Professional Documents
Culture Documents
CHAINWHEELS
ATTACHMENTS
The companies AUFT and AUFT Export were founded on the 1st of January 2005. We develop solutions in the fields of bushed conveyor chains, roller chains and special chains, as well as chain wheels and chain attachments. Our knowledge and expertise speak for us, since our technically skilled employees have more than 20-years of experience in the chain manufacturing industry to ensure we supply high quality products supported by the best level of service.
Our product range includes the following products: Bushed conveyor chains in accordance with DIN 8165 and DIN 8167 Custom-made bushed conveyor chains Bushed conveyor chains in accordance with DIN 8164 Galle chains in accordance with DIN 8150 and DIN 8151 Custom-made draw bench and plate link chains Link-plate chains in accordance with DIN 8175 and DIN 8176 Custom-made link-plate chains Roller chains in accordance with DIN 8187 and DIN 8188 Special roller chains with attachments Fork link chains Custom-made disc band chains Block chains Additional custom-made special chains Chain wheels for every type of chain
Weir at Lengfurth
The drives of the upper and lower gates of the large sluice gate in Meppen were restored. The lower gate is driven by a jointed rack with counterweights that are attached to the gate by means of ropes. The jointed rack is made completely from stainless steel with self-lubricating bronze bearings. The upper gate is raised and lowered by a chain drive mechanism. These chains are also made from stainless steel with self-lubricating bearings. Because of the space constraints, two hoisting chains with triple chainwheel engagement were employed in a side-by-side arrangement.
The chains for the weir of the Lengfurth openings M and R were only partially refurbished, as this equipment is only intended to be used for a maximum of 20 years. The solution consists of a standard steel chain with shrunk-fit collar rings. The link plates are provided with corrosion protection. Joints are lubricated at regular intervals depending on the number of flexures.
Weir at Weiblingen
In Wieblingen a stainless steel lifting/folding chain with self-lubricating bushings was employed. The lifting chain is attached to the roller. The other end is attached to the gate as a simplex chain. Therefore, fine adjustment of both the overpour gate and the roller movements for large flow rates, may be controlled with a drive pinion.
DRIVING PINIONS
JOINTED RACKS
50 years along with a significant reduction of maintenance intervals. We supply lifting and retention chains as well as chain wheels and assemble these products on site if required. We also review your existing systems. After a thorough examination, you will receive a detailed report including a life cycle assessment as well as lubrication and service recommendations. This brochure and the drawings contain some references to our products in hydro steel structures. Our customers are water and shipping departments, energy companies and steel construction companies in Germany, Austria and France.
Our products are used where rollers, lock gates and backwater protection panels are lifted. In hydro steel structures, these consist mainly of lifting chains used as plate link chain that are made of stainless steel with self-lubricating plain bearing bushes and matching pinions. In addition, lockages are often equipped with lantern gears and jointed racks. Based on our technical expertise, chains and drive pinions for new weirs are recalculated and positioned in accordance with the conditions of service and DIN 19 704. To refurbish chains and other items on existing systems we will carry out on-site surveys, define materials with optimised heat treatment, thereby increasing the run time of the products by 35 to
CHAINWHEELS
ATTACHMENTS
appropriate heat treatment as well as the respective tolerances. We will optimize the products for your specific application. Our product range includes chains with matching chain wheels or sprockets, complete conveyor systems with base plates and other attachments such as scratches or carriers. Our products are used in inclined haulage installations, bucket wheel excavators, circular stackerreclaimers and bucket elevators of many well-known International original equipment manufacturers.
