DESIGN OF IT{ACHINE ELEMENTS

SEMESTER - 5
T Im e :3Ho u rsl
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Marks : 70 '/'

The jgwes

tn the morgin tnd.tcate

Condid'ates are requlred to gtue thetr at:;,u,ers ur their own usord.s as Jar as practtcable Note: Answer euesUon No. I and anyJowfrom the rest. r )hoose the correct alternaUves ( any ten) : :, A stud a) b) has a head on one end and a nut fltted to the other has head at one end and other end rs fttted tnto a tapped hore in the other part to be Joincd has bcrth ends tlrreaded has pomted threads requlres locking nut. l0 x I = lC

Pd) e) U)

The functton of a rvasher ls to a) b) & .dj

?-

provlde cushtonlng effect provlde bearing area absorb shocks and rrlbratlons provldc srrlooth surfacc In placc ot'rough surfacc
act as a locktng devtce.

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The deslgnalton tvi 33 x 2 of a bolt nreans aJ b) c) Jf c) metrlc {-irrcads of 33 nos. ln 2 cnr metrlc threads with cross-secUon of 33 mm 2 rn e (rrc th rc a d s o f 3 3 rn m pl tch dl anrcter anci 2 rnm prtch b o l t o [3 i ] rrrrtr d l amet< :r h:rr,l ' g 2 mri r pl Lc]r ' o rtrl n a l rto n c o [ tl rc .s tr

i i 5 3 20

qs/B.TECH/SEM-s 03/ 06 / MF-s lv)

If the teartng efilctency of a rlveted Jotnt ts Z5o/o, then the ratlo of dtameter of rtvet to the pttch ts equal to

o.25
0.60

A key capable of ulung rn a recess mrlled out ln a shlft is known as wood-ruff key "rVf c) e) flat saddle key hollow saddle key. \

ry
d)

feather key glb head key

I[ a is the helix angle of threads and Q ls'the angle of fdctton, screw will be self-locking when c a) c) eI
\.i i)

=e >o there ls no such correlaUon.

2('

V<Q
d) -2 0

The Wahl stress factor K for sprlngs of sprlng lndex C = D/d = ( Mean dia. of coil / i-",ircdla. ls glven ) by
a)

( 4C - L ) / ( 4C -2)

+ O,615/C

b) c)

(C-4)/(4C-41,+O.6'S/C ( 4C - 4l / (4C - r ) + 0.6t5/C

,/ -ef
v iii) e)

(4C- t) / (4C-4 )+ 0.6 1 5 / C

(4Ctl / ( C _ 4 )+ O.6 15/C .

ln r c pl a c i .g th e V-b e l ts , a c o mp l ete se( o[ ner' bel ts ts r.rsecl l l rstead of re' rar:rri 4 a sirrgle damatged belt because il) l. > l l-lc'ltsarc avallable in sct orrl v o .e b e l t c a n ,t b e ftttc d w i t' othcr used bel ts

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(ll (',1

l llt'tlett'llclt rvould carry mo ret iru n it s s ] ra re and

sir.. lr ,r:r rr.!-:-a!]gcn.re!.!l \,.,ould caus(: hear1, r,ibraUon or rr. l ;c l l r.;tr:,(l l c rc p l z tc c rJ

wo rrlclra l v ea s h o rtlllr-

55320

i I

TECH/SEM-6 /rfiF-6p,g/O8

According to Guest theory, the failure occurs at a point ln a member when thc maxtmum shear stress tn a bl-a-:dal stress system reaches the shear stress at elastlc llmit ln simple tenslon test. Guest ilrcory is appllcablc to a) ea tough materlals ducUlc materials b) dl plastlc materlals brittle materlals.
power

The bolts tn a rlgld flanged coupllng connectlrlg two shafts transmitting are subJected to

,-'d Y
cl d)

shear force and bendlng moment axial force

torslon torslon and bendlng moment.

The permlsslble stress in a flllet weld is IOO N,/mnr 2. The fillct wclri has cclt.ral leg Iength of I5 mm each. The allowable'shear load on weldrnerrt pcr om tength of weld is a) 22.5 kN

b) d)

r5 . 0 k N 7 . 5 k N.

y
.d c)

10.6 kN
larger than fricuon angle equal to frtcUon angle

x11) To ensure self-locking in a screwJack. lt ls essenLialthat lrellx an$le !s \r'61 d) smaller than fncliotr anglt: none of these. ' :J

q E
E

I I
I t

i I

Show by neat sketchei the varioui-iury.

