Emhart POP Blind Rivet Nuts, Jack Nut

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com
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Threaded Insert Systems
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Creating the Future ...Worldwide

Creating the Future is about growth, its about change, and its about taking risks.
At Emhart we believe in seeking ways to serve our customers better. We create the future by anticipating our customers needs. Through diversifying our product lines, creating unique assembly technologies and offering a breadth of service to the demands of industry worldwide Emhart provides technological solutions to over 100 different industries. Our product lines include:-
POP Riveting Systems POP Nut Threaded Inserts Tucker Stud Welding Self Piercing Systems
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Creating the Future throughout Europe

Emharts European facilities are ideally located to provide effective local coverage throughout the whole of Europe.
Offering local expertise with the backing of a Global organisation, Emhart can proactively respond to the needs of a diverse range of customers from Construction to Electronics and from Automotive to Aerospace. Serving our European customers directly or through our network of experienced distributors we deliver quality products and services on time, every time.
N ORWAY S WE DE N FIN LA N D
REPUB L IC O F IREL A N D
P O RT U G A L
SPA IN
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Manufacturing Sales Office Warehouse Distribution Network
Further contact details can be found on the back cover
E S TON IA LIT HU A N IA DE N MA RK U NI T E D KI NG D O M NE T H E RL A ND S GE RMAN Y B E L G I U M POLAN D CZE CH RE PU BLIC F R A NC E S W I T Z E RLAN D AUS T RIA HUN GARY ITALY GRE E CE T URKEY
Sales Office Warehouse Distribution Network
Sales Office Distribution Network
Distribution Network
POP Nut
POP Nut Threaded Inserts can be installed into sheet-metal, tubing, extrusions, plastics and other materials to provide an internal thread for subsequent component assembly.
POP Nut is the perfect solution for providing high quality, load bearing threads even in single thin sheets down to 0.5mm. POP Nut can be used in a variety of materials where alternative methods cannot maintain torque and pull out loads. They enable components which are assembled later in the production cycle to be adjusted and are ideally suited to applications where access is only available from one side of the workpiece.
WellNut
WellNut is ideal for isolating against vibration, electrical conductivity and galvanic corrosion and for sealing against ambient moisture & gases.
Available in Neoprene as standard or EPDM, which is ideal for applications in the outdoor environment, WellNut can be simply installed from one side of the application when the mating screw is tightened.
Jack Nut is designed to be installed in soft or brittle materials such as plastic, cardboard or glass.
Available in steel as standard or brass, Jack Nut has 4 legs which expand behind the parent material providing excellent pull out resistance. It provides a screw thread for subsequent component assembly and can be installed into tubular materials where only one side of the application is accessible.
Manufactured to the highest industry standards, POP Nut WellNut and Jack Nut are RoHS, ELoV & WEEE compliant.
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Jack Nut
Threaded Insert Systems

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POP Nut Aluminium Steel Stainless Steel POP Nut Tools Hand Tools Power Tools WellNut Jack Nut
Introduction Range Guide Joint Design Strength Performance Technical Data
5 6 7 8 9 11 14 23 26 27 29 32 34
Glossary & Technical Advice
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The POP Nut installation sequence is simple.

1. Push the POP Nut on the tool mandrel and it automatically spins on. 2. Place the POP Nut in the hole in the parent material. 3. Pull the trigger on the tool. The POP Nut collapses and forms a flange on the back side of the parent material. The tool automatically reverses and unthreads from the POP Nut. 4. Attach the mating part with a bolt and tighten.
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POP Nut Threaded Insert Systems
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Range Guide
Aluminium
Open End
Flat Head Countersunk Head Reduced Head
Round PAFO PAKO PARO 11 12 13
Stainless Steel
Round PTFO PTKO PTRO 23 24 24 PTROM 25 Semi-Hexagonal PTFOM 25
Closed End
Flat Head
Countersunk Head
Steel
Open End
PAFC 11 12 PVFC 23 PAKC Round Linear Knurls Hexagonal PSZFO 15 17 18 19 PSZFON 14 16 18 PSZFOH 20 PSZKO PSZKON PSZRO PSZROX PSZRON PSZROH 21 PSZFC PSZKC 15 17 PSZFCN PSZKCN 14 16 PSZRCH 21 PSZFCH 20
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Semi-Hexagonal
Flat Head
Countersunk Head Reduced Head
PSZROM
22
Closed End
For additional details on product features - please refer to the glossary on page 33
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Flat Head Countersunk Head Reduced Head
POP Nut Joint Design

Making the hole
The hole for the POP Nut must be square to the parent material. Holes drilled or punched at an angle can cause premature tool mandrel wear.
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Ensure sufficient clearance on the blind side when using POP Nut in tube sections, extrusions and other closed applications.
Backside clearance
Grip range
The parent material thickness must be within the recommended grip range of the POP Nut.
Tool access
The POP Nut tool must have perpendicular access to the parent material. If the tool is held at an angle it can cause premature mandrel wear.
Mating part fit
The hole in the mating part should be smaller than the POP Nut head to insure contact with the POP Nut threads.
The POP Nut joint

The ideal POP Nut joint is one where the mating part is non-rotational and contacts the head of the POP Nut.
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Strength Performance
Strength Test Methods for POP Nut
Ultimate Torque
Test conditions
Base material: Steel, 1.2mm thickness Affixing plate: SK3 (HRC40 or above) Bolt: Hex bolt or cap screw (10.9 or greater) Washer: Stainless steel, small round type Apply torque to the bolt using a torque wrench and measure the maximum torque at which the threading of the POP Nut or the bolt fails.
Thread Shear
Test conditions
Base material: Steel, 1.2mm thickness Bolt: Hex bolt or cap screw (10.9 or greater) Jig hole diameter (A): Nominal thread size + 1 mm Apply compressive load to the bolt using a tensile tester and measure the maximum load at which the threads or backside flange part of the POP Nut fails.
Technical Data
Thread Grip M3 M4 M5 M6 M8 M10 M12
ALUMINIUM STEEL
Ultimate Torque Nm Thread Shear N Ultimate Torque Nm 3.8 8.3 16.0 24.5 73.0 121.0 123+ Thread Shear N 1.2mm 3800 1.2mm 6.9 5200 1.2mm 9.5 6300 1.2mm 22.7 10000 1.2mm 15000 1.2mm 22000 1.2mm >5000 >8000 11000 16.0 21000 24.0 30000 71.0 39000 50000 The greater the thickness, the higher the anti-rotational properties. Larger sizes increase the anti-rotational resistance. Non round section provide higher anti-rotational resistance than a round section. Linear knurls increase the anti-rotational resistance. SIZE STEEL/SS (Nm) 1.2 3.0 6.0 10.0 24.0 48.0 82.0 ALUMINIUM (Nm) 0.7 2.0 4.0 6.0 15.0 27.0 45.0
STAINLESS STEEL
Thread Shear N 9000 >16000 21000 32000 40000
Ultimate Torque Nm
Test conditions: 1.2mm thickness, steel sheet material and appropriate stroke adjustment. The mentioned data are average reference values only and are based on the flat head, open end, product lines. We recommend a specific test in the proper material thickness and specific application.
Anti-Rotation Resistance (Spin Out)

1 Sheet material
The anti-rotation resistance of the POP Nut, once set depends on several factors: 2 Sheet thickness
Head Body section Body surface
In general, hard materials and rough surfaces offer a better anti-rotational resistance.
3 POP Nut shape
4 POP Nut material
5 Quality of the setting
POP Nut Spin Out

