLENE SCRUBBER ETHYLENE STRIPPER STEAMER SCRUBBER
3 3 2 2 2 2 2 2 3 3 3 3 1 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
9 9 8 8 8 8 8 8 9 9 9 9 12 11 11 8 9 9
C C E E E E E E C C C C B B B B B B
Page 14 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
T2520 T2711A T2711B T2723 W3301A/B Z2110 Z2120A/B Z2130 Z2131 Z2141 Z2142 Z2143 Z2144 Z2145 Z2160 Z2201A/B Z2202A/B Z2203A/B
DRYER SCRUBBER ETHYLENE PURIFICATION TOWER O2 REMOVAL ETHYLENE PURIFICATION TOWER O2 REMOVAL COS REMOVAL TOWER WEIGHTING BRIDGES SAFETY SEAL POT D2120A/B NITROGEN SPARGERS D2130 NITROGEN SPARGER D2131 NITROGEN SPARGER CATALYST DRUM SCALE CATALYST DRUM VIBRATOR CATALYST DRUM N2 INJECTOR CATALYST DRUM TILTER CATALYST DRUM HOIST D2160 NITROGEN SPARGER CATALYST IN LINE MIXERS OIL FLUSHING T-BRANCH LINES FROM Z2201A/B TO R2210
2 2 2 2 1 3 1 1 1 1 1 1 1 1 1 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9 8 8 8 7 9 7 7 7 7 7 8 7 7 7 11 8 11
B B B B D C D D D D D D D D D B B B
Page 15 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Z2204 Z2205 Z2210 Z2211 Z2230A/B Z2231A-H Z2233A/B/C Z2310 Z2401A/B Z2431 Z2511 Z2512 Z2550 Z2551 Z2650 Z2660 Z2810 Z2818
TEAL / DONOR COOLER FLUSHING OIL LIMITER LINE FROM R2210 TO R2230 P2210 SEAL FLUSH SYSTEM PRESSURIZATION PISTON GAS SAMPLE COLLECTING POINTS DOWNCOMER FLUSHING INJECTOR PROBES DOWNCOMER GAS SAMPLERS F2310 SAMPLING POT SAMPLE FILTERS P2431 SEAL OIL POT D2511 NITROGEN SPARGER D2512 NITROGEN SPARGER HOIST FOR A2501 NaBZ BIG BAGS HOIST D2650 NITROGEN SPARGER D2660 NITROGEN SPARGER LIFT EXTRUSION BUILDING FIBC HANDLING FORK LIFT
3 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1
2 2 1 2 1 3 3 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 2 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1
1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 2 1
11 9 11 10 10 15 15 9 10 8 7 7 8 8 7 7 9 7
B C B B B A A B B C D D D D D D C D
Page 16 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 1 1 1 1 1 1 1 1
Engineering Interface Data 1 2 2 2 2 1 1 1
Z2819 Z2890 Z2891A/B/C Z2892 Z2893 Z3310A/B Z3311A/B/C Z3312A/B
FIBC HANDLING HAND JACK EXTRUDER SCREW MAINTENANCE HOIST EXTRUDER PARTS MAINTENANCE HOIST EXTRUDER MAIN MOTOR MAINTENANCE HOIST EXTRUDER SECONDARY MOTOR MAINTENANCE HOIST FORK LIFTS TELESCOPIC BULK LOADING DEVICES TRUCK WEIGHTING BRIDGE
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
7 8 8 8 8 7 7 7
D D D D D D D D
CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4
Page 17 of 18
ITEM_NUMBER
DESCR
Personnel Safety
Design Maturity
Manufacturing Process Complexity 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2
Engineering Interface Data 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2
TRANSFORMER SWITCHGEAR
1 1 1 1 3 1 1 3 1 1 1 1 1 1 2 2
1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1
1 1 2 2 2 1 2 1 3 1 2 2 2 2 2 2
8 8 8 10 12 7 10 9 9 7 8 8 8 8 10 11
B B E B B E B A E E E E E E E E
CQ3 CQ3 CQ4 CQ2 CQ2 CQ4 CQ2 CQ2 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4
ELECTRICAL BULK
Electrical cables
STD Control Valves
Safety and Relief Valves Field Istruments Analyzers Fire Protection System
INSTRUMENT BULK Instrument cables
Instrument Bulk materials (Primary and secondary)
PIPING
VALVES
SPECIAL SUPPORTSpring SPECIAL SUPPORTBellow PIPING BULK CIVIL BULK HVAC

