PROFIBUS according to IEC 61158/EN 50170

3
3/92 3/99 3/117 3/124 3/130 3/138 3/171 3/178 3/182 3/183 3/186 3/195 Connection options for SIMATIC S5 SIMATIC S7 SIMATIC C7 SIMATIC 505 SIMATIC Machine Vision SIMATIC PG/PC SIMATIC HMI Field devices for process automation MOBY identification systems Low voltage switching devices SIMOCODE DP Communications-capable circuit breakers SIGNUM 3SB3 pushbuttons and indicator lights Engineering tools COM PROFIBUS SIMATIC PDM Technology components ASICs Development packages Interface modules/interfaces PROFIBUS partner solutions Network transitions 3/197 3/199 3/201 3/205 3/207 3/209 Sec. 7

3/2 3/3 3/7 3/9 3/10 3/11 3/12 3/15 3/15 3/16 3/18 3/19 3/32 3/33 3/35 3/36 3/43 3/48 3/49 3/50 3/52 3/53 3/55 3/57 3/59 3/60 3/61 3/63 3/65 3/67 3/71 3/72 3/76 3/80

Introduction Overview Process or field communication Data communication Communications overview for SIMATIC Communications overview for PG/PC Configuration examples Topologies Technical specifications Special notes Network components Network selection criteria Overview ECOFAST system DESINA system Connection examples Electrical networks (RS 485) PROFIBUS FastConnect Bus cables RS 485 bus connector 830-1T connecting cable 830-2 connecting cable Bus terminals Active RS 485 terminating element RS 485 repeater Diagnostic repeater DP/DP coupler DP/RS 232C link Power rail booster BT 200 hardware test device Electrical networks (PROFIBUS PA) SpliTConnect Bus cables DP/PA coupler and DP/PA link Optical networks with OLM FOC cable Glass fiber-optic cable (duplex cable) Plastic and PCF FOC OLM (Optical Link Module) Optical networks with OBT and integrated interface Plastic and PCF fiber-optic cable/DESINA OBT (Optical Bus Terminal) Wireless Link ILM (Infrared Module)

3/83 3/87 3/89

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PROFIBUS
Introduction
Standard according to IEC 61158/EN 50 170
Overview Bus system for process and field communication in cell networks with few stations and with field devices and for data communication according to IEC 61158/EN 50 170 Provides the openness necessary for connecting other makes of standardized components PROFIBUS the field bus standard in production and process automation: Definition of the standards for physical bus characteristics and access methods Definition of user protocol and the user interface Process or field communication PROFIBUS DP for fast, cyclic data exchange with field devices PROFIBUS PA for applications in process automation in the intrinsically safe area Data communication PROFIBUS FMS for data communication between automation devices and field devices

Fig. 3/1

PROFIBUS in the SIMATIC NET communication landscape

PROFIBUS is a powerful, open and rugged bus system that ensures problem-free communication.

The system is fully standardized which enables problem-free connection of standardized components from different manufacturers.

Configuration, startup and troubleshooting can be performed from any point on the network. This means that the freely selectable communication links are extremely flexible, easy to implement and easy to modify.

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PROFIBUS
Introduction
Process or field communication
Communication functions Process or field communication (PROFIBUS DP, PROFIBUS PA) is used to connect actuators/sensors in an automation, HMI or management system. Connection can take place through integrated interfaces on the CPU or interface modules (IMs) and communications processors (CPs). In the case of modern, high-performance automation systems it is often more practical to connect several PROFIBUS DP lines to one automation system, not only to increase the number of I/O devices which can be connected, but also to allow handling of individual product areas independently of each other (segment formation). The IEC 61158/EN 50170 standard PROFIBUS offers a powerful, open and rugged field bus system with short response times and the following protocols: PROFIBUS DP (Distributed I/O) serves to connect distributed I/O's, e.g.SIMATIC ET 200 with very fast response times according to standard IEC 61158/ EN 50170. PROFIBUS PA (Process automation) expands PROFIBUS DP with the intrinsically safe transmission system according to the international standard IEC 61158-2.

DP

PA

PROFIBUS DP master
S7-400

Integrated interface:
SIMATIC S5 SIMATIC C7 S7-300

SIMATIC S5-95U SIMATIC C7 C7-626 DP C7-633 DP C7-634 DP CPU 31x-2 DP CPU 41x

SIMATIC S7-300 SIMATIC S7-400

SIMATIC S7/C7

CP 342-5/CP 342-5 FO CP 443-5 Extended IM 467 IM 467 FO

1)

SIMATIC

WinAC

WinAC Basis V3.0 through CP 5613 WinAC Pro through integrated interface of SlotPLC

PC/PG

CP 5511 CP 5611 CP 5613/CP 5613 FO CP 5614/CP 5614 FO

SMATIC S5

CP 5431 FMS/DP 2) IM 308-C

SMATIC 505

505 FIM
1) Also for SIMATIC S7-400H 2) Combimaster for FMS + DP
Fig. 3/2 PROFIBUS DP master
G_IK10_deP0002s

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PROFIBUS
Introduction
Process or field communication
Communication functions (continued) PROFIBUS DP/PA is used to connect field devices such as distributed I/O devices or to connect drives to automation systems such as SIMATIC S7 or PCs. PROFIBUS DP/PA is used when actuators/sensors are widely distributed in the machine or in the system (e.g. field level) and can be grouped in one station (e.g. ET 200) (>16 inputs/outputs). In this case, the actuators and sensors are connected to field devices. The field devices are supplied with output data in accordance with the master/ slave procedure and supply the input data to the controller or PC. Powerful tools such as STEP 7 and COM PROFIBUS are available for configuring and parameterizing the distributed I/O devices. These tools can be used for testing and startup from any connection point through PROFIBUS DP.

PROFIBUS DP s laves
C7-626 DP/-633 DP/-634 DP

DP master, e.g. PLC or PC

Image evaluation system VS 710 S7-300 (slave) with CPU 31x-2 DP or CP 342-5 PC with CP 5511 CP 5611 CP 5614 CP 5614 FO Customized solution with Siemens ASICs ET 200L DP/PA link ET 200M

S7-200 (slave)

