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January 2011
www.microchip.com/power
Technical Support
Intelligent Power Supply Design Center Web Seminars Regional Training Centers Intelligent Power Supply Experts
Technical Functions
Low-power standby Programmable soft start Power up sequencing Primary/secondary communication bridge Output voltage margining Load sharing and balancing History logging Primary/secondary communication bridge
Recommended Devices
PIC10F PIC12F
PIC12F PIC16F PIC18F PIC24F PIC16HV785 MCP1631 High-Speed PWM Controller PIC18F
Optimize control loop for load changes Enable common platform for multiple applications Operational flexibility for different power levels Dynamic control loop adjustment Predictive control loop algorithms Operational flexibility for different power levels
dsPIC30F dsPIC33F
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Output Indications
Sequence Control
PIC10F/12F MCU
Output 1
Thermal Monitoring
2 2
Up to 16V
5V or 3.3V Regulator
VDD
C2
ISIN ISOUT
C1 G = +1 A3 VSIN VSOUT
The MCP1631 high-speed PWM controller can be used as a building block for intelligent power supplies. The MCP1631 supplies the necessary analog peripherals, including the error amplifier, comparator and a high current output driver. The voltage reference and switching clock are supplied externally from an MCU. The MCU can set the switching frequency of the power stage, limit the maximum duty cycle and adjust the phase of the switching clock with respect to other power stages. The rich feature set of the MCP1631 device makes it a good fit for Level 2 and Level 3 intelligent power applications.
A1
+
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ADC Channel
ADC Channel
PWM Output
Power Factor Correction (PFC) is essential in higher wattage power supplies to reduce harmonic content, system losses and radiated emissions. In this example the dsPIC DSC simplifies the implementation of a Boost-PFC algorithm using Average Current Mode Control. The PWM command is calculated digitally by computing the product of rectified input voltage, the output of the voltage error compensator and the output of the voltage Feed-Forward Compensator. The digital PFC function uses few DSC resources, leaving plenty of additional capability to perform the rest of the primary side control.
dsPIC DSC
Full-Bridge Converter
Synchronous Rectifier
dsPIC33F
OptoCoupler
5 VDC 23A
Phase-Shifted Full-Bridge DC-DC Converter The dsPIC33FJXXGS DSC family in power efficient and highly integrated DC-DC converters dynamically controls different power stages. Highspeed ADC, PWM and comparators work together without using much CPU bandwidth. Faster digital control loops and compensators can be executed using a high-performance DSP engine. Advanced features such as dynamic load response, protections, sequencing, remote control and communications can also be implemented.
VIN+
Gate 6
TC4422A FET Driver K1 Gate 1 FET Driver Gate 3 MCP1404 FET Driver
Analog Ground
K2
S1
PWM Output
ADC Channel
PWM Output
ADC Channel
dsPIC33FJ06GS202
PWM Output
S1
Gate 2
Gate 4
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Microchip makes many families of 8-, 16- and 32-bit MCU and 16-bit DSC solutions that can be used in various intelligent power applications, enabling a designer to support the level of digital integration and performance required for the application.
16-bit Product Family with Advanced Peripherals for Digital Power Control
Implementing advanced software digital control loops for power applications requires a high-performance DSP engine along with specialized peripherals. The high-performance CPU and rich peripherals of the dsPIC DSC devices enable solutions that do not require much in the way of external support chips. In addition to the space and cost-saving benefits found in the dsPIC DSC solutions, special features enable advanced power conversion. The DSP engine can perform single-cycle MAC with data saturation, zero overhead looping and barrel shifting required to support fast control loop execution. These devices include peripherals specifically designed for power conversion. Peripherals such as a highspeed PWM, ADC and analog comparators can be tied together using an internal configurable control fabric that enables them to interact directly with one another, resulting in stunning performance gains in digital power applications.