POP Nut can be used with all the screws, providing the maximum torque, after setting is not exceeded. POP NUT M3 M4 M5 M6 M8 M10 M12
For Steel and Stainless POP Nut, from size M3 up to M10, these torque values correspond to grade 8.8 screws.
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The wrong setting adjustment can dramatically reduce the anti-rotational resistance.
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Technical Data
Galvanic Compatibility of various metals
(Simplified table of compatibility) When two metals are in electrical contact in the presence of an electrolyte, galvanic corrosion is possible. Metal with the greatest negative potential in a galvanic series will corrode most rapidly. To help prevent corrosion cells from forming all cracks, crevices, sharp bends, scale and other surface deposit between interface areas should be avoided where possible.
Corrosion of the base metal is not increased by the fastener. Corrosion of the base metal is marginally increased by the fastener. The plating on the fastener is rapidly consumed, leaving the bare fastener metal. Corrosion of the base metal is not increased by the fastener. The plating on the fastener is rapidly consumed leaving the bare fastener metal. The corrosion of the fastener is increased by the base metal. Corrosion of the fastener is increased by the base metal.
BASE METAL Galvanised Steel
POP NUT MATERIAL STEEL ALUMINIUM STAINLESS AUSTENITIC EPOM
Electrolytic Corrosion
(Corrosion due to contact between different metals)
If different metals are immersed in a conductive liquid in a condition whereby they contact each other, the metal of the lower potential (base metal) will become the anode, while the metal of the higher potential (nobler metal) will become the cathode. The resulting local battery will cause the anode metal to ionize and dissolve (corrode). This form of corrosion is called galvanic corrosion or electrochemical corrosion, or more generally electrolytic corrosion. Conditions That Promote Electrolytic Corrosion (General Environment) (1) Metals have a large potential difference (2) High temperature, high humidity, high acidity (3) Small area of plating on the anode metal (4) Air containing salt Allowable Combinations of Different Metals
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Countermeasures to Electrolytic Corrosion
Select a nut where the electrolytic potential is lower or where the potential difference from the mating material is small. Coat either the nut or the base material with equivalent materials. Insulate the nut and base material by coating with a non-conductive material. Insert a metal which has an intermediate potential difference between the nut and the base material (plating, coating, bush etc). Insert a metal having an intermediate potential difference between the nut and base material (plating, coating, bush, etc.).
Aluminium and Alloys Steel and Cast Iron Lead Tin Okated Steel Sheets Copper / Nickel Copper Ferritic Stainless Steel Austenitic Stainless Steel The MIL-STD-171A can be used only based on limited metal combinations as shown in the table below. Generally the electrode potential of the mating metal should ideally be 0.1 V or higher. GALVANIC COMPATABILITY OF VARIOUS METALS (TABLE OF POTENTIAL DIFFERENCES)
Allowable Combinations of Different Metals (MIL-STD-171A)
Metal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Ni, Ni plating, Ni-Cu-P (monel) Cu-Ni alloy, Ti Cu, Cu plating Ni-Cr alloy Austenitic SS (SUS304, etc.) Brass (C2600, etc.), bronze (C5101, etc.) Brass (C2600, etc.), bronze (C5101, etc.) 18% Cr SS (SUS410, etc.) Cr plating, 12% Cr SS (SUS410, etc.) Sn plating, solder plating Pb, Pb plating, high-Pb alloy Duralumin AL (A2000 type, 7000 type) Carbon Steel, low-alloy steel Non-duralumin AL (A5000 type, etc.) Non-Si AL (A1000 type, etc.) Cd plating Molten Zn plating Zn die-cast alloy Zn plating Mg, Mg alloy
Electrode potential
-0.50 -0.20 -0.25 -0.30 -0.35 -0.45 -0.50 -0.55 -0.60 -0.70 -0.75 -0.80 -1.05 -1.10 -1.60
Allowable combination
Cathode
Anode: The metal combinations where both are connected by a line are allowed
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Technical Data
Special surface treatment for use on aluminium materials
Steel POP Nut aluminium material galvanised layer The zinc on the POP Nut corrodes in the area contacting the aluminium material. Once the POP Nut corrodes, the aluminium material will also corrode. Although the degree of corrosion is small and the combination of steel POP Nut and aluminium materials is feasible in an indoor environment, caution must be exercised in an outdoor environment. Corrosion of the aluminium material can be reduced by changing the surface treatment of the POP Nut.
Steel POP Nut
Recommended Surface treatments for use with aluminium materials Xylan Coating TF217 Zinc / Nickel + sealer (clear or black) TF224, TF223 Zinc / Iron + sealer (black) TF978
Other surface treatments are also possible. For details, please contact Emhart Teknologies.
Strength performance with elevated temperature
This is important to consider when the joint will be exposed to elevated temperatures. The graphs below are for reference only; specific evaluation should given for each case.
ELEVATED TEMPERATURE 100 90 % stated 80 strength 70 value 60 50 50
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ALUMINIUM
100
Galvanised layer Aluminium material
STEEL
STAINLESS STEEL
100
ELEVATED TEMPERATURE 100 90 % stated 80 strength 70 value 60 50 100 200 300 400 C
ELEVATED TEMPERATURE 90 % stated 80 strength 70 value 60 50 100 200 300 400 C
150
200
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Aluminium
PAFO
mm mm mm mm mm
HEAD
TYPE
SECTION
Flat Head Open End Round
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm
/1000 kg
M4 M5 M6 M8 M10
11.0 12.0 11.8 12.8 13.8 15.3 15.3 16.9 15.8 17.3
1.5 - 2.5 2.5 - 3.5 1.5 - 2.5 2.5 - 3.5 1.0 - 2.5 2.5 - 4.0 1.0 - 2.5 2.5 - 4.0 1.0 - 2.5 2.5 - 4.0
PAFO-0425 PAFO-0435 PAFO-0525 PAFO-0535 PAFO-0625 PAFO-0640 PAFO-0825 PAFO-0840 PAFO-1025 PAFO-1040
6.1 6.1 7.1 7.1 9.1 9.1
9.3 9.3 10.3 10.3 12.3 12.3 14.3 14.3 16.3 16.3
0.8 0.8 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5
6.0 6.0 7.0 7.0 9.0 9.0
32943 10,000 32944 10,000 32946 10,000 32947 10,000 32948 5,000 32949 3,000
32859 500 32860 500 32862 500 32863 500
0.5 0.6 0.7 0.8 1.2 1.6 1.5 2.3 2.2 2.5
PAFC
mm
32864 500 32865 500 11.1 11.1 13.1 13.1 11.0 11.0 13.0 13.0 33009 2,500 32951 2,000 32952 2,000 32953 2,000 32866 250 32867 250 32868 200 32869 200
HEAD TYPE
SECTION
Flat Head Closed End
Round
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm mm mm mm mm
/1000 kg
13.3
M3 M4 M5 M6 M8
0.5 - 2.0 0.5 - 3.0 3.0 - 4.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5
PAFC-0320* PAFC-0430 PAFC-0445* PAFC-0530 PAFC-0555* PAFC-0630 PAFC-0655* PAFC-0830 PAFC-0855*
5.1 6.1 6.1 7.1 7.1 9.1 9.1
8.0
0.8 0.8 0.8 1.0 1.0 1.5 1.5
5.0 6.0 6.0 7.0 7.0 9.0 9.0
33171 7,500 04825 5,000 33173 4,000 33174 2,500 33175 2,500 09678 1,500 48477 1,250
00702 500 98001 500 98003 500 98005 500 98007 500 98009 500 98011 500
0.5 0.7 0.7 1.1 1.2 2.3 2.5 3.5 3.9
18.0 20.5 21.5 24.5 22.5 25.5
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14.8 16.3
10.0 10.0 11.0 11.0 13.0 13.0
11.1 11.1
16.0 16.0
1.5 1.5
11.0 11.0
48478 750 48479 750
98013 250 98015 250
* Minimum order quantities apply
M=Thread Size; l=Nominal Body Length; g=Grip Range (Min - Max); dh=Hole Size; dk=Nominal Head Diameter; k=Nominal Head Thickness; d=Nominal Barrel Diameter
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Aluminium
HEAD END SECTION
Countersunk Head
Open End
Round
PAKO
/1000 kg mm mm mm mm
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm mm
11.3 1.7 - 3.5 PAKO-0335*
M3 M4 M5 M6 M8
5.1 6.1 6.1 7.1 7.1 9.1 9.1
8.0 9.0 9.0
1.5 1.5 1.5 1.5 1.5 1.6 1.5
5.0 6.0 6.0 7.0 7.0 9.0 9.0
00263 10,000 47981 7,500 47982 5,000 47983 5,000 47984 4,000 47985 2,000 47986 2,000
97979 500 97981 500 97983 500 97985 500 97987 500 97989 500 97991 500
0.4 0.5 0.5 0.7 0.8 1.6 1.6 2.1 2.2 2.5 2.7
13.0 16.0 17.0 19.0 19.0 21.0 21.0 23.0
M10
1.7 - 4.0 4.0 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5 PAKO-0540 PAKO-0565* PAKO-0645 PAKO-0665* PAKO-0845 PAKO-0865* PAKO-1045* PAKO-1065* 10.0 10.0 12.0 12.0 11.1 11.1 12.5 12.5 14.0 14.0 15.4 15.4 1.5 1.5 1.5 1.5 11.0 11.0 12.4 12.4 47987 1,250 33188 1,250 33189 1,000 33190 1,000
TYPE SECTION
11.5 13.0
1.7 - 3.5 3.5 - 5.0
PAKO-0435 PAKO-0450*
97993 250 97995 250 97997 250 97999 250
HEAD
Countersunk Head
Closed End
Round
PAKC
/1000 kg
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm mm mm mm mm mm
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M4 M5 M6 M8
15.5 17.0 18.0 20.5 22.0 24.0 25.0 28.0
1.7 - 3.5 3.5 - 5.0 1.7 - 4.0 4.0 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5
PAKC-0435* PAKC-0450* PAKC-0540* PAKC-0565* PAKC-0645* PAKC-0665* PAKC-0845* PAKC-0865*
6.1 6.1 7.1 7.1 9.1 9.1
9.0 9.0
1.5 1.5 1.5 1.5 1.5 1.5
6.0 6.0 7.0 7.0 9.0 9.0
01425 5,000 33191 5,000 00892 3,000 33193 3,000 33194 1,500 33195 1,500
98017 500 98019 500 98021 500 98023 500 98025 500 98027 500
0.7 0.7 1.0 1.1 2.1 2.3 3.3 3.7
10.0 10.0 12.0 12.0 14.0 14.0
11.1 11.1
1.5 1.5
11.0 11.0
33196 1,000 33197 750
98029 250 98031 250
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Aluminium
PARO
mm mm mm mm mm
HEAD
END
SECTION
Reduced Head Open End
Round
/1000 kg
M4 M5 M6 M8
11.3 12.3 11.8
1.5 - 2.5 2.5 - 3.5 1.5 - 2.5
PARO-0425 PARO-0435 PARO-0525
6.1 6.1 7.1
7.1 7.1 8.1
0.6 0.6 0.6
6.0 6.0 7.0
32955 10,000 32956 10,000 32958 10,000
32871 500 32872 500 32874 500
0.5 0.5 0.5
13.8
1.0 - 2.5
PARO-0625 9.1 10.1 0.6 9.0 32960 10,000 32876 500 PARO-0825 11.1 12.1 0.6 11.0 32962 2,000 32878 250
1.2
15.3
1.0 - 2.5
1.8
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Steel
HEAD TYPE SECTION SURFACE
Flat Head
Open End
Round
Linear Knurls
PSZFON
M3 M4 M5 M6 M8 M10 M12
10.0 10.3 11.8 12.3 15.3 14.8 16.3 16.3 18.8 17.3 22.3 23.3
0.5 - 3.0 0.3 - 3.0 3.0 - 4.0 0.3 - 3.0 3.0 - 4.0 0.5 - 3.0 3.0 - 4.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 6.0 1.0 - 4.0
PSZFON-0330 PSZFON-0430 PSZFON-0440 PSZFON-0530 PSZFON-0540 PSZFON-0630 PSZFON-0645 PSZFON-0830 PSZFON-0855 PSZFON-1030 PSZFON-1060 PSZFON-1240
5.0 6.0 6.0 7.0 7.0 9.0 9.0
6.8 8.8 8.8 9.8 9.8
0.8 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0
4.9 5.9 5.9 6.9 6.9 8.9 8.9
33218 10,000 33220 10,000 33222 10,000 33224 8,000 33485 5,000 33213 4,000 33228 4,000 33230 2,000 33232 2,000 33234 1,500 33236 1,500 33238 800
33217 500 33219 500 33221 500 33223 500 33484 500 33225 500 33227 500 33229 250 33231 250 33233 250 33235 250
0.9 1.3 1.4 1.8 2.2 4.0 4.0 5.7 6.3 7.0 7.6 16.8
HEAD
TYPE
Flat Head
Closed End
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11.8 11.8 14.8 14.8 15.8 15.8 21.8 11.0 11.0 12.0 12.0 16.0 10.9 10.9 11.9 11.9 15.9
SECTION SURFACE
33237 200
Round
Linear Knurls
PSZFCN
/1000 kg
M4 M5 M6 M8
15.3
0.3 - 3.0
PSZFCN-0430
6.0
8.8
1.0
5.9
33312 5,000
33311 500
2.1
17.8
0.3 - 3.0
PSZFCN-0530
7.0
9.8
1.0
6.9
32917 5,000
33055 500
2.9
20.3
0.5 - 3.0
PSZFCN-0630
9.0
11.8
1.5
8.9
32918 2,000
32835 500
5.8
24.8
0.5 - 3.0
PSZFCN-0830
11.0
14.8
1.5
10.9
32919 1,500
32836 250
9.8
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Steel
PSZFO
mm mm mm mm mm
HEAD
TYPE
SECTION
Flat Head Open End Round
/1000 kg
M3 M4 M5 M6 M8 M10 M12
9.8 10.8 10.8 12.3 12.0 15.0 14.5 16.5 19.0 16.0 18.5 21.5 19.8 22.8 25.0 28.0
0.5 - 2.0 2.0 - 3.0 0.5 - 3.0 3.0 - 4.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 5.5 - 8.0 0.5 - 3.0 3.0 - 5.5 5.5- 8.0 0.8 - 3.5 3.5 - 6.0 1.0 - 4.0 4.0 - 7.0
PSZFO-0320* PSZFO-0330* PSZFO-0430 PSZFO-0445 PSZFO-0530 PSZFO-0555 PSZFO-0630 PSZFO-0655 PSZFO-0680 PSZFO-0830 PSZFO-0855 PSZFO-0880 PSZFO-1035 PSZFO-1060 PSZFO-1240 PSZFO-1270