ET 200S

Drive (e.g. SIMODRIVE) S5-115U with IM 308C

PROFIBUS PA

DP/AS-Interface Link 20

ET 200X
0 1

Master drive

DP/EIB link

Customized solution with Siemens ASICs

G_IK10_deP0108s

Fig. 3/3

PROFIBUS DP slaves

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PROFIBUS
Introduction
Process or field communication
DP device types PROFIBUS DP distinguishes between two different master classes and various DP functionalities: DP master Class 1 A Class 1 DP master is the central component in the case of PROFIBUS DP. The central controller or PC exchanges information with distributed stations (DP slaves) in a defined, repetitive message cycle. DP master Class 2 Devices of this type (programming devices, configuration devices or operating devices) are used on startup, on configuring the DP system or for operating the system during normal operation (e.g. diagnostics). A Class 2 DP master can read, for example,the input, output, diagnosis and configuration data of the slaves. DP slave A DP slave is an I/O device that reads input information and supplies output information to the I/O. The quantity of input and output information depends on the type of device and can be up to 244 byte. The functional scope of Class 1 and 2 DP masters and of DP slaves can vary in extent. A communications processor can be accordingly powerful and useful. DP V0 The DP master functions (DP V0) are: configuration, parameterization, reading input data and writing outputs in cyclic mode, and reading diagnostic data. DP V1 The additional DP functional expansions (DPV V1) enable execution of non-cyclic read and write functions and alarm acknowledgement parallel to cyclic data traffic. These extended DP functions also include non-cyclic access to the parameters and measured values of a slave (e.g. field devices of the process automation, intelligent HMI devices. This type of slave has to be supplied with extensive parameter data during startup and normal operation. The non-cyclic transmitted data (e.g.parameterization data) are changed very rarely in comparison with the cyclic measured values and are transmitted with low priority parallel to the fast cyclic useful data transfer. The interrupt acknowledgement in the master ensures reliable transmission of the interrupts from the DP slaves. DP V2 The DP master functions (DP V2) are: cycle synchronization and direct data exchange between DP slaves. Cycle synchronization Cycle synchronization is achieved by using an equidistant clock signal on the bus system. This cyclic, equidistant clock pulse is sent as a global control message frame from the master to all stations. The master and slaves are thus able to synchronize their applications with this signal. The functions "Sync" and "Freeze" are used to freeze the input and output data at the moment of the clock pulse and to transmit them in the next cycle. For typical drive applications the jitter of the clock signal from cycle to cycle is required to be less than 1 s. Direct data exchange between DP slaves The publisher/subscriber model is used to implement direct slave-to-slave traffic. Slaves designated as publishers make their input data (equivalent to a response frame to its own master) available to other slaves the subscribers for reading. Slaveto-slave communication takes place in cyclic mode.

DP-M

DP-S

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PROFIBUS
Introduction
Process or field communication

DP device types (continued)

DP master Class 1
Control tasks and diagnostics
e.g. SPS/PC Master diagnostics Read bus parameters Download/upload etc.

DP master Class 2
Engineering and diagnostics
e.g. PC

3
DP-V0 DP-V1 DP-V2

Configuration Parameterization Read input data Write output data Read diagnostics data Alarm acknowledgement Read/write data record (acyclic) Equidistance Direct slave-to-slave traffic

Slave
e.g. ET 200

Read input data Read output data Slave diagnostics Read configuration Change address Read/write data record (acyclic)

DP-V1
G_IK10_deP0004s

Fig. 3/4

DP master classes

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PROFIBUS
Introduction
Data communication
Communication functions Data communication (e.g. PROFIBUS FMS) is used for exchanging information between programmable controllers or between a programmable controller and intelligent partners (PCs, computers, etc.). For this purpose the following communication functions are provided: PG/OP communication This comprises integrated communication functions which are used by the SIMATIC automation systems to exchange data with HMI devices (e.g. TD, OP) and SIMATIC PG (STEP 7). The PG/OP communication is supported by MPI, PROFIBUS and Industrial Ethernet networks. S7 routing S7 routing supports PG/OP communication between networks. S7 communication The S7 communication is the integrated communication function which has been optimized in SIMATIC S7/C7. It is also used for interfacing to PCs and workstations. The quantity of useful data per task can be up to 64 KB. S7 communication provides simple, powerful communication services and a networkindependent software interface for MPI, PROFIBUS and Industrial Ethernet networks. S5-compatible communication (SEND/RECEIVE) The SEND/RECEIVE interface (in the case of PROFIBUS, through FDL) is optimized for communication between SIMATIC S5 and S7 controllers and therefore facilitates migration from SIMATIC S5, SIMATIC S7 controllers and PCs through PROFIBUS and Industrial Ethernet. Standard communication This concerns the standardized protocols for data communication. PROFIBUS FMS (Field Bus Message Specification) is ideally suitable for communication between different automation systems (e.g. PLC, PC) from different manufacturers in the cell range with a few stations (max.16). Communication to field devices equipped with an FMS interface is also possible. With the FMS READ, WRITE and INFORMATION REPORT services, an application program has read or write access to variables of the communication partner or may transmit its own variable values to a communication partner. Partial access to variables is supported. Communication is handled through non-cyclic connections (master/master, master/slave), non-cyclic connections with slave initiative or cyclic connections (master/slave). Using INFORMATION REPORT, it is also possible to send a message to all other nodes in the network through a broadcast service. The FMS IDENTIFY (requesting the identification features of the partner) and STATUS (requesting the partner's status) services may also be initiated. OPC server The basic principle of OPC (OLE for Process Control) is that OPC client applications can communicate with the OPC server through a standard/open and thus multivendor interface. OPC servers are supplied with the communication software.

DP-M

DP-S

PG/OP

S7 C

S5 C

FMS

OPC

System connections

Communications processors (CPs) that have already implemented the communication functions in the firmware

and thus relieve some of the load on the terminal by communication tasks (e.g. flow control, blocking etc.) are available for many terminals.

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PROFIBUS
Introduction
Data communication
System connections

Automation system

Communications processor

SIMATIC C7

S7-300/C7

CP 342-5 CP 342-5 FO CP 343-5

S7-400

CP 443-5 Basic CP 443-5 Extended

S5-115U to 155U

CP 5431 FMS/DP
S5-95U

Integrated interface

SIMATIC 505

CP 5434 FMS

PG/PC

CP 5511 CP 5611 CP 5613/CP 5613 FO CP 5614/CP 5614 FO

Fig. 3/5

Data communication for SIMATIC and PC

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PROFIBUS

Fig. 3/6

Hardware S5 C
Master Class 1 Put/get client Read Write Info. / report Put/get server BSEND BRECV USEND URECV H-communication Transmitter Receiver Pass on Master Class 2 DP slave

PROFIBUS DP

PG/ OP S7 communication
1)

PROFIBUS FMS

Time

In In standard H system system

SIMATIC S5

CP 5431 FMS/DP
2)

Communications overview for SIMATIC

3) 3) 4) 4)

IM 308-C

SIMATIC 505

505 FIM

505 RBC

CP 5434

SIMATIC S7-300 SIMATIC C7

CP 342-5

CP 343-5

SIMATIC S7-400

CP 443-5 Basic

CP 443-5 Extended

IM 467

Introduction

Communications overview for SIMATIC

PROFIBUS

IM 467 FO

1) 2) 3) 4)

S5-compatible communication; means SDA (AG/AG link) and SDN services of PROFIBUS layer 2 SRD services of PROFIBUS layer 2 in addition DP master and DP slave cannot be operated simultaneously High availability DP master and S7 communication cannot be operated simultaneously

Siemens IK PI 2002/2003

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G_IK10_deP0100s

Fig. 3/7

3/10
Operating system OPC PROFIBUS DP S7 communication S5 C PROFIBUS FMS PG/ OP
Win Me Win NT Windows 2000 Pro Master Class 1 Master Class 2 DP slave Put/get client Put/get server BSEND/ BRECV USEND/ URECV Hcommunication Read Write Info/ report 5) 2) 3) 2) 2) 3) 6)

Hardware

Software

Communications overview for PG/PC

Siemens IK PI 2002/2003
1) 2) 3) 4) 5) 6) Included with delivery of the CP 5613/CP 5614 DP master and DP slave cannot be operated simultaneously Master Class 1 and Master Class 2 cannot be operated simultaenously on one CP DP-Base and CP-5613 cannot be operated simultaneously With CP 5614 only PG/OP communication with STEP 5 V7.2 Application examples can be found on the Quick Start CD

SIMATIC PG/PC

CP 5613

CP with DP-Base 1) 4)

CP 5613 FO

DP-5613 4)