Our products are in use in applications where it is necessary to transport or elevate products, people, bulk or general cargo efficiently and often under difficult conditions. In the cement industry, such applications include bucket elevators and scraper chains, as well as conveyor belts including bucket cells and rollers. Reap the benefits of our expertise. We survey your conveyor plants on site; specify materials with the
lumber sorting
point drawing
On this page we present some applications. Because of large variety stresses, we adapt the different materials, the surface treatment and initial lubrication to suit the respective operating conditions. In particular, the chains for round log grading and point drawing are subjected to extreme loads due to the relatively high speed and external environmental influences, such as low temperatures and heavy soiling. We optimize materials and heat treatment processes for you. At the customers request, we will undertake a close examination of the plant and the installation situation, and then we will optimize the dimensions of the chain to extend the service life and to reduce the maintenance intervals.
chip conveyors
bypass conveyors
TIMBER INDUSTRY
.CHAINS
CHAINWHEELS
ATTACHMENTS
respective tolerances. We will optimize the products for your specific application. Our product range includes chains with matching sprockets as single piece or split versions. We also supply complete conveyor systems with a variety of carriers to meet your requirements, such as for point drawing, round log grading, cutters and for cross-conveyors. Many of the well-known large timber processing companies, both nationally and internationally, utilise our products in all areas of their material handling processes.
Our products are in use in applications where it is necessary to transport or elevate products, people, bulk or general cargo efficiently and often under difficult conditions. The timber industry is mainly concerned with systems on the log yard at sawmills, sorting sites, power planers and chip removal systems. Reap the benefits of our expertise. We survey your conveyor plants on site; specify materials with the appropriate heat treatment as well as the
CONTENTS
Introduction Construction of a steel link chain
DIN
ISO
Page
9 9
DIN
I SO
Page
FIGURES Cranked link conveyor chains Galle chains Draw bench chains High performance steel-bar bushed roller chain Solid bearing type conveyor chains Hollow bearing pin type conveyor chains Indented plates roller chains Scraper conveyor chains, type A-F Hollow bearing pin type conveyor chains Scraper chains Conveyor chains (plate-link chains) Plate-link chains for chain conveyors Single high-performance roller chains Duplex high-performance roller chains Triplex high-performance roller chains Hollow bearing pin type conveyor chains Roller carrying chains for lifting tables Fork link chains Special chains Standard chain wheels for single roller chains Duplex roller chains Triplex roller chains Conveyor chains Custom-made chains
(654) 8150 8156/8157 8164 8165/8167 8165/8168 8165/8167 8165/8167 8168 8177 8175 8176/BERG 8187/8188 8187/8188 8187/8188 2251 R 606 R 606 R 606 1977 1977 1977 1977
10 11 11 12 12 13 13 1416 17 17 18 19 20 20 21 21 22 22 23 24 25 26 27 8791
15263 C
TECHNICAL SECTION Types of chain wheels Cranked link conveyor chains Galle chains Draw bench chain Selection of steel-bar bushed roller chains High performance steel-bar bushed roller chain Selection of conveyor chains Conveyor chain calculations Conveyor chains Scraper conveyor chains Chain wheels for conveyor chains Solid bearing type conveyor chains Scraper conveyor chains Chain wheels for conveyor chains Hollow bearing pin type conveyor chains Chain wheels for hollow bearing pin type conveyor chains Conveyor chains (plate-link chains) Plate-link chains for chain conveyors Scraper chains Selection of roller chains Performance chart for high performance steel roller chains Single high-performance roller chains Single high-performance roller chains Standard chain wheels for single roller chain Duplex high-performance roller chains Standard chain wheels for Duplex roller chains Triplex high-performance roller chains Standard chain wheels for Triplex roller chains Standard disk wheels Chain links for roller chains High performance steel roller chains Links and spare parts: for single chains for multiple chains Hollow bearing pin type conveyor chains, roller carrying chains, chain wheels Plate-link chains, block chains, fork link chains drag conveyor double joints High performance chain couplings Chain tensioner for roller chains Facts on steel link chains SI units Necessary information for inquiries and orders joint surface pressure diagram Calculation parameters and formulas Pitch circle diameter Explanation of letters and symbols
8165 8165 8165 8167 8167 8167 8168 1977 1977 1977
8187
R 606
63 64 65
6667 68 69 70
8187
R 606
8187
R 606
8188
15263
PREFACE
This catalogue lists all available chains, special chains to DIN standard and manufacturers standard specifications, chain wheels and accessories. The technical section of the latest edition also includes selection guidelines for roller chains (according to DIN 8195). For decades, we have gathered experience in production processes and from our customers using chains and chain wheels. We continually assess these experiences. This is one of the reasons for the high quality standards maintained by our products. We are continuously searching for improved qualities of material and enhanced manufacturing methods to ensure that the quality of our products increases constantly and that it is state of the art. Please present your requirements and problems to us! Every one of our employees will try to help you immediately.
pin
Pins
Pins are subjected to high bending and shearing forces and therefore are generally made of high quality hardened steel. With the appropriate heat treatment, these are provided with a high tensile strength core and a wear-resistant and extremely hard surface. Provision of the correct surface treatment, combined with close manufacturing tolerances guarantees the best joint and press-fit conditions.