5.1 5.1 6.1 6.1 7.1 7.1 9.1 9.1 9.1
8.0 8.0 10.0 10.0 11.0 11.0 13.0 13.0 13.0
0.8 0.8 0.8 0.8 1.0 1.0 1.5 1.5 1.5
5.0 5.0 6.0 6.0 7.0 7.0 9.0 9.0 9.0
00362 10,000 33244 10,000 04846 5,000 33246 5,000 32626 4,000 33248 3,000 33249 2,000 33250 2,000 33252 1,500
32625 500 33243 500 08414 500 33245 500 08525 500 33247 500 08526 500 08524 500 98877 500
1.0 1.1 1.5 1.5 2.1 2.5 4.3 4.7 5.0 6.4 7.0 7.8 9.8 10.8 19.6 21.1
PSZFC
mm
11.1 11.1 11.1 12.5 12.5 16.1 16.1 16.0 16.0 16.0 18.5 18.5 23.0 23.0 1.5 1.5 1.5 2.3 2.3 2.0 2.0 11.0 11.0 11.0 12.4 12.4 16.0 16.0 08964 1,250 33253 1,250 33255 1,000 00262 750 33259 750 08685 400 33262 300 08527 250 08431 250 33254 250 09673 250 33258 250 33260 100 33261 100
HEAD TYPE
SECTION
Flat Head
Closed End
Round
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/1000 kg
M4 M5 M6 M8
14.8 16.3 18.0 20.5 21.5 24.5 22.5 25.5
0.5 - 3.0 3.0 - 4.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5
PSZFC-0430 PSZFC-0445* PSZFC-0530 PSZFC-0555* PSZFC-0630 PSZFC-0655 PSZFC-0830 PSZFC-0855
6.1 6.1 7.1 7.1 9.1 9.1 11.1 11.1
10.0 10.0 11.0 11.0 13.0 13.0 16.0 16.0
0.8 0.8 1.0 1.0 1.5 1.5 1.5 1.5
6.0 6.0 7.0 7.0 9.0 9.0 11.0 11.0
33264 5,000 33266 4,000 33268 2,500 33270 2,500 33271 1,500 33273 1,250 33274 1,000 33276 750
33263 500 33265 500 08528 500 33269 500 08529 500 33272 250 09672 250 33275 250
2.1 2.1 3.4 3.6 6.8 7.5 9.7 10.9
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Steel
Countersunk Head
Open End
Round
Linear Knurls
PSZKON
/1000 kg mm mm mm
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm mm mm
M4 M5 M6 M8 M10
11.8
2.0 - 3.5
PSZKON-0435
6.0
8.5
1.6
5.9
32924 10,000
33314 500
1.4
16.3
2.0 - 4.5 PSZKON-0645 9.0 11.5 1.6 8.9 33317 4,000 2.0 - 4.5 PSZKON-0845 11.0 13.5 1.6 10.9 33319 2,000 2.0 - 4.5 PSZKON-1045 12.0 14.5 1.6 11.9 33321 1,500
TYPE SECTION SURFACE
13.8
2.0 - 4.0
PSZKON-0540
7.0
9.5
1.6
6.9
32925 8,000
33315 500
1.9
33316 500
3.6
19.3
33318 250
5.9
21.3
33320 250
6.1
HEAD
Countersunk Head
Closed End Round
Linear Knurls
PSZKCN
/1000 kg
M4 M5 M6 M8
17.3
2.0 - 3.5
PSZKCN-0435
6.0
8.5
1.6
5.9
33323 5,000
33322 500
2.3
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20.3 2.0 - 4.0
PSZKCN-0540
7.0
9.5
1.6
6.9
32929 5,000
33056 500
3.2
23.3
2.0 - 4.0
PSZKCN-0645
9.0
11.5
1.6
8.9
33057 2,000
33058 500
6.0
27.8
2.0 - 4.5
PSZKCN-0845
11.0
13.5
1.6
10.9
32931 1,500
32847 250
9.7
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16
Steel
PSZKO
mm mm mm mm mm
HEAD
TYPE
SECTION
Countersunk Head
Open End Round
/1000 kg
11.3 1.7 - 3.5
M3 M4 M5 M6 M8
PSZKO-0335* PSZKO-0435 PSZKO-0450* PSZKO-0540 PSZKO-0565 PSZKO-0645 PSZKO-0665 PSZKO-0845 PSZKO-0865 PSZKO-1045 PSZKO-1055 PSZKO-1245 PSZKO-1275
5.1 6.1 6.1 7.1 7.1 9.1 9.1
8.0 9.0 9.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5
5.0 6.0 6.0 7.0 7.0 9.0 9.0
33278 10,000 33279 7,500 33281 5,000 33282 5,000 33284 4,000 33285 2,000 33287 2,000
33277 500 08518 500 33280 500 08797 500 33283 500 08808 500 33286 500
1.1 1.3 1.5 2.0 2.3 4.2 4.7 6.3 7.0 7.6 8.2 16.9 18.0
13.0 16.0 17.0 19.0 19.0 21.0 21.0 23.0 26.0 29.0
1.7 - 4.0 4.0 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5 2.0 - 4.5 4.5 - 7.5
M10 M12
PSZKC
mm
10.0 10.0 12.0 12.0 11.1 11.1 12.5 12.5 16.1 16.1 14.0 14.0 15.4 15.4 19.0 19.0 1.5 1.5 1.5 1.5 1.8 1.8 11.0 11.0 12.4 12.4 16.0 16.0 33288 1,250 33290 1,250 00589 1,000 33292 1,000 33294 500 33296 400 08991 250 33289 250 08965 250 33291 250 33293 100 03958 100
HEAD TYPE
11.5 13.0
1.7 - 3.5 3.5 - 5.0
SECTION
Countersunk Head
Closed End
Round
sa l
/1000 kg
M4 M5 M6 M8
15.5 17.0 18.0 20.5 22.0 24.0 25.0 28.0
1.7 - 3.5 3.5 - 5.0 1.7 - 4.0 4.0 - 6.5 1.7 - 4.5 4.5 - 6.5 1.7 - 4.5 4.5 - 6.5
PSZKC-0435 PSZKC-0450* PSZKC-0540 PSZKC-0565* PSZKC-0645 PSZKC-0665* PSZKC-0845 PSZKC-0865*
6.1 6.1 7.1 7.1 9.1 9.1 11.1 11.1
9.0 9.0 10.0 10.0 12.0 12.0 14.0 14.0
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
6.0 6.0 7.0 7.0 9.0 9.0 11.0 11.0
33297 5,000 04837 5,000 33301 3,000 33303 3,000 33305 1,500 33306 1,500 33308 1,000 33310 750
08511 500 97877 500 33300 500 33302 500 33304 500 08428 500 33307 250 33309 250
2.0 2.2 3.0 3.4 6.1 6.5 9.2 10.1
17
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Steel
Reduced Head
Open End Round
Linear Knurls
PSZRON
/1000 kg mm mm mm
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY mm mm mm
M4 M5 M6 M8 M10
10.3
0.5 - 3.0
PSZRON-0430
6.0
6.8
0.6
5.9
33036 10,000
33042 500
0.9
14.3
0.5 - 3.0 PSZRON-0630 9.0 9.8 0.6 8.9 33047 4,000 0.5 - 3.0 PSZRON-0830 11.0 11.8 0.6 10.9 33240 2,000 0.8 - 3.5 PSZRON-1035 12.0 13.3 0.8 11.9 33242 2,000
TYPE SECTION mm mm mm mm
11.8
0.5 - 3.0
PSZRON-0530
7.0
7.8
0.6
6.9
33049 10,000
33048 500
1.4
33046 500
3.0
15.8
33239 250
4.4
19.8
33241 200
6.0
HEAD
Reduced Head Open End Round
PSZRO
/1000 kg
10.8
M4 M5 M6 M8
0.5 - 3.0 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 0.8 - 3.5
PSZRO-0430 PSZRO-0530 PSZRO-0555 PSZRO-0630 PSZRO-0655 PSZRO-0830 PSZRO-0855 PSZRO-1030
6.1 7.1 7.1 9.1 9.1
6.5 7.5 7.5 9.5 9.5
0.5 0.5 0.5 0.5 0.5
6.0 7.0 7.0 9.0 9.0
00363 10,000 33380 5,000 33382 4,000 00364 3,000 33385 2,500
08856 500 09659 500 33381 500 08530 500 33384 500
1.1 1.6 1.8 3.4 3.7 5.0 5.5 6.7
sa l
14.5 16.5 16.0 18.5 19.5
12.0 15.0
11.1 11.1 12.5
11.5 11.5 12.9
0.5 0.5 0.5
11.0 11.0 12.4
00366 2,000 33387 1,500 33389 1,250
08937 250 33386 250 33388 250
M10
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18
Steel
PSZROX
mm mm mm mm mm
HEAD
TYPE
SECTION
Reduced Head Open End Round
/1000 kg
M3 M4 M5 M6 M8
9.0
0.5 - 1.5
PSZROX-0315
4.8
5.3
0.5
4.7
33356 10,000
32853 500
0.6
12.0
0.5 - 2.0
PSZROX-0520 7.2 7.8 0.6 7.2 33040 10,000 33045 500 PSZROX-0625 9.6 10.5 0.9 9.5 33360 4,000 33214 500 PSZROX-0830 10.6 11.5 0.8 10.5 33362 4,000 33215 250
10.4
0.5 - 1.5
PSZROX-0415
6.4
7.0
0.6
6.3
33051 10,000
33052 500
1.2
1.5
14.8
0.8 - 2.5
3.4
16.0
1.0 - 3.0
4.1
19
sa l
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Steel
HEAD TYPE SECTION
Flat Head Open End Hexagonal
PSZFOH
M4 M5 M6 M8 M10
11.5
0.5 - 3.0
PSZFOH-0430
6.1
9.3
1.0
6.0
32920 10,000
32837 500
1.6
15.5 17.5 19.0 22.0 22.0 23.5
0.5 - 3.0 0.5 - 3.0 3.0 - 5.5 5.5 - 8.0 1.0 - 4.0 3.5 - 6.0 PSZFOH-0630 PSZFOH-0830 PSZFOH-0855 PSZFOH-0880 PSZFOH-1040 PSZFOH-1060 9.1 12.3 1.5 9.0 32594 3,000 11.1 11.1 11.1 13.1 13.1 14.3 16.0 16.0 16.3 19.0 1.5 1.5 1.5 2.0 2.0 11.0 11.0 11.0 13.0 13.0 32596 2,000 33334 1000 33336 750 32597 750 33340 500
SECTION
13.5
0.5 - 3.0
PSZFOH-0530
7.1
10.3
1.0
7.0
32592 5,000
32591 500
2.4
32593 500
4.8 7.2 7.5 8.1 12.0 12.3
32595 250 33333 250 33335 250 32598 250 33339 250
HEAD
TYPE
Flat Head
Closed End
Hexagonal
PSZFCH
/1000 kg
14.5 0.5 - 2.0
M4 M5 M6 M8
PSZFCH-0420*
6.1
9.0
1.0
6.0
33342 5,000
33341 500
2.2
19.0 21.5 23.5 24.5 27.0 31.0 33.5
sa l
0.5 - 3.0 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5 0.8 - 3.5 3.5 - 6.0
PSZFCH-0530 PSZFCH-0630 PSZFCH-0655* PSZFCH-0830 PSZFCH-0855* PSZFCH-1035 PSZFCH-1060*
7.1 9.1 9.1 11.1 11.1 13.1 13.1
10.0 13.0 13.0 16.0 16.0 19.0 19.0
1.0 1.5 1.5 1.5 1.5 2.0 2.0
7.0 9.0 9.0 11.0 11.0 13.0 13.0
33343 2,500 33345 1,500 33347 1,500 33488 750 33351 700 33353 400 33355 400
06902 500 33344 500 33346 500 33348 250 33350 100 33352 100 33354 100
3.6 7.4 7.6 11.6 12.0 19.0 19.4
M10
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20
Steel
PSZROH
mm mm mm mm mm
HEAD
TYPE
SECTION
Reduced Head
Open End
Hexagonal
/1000 kg
M4 M5 M6 M8 M10
12.3 13.8 16.5 15.8 18.5 17.8 20.5
0.5 - 3.0 0.5 - 2.5 3.0 - 5.5 0.5 - 2.5 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5
PSZROH-0425 PSZROH-0525 PSZROH-0555 PSZROH-0625 PSZROH-0655 PSZROH-0825 PSZROH-0855 PSZROH-1035
6.1 7.1 7.1 9.1 9.1
6.8 8.0 7.7
0.9 0.9 0.6 0.9 0.7
6.0 7.0 7.0 9.0 9.0
32599 10,000 32602 5,000 33364 4000 32604 3,000 33367 2000
32600 250 32601 250 33363 500 32603 250 06188 500
1.5 1.7 2.3 4.2 4.6 6.2 6.9 10.5
23.0 0.8 - 3.5
PSZRCH
mm
10.0 9.8 11.1 11.1 13.1 12.0 11.8 13.8 0.9 0.7 0.7 11.0 11.0 13.0 32605 2,000 33369 1250 33371 750 32606 250 33368 250 33370 250
HEAD TYPE
SECTION
Reduced Head
Closed End
Hexagonal
/1000 kg
M4 M5 M6 M8
15.5
0.5 - 2.0
PSZRCH-0420
6.1
6.6
0.6
6.0
33373 5,000
33372 500
2.0
22.0
sa l
20.0
0.5 - 3.0
PSZRCH-0530
7.1
7.7
0.7
7.0
33375 3,000
33374 500
3.3
0.5 - 3.0
PSZRCH-0630
9.1
9.8
0.7
9.0
00410 1,750
04838 250
6.6
25.0
0.5 - 3.0
PSZRCH-0830
11.1
11.8
0.7
11.0
33379 1,000
33378 250
10.5
21
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Steel
HEAD TYPE SECTION
Reduced Head
Open End Semi-Hexagonal
PSZROM
M4 M5 M6 M8 M10
11.3
1.5 - 2.5
PSZROM-0425
6.1
7.2
0.7
6.0
33059 10,000
33060 500
1.2
14.3
1.0 - 2.5 PSZROM-0625 9.1 10.2 0.7 9.0 33037 4,000 1.0 - 2.5 PSZROM-0825 11.1 12.3 0.7 11.0 33396 2,000 1.0 - 2.5 PSZROM-1025 13.1 14.3 0.7 13.0 33024 1,500
12.3
1.5 - 2.5
PSZROM-0525
7.1
8.2
0.7
7.0
33044 8,000
33043 500
1.6
33041 500
3.3
15.8
33019 250
4.7
18.3
33023 200
7.4
sa l
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22
Stainless Steel
AISI 302
PTFO
mm mm mm mm mm
HEAD
TYPE
SECTION
Flat Head
Open End
Round
/1000 kg
M4 M5 M6 M8 M10
10.0 11.5 12.0 13.5 14.5 16.0 16.0 18.5 17.0 20.0
0.3 - 2.5 2.5 - 4.0 0.3 - 3.0 3.0 - 4.0 0.5 - 3.0 3.0 - 4.5 0.5 - 3.0 3.0 - 5.5 0.5 - 3.0 3.0 - 5.5
PTFO-0425 PTFO-0440 PTFO-0530 PTFO-0540 PTFO-0630 PTFO-0645 PTFO-0830 PTFO-0855 PTFO-1030 PTFO-1055
6.0 6.0 7.0 7.0 9.0 9.0
8.8 8.8 9.8 9.8
1.0 1.0 1.0 1.0 1.5 1.5
5.9 5.9 6.9 6.9 8.9 8.9
32964 10,000 32965 10,000 32966 8,000 32967 8,000 32968 4,000 32969 4,000
32880 500 32881 500 32882 500 32883 500 32884 500 32885 500
1.3 1.4 2.0 2.0 3.9 4.2 5.8 6.3 7.7 8.4
PVFC
mm
11.8 11.8 11.0 11.0 13.0 13.0 14.8 14.8 15.8 15.8 1.5 1.5 2.0 2.0 10.9 10.9 12.9 12.9 32970 2,000 32971 2,000 32972 1,500 32973 1,500 32886 250 32823 250 32887 250 39908 250
AISI 304
HEAD
TYPE
SECTION
Flat Head
Closed End
Round
/1000 kg
M4 M5 M6 M8
15.0
0.5 - 2.0
PVFC-0420
6.1
9.0
1.0
6.0
33210 5,000
05000 250
2.2
21.5
sa l
17.5
0.5 - 3.0
PVFC-0530
7.1
10.0
1.0
7.0
33211 2,500
05191 250
3.0
0.5 - 3.0
PVFC-0630
9.1
12.0
1.5
9.0
48589 1,500
98035 250
6.6
23.5
0.5 - 3.0
PVFC-0830
11.1
15.0
1.5
11.0
05241 1,000
05185 250
9.9
23
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AISI 302
Stainless Steel
HEAD
TYPE
SECTION
Countersunk Head
Open End Round
PTKO
M4 M5 M6 M8 M10
11.8
2.0 - 3.5
PTKO-0435
6.0
8.8
1.7
5.9
32979 10,000
32893 500
1.5
16.3
2.0 - 4.5 PTKO-0645 9.0 11.8 1.7 8.9 32981 4,000 2.0 - 4.5 PTKO-0845 11.0 13.8 1.7 10.9 32982 2,000 2.0 - 4.5 PTKO-1045 13.0 15.8 1.7 12.9 32983 1,500
TYPE SECTION
13.8
2.0 - 4.0
PTKO-0540
7.0
9.8
1.7
6.9
32980 8,000
32894 500
2.0
32895 500
3.8
19.3
32896 250
6.3
21.3
32897 250
8.4
HEAD
Reduced Head
Open End Round
PTRO
/1000 kg
M4 M5 M6 M8 M10
10.3
0.5 - 2.5
PTRO-0425
6.0
6.8
0.8
5.9
32628 10,000
32898 500
1.0
sa l
11.8
0.5 - 3.0
PTRO-0530
7.0
7.8
0.8
6.9
32985 8,000
32899 500
1.5
14.3
0.5 - 3.0
PTRO-0630
9.0
9.8
0.8
8.9
32986 4,000
32900 500
3.2
15.8
0.5 - 3.0
PTRO-0830
11.0
11.8
0.8
10.9
32987 2,000
32901 250
4.6
19.8
0.8 - 3.5
PTRO-1035
13.0
14.3
1.0
12.9
32988 1,500
32902 250
7.2
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24
Stainless Steel
AISI 302
PTFOM
mm mm mm mm mm
HEAD
TYPE
SECTION
Flat Head
Open End
Semi-Hexagonal
/1000 kg
M4 M5 M6 M8
11.5
0.5 - 2.5
PTFOM-0425
6.1
9.3
1.0
6.0
32607 5,000
32608 500
1.7
15.5
0.5 - 3.0
PTFOM-0630 9.1 12.3 1.5 9.0 32611 3,000 32612 500 PTFOM-0830 11.1 14.5 1.5 11.0 32613 2,000 32614 500
HEAD TYPE SECTION mm mm mm mm mm
13.5
0.5 - 3.0
PTFOM-0530
7.1
10.3
1.0
7.0
32610 5,000
32609 500
1.8
4.2
17.5
0.5 - 3.0
6.5
PTROM
mm
Reduced Head Open End Semi-Hexagonal
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY
/1000 kg
M4 M5 M6 M8
12.3
0.5 - 2.5
PTROM-0425
6.1
6.8
0.8
6.0
32615 10,000
32616 250
1.2
14.3 16.3 16.5 18.5
0.5 - 3.0
PTROM-0530
7.1
7.8
0.8
7.0
32618 5,000
32617 250
1.5 3.3 3.6 3.9 4.9
17.3 0.5 - 3.0 20.8 1.0 - 4.0