CP 5614

S7-5613

Introduction

PROFIBUS

CP 5614 FO

FMS-5613

SOFTNET DP

CP 5511

SOFTNET DP slave

CP 5611

SOFTNET S7

SOFTNET PG-S5

Communications overview for PG/PC

STEP 7

Further information can be found using the search function through the ID in the Internet.

http://www.siemens.de/automation/net/ik-info

G_IK10_deP0058s

PROFIBUS
Introduction
Configuration examples
Configuration example for process or field communication

PROFIBUS DP
PROFIBUS DP

S7-400 with CP 443-5 Extended (DP master) S7-300 with CP 342-5 (DP master)

S5 with IM 308-C
0 1

G_IK10_deP0007s

PG with STEP 7 and STEP 5

Third-party device ET 200S ET 200X

Fig. 3/8

PROFIBUS DP configuration for SIMATIC S5/S7 and PG/PC

3
PC/WinCC with CP 5613 and FMS-5613

Configuration example for data communication

PROFIBUS FMS
S7-400 with CP 443-5 Basic S7-300 with CP 343-5

PROFIBUS FMS
S5-115 - 155U with CP 5431 FMS/DP
G_IK10_deP0008s

Third-party devices PG with STEP 7 and STEP 5

Fig. 3/9

PROFIBUS FMS configuration for SIMATIC S5/S7 and PG/PC

Configuration example for PG/OP communication

PG/OP communication
S7-400 with CP 443-1

PG with CP 1613 and STEP 7 V5

Industrial Ethernet
S7-400 with CP 443-1 S7-400 with CP 443-1

PROFIBUS DP

CP 443-5 Extended

CP 443-5 Basic

PROFIBUS FMS

G_IK10_deP0009s

ET 200S

ET 200X

S7-300 with CP 342-5

S7-300 with CP 343-5 S7-400 with CP 443-5 Basic

Fig. 3/10 PG/OP communication with S7 routing

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PROFIBUS
Introduction
Topologies
Electrical network Siemens offers a wide range of PROFIBUS network components for the electrical and optical transmission technology. PROFIBUS is standardized according to IEC 61158/ EN 50170 for universal automation (PROFIBUS FMS and PROFIBUS DP) and according to IEC 61158-2 for process automation (PROFIBUS PA). Electrical network The electrical network uses a shielded, twisted-pair cable. The RS 485 interface operates on voltage differences. It is therefore less sensitive to interference than a voltage or current interface. In PROFIBUS the nodes are connected to the bus through a bus terminal or a bus connector (max. 32 nodes per segment).

Individual segments are connected through repeaters. Transmission rates may be selected in steps between 9.6 kbit/s and 1.5 Mbit/s. Additional transmission rates of 3, 6 and 12 Mbit/s according to IEC 61158/ EN 50170 are available for extremely time-critical PROFIBUS DP applications. The maximum segment length depends on the transmission rate. The electrical network can be configured as a bus or tree topology (see Fig. 3/11). For applications in the intrinsically safe area, PROFIBUS PA uses transmission technology according to IEC 61158-2. In this case the transmission rate is 31.25 kbit/s.

Features: High-quality bus cable Transmission method RS 485 (according to EIA) Bus topology with bus terminals and bus connectors for connecting the PROFIBUS nodes Transmission method according to IEC 61158/ EN 50170 for universal automation (PROFIBUS FMS/DP) as well as IEC 61158-2 for intrinsically safe areas (PROFIBUS PA) The DP transmission method of the RS 485 (bit coding through voltage difference signals) is implemented according to IEC 61158-2 (bit coding through current signals) through the network components (DP/PA coupler or DP/PA link) Simple, system-wide mounting and grounding concept Simple installation.

PC S7-400

OP 17

ET 200M

PG

ET 200S

Repeater

PROFIBUS PA
Intrinsically safe area

DP/PA link

Drive Repeater

G_IK10_deP0012s

LAN cable PROFIBUS Connecting cable

ET 200X

Fig. 3/11 Electrical PROFIBUS network configuration

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PROFIBUS
Introduction
Topologies
Optical network The fiber-optic cable version of PROFIBUS has the following properties: The data transmission link is insensitive to electromagnetic interference Suitable for wide ranges Galvanic isolation Either plastic, PCF or glass fiber-optic conductors can be implemented Optical PROFIBUS with OLMs An optical network can be constructed in a bus, ring or star topology using Optical Link Modules (OLMs). The maximum distance between two OLMs can be up to 15 km. The transmission rate can be adjusted in steps from 9.6 kbit/s to 12 Mbit/s. Optical PROFIBUS with integrated interface and OBT The optical PROFIBUS with integrated interface and OBT is configured in line topology. A cost-optimized solution in the form of devices with integrated optical interface is available for this. Data terminals with RS 485 interfaces can be connected through an Optical Bus Terminal (OBT). The maximum distance between two stations is 50 m with plastic fiber-optic cables. Special fiber-optic cables are available for covering distances up to 300 m.
OLM

OLM

OLM

OLM

S7-400

S7-300

Drive

ET 200S
Fig. 3/12 Network configuration optical PROFIBUS with OLMs

Mixed network

Mixed topologies combining electrical and optical network are feasible. The transition between the two media is implemented through the OLM. In the communication between the stations on the bus there is no difference between the two-wire and fiber-optic technology. Up to 127 stations may be connected to a PROFIBUS network.

The optical transmission method offers the following advantages: Plastic or glass fiber-optic cables are insensitive to electromagnetic radiation and make the EMC measures necessary in electrical networks superfluous

In outdoor installations, an additional lightning protection concept is not necessary. The voltage levels on the modules are isolated automatically thanks to the fiber-optic cable properties Large distance can be covered using fiber-optic cables.

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G_IK10_deP0136s

Glass FOC Bus cable for PROFIBUS

PROFIBUS
Introduction
Topologies
Mixed network (continued)
OLM OLM OLM OLM

S7-300

ET 200M ET 200S

Glass FOC Bus cable for PROFIBUS OP 17

ET 200X

ET 200S

Fig. 3/13 Network configuration combining an electrical and an optical version of the PROFIBUS network

Wireless Link

Using the PROFIBUS Infrared Link Module (ILM), one or more PROFIBUS slaves or slave segments can be coupled without the need for wires. At a maximum transmission rate of 1.5 Mbit/s and a maximum range of 15 m, communication is possible to moving parts, e.g. to fully automatic transport systems. It can also be used to replace mechanisms that are subject to wear (slip rings or slip conductors).

Master e.g. S7-300

Slave e.g. ET 200L

ILM

ILM

ILM

Slave e.g. ET 200X

Slave e.g. ET 200S

Fig. 3/14 Connection to moving stations

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G_IK10_deP0135s

PROFIBUS
Introduction
Technical specifications
Technical specifications
Standard Topology Electrical network Optical network Wireless Link Transmission medium Electrical network Optical network
Wireless Link

Ordering data
PROFIBUS according to IEC 61158/EN 50170 Volume 2 Bus, tree Bus, tree, ring Point-to-point Point-to-multiple points Shielded two-wire cable Fiber-optic cable (glass, PCF and plastic) Infrared max. max. max. 9.6 km up to 90 km 15 m 9.6 kbit/s to 12 Mbit/s (adjustable) max. 127 Token passing with lower level master/slave PROFIBUS DP PG/OP communication S7 communication S5-compatible communication (SEND/RECEIVE) PROFIBUS FMS Manual for PROFIBUS networks 1) Network architecture, configuring, network components, installation German English SIMATIC NET manual collection Electronic manuals for communication systems, protocols, products on CD-ROM German/English

Order No.