Bushings
Pins are subjected to high bending and shearing forces and therefore are generally made of hardened steel alloy. The appropriate heat treatment provids these with the correct wear resistance and surface quality.
Rollers
Rollers are mainly subjected to impact shock and are therefore made entirely of heat-treated steel or hardened steel (as well as other materials for thick-walled rollers). Correct tolerances guarantee proper running fit on the bushing.
Links:
Links are mainly subjected to tensile stresses and are manufactured of tempered steel. Depending on the type of chain, they are heat treated to achieve high fatigue strength and resistance to breakage, whilst retaining the required levels of elasticity. The superior hole quality and pitch accuracy is achieved in part by precision punching. This process ensures precise seating conditions for the pins and bushings, as well as close length tolerances for the entire chain. Shot peening of the links ,cold hardens, these surfaces, thereby increasing the fatigue strength. 9
Technical specifications p. 28
10
GALLE CHAINS
In accordance with DIN 8150 and manufacturers standard specifications
11
12
13
Type B: each outer link with bent and additionally welded scrapers
14
15
Type F: Double strand scraper conveyor chain each outer link with bent scrapers and bolted centre studs
16
SCRAPER CHAINS
in accordance with DIN 8177
17
Technical specifications 59
18
Technical specifications p. 60
19
20
Technical specifications p. 70 / 78 / 81
21
22
SPECIAL CHAINS
We also provide appropriate chain wheels with the required dimensions for the special chains. We also manufacture gear wheels up to module 25.
1500 mm
1000 mm
23
STANDARD CHAINWHEELS
for simple roller chains
24
STANDARD CHAINWHEELS
for duplex roller chains
Technical specifications p. 69
25
STANDARD CHAINWHEELS
for triplex roller chains
Technical specifications p. 71
26
A = disk wheel D = hub on one side, solid G = hub on both sides, cast type
B = hub on one side, welded E = hub on both sides, solid H = hub on both sides, split type
C = hub on both sides, welded F = hub on one side, cast type I = Shear wheel
27
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200. Pins and bushings: employ surface-hardened steel to DIN 17210. Pin safety device: Cottered head pins, on request: riveted on both sides.
28
GALLE CHAINS
In accordance with DIN 8150 and manufacturers standard specifications Applications: As load chains or for drives with low power and low operating speeds
Materials: Links: Steel of 600 N/mm2 tensile strength. Pins: Steel of 500 N/mm2 tensile strength.
29
Materials: Links: Steel with a minimum of 600 N/mm2 tensile strength. Pins: DIN 8156: Steel with a minimum of 500 N/mm2 tensile strength, DIN 8157: Surface-hardened steel according to DIN 17200 or DIN 17210
30
31
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins and bushings: employ surface-hardened steel to DIN 17210.
32
33
Abbreviations
F FF A1 q qF Q QL Qu v C F 12 BF HF I A2
Dimensions
[N] [N] [m] [kg/m] [kg/m] [kg/m] [t/h] [t/h] [m/s] [-] [-] [t/m3] [-] [m] [m] [m3] [m]
[]
Load Coeff. of friction and apparent density factor Type of bulk material conveyed
Ash Ore Grain Wooden chips Gravel Coal Coke Clay Sand Crushed stone Peat Cement
0,50 2,25 0,60 0,25 1,75 0,80 0,45 1,25 1,55 1,80 0,35 1,15
0,85 1,20 0,55 0,80 1,00 0,90 1,00 0,75 0,80 0,65 0,70 0,65
All friction values are approximations. For precise values, refer to technical literature. The friction coefficient C on wood is higher by about 15%
0,36 0,27
Rolling friction
Roller bearings Favourable lubrication rate Normal lubrication rate Unfavourable lubrication rate Sliding bearings Oil lubrication Grease lubrication
34
CONVEYOR CHAINS
In accordance with DIN 8165 and manufacturers standard specifications Note: Certain components of the bushed conveyor chains listed below are available ex-stock. This means that different combinations of the standard components may be assembled into custom chain types at the customers request. In other words, conveyor chains of the solid or hollow bearing pin type, without rollers as illustrated, or with either type A, B or D rollers and equipped with chain links can be assembled to meet our customers specific requirements. It is also possible to equip the base chain with a special chain links and carriers. However, chains to DIN 8165 should not be used for new installations since this standard is out of date. For these systems, we recommend internationally standardised (ISO) chains to DIN 8167, 8168 and 8169 as shown on p. 44/45 and 55.
