N.I.O.

C
National Iranian Oil Company

Associated Gas Gathering Projects (No Flaring Projects)

Mohammad javad Gholipour

On be half of Mr. Bahram Rezaie

Graduations: BS in Mechanical Eng. & MS in Industrial Eng. Main experinces : Project Management and Project control 4 years as a project valuator in NIOC Corporate planning

Supply & Demand gas Table in IRAN

Description
Demand for Gas(MMscf/d) (Associated & non-associated gas)
Main users:
Power plant sector Industry(Including Petrochemical industry- feedstock & fuel) Other (Transpotation & Residential/Commercial) Export Pipeline LNG Today 2004 Med. Term Early 2010 L. Term Early 2015

9758

20978

36448

5202 9418 7276 6358

7310 11900 8568

340 0 10302 13838 1360 2720 9758 544 544 0 544 544

1802 340 19720 27268 374 7752 19142 578 578 0 -1258

3332 5338 36278 46308 68 10540 35700 578 578 0 -170

Supply(MMscf/d) (Associated & non-associated gas)

Gross Production(Associated and Non-associated) Flared and vented Re-injected Net Gas Production(Gas supplied to the market) Import Pipeline LNG Balance Oversupply Overdemand Note: Without considering NIOC consumption (including delivered gas to NPC, GTL plants)

1258

170

The most important Associated Gas Gathering Projects in NIOC

No. 1 2 3 4 5 6 7 8 9 Tot. Project BINAK RAMSHIR AMAK GHALE NAR NARGESI LAB SEFID MASJED SOLEIMAN KHARG & BAHREGAN SIRI Associated Gas (MMcf/d) 13 4 241 11 19 18 19 541 132 998 Costs MMUSD 30 5.5 531 4 12.2 24.4 85.5 1357 300 2349.6 Finish year 2004 2004 2005 2007 2007 2007 2007 2007 Location Khoozestan Khoozestan Khoozestan Khoozestan Khoozestan Khoozestan Khoozestan Project Status 100% Completed 100% Completed ~ 90% Completed In Tender In Tender Basic Engineering Feasibility Study In Tender ~ 40% Completed

Persian Gulf Persian Gulf

AMAK Project
Problem:
Production Unit
Ahwaz1 Ahwaz2 147,560 Ahwaz3 Maroon3 Ab-Teymoor Kupal Mansuri 14,890 40,180 42,980 47,270 15.3 25.3 19.8 40.3 43.5

Oil Prod. (bpd)

Sour Ass. Gas (MMSCFD)

53.3 43.5

Total

292,880

241

AMAK Project
Problems:

AMAK Project

Solution :
Gathering, compressing, dehydrating & sweetening of the sour associated gases which are being flared in seven production units and transfer of the sweet gas to NGL plants (NGL700,800) and the acid gas to the petrochemical complex (RAZI).

AMAK Project

Environmental Aspects:
Stop flaring and wasting 241 MMSCFD of associated gases which contain 18,400 ppm of Hydrogen Sulfide Stop emission of 18,000 ton/day as polluting material Stop wasting of 640,000 m3 /hr of the atmospheric oxygen

AMAK Project
Opportunities :
Product Lean Gas Propane butane Naphta sulfur Unit MMSCFD b/d b/d b/d Ton/d Total 182 9450 6560 5280 180

AMAK Project
Opportunities :
Product
Yearly Product Value I.R.R P.B.P NPV @ 6%

Unit
MMUSD % month MMUSD

Amount
210 28 30 687.7

AMAK Project

Cost Estimate:

Total = 531 Million USD

AMAK Project

Gas Treatment Plant

AMAK Project

AMAK - Gas Compression Station

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Problems:
Offshore Flaring

Field
Bahregansar (Offshore) Soroosh Aboozar (Offshore) Nowrooz Foroozan Total

Associated Gas, Oil MMSCFD Production, bpd 60,000 40 100,000 200,000 90,000 100,000 550,000 13 56 38 150 297

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Problems:
Onshore Flaring

Prod. Unit

Dorood -1 Aboozar (Onshore) Foroozan (Onshore) Dorood - II

Gas to NPC (Deduct) Gas to Injection Plant

Oil Associated Production, Gas, MMSCFD bpd 100,000 265 (Included) 110,000 (Included) 249 (150) (120)* 244

Total

210,000

* After commissioning the NGL Plant sales gas will be delivered to injection plant

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Problems:

Norooz and
Bahregansar

Foroozan

1%
Aboozar

10%

Soroosh

0%

2%
Dorood 2

24%

Dorood Foroozan and Aboozar

63%

SOx Emission - Flares

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Problems:

Onshore 19% Foroozan 57%

Aboozar 7%

Norooz and Bahregan 14%

Soroosh 3%

NOx Emission Flares

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Opportunities:
Product
Sales Gas Ethane Propane Butane Pentane Condensate Total , MMUSD/yr Unit MMSCFD ton/day ton/day ton/day b/day b/day Tot. 262 2250 2195.8 1251.8 2443 4811 Income MMUSD/Yr 66.941 54.093 324.594 185.504 26.750 61.640 719.343

