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Hnh 3. Cu trc c bn 1 ng c DC servo. ng c servo R/C(Radio-Controlled) : L ng c servo c iu khin bng lin lc v tuyn(iu khin t xa). Trong thc t, bn thn ng c servo khng phi c iu khin bng v tuyn, n ch ni vi my thu v tuyn trn cc m hnh my bay, xe hi.... ng c servo nhn tn hiu t my thu ny.
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Hnh 4. nh minh ha 1 ng c RC servo. 1. Motor 2. Bng in t 3. Dy ngun dng 4. Dy tn hiu 5. Dy ni t 6. Volt k 7. Trc bnh rng 8. a trn nh km 9. V ng c 10. Encoder Hnh 5. Cu trc c bn ng c R/C servo. ng c servo AC. ng c AC Servo c s dng rt rng ri trong
cng nghip, trong cc nh my t ng m c th l iu khin v tr, vn tc cc c cu servo, robot, chuyn ng chy dao trong my CNC
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xoay chiu 3 pha lm vic theo nguyn l cm ng in t. Khi cp in p xoay chiu 3 pha vo ng c, trong stato xut hin t trng quay, t trng ny tc ng ln roto lm roto quay theo.
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Hnh 8. Cu trc c bn 1 ng c AC servo. 1.3. ng c AC servo L Series SGML ca hng Yaskawa Nht Bn.
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Cc thng s quan trng cn ch : Cng sut : 200 W Ngun cp : 200 V Mmen : 0.673 N.m Tc ti a : 3000 vng/pht Encoder : 1024 xung/vng Bng thng s sn phm ca dng SGM servo motor:
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Hnh 10. Cu trc chi tit ng c AC servo dng SGML. 1.3.3. Kt ni vi Driver(servopack) ng c AC servo kt ni vi Driver bng 2 ng cp chnh: Mt l ng cp ngun C4: gm 4 si dy nh hnh di.
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cng kt ni c 9 l:
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Cp C9 c ni vi u cp C9N ca Driver:
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chn ca u cp CN2 :
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thi encoder cng xut tn hiu hi tip qua cp CN2 v Driver x l v iu khin hot ng ca ng c.
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1.4.
Servopack(Driver)
Hnh 16. Servopack SGDL - 01AS. S lc Diver L Series SGDL - 01AS ca hng Yaskawa - Nht Bn. B Diver SGDL - 01AS l b iu khin tc /Mmen ng c AC servo H tr ci t v iu khin bng mn hnh Operator. S dng connector CN1 36 cng vi 30 cng giao tip bn ngoi. 24 thng s t Cn00 - Cn23 c th ci t h tr vn hnh ng c servo.
SVTH: Nguyn nh Dng
vi chnh xc v tc cao.
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iu khin ng c AC servo vi 3 cp tc .
1.4.2. Nhng thng s k thut Ngun cp u vo : AC200 230V 50/60Hz 1 phase. Ngun ra : 0 230V max. 200W Bng thng s sn phm ca dng servopack SGD:
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1.4.3. S cu to ca Driver
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Hnh 20. Mn hnh Operator OP03A dng ci t v iu khin. Mn hnh OP03A c dng ci t cc gi tr cho Driver nhm iu
khin ng c Servo theo hun hoc dng trc tip mn hnh ny iu khin ng c servo thng qua Driver.
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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Sau y l phn hng dn s dng mn hnh Operator OP03A Nhn phm MODE/SET chn ch ci t Dng cc phm tng gim iu chnh ch v cc thng s. Nhn phm DATA nu mun ci t thng s ca 1 ch chn.
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M t cc k hiu:
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Nhng m thng gp
chn ch ci t
n phm
thay i ch ci
t.