Chain links
Chain centre
Type A:
Small roller
Type B:
Large roller
Type D:
Flanged roller
35
CONVEYOR CHAINS
in accordance with DIN 8165 Applications: Conveyors of all types
36
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 FBh) Pins and bushings: surface-hardened steel to DIN 17210, rollers: hardened steel. permissible tensile force = (FB or 6 Pin safety device: riveted on both sides, on request: cottered on both sides, both sides secured with clamping rings Chain wheels s. p. 42 /43 or on request.
37
Type B: each outer link with bent and additionally welded scrapers
Technical specifications p. 40 / 41
38
Type F: Double strand scraper conveyor chain, each outer link with bent scrapers and bolted centre studs
Technical specification p. 40 / 41
39
please specify
please specify
40
please specify
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Bolts and bushings: surface-hardened steel to DIN 17210 Pin safety device: riveted on both sides, upon request, cottered on both sides, both sides secured with clamping rings. Permissible tensile force: FB 6
Chain wheels p. 42/43 or on request
CHAINWHEELS
For conveyor chains in accordance with DIN 8165 and manufacturers standard specifications
O = without rollers
42
CHAINWHEELS
For conveyor chains in accordance with DIN 8165 and manufacturers standard specifications
Continued from p. 42
*Chain wheels for scraper conveyor chains are normally supplied with a bilateral hub
q = weight kg/item
z = number of teeth
Material of the wheels: Steel St 50/60 welded, on request: steel C 45 welded or GG 20. Chain wheels with the dimensions available on request
43
Type A:
Type B:
Type D:
* GG 20. In steel upon request ** Pins + bushings not flatted Inch pitches or other mm-pitches on request.
f = joint surface
FB = breaking load
44
Type A:
Type B:
Type D:
f - joint surface
FB - breaking load
45
Chain links
Chain centre
* clearance q = chain weight = 1 hole only Inch pitches or other mm-pitches on request.
46
Chain links
Chain centre
* clearance
= 1 hole only
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200. Pins and bushings: employ surface-hardened steel to DIN 17210. Rollers: hardened steel Pin safety device: riveted on both sides, upon request, cottered on both sides, both sides secured with clamping rings. Chain wheels p. 52/54 or on request
47
Type B: each outer link with bent and additionally welded scrapers
Technical specifications p. 50 / 51
48
Type F: Double strand scraper conveyor chain, each outer link with bent scrapers and bolted centre studs
Technical specifications p. 50 / 51
49
please specify
please specify
50
please specify
please specify
please specify
Upon request, the scrapers may be provided with Vulkollan-strippers at intervals of about 3 m and the bushes with scraper studs.
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins and bushings: employ surface-hardened steel to DIN 17210. Pin safety device: riveted on both sides, on request: cottered on both sides, both sides secured with clamping rings
FB 6
please specify
51
CHAINWHEELS
for conveyor chains in accordance with DIN 8167 ISO 1977
O = without rollers A = with small rollers B = with large rollers D = with flanged rollers
52
CHAINWHEELS
for conveyor chains in accordance with DIN 8167 ISO 1977
O = without rollers A = with small rollers B = with large rollers D = with flanged rollers
Continued from page 52
53
CHAINWHEELS
for conveyor chains in accordance with DIN 8167 ISO 1977
O = without rollers
Continued from page 53
* Chain wheels for scraper conveyor chains are normally supplied with a bilateral hub Material of the wheels: St 50/60 welded, on request: steel C 45, welded or GG 20.
