Contents

Page

Page
Specification ..................................................... 2
Engine Left Bank .............................................. 4
Injection Pump.................................................. 4
Governor Actuator ............................................ 6
Starter Motor .................................................... 6
Alternator.......................................................... 8
Intercooler ........................................................ 8
Engine Oil Pressure Switch ............................ 10
Engine Oil Level Switch .................................. 10
Coolant Temperature Sensor.......................... 12
Water Pump ................................................... 12
Engine Speed Sensors................................... 14
Boost Pressure Sensor................................... 14
Engine Right................................................... 16
Turbochargers ................................................ 16
Air Cleaner Restriction Switch ........................ 18
Coolant Level Switch 2 ................................... 18
Overheat Switch ............................................. 20
Engine Oil Filters ............................................ 20
Water Separators ........................................... 22
Fuel Tank ....................................................... 22
Fuel Level Sensor........................................... 24
Fuel Level Switch ........................................... 24
Coolant Reservoir........................................... 26
Air Cleaners & Exhaust Pipes......................... 26
Batteries ......................................................... 28
Hydraulic Oil Filters ........................................ 30
Hydraulic Oil Level Gauges ............................ 30
Hydraulic Oil Level Switches .......................... 32
Hydraulic Oil Temperature Sensors................ 32
Main Pumps ................................................... 34
Main Pump Regulator..................................... 34
Contamination Sensors .................................. 36

High Pressure Strainers.................................. 36

4-Unit Pump ................................................... 38
Pilot Filter ....................................................... 38
Pump T/M Filter .............................................. 40
Pump Control Panel ....................................... 40
Control Valves ................................................ 42
Swing Motor (Front)........................................ 42
Swing Reduction Box (Front).......................... 44
Breather For Rear Swing Reduction Box ........ 44
Center Joint .................................................... 46
Travel Motor (Left) .......................................... 46
Final Drive (Right)........................................... 48
Track (Right)................................................... 48
Travel Pilot Pressure Cut-Off Valve ................ 50
Pilot Pressure Selector Valve ......................... 50
Swing Gear..................................................... 52
Undercarriage................................................. 52
Accumulator ................................................... 54
Electrical Component Layout In The Cab ....... 56
Key Switch & Emergency
Engine Stop Switch ................................. 58
Engine Stop Switch ........................................ 60
Data Logging Unit Connector ......................... 60
Hour Meter ..................................................... 62
Engine Control Modulation ............................. 66
Electrical Components.................................... 66
Cover Switch (Ground Disconnector).............. 68
Auto-Lubrication System................................. 70
Grease Pressure Switches ............................. 72
A/C Compressors & A/C Drive Hyd. Motor ..... 74
Valve Limit Switches For Return Line ............. 76
Valve Limit Switch For Supply Line................. 76

SPECIFICATIONS

T18C-01-01-002C

Model
Type of Front-End Attachment
Bucket Capacity (Heaped)
Operating Weight
Engine
A: Overall Width
B:
Cab Height
C:
Rear-end Swing Radius
C:
Rear-end Length
D:
Minimum Ground Clearance
E:
Counterweight Clearance
F: Overall Width of Upperstructure
G:
Undercarriage Length
H:
Crawler Width
I: Undercarriage Width
J: Sprocket Center to Idler Center
K:
Track Shoe Width
Ground Pressure
Swing Speed
Travel Speed (Fast/Slow)
Gradeability

EX1900-5 Hydraulic Excavator

Loader Front
BE Backhoe Front
3

PCSA 10.5 m (13.7 yd )

PCSA 12 m (15.7 yd )

185900 kg (409800 lb)

