Connector

Machine Location
CONN1 * CONN2 * CONN9 6 D CONN8 8 D

Harness Connector Location

Harness And/Or Components
A - 4I5420 Controller A - 4I5420 Controller A - 4I5420 B - 4I5418 A - 4I5420 B - 4I5418 A - 4I5420 E - 5I8216 A - 4I5420 G - 7Y3922 A - 4I5420 H - 4I5463 A - 4I5420 K - 7Y3923 A - 4I5420 L - 4I5458 A - 4I5420 L - 4I5458 A - 4I5420 L - 415458 B - 4I5418 L - 4I5458 C - 7Y8139 Radio A - 4I5420 D - 7Y3898 A - 4I5420 B - 4I5418 B - 4l5418 Safety Relay E - 5I8216 F - 5I8217 A - 4I5420 Air Conditioner Unit A - 4I5420 H - 4I5463 A - 4I5420 Heater Unit B - 4I5418 Governor Actuator G - 7Y3922 Engine Speed Dial A - 4I5420 A - 4I5420 A - 4I5420 Lower Wiper Motor B - 4I5418 Trenching Solenoid D - 7Y3898 Action Alarm E - 5I8216 M - 7Y8245 G - 7Y3922 R - 096-1615 H - 415463 Lower Washer Switch

Schematic Location
D-12 F-12

Connector

Machine Location
CONN12 8 CONN30 1 A CONN32 9 CONN12 8 CONN43 10

Harness And/Or Components

C - 7Y8139 E - 5I8216 D - 7Y3898 Monitor F - 5I8217 Wiper Motor S - 7Y8105 E - 5I8216 C - 7Y8139 Speaker H - 4I5463 Lower Wiper Switch S - 7Y8105 Converter A - 4l5420 Backup Resistor A - 4I5420 G - 7Y3922 A - 4I5420 J - 7Y3868 A - 4I5420 Refrigerant Switch A - 4I5420 Travel Alarm B - 4I5418 Boom Raise Press Switch B - 4I5418 Fuel Level Sensor B - 4I5418 Implement Swing Press Switch B - 4I5418 Level Solenoid B - 4I5418 N - 4I5460 B - 4I5418 PP - 5I8258 B - 4I5418 Proportional Reducing Valve B - 4I5418 Refueling_Pump B - 4I5418 Refueling Pump Switch B - 4I5418 Speed Sensor B - 4I5418 Travel Press Switch B - 4I5418 Travel Speed Solenoid J - 7Y3868 R - 096-1615 S - 7Y8105 Converter B - 4I5418 Air Conditioner Clutch Solenoid E - 5I8216 M - 7Y8245

Schematic Location
C-6 E-2 F-2 C-7 B-6 C-3 B-7 E-5 D-3 F-3 D-12 D-11 B-8 B-5 C-8 A-8 B-2 A-6 A-8 A-3 A-3 B-10 C-8 A-8 F-3 B-7 C-12 E-1

SENR6129 June 1993

40 Contacts 24 Contacts

4 Contacts D-11 D-10 C-5 D-3 D-4 E-5 E-9 F-9 F-9 E-9 C-6 C-5 D-10 E-9 E-2 D-6 D-4 E-6 A-11 C-2 D-12 F-2 A-8 D-2 2 Contacts F-1 D-3 B-3 2 Contacts 3 Contacts

14 6

17 14 2 15 22 6 3 24 25 28 16 21 8 26 24 21 23 18 16 E 29 5 D 10 23 2 20 7 27 4 8

13 33 34 1 11 4

29

22 11 9 15 A 3 25 11

18

CONN13 4 A CONN24 1 CONN18 1 B CONN17 1 C CONN3 3 D

10

30

12 B

CONN21 5 B CONN29 11 CONN16 2 C CONN25 12 CONN23 13 CONN39 14 CONN45 15 CONN50 1 E CONN49 16 CONN51 2 E CONN53 3 F CONN38 17 CONN48 18 CONN56 4 F CONN41 19 CONN34 20 CONN42 21 CONN52 3 E CONN55 2 F CONN20 3 C CONN7 23 CONN37 24 CONN36 25

