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OWNER'S MANUAL
MODEL:
WARNING:
Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.
PR185H42STC
LAWN TRACTOR
SAFETY RULES
I. GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturers recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT: Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.
SAFETY RULES
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15 Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE: OIL TYPE (API-SF-SJ): OIL CAPACITY: 2.0 GALLONS UNLEADED REGULAR SAE 30 (above 32F) SAE 5W-30 (below 32F) W/FILTER 4.0 PINTS W/O FILTER 3.75 PINTS CHAMPION RC12YC
SPARK PLUG: (GAP: .040") GROUND SPEED (MPH): TIRE PRESSURE: CHARGING SYSTEM: BATTERY:
CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under the "Customer Responsibilities" and "Storage" sections of this owner's manual.
3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: MIN. CCA: CASE SIZE: 30 240 U1R
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ...................... 4, 15-18 ASSEMBLY ................................................................ 6-8 OPERATION ............................................................. 9-14 MAINTENANCE SCHEDULE ....................................... 15 SERVICE AND ADJUSTMENTS ............................. 19-24 STORAGE ................................................................... 25 TROUBLESHOOTING ............................................. 26-27 REPAIR PARTS - TRACTOR .................................. 30-45 WARRANTY ................................................................ 46
UNASSEMBLED PARTS
Steering Wheel Seat
Steering Sleeve
Slope Sheet
(2) Keys
(2) Mulch Blades (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TABS
ADAPTER
5/16 LOCKNUT
TAB SLOTS
FIG. 1
ASSEMBLY
SEAT PAN
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
LABEL
TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal. Place freewheel control in freewheeling position to disengage transmission (See TO TRANSPORT in the Operation section of this manual). Roll tractor forward off skid. Remove banding holding discharge guard up against tractor.
TERMINAL
FIG. 2
TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls)
WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. Be sure all the above assembly steps have been completed. Check engine oil level and fill fuel tank with gasoline. Place freewheel control in "transmission engaged" position. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. Place motion control lever in neutral (N) position. Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position. Release parking brake. Slowly move the motion control lever forward and slowly drive tractor off skid. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. Turn ignition key to "OFF" position. Continue with the instructions that follow.
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
ADJUSTMENT KNOB
FIG. 3
ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 4).
!CHECKLIST
DEFLECTOR SHIELD
MULCHER PLATE
LATCH HOOKS
FIG. 4
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ! All assembly instructions have been completed. ! No remaining loose parts in carton. ! Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ! Seat is adjusted comfortably and tightened securely. ! All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ! Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ! Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ! Check wiring. See that all connections are still secure and wires are properly clamped. ! Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ! Engine oil is at proper level. ! Fuel tank is filled with fresh, clean, regular unleaded gasoline. ! Become familiar with all controls - their location and function. Operate them before you start the engine. ! Be sure brake system is in safe operating condition. ! It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual).
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
FUEL
CHOKE
MOWER HEIGHT
UNLOCKED
MOWER LIFT
P
ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW PARKING BRAKE
15
15
15
IGNITION
SLOPE HAZARDS
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
IGNITION SWITCH
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. AMMETER - Indicates charging (+) or discharging (-) of battery. CHOKE CONTROL - Used when starting a cold engine. THROTTLE CONTROL: Used for controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. MOTION CONTROL LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause browning of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.
FIG. 6
ENGINE Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire. Turn ignition key to OFF position and remove key. Always remove key when leaving tractor to prevent unauthorized use. Never use choke to stop engine.
11
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. Adjust gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely. Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16 LOCKNUT GUAGE WHEEL MOUNTING BRACKET 3/8 WASHER GAUGE WHEEL SHOULDER BOLT
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15 and do not drive across any slope. Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly.
FIG. 7
FIG. 9
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
FIG. 8
12
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until FULL mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 F and above) When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 F and below) When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: Be sure the tractor is on level ground. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. Allow one minute for transmission to warm up. This can be done during the engine warm up period. The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual.