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hin th d liu ca
thay i d liu
n phm
lu thng s gi tr ci t.
n phm
1.5.1. Bng ci t thng s tiu chun ca nh sn xut. Servopack SGDL c thit k c th kt ni vi nhng ng c thuc dng SGML ca hng Yaskawa. D ,ta khng th kt ni, cp ngun ri cho ng c chy lun m bt buc phi ci t cc thng s thch hp vi loi ng c Servo ta ang s dng. Mi loi ng c c nhng thng s ci t ring c th hot ng. By gi ta
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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s tin hnh ci t cc thng s tiu chun ca nh sn sut dnh cho ng c Servo SGML 02AF12 theo nhng bng thng s di y.
Cc ch c bit:
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mt cch c bn.
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mt bn kia ca a c t mt cm bin thu. Vi cc tn hiu c hoc khng c nh sng chiu qua, ngi ta ghi nhn c n led c chiu qua l hay khng. Gi s trn a c n l, th mi ln cm bin thu nhn c n ln tn hiu n led th c ngha l a quay c mt vng.
2.1.3. phn gii ca encoder 2.1.3.1. Absolute encoder phn gii ca encoder l mt thng s rt quan trng. Lm th no bit a quay c 1/2, 1/4 hay 1/n vng ch khng phi ch bit a quay c mt vng.Vi mt s nh phn c 2 bit, chng ta s c 4 trng thi. iu ngha l vi mt s nh phn 2 bit, chng ta c th chia a thnh 4 phn bng nhau, v khi quay chng ta s xc nh c chnh xc n vng. Tng t, vi mt s nh phn n bt, ta s xc nh c chnh xc n 1/2n vng. Cch thc xc nh 2n trng thi ca a encoder:
Hnh 21 . a Encoder. V d a encoder c 2 vng a (hnh trn). vng trong cng c mt rnh rng bng 1/2 a, vng pha ngoi c 2 rnh i din nhau. Cn 2 led pht pht xuyn qua 2 vng l v 2 cm bin thu quang.
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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Gi s vng l th nht (vng trong), cm bin thu ang nm v tr c l h th tn hiu nhn c t mt thu s l 1. vng l th hai, cm bin thu ang nm v tr c l h th tn hiu nhn c s l 1. Kt hp 2 bit ta c s nh phn 11, chng ta s xc nh c a quay ang nm gc phn t pha trn bn phi. Nu a quay c 10 vng l th ta s qun l c v tr chnh xc n 1/210 vng (1/1024 vng), hay cn gi l d phn gii ca encoder l 1024 xung trn vng (pulse per revolution ppr). 2.1.3.2. Incremetal encoder Li th ca encoder tuyt i th hin r rt trong trng hp gc quay nh v ng c khng quay nhiu vng. Khi vic x l encoder tuyt i tr nn d dng cho ngi dng. Ch cn c gi tr l chng ta c th bit ngay v tr gc ca trc quay. Tuy nhin, nu ng c quay nhiu vng th iu ny khng c li, bi v khi ta phi x l m s vng quay ca trc. Ngoi ra khi thit k encoder tuyt i, nu i hi chnh xc cng cao th cn cng nhiu vng l, dn n s gii hn v kch thc ca encoder, bi v vic gia cng chnh xc cc l qu nh l khng th thc hin. Ngoi ra vic b tr dy n led v cm bin thu cng chim mt din tch rt ln trong trng hp ny. Tuy nhin, iu ny c khc phc bng incremetal encoder mt cch kh n gin. V vy, incremetal c s dng nhiu trong nhng ng dng hin i. Nguyn l hot ng ca incremetal encoder: incremetal encoder s tng mt n v khi c mt ln ln xung ca cnh xung, ngha l khi led qut qua mt l th encoder s tng mt n v trong bin m. m c s vng ng c quay v hn ch sai s xung tch ly (trong trng hp c rung ng khng th kim sot c th gy ra sai s xung m c encoder), mt l nh v c thm vo m s vng quay ca encoder (hnh di)
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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Ngi ta t hai n led lch nhau vng l hoc s dng 2 vng l v 2 cm bin thu pht xc nh chiu quay ca ng c.
Hnh 23 .Xc nh chiu quay bng cch s dng 2 vng l v 2 b cm bin thu - pht.
2.2.
