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Life Cycle Assessment of a Personal Computer and its Effective Recycling Rate
Byung-Chul Choi1, Hang-Sik Shin2, Su-Yol Lee3* and Tak Hur4
1 Department
of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 373-1 Gusung, Yusong, Daejon, 305-701, Korea 2 Department of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 373-1 Gusung, Yusong, Daejon, 305-701, Korea 3 Eco-Frontier Co., 207-43 Cheongryang, Seoul 130-012, Korea 4 Department of Materials Chemistry and Engineering, Innovative Environmental Technology Center, Konkuk University, 1 Hwayang-dong, Gwangjin-gu, Seoul, Korea * Corresponding author (sylee@ecofrontier.co.kr) nitric acid, sulfuric acid, and deoxidating agent consumption during the recycling process contributes to the environmental impact of ozone and ecotoxicity parameters. Current recovery and recycling technologies should be taken into account for enhancing the benefits of recycling. Anyway, the effectiveness of recycling was highlighted by this study. PC recycling reduces the total environmental impact of the product. The PC recycling is recommended to be raised up to at least 63% in order to reduce the environmental burdens of a PC in other life cycle stages. Conclusion and Recommendation. This study implies that design for the environment (DfE) in the product design stage and green procurement are recommended for improving the entire environmental performance of electronic equipment such as PCs. The recycling of waste PCs clearly reduces the environmental burden. There are, however, trade-offs among environmental parameters according to the PC recycling rate. Current recycling methods are not effective in reducing ozone depletion and ecotoxicity environmental impact. The product recovery is another key for efficient recycling. Efficient reverse logistics to collect and transport end-of-life PCs should be taken into account to enhance recycling effects. There were several electrical parts not included in this assessment, due to the unavailability of adequate data. Further studies with more detail and reliable inventories for electrical parts and sub-components are recommended. Furthermore, costs of recycling should also be treated in further research.
Keywords: Computer industry; design for the environment
Background, Aims and Scope. Telecommunication and information technology, dramatically emerged during the last decade, has generated environmental problems by accelerating mass production, mass consumption, and mass disposal of personal computers (PCs) in Korea. In addition, it has led the Korean new economy. The Korean government has encouraged researchers and industry to study the environmental impact, adequate disposal treatment, and the reasonable recycling rate of an endof-life personal computer. The main purpose of this research is to investigate the life cycle environmental impact of PCs and to determine the desirable or feasible recycle rate of an end-of-life PC. An LCA on a PC was performed based on different recycling scenario. Target audiences are new product developers, designers, product recovery managers and environmental policy makers who are interested in the environmental impact of PCs and recycling of end-of-life products. Methods. A target product is a Pentium IV personal computer made in Korea in 2001, excluding the monitor and peripheral equipment. The procedure of the LCA followed the ISO14040 series. System boundary includes the entire life cycle of the product, including pre-manufacturing (the electrical parts and components manufacturing), manufacturing, transportation, use, and disposal. The LCI and impact assessment database for a PC was constructed using SIMAPRO version 4.0 software and LCI information was compiled by site-specific data and the Korean national database. The LCA was performed on different recycling scenarios: one being that of the current recycling rate of 46%, and the other being the ideal condition of a 100% recycling rate. Results and Discussion. Abiotic depletion, global warming, ecotoxicity, human toxicity, acidification, ozone layer depletion, photo-oxidant formation, and eutrophication are adopted as the impact categories. The pre-manufacturing stage was a significant stage for all of the environmental parameters, besides human toxicity potential. PC manufacturing consists of rather simple processes such as assembly and packaging. For improving the environmental performance of PCs, environmental management approaches of design for the environment and green procurement are recommended. The use stage had a significant potential due to the electricity consumption produced by burning fossil fuel. The disposal stage's contribution to environmental impact was largest in human toxicity, and second largest in ozone layer depletion potential. The PC recycling was shown to inhibit all environmental impacts with the exception of the ozone depletion and ecotoxicity potential. The increase of light oil,
As environmental awareness has proliferated across the globe, companies have become increasingly aware of the environmental impacts of their products. Various environmental regulations, which target products directly, are being integrated into new EU policy, such as the integrated product policy (IPP) [1]. Companies have turned their attention to a life-cycle approach in an attempt to understand the entire environmental impact of a given product. Life cycle assessment (LCA) has its own analytical metric or assessment technology. It does not, however, generally link environmental impacts to concrete business decisions. Recently, the concept of design for the environment (DFE), based on LCA, has emerged as a comprehensive tool for environmental management. DFE is defined as the 'systematic consid-
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Int J LCA 11 (2) 122 128 (2006) 2006 ecomed publishers (Verlagsgruppe Hthig Jehle Rehm GmbH), D-86899 Landsberg and Tokyo Mumbai Seoul Melbourne Paris
A goal and scope definition, a phase generally pertaining to the main issues of goal, scope, functional unit, system boundaries, and data quality, is the first phase of a life cycle assessment [5]. In this section, the purpose of applying the LCA is to examine the environmental impact of a personal computer.
