INTEGRATED RTCC PANEL

VERSION : STD 04 OPERATIONAL / MAINTENANCE MANUAL

Manufactured by :

P.E. SYSTEMS PVT. LTD.

Regd. Office & Works. # 13 & 14,Begur Road 1st Cross, Bommanahalli, BANGALORE - 560 068 INDIA Ph : 080 - 6595 2522 / 25735091/92 E-mail : pesystems @ sify.com

FRONT FACIA DETAILS:

ALARM ANNUNCIATOR

W1 W7
LED1

W2
D2

W3 W4 W10
SCROLL
RPB LPB
RRS

W5

W6

TEST

ACCEPT

W8 W9
TAP

W11 W12 F1 F2 F3 F4 F5 F6 F7 F8
TEST

RESET

D1

LED2
VOLTS

PROG

ENTER

RESET
LRS

Sw1 Sw2 Sw3

Td
TAP

NVA

PROGRAMME

AUTO/MANUAL
MCB

SELECTOR SWITCH

CSS 1

CSS 2

CSS 3

INTEGRATED RTCC PANEL

i.RTCC
APPLICATION :
The Microcontroller based Integrated RTCC Panel is used for automatic voltage control of Transformers with motor driven On - load Tap Changer. Step by step control algorithm is adopted, i.e. a single control pulse operates the tap changer from one position to the next. This iRTCC Panel is not dependent on Transformer Rating. Hence it can be used virtually with any Rating of Transformers. It is Compatable to all Make of OLTCs such as Easun MR, OLG, CTR and Alwaye make OLTCs.

Version : STD - 04

FEATURES :
The i. RTCC Panel is to be interfaced directly with the On Load Tap changer mechanism. The automatic voltage Regulating Relay (AVR) and Tap position Indicators are built into the system. Provision has been made to indicate critical parameters of the Tap changer mechanism on LED facia. Many safety Interlocks have been provided so that the Tap changer mechanism and the Transformers are not subjected to undue and irrelevant operations. New user friendly soft keys switches with Scroll Knob enable the operator to programme the correct and the desired parameters there by improving the voltage quality as well as optimizing the operations of Tap changer mechanism.

DESCRIPTION OF CONTROL AND DISPLAYS : MCB-1 Minature Circuit Breaker - POWER SWITCH :
It is the 3 Phase / 4 Wire Auxiliary supply ON / OFF Control to OLTC. The 3 Phase Power Input to this MCB is derived from LT Bus. The Output of the MCB is taken to OLTC. Thus by switching OFF the MCB the total supply to OLTC is cut OFF. Hence no Tap Changing Operation is possible once the MCB is switched OFF. However the OLTC may be operated by Manual Cranking or Rotation with the Hand Lever. The MCB is rated to trip at 6 Amps.

D1 - DISPLAY :
It is a super bright 7 segment 5 Digit Display. During normal operation, the BUS Voltage, either in 433V or 110V Mode is indicated on this display. In PROG. mode, the display Indicates the Programmable Parameter Values as per programming selector switch position.

D2 - DISPLAY :
It is a two digit 7 segment super Bright display to Indicate the tap position. In the event of failure of any Tap resistance or the Wiper contacts in the Tap Changer Mechanism, the display Indicates Over Range and Automatic Operation is disabled. 4

SELECTOR SWITCHES : CSS1 - SEQUENCE Operation) SELECTOR SWITCH (Applicable only for Parallel

It is a Four Positions selector Switch to select MASTER, FOLLOWER, OFF and INDEPENDENT . sequence of Operation. In Master mode, the iRTCC panel becomes the Master Controlling Unit. Depending upon the Voltage level, it generates Commands to control and operates its own Tap changer Mechanism and also in addition Transmits data to other iRTCC Panel which is in FOLLOWER mode. Hence the FOLLOWER iRTCC Panel follows the MASTER iRTCC Panel. I.e. The operation of the FOLLOWER Panel is determined by the MASTER Panel. In Case of Parallel Operation of two Numbers of Transformers, Both the iRTCC Panel Version:STD04 Can be interfaced directly using only a 3 core cable. In FOLLOWER mode, the iRTCC Panel can only receive signals from the MASTER panel and acts accordingly. The iRTCC Panel in FOLLOWER mode does not look for the signals from its own AVR. In INDEPENDENT mode, the iRTCC Panel works independently depending upon its own set Parameters and Switch Positions. It does not Transmit or Receive Signals.

CSS2 - AUTO / MANUAL SELECTOR SWITCH

It is a Four position AUTO / MANUAL control switch. In AUTO MODE, the complete operation of the Tap Changer Mechanism is controlled Automatically as per the programmed parameters. In MANUAL mode the Tap Changer Mechanism may be made to operate by pressing RAISE and LOWER push buttons even if the voltage is within the bandwidth. However during UPPER LIMIT / LOWER LIMIT REACHED Condition, No further control pulses can be generated in the same direction even in manual mode. It is possible to operate the Tap Changer Mechanism in the Reverse direction only.