COUNTER
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Hnh 24. CHnh 24. Counter. Thng s k thut: 20ms Ngun ra: 12 V d.c ( 5%) ti a 100 mA Kch thc: 72x36x86 mm (chiu ngang x chiu cao x chiu dy) Loi: TOTAL (ch s) S: 999999 (6 s) Ch : 1 ch Ngun cp: 24V 60V d.c Tiu th in nng: ti a 9 VA Tc m : 1 cps/ 30 cps / 1k cps / 10k cps Ng vo: CP1, CP2, RESET. Mc cao: 4-30 V d.c, mc thp: 0-2 V d.c Tn hiu vo thp nht: thit lp phm vi tn hiu u vo: 0.1ms/ 1ms/
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Nhit in tr: ti thiu 100 M Nhit mi trng: 20 ~ 65 oC m mi trng: -10 ~ 55 oC, 35 ~ 85 % Cp tn hiu sau 100ms k t khi c cp ngun Lu gi nng lng 200ms k t khi tt ngun in
Nhn gi phm -
Bc 2: Ci t ch b m cho counter
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, ch 1 giy counter hin th ch c lp , tip tc n chuyn sang bc 3. Nu mn hnh , sau n chuyn sang bc3.
chuyn sang ch
Mn hnh hin ch
c ci sn. V trong kit thc tp s dng counter m xung a ra t encoder ca ng c servo nn ta chn ch . n chuyn sang bc 4.
Mn hnh hin ch n
gim gi tr s ang chn. i vi kit thc tp ny, thit lp gi tr l 000100 . n chuyn sang bc 6.
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Mn hnh hin ch
, n
cho n khi du chm thp phn bin mt (khng s dng du chm sang bc 8.
Bc 8: Thit lp thi gian reset , 1 giy sau mn hnh s hin th thng s thi gian . n sang
Mn hnh hin ch
, sau 1 giy mn hnh hin th ch ci t sn. C 2 . Chn Save th khi mt ngun, s liu counter ang m s
c lu li, khi c in tr li, s liu s tip tc hin ln. Chn Clear th khi mt ngun, s liu m s b reset v mc nh ban u l 0. Trong kit thc tp ny chn ch Clear. n sang bc 10. Bc 10: Ci t kim tra logic u vo
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Lu : y ch l thng s kim tra cho bit u vo ca b m ang ch no, khng th thao tc trn cc phm thay i ch u vo ca b m. n sang bc 11. Bc 11: Thit lp kha phm. bc 11, mn hnh s hin ln thit lp kha phm hin thi : khng kha phm. . : khng th s
Sau khi n
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Chng 3 : GII THIU KIT THC TP NG C AC SERVO 3.1. Hnh nh thc t KIT thc tp ng c AC servo.
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50, thn hp 170) n v mm. Phn thn hp c thit k gn thm 1 y gi thun tin cho vic c
ln trn np hp. Quay xch c gn bn hng thn hp. Np hp gn 4 phm gt h ng m hp mt cch thun tin. L cm ngun 220V v cng tc ngun cng c gn bn hng thn hp.
3.4. 2. Mt n KIT(giao din chnh). mt n KIT. Cht liu: mt n KIT c lm t Inox. Nhng hnh v, ng dy c in bng cng ngh in la v n mn axit. Phn vin mu chnh l gii hn kch thc ca mt n KIT. Kch thc mt n KIT: 390mm x 290mm Nhng vng t mu xanh l nhng vng b ct b gn cc thit b ln
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3.5.1. ng c AC servo.
Hnh 29 . ng c AC servo v vng trn Mica. u trc ca ng c c gn thm mt vng trn Mica c vch k, vng trn ny s kt hp vi vng chia trn mt n KIT gip ta xc nh c ng c quay mt vng cha. 3.5.2. Driver.
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Hnh 38 . S ni dy iu khin tc .
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Hnh 52 . Kt ni cc cng CN1-1 v CN1-2 vi bin tr. Cng CN1-3 v Cng CN1-4 c ni vi cc nt dy:
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Hnh 55 . Layout.