Gaskets, bolts, etc.
steel structure Building air conditioning
Page 18 of 18
Reactor Section
Manufacturing Engineering Interface Data Importance, Cost, Size Total Score Commodity Complexity QUALITY _CODE
ITEM NO. ## B 1101
DESCRIPTION CHARGE HEATER
Personnel Safety
Stand-by Availability
Environmental Impact
Design Maturity
Process Complexity
3
B 1102 NO. 1 INTERHEATER
3 3 3 3 1 1 2
2 2 2 1 1 1 1
1 1 1 2 1 1 1
2 2 2 2 1 1 1
3 3 3 3 2 1 2
3 3 3 3 1 1 1
17 17 17 16 9 9 10
A A A A B C B
CQ1 CQ1 CQ1 CQ1 CQ2 CQ3 CQ2
3
B 1103 / 1104 NO.2 INTERHEATER / NO.3 INTERHEATER
3 2 2
1101
REACTOR EFFLUENT COMPRESSOR
1102 A/B
HYDROGEN COMPRESSOR
1101
SULFUR INJECTION DRUM
3
D 1102 STEAM DISENGAGING DRUM
Page 1 of 32
Reactor Section
ITEM NO. D 1105
DESCRIPTION WATER BREAK TANK
Personnel Safety
Design Maturity
Process Complexity
1
D 1106 REACTOR EFFLUENT COMPRESSOR SUCTION DRUM CHLORIDE TREATER
1 2 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 2 1 1 1
1 1 1 2 1 1 1
1 2 1 2 1 2 1
1 1 1 2 1 1 1
7 10 8 12 8 8 8
D C B B B C C
2 2
1107
1108 A/B
REACTOR EFFLUENT DRIERS
2 2 1 2
1109
REGENERANT KNOCKOUT DRUM
1111
REACTOR EFFLUENT COMPRESSOR CONDENSATE DRUM CONTINUOUS BLOW DOWN DRUM
1114
Page 2 of 32
Reactor Section
ITEM NO. D 1115
DESCRIPTION NATURAL GAS FOR PILOTS K.O DRUM
Personnel Safety
Design Maturity
Process Complexity
2 2
2 2 1 2
1 1 2 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
9 9 9 9
C C C C
CQ3 CQ3 CQ3 CQ3
1116
H2 K.O DRUM
1205
SPENT CAUSTIC DEGASSING DRUM
2 2
DS
1101
DESUPERHEATER
Page 3 of 32
Reactor Section
ITEM NO. E 1101 A/B
DESCRIPTION HOT COMBINED FEED EXCHANGERS
Personnel Safety
Design Maturity
Process Complexity
1 1 1 1 2
2 2 2 2 2 2
1 1 1 1 1 1
3 1 1 1 1 1
3 1 1 1 1 1
2 1 1 1 1 1
3 2 2 2 2 2
15 9 9 9 10 9
A B B B B B
CQ1 CQ2 CQ2 CQ2 CQ2 CQ2
1102 A/B
REACTOR EFFLUENT COOLERS
1103
REACTOR EFFLUENT COMPRESSOR INTERSTAGE COOLER REACTOR EFFLUENT COMPRESSOR DISCHARGE COOLER REGENERANT HEATER
1104
1106
1107
REGENERANT COOLER
Page 4 of 32
Reactor Section
ITEM NO. E 1108
DESCRIPTION FIRST STAGE HYDROGEN COMPRESSOR CHILLER
Personnel Safety
Design Maturity
Process Complexity
1 1 2 1 1 1 1
2 2 2 2 2 2 2
1 1 1 1 1 1 1
1 1 2 1 1 1 1
1 1 2 1 1 1 1
1 1 2 1 1 1 1
2 2 2 1 1 1 1
9 9 13 8 8 8 8
B B B B B B B
1109
SECOND STAGE HYDROGEN COMPRESSOR CHILLER REACTOR EFFLUENT COMPRESSOR STEAM CONDENSER HYDROGEN PRODUCT COOLER
1110
1111
1112