10 Contacts
9 17 10

1 D

E
3 4 4

3 2

CONN5 1 D CONN6 2 D CONN4 5 D CONN57 2 CONN14 3 A CONN10 7 D 6 Contacts CONN11 4 D CONN28 3

19 20 19

12

D AREA A

5 1

32 F 31

9 Contacts 7 Contacts

311 & 312 Excavators Electrical System

311: 9LJ1-UP 312: 6GK1-392

3 4 5 5 6 3 6 7 1 4
10 20 8 4 2 7 27 23 11 13

22 11 25 9 10

CONN15 4 CONN19 2 B 5 Contacts CONN15 4 CONN44 5 CONN27 3 B CONN58 6 CONN33 7 CONN54 1 F

18 5 1 30 21 14 14 22 3 16 24 21 8 26 24 F E 23 D 17 4 13 32 12 31 C B A 3

H
1 2

25 28 17 6 2 15 5

18 16

19

33 34 29 15 12 1 19 20

4 Contacts

A AREA B

CONN31 2 A

Machine Harness Connector And Component Locations

2 Contacts

CONN35 22 CONN26 4 B CONN22 6 B

1993 Caterpillar All Rights Reserved

Printed in U.S.A.

A = Connector in lower cab. B = Connector in operators R.H. console. C = Connector in operators L.H. console. D = Connector in relay box.
3

Electrical Schematic Symbols And Definitions

A 1
T

Harness And Wire Electrical Schematic Symbols

AA 1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

E = Connector near control valve. F = Connector near pilot manifold. * = Connector in controller compartment

Component
3

K
1 1

Actuator - Governor Alarm - Action Alarm - Travel Alternator Antenna Battery Block - Terminal Breaker

Schematic Location A-12 D-2 D-11 B-12 C-6 C-9 D-9 D-9 F-12 B-7 C-2 F-7, 8, 9 B-10 A-2, B-2 A-1,B-1 E-1, F-1 A-2 D-6 E-3 E-2 E-2 F-12 F-2 A-12 F-12 F-2 A-3 C-6 E-8 E-8 D-7 D-8 E-7 D-7 E-7

Component Location
Machine Location 1 3A 2 3 4 5 1D 4D 6 7 3B 6D 8 9 10 11 12 13 1A 2A 4A 14 15 16 17 18 19 20 7D 7D 2D 8D 7D 3D 7D Component Relay - Safety Relay - Starter Relay - Washer Relay - Wiper Resistor - Backup Sensor - Engine Coolant Temperature Sensor - Fuel Level Sensor - Hydraulic Oil Temperature Sensor - Speed Solenoid - Air Conditioner Compress Clutch Solenoid - Engine Shutdown Solenoid - Level Solenoid - Travel Speed Solenoid - Trenching Speaker Switch - Boom Raise Press Switch - Disconnect Switch - Engine Oil Press Switch - Governor Backup Switch - Horn Switch - Implement Swing Press Switch - Low Idle Switch - Lower Washer Switch - Lower Wiper Switch - Neutral Start Switch - Pump Backup Switch - Refrigerant Low Press Switch - Refueling Switch - Refueling Pump Switch - Speed Change Switch - Starter Switch - Travel Press Unit - Air Conditioner Unit - Heater Valve - Proportional Reducing

Schematic Location E-9 B-12 E-8 E-8 E-5 B-12 B-5 B-8 B-10 C-12 B-10 A-8 A-8 A-8 B-6 B-8 D-9 B-12 C-5 F-3 C-8 D-3 B-3 C-3 F-2 E-4 D-12 A-5 A-3 B-4 C-2 C-8 D-6 E-6 A-8

Machine Location 9D 21 7D 7D 1C 22 23 1F 24 25 26 5F 3F 2F 27 3E 5D 28 4B 30 1E 2B 6B 7B 29 20 30 31 32 5B 1B 2E 33 34 4F
1 2 2 1 1 2 3 4 1 2 3 4

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Plug 2 Pin or Socket Number

Receptacle

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin Single Wire Connector C A
325-PK-14

Wire, Cable, or Harness Assembly Identification

Component Part Number

Controller Converter Dial - Engine Speed Fuse - Block Heater- Air Horn Lamp-Boom Lamp - Cab Lamp - Chassis Lamp - Dome Lighter - Cigar Meter - Service Monitor Motor - Lower Washer Motor - Lower Wiper Motor - Starter Motor - Washer Motor - Wiper Pump - Refueling Radio
3 2

A 1

AA
325-PK-14

9X-1123

Socket

A AREA C

Normally closed switch that will open with an increase of a specific condition.
2

Wire Color

200-BK-14

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Circuit Number Identification

Wire Gauge

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

No circle indicates that the wire cannot be disconnected from the component.