3.8.3. S h tr kt ni linh kin.
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Hnh 57 . Phn vng Driver v cc cng kt ni. Chc nng: Ni t Driver v cc cng lin kt vi Driver. 3.9.2. Phn vng chn ch iu khin.
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Hnh 58. Phn vng chn ch iu khin. Chc nng: Ngi dng c th ty chn cc ch iu khin nh: o chiu quay ng c, iu khin tc , iu khin mmen. 3.9.3. Phn vng iu khin.
Hnh 59. Phn vng iu khin. Chc nng: Ni t cc cng tc iu khin chnh. Ngoi ra cn c s m t cu to cc cng c lin kt vi cc cng tc iu khin.
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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Hnh 60 . Phn vng Servo motor. Chc nng: Ni t ng c servo, kt hp vi vng trn chia gip ta xc nh gc quay ca ng c. 3.9.5. Phn vng Counter v bin tr Volume:
Hnh 61. Phn vng Counter v bin tr Volume. Chc nng: Ni t counter v bin tr Volume. Counter dng o s xung ca Encoder, bin tr Volume dng iu chnh tc cng nh mmen cng ng c. 3.9.6. Phn vng s kt ni ng c v Driver.
GVHD: Th.s on Minh Hi Trn Minh Thng Nguyn Trn V SVTH: Nguyn nh Dng
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Hnh 62. Phn vng s kt ni ng c v Driver. Chc nng: Gip ngi dng hiu r kt ni phn cng gia ng c servo v Driver. 3.10. Cc thit lp vn hnh ng c trong cc ch yu cu c bn. M ngun ng c:
Set bit CN1-14 xung mc thp (0V), set bit CN1-13 ln mc cao (12V)
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Trng hp CN-02 Bit 0 = 0: chiu quay thun s ngc chiu kim ng h (ch 1) Trng hp Cn-02 Bit 0 = 1: chiu quay thun s cng chiu kim ng h (ch 2) Trong kit thc tp s dng ch 2. Vn hnh ch iu khin moment / tc (c o chiu):
Set thng s CN-1 bit A v CN-1 bit B ln 1 cho php chuyn i gia 2 ch iu khin vn tc v iu khin moment. Ch iu khin vn tc: Bit CN1-15 c set xung mc 0 Ch iu khin moment: Bit CN1-15 c set ln mc 1 ng c s quay thun khi in p tham chiu u vo dng. Khi in p tham chiu u vo m, ng c s quay theo chiu nghch Ci t moment tham chiu c bn
Thit lp d liu trong bit CN-13 t 10 n 100. Thng s mc nh l 30 Trong trng hp d liu trong bit cn-13 l 30 (mc nh) th khi in p t vo hai chn CN-1 v CN-2 l 3V, moment ng c s t nh mc (30 x 0.1 = 3V). Ci t tc tham chiu:
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Ci t thng s t 0 2162. Mc nh l 500. Trong trng hp thng s l 500, th 6V, ng c s t tc ti a l 3000 vng/ pht (3000/500 = 6V). Vn hnh ch 3 cp tc mc nh:
Ci t thng s Cn2 bit 2 ln mc 1. Quay thun : set bit Cn1-15 xung mc 0 (12V). Quay nghch: set bit Cn1-15 ln mc 1 (0V). Bng cc ch mc nh:
: Bit Cn1-11 : Bit Cn1-12 Phn hng dn tip theo s c nu r chng bi tp v hng dn thc hnh.
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Lu : iu khin tc th ta c th kim tra bng mt thng hay dng counter, tuy nhin iu khin mmen khng th kim tra bng mt thng m phi dng tay kim tra.
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Cch kim tra mmen bng tay: Dng tay gi chc vng trn Mica, sau vn bin tr Volume theo hng tng dn, khi ta c th cm nhn c sc ko(mmen) ca ng c ang tng ln.