} } }

6GK1 970-5CA20-0AA0 6GK1 970-5CA20-0AA1 6GK1 975-1AA00-3AA0

Network size Electrical network Optical network Wireless link Baud rate Number of stations Access procedure Protocols

1) Additional language versions and manuals can be found for the various products at: http://www.siemens.de/automation/csi/net

Special notes
For the listed SIMATIC NET products (Order No. 6GK..., 6XV1..., HIR:...) you also need to consider the operating framework conditions, which can be viewed at the following Internet site:

http://www.siemens.de/simatic-net/ik-info

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PROFIBUS
Network components
Network selection criteria
Overview The table below contains an overview of the transmission media.

Criteria

Electrical network

Optical network

Wireless link
Glass Infrared

RS 485 acc. to IEC 61158/ EN 50170

IEC 61158-2 (PA)

Plastic

PCF

EMC

Networking between buildings

1)

5)

Range

2)

Suitability for high transmission rate Simple connector mounting

4)

3)

3)

Simple cable installation Equipotential measures necessary Cable range for special applications Use with mobile stations Use in intrinsically safe environment

Yes

Yes

No

No

No

No

Fig. 3/15 Overview of transmission media

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1) Lightning protection necessary 2) Dependent on transmission rate 3) Trained personnel and special tools required 4) Careful installation necessary 5) External cable necessary (on request)

Not applicable for this application

PROFIBUS
Network components
Network selection criteria
Overview In the following table you will find the selection criteria for electrical and optical networking.

Criteria

Electrical network
Electrical PROFIBUS with OLM

Optical network

with integr. interface/OBT

Transmission media

Plastic PCF Glass

1)

Shielded two-wire cable

3
9.6 km
5) 3)

Distances

Max. network size between 2 stations

90 km up to 15 km
2)

9.6 km up to 300 m
2)

up to 1 km

Topology

Bus Line Tree Ring

Transmission protocols
All All DP

Connection of stations through

OLM Integrated interfaces Bus terminal Bus connector

4)

Electrical network segments can be connected

Fig. 3/16 Selection criteria for electrical/optical networking

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G_IK10_deP0133s

1) Plastic FOC is also called Polymer Optical Fiber (POF) 2) Depending on the cable type used 3) Depending on the transmission rate and cable type used 4) Integrated interfaces (ET 200M, ET 200X) 5) For PROFIBUS PA 1.9 km

Not applicable for this application

PROFIBUS
Network components
Overview
Overview An overview of the PROFIBUS network components and accessories is shown in the following table as well as the transitions between the different types of transmission media.
Electrical network
RS 485 acc. to IEC 61158/EN 50170 IEC 61158-2 (PA) with OLM

Optical network
with integr. interface/OBT

Wireless link

Bus, tree Network topology Shielded two-wire cable

Bus, tree

Line, star, ring

Line

Point-to-point Point-to-multi-point

Transmission media

Shielded two-wire cable for intrinsically safe and non-intrinsically safe areas FastConnect Stripping tool SpliTConnect system

Plastic FOC PCF FOC Glass FOC Tools for preassembling BFOC connectors for plastic FOC BFOC connector

Plastic FOC PCF FOC

Wireless, infrared

Tools and accessories

FastConnect Stripping tool Bus connector

Tools for preassembling Simplex- connectors for plastic FOC Simplex connector Integrated terminals

Connection method

Connecting components

Bus terminal

SpliTConnect system

OLM

OBT

ILM

Preassembled cables

Connecting cable 830-1T Connecting cable 830-2

INDOOR cable with BFOC Standard glass cable with BFOC Trailing cable with BFOC Standard PCF cable with BFOC Standard plastic cable with BFOC

Standard PCF cable with Simplex connectors and draw-in tool Not required

Lightning protection

Coarse protection Fine protection

To be implemented by constructional measures

Not required

Electrical network segment connectable through

Repeater

Optical Link Module (OLM)

Optical Bus Terminal (OBT)

Infrared Link Module (ILM)

Diagnostics tool
G_IK10_deP0016s

Hardware test device BT 200

Not available

Signal contact and int. measuring sockets; level meter on request Manual for PROFIBUS networks

Level meter on request

Signal contact and display of signal strength

Documentation

Manual for PROFIBUS networks

Manual for PROFIBUS networks

Manual for PROFIBUS networks

Manual for PROFIBUS networks

Fig. 3/17 Overview: PROFIBUS network components and accessories

Electrical PROFIBUS

Opt. PROFIBUS/ OLM

Opt. PROFIBUS/ int./OBT

Wireless link

Electrical PROFIBUS Optical PROFIBUS/OLM Optical PROFIBUS/int./OBT Wireless link

Repeater OLM OBT ILM

OLM OLM OBT + OLM OLM + ILM

OBT OBT + OLM OBT, integr. Optic OBT + ILM

ILM OLM + ILM OBT + ILM ILM

Fig. 3/18 Transitions between the transmission media

G_IK10_deP0017s

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PROFIBUS
ECOFAST system
Introduction
Overview

3
Fig. 3/19 System configuration

ECOFAST (Energy and Communication Field Installation System) is a system solution for cabinet-free distribution. It sets new standards for the equipping of machines and plants with automation, switching and drive systems. Extensive distribution and modularization of the installation plus comprehensive diagnostics as far as the component level are the central ideas behind ECOFAST. Modern field and power bus systems open up new possibilities for mechanical and plant engineering. Distributed systems can be flexibly adapted to various tasks in industrial automation.

ECOFAST is a system solution with an extensive spectrum of automation, drive and installation components in a high degree of protection. With ECOFAST, power and data are distributed and transmitted from point to point. Parameters, control and diagnostics functionalities are transmitted through PROFIBUS and/or AS-Interface for the fast startup of current operations and for the elimination of faults. Configuration time and safety are greatly improved by a configuration tool for the power system layout. Cabinet-free design in a high degree of protection. Use of prefabricated and tested functional units. Faster on-site mounting. Smaller system footprints. ECOFAST enables the fast and troublefree startup of automation and drive systems: Minimization of sources of error by using standardized interfaces and plug-in connectors. Extensive diagnostics on the device itself and through the bus. Enhanced EMC through direct coupling of the switching unit and drive.

All motor data and diagnostics analysis entries are supported for user-friendliness by a parameterization and diagnostic tool. ECOFAST combines all the components of an automation system with a consistently standardized connection method for data and power. ECOFAST is thus an integral component of Totally Integrated Automation and open for manufacturers and users alike. All interfaces in ECOFAST comply with DESINA specifications.

The standardized distributed design in a high degree of protection (IP 65) results in savings during Configuration Wiring Mounting Startup and Normal operation. With ECOFAST it is possible to shorten the time spent on the tendering, planning and calculation of machines and systems: Modular planning of machines and systems. Drawing up tenders by combining modules which have already been created. Faster assembly and mounting.

Systems maintain a high level of availability thanks to ECOFAST: Reduction of downtimes through fast and reliable replacement of devices. No interruption of the power bus and field bus when devices are replaced. Automatic parameterization when devices are replaced. Extensive status and diagnostics information. Transmission of operating parameters (e.g.current values or status messages).