Relay - Boom Lamp Relay - Chassis/Cab Lamp Relay - Engine Shutdown Relay - Heater Relay - Horn Relay - Main
8

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

This indicates that the component has a wire connected to it that is connected to ground.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

KK
4 5

Relay - Refueling Pump A = Components in monitor panel. B = Components in R.H. console.

AREA E

AREA F

2 1 3 1

9 4

HH

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

C = Components in L.H. console. D = Components in relay panel. E = Components near control valve. F = Components near manifold block.
8 7 6

AREA D

12
ATCH LOWER WASHER 7T-8890 A A A

11
L12

10
L12

7
L12 RELAY PANEL

5
OPERATOR STATION

3
OPERATOR STATION

WASHER 7T-8890 L12 A

MOTOR

MOTOR

506-PU 200-BK 200-BK 578-BU

L19 CONN 5 A L 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 114-GN 103-YL 184-BU 121-YL 118-GY 152-BU 101-RD-14 10A 10A 15A 10A 20A 10A KEY SW REFUELING BACKUP CIGAR LIGHTER A/C HEATER L20

ENG/PUMP CONT 4I-5383 CONN 2 HYD OIL TEMP SENSOR IMPLEMENT SW TRAVEL SW TRENCHING SOLENOID LEVEL FINISH SOLENOID TRAVEL SOLENOID FUEL LEVEL SENSOR GOV ACTR SENSOR COOLANT SENSOR ENG OIL PRESS. SW ENG PICKUP SENSOR + ENG PICKUP SENSOR ALTERNATOR (P TERM.) BOOM RAISE SW TRAVEL ALARM ENG SHUTDOWN RELAY ATTACHMENT OPTION SOLENOID COOLANT LEVEL SW ENG OIL LEVEL SW HYD OIL LEVEL SW OPTION SENSOR OPTION SW 1 OPTION SW 2 KEY SW MONITOR ALARM THROTTLE DIAL S4 THROTTLE DIAL S3 THROTTLE DIAL S2 THROTTLE DIAL S1 LOW IDLE SW RS485 RS485 + BACKUP SW 2 BACKUP SW 1 GOV ACTR GOV ACTR + EPR VALVE EPR VALVE + BACKUP SW 3 GLOW +B (24V) WASHER RELAY WIPER MOTOR RELAY CHASSIS LAMP RELAY BOOM LAMP RELAY 10 17 19 8 7 1 22 21 9 18 6 12 3 15 14 13 20 2 5 4 11 16 23 24 13 27 29 39 38 37 36 40 30 20 19 7 6 9 8 28 23 1 25 35 14 24 3 4 11 10 18 17 26 16 15 31 21 34 33 32 22 12 5 2 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 321-BR 332-BU 506-PU 200-BK 200-BK 578-BU 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 332-BU 321-BR 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 786-GN 267-BK 266-BK 235-BK 235-BK 321-BR 513-OR 519-PK 121-YL 513-OR 519-PK 578-BU 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 121-YL 786-GN 332-BU 506-PU 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 200-BK 200-BK 267-BK 266-BK 235-BK 235-BK

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 L

308-YL 310-PU 105-BR 185-YL-14 129-BU 124-GN-14 320-OR

519-PK 578-BU 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH 308-YL A768-BU 513-OR 513-OR A768-BU 306-GN B751-YL A763-GY A769-GY 309-GY 403-GN 113-OR 113-OR 308-YL 310-PU 105-BR 185-YL-14 129-BU 124-GN-14 320-OR 500-BR 501-GN 103-YL 118-GY 152-BU 120-YL 615-YL