dsPIC SMPS and Digital Power Conversion and dsPIC Motor Control and Power Conversion Family
Large family of code- and pin-compatible Flash devices Up to 40 MIPS 16-bit CPU with compiler-efficient architecture Built-in DSP engine enables high-speed and precision digital power control loops Single supply voltage rails eliminate extra voltage regulator circuits Precision high-speed internal oscillator eliminates external crystal Comprehensive system integration features
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Product Tables
dsPIC33F SMPS and Digital Power Conversion Family
ECAN UART IC JTAG Device Pins SPI Flash KB 6 6 6 16 16 16 16 32 64 32 64 32 64 32 64 RAM Bytes 256 256 1K 2K 2K 2K 2K 4K 8K 4K 9K 4K 9K 4K 9K Timer 16-bit 2 2 2 3 3 3 3 4 4 4 4 4 4 4 4 DMA # Ch 4 4 4 Input Capture 1 2 2 2 2 4 4 4 4 4 4 4 4 Output Compare/ Standard PWM 1 1 1 2 2 2 2 4 4 4 4 4 4 4 4 PS PWM 4 4 4 6 6 8 8 12 12 12 12 16 16 18 18 QEI ADC 10-bit 2/4 Msps 6 ch, 3 S&H 6 ch, 3 S&H 6 ch, 3 S&H 8 ch, 4 S&H 8 ch, 4 S&H 8 ch, 6 S&H* 12 ch, 6 S&H* 1 ADC, 16 Ch, 5 S&H 1 ADC, 16 Ch, 5 S&H 2 ADC,16 Ch, 6 S&H* 2 ADC, 16 Ch, 6 S&H* 2 ADC, 18 Ch, 6 S&H* 2 ADC, 18 Ch, 6 S&H* 2 ADC, 24 Ch, 6S&H* 2 ADC, 24 Ch, 6 S&H* 10-bit DAC O/P 1 1 1 1 1 1 1 1 1 Analog Comparators 2 4 4 4 4 4 4 4 4 Package Code SO SO, MM, SP SO, MM, SP SO, MM, SP ML, PT SO, MM, SP ML, PT PT, MR PT, MR PT, MR PT, MR PT PT PT, PF PT, PF
dsPIC33FJ06GS101 dsPIC33FJ06GS102 dsPIC33FJ06GS202 dsPIC33FJ16GS402 dsPIC33FJ16GS404 dsPIC33FJ16GS502 dsPIC33FJ16GS504 dsPIC33FJ32GS406 dsPIC33FJ64GS406 dsPIC33FJ32GS606 dsPIC33FJ64GS606 dsPIC33FJ32GS608 dsPIC33FJ64GS608 dsPIC33FJ32GS610 dsPIC33FJ64GS610 *4 Msps devices
18 28 28 28 44 28 44 64 64 64 64 80 80 100 100
1 1 2 2 2 2 2 2
1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
1 1 1
N Y Y Y Y Y Y Y Y Y Y Y Y Y Y
dsPIC30F
28-44
256-512
dsPIC30F dsPIC33F
28-80 20--100
0-1
0-1
1-2 1-2
2 2 4
2 2 3
*Internal shunt regulator for high voltage VDD support. **Has LCD segment driver; this row shows the superset products features.
