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1500 kva Prime DG set

Generator Set

3512B
Prime Power
1500 rpm
1500 kV qA 50 Hz

CATERPILLAR ENGINE SPECIFICATIONS

Engine model - 3512B DITA


V - 12, 4 - Stroke - Cycle Watercooled Diesel Bore - mm (in)

170 (6.7) 190 (7.5) 14 : 1

Stroke - mm (in)

Displacement - L (cu in) Compression ratio


51.8 (3158)

FEATURES
CAT DIESEL GENERATOR SETS
Factory designed, certified prototype tested with torsional analysis. Production tested and delivered to you in a package that is ready to be connected to your fuel and power lines. Supported 100% by your Caterpillar dealer with warranty on parts and labour. Generator set designed and manufactured in conformance with ISO 9001 Quality System Standard. Generator set and components meet or exceed the following specifications: AS2789, BS4999, BS5000, BS5514, DIN6271, EGSA101P, IEC34/1, IS4722, ISO3046/1, ISO8528, NEMAMG1-22, SAE J1349.
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RELIABLE, FUEL EFFICIENT DIESEL


The compact, four - stroke - cycle diesel engine combines durability with minimum weight while providing dependability and economy.

AC GENERATOR
Double bearing, star connected, self - excited and self - regulated brushless AC generators with auxiliary windings to meet PMG performance.

AC GENERATOR
Frame size Type Construction Three phase Insulation Enclosure Alignment Overspeed capability Wave form Paralleling capability Voltage Voltage regulation Voltage adjustment TIF THF

CATERPILLAR EMCP II+


DSG 74 M3 Self - excited, self - regulated, brushless Double bearing with torque tube Star connected Class H IP 23 Flexible coupling with torque tube 150% Less than 3% deviation Standard with adjustable voltage droop 415 V Less than 1% 5% As per VDE 0530 Less than 3%

24 Volt DC Control Vibration isolated NEMA 1, IP 22 enclosure Electrically dead front Lockable hinged door Generator Instruments meet ANCI C-39-1

3512B
STANDARD EQUIPMENT
Engine
Aftercooler Air cleaner Base frame Crankcase breather Lubricating oil cooler Exhaust fitting flange Muffler - Residential Filters Primary fuel Secondary fuel Full flow lubricating oil Governor Cat electronic Lifting eyes Manifold exhaust, dry Pumps Fuel transfer Lubricating oil, gear driven Jacket water, gear driven Radiator Shutoff, electric, Battery, battery rack Starting, electric, 24Volts DC Mounting system Fuel tank base Vibration isolators

GENERATOR SET

OPTIONAL FEATURES
Switchgear (Power Module)
Air circuit breaker with overcurrent and short circuit releases, Earth leakage relay, set on indication, load on indication

Engine
Battery charger - static Cooling system Heat exchanger Jacket water heater

Control panel (EMCP II+)


Digital ammeter, voltmeter Frequency meter Total real power Total reactive power % of rated power Power factor (average) Total energy output Real power each phase Total apparent power Power factor each phase Total reactive energy output Phase selector switch Auto start / stop control Cycle crank and Cool down timer Digital DC Voltmeter Tachometer, Hourmeter Emergency stop push-button Engine control switch for Auto, Start / run, Off / reset, Stop Engine speed adjust potentiometer Voltage adjust potentiometer Digital oil pressure and water temperature gauges Shutoffs with visual indicators for: Low oil pressure High water temperature Overspeed Overcrank Low coolant level System diagnostic codes Programmable protective relays

AC Generator
Space heaters with controls, Winding RTD, Bearing RTD, Scanner Line filter for thyristor load requirements

Switchgear (Power Module)


Automatic transfer switch (AMF) Earth fault relay and other customer requirements Alarm module for faults Auxiliary relay Synchronizing panel Load share module Remote annunciation Remote mounting of EMCP II+

AC Generator
Double bearing, self - excited, self - regulated, brushless generator with automatic voltage regulator

Caterpillar EMCP II+


Electronic Modular Control Panel The Electronic Modular Control Panel (EMCP) is a generator set mounted control panel, available on all Caterpillar [Hindustan Powerplus] packaged generator sets. It utilizes environmentally sealed, solid - state, microprocessor - based module for engine control and AC metering. This new application of mature, high - tech electronics to generator monitoring provides more features, accuracy and reliability than present electro - mechanical and many competitive panel systems.