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PROFIBUS
ECOFAST system
Introduction
Design Following components are to be found in the ECOFAST system:

Feeder block (power & control module) Motors and geared motors Switching and control devices (direct starters, reversing starters, soft starters, frequency converters) For near-motor or motormounted installation As a stand-alone device or island solution

I/O devices Installation components (cables, connectors etc. for communications and power) Configuring parameter assignment software Configuring tool ECOFAST ES and parameter assignment tool Switch ES

Configuring tools

The two software tools ECOFAST ES and Switch ES are used in the ECOFAST system to support planning and design, parameter assignment and diagnostics. ECOFAST ES is a user-friendly and powerful configuring tool for configuring and testing a system's power equipment. Switch ES is a tool for the parameterization and diagnosis of motor starters (standalone devices) in the ECOFAST system.

Fig. 3/20 Parameter assignment tool Switch ES

Fig. 3/21 Parameter assignment and diagnostics tool Switch ES

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PROFIBUS
ECOFAST system
Feeder block
Overview The feeder block (power & control module) is in charge of the supply, distribution and fusing of the incoming power in the ECOFAST system. Features: 400 V AC main current supply Generation of 24 V DC auxiliary voltage EMERGENCY STOP functionality/safety engineering Versions for PROFIBUS DP and AS-Interface Standardized interfaces for communications and AS-Interface For the middle of 2002 it is planned to revise and extend the concept behind the range of P&C modules in the interest of greater flexibility. This means: Retention of the electrical data and properties of the former versions; the modular versions will cover today's models and replace them Ordering data
PROFIBUS S7-300 (master) } Main power supply 400 V 3 AC, 40 A Auxiliary power supply 2 x 24 V DC Rotary drive with main switch function SIGUARD back-up combination unit with automatic start Dimensions (W x H x D) in mm: 400 x 650 x 248 Order No. 4FB2 111-2AE01-0AA0

Modular design individual functional units will also be available Different external dimensions Versions with a controlled auxiliary power supply available in addition Additional versions for cubicle mounting Versions with amperages of 16 A, 20 A, 32 A Connection option for a programming device from the outside through PROFIBUS DP on the IP 65 version Slave version with successor device for ET 200B (ET 200M) Prices and delivery periods of the new versions available on request

} PROFIBUS S7-300 (master) and AS-Interface (master) Main power supply 400 V 3 AC, 40 A Auxiliary power supply 1 x 24 V DC, 1 x AS-Interface Rotary drive with main switch function SIGUARD back-up combination unit with automatic start Dimensions (W x H x D) in mm: 400 x 650 x 248 } PROFIBUS S7-300 (master) and AS-Interface (master) Main power supply 400 V 3 AC, 25 A Auxiliary power supply 2 x 24 V DC, 1 x AS-Interface Rotary drive with EMERGENCY STOP function AS-Interface monitor for SAFETY AT WORK Dimensions (W x H x D) in mm: 400 x 650 x 248 } PROFIBUS ET 200B (slave) Main power supply 400 V 3 AC, 40 A Auxiliary power supply 2 x 24 V DC Rotary drive with main switch function SIGUARD back-up combination unit with automatic start Dimensions (W x H x D) in mm: 400 x 650 x 248

4FB2 121-2AE01-0AA0

4FB2 112-2AC01-0AA0

4FB2 111-2AE01-0AA1

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PROFIBUS
ECOFAST system
Motor starters
Overview Functionality in the ECOFAST system ranges from direct starters, reversing starters and soft starters to frequency converters. Brake contacts are available as an option. Sensors can be scanned on site with two digital inputs that are already integrated. All starters are uniformly equipped with standardized interfaces for data and power in accordance with the ECOFAST specifications: HanBrid for PROFIBUS DP Insulation displacement method for AS-Interface Han Q8 for power supply Han 10e for motor connections The starters can be set up without interruption using the T-pieces for data and power.

Distributed motor starters and control circuit devices are used for the on-site switching and safeguarding of loads. Versions with various levels of functionality and different installation options take account of the functional requirements of the process as well as the design-related framework conditions of the machine or system. Distributed motor starters are available for PROFIBUS DP and AS-Interface.

Near-motor, motor-mounted and motor-integrated types of installation for the switching and control devices in the ECOFAST system. Following options are available: Single devices for geographically separated motors Island solutions (ET 200X) for drives in close proximity to each other Combination solutions consisting of a motor and an integrated switching or control device

Ordering data
Motor starters Field bus interface PROFIBUS DP Switching function Mechanical Motor protection Thermistor Setting range/ Performance range 0.3 to 9 A/4 kW Brake output No 400 V AC Thermalmotor model 0.3 to 3 A/1.1 kW No 400 V AC 2.4 to 9 A/4 kW No 400 V AC Electronic soft Themistor type motor protection 0.3 to 3 A/1.1 kW No 400 V AC 2.4 to 12 A/5.5 kW No 400 V AC AS-Interface Mechanical Thermistor 0.3 to 9 A/4 kW No 400 V AC Thermalmotor model 0.3 to 3 A/1.1 kW No 400 V AC 2.4 to 9 A/4 kW No 400 V AC Electronic soft Themistor type motor protection 0.3 to 3 A/1.1 kW No 400 V AC 2.4 to 12 A/5.5 kW No 400 V AC Micro starter mechanical Thermistor 0.3 to 9 A/4 kW No

Order No.

3RK1 303-2AS51-1AA0 3RK1 303-2AS51-1AA3 3RK1 303-5BS41-1AA0 3RK1 303-5BS41-1AA3 3RK1 303-5CS41-1AA0 3RK1 303-5CS41-1AA3 3RK1 303-6BS71-1AA0 3RK1 303-6BS71-1AA3 3RK1 303-6DS71-1AA0 3RK1 303-6DS71-1AA3 3RK1 323-2AS51-1AA0 3RK1 323-2AS51-1AA3 3RK1 323-5BS41-1AA0 3RK1 323-5BS41-1AA3 3RK1 323-5CS41-1AA0 3RK1 323-5CS41-1AA3 3RK1 323-6BS71-1AA0 3RK1 323-6BS71-1AA3 3RK1 323-6DS71-1AA0 3RK1 323-6DS71-1AA3 See Catalog M11

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PROFIBUS
ECOFAST system
Motors/geared motors
Overview In the ECOFAST system, standard motors and geared motors are equipped with standardized plug-in connectors. The switching device and the frequency converter are connected by means of a motor connecting cable (in the case of near-motor installation) or by directly plugging in the respective switching device (in the case of motor-integrated installation). Equipment of the motor/ geared motor with a HanDrive motor connector HanDrive can be ordered separately (order option G55).

Ordering data

Order No.

See Catalog M11 Low-voltage motors with HanDrive Han 10e motor connector Performance range: 0.06 to 5.5 kW Axle height 56-132 for ECOFAST-compatible series (option G55): 1LA7, size 56-132 1LA9, size 56-132 1LP7, size 63-132 1LP9, size 56-132 1PP7, size 56-132 1PP9, size 56-132 See Catalog M15 Geared motors with HanDrive Han 10e motor connector Spur-geared motors 2KG11.. Performance range 0.09 to 7.5 kW Output torque 80 to 550 Nm Flat geared motors 2KG12.. Performance range 0.09 to 4 kW Output torque 130 to 660 Nm Right-angle geared motors 2KG13.. Performance range 0.09 to 7.5 kW Output torque 120 to 800 Nm Spur worm-geared motors 2KG14.. Performance range 0.12 to 7.5 kW Output torque 70 to 1400 Nm See Catalog M15

See Catalog M15

See Catalog M15

Catalog data available on request

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PROFIBUS
ECOFAST system
Frequency converters
Overview The COMBIMASTER 411 and MICROMASTER 411 are distributed drive solutions based on a frequency converter. Its high functionality makes the frequency converter suitable for the most diverse drive applications, e.g.in material handling. The self-cooled frequency converter is available in a near-motor version for wall mounting (MICROMASTER 411), as well as in a motormounted version (COMBIMASTER 411). In the ECOFAST system the communication link is through PROFIBUS DP or AS-Interface.

