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SMS 3-0001-0124//2 16.03.2005 1100/Fre

MOUNTING INSTRUCTIONS ITEM BO 001

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BOILERS WITH BOLT-ON-DECK FOUNDATION

CMB-VS / EME-HST

CMB-VS

FMB-VS EME-VST

Instructions for transport and shipboard installation

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

1
Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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SMS 3-0001-0124//2 16.03.2005 1100/Fre

MOUNTING INSTRUCTIONS ITEM BO 001

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Contents:
0 General customer information 3

1 2

Preparing the boiler for installation Transport of boiler, fixing in position and final mounting of feet counter plates on supporting structure
2a 2b Horizontal designs CMB-HF and EME-HST Vertical designs CMB-VS, EME-VST and FMB-VS

3 5

5 6

3 4

Installation of exhaust gas connections Installation of boiler mountings and instruments when delivered as loose items

8 7

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

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Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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SMS 3-0001-0124//2 16.03.2005 1100/Fre

MOUNTING INSTRUCTIONS ITEM BO 001 0.)

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GENERAL CUSTOMER INFORMATION Safety related information are indicated by pictograms as follows: Warning! Ignoring safety information can endanger life or result in serious injury!

Caution! Ignoring safety information can result in injury to persons or damage to machinery or other materials! Take care! Ignoring safety information can result in damage to machinery or other materials!

1.)

PREPARING THE BOILER FOR TRANSPORTATION Unpack the boiler and dispose of all packing and storage protection material according to the demands of environmentally friendly processing. If the boiler shall not be unpacked totally because of a certain time span between installation of boiler and installation of exhaust gas duct / surrounding structure, remove the packing material at least at the lifting lugs and around the boiler foundation. Take care ! After removal of packing material check the exhaust gas inlet and outlet chambers for accessories stowed inside for transport reasons.

Carefully depressurize and subsequently vent the water/steam space in case the boiler had been prepared for long-term storage by pressurized nitrogen filling. Warning! If the boiler had been filled with nitrogen under pressure, a substantial overpressure may build up inside the boiler in case the boiler is exposed to a source of heat and to direct sun radiation. Sudden opening of any blinded connection on the boiler body may lead to rapid expansion of the contained gas.

Check the fixing screws/bushings of the counter plates which are delivered pre-mounted to the boiler feet. If bushings are mounted, the base plates are fixed in final location and can be welded without readjustment.

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

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Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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MOUNTING INSTRUCTIONS ITEM BO 001 Take care!

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If the M10 fixing screws are moving only by applying strong force this is a sign for misalignment of the counter plates. In such case loosen and remove the fixing screws and subsequently realign the counter plates before placing the boiler in its final position. Otherwise the fixing screws may not be removed any more once the boiler is in place.

Arrangement of counter plate fixing screw

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

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Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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MOUNTING INSTRUCTIONS ITEM BO 001

2.)

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TRANSPORT OF BOILER TO FINAL POSITION AND ADJUSTMENT IN PLACE 2a) Horizontal designs CMB-HF and EME-HST

General arrangement of lifting lugs (on example CMB-HF boiler, EME-HST is similar)

Warning! Before lifting the boiler in any case check the lifting instructions provided with the working drawings for center of gravity coordinates and actual load distribution on the lugs - Lift the boiler off the transport support (if applied) - Move the boiler to intended final location - Lower the boiler to about 50 mm above supporting structure - Check again the fixing screws as described in 1.) - If the counter plates are still in good alignment (fixing screws moving when light force applied), check alignment to exhaust gas duct and ships axis and lower the boiler until the counter plates rest on deck - Fill in the inevitable distance between each counter plate and the supporting structure by adding lining plates or strips until the boiler rests firmly on all 4 feet - Check again the fixing screws as described in 1.) - If fixing screws still move by slight force, weld the counter plates and linings to the supporting structure, if not, realign the counter plates. - Remove the fixing screws/bushings and seal the holes in foot plates by welding or by inserting of appropriate screws shortened to 10mm thread length
This document consists of 8 page(s)
SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

5
Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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SMS 3-0001-0124//2 16.03.2005 1100/Fre

MOUNTING INSTRUCTIONS ITEM BO 001

2b)

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Vertical designs CMB-VS, FMB-VS and EME-VST

Attachment of lifting cables for lifting the boiler off the transport support

Attachment of lifting cables for turning the boiler in upright direction and placing in final position

Warning! Before lifting the boiler in any case check the lifting instructions provided with the working drawings for center of gravity coordinates and actual load distribution on the lugs

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

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Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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MOUNTING INSTRUCTIONS ITEM BO 001

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- Lift the boiler off the transport support (if applied) - Turn the boiler into upright direction - Move the boiler to intended final location - Lower the boiler to feet about 50 mm above supporting structure - Check again the fixing screws as described in 1.) - If the counter plates are still in good alignment (fixing screws moving when light force applied), check alignment to exhaust gas duct and ships axis and lower the boiler until the counter plates rest on deck - Fill in the inevitable distance between each counter plate and the supporting structure by adding lining plates or strips until the boiler rests firmly on all 4 feet - Check again the fixing screws as described in 1.) - If fixing screws still move by slight force, weld the counter plates and linings to the supporting structure, if not, realign the counter plates. - Remove the fixing screws/bushings and seal the holes in foot plates by welding or by inserting of appropriate screws shortened to 10mm thread length - Apply horizontal supports as shown in principal sketch below

Front/side view

Top view

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SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

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Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de

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MOUNTING INSTRUCTIONS ITEM BO 001 3.)

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INSTALLATION OF EXHAUST GAS CONNECTIONS In case the boiler is delivered including counter flanges for the exhaust gas inlet and outlet duct, these flanges are tack-welded to the mating connections on the boiler for transport reasons. Remove the flanges prior to placing the boiler to its final position Make sure that always a compensator is mounted between exhaust gas inlet and outlet duct and the boiler inlet and outlet chambers If a chemical dosing device for soot cleaning is delivered together with the boiler (optional item), please refer to SMS data sheet 3-0002-0026 for mounting instructions

4.)

INSTALLATION OF BOILER MOUNTINGS AND INSTRUMENTS WHEN DELIVERED AS LOOSE ITEMS In general always follow the mounting instructions for each single item which are provided within the set of working drawings and/or together with the equipment Install all mountings and instruments delivered as loose items according to the single item instructions Connect all external piping to the valves and fittings which represent an inlet into or outlet from the boiler Wire all instruments to the associated control boxes or cabinets Check the boiler insulation for possible damages which occurred during mounting of the equipment and repair/replace accordingly Arrange remote operation devices as shown in SMS data sheet 3-0001-0010 and mount/adapt operation and maintenance platforms according to the conditions set by the surrounding ship structure.

This document consists of 8 page(s)

SAACKE MARINE SYSTEMS Tel.:+49 421 6495 138, Fax.:+49 421 6495 363,

8
Suedweststrasse 13, 28237 Bremen, GERMANY email: marine@saacke.de