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Solution :

Kharg Island

150 MMSCFD

20

Foroozan
150 MMSCFD 147 MMSCFD

26

Soroosh
13 MMSCFD

Bahreganser
40 MMSCFD

16

Aboozar(AB)
56 MMSCFD

8 14

Nowrooz
38 MMSCFD

12 AA

AC

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Solution :
Project elements:

1 - Offshore Gas Gathering 2 - Onshore Gas Gathering 3 - Feed Gas Compression 4 - Acid Gas Removal 5 - Acid Gas Injection 6 - Gas Dehydration 7 - NGL Plant 8 - Product Sweetening 9 - LPG Storage 10 - LPG Loading

Solution :
Sales Gas Ethane Propane Onshore Gas Compression (2 x 50%) Mercury Removal Acid Gas Removal Dehydration NGL Recovery Butane Storage and Loading Pentane Refrigeration (1 x 100%)
Disposal Well

Condensate

Acid Gas Injection Refrigeration (1 x 100%) Sales Gas Ethane Propane

Offshore Reception Facilities Gas

Compression (2 x 50%)

Mercury Removal

Acid Gas Removal

Dehydration

NGL Recovery

Butane Pentane Condensate

NGL Plant Facilities

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Solution :

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project

Cost Estimate: Onshore Facilities : 1200 MMUSD Offshore Gas Compression Platforms: 66.72 MMUSD Offshore Pipeline: 89.77 MMUSD

Total: 1356.49 Million USD

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Project Scheduling:

Offshore Pipeline Project :

28 Months - Ongoing

Offshore Gas Compression Platforms :

36 Months - Ongoing

Kharg Onshore NGL Plant :

38 Months (In Tender)

Kharg and Bahregansar Assoc. Gas Gathering & NGL Recovery Project Project environmental result:

Siri Assoc. Gas Gathering & NGL Recovery Project

Esfand Oil Production Unit

Nasr Oil Production Unit

Siri Assoc. Gas Gathering & NGL Recovery Project Problems:

Field Oil Production bpd 75,000 100,000 Associated Gas, MMSCFD 21.5 87 10.5 13 175,000 132

Nasr (Offshore) Sirri-E (Offshore) Nasr (Onshore) Esfand (Onshore) Total

Siri Assoc. Gas Gathering & NGL Recovery Project Problems:

16000 14000 12000 NOx (ppm) 10000 8000
30%

) HP Onshore Flare ) LP & MP Onshore Flare

NW

N NE
30% 20% 10%

) Nasr Offshore Flare

W
10% 20%

Calm 34.00%

6000 4000 2000 0

0 1000 2000 3000 Distance from Flare (m)

SW S
11-16 m/s 7-10 m/s 4-6 m/s 1-3 m/s

SE

Scale 10%

4000

5000

NOx Emission

Siri Assoc. Gas Gathering & NGL Recovery Project Opportunities:

Product
Sales Gas Propane Butane Pentane Condensate Total , MMUSD/yr Unit MMSCFD ton/day ton/day b/day b/day Tot. 86.5 541.9 328.8 1364 1250 Income MMUSD/Yr 21.87 80.106 48.724 14.935 15.968 181.603

Siri Assoc. Gas Gathering & NGL Recovery Project Solution:

Sirri Island
OFFSHORE
GAS 108.5 MMSCFD OIL 175,000 bpd

GAS, 16 (Existing) GAS, 10 (Existing) 21.5 MMSCFD OIL, 18 OIL, 16 75,000 bpd 100,000 bpd 87 MMSCFD

Nasr-PP

Sirri-E

Siri Assoc. Gas Gathering & NGL Recovery Project

Solution: Project elements:

1- Offshore Gas Gathering 2- Onshore Gas Gathering 3- Acid Gas Removal and Acid Gas Incineration 4- NGL Plant 5- LPG, Pentane & Condensate Storage and Loading 6- Residue Gas Export to Kish and Qeshm Island

The Solution - NGL Plant Facilities

Residue Gas Residue Gas Export

Propane Butane Compression (1 x 100%) Acid Gas Removal Dehydration Mercury Removal NGL Recovery Pentane Condensate

Acid Gas Incineration

Refrigeration (1 x 100%)

Siri Assoc. Gas Gathering & NGL Recovery Project

Cost Estimate:

Siri to Qeshm Pipe line Project: Siri to Kish Pipe line Project: Siri NGL Plant Project: Kish Compression Station Project

35 MMUSD 37 MMUSD 216 MMUSD 12 MMUSD

Total: 300 Million USD

Siri Assoc. Gas Gathering & NGL Recovery Project

Project Scheduling:

Siri to Kish Pipe line Project :

Executed

Siri to Qeshm Pipe line Project : Executed Siri NGL Plant Project :
40 Month - Ongoing

Kish Compression Station Project : 12 Month - Ongoing

Siri Assoc. Gas Gathering & NGL Recovery Project Project environmental result:
155 160 140 120 100 80 60 40 20 0 Befor After 4

NOx (gr/sec)

THE END