ADD GASOLINE
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32 F(0 C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine off and parking brake set. Disengage transmission by placing freewheel control in freewheeling position (See TO TRANSPORT in this section of manual).
13
OPERATION
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. Engage transmission by placing freewheel control in driving position (See TO TRANSPORT in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation.
FIG. 10
MOWING TIPS
Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
MAX 1/3
FIG. 11
14
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil
1,2,3 2 2 5 5 6 4 7
DATES
T R A C T 0 R
E N G I N E
Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1, 2 2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
SPINDLE
ZERK
LUBRICATION CHART
SPINDLE
ZERK BEARING ZERK
FRONT WHEEL
BEARING ZERK
15
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any maintenance.
TRAILING EDGE UP BLADE CENTER HOLE MANDREL ASSEMBLY
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See TO ADJUST BRAKE in the Service and Adjustments section of this manual).
LOCK WASHER STAR FLAT WASHER HEX BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
TIRES
Maintain proper air pressure in all tires (See PRODUCT SPECIFICATIONS section of this manual). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
FIG. 12
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
CENTER HOLE
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
FIG. 13
Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (27-35 Ft. Lbs. torque).
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.
16
CUSTOMER RESPONSIBILITIES
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power. Open battery box door. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual). NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig. 15) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting. Unlock drain valve by pushing inward and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see PRODUCT SPECIFICATIONS section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at FULL line on dipstick.
OIL DRAIN VALVE
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. Inspect cooling fan to be sure fan blades are intact and clean. Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oils SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES SAE 30 5W-30
-20 F C -30 0 -20 -10 30 32 40 0 10 60 20 80 30 100 40
CAP
DRAIN TUBE
FIG. 15
FIG. 14
17
CUSTOMER RESPONSIBILITIES
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual.
FUEL FILTER
FIG. 17
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
COVER
CARTRIDGE
FOAM PRE-CLEANER
FIG. 16
18
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower will be easier to remove from the right side of tractor. Place attachment clutch in DISENGAGED position. Move attachment lift lever forward to lower mower to its lowest position. Roll belt off engine pulley. Remove small retainer spring, and lift clutch spring off pulley bolt. Remove large retainer spring, slide collar off and push housing guide out of bracket. Disconnect anti-swaybar from chassis bracket by removing retainer spring. Disconnect suspension arms from rear deck brackets by removing retainer springs. Disconnect front links from deck by removing retainer springs. Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
SQUARE HOLE SMALL RETAINER SPRING CLUTCH SPRING FRONT LINK RETAINER SPRING SUSPENSION ARMS ENGINE PULLEY
HOUSING GUIDE
BRACKET
Fig. 18
19
To raise front of mower, loosen nut F from trunnion on both front links. Tighten nut E on both front links an equal number of turns. When distance D is 1/8" to 1/2" lower at front than rear, tighten nut F against trunnion on both front links. Recheck side-to-side adjustment.
MANDREL
"D"
"D"
FIG. 21
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
GROUND LINE
FIG. 19
SUSPENSION ARM
NUT "F"
NUT "E"
TRUNNION
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut E on both front links an equal number of turns. When distance D is 1/8" to 1/2" lower at front than rear, tighten nuts F against trunnion on both front links.
FRONT LINKS
FIG. 22
20
NUT A
JAM NUT
IDLER PULLEYS
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
FIG. 24
MANDREL PULLEYS
FIG. 23
FIG. 25
21
WASHERS
FIG. 27
ADJUSTMENT BOLT
FIG. 26
22
TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries.
POSITIVE TERMINAL NEGATIVE TERMINAL
SEAT PAN
FIG. 29
KEPS NUT CHASSIS CABLES HEX BOLT
POSITIVE TERMINAL
FIG. 28
FIG. 30
23
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
STOP
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
HOOD
FIG. 31
SWIVEL
CLAMP SCREW
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: With engine not running, move throttle control lever to fast position. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.
FIG. 32
CLAMP SCREW
FIG. 33
24
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT : IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. Clean entire tractor (See CLEANING in the Customer Responsibilities section of this manual). Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see TO CLEAN BATTERY AND TERMINALS in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
Drain the fuel tank. Start the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See ENGINE in the Customer Responsibilities section of this manual).