* Stainless Steel AISI 304
sa l
0.5 - 3.0 3.0 - 5.0 5.0 - 7.0
PTROM-0630 PVROM-0650* PVROM-0670* PTROM-0830
9.1 9.1 9.1
9.8 9.5 9.5
0.8 0.5 0.5 0.8
9.0 9.0 9.0
32620 3,000 33151 2,500 33153 2,500 32622 2,000
32619 250 32629 250 33152 250 32621 250
11.1
11.8
11.0
M10
PTROM-1040
13.1
14.2
1.0
13.0
32623 1,500
32624 250
6.1
25
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Hand Tools
PNT110
PNT110 Hand Plier Tool
PNT210 PNT310 PNT410
Professional standard, robust cast aluminium and steel design Quick change mandrel and nosepiece design Adjustable mandrel protrusion Contoured handle grips for comfort
Specifications
Capacity
Article Number: 43111
Weight Length Height Width Tool stroke
0.68 kg 245 mm 108 mm 25.15 mm up to 7.86 mm
Aluminium Steel
Open & Closed
M3 - M6 M3 - M5 M3 - M5
Open & Closed
Stainless Steel
Open & Closed
PNT210 Ratchet Tool
Professional standard, heavy duty steel construction high capacity tool Quick change mandrel and nosepiece design Stroke adjustment with scale display Adjustable mandrel protrusion
Specifications
Capacity
Weight Length Height Nose dia.
1.15 kg 210 mm 157 mm 21.60 mm
Aluminium Steel
Open & Closed
M4 - M12 M4 - M12 M4 - M12
Open & Closed
Stainless Steel
Open & Closed
PNT310 Lever Tool
Long lever tool for optimum pulling force Quick change mandrel and nosepiece design Quick reverse spin arm for fast withdrawal from set inserts Stroke adjustment with scale display
Specifications
Capacity
sa l
Weight Length Nose dia.
2.45 kg 560 mm 25.10 mm
Aluminium Steel
Open & Closed
M4 - M12 M4 - M10 M4 - M8
Open & Closed Open & Closed
Stainless Steel
PNT410 Heavy Duty Lever Tool