DEPROPANIZER NET OVERHEAD COOLER
1113
INTERCONDENSER FOR E1110
1114
AFTERCONDENSER FOR E1110
Page 5 of 32
Reactor Section
ITEM NO. F 1101 A/B
DESCRIPTION FEED FILTERS
Personnel Safety
Design Maturity
Process Complexity
1
F 1102 A/B REACTOR EFFLUENT FILTERS
1 1 1 1 1 1 2
1 1 1 1 1 1 1
2 2 2 2 2 2 2
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
8 8 9 8 8 8 9
B B C C C C C
1 2 1 1 1 1
1103 A/B/C SULFUR INJECTION PUMP SUCTION FILTER
1104 A/B
FUEL GAS FILTER FOR BOILERS
1105 A/B
NATURAL GAS FILTER FOR PILOTS
1106 A/B
FUEL GAS FILTER FOR PDH HEATER
1160
PSA PRODUCT FILTER
Page 6 of 32
Reactor Section
ITEM NO. J 1101
DESCRIPTION EJECTOR
Personnel Safety
Design Maturity
Process Complexity
1
L 1102 SILENCER
1 1 1 1 1 1
1 2 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 2 2 2 1
1 1 1 1 1 1
7 8 8 8 8 7
C D C C C D
CQ4 CQ4 CQ3 CQ3 CQ3 CQ4
1
J 1103 A/B 1ST STAGE EJECTOR FOR E1110
1 1 1
1104 A/B
2ND STAGE EJECTOR FOR E1110
1105
EVACUATION EJECTOR
1101
NEUTRALIZATION TANK MIXER (TK-1101)
Page 7 of 32
Reactor Section
ITEM NO. P
DESCRIPTION
Personnel Safety
Design Maturity
Process Complexity
1101 A/B/C SULFUR INJECTION PUMPS
2
P 1102 A/B WATER CIRCULATION PUMPS
1 1 1 2 1 1 2
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
2 2 2 2 2 2 2
1 2 1 1 1 1 1
9 9 8 10 8 9 10
C B C C C C C
1 1 2 1 2 2
1105 A/B
WATER INJECTION AND MAKE-UP PUMP
1106
REGENERANT PUMP
DELETED
P 1108 A/B WASH WATER CIRCULATION PUMPS
1109 A/B
CAUSTIC CIRCULATION PUMPS
1110
SPENT CAUSTIC TRANSFER PUMP
Page 8 of 32
Reactor Section
ITEM NO. P 1111 A/B
DESCRIPTION REACTOR EFFLUENT COMPRESSOR CONDENSATE PUMPS NEUTRALIZATION CIRCULATION PUMP
Personnel Safety
Design Maturity
Process Complexity
1 2 2 1 2
1 1 1 2 2 2 2 2
1 1 1 1 1 1 1 1
1 1 1 1 2 1 1 1
1 1 1 1 2 2 1 1
2 2 2 2 2 2 2 2
1 1 1 1 3 2 1 1
8 9 9 9 14 12 9 9
B B B C B B C B
1112
1113
NEUTRALIZATION FILLING PUMP
1114 A/B
EXHAUST STEAM CONDENSATE TRANSFER PUMP SEPARATION SYSTEM
PK
1140
PK
1160
HYDROGEN PURIFICATION SYSTEM
2 1 1
PK
54
1165
OIL MIST LUBRICATION SYSTEM
PK
1170
FUEL GAS PREPARATION SYSTEM
Page 9 of 32
Reactor Section
ITEM NO. PK 1175
DESCRIPTION LUBE OIL MIST ELIMINATOR
Personnel Safety
Design Maturity
Process Complexity
1
R 1101 REACTOR NO.1
1 2 2 2 2 1 2 1 1
1 1 1 1 1 1 1 1 1
1 2 2 2 2 1 2 2 2
1 3 3 3 3 1 2 2 2
2 3 3 3 3 1 2 2 2
1 2 2 2 2 1 2 1 1
8 15 15 15 15 7 13 11 11
C A A A A D B C C
CQ3 CQ1 CQ1 CQ1 CQ1 CQ4 CQ2 CQ3 CQ3