1.1. System boundaries
Waste computers numbered about 380,000 in Korea in 2001, and increase by 15% each year (The Hankyoreh, 14, January, 2001).
Adopting ISO 14041 guidelines and the suggestion of Lindfors et al. [6], we define the system boundary in a spatial, temporal, and technological context. System boundary includes the entire life cycle of a product, including pre-manufacturing (raw material production, the parts and components manufacture), manufacturing (assembly), transportation, use, and disposal (Fig. 1). PC manufacturing involves a rather simple process of assembly.
Cases
USB ports FAN Wire Other parts FDD HDD CD-ROM Power supply Other parts Modem Sound Graphic Memory Manual Box Cushion PCB CPU FAN Other parts
Drivers
collecting
Cards
Disassembling
Refining Packaging
Recycling
Main board
Assembly
Electricity
Incineration
Gasoline
Electricity
Landfill
Manufacturing
Transport
Use
Disposal
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1.2
Functional unit
The target product is a Pentium IV type desktop PC. This model PC is manufactured by two leading companies that occupy over 66% of the Korean PC market share. A personal computer is defined as a device that computes. More specifically, a PC is defined here as a programmable electronic machine that performs high-speed mathematical or logical operations or that assembles, stores, correlates, or otherwise processes information. We excluded the display and peripheral equipment, such as the mouse, keyboard, and printer for the purposes of this study. The functional unit of the PC is defined as follows:
(a) Spatial context: a personal computer made, used, and disposed of in Korea. (b) Temporal context: the life span of a PC, as suggested by authorities [2]2, is assumed to be four years. (c) Technology: a desktop personal computer with Intel Pentium IV 1.7 GHz, 128MB RAM, hard disk drive (HDD), CD-ROM drive,2 GB hard disk, power supply, 3.5 floppy disk drive (FDD), modem, and keyboard manufactured in Korea in 2001. 1.3 Data origins and LCI analysis
An LCI and Impact Assessment database for a PC was constructed using SIMAPRO version 4.0 software [8]. Briefly, the data required to construct a product LCI were retrieved from various supporting databases as follows: (a) Pre-manufacturing. LCI information on the raw material used was compiled by the Korean national databases provided by the Korean Ministry of Environment (MOE) and the Korean Ministry of Commerce, Industry and Energy (MOCIE) [910]. Where data on raw materials were not available from the Korean national databases, the database of the SIMAPRO software was used. A PC consists of many electrical and electronic parts and components. The components of a PC, such as the main board or the hard disk driver (HDD), also comprise many sub-components and/ or electrical parts. It is difficult to gather all information on all the parts and components from suppliers. We focused on compiling the LCI data on important components such as the PC case, power supply, HDD, compact disk read only memory (CD-ROM), video cards, and audio cards. However, in cases of poor or inaccessible site data, we used quasi-process information from commercial SIMAPRO software. Materials, electricity, and energy data on electrical parts and components were constructed using the Korean national databases and commercial SIMAPRO database. The LCI of a PC was retrieved from a total of 66 databases such as electricity, light oil, aluminum and cobalt. 29 databases were the Korean national databases and 37 databases were from SIMAPRO and other sources such as IDEMAT 96 and BUWAL 250. (b) PC manufacturing. PC manufacturing is mainly composed of two major processes: assembling the electrical components, and packaging the PC. We used site-specific data regarding input, output, and utilities from two major PC manufacturers in Korea: Samsung Electronics Co., and TriGem Computer Co. We also used the Korean national database for electricity production data.
2
Although four to six years are generally accepted as the expected life span of a PC in Korea [7], other opinions dispute this.