New innovative cam-design converts leverage into pulling force without the use of linkages Long lever tool for optimum pulling force Quick change mandrel and nosepiece design Stroke adjustment with scale display
Specifications
Weight Length Nose dia. 2.05 kg 580 mm 24.00 mm
Capacity Aluminium Steel

Open & Closed
M5 - M12 M5 - M12 M5 - M10
Open & Closed Open & Closed
Stainless Steel
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26
Power Tools
PNT800A
Compact, lightweight pneumatic-hydraulic tool for installation of POP Nuts from M3 to M10.
Automatic mandrel spin-on for fast loading of insert. Fast cycle time featuring single trigger operation for setting and reverse. Stroke setting and scale on side of tool.
Lightweight and compact spin-pull setting tool Single trigger pull for setting and spin off Stroke adjustment mechanism
Can be used with counter-balance (clip ring provided) Quick-change mandrel and nosepieces Swivel joint air connector
Specifications
Weight Length Height Tool stroke Working air pressure Air consumption Description PNT800A M3 PNT800A M4 PNT800A M5 PNT800A M6 PNT800A M8 PNT800A M10
1.680 grs 288 mm 263 mm 1.3 - 6.5 mm 4.9 - 5.9 bar approx 6.5 l/insert
Nosepiece & Mandrel Size M3 M4 M5 M6 M8 M10
sa l
Mandrel & Nosepiece Table