Page 10 of 32
2
R 1102 REACTOR NO.2
2
R 1103 REACTOR NO.3
2
R 1104 REACTOR NO.4
2
S 1101 STEAM SEPARATOR
1
ST 1101 REC STEAM TURBINE
2
ST 1102 STEAM TURBINE FOR P-1102B
2 2
ST
1111
STEAM TURBINE FOR P-1111B
Reactor Section
ITEM NO. T 1101
DESCRIPTION REGENERANT GAS SCRUBBER
Personnel Safety
Design Maturity
Process Complexity
2 1 2
2 1 1 1
1 1 2 1
1 1 1 1
2 1 1 1
2 1 1 1
1 1 1 1
11 7 9 7
B D B D
CQ2 CQ4 CQ2 CQ4
TH
1101
NEUTRALIZATION TANK HEATER
TK
1101
NEUTRALIZATION TANK
1101
OVERHEAD CRANE FOR REACTOR EFFLUENT COMPRESSOR
Page 11 of 32
Fractionation Section ITEM NO. C 1201 DESCRIPTION HEAT PUMP COMPRESSOR

Personnel Safety Stand-by Availability Environmental Impact Design Maturity Manufacturing Process Complexity Engineering Interface Data Importance, Cost, Size Total Score Commodity Complexity QUALITY _CODE
2
D 1201 A/B FEED GUARD BEDS
16
CQ1
1
D 1202 A/B FEED DRIERS
CQ3
1
D 1203 FEED DRIER REGENERANT COALESCER
CQ3
CQ3
1204
DEPROPANIZER RECEIVER
1
D 1207 DEETHANIZER RECTIFIER RECEIVER
CQ3
1
D 1208 HEAT PUMP COMPRESSOR SUCTION DRUM
CQ3
CQ3
1209
SPENT REGENERANT TREATER
1
D 1210 HEAT PUMP COMPRESSOR CONDENSATE DRUM
CQ3
CQ3
Page 12 of 32
Fractionation Section ITEM NO. D 1211 DESCRIPTION EXHAUST STEAM CONDENSATE DRUM
1
E 1203 FEED DRIER REGENERANT COOLER
CQ4
1
E 1204 A/B DEPROPANIZER REBOILER
CQ3
2
E 1205 DEPROPANIZER CONDENSER
10
CQ2
1
E 1206 STRIPPING HYDROGEN HEATER
CQ2
2
E 1207 SHP FEED HEATER
CQ3
2
E 1208 A/B DEETHANIZER STRIPPER REBOILER
CQ3
2
E 1209 DEETHANIZER STRIPPER CONDENSER
CQ2
1
E 1210 DEETHANIZER RECTIFIER CONDENSER
CQ3
1
CQ3
Page 13 of 32
Fractionation Section ITEM NO. E DESCRIPTION

1211 A/B PROPYLENE-PROPANE SPLITTER REBOILER/CONDENSER
CQ3
1212
PROPYLENE TRIM CONDENSER
1
E 1214 DEPROPANIZER FEED PREHEATER
CQ2
1
E 1215 WATER CHILLER
CQ3
1
E 1216 HEAT PUMP COMPRESSOR STEAM CONDENSER
CQ2
CQ2
1217
DEPROPANIZER FEED STEAM PREHEATER
2
E 1218 INTER CONDENSER FOR E-1216
CQ2
2
E 1219 AFTER CONDENSER FOR E-1216
CQ3
2
H 1201 SHP MIXING NOZZLE
CQ3
1
CQ4
Page 14 of 32
Fractionation Section ITEM NO. H 1202 DESCRIPTION SHP MIXER

1
J 1201 A/B 1ST STAGE EJECTOR FOR E-1216
CQ4
1
J 1202 A/B 2ND STAGE EJECTOR FOR E-1216
CQ3
1
J 1203 EVACUATION EJECTOR FOR E-1216
CQ3
1
N 1201 FEED DRIER REGENERANT SUPERHEATER
CQ3
10
CQ3
1202 A/B DEPROPANIZER OVERHEAD PUMPS
CQ3
Page 15 of 32
Fractionation Section ITEM NO. P P DESCRIPTION