Ordering data for frequency converter MICROMASTER 411

6SE6 411-6xD0 0- 0 x x x Options: ASI - mounting on the left: PROFIBUS - mounting on the left: Combinations: ASI - mounting on the left; EM brake - mounting on the right ASI - mounting on the left; R&EM brake - mounting on the right PROFIBUS - mounting on the left; EM brake - mounting on the right PROFIBUS - mounting on the left; R&EM brake - mounting on the right Housing size V = CSB ECOFAST W = CSC ECOFAST Power Power Power Filter U = unfiltered B = EMC filter class A Fig. 3/22 Ordering data scheme for frequency converter 411

P3 P7 S3 S4 S7 S8

Ordering data COMBIMASTER 411

Energy-saving motor 1LA7 "Improved Efficiency" eff2 Power (W) 370 550 750 1100 1500 2200 3000

Order No. unfiltered design 2-pin 1UA2 070-2AU2 s 1UA2 073-2AU2 s 1UA2 080-2AU2 s 1UA2 083-2AU2 s 1UA2 090-2AU2 s 1UA2 096-2AU2 s 1UA2 106-2AU2 s

Order No.

Order No. with EMC filter class A

Order No.

4-pin 1UA2 073-4AU2 s 1UA2 080-4AU2 s 1UA2 083-4AU2 s 1UA2 090-4AU2 s 1UA2 096-4AU2 s 1UA2 106-4AU2 s 1UA2 107-4AU2 s

2-pin 1UA2 070-2AB2 s 1UA2 073-2AB2 s 1UA2 080-2AB2 s 1UA2 083-2AB2 s 1UA2 090-2AB2 s 1UA2 096-2AB2 s 1UA2 106-2AB2 s

4-pin 1UA2 073-4AB2 s 1UA2 080-4AB2 s 1UA2 083-4AB2 s 1UA2 090-4AB2 s 1UA2 096-4AB2 s 1UA2 106-4AB2 s 1UA2 107-4AB2 s

Energy-saving motor 1LA9 "High Efficiency" eff1 Power (W) 370 550 750 1100 1500 2200 3000

unfiltered design 2-pin 1UA2 070-2BU2 s 1UA2 073-2BU2 s 1UA2 080-2BU2 s 1UA2 083-2BU2 s 1UA2 090-2BU2 s 1UA2 096-2BU2 s 1UA2 106-2BU2 s 4-pin 1UA2 073-4BU2 s 1UA2 080-4BU2 s 1UA2 083-4BU2 s 1UA2 090-4BU2 s 1UA2 096-4BU2 s 1UA2 106-4BU2 s 1UA2 107-4BU2 s

with EMC filter class A 2-pin 1UA2 070-2BB2 s 1UA2 073-2BB2 s 1UA2 080-2BB2 s 1UA2 083-2BB2 s 1UA2 090-2BB2 s 1UA2 096-2BB2 s 1UA2 106-2BB2 s 4-pin 1UA2 073-4BB2 s 1UA2 080-4BB2 s 1UA2 083-4BB2 s 1UA2 090-4BB2 s 1UA2 096-4BB2 s 1UA2 106-4BB2 s 1UA2 107-4BB2 s

s The motor type is specified with the 12th digit of the Order No. Further information, e.g. available options, can be found in Catalog M11 (squirrel-cage motors) and Catalog DA 51.3 (COMBIMASTER 411).

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PROFIBUS
ECOFAST system
I/O devices
Overview The ET 200X is a modular peripheral device in a high degree of protection for PROFIBUS DP. A total of up to 7 expansion modules can be connected to the respective basic module. Thanks to the technologyoriented modules it is possible to set up the stations along technology-oriented lines. Combinations with several motor starters in one ET 200X station form an island solution for near-motor installation in the ECOFAST system.
Components Basic module BM 143/8 DI/DO DESINA Basic module BM 143/ECOFAST Basic module BM 141/ECOFAST Digital expansion module EM 141, EM 142 PM 148 power module Digital expansion module EM 143/DESINA Analog expansion module EM 144, EM 145 CP 142-2 communications processor ET 200X distributed I/Os EM 148-P pneumatic module EM 148-P pneumatic interface EM 148-FC frequency converter Motor starters ET 200eco

The ET 200eco is a peripheral device in a high degree of protection for PROFIBUS DP. It is constructed in block design. Each peripheral device has a fixed number of inputs and outputs. This makes the ET 200eco ideal for the scanning and triggering of standard sensors and actors in optimized space conditions and with optimized costs.

The following ET 200X and ET 200eco components are integrated in the ECOFAST system:

For further information, see page 4/87 4/85 4/83 4/88 4/90 4/91 4/92 4/96 4/98 4/99 4/100 4/51 4/78

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PROFIBUS
ECOFAST system
Bus cables
Overview The bus cables for ECOFAST and/or DESINA are used for the joint transmission of data and the power supply. The bus cables are constructed as hybrid cables. Data transmission takes place through copper conductors with ECOFAST and through plastic fiber-optic cables with DESINA. Four additional copper conductors enable an auxiliary voltage of 24 V DC to be transmitted. ECOFAST hybrid cables are available by the meter or in preassembled lengths.

Ordering data
ECOFAST fiber optic hybrid cable (DESINA-compliant) Trailing-type cable with 2 plastic FOCs and 4 copper conductors, 1.5 mm2 only for use with DESINAcompliant devices
Sold by the meter Non-preassembled

Order No. PROFIBUSECOFAST hybrid cable Trailing-type cable with 2 copper conductors (0.64 mm) and 4 copper conductors (1.5 mm2)
Sold by the meter Non-preassembled

Order No.

} } } } } } } } } } } } } } } }

6XV1 830-7AH10 6XV1 830-7AN20 6XV1 830-7AN50 6XV1 830-7AT10

} } } } } } } } }

6XV1 830-6CH10 6XV1 830-6CN20 6XV1 830-6CN50 6XV1 830-6CT10

20 m 50 m 100 m
Preassembled

20 m 50 m 100 m
Preassembled

with 2 DESINA connectors 1.5 m 3m 5m 10 m 15 m

6XV1 830-6DH15 6XV1 830-6DH30 6XV1 830-6DH50 6XV1 830-6DN10 6XV1 830-6DN15

with ECOFAST connectors 1.5 m 3m 5m 10 m 15 m 20 m 25 m 30 m 35 m 40 m 45 m 50 m

6XV1 830-7BH15 6XV1 830-7BH30 6XV1 830-7BH50 6XV1 830-7BN10 6XV1 830-7BN15 6XV1 830-7BN20 6XV1 830-7BN25 6XV1 830-7BN30 6XV1 830-7BN35 6XV1 830-7BN40 6XV1 830-7BN45 6XV1 830-7BN50

Other lengths available on request Note: Additional components for the SIMATIC NET cable range can be ordered from your local contact. For technical support, please contact: J. Hertlein, A&D SE PS Tel.: +49 9117 50 44 65 Fax: +49 9117 50 99 91 E-mail: juergen.hertlein@fthw.siemens.de