Article No. 42571 42572 42573 42574 42575 42576 Thread Size M3 x 0.5 M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 Mandrel Description PNT 600-01-3 for M3 PNT 600-01-4 for M4 PNT 600-01-5 for M5 PNT 600-01-6 for M6 PNT 600-01-8 for M8 PNT 600-01-10 for M10 Article No. 42577 42578 42579 42580 42581 42582 Nosepiece Size 4.0 mm 4.5 mm 5.1 mm 6.1 mm 8.1 mm 10.1 mm Nosepiece Description PNT 600-02-3 for M3 PNT 600-02-4 for M4 PNT 600-02-5 for M5 PNT 600-02-6 for M6 PNT 600-02-8 for M8 PNT 600-02-10 for M10
27
Open & Closed
Features & Benefits:
M3 - M10 M3 - M10 M3 - M8
Open & Closed
Stainless Steel
Open & Closed
Unit Code 42858 42859 42860 42825 42861 42862
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Power Tools
PNT1000L-PC
(Available Q3 2008)
Pneumatic-hydraulic tool for installation of POP Nuts from M6 to M12.
Automatic mandrel spin-on for fast loading of insert. Fast cycle time featuring single trigger operation for setting and reverse. Automatic stroke setting. Features & Benefits:
Coming soon
Fast cycle time with single trigger action for setting and spin-off Suspension ring supplied for use with counter balance Quick change mandrel and nosepiece design Swivel joint air connector
Specifications
Weight Length Height Tool stroke Working air pressure
Open & Closed
Open & Closed
Stainless Steel
Open & Closed
sa l
2.74 kg 320 mm 292 mm 1.3 - 10.5 mm 5.0 - 6.0 bar (max 7 bar)
M6 - M12 M6 - M12 M6 - M10
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28
WellNut Technical Data