CSS3 - PROGRAMMING SELECTOR SWITCH

The function of this Selector switch is to select the parameter to be programmed. Five most Important Parameter Viz NVA, LRS, RRS, td and Max. Tap have been made operator programmable depending upon the site conditions. Refer to section for programming method.

PUSH BUTTONS : PB1 - RAISE PB :

Enabled only in MANUAL mode. Operation of this Push Buttons gives a control pulse to the Tap Changer Mechanism to shift to the next Higher Tap. However if the Tap Changer Mechanism is already at the highest tap provided, Raise PB does not generate any control pulse. The operation of this PB is not Voltage dependent. A Minimum time gap of 10 Secs is to be provided between two Consecutive operation of this PB.

PB2 - LOWER PB :
Enabled only in MANUAL mode. Operation of this Push Button gives a control pulse to the Tap Changer Mechanism to shift to the next Lower Tap. However if the Tap Changer Mechanism is already at the Lowest tap, lower PB does not generate any control pulse. This operation of this PB is not Voltage dependent. A minimum time gap of 10 Secs is to be provided between two consecutive operation of this PB.

Pb3 - LAMP TEST :

Operation of this push button lights up all the LED facias for the duration of the operation of the push buttons. This facility is provided to test all the LED Facias.

INDICATIONS : FACIA : F1 - TAP CHANGE IN PROGRESS :

It comes on whenever a control pulse is generated either to Raise or Lower the Tap position. It will Remain in ON condition for a duration of 10 / 20 secs or till the Tap position changes, which ever is earlier. It operates both in AUTO and MANUAL mode. However in LOCAL mode the above Facia is not illuminated.

F2 - UPPER LIMIT REACHED :

It comes ON whenever the Upper Most Tap is reached and remain in ON condition till the tap position is lowered. The signal to the above Facia is generated internally depending upon the maximum tap position programmed. It does not look for signal from upper limit contacts provided in the tap changer mechanism.

F3 - LOWER LIMIT REACHED :

It comes ON whenever the lowest most tap position is reached i.e. Tap number 01 and remain ON till the tap position is incremented. It does not look for signal from lower limit contacts provided in the tap changer mechanism.

F4 - OLTC STUCK :

Once generation of Raise / Lower control pulse, either in AUTO or MANUAL mode, the tap changer mechanism should operate to either increment or decrement the tap position. In the event, of the tap does not change within 10 /20 secs, the above Facia comes ON indicating OLTC STUCK status. When the above fault occurs, the system will reset automatically and it will give Raise and Lower Command, depends on PT Voltage. The above signal is generated internally and does not receive any status inputs from the Tap Changer Mechanism.

F5 - OLTC MOTOR OVERLOAD :

The input to the above facia is derived from the potential free NO contacts of the OLTC motor overload Relay. Under overload condition, the facia glows continuously till the over load relay is reset. As long as the over load Indication persists the system does not generate control pulses either in AUTO or MANUAL mode.

F6 - UNDER / OVER VOLTAGE :

Whenever the PT Voltage crosses the programmed under or over voltage limits, the above Facia comes ON and remains so till the PT voltage reaches the programmed Restoration levels. The above signal is internally generated and does not look for any external inputs.

F7 - LOCAL
The illumination of the above Facia is controlled by the Remote / Local switch provided in the Tap changer mechanism. Whenever the above switch is put into LOCAL mode, the above Facia illuminates. In the absence of the illumination of the above Facia, it is under stood that the switch in the Tap changer mechanism is in the remote mode. In LOCAL mode, the complete control operation of iRTCC is disabled and the tap changing operation has to be carried out locally from the Tap changer mechanism using locally provided Raise and Lower push buttons. However in local mode the following status indications viz, upper limit, lower limit, are active. The displays D1 and D2 also indicates the respective parameters. Only the Tap Change in Progress and OLTC Stuck status indicating Facias are disabled in LOCAL mode.

F8 - OUT OF STEP
The above Facia illuminates when two Transformers working in Parallel are an different Taps. This Facia is enabled only in iRTCC - STD - 04 Panel with Parallel Operation feature having Group selector switch (i.e. CSS3).

LED

- LAMPS

LED1 - RAISE RELAY :

The above LED illuminates for a very short duration of 0.2 secs whenever a raise control pulse is generated by the system either is AUTO or MANUAL mode.

LED2 - LOWER RELAY :

The above LED illuminates for a very short duration of 0.2 secs whenever a lower control pulse is generated by the system either is AUTO or MANUAL mode.