q = weight in kg/item
z = number of teeth
54
Type A:
Type B:
Type D:
Chain links
Chain centre
f = joint surface
Permissible tensile force: FBh 7 Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200. Pins and bushings: employ surface-hardened steel to DIN 17210. Rollers: hardened steel Pin safety device: riveted on both sides. Chain wheels p. 57/58 or on request
55
* clearance
q = chain weight
= 1 hole only
Permissible tensile force = FBh 7 Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200. Pins and bushings: employ surface-hardened steel to DIN 17210. Rollers: hardened steel Pin safety device: riveted on both sides.
56
CHAINWHEELS
for hollow bearing pin type conveyor chains in accordance with DIN 8168 ISO 1977
57
CHAINWHEELS
for hollow bearing pin type conveyor chains in accordance with DIN 8168 ISO 1977
Continued from p. 57
z = number of teeth
58
Do not use the chains shown in brackets for new projects q = weight FB = breaking load
f = joint surface
Materials: Links: St 70-2 in accordance with DIN 17100 Pins and bushings: employ surface-hardened steel to DIN 17210. Pin safety device: Headed pin, cottered
59
Plate-link chains for chain conveyors in accordance with DIN BERG 2251
f = joint surface
FB = breaking load
q = weight
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins and bushings: surface-hardened steel to DIN 17210 rollers: Steel Pin safety device: riveted on both sides
60
SCRAPER CHAINS
in accordance with DIN 8177 Applications: haulage of granular material such as coal, coke, ore, etc.
* please specify
f = joint surface
FB - breaking load
q = unit weight
Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins and bushings: employ surface-hardened steel to DIN 17210. Pin safety device: riveted on both sides
61
Factor -k 1-table
(for electric motors and steady drive units; for internal combustion engines and other irregular drives the factor increases by 0.5)
z1
17 excavators, crushers, calenders, pile drivers, upsetting machines, construction machines hammer mills, riveting machines rolling mills, rotary tillers rubber mills brick and tile machinery, moulding machines, hoists, blowers and fans, slotting and stamping Machines, planing machines winches, straightening machines, drawing machines, presses, marine engines, mining machinery, compressors reciprocating pumps, condensors, elevators, broaching machines, synthetic and ceramic processing machines, crushers wood-working machines, stirring machines, mixers, screens, drilling plants looms, knitting machines, spinning machines, bending machines blowers, shears, roller conveyors, windlasses, drying drums, cellulose-working machines, continuous conveyors saws, milling machines, washing machines, centrifugal pumps, printing machines conveyor belts, generators, lathes, drilling machines, packing machines, grinding machines 19 21 23 25 27 30
2,43
2,35
2,27
2,19
2,30
2,23
2,16
2,08
2,22
2,16
2,10
2,03
1,96
2,07
2,01
1,95
1,89
1,83
1,90
1,85
1,80
1,74
1,68
1,78
1,73
1,68
1,63
1,58
1,52
1,58
1,54
1,50
1,45
1,41
1,36
1,39
1,35
1,31
1,27
1,23
1,18
1,20
1,17
1,14
1,11
1,08
1,04
1,00
1,05
1,00
0,97
0,94
0,90
0,85
0,80
62
PERFORMANCE CHART
For high-performance roller chains according to DIN 8187 / ISO R-606
f = joint surface
FB = breaking load
q = chain weight
64
*f = joint surface
FB = breaking load
q = chain weight
65
STANDARD CHAINWHEELS
for simple roller chains
see p. 72-74
66
STANDARD CHAINWHEELS
for simple roller chains
continued from p. 66
** C 45
q = weight kg/item.
z = number of teeth
67
f = joint surface
FB = breaking load
q = chain weight
Connecting links p. 80 Performance chart p. 63 See next page for chain wheels
68
STANDARD CHAINWHEELS
for duplex roller chains
see p. 72-74
** C 45
q = weight kg/item.