1203 A/B DEPROPANIZER BOTTOMS STRIPPER PUMP 1204 A/B DEETHANIZER STRIPPER REFLUX PUMPS
1 1
1 1
1 1
1 1
2 1
2 2
1 2
9 9
C C
CQ3 CQ3
1205 A/B DEETHANIZER RECTIFIER REFLUX PUMPS
CQ3
1206 A/B PROPANE RECYCLE PUMPS
1
P 1207 A/B PROPYLENE-PROPANE SPLITTER OVERHEAD PUMPS
CQ3
1 1 1
1 1 1
1 1 1
1 1 1
1 2 1
2 2 2
2 2 2
9 10 9
C C C
CQ3 CQ3 CQ3
P P
1208 A/B DIOLEFIN RECYCLE PUMP 1210 A/B HEAT PUMP COMPRESSOR CONDENSATE PUMPS
1211
FEED DRIER REGENERANT PUMP
1
P 1212 A/B EXHAUST STEAM CONDENSATE TRANSFER PUMP
CQ3
CQ3
Page 16 of 32
Fractionation Section ITEM NO. PK 1250 DESCRIPTION REFRIGERATION EQUIPMENT

1
PK 1260 FEED DRIER REGENERANT DRIER PACKAGE
12
CQ2
11
CQ2
1201
SHP REACTOR
1
ST 1201 HPC STEAM TURBINE
12
CQ2
2
ST 1210 STEAM TURBINE FOR P-1210B
13
CQ2
2
T 1201 DEPROPANIZER
11
CQ3
2
T 1202 DEPROPANIZER BOTTOMS STRIPPER
12
CQ2
2
T 1203 DEETHANIZER STRIPPER
11
CQ2
12
CQ2
Page 17 of 32
Fractionation Section ITEM NO. T 1204 DESCRIPTION DEETHANIZER RECTIFIER

2
T 1205 PROPYLENE-PROPANE SPLITTER
12
CQ2
2
X 1201 OVERHEAD CRANE FOR HEAT PUMP COMPRESSOR
13
CQ2
CQ4
Page 18 of 32
CCR Regeneration Section ITEM NO. C 1301 DESCRIPTION REGENERATION BLOWER

2
C 1302 REGENERATION COOLER BLOWER
13
CQ2
1
C 1303 LIFT GAS BLOWER
11
CQ2
1
C 1304 FINES REMOVAL BLOWER
CQ3
1
D 1301 DISENGAGING HOPPER
CQ3
1
D 1302 REGENERATION TOWER
10
CQ3
1
D 1303 CATALYST ADDITION FUNNEL
13
CQ1
1
D 1304 CATALYST ADDITION LOCK HOPPER
CQ4
CQ4
Page 19 of 32
CCR Regeneration Section ITEM NO. D 1305 DESCRIPTION FLOW CONTROL HOPPER
1
D 1306 SURGE HOPPER
10
CQ4
1
D 1307 LOCK HOPPER NO. 2
CQ3
1
D 1308 LIFT ENGAGER NO. 5
CQ3
1
D 1309 VENT DRUM NO. 1
CQ3
1
CQ4
1
D 1312 CAUSTIC BREAK TANK
CQ4
2
E 1301 LIFT GAS BLOWER SPILLBACK COOLER
CQ4
1
E 1303 REGENERATION COOLER
CQ3
1
CQ3
Page 20 of 32
CCR Regeneration Section ITEM NO. F 1301 DESCRIPTION IN-LINE AIR FILTER
1
F 1303 10 WT% CAUSTIC FILTER
CQ3
2
J 1301 CHLORINE EDUCTOR
CQ3
3
N 1301 REGENERATION HEATER
11
CQ3
1
N 1302 AIR HEATER
10
CQ3
1
P 1302 A/B CAUSTIC INJECTION PUMPS
10
CQ3
2
PK 1301 AIR DRYER
10
CQ3
1
PK 1302 DUST COLLECTOR
10
CQ3
1
PK 1350 CCR VENT GAS TREATING SYSTEM
10
CQ3
2
10
CQ3
Page 21 of 32
CCR Reactor Area ITEM NO. D 1401 DESCRIPTION CATALYST COLLECTOR NO. 1 LIFT ENGAGER NO. 1
1 1
2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
9 9 9 9 9 9 9 9
C C C C C C C C
1402
1403
CATALYST COLLECTOR NO. 2 LIFT ENGAGER NO. 2
1 1
1404
1405
CATALYST COLLECTOR NO. 3 LIFT ENGAGER NO. 3
1 1
1406
1407
CATALYST COLLECTOR NO. 4 LOCK HOPPER NO. 1
1 1
1408
Page 22 of 32
CCR Reactor Area ITEM NO. D 1409 DESCRIPTION LIFT ENGAGER NO 4