112-PU-14 101-RD-14

L13

500-BR 501-GN 103-YL 118-GY 152-BU 120-YL 615-YL 113-OR

10A 10A 10A 10A 10A 10A

L13

CAB/CHASSIS LAMP BOOM LAMP RADIO MONITOR SOLENOID

10A 10A 15A 10A 10A 10A

HORN DOME LAMP ENG/PUMP CONT TRAVEL ALARM WASHER/WIPER LOWER WASHER/WIPER

105-BR 168-GN 185-YL-14 129-BU 124-GN-14

L12

FUSE 10A 9W-1442 15A 9W-1441 20A 9W-1446 103-YL 152-BU 120-YL 113-OR 500-BR 118-GY 501-GN 615-YL

GROUND STRAP 7G-1060 200-BK-4 L19

A CONN 6

2 1

CONN 3 A

RELAY PANEL

B CONN 8 A 5 4 3 306-GN 9 513-OR 10 B751-YL 7 A763-GY 6 A768-BU 8 A769-GY 1 309-GY 2 403-GN 403-GN 309-GY D746-PK 403-GN 309-GY D746-PK 330-YL 200-BK 142-BU-14 607-PK 877-YL-4 322-GY 616-BU 109-OR-6 101-RD-4 327-PK-10 365-YL 323-WH

B CONN 9 A 4 1 405-GY 2 491-PK 7 492-GY 8 495-GN 5 763-BU 9 788-YL 6 A761-PU 10 A762-PU 3 D746-PK

A771-PU B737-GN B964-YL B965-GY D764-GN 113-OR

A 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 786-GN

200-BK A770-PK

L14

L14

1 2 3 4 5 6 7 8 9 10

WIPER RELAY 7Y-5490 184-BU 786-GN 332-BU 506-PU 121-YL 791-PK 792-OR A983-BU 877-YL 118-GY 500-BR 792-OR 118-GY 501-GN 501-GN

120-YL 113-OR 500-BR 118-GY 501-GN 615-YL

WASHER RELAY 7Y-5490 118-GY A983-BU 506-PU 114-GN

501-GN 118-GY

320-OR 322-GY

320-OR 308-YL 310-PU

CONN 16 A

6 8 9 10 5 1 2 7 3 4

HORN RELAY 7Y-5490

CHASSIS

PLATFORM

A770-PK 185-YL B730-OR B731-WH A768-BU A769-GY

L15

L15

L16

B CONN 4 1 3 6 2 7 4 5 8 9 10

200-BK-14 200-BK 200-BK

SAFETY RELAY 094-2080 142-BU-14 322-GY 365-YL 323-WH 607-PK 616-BU

L17

B CONN 10 A 2 3 1 5 6 4

L16

L16

L18

PWM OUT PWM OUT + OPTION RELAY 3 OPTION RELAY 2 OPTION RELAY 1 RS232C RxD RS232C TxD HARNESS CODE 4 HARNESS CODE 3 HARNESS CODE 2 HARNESS CODE 1 GND GND

ALT BREAKER 9S-0174 KK 60A

607-PK 616-BU 323-WH 365-YL 322-GY L 101-RD-14 101-RD-14 101-RD-6

ATCH A/C UNIT 4I-0470

CAB A 1 4 3 5 2 CONN 15 E 124-GN-14 519-PK 615-YL 103-YL 200-BK-14 PLATFORM L6 L5 L5 129-BU B955-YL B956-PK 403-GN 200-BK 113-OR 410-WH 113-OR 410-WH 1 RD 2 BK CONN 31 ACTION ALARM 3E-6328