186500 kg (411200 lb)
Hitachi S12A2-TAA1
-1
765 kW/1800 min (1040 PS/1800 rpm)
6260 mm
(20 ft 6 in)
6820 mm
(22 ft 5 in)
6010 mm
(19 ft 9 in)
5930 mm
(19 ft 5 in)
795 mm
(2 ft 7 in)
1995 mm
(6 ft 7 in)
5890 mm
(19 ft 4 in)
7480 mm
(24 ft 6 in)
5400 mm
(17 ft 9 in)
5620 mm
(18 ft 5 in)
5780 mm
(18 ft 12 in)
800 mm (2 ft 8 in) (Grouser shoe)
178 kPa (1.81 kgf/cm2, 25.7 psi)
-1
4.7 min (rpm)
2.8/2.1 km/h (1.74/1.30 mph)
30 (tan = 0.58)

NOTE: The dimensions do not include the height of the shoe lug.

S12A2-Y1TAA1
S12A2-Y1TAA1
765 kW/1800 min-1

ENGINE LEFT BANK

INJECTION PUMP

ENGINE STOP SOLENOID VALVE

GOVERNOR ACTUATOR

ANGLE SENSOR
BUILT IN

STARTER MOTOR

2 STARTER MOTORS
PROVIDED
24 V 11 kW

ALTERNATOR

24 V 150 A

INTERCOOLER 2

ENGINE OIL PRESSURE SWITCHES

HIGH PRESSURE
SWITCH

LOW PRESSURE
SWITCH

ENGINE OIL LEVEL SWITCH

10

High pressure setting .................................0.29 MPa more than 1500 min-1

Low pressure setting ..................................0.15 MPa less than 1500 min-1

Green light does not come on if the engine oil level is less than 100 liters.

11

COOLANT TEMPERATURE SENSOR

WATER PUMP

12

Resistance in coolant temperature sensor

50 C

: R = 153.9

100 C : R = 27.4

13

ENGINE SPEED SENSORS

FOR MC(B)

FOR ECM

BOOST PRESSURE SENSOR

14

No. of flywheel ring gear teeth : 193

Gap between the top of the speed sensor and ring gear
Old one................................1.0 1.4 mm
New one ..............................3.8 4.2 mm (H0441045900)

Abnormal boost pressure sensor signal

Less than 0.25 V
More than 4.75 V
Fault code : (2-3)

15

ENGINE RIGHT BANK

TURBOCHARG
ERS
TURBOCHARGERS

16

 17

AIR CLEANER
RESTRICTION SWITCH

COOLANT LEVEL SWITCH 2

18

Operating pressure ....................................6.2 kPa (635 mm H2O)

Indicator operating coolant level

Lower than specified level by 37.6 liters or more

19

OVERHEAT SWITCH

101 C

ENGINE OIL FILTERS

REPLACEMENT
EVERY 500 HRS

20

 21

WATER SEPARATORS

REPLACEMENT
EVERY 1000 HRS

FUEL TANK

GAUGE

22

Fuel tank capacity ......................................3085 liters

23

FUEL LEVEL SENSOR

FUEL LEVEL SWITCH

24

Resistance
Point E

: R = 10

Point F

: R = 90

Fuel level switch operation .........................lower than 303 liters.

25

COOLANT RESERVOIR

LEVEL SWITCH 1

AIR CLEANERS & EXHAUST PIPES

26

The indicator OFF if coolant decreases more than 1.6 liters from the level gauge middle mark.

27

BATTERIES

170 Ah

28

 29

HYDRAULIC OIL FILTERS

FULL-FLOW FILTERS

REPLACEMENT
EVERY 500 HRS

HYDRAULIC OIL LEVEL GAUGES

REPLACEMENT OF
SUCTION FILTERS
EVERY 12000 HRS

30

Filtration .....................................................177 m

31

HYDRAULIC OIL LEVEL SWITCHES

LEVEL SWITCH 1

LEVEL SWITCH 2

HYDRAULIC OIL TEMPERATURE SENSORS

FOR GAUGE

FOR HYD. OIL COOLER

MOTOR

32

The hydraulic indicator

The indicator OFF ...............35 mm lower than the Low mark of the level gauge
The warning ON..................Lower than 600 liters