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PROFIBUS
ECOFAST system
Power cables
Overview The power cables are used to supply the switching devices and loads in the ECOFAST system with 400 V AC. In this case the power is connected pointto-point as a power bus. Power cables are available preassembled in various versions, with different cross sections and number of conductors and in various lengths.
Order No. Random length 1) m <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15 1.5 <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15 1.5 <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15 1.5 <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15 1.5 <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15 1.5 <3 3 > 3 to < 5 5 > 5 to < 10 10 > 10 to < 15

Ordering data
Power cables Cross section mm2 5x4 5x4 5x4 5x4 5x4 5x4 5x4 5x4 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 5x4 5x4 5x4 5x4 5x4 5x4 5x4 5x4 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 5x4 5x4 5x4 5x4 5x4 5x4 5x4 5x4 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 7 x 2.5 Fixed length m 1.5 Preassembled with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends with Han Q8/0 at both ends Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece Han Q8/0 + power T-piece with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end with Han Q8/0 at one end

3RK1 911-0BC10 3RK1 911-0CC20 3RK1 911-0BC20 3RK1 911-0CC30 3RK1 911-0BC30 3RK1 911-0CC40 3RK1 911-0BC40 3RK1 911-0CC50 3RK1 911-0BF10 3RK1 911-0CF20 3RK1 911-0BF20 3RK1 911-0CF30 3RK1 911-0BF30 3RK1 911-0CF40 3RK1 911-0BF40 3RK1 911-0CF50 3RK1 911-0BB10 3RK1 911-0CB20 3RK1 911-0BB20 3RK1 911-0CB30 3RK1 911-0BB30 3RK1 911-0CB40 3RK1 911-0BB40 3RK1 911-0CB50 3RK1 911-0BE10 3RK1 911-0CE20 3RK1 911-0BE20 3RK1 911-0CE30 3RK1 911-0BE30 3RK1 911-0CE40 3RK1 911-0BE40 3RK1 911-0CE50 3RK1 911-0BA10 3RK1 911-0CA20 3RK1 911-0BA20 3RK1 911-0CA30 3RK1 911-0BA30 3RK1 911-0CA40 3RK1 911-0BA40 3RK1 911-0CA50 3RK1 911-0BD10 3RK1 911-0CD20 3RK1 911-0BD20 3RK1 911-0CD30 3RK1 911-0BD30 3RK1 911-0CD40 3RK1 911-0BD40 3RK1 911-0CD50

1) The length has to be specified manually when ordering (example: length = 7.50 m). The smallest possible increment that can be ordered is 10 cm.

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PROFIBUS
ECOFAST system
Motor connecting cables
Overview Motor connecting cables are used to connect the motor to the switching device (ECOFAST starters/standalone devices). They are available preassembled in various versions, with different numbers of conductors and in various lengths.
Order No.

Ordering data
Motor connecting cables Cross section mm2 11 x 1.5 11 x 1.5 11 x 1.5 3 > 3 to < 5 5 1.5 <3 3 > 3 to < 5 5 1.5 <3 3 > 3 to < 5 5 1.5 <3 3 > 3 to < 5 5 Fixed length m 1.5 <3 Random length 1) m Preassembled with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at both ends with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end with Han 10e at one end

3RK1 911-0BK10 3RK1 911-0CK20 3RK1 911-0BK20 3RK1 911-0CK30 3RK1 911-0BK30 3RK1 911-0BH10 3RK1 911-0CH20 3RK1 911-0BH20 3RK1 911-0CH30 3RK1 911-0BH30 3RK1 911-0BJ10 3RK1 911-0CJ20 3RK1 911-0BJ20 3RK1 911-0CJ30 3RK1 911-0BJ30 3RK1 911-0BG10 3RK1 911-0CG20 3RK1 911-0BG20 3RK1 911-0CG30 3RK1 911-0BG30

11 x 1.5 11 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5 11 x 1.5 11 x 1.5 11 x 1.5 11 x 1.5 11 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5 7 x 1.5

Motor connection for EM 148-FC frequency converter preassembled, shielded, HAN Q8 at open end
1.5 m 3m 5m 10 m

6ES7 194-1LA00-0AA0 6ES7 194-1LB00-0AA0 6ES7 194-1LC00-0AA0 6ES7 194-1LD00-0AA0

1) The length has to be specified manually when ordering (example: length = 7.50 m). The smallest possible increment that can be ordered is 10 cm.

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PROFIBUS
ECOFAST system
Hybrid field bus links
Overview Hybrid field bus links are constructed as cabinet inlets. They are the interface between the cabinet (IP 20) and the field (IP 65). At the same time they also serve as the junction into the hybrid field bus cable for PROFIBUS DP and the auxiliary voltages. Hybrid field bus links are available in various versions (active/passive): Inlets for RS485 transmission systems Inlets for fiber-optic systems Inlets with RS 485/FO conversion The field side is connected through HanBrid connectors. The two-channel version (2 HanBrid) enables the simple integration of IP 20 devices in a switch box or on-site box in the ECOFAST system.

Ordering data
Hybrid field bus links Link type Cu/Cu Cu/Cu Cu/FOC Cu/FOC Cu-FOC/FOC Cu-FOC/FOC Cu/Cu active (repeater) Connection socket/socket pin/socket socket/socket pin/socket socket/socket pin/socket socket/socket Function for feeding in (cabinet, P&C module) for routing on (on site switch box) for feeding in (cabinet, P&C module) for routing on (on site switch box) for feeding in (cabinet, P&C module) for routing on (on site switch box) for feeding in (cabinet, P&C module)

Order No.

3RK1 911-1AA22 3RK1 911-1AA32 3RK1 911-1AB22 3RK1 911-1AB32 3RK1 911-1AD22 3RK1 911-1AD32 3RK1 911-1AE22

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PROFIBUS
ECOFAST system
Accessories
Ordering data
Crimping tongs for contact pins and sockets for PROFIBUS and power cable connectors
1.5 to 2.5 mm2 2.5 to 4 mm2

Order No.

Order No.

} Addressing connector for setting the PROFIBUS DP address } } }

3RK1 902-0AH00 3RK1 902-0CT00 3RK1 902-0AJ00 Interface cable for transmitting the configuration to an AS-Interface soft starter Test plug set for testing the motor starter with a communications connection

6ES7 194-1KB00-0XA0 3RK1 911-0BN00

} }

3RK1 911-2AM00

Disassembly tool for contact pins and sockets for 9-pin inserts Cover for power sockets
one piece per packet ten pieces per packet

} }

3RK1 902-0CK00 3RK1 902-0CJ00

PROFIBUS ECOFAST hybrid plug 180 (ECOFAST Cu) 2 x Cu; 4 x 1.5 mm2 Cu Tools required: crimping tool, polishing set
with pin insert (Hanbrid plug) with socket insert

Connector set for incoming power supply 2.5 and/or 4 mm2 consisting of:
one connector casing with PG 16

(Hanbrid plug)

} }

6GK1 905-0CA00 6GK1 905-0CB00

one socket insert 9 contact sockets 2.5 mm2

one connector casing with PG 16

} } } } }

3RK1 902-0CA00

ECOFAST fiber optic hybrid plug 180, DESINA-compliant (ECOFAST FOC) 2 x FO; 4 x 1.5 mm2 Cu
with pin insert (Hanbrid plug) with socket insert