z = number of teeth
69
f = joint surface
FB = breaking load
q = chain weight
Connecting links p. 80 Performance chart p. 63 See next page for chain wheels
70
STANDARD CHAINWHEELS
for triplex roller chains
see p. 72-74
** C 45
q = weight kg/item.
z = number of teeth
71
72
73
q = weight kg/item.
z = number of teeth
74
CHAIN LINKS
for roller chains in accordance with DIN 8187/ISO-R 606 Applications: switching and control purposes
Bent type
Vertical type
* clearance
FB = breaking load
Please specify with order: K4 works standard or K4-ISO Standard spacing as requested by customer Chain wheels p. 66 + 67/69/71-74
75
CHAIN LINKS
for roller chains in accordance with DIN 8187/ ISO - R 606 Applications: switching and control purposes
Bent type
Vertical type
* clearance
FB = breaking load
Please specify with order: L6 works standard or L6 ISO Standard spacing as requested by customer Chain wheels p. 66 + 67 / 69 /71-74
76
Simple chain
Duplex chain
Triplex chain
Technical specifications p. 78
77
Simple chains
Duplex chains
Triplex chains
* Bush chain without rollers (DIN 8154) f = joint surface FB = breaking load q = chain weight From a pitch of 19.05 mm, roller chains of the American series are available with enlarged joint surfaces and link plate thicknesses as well as in cottered versions.
78
CONNECTING LINKS
and spare parts for simple chains
No. Description
4 Inner link
Available for
all roller, bush and conveyor chains
Outer link
10
10 a
Roller chain from no. 20B-1/20 A-1 mm roller-carrying chains bush chains from 25 mm pitch with cotter pins on both sides
10 b
11*
roller chains, roller carrying chains, bush chains, Galle chains, from a pitch of 8 to 45 mm
11b*
15
27
spring clip
* to extend the service life of all roller chains having a pitch of up to 25.4 mm it is recommended not to use cranked links no. 11/11 b. In this case, cranked double links no. 15 with riveted studs are to be preferred.
79
CONNECTING LINKS
and spare parts for multiple chains
No. Description
4 Inner link
Available for
all duplex and triplex roller chains
Outer link
10
Duplex roller chains up to incl. No. 16 8-2/16 A-2 triplex roller chains up to incl. No. 16 8-3/16 A-3 for duplex roller chains from no. 20 8-2/20 A-2 Triple roller chains From no. 20 8-3/20 A-3
10 a
10 b
11*
for duplex roller chains from no. 20 8-2/20 A-2 Triplex roller chains from no. 20 8-3/20 A-3
11b*
15
Duplex roller chains up to no. 16 8-2/16 A-2 (without 06 8-2) triplex roller chains up to no. 16 8-3/16 A-3 (without 06 8-3)
27
spring clip
* to extend the service life of roller chains having a pitch of up to 25.4 mm it is recommended not to use cranked links no. 11/11 b. In this case, cranked double links no. 15 with riveted studs are to be preferred.
80
** 4301 stainless
* The chain is also available with interlocking link plates or round head link plates.
* dimension Bg is an approximate value f = joint surface FB = breaking load FBh = breaking load for hollow bearing type conveyor chain q = weight kg/item. z = number of teeth Chain wheels for chains with p = 100 mm on request Material of the wheels: Steel St 50/60 welded, on request: C 45 welded or GG 20.
81
Link-plate chain A
Block chain B
Link-plate chains
Block chains
A
mm
B
mm
CDE
mm
FB = breaking load
Material: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins: employ surface-hardened steel to DIN 17210.
82
Scraper width
When ordering, please indicate the quantity of double joints with scrapers and the number of double joints with abrader. If required, the drag conveyor double joints can be welded on all sides.
Materials: Links: Steel of at least 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins: 16 Mn Cr 5 steel or surface hardened steel according to DIN 17210
83
Scraper width
When ordering, please indicate the quantity of double joints with scrapers and the number of double joints with abrader. If required, the drag conveyor double joints can be welded on all sides.