Hydraulic oil temperature gauge

Resistance in oil temperature sensor 1
50 C

: R = 153.9

100 C : R = 27.4

33

MAIN PUMPS

MAIN PUMP REGULATOR

34

Pump Device

10
9
Front Side

11

15

14

13

12

17

16

T18C-01-02-019C

910 11 12 13 -

Main Pump

Main Pump 1 (Transmission Side)

Main Pump 2 (Pump End Side)
Main Pump 3 (Transmission Side)
Main Pump 4 (Pump End Side)
Main Pump 5 (Transmission Side)
Main Pump 6 (Pump End Side)
Pump Transmission Oil Pump
Compressor Motor Drive Pump

14 - Pilot Pump
15 - Oil Cooler Fan Motor Drive Pump
16 - Transmission Oil Filter
17 - Transmission Oil Pressure Switch

(Flow Rate Control Press)

Pi

(Power Increase)
Pz

Pi
(Flow Rate Control Press)
Pz
(Power Increase)

Psv (From Pilot Pump)

35

Pf
(Power Decrease)

T18C-03-01-005

CONTAMINATION SENSORS

HIGH PRESSURE STRAINERS

REPLACEMENT
EVERY 12000 HRS

36

Operating resistance ..................................less than 1 M

Filtration .....................................................95 m

37

4-UNIT PUMP

PUMP T/M
GEAR PUMP
A/C COMPRESSOR
GEAR PUMP

PILOT GEAR
PUMP

OIL COOLER FAN

DRIVE PLUNGER
PUMP

PILOT FILTER

REPLACEMENT
EVERY 500 HRS

38

Pump Device

10
9
Front Side

11

15

16

14

13

12

17

T18C-01-02-019C

910 11 12 13 -

Main Pump 1 (Transmission Side)

Main Pump 2 (Pump End Side)
Main Pump 3 (Transmission Side)
Main Pump 4 (Pump End Side)
Main Pump 5 (Transmission Side)
Main Pump 6 (Pump End Side)
Pump Transmission Oil Pump
Compressor Motor Drive Pump

14 - Pilot Pump
15 - Oil Cooler Fan Motor Drive Pump
16 - Transmission Oil Filter
17 - Transmission Oil Pressure Switch

Pilot pressure relief setting ..................................................4.4 MPa

Pump transmission pressure switch operating ON..............49 kPa

39

PUMP T/M OIL FILTER

REPLACEMENT
EVERY 500 HRS

PUMP CONTROL PANEL

FOR OIL COOLER

FAN SPEED CHANGE

POWER DECREASE
POWER INCREASE

REDUCING VALVE
1.8 Mpa

40

Pump transmission pressure switch operating ON..............49 kPa

Pump transmission oil change interval................................500 hours (26 liters)

Pump Control Panel

Front Side

6
7
8

2
T18C-01-02-018C

1
1 - Manifold 14
2 - Pressure Reducing Valve (1.8 MPa)
(Oil Cooler Fan Motor Speed Control)
3 - Pilot Relief Valve (4.4MPa)
4 - Pilot Filter

56-

Manifold 13
Oil Cooler Fan Motor Speed Control Solenoid Valve

78-

Power Decrease Solenoid Valve

Power Increase Solenoid Valve for speed sensing

41

CONTROL VALVES
MAIN RELIEF PRESS: 29.4 MPa
OVERLOAD RELIEF PRESS: 31.4 MPa
16.7 MPa
(BUCKET CLOSE)

SWING MOTOR (FRONT)

PARKING BRAKE
CONTROL (2.7 MPa)

SWING RELIEF
VALVE (29.4 MPa)

42

22

8
35

T18C-01-02-005C

8-

Main Relief Valve

22 - Main Relief Valve

35 - Main Relief Valve

Swing motor ............................................................... MX750