CYLINDER(S)
Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to START position for a few seconds to distribute oil. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT : NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.
25
TROUBLESHOOTING POINTS
PROBLEM
Will not start
CAUSE
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Out of fuel. Engine not CHOKED properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
CORRECTION
Fill fuel tank. See TO START ENGINE in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See To Adjust Carburetor in Service Adjustments section. Contact an authorized service center/department.
Hard to start
1. 2. 3. 4. 5. 6. 7. 8.
Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.
1. 2. 3. 4. 5. 6. 7. 8.
Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See To Adjust Carburetor in Service Adjustments section. Contact an authorized service center/department.
1. 2. 3. 4. 5. 6. 7. 8. 9.
Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es).
1. 2. 3. 4. 5. 6. 7. 8. 9.
Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department.
1. 2. 3. 4.
Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter.
1. 2. 3. 4.
Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter.
Loss of power
Cutting too much grass/too fast. Throttle in CHOKE position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.
Set in Higher Cut position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See To Adjust Carburetor in Service Adjustments section. Contact an authorized service center/department.
Excessive vibration
1. 2. 3.
1. 2. 3.
Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts.
26
TROUBLESHOOTING POINTS
PROBLEM
Engine continues to run when operator leaves seat with attachment clutch engaged
CAUSE
1. Faulty operator-safety presence control system.
CORRECTION
1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
1. 2. 3. 4. 5.
Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. 2. 3. 4. 5.
Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes.
1. 2. 3. 4.
Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel.
1. 2. 3. 4.
Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Place throttle control in FAST position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes.
1. 2. 3. 4. 5.
Switch is OFF. Bulb(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse.
1. 2. 3. 4. 5.
Turn switch ON. Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse.
1. 2. 3. 4.
Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator.
1. 2. 3. 4.
Loss of drive
1. 2. 3.
Freewheel control in disengaged position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. Engine throttle control not set at SLOW position for 30 seconds before stopping engine.
1. 2. 3.
Place freewheel control in engaged position. Replace motion drive belt. Purge transmission.
1.
1.
Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine.
27
SERVICE NOTES
28
RED
BLACK
BATTERY
A AMMETER (OPTIONAL)
RED
RED
M STARTER
BLACK
FUSE
WHITE
SOLENOID
RED
B G L
BLACK
A1 A2
WHITE
IGNITION SWITCH
BLACK BLACK
BLACK
BLACK
BLACK
BLACK
BLUE
FUEL LINE
IGNITION UNIT
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM RED LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
DIODE
ALTERNATOR
NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION SWITCH
POSITION CIRCUIT MAKE NONE A2+L NONE NONE
BROWN
BLACK
HEADLIGHTS
NON-REMOVABLE CONNECTIONS
REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
29
21
22
42 24 41
43 27
27 26 40
27
27
25
16
16
33
30
D.C .A MP ER ES
52
29
45
28
27
2 1
30
KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52
PART NO. 163465 74760412 156417 153664 166181 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140401 170217 71110408 131563 175141 121433X 141940