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Product Tables
8-bit PIC18F Microcontrollers
Device PIC18FXXK22 PIC18FXXK90 PIC18FXXK20 PIC18FXXJ5X PIC18FXXJ9X Pins 20-80 20-80 28-44 28-80 64-80 Flash Memory Kbytes 8-128 8-128 16-64 32-128 8-128 RAM Kbytes 0.2-4 0.2-4 0.5-4 4 1-4 Timer 8/16-bit 6/5 6/5 1/3 4/4 1/3 CCP/ECCP 7/3 7/3 1/1 7/3 2/0 ADC 10-bit & 12-bit options 10-bit & 12-bit options 11 ch, 10-bit 13 ch, 10-bit & 12-bit options 12 ch, 10-bit & 12-bit options Comparator 3 3 2 3 2 UART 2 2 1 2 2 MSSP 2 2 1 2 1 USB 1 LCD Segments 192 192
Serial EEPROMs
Microchip serial EEPROMs provide industry-leading eld reliability, E/W endurance, wide operating temperature range, versatile and tiny packaging options, short leadtimes and fast availability for all volumes in all business cycles. Broad offerings are available from 128-bit to 1 Mbit in all popular buses plus the UNI/O single wire bus. Density Max Speed SOIC SN 5x6 SOT-23 OT/TT 3x3 TSSOP ST 3x6.5 TDFN MNY/MC 2x3 PDIP P 8x9.5 MSOP MS 3x5 SOIJ SM 5x8 DFN MF 5x6 SC70 LT 2x2 TO92 TO Wafer W/S/WF Die WLCSP CS Die
I2C Bus 1.7V-5.5V 128bit-2K 4K-32K 64K 128K 256K 512K 1 Mbit 400 KHz 400 KHz 1 MHz 1 MHz 1 MHz 1 MHz 1 MHz X X X X X X X 5 5 5 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 5 X X X X X X X X X X X
X X X X
X X X 14
X X
X X X X X
X X X X X X X X
X X X X X
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The MCP1630 Dual Synchronous Buck Regulator demo board is a dual output programmable power supply capable of 20A per output. Both outputs switch at 500 kHz 180 out f phase h hil powered from a +12V input source. of while Additional features include programmable output voltage, power good output indication, sequencing, overcurrent and overtemperature. MCP1630 Automotive Input Triple Output Converter Demo Board (MCP1630DM-DDBK4) The MCP1630 Automotive Input Triple Output Converter Demo Board demonstrates Microchips highspeed PWM used for automotive applications. When specified with a i t ll t microcontroller, the MCP1630 will control the power system duty cycle to provide three regulated output voltages of 3.3V at 1.2A, 1.2V at 600 mA and 4.7V at 150 mA. The PIC12F683 microcontroller is used to provide the reference voltage, On/Off of converter using push button SW1 and oscillator pulses at switching frequency of 250 kHz. The MCP1630 generates a duty cycle based on various external inputs. External signals include the input oscillator pulses, reference voltage from the PIC12F683 MCU and the feedback voltage. dsPICDEM SMPS Buck Development Board
(DM300023)
16-bit 28-pin Starter Board (DM300027) This low-cost, 16-bit, 28-pin starter development board supports 28-pin SDIP dsPIC30F, dsPIC33F and PIC24 devices with 3.3/5V operation. This board is an ideal prototyping t l to t h l validate lid tool help key design requirements using these MCUs and DSCs. This board features UART Communication via a USB bridge, MPLABICD 3 In-Circuit Debugger, PICkit 3 Starter Kit support. Headers are available to access all device I/O pins. Explorer 16 Development Board (DM240001) The Explorer 16 is a low-cost, efficient development board to evaluate the features and performance of Microchips 16-bit PIC24F and PIC24H MCU, dsPIC33 DSC and d 32 bit PIC32MX P 32-bit families. Interface with the MPLAB ICD 3 In-Circuit Debugger or MPLAB REAL ICE In-Circuit Emulator to speed evaluation and prototyping of application circuitry. This board features an alphanumeric display and Microchips TC1047A high accuracy analog output temperature sensor. The board supports plug-in-modules for 28-, 44- and 100-pin dsPIC DSC devices. A PICtail Plus connector on the board allows for easy system expansion. Buck/Boost Converter PICtail Plus Card
(AC164133)
This development board provides an easy and economical way to evaluate the dsPIC30F202X/1010 SMPS and digital power conversion family of components for buck converter ti i operation in synchronous or asynchronous modes and transient response for dynamic output load. The board includes a socketed dsPIC30F2020 device connected to power devices and circuitry for controlling dual independent low-power DC-to-DC synchronous buck converter circuits. In addition, it supports debug and serial communication circuitry for designs using potentiometers to simulate application features such as voltage trip, remote voltage sense, voltage tracking and current sharing.