Relief pressure setting ............................................... 29.4 MPa
Parking brake release pressure ................................. 2.7 MPa

43

SWING REDUCTION BOX (FRONT)

DIPSTICKS
CONTAMINATION
SENSOR

CHANGE INTERVAL
1000 HRS (67 LITERS)

BREATHER FOR REAR SWING REDUCTION BOX

44

 45

CENTER JOINT

CONTAMINATION
SENSOR FOR
TRAVEL MOTORS
TRAVEL MOTOR
DRAIN LINE
TRAVEL SPEED &
PARKING BRAKE
CONTROL LINE

TRAVEL MOTOR (LEFT)

46

Travel motor ............................................................... MB750

Relief pressure setting ............................................... 29.4 MPa
Parking brake release pressure ................................. 1.9 MPa

47

FINAL DRIVE (RIGHT)

CHANGE INTERVAL
2000 HRS
70 LITERS

TRACK (RIGHT)

ADJUSTMENT OF
TRACK SAG

UPPER ROLLERS : 3 2
LOWER ROLLERS : 8 2

48

 49

TRAVEL PILOT PRESSURE CUT-OFF VALVE

BOOM PRIORITY
VALVE (LOADER)

PILOT PRESSURE SELECTOR VALVE

TRAVEL PILOT PRESSURE

CUT-OFF VALVE CHANGEOVER

50

Loading Shovel

T18C-01-02-008C

22
21
20
19

3
Passage

18

17
16

15

14

7
8
13
1 - Travel Pilot Pressure
Cut-Off Valve
2 - Shock Reducing
Valve
(Swing Right)
3 - Shock Reducing
Valve
(Swing Left)
4 - Manifold 4
5 - Shuttle Valve 4
(Swing, Arm Retract)
6 - Shuttle Valve 3
(Travel)

12

11

10

T18C-01-02-021C

Pilot Panel

7 - Manifold 8

13 - Manifold 9

18 - Manifold 1

8 - Manifold
9 - Relief Valve
(Air Compressor Drive Circuit)
10 - Shuttle Valve 5
(Main Pump Flow Rate Control Pressure)
11 - Manifold 5

14 - Travel Mode Solenoid Valve

19 - Shuttle Valve 2
(Boom Raise, Bucket Tilt-In,
Bucket Open, Bucket Close)
20 - Manifold 2
21 - Manifold 3

12 - Reducing Valve
for Travel Speed Charge
(2.7 MPa)

15 - Manifold 6

16 - Pilot Pressure Sensor

(Travel)
17 - Shuttle Valve 1
(Boom Lower, Arm Extend,
Bucket Tilt-Out)

51

22 - Boom Priority Valve

Activated in the Combined
Operation of Boom Raise and
Bucket Tilt-in

SWING GEAR
GREASE
180 LITERS

RELIEF VALVE 2
(17.2 MPa)

UNERCARRIAGE

FRONT RIGHT
FORWARD
TRAVEL

REDUCING
VALVE
(10.1 MPa)

RELIEF VALVE 1
(11.6 MPa)
52

UNDERCARRIAGE

Front

1 - Adjuster Cylinder

3 - Relief Valve (11. 6 MPa)

5 - Center Joint

2 - Reducing Valve (10.1MPa)

4 - Pilot Pressure Selector

Valve

6 - Relief Valve (17. 2 MPa)

53

T18C-01-02-013C

7 - Accumulator (Adjuster
Cylinder) (9.8MPa)
8 - Manifold

ACCUMULATOR

54

9.8 MPa

 55

ELECTRICAL COMPONENT LAYOUT IN THE CAB

FUEL

HYD. OIL
TEMP

COOLANT
TEMP

FUEL LEVEL

HYD. OIL
LEVEL

TACHOMETER

ALTERNATOR

OVERHEAT

56

ENG. OIL
PRESS.

T/M OIL
PRESS.