4.3.1. iu khin ng c bng mn hnh Operator. Hng dn vn hnh ng c servo bng mn hnh Operator OP03:
n phm
la chn ch ci t thng s
n phm
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n phm
n phm
n phm
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n phm
vn hnh ng c. ng c quay thun khi phm ng c quay nghch khi phm c nhn gi. c nhn gi.
n phm
n phm
tr v
n phm
Kt thc qu trnh vn hnh th bng mn hnh OP03A. 4.3.2. iu khin bng thit b iu khin trn KIT thc tp. Mun iu khin ng c chy thun, ta ni dy theo s sau:
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Mun xc nh s xung/vng ca Encoder bng Counter, ta lm nhng bc sau: Cp ngun cho KIT thc tp. Ni dy chy ch thun hoc nghch.
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Vn bin tr ng c quay tht chm, ta cn c vo vng chia xc nh khi no ng c quay mt vng. Khi ta s xc nh c s xung/vng ca Encoder bng Counter.
Ta khng khi ng ng c m dng tay vn vng trn Mica, cn c vo vng chia xc nh khi no ng c quay mt vng. Khi ta s xc nh c s xung/vng ca Encoder bng Counter.
Mun tm ra gii hn o ca Counter ta c 2 cch: Tnh ton trn l thuyt. Dng bin tr Volume tm gii hn o ca Counter.
SVTH: Nguyn nh Dng
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4.5.1. Tm gii hn o ca Counter bng php ton. c thng s ca Counter ta thy tn s o ti a ca n l 10KHz. Vi s xung/vng ca Encoder l 1024 xung/vng. T suy ra tc quay ti a ca ng c m Counter c th o c l: = 9,765 vng/giy = 585,9 vng/pht
M tc ti a ca ng c l 3000 vng/pht suy ra gii hn o ca Counter bng xp x 1/5 tc ti a ca ng c. 4.5.2. Dng bin tr Volume tm gii hn o ca Counter. Mun tm gii hn o ca Counter bng bin tr, ta khi ng ng c ch iu khin tc . Sau ta vn bin tr theo chiu tng dn. Ta quan st thy tc o ca Counter cng tng theo.Ta tip tc vn bin tr tng khi Counter khng th o c na. Khi ta s xc nh gc quay ca bin tr tm ra gii hn o ca Counter.
Khi , ta s thy rng gc quay ca bin tr khi t n gii hn o ca Counter s xp x bng 1/5 gc quay ti a ca bin tr. T ta suy ra gii hn o ca Counter cng bng 1/5 tc ti a ca ng c. Tc l xp x bng 585,9 vng/pht.
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n phm
la chn ch ci t thng s
n phm
n phm
n phm
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n phm
n phm
Ta dng mn hnh Operator thc hin. c th vn hnh ch 3 cp tc mc nh, phi ci t thng s Cn-02 bit 2 = 1, iu c ngha l s khng th s dng mch analog iu chnh tc ng c. Cc bc ci t:
n phm
la chn ch ci t thng s
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n phm
n phm
n phm
t bit 2 ca Cn-02 ln gi tr 1.
n phm
lu gi tr va ci t. n phm
thm ln na quay
v ch ci t thng s Cn. Vn hnh: Thao tc hai cng tc CN1-1, CN1-12 v CN1-15(IU KHIN) theo biu sau vn hnh cc cp tc v nh o chiu quay.
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CHNG 5: KT LUN
Nhng kt qu t c: Nm c nguyn l hot ng v ng dng ca ng c AC Servo. Thit k v hon thin m hnh KIT thc tp Servo Motor v Driver. Tm hiu v s dng Counter o tc ng c. Son tho cc bi th nghim thc hnh KIT thc tp.
Nhng kt qu cha t c: Cha thit k c m hnh iu khin ng c bng m phng cng tc hnh trnh. Gii hn o ca Counter vn cn nh so vi kh nng cp xung ca Encoder.
Hng pht trin: Thit k giao tip vi my vi tnh iu khin ng c hot ng. Kt ni v dng PLC iu khin hot ng ca ng c. Thit k m hnh s dng bng ti kim tra mmen ca ng c.
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