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A 1.1 exact name of modbus protocol; 3.

1 prefered standars
REV.

CHANGES DESCRIPTION

18.Jan.01
DATE

IN
TECHNICAL
INTERFACES

DRAWN

CHECKED APPROVED

IS

CLIENT

DUBAI ELECTRICITY & WATER AUTHORITY

JOB

JEBEL ALI POWER AND DESALINATION


STATION K - PHASE II
ENGINEER

FICHTNER
Consulting Engineers
CONTRACTOR

CONSORTIUM

Enelpower
Enel Group
CONTRACT LOT

CONTRACT JOB Nr.

LOT A & B

CONTRACTOR DWG Nr.

SYSTEM

M12DW 05734

CNE/100

DWG TYPE

VVH

DISC.

The Contractor declare that this submission is in accordance with the requirements of the Contract.
TITLE

Concept for Serial Data Link


between DCS (TELEPERM XP)
and Auxiliary I&C Packages
FIRST ISSUE

NAME

DATE
SIZE

DRAWN

Berberich

17. Jan. 2001

CHECKED

Koblischek

17. Jan. 2001

APPROVED

Wood

17. Jan. 2001

Drawing Number

A4

CNE/100 / U / 66 / K / T / 27808

SCALE

SHEETS

OF

16

REVISION

ISSUE
SCOPE

IN

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Specification for Serial Data Communication ............................................................................................................ 3


1.1

Basis ............................................................................................................................................................................... 3

1.2

Organisation .................................................................................................................................................................. 4

Technical Data of Auxiliary I&C System........................................................................................................................... 5


2.1

General........................................................................................................................................................................... 5

2.2

Data Format................................................................................................................................................................... 5

2.3

Communication Protocol ............................................................................................................................................... 5

Data Format of Analog and Binary Signals....................................................................................................................... 8


3.1
Structure of Analog Signals ........................................................................................................................................... 8
3.1.1
Version A1 ............................................................................................................................................................. 8
3.1.2
Version A2 ............................................................................................................................................................. 8
3.1.3
Version A3 ............................................................................................................................................................. 9
3.1.4
Version A4 ........................................................................................................................................................... 10
3.1.5
other format (than the above 4 versions) .............................................................................................................. 11
3.2

Standardisation and Conversion of analog values ...................................................................................................... 13

3.3
Structure of Binary Signals .......................................................................................................................................... 14
3.3.1
Version B1 ........................................................................................................................................................... 14
3.3.2
Version B2 ........................................................................................................................................................... 14
3.3.3
Version B3 ........................................................................................................................................................... 15
3.3.4
other format (than the above 3 versions) .............................................................................................................. 15
4.

Example of Communication I/O-listing............................................................................................................................ 16

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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1.

Specification for Serial Data Communication

1.1

Basis

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The Serial Data Link between TELEPERM XP from Siemens for DCS and the connected Auxiliary I&C Package
must be defined unequivocal. The Protocol of this master-slave communication will be Gould MODBUS Protocol,
revision B / RTU-format and the master will be the TELEPERM XP Communication Gateway. Signals coming from
the Auxiliary I&C Package will be time stamped by the TELEPERM Gateway CM488.

The following pages show the possible connection alternatives.


The relevant data for each connected Auxiliary I&C Package must be inserted in this
document and returned to Siemens.

supplied by others

supplied by Siemens

Auxiliary I&C System

converter

connector

DCS Gateway

converter

cable

converter
connector /isolator

connector RS232 (V24)

T
E
L
E
P
E
R
M
X
P

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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Organisation

contact person of Auxiliary I&C System


company :

Siemens AG
......................................................................................

name :

Mr. Matthias Janssen


......................................................................................

address :

I&S IT PS Erl 36
......................................................................................
Projects & Project Management
......................................................................................
Werner-von-Siemens-Str. 60
......................................................................................
91052 Erlangen
......................................................................................

Germany
......................................................................................
email :

matthias.janssen@siemens.com
......................................................................................

telephone :

+49 (0) 9131 7-43288


......................................................................................

FAX :

+ 49 (0) 9131 7-43331


......................................................................................

contact person of TELEPERM XP Communication Gateway CM488


SIEMENS
PG LFP P
Mr. Holger Berberich
76181 Karlsruhe
Germany
email:
telephone:
FAX:

holger.berberich@khe.siemens.de
+49 - (0)721 / 595 - 6027
+49 (0)721 / 595 8110

Tools: Microsoft WORD 97, MS EXCEL 97, MS ACCESS 97

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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2.