1
2 1 1
1 1 1
2 1 1
1 1 1
1 1 1
1 1 1
9 7 7
C C C
CQ3 CQ4 CQ4
1
Page 23 of 32
CCR Reactor Area ITEM NO. E 1401 DESCRIPTION PURGE GAS HEATER
2
E 1402 CCR GAS HEATER
1 1 1 1 1 1 2
1 1 1 1 1 1 3
1 1 2 2 2 2 1
1 1 1 1 1 1 1
1 1 2 2 2 2 1
1 1 2 2 2 2 1
8 8 10 10 10 10 12
C C C C C C C
2
N 1401 REDUCTION GAS HEATER
1 1 1 1 3
1402
REACTOR NO. 2 SURGE POT HEATER
1403
1404
PK
1401
CHLORINATION SYSTEM
Page 24 of 32
ISBL Others ITEM NO. D 1601 DESCRIPTION DRY FLARE K.O DRUM
1
D 1602 METHANOL EXPANSION DRUM
CQ2
2
E 1601 DRY RELIEF SUPERHEATER
10
CQ3
2
E 1602 METHANOL VAPORIZER
CQ2
2
E 1603 DRY FLARE K.O DRUM VAPORIZER
CQ2
2
P 1601 A/B 10 WT% CAUSTIC PUMPS
CQ2
2
TK 1601 10 WT% CAUSTIC STORAGE TANK
CQ3
CQ2
Page 25 of 32
Steam Generation ITEM NO. B DESCRIPTION

1710 A/B/C HP STEAM BOILER
2
D 1701 BOILER FEED WATER DRUM DEAERATOR
14
CQ2
2
D 1702 HP CONDENSATE FLASH DRUM
12
CQ2
2
D 1703 BOILER CONTINUOUS BLOW DOWN DRUM
CQ3
2
D 1704 INTERMITTENT BLOW DOWN DRUM
CQ3
2
DS 1701 HS / MS DESUPERHEATER
CQ3
2
DS 1702 MS / LS DESUPERHEATER FOR PDH PLANT
10
CQ3
10
CQ3
DS 1703
MS / LS DESUPERHEATER FOR PP PLANT
10
CQ3
Page 26 of 32
Steam Generation ITEM NO. DS 1704 DESCRIPTION DESUPERHEATER FOR ST-1701A/B

2
E 1701 DEAERATOR VENT CONDENSER
10
CQ3
2
E 1702 CONDENSATE TANK VENT CONDENSER
CQ3
2
E 1703 BLOW DOWN COOLER
CQ2
2
E 1705 CONDENSATE COOLER FOR PDH PLANT
CQ2
1
E 1706 CONDENSATE COOLER FOR PP PLANT
CQ3
1
E 1708 CONTAMINATED CONDENSATE COOLER
CQ3
1
L 1701 HP STEAM SILENCER
CQ3
1
L 1702 MP STEAM SILENCER
CQ4
1
CQ4
Page 27 of 32
Steam Generation ITEM NO. P DESCRIPTION

1701 A/B/CBOILER FEED WATER PUMPS
1
P 1702 A/B CONDENSATE PUMPS
CQ2
1
PK PK 1720 1730 CONDENSATE TREATMENT UNIT HYDRAZINE INJECTION PACKAGE
1 1 1
1 1 2
1 2 1
1 1 1
2 1 1
2 1 1
9 8 9
C C D
CQ3 CQ3 CQ4
1 2
PK
1740
PHOSPHATE INJECTION PACKAGE
2
PK 1750 AMINE INJECTION PACKAGE
CQ4
2
ST 1701 A/B STEAM TURBINE FOR P-1701A/B
CQ4
2
TK 1701 LP CONDENSATE BUFFER TANK
11
CQ3
CQ3
Page 28 of 32
Waste Water ITEM NO. P DESCRIPTION

