Versions of Prime Drilling HDD-Rigs 150 - 600 t

Horizontal Directional Drilling Rig, Frame Version HDD-Rigs 1,500 kN - 6,000 kN pull force (150 t - 600 t) the low cost version 70 kNm - 180 kNm torque
PRIME DRILLING is operating worldwide and is specialized in Horizontal Directional Drilling Technology. With our optimized products and 30 years of experience in the construction of HDDRigs we have set standards in the international HDD-industry. We do not only oer you technology tailor-made for your projects, but simultaneously provide experience and know- how. Your investment oers you the inestimable advantage of independence, error prevention and cost saving. From technical training, planning and preparation up to execution of the job we are always on your side at all times. We support our customers with their projects directly on site. We assist them systematically and give advice on their projects also in the long term to meet our objectives: optimal technology on optimal arranged job-sites for successful clients, who can operate their equipment independently. It does not matter where you are, but we will keep our word: whether in the Arctic, Sahara or Himalayas, the PRIME DRILLING modular construction system will be adjusted individually to any geographical and geological challenges - from standard version up to customer-made product.

Horizontal Directional Drilling Rig, Trailer Version

fast transportation to job-site

Horizontal Directional Drilling Rig, Crawler Version

mobile and flexible at job-site

Horizontal Directional Drilling Rig, Crawler Version with detachable carriage

mobile at job-site and easy transportation

All versions are also available as modular units!

Standard equipment
Breakout system High power hydraulic motors Bentonite supply Protection hose guide chain Walkway with hand rail

Adjustable anchor plate

Sturdy mast made of high-grade steel Inclination 6- 16

Control cabin 90 turnable

Track crawler mounted under carriage

Load-Sensing hydraulic control

Hydraulic rear support

Diesel engine for driving and drilling mode

All our drilling rigs are equipped with Load-Sensing Hydraulic Systems but are also available as crawler version, trailer version or frame version. The Diesel engine including the hydraulic system can be mounted on board or can be provided as a separate power pack (20 ft container) similar to the trailer or frame version. With the separate power pack the customer can choose between 330 kW, 470 kW, 570 kW and 900 kW drive capacity. The power rotary head which is driven by hydraulic motors develops of a torque rating from 70 kNm to 180 kNm and can be selected in two or three di erent gear steps.

Furthermore the drilling rig is available with drill rod supplysystem, hydraulic manipulator, drill rod crane, camera system, a drill data monitoring system as well as further options. According to the customers requirements, the devices are equipped with a mounted control cabin or a separate operating container, which provides the operator an optimal view.

Options, compatibility and versions

PD 150 on frame on crawler on detachable crawler on trailer modular system external hydraulic aggregate external control cabin control cabin on board drill rods range 2 power rating 330 kW power rating 470 kW power rating 570 kW power rating 900 kW torque 70 kNm torque 90 kNm torque 120 kNm torque 150 kNm torque 180 kNm PD 200 PD 250 PD 300

Standard equipment Optional non standard equipment

PD 400 PD 500 PD 600

Optional quality equipment

Western mud-swivel with manifold

Drill and measuring data transmission system

Breakout system at the power rotary head

Optimal noise reduction

Drill rod supply for 5 drill rods

Detachable mast for transportation 6

Sturdy kinematics for mast setting

Remote control for drive mode

Drill data monitoring system records all drill parameters

Automatic drill rod lubrication system

Camera and lights for power rotary head and breakout system

Large control cabin with heating and air conditioning

Bentonite supply, hydraulically lockable with bypass

Drill rod crane with remote control

360 articulated drill rod gripper

Breakout system with easy replaceable and self-centering clamping jaws

Modular construction

PD 150 - 600 RP-C on crawler

Pull force Torque Inclination angle Power rating Noise volume max. Transportation length Transportation width Transportation height Weight PD 150 150 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.5 m 3.2 m 32,800 kg PD 200 200 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.5 m 3.3 m 39,400 kg PD 250 250 t 90 / 150 kNm 8 - 16 330 / 570 kW 86 dB(A) 16.0 m 3.0 m 3.4 m 39,400 kg PD 300 300 t 90 / 180 kNm 8 - 16 470 / 570 kW 86 dB(A) 16.5 m 3.0 m 3.4 m 39,400 kg PD 400 400 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 16.5 m 3.2 m 3.4 m 53,500 kg PD 500 500 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 3.2 m 3.4 m 53,500 kg PD 600 600 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 3.2 m 3.4 m 53,500 kg