 57

GREEN
LIGHTS

AUTO IDLE

PREHEAT

WARNING
EMERGENCY
ENGINE STOP
CONTAMINATION

AIR CLEANER

KEY SWITCH & EMERGENCY ENGINE STOP SWITCH

58

 59

ENGINE STOP SWITCH

ENGINE ROOM 2
PUMP COMPARTMENT 2

DATA LOGGING UNIT (DLU) CONNECTOR

60

Emergency engine stop switch

At stop position: The indicator comes ON.
The hydraulic oil tank depressurized.
The engine get stopped.
The engine can not be cranked.

Engine stop switch

At stop position: The indicator comes ON.
The engine get stopped.
The engine can not be cranked.

61

FUSE BOX

POWER SOURCE
TERMINAL

ENGINE
TROUBLESHOOTING
SWITCH

DC-DC CONVERTER

HOUR METER

62

 63

MC (A)
CSU

MC (B)

DLU

A/C CONTROLLER

FUSE BOX (2)

FUSE BOX (1)

64

ELECTRICAL COMPONENTS (Electrical Equipment Box)

1
2
3

16

6
7
8

9
10

Refer to next
page

11

12

13

14

15

T18C-01-02-011C

1 - Diode Cover
(D10, D16, D17, D19 to D38)
2 - MC (A)

5 - DLU

9 - Resister (27 )

13 - Fuse Box (2)

6 - Air Conditioner Controller

10 - Resister (5.6 )

3 - CSU
(Contamination Sensor Unit)

7 - Resister (27 )

4 - MC (B)

8 - Auto-Lubrication Interval
Switch
(3min , 5min , 10min ,
15min)

11 - Diode Cover
(D5 to D7, G-R1S to G-R3S,
G-R1, G-R2, R1C, R2C)
12 - Fuse Box (1)

14 - Diode Cover
(D1 to D4, D8, D9, D11 to
D15, D18)
15 - Fuse Box (3)

65

16 - Fluorescent Illumination
Light

ENGINE CONTROL MODULATON (ECM)

ECM RELAY
ECM FUSE
BOX

ELECTRICAL COMPONENTS
PREHEAT
RELAY
STARTER
RELAY
ENG. STOP
SOL. RELAY
STARTER
RELAY
BATTERY
RELAY

66

ELECTRICAL COMPONENTS (Battery Compartment)

10

21

11

20

12
13
14

19

15

18

Front Side

17

23

25

24

26

29

27
Setting Side

28

View A

16

T18C-01-02-020C

1 - Preheat Relay (R)

2 - Preheat Relay (F)
3 - Engine Stop Solenoid Relay
4 - Starter Relay 2
5 - Starter Relay 1
6 - Fusible Link 10
(300A)
7 - Fusible Link 11
(300A)
8 - Auto-Lubrication Mode
Switch

9 - Auto-Lubrication Grease Pressure Switch (2) (17.7 MPa)

10 - Auto-Lubrication Grease Pressure Switch (1) (17.7 MPa)
11 - Manual-Lubrication
Grease Pressure Switch
(23.5 MPa)
12 - Fusible Link 9
(250A)
13 - Start Repeating Relay
14 - Terminal (2)

17 - Terminal (1)
18 - Battery Relay 1
19 - Battery Relay 3

20 - Cover Switch
21 - Battery Relay 2
22 - Fusible Link 3
(45A)
23 - Fusible Link 6
(45A)

15 - Fusible Link 12
(250A)
16 - Battery
(170Ah)

67

24 - Fusible Link 8
(45A)
25 - Fusible Link 5
(75A)
26 - Fusible Link 2
(75A)
27 - Fusible Link 1
(75A)
28 - Fusible Link 4
(75A)
29 - Fusible Link 7
(45A)

COVER SWITCH (GROUND DISCONNECTOR)