Materials: Links: Steel of at least 600 N/mm2 tensile strength according to DIN 17100 or 17200 Pins: 16 Mn Cr 5 steel or surface hardened steel according to DIN 17210
84
Chain couplings:
To determine the power transmission capacity of chain couplings, select the appropriate factor k2 from the chart on this page. The major advantage offered by chain couplings is flexible power transmission in combination with quick release properties and the general availability of spare parts. Chain couplings without casing are intended for secondary and light duty transmission purposes. Chain couplings that are provided with a casing, cater for higher speeds and loads. The casing protects the coupling and retains the lubricant. The chain coupling consists of two one-sided chain wheels, that are coupled to each other by a duplex roller chain to DIN 8187. The chain wheels are made from steel and have 20 induction-hardened teeth. Even though the chain couplings will tolerate slight misalignment, the shafts should be aligned as accurately as possible to optimise service life.
Md = torque
p = chain pitch
q - weight in kg/item
Power PK [kW]
Selection factors - k2
Load characteristic uniform dynamic impact Electric motors 1,0 1,5 2,0
Internal-combustion engines more than 6 cylinders up to 6 cylinders 1,4 2,0 2,3 2,3 2,6 2,6
85
CHAIN TENSIONER
for roller chains
Square casting
p = chain pitch
q = weight 10 kg/item
z = number of teeth
Chain tensioners for other types of roller chains available on request The tensioner arm, the tensioning wheel with ball bearings as well as the tensioning bolt are available individually.
86
87
BUSH CHAIN
in accordance with DIN 8164 Custom-made version
88
CONVEYOR CHAIN
with outer carrier rollers Custom-made version
CONVEYOR CHAIN
with single attachment plates and slide block Custom-made version
89
CONVEYOR CHAIN
with attachment plates on both sides Custom-made version
CONVEYOR CHAIN
with attachment plates on both sides Custom-made version
90
CONVEYOR CHAIN
with bent outer link plates and angular attachment plates crosswise Custom-made version
CONVEYOR CHAIN
custom-made version
91
no. X
[m/s]
14
Lubrication method
Bath or mist lubrication using grease shields Forced-feed circulating lubrication possibly with re-cooling
no. Z
14
The lubricants such as oil or grease should always be applied between the inner and outer plates on the side facing the chainwheel. Periodic cleaning of the chain and removing any abrasive matter, other contaminants, and gumming increase the service life. In addition to the lubricants mentioned above, dry lubricants are also used for special applications. These are usually reeled, sprayed or painted on before assembly.
4. Chain wheels
Correct chainwheel design and toothing are critical factors for the service life of a chain. Generally, chain wheels having 19 teeth or more are employed. Tension sprockets and chain wheels with secondary functions may have 13 or more teeth. Where impact shocks are possible at high speeds, it is advisable to heat treat the teeth to prevent increased wear and tear. The contact angle on chain wheels should not be less than 120o and the gear ratio should not exceed 1:8. The number of teeth of the chain wheels should be matched with the number of links of the chain so that the same roll does not contact the same gullet after several revolutions. Wheels with 6 teeth may be used in extreme cases on chains used at relatively low velocities and having a large chain pitch.
92
93
SI UNITS
IMPORTANT INFORMATION
for inquiries and orders
Chains
Chain pitch = distance between two pin centres; inside width = width between inner link plates; roller diameter; bush diameter; pin diameter; width of scraper. If possible also: breaking load, link plate dimensions, quality of material, overall chain width, chain length, type and number of connecting links and the exact number of links for endless chains.
Wheels
Number of teeth; pitch circle diameter; method of tooth cutting and type of chain to mesh with. Sprocket design as shown on page 27. Bore and tolerance, keyway and setscrew, length of hub, one-sided, symmetric or asymmetric. Wheel material and heat treatment if applicable.
Chain Drives
Performance, speed of chain pinion, transmission ratio. Operating conditions: Impact and shock load, temperature, maintenance options, humidity, soiling.
Conveyor chains
Type, dimensions and weight of load to be conveyed, conveyor speed, direction and length of travel, method of loading and unloading. General operating conditions: maintenance, humidity levels, effects of temperature and/or corrosion. Details of space available for housing the conveyor chain, the return pulley, the tension and driving units. Please provide technical drawings if possible.