DESCRIPTION Battery Bolt Hex Hd 1/4-20unc X 3/4 Case Battery Mech Hinge Switch Interlock Push-In Harness Socket Light Bulb, Light # 1156 Cable Battery Cable Battery 6 Ga Red w/16 wire Fuse 20 Amp Nut Keps Hex 1/4-20 Unc Cable Ground 6ga 12 black Switch Plunger Nc Gray Switch Ign Key Ign Molded Generic Harness Ign Bolt Fin Hex 1/4-20uncx 1/2 Cover Terminal Red Solenoid Ammeter Rectangular Protection Loop
31
17
30
24
29
18 12 24 28
26
25 26 31 3 5 5 208 25 53 51 52 55 57 58
64
3 35 3 3 3 33 142 10
207
1 13
37
145 37
3 2 142 3 3
208 35
3
3
206
3 34 26
38
32
PART NO. 169830 176554 17060612 155272 168337X012 72140608 155927 145660 172108 159639X428 126938X 156437 124028X 74780616 19131312 73800600 170474 170472X599 169470X428 136619 145244X428 145243X428 72110606 17490508 169834 73800400 19091416 144697 161464 144696 74780412 174930 154798 165867 156524 170165 17670508 17670608 156229
DESCRIPTION Chassis Drawbar Screw 3/8-16 X .75 Bumper Hood/Dash Dash P/L Bolt Carriage 3/8-16 x 1 Panel Dash Lh Clip Tinnerman Panel Dash Rh Hood LT/PL Bumper Hood Plate Mtg Battery Fuel Tank Fr Bushing Bolt Fin Hex 3/8-16 x 1 Gr 5 Washer 13/32 X 13/16 X 12 Ga Nut Lock Hex W/Ins 3/8-16 Unc Grille/Lens Asm Lens LT/PL Fender Footrest STLT Pnt Bracket Fender Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 Screw Thdrol 6/16-18 x 1/2 TYT Bracket Asm Pivot Mower Rear Nut Lock Hex W/Ins 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracjet Grukke Lh Screw Hex Wshd 8-18 x 7/8 Bracket Grille Rh Bolt Hex 1/4-20 x 3/4 Duct Air Dash Lower STLT Plate Reinforcement STLT Rod Pivot Chassis/Hood Bolt Shoulder 5/16-18 Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Insert Lens Relect
33
57
51 51
89 63
212 69
197
169 198 83
70 66
159 158 59 161 162
116
65 42 56 41 42 40 38 35 42 39 27 49 47 26 120 36 35 64 50
61
14
81
164 21 10 8
163
168
82 165 156
166
32
30 62 52 52 36 32 34 37
16
95 30
53 28 26 16 26 29 22 24 26 25 19 200 61 77 71 78 74 75 76 73 16 61 199 16 84 27 55
77
15
96 26 1
34
KEY NO. 1 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63
PART NO. -----165619 76020416 10040400 74490544 73800500 73800600 140845 169498 73350600 106888X 19131316 76020412 145204 71673 169592 74760512 155071 120183X 19211616 1572H 131494 74760644 4470J 165838 19131312 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 140294 169691 17060612 8883R 140186
DESCRIPTION Transaxle Hydro Gear 314-0510 (Order Parts From Transaxle Manufacturer) Rod Shift Hydro LT Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt, Hex FLGHD 5/16-18 Gr. 5 Nut Lock Hex W/Ins 5/16-18 Unc P Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Round 1/2-13 Rod, Brake Hydro Nut Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Idler Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drv STL Retainer, Belt Bolt Nut Crownlock 3/8-16 UNC Nut Crownlock 5/16-18 UNC Link, Clutch Spring, Return, Clutch Bolt Fin Hex 3/8-16 UNC x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw Thdrol. 3/8-16 x .75 Cover, Pedal Pulley, Engine
KEY NO. 64 65 66 69 70 71 73 74 75 76 77 78 81 82 83 84 89 95 96 116 120 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212
PART NO. 71170764 10040700 154778 142432 134683 169183 169182 137057 121749X 12000001 123583X 121748X 165596 123782X 19171216 169594 169373X428 170201 4497H 72140608 73900600 165850 19133210 166002 165589 169473X428 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110612 145212