3RK1 902-0CB00

one socket insert 9 contact sockets 4 mm2

one connector casing with PG 16

3RK1 902-0CC00

(Hanbrid plug) PROFIBUS ECOFAST terminating plug (ECOFAST Cu) 2 x Cu; 4 x 1.5 mm2 Cu; pin insert, integrated connection resistors Connector set for the motor connection
10e pin in the coupling housing

} } }

6GK1 905-0BA00 6GK1 905-0BB00 6GK1 905-0DA00

one pin insert 9 contact pins 2.5 mm2

one connector casing with PG 16

3RK1 902-0CD00

one pin insert 9 contact pins 4 mm2 Power T-piece 4 mm2 for AC 400 V interrupt-free connection of junctions to the power bus with self-assembled cables Round cable adapters for 400 V AC for the connection of junctions to any point of the power bus using standard round cable and the insulation displacement method
for junctions (e.g. motor starters) for incoming power supply

3RK1 911-2BG00

low, PG 13
10e pin in the coupling housing

} } } } }

3RK1 911-2BK00 3RK1 911-2BL00 3RK1 911-2BM00 3RK1 911-2BN00 3RK1 911-3AA00

high, PG 21
10e socket in the grommet housing

low, PG 16
10e socket in the grommet housing

high, PG 21

(e.g. P&C module) Set of seals for round cable adapters

for power cables

} }

3RK1 911-2BF00 3RK1 911-2BE00

Fixing plate for ECOFAST for motor starters on motors in motorintegrated applications

with 1013 mm
for power cables

} } } }

3RK1 911-5BA00 3RK1 911-5BA10 3RK1 911-5BA20 3RK1 911-5BA30

Selective module for the selective disabling of junctions with repeater switch function, for line protection at junctions from one cross section to another, and for enlargement of the segment expansion with connection to the AS-Interface
for 400 V AC, 8 A for 400 V AC, 16 A for 400 V AC, 25 A

with 1316 mm
for power cables

with 1619 mm
for power cables

with 1922 mm Data T-piece for 2 x 24 V auxiliary voltage (switched and non-switched)
for PROFIBUS DP with Cu cable for PROFIBUS DP with fiber-optic

} } } } } }

3RK1 911-4AA08 3RK1 911-4AA16 3RK1 911-4AA25

without communications connection

for 400 V AC, 8 A

On request On request On request

} }

3RK1 911-2AG00 3RK1 911-2AH00

for 400 V AC, 16 A for 400 V AC, 25 A

cable

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PROFIBUS
ECOFAST system
Software
Overview The ECOFAST ES engineering tool in ECOFAST supports the configuration of the system's power equipment. It offers the following range of functions: Graphic power bus configuration for loads, wiring and switching/ protection functions Calculating the size of the power bus through automatic determination of wiring cross sections and automatic calculation of the size of the switching and protection elements
Order No. 3RK1 803-2FB06-1AA0

Configuration and testing of the power system in accordance with pertinent standards and in compliance with the state of the art Drawing up documentation: Circuit diagram of the power bus, parts lists and quantity lists Operator prompting in the choice of products to be used

ECOFAST ES greatly shortens the time required for the system's configuration. Configuration is performed with optimized costs; oversized dimensions are avoided. Internal test routines enhance the quality of configuration. Switch ES is a user-friendly parameterization and diagnostics tool for starters in the ECOFAST system.

Ordering data

} ECOFAST ES, basic package graphic power bus configuration, calculating the size of the power bus, operator prompting in the choice of A&D products, standards-compliant layout of the power equipment, documentation } Switch ES Comprising: Switch ES motor starter V 1.0 for the parameterization, monitoring, diagnosis and testing of ECOFAST motor starters through PROFIBUS DP with online help selectable in German or English

3RK1 803-2FB04-0FA0

Documentation
Ordering data
Manual ECOFAST motor starters for AS-Interface German/English Manual ECOFAST high-feature motor starters for PROFIBUS DP and AS-Interface German English ECOFAST system manual German/English

Order No.

3RK1 702-2GB18-0AA0

} } }

3RK1 702-3AB18-1AA0 3RK1 702-3BB18-1AA0 3RK1 703-0GB18-0AA0

Siemens IK PI 2002/2003

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PROFIBUS
DESINA
Standardization of electrical installation
Overview DESINA (DEcentralized and Standardized INstAllationstechnology for machine tools and production systems) describes the standardization of the electrical installation of automatic machine tools and production systems. Consistent solutions for distributed concepts for the automotive, supplier and machine tool industry can be implemented with full functional scope using familiar field components. Both the interfaces and the functions conform to DESINA specifications.

Application

Siemens supports this standardization with the ECOFAST system.

The interfaces in ECOFAST (e.g.communications, power) are compliant with the DESINA specifications.

3
Ordering data
ECOFAST fiber optic hybrid cable (DESINA-compliant) Trailing-type cable with 2 plastic FOCs and 4 copper conductors, 1.5 mm2 only for use with DESINAcompliant devices
Sold by the meter Non-preassembled

DESINA-compliant products are offered in the ECOFAST system, e.g.with ET 200X/ DESINA, the motor starters and the hybrid lines.

Reduction of abundance of different versions Reduction of installation costs Reduction of installation errors

Reduction of machine down times Increased availability through diagnostics

Order No.

} } } } } } } } }

6XV1 830-6CH10 6XV1 830-6CN20 6XV1 830-6CN50 6XV1 830-6CT10

20 m 50 m 100 m
Preassembled

with 2 DESINA connectors 1.5 m 3m 5m 10 m 15 m ECOFAST fiber optic hybrid plug 180, DESINA-compliant (ECOFAST FOC) 2 x FO; 4 x 1.5 mm2 Cu
with pin insert (Hanbrid plug) with socket insert

6XV1 830-6DH15 6XV1 830-6DH30 6XV1 830-6DH50 6XV1 830-6DN10 6XV1 830-6DN15

(Hanbrid plug)

} }

6GK1 905-0BA00 6GK1 905-0BB00

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Siemens IK PI 2002/2003

PROFIBUS
Network components
Connection examples

PROFIBUS module, e.g. CP 5613

PROFIBUS FC bus connector RS 485 plug 180

PROFIBUS FC bus cable Bus terminal 12M for connecting bus stations to PROFIBUS

PROFIBUS bus cable

G_IK10_deP0055s

Fig. 3/23 Connection example for electrical networking with PROFIBUS FastConnect bus connector RS 485 or bus terminal
G_IK10_deP0056s

PROFIBUS module, e.g. CP 5613 PROFIBUS FC bus connector RS 485 plug 180 PROFIBUS FC bus connector

OLM

PROFIBUS FC bus cable

Preassembled glass FOC

Fig. 3/24 Connection example for electrical networking

PROFIBUS module, e.g. CP 5613 FO CP 342-5 FO (IM 153-2 FO, IM 151 FO, BM 143-DESINA)
G_IK10_deP0061s

Plastic FOC with Simplex connector

PROFIBUS PCF or plastic FOC

Fig. 3/25 Connection example for optical networking with plastic fiber-optic cables

Siemens IK PI 2002/2003

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PROFIBUS
Network components
Connection examples

DP/PA coupler TAP TAP

Coupler TAP

FC process cable

PROFIBUS PA
SITRANS P SITRANS F SITRANS P

Fig. 3/26 Connection example for networking with PROFIBUS PA

SIMATIC ET 200X DESINA

DESINA connector
G_IK10_deP0062s

DESINA cable

Fig. 3/27 Connection example for networking with DESINA (ECOFAST)-compliant devices

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Siemens IK PI 2002/2003

G_IK10_deP0057s