H1 - HOOTER (PROVIDED INSIDE THE PANEL)

The above Hooter gives out Audible sound signal under the following conditions. 1. OLTC Stuck 2. OLTC Motor overload. (DM MOTOR)

PROGRAMMING CONTROLS :
Following Controls have been provided to programme the parameters as per site conditions. 1. Programme Selector Switch (CSS3) 2. Programme Key (SW1) 3. Scroll Knob (SK) 4. Enter Key (Sw2) 5. Re Set Key (Sw3)

PROGRAMMING SEQUENCE :
SL. No. 1. Set the Parameter to be programmed on the PROG SELECTOR SWITCH (CSS3) 2. 3. 4. 5. 6. Press PROG KEY (Sw1). To enter in program mode. The Display D1 indicates the Previously programmed value of the parameter. Press ENT SWITCH (SW2) The display Indicates the Value as per the SCROLL KNOB (SK) Position. Turn the SCROLL KNOB either in Clockwise or Anticlockwise direction till the display indicate the desired value. 7. Press ENT SWITCH (Sw2) THE new programmed value gets registered.

8.

To programme a new parameter, set the PROG SELECTOR SWITCH(CSS3) accordingly and follow the procedure from Sl. No.4 till Sl. No.7.

9.

To Come out of programming mode press Reset key. Given below are the Upper and Lower Limits of Individual parameters Values.

PARAMETER
NVA LRS RRS Td TAP

LOWER LIMIT
110V 99V 99V 99V 3 Secs 2Nos. 433V 390V 390V 390V

UPPER LIMIT
110V 115V 115V 115V 433V 452V 452V 452V 150Secs 86Nos.

This Equipment does not accept any value which is beyond the Upper Limit or Lower Limit indicated as above. Also always ensure that the programmed Values are as per the below Equation, LRS > NVA > RRS ................... Equation1 Programming of wrong values will be indicated on the display as Err. Check the programmed value and correct it so as to satisfy Equation1. Once entered into Programming mode, it is advisable to complete programming within 3 Minutes and come out of Programming mode, since the Equipment will automatically come out of programming mode after a laps of 3 Minutes.

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INTEGRATED RTCC PANEL

i.RTCC Version : STD - 04

TECHNICAL DATA
SETTING RANGES Desired Voltage Level (NVA) (Nominal Voltage Level) Lower Relay Setting : 110V MODE 99.0V ...... 115.0 Volts

99.0V ...... 115.0 Volts

Raise Relay Setting

99.0V ...... 115.0 Volts 99.0 V ...... 101.0 Volts 117.0 V...... 115.0 Volts 3.0 Sec ...... 150.0 Secs 2.0 Sec (Factory Set) 10.0 Sec (Factory Set) for consecutive tap changer operation 02 ...... 40 Taps

Under voltageSetting Restoration Levels : Over voltage Setting RestorationLevels : Initial Time Delay ( Td ) :

Control Pulse ON Duration ( TON ) : Control Pulse OFF Duration ( TOFF ) : Maximum Tap Position :

DIGITAL INDICATIONS Display D1 : 4 Digit 7 Segment display to Indicate PT Voltage and Parameter Values. 2 Digit 7 Segment display to Indicate Tap Position number.

Display D2

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LED INDICATIONS Lower Relay LED Raise Relay LED CONTROL SWITCHES MCB CSS1 CSS2 CSS3 : : : : : Mains ON / OFF Control. Sequence Selector Switch ( MASTER, FOLLOWER, OFF & INDEPENDENT ). AUTO / MANUAL Selector Switch. Programming Selector Switch. : : Indicates the operation of the Lower Control Pulse. Indicates the operation of the Raise Control Pulse.

PUSH BUTTONS Raise PB Lower PB Lamp Test PB : : : Generates raise pulse in manual mode. Generates lower pulse in manual mode. Tests all the Facias

FACIAS F1 F2 F3 F4 F5 F6 F7 F8 : : : : : : : : Indicates Tap Change in Progress status. Indicates Upper Limit reached status. Indicates Lower Limit reached status. Indicates OLTC Stuck / Motor Reversed status. Spare Indicates Under voltage / Over voltage status. Indicates LOCAL Mode Operation. Indicates Out of Step status in Parallel Operation version.
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HOOTER Hooter H1 RELAY OUTPUTS One output command each for RAISE and LOWER control pulses. INPUTS AUX. INPUT : 433V AC, 50Hz, 3 Phase, 4 Wire Input. PT INPUT : 110V AC from Secondary of PT Transformer. : Gives out Audible sound during fault conditions.

HOUSING Steel plate housing with wall mounting or floor mounting arrangements, Siemens grey powder coating finish. Dimensions : Width x Height x Depth (475) x (452) x (250) All dimensions are in mm. 25 Kgs. 0 C ...... + 55 C. High Voltage 2.5 KV , 50 Hz, 1 Second.
0 0

Weight

Temperature Limit : Tests :

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INTEGRATED RTCC PANEL

VERSION : STD 04

DEFAULT SETTING

Parameter NVA LRS RRS Td MaxTap Number

110V mode 105.5V 107.0V 104.0V 20.0 secs 17

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