DESCRIPTION Bolt, Hex Washer Keeper Belt Engine Screw Guide Belt Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross Hydro Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Hydro Control Asm Bypass Hydro Retainer Spring 1" Zinc/Cad Bolt RDHD Sqnk 3/8-16 Nut Lock Flg. 3/8-16 Unc Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Cupholder Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Nyliner Snap-In 5/8" ID Washer Nyl 7/8 ID x .105 Bolt Shoulder 5/16-18 Unc Bolt Rdhd Sqnk 5/16-18 Unc x 1 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 Nut Hex Flange Lock
35
38 63 11 39
41
42 37 37 36
62 51
44 54
27 8
17
18 19 22 23 65 11 40 66 25 7 2 46 8 6 13
68
67
46 8 6
79 29
80
5
7
11 76 78, 77 74, 75 32 11 11 5
68 29 29
4 43
15
29 29
40 40 40
43
6 8
10
36
KEY NO. 1 2 3 4 5 6 8 10 11 13 15 17 18 19 22 23 25 27 29 32 33 34 35 36 37 38 39 40 41 42 43 44 46 51 54 62 63 65 66 67 68 79 80 82 87
PART NO. 159944X428 172393 169840 169839 6266H 121748X 12000029 169832 10040600 136518 145212 156546 57079 160395 165857 165851 154406 136874 17060612 171888 19111216 10040500 73540500 155099 152927 159946X428 19132411 7810H 159945 145054X428 121749X 153720 121232X 73800500 74780520 167902 74780616 160367 154404 72140618 169827 19132012 74950612 169835 173966
DESCRIPTION Wheel Steering Axle Asm Cast Iron LT Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #t5304-75 Link Drag Washer Lock Hvy Hlcl Spr 3/8 Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Screw Hex Wsh Hd Torx Shaft Asm Pittman Bracket Steering Gear Sector Screw 3/8-16 x .75 Rod Tie Washer 11/32 x 3/4 x 16 Ga Washer Lock Hvy Hlcl Spr 5/16 Crownlock Nut 5/16-24 Unf Bushing Strg Screw Insert Cap Strg Wh Washer 13/32 X 1-1/20 X 11 Ga Lock nut Adaptor Wheel Strg Boot Steering Dash Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Shaft LR/LT Cap Spindle Fr Top Blk Nut Lock Hex w/Ins 5/16-18 Bolt Fin Hex 5/16-18 Unc x 1-1/4 Kit, Steering Assembly Svc Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8-16 Unc x 2-3/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front Washer Flat .781 x 1-1/2 x .14
37
8 9
14 10
8 9 7
5 6 22 21
2 24 5
16 25 15 11 4 13 17 12 3
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 171683 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 155925 166369 121246X
DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Smgml Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat Bracket Mounting Switch
KEY NO. 13 14 15 16 17 21 22 24 25
PART NO. 121248X 72050412 134300 121250X 123976X 171852 73800500 19171912 127018X
DESCRIPTION Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sqnk 1/4-20x1-1/2 Spacer Split 28x 88 Spring Cprsn Nut Lock 1/4 Lge Flg Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62
38
11
16
10
20
9 1
8 6
14
KEY NO. 1 2 3 4 5 6 8 9 10
PART NO. 157032 176303 176308 176309 174410 169210 170563 172740 157140
DESCRIPTION Decal Oper Decal Fender Auto Decal Hood LH Decal Side Panel Logo Decal HP Engine Decal By Pass Lt Hydro Decal Mower Warn Keep Hand Away Decal Fender Logo Decal Fender Danger E/F
PART NO. 172743 160396 176307 145005 133671 138311 173587 173589 175718 175720 PART NO. 59192 65139 170455 59904 106732X421 278H 9040H 106108X421 170456 7152J 104757X428 144334
DESCRIPTION Decal Ins Strg Whl Decal V-Belt Schematic Decal Hood Rh Decal Bat Dan/Psn Pad Footrest Decal Handle Lft Height Adjust Decal Fend Reflector Rh Decal Fend Reflector Lh Manual Owner's (English) Manual Owner's (French)
DESCRIPTION Cap Valve Tire Stem Valve Tire F T 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel nly) Rim Asm 8"rear Service Tire R T 20x10-8 Service Tube Rear (Service Item Only) Cap Axle Blk 1 50 X 1 00 Sealant, Tire ( 10 oz. Tube)
7 3,9 6 11
39
1 3
14 25 38
13 10
26 81 5 17 32 44 46 16 17 62 72 6
33 37 31 40 33 23 45
29
40
KEY NO. 1 2 3 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 37 38 40 44 45 46 62 72 81