94
The Values of permissible joint surface pressure Pperm. shown in the chart apply to normal operating conditions only: free from dirt, well-lubricated, impact-free, minimum safety factor of 6. Then the expected working life is: for conveyor chains with 6 to 16 teeth and about 10000 operating hrs; for roller chains on sprockets with 19 teeth or more approx. 15000 operating hrs.
pperm. [N/cm2]
Number of teeth
Abbreviations
P Pk Md F FB v q n z p Do a x f z1 z2 y hk
Dimensions
[kW] [kW] [Nm] [N] [N] [m/s] [kg/m] [min.-1] [] [mm] [mm] [mm] [] [cm2] [] [] [] [mm]
Formulas:
Power
Torque
Chain speed
Axle spacing
96
z = number of teeth
97
Factors and formulas to determine additional pitch circle diameter for higher no. of teeth or different chain pitches
p = pitch [mm]
y = PCD factor
z = number of teeth
98
FAX INQUIRY
dated
Dear Sir or Madam please prepare a free quote without obligations for the following items:
Item1) Quantity: Type / DIN: Chain pitch: Roller-: Pin-: Link plate width: Drawing: Attachments: Inner width: Bushing-: Pin safety device: Link thickness:
Additional description:
99
100
LEGEND OF LETTER
a a1 a2 a3 a4 b1 b2 b3 d d1 d2 d3 d4 d5 d6 d7 e e1 f h h1 h2 hk i k1 k2 n p p1 pr pzul. q qF r s s1 s2 v x y z z1 z2 zd ze zz
distance between axles distance of attachment holes centre chain centre hole of angle centre chain centre hole of attachment centre chain centre hole of scraper inner width width of inner link inner width outer link attachment hole - pin - bush - roller - idler roller - flanged roller - inner hollow pin - socket of pin or bush - centre distance of multiplex chain distance bearing area height of link plate height of special link plate height of special link plate chain slack transmission ratio correction value conveyor chain correction value chain drive coupling number of rotation pitch special pitch calculated pressure on bearing area allowable pressure on bearing area weight chain weight of conveyor radius link plate thickness inner link plate thickness outer link plate thickness speed of chain number of link plates number of teeth factor number of teeth number of teeth small sprocket number of teeth big sprocket width of tooth (triplex) width of tooth (simplex) width of tooth (duplex)
A1 A2 B B1 BF Bg Bk C D D1 Da Df Dg Dk Dl Dn Do E E1 E2 F F1 F2 F3
P distance of axles for conveyor Pk distance of buckets RA length of angle Q width of scrapers width of conveyor fluting QL maximum bore diameter QU minimum bore diameter T material friction coefficient T1 W1 diameter of attachment hole of special link plates 1 diameter of through bore hole outer - 2 root circle - F clutch bell housing - collar - of applied chain hub - pitch circle - distance of coupling distance distance chain tension dimension across riveted pin dimension across one side removable pin dimension across both side removable pin dimension across extended pin breaking load breaking load for hollow pin chain conveyor tension test load tension load centre chain to top side of angle heigth of conveyor fluting capacity of buckets length of scraper indication of angle and attachment indication of angle and attachment linear dimension (outer) length of housing linear dimension (inner) coupling length length of hube centre chain top edge attachment distance centre chain engine torque Newton distance distance distance
engine output corrected engine output centre chain outer edge scraper weigth of transported material conveyor capacity (continuous) conveyor capacity (interuppted) dimension of beam dimension of beam centre chain outer edge of angle angle of elevation filling level filling level weight of bulk material safety factor friction factor
Kamener Kreuz
A44
Bielefeld
A33 A44
Dortmund
A1 B7 Hagen A46 Meschede Olsberg
Eslohe Altenilpe B55 A45 B236 B55 B236 B511 Bad Fredeburg
Olpe
Kln Frankfurt
57392 Schmallenberg +49 (0) 2971 310 99 11 +49 (0) 2971 310 99 19 uvallentin@auft.de www.auft.de
57392 Schmallenberg +49 (0) 2971 310 99 10 +49 (0) 2971 310 99 19 fgoeddecke@auft-export.de www.auft-export.de
Tschechien TELEFON +420 558 847 004 MOBIL +420 603 342 468 E-MAIL pgajdos@auft-export.de
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