PCs are generally manufactured using an original equipment manufacturing (OEM) method. PC manufacturers are only involved in certain production processes, such as main board production, assembly, and packaging. A PC is composed of many electrical and electronic components and parts. The system boundaries for LCA on a PC must necessarily be extended when a researcher considers the entire life cycles of all components and parts. Due to limitations of time and cost, this LCA was performed under the following conditions: When site-specific data of sub-components or parts was not available, we adopted other similar databases from SimaPro4.0 [8] and the Korean national databases [9, 10]. All data on electricity was obtained from the Korean national database [10]. This study did not consider yield and scraps that may have emerged from electrical parts and PC manufacturing. We assumed components and parts as an elementary flow, where data on the input and output of materials was inaccessible.
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1.5
Allocation has been discussed thoroughly by Ekvall [12]. Allocation may be necessary when a process yields more than one product, i.e. a multifunctional process. Allocation should reflect the physical relationship between the environmental burdens imposed, and the functions delivered, by the System [13]. This study considered allocation in the production of packaging products (e.g. paper boxes), the mounting process, the assembly process of a PC and the steel frame, as well as the recycling process. Firstly, during the packaging process of a PC, cushions and paper boxes are produced at the same time. Secondly, several models of PCs and steel frames are assembled simultaneously during the same process. Data were allocated according to the portions of production volumes and weights of each model. Finally, several models of waste PCs, electronics scraps, and monitors enter the recycling process simultaneously. A skillful recycling expert allocated adequate values to a target PC model for the LCA. Classification and characterization following ISO14042 guidelines were applied to analyze the potential environmental impact of input and output from the LCI.
2 Results of the LCA and Implications for product design
The ecological effects of abiotic depletion (ADP), global warming (GWP), ecotoxicity (ET), human toxicity (HT), acidification (Acid), depletion of the stratospheric zone (ODP), photo-
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Table 1: Implications for an environmentally friendlier PC Life cycle stage Environmental impact
Design guidelines Diminishing product size Reducing hazardous materials in parts and materials Lead-free soldering PCB
Pre-manufacturing
Many small electronic parts, PCB in the main board, and power supply (Pb-solder, NOx, Co, Cu, Se, Hg, and Ni emission) ABS in plastic chassis PVC parts (Cd, waste water) Low impact Low impact Electricity consumption (fossil fuel) Collection and transportation (fossil oil) Refinery (nitric, sulfuric, hydrochloric acid)
Clean production Reducing power Consumption Enhancing recycling Design for the environment Product recovery Design for recycling
The LCA illustrated that the recycling of end-of-life PCs has helped reduce the environmental impacts of resource depletion and acidification. The influence of recycling on other environmental parameters, however, remained unanswered. In this section, we have examined the impact of PC recycling in detail, and described how the environmental impacts vary, depending on the rate of recycling. The current recycling rate of end-of-life PCs was estimated at 46%. A comparative LCA for a PC was performed under the scenario that 100% of end-of-life PCs were collected and completely recycled as raw materials. We assumed all other conditions unchanged. Table 2 illustrates how the environmental parameters changed, depending on the PC recycling rate at the disposal stage. With the exception of the ozone depletion and ecotoxicity parameter potential, PC recycling was shown to inhibit the environmental impacts of resource depletion, acidification, global warming, and other environmental parameters. Interestingly, current recycling methods and technologies were shown to actually contribute to rising environmental impacts of ozone depletion and ecotoxicity, under a 100% recycling rate. The increase of light oil consumption during the collection of waste-PCs, and the transportation of these PCs to recycling plants were found to be the primary causes of enhanced environmental burdens. Additionally, the consumption of nitric acid, sulfuric acid, chloride, hydrochloric acid, and deoxidating agents during the refinery process for extracting raw materials from waste-PCs also greatly contributes to ozone depletion and the ecotoxicity potential. The results suggest a newer approach to recycling one that takes into account the changing of recycling technologies, rather than merely raising the recovery and recycling rates. Using the LCA results for different recycling scenario in the disposal stage, we found a linear relationship between environmental impacts and the recycling rate. At a recycling rate over 18.5%, ADP potential at the disposal stage can offset the environmental burdens in other stages. In other words, ADP potential at the disposal stage falls into sub-zero ranges as the rate of PC recycling increases. PC makers are able to reduce global warming and POCP potential by enhancing their efforts to encourage PC recycling. For eutrophication and human toxicity, however, increasing the rate of recycling will have little affect on a PC's life cycle environmental burdens if other recovery and refinery methods and technologies remain constant. However, from an LCA perspective, it is clear that the recycling of end-of-life PCs is a sound
Table 2: Comparative LCA result of disposal stage with different recycling rates
Under current recycling rate (46%) 0.00330 0.32800 66.70000 0.00047 0.37900 0.04160 0.79800 0.00721
Under the scenario of 100% recycling 0.00984 8.41000 170.00000 0.00115 0.32500 0.32200 0.15200 0.01360
Total impacta 0.01028 0.02254 a The figures were calculated by normalizing and weighting all the environmental parameters, using a method suggested by the Korea Accreditation Board [14].