A low-cost development platform for dsPIC33F GS SMPS devices, the buck/boost converter PICtail Plus card has two buck stage outputs and one boost stage output. The buck/ b t converter t operates from an input supply of boost +9V to +15V DC. Various performance measures like digital control loop performance of power conversion, dynamic load performance, multi-phase buck and synchronous buck converter operation, parallel operation of two buck converters and multiple output control with a single dsPIC device can be evaluated for dsPIC33FGS SMPS solutions. This board can be used with either the Explorer 16 board or the 16-bit 28-pin starter board and the dsPIC33F SMPS and digital power conversion devices.
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Language
English English English English English English English Japanese English English English English English English English English English English English English
Duration
20 min 20 min 14 min 12 min 21 min 26 min 24 min 23 min 25 min 31 min 12 min 22 min 20 min 20 min 25 min 10 min 30 min 20 min 20 min 30 min
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Description
Switch Mode Battery Eliminator Based on a PIC16C72A Transformerless Power Supplies: Resistive and Capacitive Power Factor Correction in Power Conversion Applications Using dsPICDSCs Digital Power IPFC Reference Design SMPS AC/DC Reference Design Users Guide DC/DC Converter Controller Using a PIC Microcontroller Buck Configuration High-Power LED Driver Converting a 5.0V Supply Rail to a Regulated 3.0V Switching Power Supply Design with the PIC16F785 Phase Shifted Full Bridge Quarter Brick DC/DC Converter Reference Design LLC Resonant Converter Reference Design dsPICDEM SMPS Buck Development Board Users Guide Buck/Boost Converter PICtail Plus Daughter Board Users Guide Generating High Voltage Using the PIC16C781/782 Soft-Start Controller for Switching Power Supplies A Simple Circuit for Driving Microcontroller Friendly PWM Generators Lead Acid Battery Charger using the PIC14C000 Smart Battery Charger with SMBus Interface Power Management in Portable Applications: Charging Lithium-Ion/Lithium-Polymer Batteries New Components and Design Methods Bring Intelligence to Battery Charger Applications PIC16HV785: Programmable Lithium and Nickel Battery Charger PIC16HV785: Programmable Lead Acid Battery Charger Solar Micro Inverter Reference Design Using PWM to Generate Analog Output Designing with HV Microcontrollers Switch Mode Power Supply (SMPS) Topologies (Part I) Switch Mode Power Supply (SMPS) Topologies (Part II) Offline UPS Reference Design Using the dsPIC DSC Compiled Tips N Tricks Booklet Power Solutions Design Guide Lighting Applications Design Guide Code examples for various peripheral and digital power control loops and techniques
Getting Started
The Microchip web site (www.microchip.com) provides a wealth of information that can help you get started with your intelligent power design.
Development Tools
Visit www.microchip.com/tools to learn more about all of Microchips software and hardware development tools.
www.microchip.com/power
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Support
Microchip is committed to supporting its customers in developing products faster and more efficiently. We maintain a worldwide network of field applications engineers and technical support ready to provide product and system assistance. In addition, the following service areas are available at www.microchip.com: Support link provides a way to get questions answered fast: http://support.microchip.com Sample link offers evaluation samples of any Microchip device: http://sample.microchip.com Forum link provides access to knowledge base and peer help: http://forum.microchip.com Buy link provides locations of Microchip Sales Channel Partners: www.microchip.com/sales
Training
If additional training interests you, then Microchip can help. We continue to expand our technical training options, offering a growing list of courses and in-depth curriculum locally, as well as significant online resources whenever you want to use them. Regional Training Centers: www.microchip.com/rtc MASTERs Conferences: www.microchip.com/masters Worldwide Seminars: www.microchip.com/seminars eLearning: www.microchip.com/webseminars Resources from our Distribution and Third Party Partners www.microchip.com/training
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Information subject to change. The Microchip name and logo, the Microchip logo, dsPIC, MPLAB, PIC and UNI/O are registered trademarks and dsPICDEM, PICkit, PICtail and REAL ICE are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. All other trademarks mentioned herein are property of their respective companies. 2010, Microchip Technology Incorporated. All Rights Reserved. Printed in the U.S.A. 11/10 DS01240D
*DS01240D*