PART NO. 170771 17720410 ------149723 160589 159955 171877 162797 165391 148456 11050600 17490624 169837 145996 73920600 137180 174642 140527 123487X 137040 148315 124028X 17670412 17000612 19091416 10040500 71070512 73510400
DESCRIPTION Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine Briggs Model 407777 (Order Parts from Engine Mfg.) Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intek 20 LH Bolt 5/16-18 UNC x 3/4 w/Sems Shield Browing B&S Intek II Muffler Gasket Tube Drain Oil Easy Washer, Lock Ext tooth 3/8 Screw Thdrol 3/8-16 x 1-1/2 Shield, Browning/Debris Guard Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel Cap Gauge, Fuel Clamp, Hose Blk Line, Fuel 7.5 Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Keps Hex 1/4-20 Unc
41
68
157 158 156 151 152 153 154 153 155 67
44
56 55
59
148
90 91 92 93 94 93 92 95
54
146 33 32 31 30
35 34 21 21
106 105 104 103 102
90
103
105
101
2 21
113 111 114 115
21
22 23
116
24 25 26
117
2
119 118 121
16 15 14 28 20 18 29
121
130
131 129 92
27
92
3 4 149
61 13
18
114 112
115 118
6 19 21 10 9
11 8
119 113
117 116
42
DESCRIPTION V-Belt, 42" Mower Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm Noseroller LH Nut, Lock, Hex W/Ins 3/8-16 UNC Washer 17/3 x 7/8 x 6 Ga. Roller Nose 38 & 42 Bracket Asm Noseroller RH Mulcher Cover Screw Washer, Flat Washer, Lock Latch Assembly Nut, Weld Bracket, Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw Tapping 5/16 - 18 Nut, Keps 5/16 - 18 UNC Bolt, Carriage 5/16-18 x 1/2 Bolt, Shoulder Wheel, Gauge Nut Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Bracket, Extruded Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch Cable 42" Washer Flat 3/8" Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3/8" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10,13-15, 31 and 33) Mower Deck, Complete
43
29
28
27 25 24 23
7 8
41
5 37 38 40 36 13 4 6 11 12 13 19 13
49 30 1 50 3 26 2 6 5 4
20 15 31 32 20
17 18 20 16
19 31 32
20 15
13
44
KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50
PART NO. 159460 159471 105767X 12000002 19211621 120183X 125631X 170770 139865 139866 4939M 173288 73350800 130171 73800800 139868 163552 110807X 19131016 2876H 169484 126971X 73350600 138057 150233 169865 73540600 155097 123935X 17060516 19112410 155098 145212 110452X
DESCRIPTION Wire Asm Inner/Sprg W/plunger LT Shaft Asm Lift RH w/Inf Pin Groove 1 500 Zinc E Ring #5133-62 Washer 21/32 X 1 X 21 Ga Bearing Nylon Blk 629 Id Grip Handle Button Plunger Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lock W/Wsh 1/2-13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer 13/32 X 5/8 X 16 Ga Spring 2-1/8" Retainer Clip Rod Adj Lift Zinc 7.49 Wrk Lg Nut Hex Jam 3/8-16 Unc Knob Inf 3/8-16 Unc Blk W/sym Trunnion Infin Height Bearing Pvt Lift Nut Crownlock 3/8 - 24 Pointer Height Indicator Plug Hole Blk 1.485/1.515 Dia. Screw 5/16-18 x 1 Washer 11/32 x 1-1/2 10 Ga. Indicator Height STLT Nut Hex Flange Lock Nut PUsh Phos & Oi
45
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
2.
3.
4. 5.
6. 7.
Should you have any unanswered questions concerning this Warranty, please contact: Electrolux Home Products a division of WCI Outdoor Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA In Canada contact:
Electrolux Home Products a division of WCI Outdoor Products, Inc. 7075 Ordan Drive Mississauga, Ontario L5T 1K6 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
SIGHTING GUIDE
47
15 MAX.
Operate your Tractor up and down the face of slopes (not greater than 15), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
NOTE:
Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local local dealer for updated information and assistance.