Coating

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A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. In many cases coatings are applied to improve surface properties of the substrate, such as appearance, adhesion, wetability, corrosion resistance, wear resistance, and scratch resistance. Some new coatings formulated using nanotechnology promise to create long-term surface protection.[1] In other cases, in particular in printing processes and semiconductor device fabrication (where the substrate is a wafer), the coating forms an essential part of the finished product. Coating and printing processes involve the application of a thin film of functional material to a substrate, such as paper, fabric, film, foil, or sheet stock. This article discusses what is frequently termed "roll-to-roll" or "web-based" coating. A roll of substrate, when wound through the coating machine, is typically called a web. Coatings may be applied as liquids, gases or solids. Coatings can be measured and tested for proper opacity and film thickness by using a drawdown card.

Contents
1 Functions 2 Coating processes 2.1 Chemical vapor deposition 2.2 Physical vapor deposition 2.3 Chemical and electrochemical techniques 2.4 Spraying 2.5 Optical coatings 2.6 Other 2.7 Roll-to-roll coatings 3 Standards 4 See also 5 References

Functions
Printing (text or decoration) such as on paper, fabric, and flexible packaging. As used in the converting industry. Self adhesive properties such as for tape, labels, and packaging Melt-adhesive properties such as for vacuum seal and heat seal applications "Release" coatings such as the liner of a double-sided tape or vinyl stickers Low surface energy coatings to act as a non-stick surface Optical properties such as tint, color, anti-reflection, and holographics Photo-sensitivity such as for photographic film and paper Electronic properties such as passivity or conduction as with flexible circuits Magnetic properties such as for magnetic media like cassette tapes and floppy disks Water-resistant or waterproof coatings, such as for fabrics or paper, or on wood surfaces such as outdoor furniture, patio decks, yacht hulls, and decks Scent properties such as scratch and sniff stickers and labels

Coating processes
Coating processes are classified as follows:

Chemical vapor deposition

Main article: Chemical vapor deposition Metalorganic vapour phase epitaxy Electrostatic spray assisted vapour deposition (ESAVD)

Physical vapor deposition

Main article: Physical vapor deposition Cathodic arc deposition Electron beam physical vapor deposition (EBPVD) Ion plating Ion beam assisted deposition (IBAD) Magnetron sputtering Pulsed laser deposition Sputter deposition Vacuum deposition Vacuum evaporation, evaporation (deposition)

Chemical and electrochemical techniques

Anodising Conversion coating Anodizing Chromate conversion coating Plasma electrolytic oxidation Phosphate (coating) Ion beam mixing Pickled and oiled, a type of plate steel coating Plating Electroless plating

Electroplating Sol-gel

Spraying
High velocity oxygen fuel (HVOF) Plasma spraying Thermal spraying Plasma transferred wire arc thermal spraying

Optical coatings
Main article: optical coating Antireflection coating, to reduce reflection A mirror coating to enhance it

Other
Dip-coating Epitaxy (vapor phase, liquid phase) Vitreous enamel Paint Enamel paint Silicate mineral paint Polymer coatings, such as Teflon Powder coating or Powder slurry coating Fusion bonded epoxy coating (FBE coating) Molecular beam epitaxy Sheradizing Spin coating Paper coating Industrial coating

Roll-to-roll coatings
Common roll-to-roll coating processes include: Air knife coating Anilox coater Curtain Coating Single and Multilayer Slide Coating Flexo coater Gap Coating Gravure coating Hot Melt coating Immersion (dip) coating Knife-over-roll coating Metering rod (Meyer bar) coating Reverse Roll coating Roller coater Rotary screen Silk Screen coater Slot Die (Extrusion) coating[2] The main coating and varnishes for the printing industry include: Overprint varnish Water based coating Acrylic based Solvent based Aqueous coating UV Coating - curing (chemistry)

Standards
ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articlesSpecifications and test methods ISO 4042 FastenersElectroplated coatings ISO 10683 FastenersNon-electrolytically applied zinc flake coatings ISO 10684 FastenersHot dip galvanized coatings ISO 12944 Paints and varnishesCorrosion protection of steel structures by protective paint systemsPart 6: Laboratory performance test methods

See also
Adhesion Tester Deposition Formulations Optically active additive, for inspection purposes after a coating operation Plastic film Printed electronics Seal (mechanical) Thermal barrier coating

Thin-film deposition

References
1. ^ "The Benefits of Nano Coatings" (http://www.nanoshell.co.uk/performance-coating-benefits) (in English). nanoShell Ltd. http://www.nanoshell.co.uk/performance-coating-benefits. Retrieved 3 January 2013. 2. ^ http://www.packaging-int.com/video/Slot-Curtain-Coating.html Slot die coating animations

Titanium and titanium alloys, edited by C. Leyens and M. Peters, Wiley-VCH, ISBN 3-527-30534-3, table 6.2: overview of several coating systems and fabriction processes for titanium alloys and titanium aluminides (amended) Coating Materials for Electronic Applications: Polymers, Processes, Reliability, Testing by James J. Licari; William Andrew Publishing, Elsevier, ISBN 0-8155-1492-1 Retrieved from "http://en.wikipedia.org/w/index.php?title=Coating&oldid=540350098" Categories: Coatings Corrosion Materials science Printing This page was last modified on 25 February 2013 at 20:28. Text is available under the Creative Commons Attribution-ShareAlike License; additional terms may apply. See Terms of Use for details. Wikipedia is a registered trademark of the Wikimedia Foundation, Inc., a non-profit organization.