The EMCP II+ provides these standard control and monitoring features, many of which are options on other panels: q Automatic / manual start - stop engine control with programmable safety shutdowns and associated flashing LED indicators for low oil pressure, high coolant temperature, overspeed, overcrank and emergency stop q Cycle cranking - adjustable 1 - 60 second crank / rest periods q Cooldown timer - adjustable 0 - 30 minutes q Energized to run or shutdown fuel control systems q LCD digital readout for: Engine oil pressure; coolant temperature; engine rpm; system DC volts; engine running hours; eight system diagnostic codes; generator AC volts; generator AC amps; and generator frequency q Engine control switch q Ammeter - voltmeter phase selector switch q Emergency stop push-button q Indicator / display test switch q Voltage adjust potentiometer q Four spare inputs for customer use q Speed adjust potentiometer q Protective relay functions - Overvoltage - Undervoltage - Overfrequency - Underfrequency - Overcurrent - Reverse power

3512B

GENERATOR SET
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TECHNICAL DATA - 1500 kV A 3512B DITA Prime Power Generator Sets - 1500 rpm
Rating Information Power Rating @ 0.8 p.f with Fan Power Rating @ 0.8 p.f with Fan Generator frame size Dimensions of Generator Set Length Width Height Wet Weight Lubrication & Cooling Systems Engine Lubricating Oil Capacity Engine Coolant Capacity without Radiator Engine Coolant Capacity with Radiator Fuel Tank Capacity Standard Radiator Arrangement Data: Air Flow (Max. @ Rated Speed) Air Flow Restriction (After Radiator) Coolant Pump External Resistance: Aftercooler Pump Engine Waterpump Coolant Pump Flow at maximum allowable resistance: Aftercooler Engine Exhaust System System Back Pressure (Max. Allowable) Exhaust Flange Size (Internal Diameter) Dual Performance Data @ Rated Conditions Coolant to Aftercooler Temperature (Max.) Fuel Consumption (100% load) with Fan without Fan Fuel Consumption (75% load) with Fan without Fan Combustion Air Inlet Flow Rate Exhaust Gas Flow Rate Heat Rejection to Coolant (Total) Heat Rejection to Aftercooler Heat Rejection to Exhaust (Total) Heat Rejection to Atmosphere from Engine Heat Rejection to Atmosphere from AC Generator Exhaust Gas Stack Temperature Deration for engine mm mm mm kg L L L L m 3 / min kPa m water m water L / min L / min kPa mm kW kV A
q

1200 1500 DSG 74 M3 5454 2550 2698 13250 335 195 472 990 2897 0.06 2.6 2.5 520 1400 6.7 152.4

60 299.3 292.4 228.7 221.7 100 253 509 264 1102 125 57.6 448 2350

90 306.6 238.2

L / Hr L / Hr L / Hr L / Hr m3 / min m3 / min kW kW kW kW kW Deg.C m

98 254 542 231 1154 140 57.6 462 1350

3512B
PRIME GENSET PACKAGE - TOP VIEW

GENERATOR SET

For overall length see technical data section (page 3).

Note: General configuration not to be used for installation. See general dimension drawings for detail.

CONDITIONS AND DEFINITIONS


Prime - Output available with varying load for an unlimited time. Prime power in accordance with ISO8528. 10% overload power in accordance with ISO3046/1, AS2789, DIN6271 and BS5514 available on request. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046/1, DIN6271 and BS5514 standard conditions. ISO3046 tolerances apply. Fuel rates are based on fuel oil of 350 API (160C or 600F) gravity having an LHV of 42 780 kJ / kg (18,390 Btu / lb) when used at 290C (850F) and weighing 850 g / litre. Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details.

Materials and specifications are subject to change without notice. September 1999 Caterpillar Version 2.0

The International System of Units (SI) is used in this publication.

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