KK

B B CONN 58 A A 4 267-BK 3 2 264-BK 1 B B TERMINAL BLOCK 7Y-5499

KK LL GG FF MM

109-OR-6 109-OR-6 101-RD-6 101-RD-4 877-YL-4 327-PK-10

LL

200-BK 109-OR-6

L KK JJ

200-BK 200-BK 200-BK

200-BK 200-BK 200-BK

CONN 1 L17 513-OR 519-PK 321-BR 121-YL L17

ATCH REFRIGERANT SW (NOTE A) 5I-3959

A 2 1 CONN 39 513-OR 519-PK 121-YL 321-BR

A 1 2 CONN 45

ATCH TRAVEL ALARM 3T-1444

CHASSIS

L10

JJ ENG SHUTDOWN RELAY 9X-8124

4 1 6 7 10 8 9 2 5 3

200-BK 200-BK 267-BK 266-BK 235-BK 235-BK

BK-00

BK-00 DISCONNECT SW 7N-0718

DD

200-BK

GG

877-YL-4 RELAY PANEL

FF L 327-PK-10 MM

DD

CC BK-00

109-OR 109-OR-10

3 4 2 7 8 9 10 1 6 5

332-BU 109-OR

103-YL 200-BK A CONN 19 H

576-PK 575-YL 152-BU 152-BU 578-BU

101-RD-4

877-YL

B751-YL A763-GY B790-OR B739-WH B789-BR 185-YL B740-OR 200-BK

267-BK 266-BK 265-BK 264-BK 235-BK 235-BK A

200-BK

200-BK 307-OR A755-PK A756-BU A757-GY A758-BR 309-GY 105-BR 310-PU 308-YL

310-PU

DOME LAMP 096-0721

B786-BU 200-BK

HEATER RELAY 085-5353

L9

109-OR-10

L6

L MAIN RELAY 3T-0376

L5

308-YL 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14

L20

L2

L1

CAB/CHASSIS LAMP RELAY 7Y-5490

BOOM LAMP RELAY 7Y-5490

ATCH REFUELING RELAY 7Y-5490

CIGAR LIGHTER 9W-0335

200-BK 129-BU

200-BK

501-GN 118-GY 500-BR 200-BK 615-YL 200-BK

403-GN 403-GN 309-GY 309-GY 330-YL 200-BK D746-PK D746-PK

WH/GN WH/BU BK WH/YL

R S GROUND P

786-GN 365-YL 615-YL 607-PK 149-PU 616-BU 168-GN 323-WH

L7 A 1 4 3 5 2 CONN 15 124-GN-14 519-PK 615-YL 103-YL 200-BK-14

L7

CONN 11 YL

792-OR 506-PU A983-BU 121-YL 184-BU 332-BU 877-YL 786-GN 791-PK 115-PK

L4 L9 HEATER UNIT 4I-1275

L4 L9

200-BK 320-OR 306-GN 576-PK 152-BU 575-YL 200-BK 307-OR

E B955-YL B956-PK 113-OR 201-BK 3 4 1 2 CONN 30

MONITOR 7Y-5500 DATA + DATA +BATTERY GROUND

D F CONN 28 615-YL 200-BK

501-GN 118-GY 500-BR 200-BK

306-GN 320-OR A755-PK A756-BU A757-GY A758-BR 105-BR 310-PU 308-YL 309-GY B786-BU 578-BU B790-OR B740-OR B789-BR B739-WH B751-YL A763-GY 152-BU 185-YL 185-YL A768-BU A769-GY B730-OR B731-WH B956-PK B955-YL 410-WH 403-GN 129-BU 113-OR 118-GY 501-GN 500-BR 120-YL 103-YL 615-YL 615-YL 103-YL 519-PK 124-GN-14