Length

Width

10

Height

PD 150 - 600 RP-C with detachable carriage

Pull force Torque Inclination angle Power rating Noise volume max. Transportation length Transportation width Transportation height Weight PD 150 150 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.5 m 3.4 m 35,300 kg PD 200 200 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.5 m 3.4 m 44,300 kg PD 250 250 t 90 / 150 kNm 8 - 16 330 / 570 kW 86 dB(A) 16.0 m 3.0 m 3.4 m 44,300 kg PD 300 300 t 90 / 180 kNm 8 - 16 470 / 570 kW 86 dB(A) 16.5 m 3.0 m 3.4 m 44,300 kg PD 400 400 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 16.5 m 3.2 m 3.4 m 58,400 kg PD 500 500 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 3.2 m 3.4 m 58,400 kg PD 600 600 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 3.2 m 3.4 m 58,400 kg

Length

Detachable support for transportation Width

Height 11

PD 150 - 600 RP-T on trailer

Pull force Torque Inclination angle Power rating Noise volume max. Transportation length Transportation width Transportation height Weight PD 150 150 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.6 m 2.8 m 29,000 kg PD 200 200 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.6 m 2.8 m 30,500 kg PD 250 250 t 90 / 150 kNm 8 - 16 330 / 570 kW 86 dB(A) 16.0 m 2.6 m 2.8 m 30,500 kg PD 300 300 t 90 / 180 kNm 8 - 16 470 / 570 kW 86 dB(A) 16.5 m 2.6 m 2.8 m 30,500 kg PD 400 400 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 16.5 m 2.6 m 2.8 m 39.,000 kg PD 500 500 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 2.6 m 2.8 m 39,000 kg PD 600 600 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 2.6 m 2.8 m 39,000 kg

Length

Height

Width

12

PD 150 - 600 RP-F on steel frame

Pull force Torque Inclination angle Power rating Noise volume max. Transportation length Transportation width Transportation height Weight PD 150 150 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.4 m 2.8 m 23,800 kg PD 200 200 t 70 / 120 kNm 8 - 16 330 / 470 kW 86 dB(A) 15.5 m 2.4 m 2.8 m 32,900 kg PD 250 250 t 90 / 150 kNm 8 - 16 330 / 570 kW 86 dB(A) 16.0 m 2.4 m 2.8 m 32,900 kg PD 300 300 t 90 / 180 kNm 8 - 16 470 / 570 kW 86 dB(A) 16.5 m 2.4 m 2.8 m 32,900 kg PD 400 400 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 16.5 m 2.4 m 2.8 m 47,900 kg PD 500 500 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 2.4 m 2.8 m 47,900 kg PD 600 600 t 120 / 180 kNm 8 - 16 570 / 900 kW 86 dB(A) 17.5 m 2.4 m 2.8 m 47,900 kg

Length

Detachable support for transportation Width

Height 13

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Bentonite components
Bentonite Pumps
Power rating /motor Speed Volume rate Pressure max. Container size PD X-2.000 1,6 HD PD X-2.000 2,1 HD PD X-2.000 2,4 HD PD X-3.000 2,7 HD PD X-3.000 3,0 HD PD X-3.000 3,5 HD 280 kW 330 kW 380 kW 470 kW 520 kW 570 kW 155 rpm 200 rpm 235 rpm 180 rpm 200 rpm 230 rpm 1,600 l/min 2,100 l/min 2,400 l/min 2,700 l/min 3,000 l/min 3,500 l/min 120 bar 110 bar 107 bar 113 bar 102 bar 107 bar 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft

Bentonite Mixing unit

Mixing pump Transfer pump Mixing power rate Container size, mixing cube Container size, per tank PD M-2.000 1,6 E PD M-2.000 2,1 E PD M-2.000 2,4 E PD M-3.000 2,7 E PD M-3.000 3,0 E PD M-3.000 3,5 E 22 kW 45 kW 45 kW 45 kW 75 kW 75 kW 22 kW 45 kW 45 kW 45 kW 45 kW 45kW 1,600 l/min 2,100 l/min 2,400 l/min 2,700 l/min 3,000 l/min 3,500 l/min 10 ft 10 ft 10 ft 10 ft 10 ft 10 ft 20 ft 3 x 20 ft 3 x 20 ft 40 ft 40 ft 40 ft

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Bentonite Recycling system

Loading pump Transfer pump Recycling power rate Container size, platform Container size, tank PD R-2.000 1,6 E PD R-2.000 2,1 E PD R-2.000 2,4 E PD R-3.000 2,7 E PD R-3.000 3,0 E PD R-3.000 3,5 E 55 kW 55 kW 55 kW 75 kW 75 kW 75 kW 22 kW 22 kW 22 kW 45 kW 45 kW 45 kW 1,600 l/min 2,100 l/min 2,400 l/min 2,700 l/min 3,000 l/min 3,500 l/min 2 x 15 ft 2 x 15 ft 2 x 15 ft 2 x 15 ft 3 x 15 ft 3 x 15 ft 20 ft 20 ft 20 ft 20 ft 20 ft 20 ft

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HDD-accessories
Directional drill rods
Size 3 3 3 3 5 5 5 6 58 7 58 Drill rod length 5,000 mm 6,000 mm 5,000 mm 6,000 mm 5,000 mm 6,000 mm 9,600 mm 9,600 mm 9,600 mm Thread type 2 78 IF 2 78 IF 3 IF 3 IF 4 IF 4 IF 4 IF 6 58 FH 6 58 FH DS Weight 115 kg 130 kg 125 kg 140 kg 190 kg 205 kg 315 kg 397 kg 485 kg

Barrel reamer / Fly cutter

Diameter 300 mm 400 mm 400 / 600 mm 450 mm 450 / 600 mm 600 mm 600 / 750 mm 600 / 800 mm 750 / 900 mm 900 / 1,050 mm 800 / 1,000 mm 1,000 / 1,200 mm 1,200 / 1,400 mm 1,400 / 1,600 mm 1,600 / 1,800 mm Thread type Thread type Thread type Thread type pin x box pin x box pin x box pin x box 2 78 IF 3 IF 4 IF 4 IF 2 78 IF 3 IF 2 78 IF 3 IF 6 58 FH 2 78 IF 3 IF 4 IF 6 58 FH 2 78 IF 3 IF 3 IF 4 IF 6 58 FH 4 IF 6 58 FH 4 IF 6 58 FH 4 IF 6 58 FH 6 58 FH

Swivel clevis-internal thread

Tensile load max. 30 t 40 t 60 t 80 t 100 t 150 t 200 t 300 t 400 t 500 t 600 t Thread connection 3 IF 4 IF 4 IF 4 IF 4 IF 6 58 Reg 6 58 Reg 7 58 Reg 7 58 Reg 7 58 Reg 7 58 Reg Weight 80 kg 82 kg 114 kg 177 kg 190 kg 260 kg 390 kg 770 kg 1,230 kg 1,740 kg 1,880 kg

At our place SAFETY is of particular importance

Prime Drilling guarantees with its HDD-drill technical components utmost safety for trouble-free operation on site. Prime Drilling supplies a wide range of accessories, ask for our catalogue. 18

Quality by high grade processing

Welding of a feeding carriage

Welding of a barrel reamer

Assembly work on the power rotary head

Assembly of the power rotary head

Hydraulic assembly

Assembly of hydraulic feeding motors 19

PRIME DRILLING GmbH Ludwig-Erhard-Strae 4 D-57482 Wenden-Gerlingen Tel. +49 (0) 2762 930 96-0 Fax +49 (0) 2762 930 96-50 E-Mail: info@prime-drilling.de www.prime-drilling.de

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03/2013

PRIME DRILLING has been manufacturing high-quality Horizontal Directional Drilling Rigs and components on its 2,000 m2 production area and 600 m2 office area with nearly 50 employees since the year 2000.