1801 A/B RAIN WATER PIT PUMPS
1
P 1802 A/B NEUTRALIZED WATER PUMPS
CQ3
1
P 1803 A/B PROCESS WASTE WATER PUMPS
CQ3
1
Z 1801 RAIN WATER PIT
CQ3
1802
NEUTRALIZATION PIT
1803
PROCESS WASTE WATER PIT
Page 29 of 32
Storage Tank & Flare ITEM NO. B 5001 DESCRIPTION FLARE STACK
1
D 5001 WET FLARE KNOCK OUT DRUM
13
CQ3
1
E 4501 PROPANE FEED COOLER
CQ2
1
P 4501 A/B PROPANE FEED PUMPS
CQ3
1
P 4801 A/B/CPROPYLENE TRANSFER PUMPS
10
CQ2
1
P 4802 A/B OFF SPEC PROPYLENE TRANSFER PUMPS
10
CQ2
1 1 1
1 1 2
1 1 1
1 1 1
2 1 2
2 2 2
2 1 1
10 8 10
C C B
CQ3 CQ3 CQ2
P P
5001 A/B WET RELIEF LIQUID PUMPS 5002 OGDEN PUMP
5003 A/B RAIN WATER PIT PUMPS FOR TANK AREA
CQ3
Page 30 of 32
Storage Tank & Flare ITEM NO. ST 5001 DESCRIPTION STEAM TURBINE FOR P-5001B
2
TK 4501 PROPANE FEED BUFFER TANK
11
CQ3
2
TK 4801 PROPYLENE STORAGE TANK
11
CQ2
15
CQ2
TK
4802
OFF SPEC PROPYLENE STORAGE TANK
11
CQ2
5001
RAIN WATER PIT FOR TANK
Page 31 of 32
Electrical & Bulk Materials ITEM NO. Electrical DESCRIPTION TRANSFORMER SWITCHGEAR Electrical Cable Instrument STD Control Valve Safety Relief Valve Field Instruments Analyzers Fire Protection System Instrument Cables Instrument Bulk Materials(Primary & Secondary) Valves Spring Belllows Gasket, Bolts etc Steel Structure HVAC Building Air Conditioning
Piping
1 1 1 1 3 1 1 3 1 1 1 1 1 1 2 2
1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2
1 1 2 2 2 1 2 1 3 1 2 2 2 2 2 2
8 8 8 10 12 7 10 9 9 7 8 8 8 8 10 11
B B E B B E B A E E E E E E E E
CQ3 CQ3 CQ4 CQ2 CQ2 CQ4 CQ2 CQ2 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4 CQ4
Page 32 of 32

3408 YZ PC 0006 IS03 Material Criticality Assessment Plan

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CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CRITICALITY RATE ASSESSMENT

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CRITICALITY IMPACT Total Score 21

Criticality Rating = CQ1

Criticality Rating = CQ2 Criticality Rating = CQ3 Criticality Rating = CQ4

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

INSPECTION LEVEL DEFINITION

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CONTRACTOR ID. CODE

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN

CRITICALITY RATING ASSESSMENT

Stand-by Environmental Availability Impact

Manufacturing Process Complexity 1 1 1 1 1

Engineering Interface Data 2 2 1 2 1

Importance, Cost, Size

Total Commodity QUALITY Score Complexity _CODE

A2120A/B A2130 A2131 A2140A/B A2551

CQ3 CQ3 CQ4 CQ3 CQ4

Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan

CRITICALITY RATING ASSESSMENT

Stand-by Environmental Availability Impact

Manufacturing Process Complexity 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Engineering Interface Data 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Importance, Cost, Size

Total Commodity QUALITY Score Complexity _CODE

Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan

CRITICALITY RATING ASSESSMENT

Stand-by Environmental Availability Impact

Manufacturing Process Complexity 1 2 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 2

Engineering Interface Data 1 2 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 1

Importance, Cost, Size

Total Commodity QUALITY Score Complexity _CODE

Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan

CRITICALITY RATING ASSESSMENT

Stand-by Environmental Availability Impact

Manufacturing Process Complexity 2 1 1 1 1

Engineering Interface Data 2 2 1 1 1

Importance, Cost, Size

Total Commodity QUALITY Score Complexity _CODE

D3101A/B/C/D D3102 D3201A/B/C/D/E/F D3202A/B/C/D/E/F D3203A/B/C/D/E/F

CQ3 CQ3 CQ3 CQ3 CQ3

D4151 D4601 D4602 D4901

CQ4 CQ4 CQ3 CQ4

Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan

CRITICALITY RATING ASSESSMENT

Stand-by Environmental Availability Impact

Manufacturing Process Complexity 2 1 1 1 1 2 2 1 2 1 1 1 1 2 1 1 1

Engineering Interface Data 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Importance, Cost, Size

Total Commodity QUALITY Score Complexity _CODE