L4

L4 ATCH LOWER WIPER 4I-5019 200-BK 320-OR J J J CONN 20 CONN 23 A 2 1 HORN SW 6I-5088 +

L5

L5

WIPER 4I-6838

MOTOR

+1 S

MOTOR

+1

L6

L6

142-BU-14 149-PU 115-PK 113-OR 120-YL

3 1 4 2

L7

307-OR 306-GN B731-WH 185-YL B730-OR K A770-PK 307-OR 306-GN 576-PK 152-BU 575-YL 200-BK

501-GN 118-GY 500-BR 200-BK

576-PK 152-BU 575-YL 200-BK

NEUTRAL START SW 9W-2150

CONN 33

CONN 32 D 200-BK 615-YL F 2 1 CONN 35 M 200-BK 615-YL M ATCH CAB LAMP 5I-8250

L8

BACKUP RESISTOR 102-8015 K

A768-BU A769-GY K CONN 17 A

2 5

1 3 4 6

PUMP BACKUP SW 3T-4405

576-PK 152-BU 575-YL 200-BK

E
F M 2 200-BK 1 615-YL CONN 36 M ATCH CAB LAMP 5I-8250

403-GN

SERVICE METER 6T-7337

D
A CONN 25 G G G CONN 26 ONE TOUCH LOW IDLE SW 6I-5088

A CONN 18 H PLATFORM 3 2 5 1 4

A CONN 24 G

1 2

L3

200-BK B786-BU

RELAY PANEL

BK-00

RADIO (NOTE D) ATCH ANTENNA 7Y-3990 200-BK A755-PK A756-BU A757-GY A758-BR L8

ABBREV CONN 27 1 2 3 4 5 RD WH OR YL PK BK GY PU BR GN BU SYMBOL

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE DESCRIPTION

RD-00

BK-00

AA

BB

BK-00

CC

L3
POS NEG POS NEG

L3

113-OR 129-BU 403-GN 410-WH B955-YL B956-PK 200-BK

200-BK 120-YL 103-YL 615-YL 500-BR 501-GN 118-GY

L10

COM S1 S2 S3 S4

ENG SPEED DIAL 7Y-5465

B751-YL A763-GY B740-OR B790-OR B739-WH B789-BR 200-BK 185-YL 576-PK 152-BU 575-YL 152-BU 578-BU

L18

BATTERY 3T-5760 9X-3404(NOTE B) A771-PU 200-BK 1 2 CONN 51 B IMPLEMENT SW 102-8041 135-BU 210-BK R TO RADIO

CONN 13 A 6 9 10 3 7 1 8 4 5 2 F 1 5 6 7 3 4 2

309-GY

BR

A CONN 14 E

308-YL CONN 21 1 2 3 H

PREHT OFF ON START ACC

BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED

513-OR D746-PK 109-OR-6 403-GN 309-GY 101-RD-4 492-GY 405-GY 306-GN 330-YL 200-BK-6 113-OR B751-YL A761-PU A763-GY 200-BK 200-BK 200-BK-6 200-BK 200-BK 877-YL-4 A762-PU 788-YL 327-PK-10 200-BK B737-GN A771-PU D764-GN 495-GN 616-BU 322-GY 607-PK 323-WH 365-YL 491-PK B964-YL 142-BU-14 B965-GY 763-BU A768-BU A769-GY

ATCH A/C CLUTCH SOL 7T-8600

CONN 37 B 1 2

L2

513-OR 200-BK

L11

L11

576-PK 152-BU 575-YL

ATCH LOWER WIPER SW 7X-6388

310-PU

R1 KEY SW 7Y-3918 CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

R L21 B737-GN A771-PU 200-BK D764-GN 495-GN 616-BU 322-GY 607-PK 323-WH 365-YL 200-BK 200-BK 491-PK B964-YL 142-BU-14 B965-GY 763-BU A768-BU A769-GY A771-PU B737-GN 200-BK D764-GN B B737-GN 200-BK 1 2 CONN 52 TRAVEL SW 102-8041 R L22 120-YL 200-BK

200-BK

B B L B P ALT E R B

D746-PK 109-OR-6 403-GN

3 1 4 2 A763-GY 200-BK 200-BK 615-YL 500-BR 501-GN 118-GY B751-YL H

GOV BACKUP SW 3T-4405

SPEED CHANGE SW 7N-8008

310-PU R2 307-OR 105-BR ATCH LOWER WASHER SW 7X-6387 G C B

CONN 12 CONN 7 2 BK-18 1 RD-18

2 5

ALTERNATOR 5I-7982

309-GY 200-BK-6

200-BK 200-BK 200-BK 200-BK 200-BK

200-BK 200-BK

513-OR D746-PK 109-OR-6 403-GN 309-GY 200-BK-6 492-GY 405-GY 306-GN 330-YL 101-RD-4

3 1 6 4 H

L21

L21

GROUND + BATTERY

B740-OR B790-OR B790-OR B739-WH B789-BR B789-BR

185-YL 200-BK H

2 5

3 1 6 4 H

B790-OR B789-BR B789-BR B789-BR B790-OR B790-OR

D764-GN 200-BK

RD-00

877-YL-4

AIR HEATER 5I-7746

1 2 CONN 50

R BOOM RAISE SW 102-8042

2 WH/BK-18 GROUND 1 WH/RD-18 +12 VOLT 3 CONN 29 ATCH CONVERTER 7T-8000

152-BU 578-BU

CONN 22 1 2 H

L#

IDENT PART NO. LOC HARNESS AS. A A B C D E F G H J K L M N P R 4I-5405 4I-5403 105-9920 7Y-8139 5I-8217 4I-5407 5I-8216 7Y-3922 4I-5463 7Y-3868 4I-5411 4I-5458 7Y-8245 4I-5460 7Y-3994 7Y-8105 WIRE AS. JJ KK LL MM PP 7Y-3937 4I-5448 4I-5447 4I-5451 5I-8358 D-7 D-9 D-9 D-9 A-5 D-10 D-10 D-10 C-6 E-2 C-5 C-6 D-3 D-4 F-3 E-5 F-9 F-1 B-2 B-2 C-7