Vibration/Isolating Effect
WellNut provides an excellent vibration-isolating effect to absorb vibration and noise. 260 240
Forced vibration frequency (NHz)
Vibration-isolating Characteristics (Forced Vibration Frequency vs. Supporting Load). To obtain an optimal vibration-isolating effect, select a WellNut that meets the supporting load vs. vibration frequency condition of your particular application. The graph shown to the right illustrates the vibration-isolating characteristics of WellNut specifically, the relationship of vibration frequency and supporting load when the vibration transmission rate is 33.3%.
220 200 180 160 140 120 100 80 60
_ N =2(r: 33.3%) f N: Forced Vibration frequency f: Natural Vibration frequency g: Vibration transmission rate
(Note 1) This graph represents average characteristics. The specific characteristics will vary depending on the size, tightening torque, material thickness etc. (Note 2) Determine an appropriate supporting load within the allowable range specified in the catalogue.
M3 M4
1 2 3 4 5 6
M5 M6
Sealing Effect
WellNuts are able to seal liquids and gases. They are particulary suited for use in a low-pressure environment.
Supporting load (Wkg)
Insulating Effect
How to read the graph
The WellNut exhibits excellent electrical insulation properties.
WellNut is available in a chloroprene-rubber as standard or EPDM. Chloroprene rubber offers stable strength and exhibits average levels of all beneficial properties. EPDM is particularly suitable in an outdoor environment where the nut must provide weather resistance, ozone resistance etc.
(Example) If a 12-kg motor is installed using four M3 WellNut fasteners, the supporting load is 3 kg. Therefore, excellent vibrationisolating effect can be achieved at a vibration frequency of 125 Hz or above.
Installation Method
WellNut can be installed when the mating screw is tightend.
1
Set the WellNut on the base material
sa l
2
Set the member and bolt to be fastened in the WellNut
* Fasten to a torque in the optimum range.
3
Fasten the WellNut and member using a screwdriver, etc. Multiple base materials can be fastened effectively Stable fastening strength can be achieved even in a blind hole or deep hole
29
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WellNut
Ideal for general purpose use, where dampening of vibration and shock is required
Standard Flange
/1000 kg
M4 M5
11.4 13.1 15.9 20.6 25.4 38.1 14.7 19.1 25.4
0.4 - 4.0 WNPA-0411-B832 8.0 11.1 1.3 8.0 62977 7,800 4,700 3,800 3,000 2,200 1,500 0.4 - 4.9 0.9 - 5.9 7.9 - 11.4 7.9 - 16.3 20.6 - 29.0 0.4 - 2.8 4.8 - 8.7 6.4 - 11.6 WNPA-0514-10S WNPA-0516-Q1032 WNPA-0521-H1032 WNPA-0525-10SL WNPA-0538-10XL 9.6 9.6 9.6 9.6 9.6 12.7 14.3 14.1 14.3 14.3 16.0 16.1 16.1 22.2 0.9 1.0 0.9 1.3 1.3 1.3 1.3 1.3 3.2 9.6 9.6 9.6 9.6 9.6 62778 62786 62978 63079 62780 WNPA-0615-1/4S WNPA-0619-W1420 WNPA-0625-J1420 12.7 12.7 12.7 15.9 12.7 12.7 12.7 15.9 62789 2,500 62794 2,000 63077 1,300 62795 1,200 WNPA-0815-E51618
mm mm mm mm
M3
11.1
0.4 - 4.0
WNPA-0311-E632
8.0
11.5
1.6
8.0
62776 7,500
62821 100
1.5
62802 100 100 100 100 100 100
1.7 2.7 3.0 3.0 3.2 3.5 4.5 5.0 9.0 9.0
62805 62820 62824 62809 62822
M6 M8
62819 100 62770 100 62813 100 62817 100
15.2 0.4 - 4.0
Large flange feature increases the bearing surface for weaker/thinner materials
Large Flange
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/1000 kg
M3 M4 M5 M6
24.0
9.5 - 15.4
WNPL-0324-C632
6.3
14.1
0.9
6.3
62775 4,000
62800 100
1.2
12.7 15.8 15.8 16.3
0.4 - 4.4 0.8 - 5.8 0.8 - 5.8 0.8 - 4.8
WNPL-0413-C832 WNPL-0516-G1032 WNPL-0516-J1032 WNPL-0615-D1420
8.0 9.6 9.6 12.7
19.1 19.1 19.1 18.8
1.5 4.8 2.0 4.8
8.0 9.6 9.6 12.7
62767 3,300 62781 1,800 62783 2,500 62791 1,600
62766 100 62823 100 62825 100 62816 100
1.7 2.0 2.9 5.7
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30
WellNut
Snap-In
Snap-In feature allows part to be pre-attached to parent material. Ideal for assembly line use.
/1000 kg
M5 M6
8.7 9.7 14.7
0.4 - 1.3 0.4 - 1.3 0.4 - 1.6
WNPS-0509-NP1032 WNPS-0510-N1032 9.6 9.6 13.0 15.9 1.5 1.3 9.6 9.6 63072 6,000 62785 4,800 62826 100 62827 100 WNPS-0615-ACM6X1 12.7 20.0 1.3 12.7 62920 2,100 63397 100
M4
9.6
0.4 - 1.3
WNPS-0410-2D832
8.0
12.7
1.3
8.0
62788 7,500
62829 100
1.3 1.5 2.0 5.0
Sleeve
The metal sleeve provides a robust bearing area for the tightening screw, ensuring a consistent application torque.
/1000 kg
M3 M4 M5 M6
10.5 11.5 11.5 11.5 13.7 13.7 17.5 17.5
0.5 - 2.0 0.5 - 2.0 0.5 - 2.0 0.5 - 2.0 0.5 - 2.0 0.5 - 2.0 0.5 - 2.0 0.5 - 2.0
WNPE-0311-C320LSV
7.1 8.5 8.5 8.5
10.5 11.5 12.5 12.5
3.0 1.2 3.5 3.5
7.0 8.4 8.4 8.4
63094 10,000 63095 10,000 63096 5,000 63097 5,000 63098 1,000 63099 1,000 63395 1,000 63396 1,000
63398 100
1.3 1.7 2.2 2.1 3.0 3.8 7.6 6.7
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WNPE-0412-C420SV WNPE-0412-C420LSV WNPE-0412-C420L5SV WNPE-0514-C520SV WNPE-0514-C520LSV WNPE-0618-C620LSV WNPE-0618-E620LSV
63399 100 63400 100 63401 100
10.6 10.6 13.9 13.9
13.5 14.8 18.9 18.9
1.2 4.0 4.5 4.5
10.5 10.5 13.8 13.8
63402 100 63403 100 63404 100 63405 100
31
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Jack Nut
The Jack Nut is a flat head slotted body blind rivet nut designed to be installed in soft or brittle materials such as plastic, paper, or glass. Its 4 legs expand behind the parent material providing excellent pull out resistance especially in soft materials. The Jack Nut can be coated with RAINTITE to seal moisture and hard plastic PVC to prevent scratching and galvanic corrosion. Jack Nut inserts are RoHS compliant.
Installation Method
Thread Jack Nut Insert onto mandrel of installation tool, then insert all the way
BULK SMALL DESCRIPTION PACK PACK M l g dh dk k d ARTICLE BOX QTY ARTICLE BOX QTY
2 3
Fully collapse insert, then remove installation tool. Pass machine screw through part to be fastened, then tighten until snug. mm mm mm mm
Ideal for use in thin, soft or brittle application materials
/1000 kg
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mm
mm
M4 M5 M6
16.5 22.9
0.4 - 4.8 4.8 - 9.5 0.4 - 4.8 4.8 - 9.5 0.4 - 4.8 4.8 - 9.5
JNS-04 JNL-04 JNS-05 JNL-05 JNS-06 JNL-06
8.4 8.4 10.1 10.1 11.4 11.4
11.9 12.2 13.5 13.9 15.9 15.9
1.9 1.9 1.9 1.9 1.9 1.9
7.8 7.8 9.6 9.6 11.1 11.1
61910 6,500 61940 5,200 61912 4,500 61941 3,500 61914 3,200 61915 2,500
62856 100 61945 100 62860 100 61942 100 62864 100 62862 100
1.8 2.0 2.7 2.9 3.6 4.1
17.9 23.5 18.2 23.0
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32
Jack Nut Tools
PNT200JN
Thread the Jack Nut onto the tool mandrel Place Jack Nut in hole Squeeze the top trigger to install the Jack Nut. The tool stalls at a predetermined torque Squeeze the lower trigger to reverse
JNT2200
Insert Jack Nut in the hole
A hand operated tool that can install the full range of Jack Nut products. Thread a Jack Nut onto the tool mandrel Squeeze tool handles together
Turn upper knob anticlockwise to unthread
Tool purchased pre-assembled to selected mandrel
JNT2400
Insert Jack Nut in hole
A stroke controlled tool that installs the full range of Jack Nut fasteners. Set the stroke of the tool per the manual Thread a Jack Nut onto the tool mandrel Squeeze tool handles together
Turn rear knob anticlockwise to unthread Tool and mandrel purchased separately
JNT1100
The JNT1100 is a simple low cost tool that grips the Jack Nut head so that it can be installed with a screw and ratchet or box wrench. Place a screw through the appropriate hole in the wrench Thread on a Jack Nut Insert Jack Nut in hole Install bolt head with a wrench or ratchet to install the Jack Nut
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33
Tool & Mandrel Tool & M4 Mandrel Tool & M5 Mandrel Tool & M6 Mandrel Article Number 62868 62875 62876 Mandrel M4 M5 M6 Article Number 40057 40058 40059
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Glossary & Technical Advice