Technical Data of Auxiliary I&C System

2.1

General

manufacturer

16

S7-400H

number of necessary interfaces

number of Serial Data Link -signals


from DCS to Auxiliary I&C System
number of Serial Data Link -signals
from Auxiliary I&C System to DCS
redundancy of interface
physical layer
RS 232 (V24 or TTY)
RS 422 or
RS485
type of communication cable
(twisted pair or fiber optic)

0
408
no

RS232 V24

FO

Data Format

baud rate
(38400, 19200, 9600, 4800, 2400)
number of data bits
parity, (no, even, odd)
start bit

9600

8
even

stop bits (1, 1.5, 2)

2.3

of

Siemens

automation system

2.2

17.Jan.01

Communication Protocol

The communication protocol will be Modbus-RTU and the following function codes will be supported:
function

description

Code

Read Coil Status


Read Input Status
Read Holding Register
Read Analog Input
Force Single Coil
Preset Single Register
Force Multiple Coils
Preset Multiple Register

reading Bits
reading Bits out of the I/O
reading register
reading register out of the I/O
writing a Bit
writing a register
writing several Bits
writing several register

01
02
03
04
05
06
15
16

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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The converter at the TELEPERM XP Communication Gateway will be from PHOENIX Contact GmbH&Co.
Order address:
PHOENIX Contact GmbH&Co
Flachsmarktstr. 8-28
32825 Blomberg
Germany
Telephone:
FAX:

+49 (0)5235 / 3 00
+49 (0)5235 / 3 41200

The picture shows two PHOENIX converters:

Stromversorgung
24 V DC

sub D connector for


interface cable

screw connector for


interface cable
(alternative)

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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Dependent on the cable length there will be used a converter type with the following features:
RS 232
full duplex, peer to peer,
length < 15m (V24),
<1000m (TTY),
baudrate <19200 Bit/s
Dsignal
description
SUB name
9 pin

DCD

RxD

TxD

DTR

DSR

RTS

CTS

Transmitted
Data
Data Terminal
Ready
Data Set
Ready
Request to
Send
Clear to Send

RI

Incoming Call

Data Carruer
Detect
Received Data

RS 422
full duplex, peer to peer,
length < 1000m,
baudrate <10Mbit/s
Pin
D_Sub
15 pin
(male)

signal
name

TxD(A)

TxD(B)

RxD(A)

11

RxD(B)

CTS(A)

10

CTS(B)

RTS(A)

12

RTS(B)

Signal
Signal Ground 8
Ground
*) colour of the cores have to be defined

description

RS 485 (two wires)


half duplex, <32 participant,
length <500m

cable

signal
name

description

*)

Signal
Ground

Transmitted
Data line A
Transmitted
Data line B
Received
Data line A
Received
Data line B
Clear to
Send line A
Clear to
Send line B
Request to
Send
Request to
Send
Signal
Ground

Data(A)
Data(B)
RGND
GND
GND

Resistor
to ground
Signal
Ground
Signal
Ground

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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3.

Data Format of Analog and Binary Signals

3.1

Structure of Analog Signals

A:
S:

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analog value
sign

The versions A1 and A2 are the preferred standards.


3.1.1

Version A1

Analog value with a sign.


The negative value will be shown as twos complement.
Example for converting typical negative values:
-1
-2
-4096
-8192
-16383
-32768

0xFFFF
0xFFFE
0xF000
0xE000
0xC001
0x8000

Range 32768 up to +32768


Bit position
15

14

13

12

11

10

11

10

signed 16-Bit integer


S

3.1.2

Version A2

Analog value without a sign


Range 0 bis 65536
Bit position
15

14

13

12

unsigned 16-Bit Integer


A

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Version A3

32 Bit analog value


The 32 Bits are divided into two words of the modbus protocol.
The sequence of the Bytes is usually
1 LOW-Word
high Byte
2 LOW-Word
low Byte
3 HIGH-Word
high Byte
4 HIGH-Word
low Byte
The Auxiliary I&C System has the usually sequence of the Bytes
The Auxiliary I&C System has 1 :
the specially sequence of the
2:
Bytes
3:
4:

Bit position
15

14

13

12

11

10

LOW-Word 32-Bit
A

HIGH-Word 32-Bit
A

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3.1.4
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M:
E:

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Version A4
sign
mantissa
exponent

Analog value in IEEE format:


The Auxiliary I&C System has the following sequence of the Bytes:

...........................................