NOTES

L1

L2 L1 CAB

L2 L1

C D

COOLANT TEMP SENDER 5I-7578

B T

492-GY

ENG OIL SW 5I-7580

405-GY

877-YL-4 A762-PU 788-YL 327-PK-10

CONN 42 2 1 B

ENG PICKUP 5I-7579

L22

OPERATOR STATION

OPERATOR STATION

B 616-BU 200-BK 322-GY 235-BK 200-BK 200-BK 607-PK 200-BK 200-BK 323-WH 325-PK 365-YL 616-BU 200-BK 1 2

CONN 38 B HORN 7Y-3919

616-BU 616-BU 200-BK 200-BK

200-BK START RELAY B B 306-GN 330-YL ENG SHUTDOWN SOL 5I-7518 491-PK B B

327-PK-10 200-BK-10

B B

HYD OIL SENDER 4I-5394

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT.
L22

495-GN 235-BK

CONN 49 1 2 B

GY GN

FUEL SENSOR 7Y-3848

N P P

ATCH BOOM LAMP 5I-8250

322-GY 200-BK

616-BU 200-BK B HORN 7Y-3920

G STARTER 5I-7716

S B AA RD-00 101-RD-4 200-BK 491-PK 763-BU 142-BU-14 B965-GY B964-YL A768-BU A769-GY

B 142-BU 763-BU 1 2 CONN 55

TRAVEL SPEED 4I-5674

ATCH BOOM LAMP 5I-8250

MOT BAT

MOTOR

200-BK 200-BK 235-BK

ENG

BK-00

142-BU B965-GY

1 2

RD-00

WIPER/WASHER CIRCUIT.
142-BU B964-YL 1 2 CONN 53 B LEVEL FINISH 4I-5674

1 2

1 2 CONN 54

TRENCHING 4I-5674

ENGINE/PUMP CONTROLLER CIRCUIT.

B CONN 34

B CONN 41

200-BK 200-BK 200-BK

EE

235-BK 200-BK 616-BU 322-GY 607-PK 323-WH 365-YL 325-PK

616-BU 200-BK 322-GY 235-BK 200-BK 200-BK 200-BK 200-BK 607-PK 323-WH 325-PK 365-YL

323-WH 200-BK

322-GY 322-GY 200-BK 200-BK

CABLE AS. AA BB CC DD EE FF GG 4I-5422 7Y-3946 4I-5428 7Y-3947 4I-5429 7Y-3936 7Y-3935 C-9 C-9 C-9 D-9 A-9 D-9 D-9

365-YL 325-PK

THIS SCHEMATIC IS FOR THE 311, 312 EXCAVATORS. 365-YL 325-PK COMPONENTS ARE SHOWN INSTALLED ON AFULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. (4I-5402). + B NOTE A : NOTE B : NOTE C : NOTE D : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. USE WITH COLD WEATHER. USE WITH MODEL 312. USE WITH MODEL 311.

5V+ GND SIG ENG GOV ACTR 4I-5496 M

24V+ GND SIG

OR BK PU

CONN 44 1 2 3 4 5 B

113-OR 200-BK A761-PU A763-GY B751-YL

200-BK-10 200-BK 200-BK 200-BK 200-BK-6

HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE SHUTDOWN CIRCUIT.
325-PK CONN 48 1 2 B PP ATCH REFUELING SW 5C-6108

CHASSIS

EE

BU

CHASSIS

A768-BU A769-GY

1 2 CONN 56

325-PK

PROPORTIONAL REDUCING VALVE 5I-8368

PP

AIR INLET HEATER CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS.

607-PK 200-BK

YL

ATCH REFUELING PUMP SW AS. 105-9894

ATCH REFUELING PUMP 6C-5572

CHASSIS LAMP 5I-8251

12

11

10