Head Style
Flat Countersunk Reduced Preferred. Provides a good bearing area for application surface and for bolted-on part. Used for flush head setting requiring countersink in application. Recommend flush or slight head projection above the surface of application for maximum face contact and clamp. Used for near flush setting and as an alternative to countersinking. Not recommended for holes with wide tolerances or with soft ductile material.
Body Types
Round Round, Knurled Hexagon Open End Closed End Used for general purpose applications. Recommend hexagon type if high torque resistance required. Provides improved resistance to turning in round holes especially in softer materials such as engineering plastics (acetal copolymers, acetal homopolymers, polyamides).
Materials and Finish

Steel Aluminium Stainless Steel Finishes
Clamp Thickness, Grip Range and Hole Dimension

Clamp Thickness Grip Range Hole Size
Blind-side Set Dimensions

Axial Set Length
POP Nut Selection

Recommended Bolt Length

Quality Accreditation
Quality systems approvals from the worlds household names in manufacturing serve to reinforce accreditation to QS9000 / ISO9001 / TS16949.
As a result of our continuous design improvement, POP fastening products are subject to modification. The latest technical data and drawings for any specific product are available on request.
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Aluminium alloy, self colour. Used when low weight and higher corrosion resistance is required. For applications in adverse environmental conditions alternative finishes are available on request. The total thickness of materials into which the POP Nut is to be installed. A particular POP Nut can accommodate specific maximum and minimum material thickness. The recommended hole dimensions for the application are specified in the appropriate POP Nut table. - Maximum bolt length = X+S+e+L2 where
Used in conjunction with a hexagon hole to give maximum resistance to applied torque or unscrewing torque. Preferred. Optimum length. Minimal blind side protrusion. Not bolt length critical provided the bolt engages all of the POP Nut threads. Used where ingress of material past the securing bolt is required. For pressure-tight applications a special closed end POP Nut with seal beneath the flange may be required.
Low Carbon steel, zinc plated with Chrome VI-free passivation, used for general purpose applications with higher temperature resistance.
A2 or A4 Stainless Steel with self colour giving higher temperature and corrosion resistance. Stainless steel POP Nut are suitable for some applications in food processing industries. Further information is available on request.
Set end protrusion is approximately 60% of the length of the POP Nut body plus 1mm for bolt end protrusion where applicable. It is recommended that a trial setting be made if this dimension is critical.
The application material should be of sufficient density and thickness to support the formation of the set end flange. Determine the application material thickness, thread size and torque resistance required. From the application environmental conditions decide the material of the POP Nut. The attached part should touch the head of the POP Nut for maximum torque performance. Using the appropriate tables, determine the recommended hole dimensions and the POP Nut size. The application bolt should be at least Metric Class 8.8 strength and its fit should be Metric 6H design. The bolt thread length should be sufficiently long to engage all threads in the POP Nut.
It is recommended that the screw length should protrude at least 2 threads length beyond the POP Nut open end. For a closed end POP Nut it is recommended that the following formula be used:
X = thickness of the attached part; S = POP Nut Flange thickness; e = Thickness of Application; L2 = Length of Body after setting
www.emhart.com
34
United Kingdom Emhart Teknologies 177 Walsall Road Birmingham, B42 1BP United Kingdom Tel: +44 (0) 121 331 2460 Fax: +44 (0) 121 356 1598
Norway Emhart Sjong PO Box 153 Leirdal NO-1009 Oslo Norway Tel: +47 22 90 99 90 Fax: +47 22 90 99 80
The Netherlands Emhart Teknologies Vrijthof 23 6211 LE, Maastricht The Netherlands Tel: +31 (0) 43 850 6400 Fax: +31 (0) 43 850 6418
Denmark Emhart Harttung A/S Farverland 1B DK-2600 Glostrup Denmark Tel: +45 44 84 11 00 Fax: +45 44 84 62 12
Spain
Black & Decker Iberica SCA Sistemas de Fijacion Tucker Carretera M-300 KM.29, 700 28802 Alcala de Henares Madrid, Spain Tel: +34 91 887 1470 Fax: +34 91 882 3602
France
Emhart Fastening & Assembly S.N.C. ZA des Petits Carreaux 2 Bis Avenue des Coquelicots 94835 Bonnueil-sur-Marne Cdex, France Tel: +33 1 56 71 24 37 Fax: +33 1 49 80 42 93
Germany
Emhart Teknologies 2008
6272/GB/0408
www.emhart.com
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Emhart Teknologies (Tucker Fasteners Ltd) Max-Eyth-Strasse 1 D-35394 Giessen Germany Tel: +49 641 4050 Fax: +49 641 405 366
Sweden Emhart Teknik AB Skjutbanev agen 6 PO Box 203 S-701 44 rebro Sweden Tel: +46 19 205 800 Fax: +46 19 260 038 Finland Emhart Teknologies Hyttimestarinkuja 4 PL 25 FI-02781, Espoo Finland Tel: +358 9 819 0060 Fax: +358 9 812 428 Poland Emhart Teknologies Katowice Tel: +48 327 497 7075 Fax: +48 327 497 7075

Emhart POP Blind Rivet Nuts, Jack Nut

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Emhart POP Blind Rivet Nuts, Jack Nut

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www.emhart.

Creating the Future ...Worldwide

Creating the Future throughout Europe

Manufacturing Sales Office Warehouse Distribution Network

Further contact details can be found on the back cover

Sales Office Warehouse Distribution Network

Sales Office Distribution Network

Threaded Insert Systems

Introduction Range Guide Joint Design Strength Performance Technical Data

Glossary & Technical Advice

The POP Nut installation sequence is simple.

POP Nut Threaded Insert Systems

Countersunk Head Reduced Head

POP Nut Threaded Insert Systems

POP Nut Joint Design

POP Nut Threaded Insert Systems

Mating part fit

The POP Nut joint

Thread Grip M3 M4 M5 M6 M8 M10 M12

Anti-Rotation Resistance (Spin Out)

3 POP Nut shape

4 POP Nut material

5 Quality of the setting

POP Nut Spin Out

POP Nut Threaded Insert Systems

BASE METAL Galvanised Steel

POP NUT MATERIAL STEEL ALUMINIUM STAINLESS AUSTENITIC EPOM

(Corrosion due to contact between different metals)

Countermeasures to Electrolytic Corrosion

POP Nut Threaded Insert Systems

Steel POP Nut

Strength performance with elevated temperature

ELEVATED TEMPERATURE 100 90 % stated 80 strength 70 value 60 50 50

ELEVATED TEMPERATURE 90 % stated 80 strength 70 value 60 50 100 200 300 400 C

POP Nut Threaded Insert Systems

Flat Head Open End Round

6.1 6.1 7.1 7.1 9.1 9.1

6.0 6.0 7.0 7.0 9.0 9.0

32859 500 32860 500 32862 500 32863 500

Flat Head Closed End

PAFC-0320* PAFC-0430 PAFC-0445* PAFC-0530 PAFC-0555* PAFC-0630 PAFC-0655* PAFC-0830 PAFC-0855*

5.1 6.1 6.1 7.1 7.1 9.1 9.1

0.8 0.8 0.8 1.0 1.0 1.5 1.5

5.0 6.0 6.0 7.0 7.0 9.0 9.0

0.5 0.7 0.7 1.1 1.2 2.3 2.5 3.5 3.9

18.0 20.5 21.5 24.5 22.5 25.5

10.0 10.0 11.0 11.0 13.0 13.0

48478 750 48479 750

98013 250 98015 250

* Minimum order quantities apply

POP Nut Threaded Insert Systems

11.3 1.7 - 3.5 PAKO-0335*

5.1 6.1 6.1 7.1 7.1 9.1 9.1

8.0 9.0 9.0

1.5 1.5 1.5 1.5 1.5 1.6 1.5

5.0 6.0 6.0 7.0 7.0 9.0 9.0

13.0 16.0 17.0 19.0 19.0 21.0 21.0 23.0

* Minimum order quantities apply

1.7 - 3.5 3.5 - 5.0

97993 250 97995 250 97997 250 97999 250

15.5 17.0 18.0 20.5 22.0 24.0 25.0 28.0

PAKC-0435* PAKC-0450* PAKC-0540* PAKC-0565* PAKC-0645* PAKC-0665* PAKC-0845* PAKC-0865*

6.1 6.1 7.1 7.1 9.1 9.1

1.5 1.5 1.5 1.5 1.5 1.5