...........................................

...........................................

...........................................

Bit position
15

14

13

12

11

10

M8

M7

M6

M5

M4

M3

M2

M1

M0

E1

E0

M22 M21 M20 M19 M18 M17 M16

LOW-Word 32-Bit
M15 M14 M13 M12 M11 M10 M9

HIGH-Word 32-Bit
V

E7

E6

E5

E4

E3

E2

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3.1.5

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other format (than the above 4 versions)

The format of Auxiliary I&C System has none of the above described versions. The format of the Auxiliary I&C
System is:
Used Bits for analog value (16/32/64):

................................

The analog value has a sign (yes/no):

................................

Format:

................................

16 Bit analog value:


Bit position
15

14

13

12

11

10

11

10

unsigned 16-Bit Integer

32 Bit analog value


Bit position
15

14

13

12

LOW-Word 32-Bit

HIGH-Word 32-Bit

The Auxiliary I&C System has the following sequence of the Bytes:

...........................................

...........................................

...........................................

...........................................

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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64 Bit Analogwerte:

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Standardisation and Conversion of analog values

The communicated values must have defined lower and upper range values which are related to the physical upper
and lower range values.
The following picture shows the coherence between the modbus value and the physically value.
physically
value

upper range
value

lower range
value

lower range
value on the
modbus

upper range
value on the
modbus

modbus value

The calculation is done by the formula:


upper range value -- lower range value
value (in TXP) = ---------------------------------------------------------------------- * ( value(modbus) lower range v.(Modbus) ) + lower range value
upper range v.(modbus) -- lower range v.(Modbus)

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3.3
B:

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Structure of Binary Signals


binary value

3.3.1

Version B1

The register contains 16 Bit.


Every Bit represents a binary value.
Bit position
15

14

13

12

11

10

16 Binrwerte
B

every Bit represents a signal

3.3.2

Version B2

Example of a field equipment which sends all necessary data including diagnostics internal of one register has the
following coding:
Bit position
15

14

13

12

11

10

coded register
F

1 Coded Binary value

F:
I:

fault
interlock

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Version B3

Very often this format is used for feed back signals of drives.
The example shows 4 drives with feed back for ON and OFF internal of one register.

Bit position
15

14

13

12

Kodierter Wert 4

3.3.4

11

10

Kodierter Wert 3

Kodierter Wert 1

Kodierter Wert 2

other format (than the above 3 versions)

The format of Auxiliary I&C System has none of the above described versions. The format of the Auxiliary I&C
System is:

Bit position
15

14

13

12

11

10

This document is property of Enelpower / Fisia Italimpianti Consortium and it can not be reproduced in any part without written authorisation of the Consortium.
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Example of Communication I/O-listing

A serial interface signal list must include, as a minimum, the following information :

KKS
Signal definition
Description (max. 20 characters)
Setting (max. 8 characters)
Signal type (BI, BO, AI, AO)
Digital alarm class (A, W, T, F, ...)
Analog measuring range (lower and upper range value)
Unit
Modbus range
Modbus Adress (Register)
Bit position (with binary signals)
Function code (modbus) for the reading and writing of analog and digital signals
If available: Functional area, functional code, signal standard plan (typical), slave address of the Auxiliary I&C
System.

KKS

signal description

20CGB10EA011 XM41 GEN CUR I1


20CGB10EA011 XQ01 GEN CUR I1
20CGB10EA011 XH01 GEN CUR I1
20CBG10EA014 XQ01 GEN V I1-I2
20CBG10EA014 XH01 GEN V I1-I2
20CBG10EA014 XM41 GEN V I1-I2

setting signal digital lower upper unit modbus modbus


type alarm range range
range
address
class value value
FAULT DO F
40343.0
AO
0
3000 A 0...10000 40461.
>HIGH DO A
40343.1
AO
0
13.2 kV 0...10000 40464.
>HIGH DO A
40343.7
FAULT DO F
40343.6

register BIT typical


[HEX] [HEX]
0157
01CD
0157
01D0
0157
0157

0000
0000
0001
0000
0007
0006

ga002
ga002
ga002
ga002
ga002
ga002

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