ffiai'iai!. tn W-ritcjra riveted joir-i'L

;\ braci.:etis riveted to a column by 6 r-ivctsof cqual size as shown in F'ig. l. 11. carrles a load of IOO kN at a dlstance of 250 mm lrom thc colurnrr If ihe pra;limum sfiear stress in the rlvet ls limited to 63 N/mrtt 2. l-irttltlre tliattretei-oi the rivet.
, 1.2

y{" "Y?tr ?t,91*'@

2 5 0 t n '*'\I A
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J t____

'!t Yt
)^t

'''t

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\

l rf7

i S *''
1i

I,

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*@
S

f,

?t'r 'F *1 n *t S'3tc + oqt'f&r

I 0 Ir vFlr v ....,--rd

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Fig. r
--

+l$b + s'
{r
/

n&l"l

: ?fA

> t lt ' f i |

Y=

E- lr'+rsi
.

4t +\ rhoWr k r Fc -4

/r

1 -1f +
G

"(- ;Eg3= 6" ?

7-

6 / B.TECH/ SEM-6/ MF-tu s / OA

trapezoldal whose dlmenslons are shown tn the flgure. Ftnd the stress ln the tnner and outer fibres at the glverl secUon.

l5

r\i

| \,

S(:tro^ol

A-A

Flg. 2. AII dtmenslons are ln mm. A rveldcd connecUon of steel plates is shorvn in Ftg. 3. It ls subJected'to an eccentrlc lorce r f 50 kN, Determlne the stze of th,: r','alfl;f the pennlsslble shea-r stress tn the rveld rs not to exceed70 N/mm 2

l5

50 tt tt

;tO1t^-

-*200*-

I
6 / B.'ttrcIl / SDLl-s /t {D-503,/O6

2. lt is hclcl of I.2 N,/nrrtr A safcty valvc of 60 rnrrrclianrclcris to blow off at a pl'cssLlrc on lts seat by a close-colledhellcal sprlng. The maxlmum lift of the valve ls I0 mm. Destgn a sultable comprission sprlng of spring lndex 5 artd providing an initial compression of 35 mm. The maximum shear stress in the material of thc wire is Itmlted to 500 N/mm 2. The modulus of rlgidity for the spring material is BO N/mm 2. Calculate l) ll) iil) Diameter of the spring wlre Mean coil dlameter, Nrrr.rrber of active tums, anci C - I ) / {( ,'i
'' ' $.'l 1q;r; I i :: tl , ' s1tl '1ni l ill

irJ Piti:ir oi tlre coil. 'j'rrl.;c itls iacio:'.ii'. Lirt \,','i-r Index.
,'1 ,r1 ir; i, i :,-i,:t i: ei. : s li: r ililtrir',,r,'t'r) ti',,< . r I r , : ir iit l. l: ;

a g c a ;.l ro x , supl )oi t1:tL1

S.i ) '.l l

il'

ill-:; iinir

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lr r'i

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j

1.1 rj i ti l tl t'rai .i i i t: .l rl l 's ' I

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ji

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lir I

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l i i rr^

,,r a(alloY '' j r'i

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' l' lr c gca r s a r c l i c y c d t o t l r c s l : ; t f 't . l - ) ( 'l ( I r l l i r r r r '; l l '

I 1- t hc pc r r r r t s s i b l e a rr{ l c o f t.rv i s t fo r the sha[t i s 0.25" yrcr rncti c i crti { t} t i rrt' l tl i i : ;' nor it iius ( . ii-i i r-i i i i l f i :; i ' 9 3 0 0 N 7 ' n rrn 2 determi n.; ' ,-i -tc sl -ral -iri i rtrl ' --r" t' ri rr l i :c' i i ' .si s i .' i
r orsio:illi r-iqir-ii t'r' als<t
j'\

Fig. 4 : All climensions arc tn nlnt.

D es lgn a c lr c u l a r fl a n g c d p tp c J o i n t fo r a cast tron ptpe w .i th l ntr' ;' rl i rl ,:t;trttt' { r:r ,l (i O rrtrl : s ubJ ec t ec l t o a fl u td [)r' c s s u rc o l ' O .7 N/nrm 2. ' I' he fl angc i s t rti ;l tt' i ' i i :rl l l v i r]' ;i rl s (j : ;ti r;tr' ;tl rl r c lqht bolt s . ' lh e l l i tc h r:l rc l c < i i i rn rc tc r of the [l ol ts i s 290 rrtrrr l ' ,ri i t' i l tr' t( ' i' r s ile s t r ( : s s trr th e p tl )(' n ti l t(:rta l i rs l 4 N /mm2 ancl i n tl t< : b,rl l rts ti rl i ri ' ti i tttL l :-

5 :=r:l 2 O

5%ry
a"

ffi

t-r'.