68

 69

AUTO-LUBRICATION SYSTEM
VENT
VALVE

GREASE
PUMP

SOL.
VALVE

ELECTRICAL
MOTOR

AUTO-LUB
SOL. VALVE 2

TO FRONT
ATTACHMENT
TO SWING BEARING
& CENTER JOINT
70

 71

GREASE PRESSURE SWITCHES

PRESS SWITCH (1) FOR
SWING BRG & CENTER
JOINT 17.7 MPa
PRESS SWITCH (2) FOR
FRONT ATT. 17.7 MPa
PRESS SWITCH FOR
MANUAL GREASING
23.5 MPa

72

 73

A/C COMPRESSORS &

A/C DRIVE HYD. MOTOR

A/C
COMPRESSOR

A/C DRIVE
HYD. MOTOR

74

A/C Cooling capacity ................................3500 kcal/h 3

Heating capacity ..............................3600 kcal/h 3
Refrigerant .........................................1400 g

75

VALVE LIMIT SWITCHES

FOR RETURN LINE

VALVE LIMIT SWITCH

FOR SUPPLY LINE

76

When any of valves is closed, the indicator comes ON and the engine can not be cranked at all
for safety.

77

Index
Page
A
A/C Compressors & A/C Drive Hyd. Motor...... 74
Accumulator ................................................... 54
Air Cleaner Restriction Switch ........................ 18
Air Cleaners & Exhaust Pipes......................... 26
Alternator.......................................................... 8
Auto-Lubrication System................................. 70

Page
H
High Pressure Strainers.................................. 36
Hour Meter ..................................................... 62
Hydraulic Oil Filters ........................................ 30
Hydraulic Oil Level Gauges ............................ 30
Hydraulic Oil Level Switches .......................... 32
Hydraulic Oil Temperature Sensors................ 32

B
Batteries ......................................................... 28
Boost Pressure Sensor................................... 14
Breather For Rear Swing Reduction Box ........ 44

I
Injection Pump.................................................. 4
Intercooler ........................................................ 8

C
Center Joint .................................................... 46
Contamination Sensors .................................. 36
Control Valves ................................................ 42
Coolant Level Switch 2 ................................... 18
Coolant Reservoir........................................... 26
Coolant Temperature Sensor.......................... 12
Cover Switch (Ground Disconnector).............. 68
D
Data Logging Unit Connector ......................... 60
E
Electrical Component Layout In The Cab ....... 56
Electrical Components.................................... 66
Engine Control Modulation ............................. 66
Engine Left Bank .............................................. 4
Engine Oil Filters ............................................ 20
Engine Oil Level Switch .................................. 10
Engine Oil Pressure Switch ............................ 10
Engine Right................................................... 16
Engine Speed Sensors................................... 14
Engine Stop Switch ........................................ 60
F
4-Unit Pump ................................................... 38
Final Drive (Right)........................................... 48
Fuel Level Sensor........................................... 24
Fuel Level Switch ........................................... 24
Fuel Tank ....................................................... 22
G
Governor Actuator ............................................ 6
Grease Pressure Switches ............................. 72

K
Key Switch & Emergency
Engine Stop Switch ................................. 58
M
Main Pump Regulator..................................... 34
Main Pumps ................................................... 34
O
Overheat Switch ............................................. 20
P
Pilot Filter ....................................................... 38
Pilot Pressure Selector Valve ......................... 50
Pump Control Panel ....................................... 40
Pump T/M Filter .............................................. 40
S
Specification ..................................................... 2
Starter Motor .................................................... 6
Swing Gear..................................................... 52
Swing Motor (Front)........................................ 42
Swing Reduction Box (Front).......................... 44
T
Track (Right)................................................... 48
Travel Motor (Left) .......................................... 46
Travel Pilot Pressure Cut-Off Valve ................ 50
Turbochargers ................................................ 16
U
Undercarriage................................................. 52
V
Valve Limit Switch For Supply Line................. 76
Valve Limit Switches For Return Line ............. 76
W
Water Pump ................................................... 12
Water Separators ........................................... 22

78