method to improve the environmental performance of personal computers. PC manufacturers are recommended to try to increase the recycling rate of PCs to at least 63%, at which point the total environmental impact of PCs will begin to decline. Regardless of the various trade-offs among environmental potentials, the recycling of waste PCs necessarily lessens the overall environmental impact of the product, as summed by normalizing and weighting each parameter (Table 3).
Table 3: Linear function of potentials of disposal stage depending on the recycling ratea
= = = = = = = = = =
+ + + + + + + + + +
b*X (0.00012)* R (0.14967) * R (4.38333) * R 1.25185E-05 * R (0.00100) * R (0.00673) * R (0.01196) * R 0.00012 * R (0.00061) * R
Even point of recycling rate > 18.5% > 43.5% > 61.2% < 8.13% infeasible (425%) > 52.2% infeasible (112%) < 14.9% > 62.9%
f (X): environmental potentials as dependent variables X: recycling rate of end-of-life PCs as the independent variable a For convenient analysis, we assumed that there was a linear relationship between environmental impact and recycling for convenient calculation; Y = a + b * X , here Y represents the environmental potentials, and X stands for the recycling rate. Using the comparative LCA result shown in Table 2, we could derive coefficients, 'a' and 'b'. For instance, the coefficient 'b' of ADP was derived from the equation of (0.00984 + 0.00310) / (10046)
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Conclusions
As the digital economy grows, driven by information and telecommunication technologies, end-of-life electric and electronic products are increasingly cast in the spotlight of environmental impact. Personal computers are one of these concerning products. This study began with some questions regarding life cycle assessment and the recycling of a personal computer: is the recycling of an end-of-life product desirable in terms of all environmental potentials? Is there a feasible and effective recycling rate to which we might aspire? And, what points should be kept in mind during PC design for an environmentally friendlier product? Using life cycle assessment, we analyzed the environmental impact of the personal computer, obtaining meaningful findings on design for the environment and on recycling. We found that the lower the rate of recycling, the greater was the environmental burden of PCs. This study illustrated clearly that the pre-manufacturing stage was a significant stage for all of the environmental parameters, with the exception of human toxicity potential. For acidification, global warming, ozone depletion, and POCP, the environmental impacts of this stage were about 90% of the total impact of the PC. Transportation and PC production were not critical in terms of environmental impact. PC production primarily consists of assembly and packaging processes. This indicates that environmental management approaches, such as designs with environmental considerations, and green procurement, are critical for improving the environmental performance of PC products. In terms of resource depletion potential, the use stage is the most influential, due to the consumption of electricity (generated by fossil fuels). The disposal stage mostly contributed to human and ecotoxicity potential. Secondly, the effectiveness of recycling was highlighted by this study. It is widely known that incineration and landfill treatments of end-of-life products are harmful for the environment. PC recycling reduces the total environmental impact of the product. The PC recycling rate is recommended to be raised by at least 63% in order to have a genuine impact on the reduction of the environmental burden of personal computers. Increased recycling rates, however, would not reduce ozone depletion or ecotoxicity potential, owing to the consumption of chemicals and electricity during the recycling process. The change of current refinery technologies is required to enhance the benefits of recycling. In reality, product recovery is a key for efficient recycling. PC manufacturers hesitate to recover end-of-life PCs due to the excessive costs. This is seen in spite of the inevitable trends of extended producer responsibility (EPR) in Korea. Efficient reverse logistics to collect waste-PCs and transport them to recycling plants need to be considered in order to raise the recycling rate. In the beginning stage of the EPR, the government should encourage PC manufacturers' recovery efforts with both financial and non-financial support techniques. Finally, this study suggested some design guidelines for a better environmental performance of PCs. Hazardous materials should be removed from both products and parts. PC manufacturers are recommended to induce their suppliers to reduce the consumption of chemicals in the production of electric parts and components. During the use stage, the
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