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CUSTOMER DOCUMENTATION
JUNE 08 REV-2
Contents
1.
1.1 1.2 1.3
GENERAL
Using this Manual Safety Notice Environmental
....5
...5 ...5 ...6
2.
2.1 2.2 2.3 2.4 2.5
....7
...7 ...7 ...8 ...9 ...8 ..11 ..11 ..12 ..13 ..13 ..15 ...16 ...16 ...16 ...17 ...17
3.
3.1 3.2
GENERAL SPECIFICATIONS
System General Specifications System Configuration
4.
4.1 4.2
SAFETY INSTRUCTIONS
General Instructions Special Instructions
5.
5.1 5.2 5.3 5.4
6.
6.1 6.2 6.3 6.4
...32 ...32 ...32 ...33 ...39 ...40 ...40 ...44 ...44 ...45 ...45 ...46 3
7.
7.1
RECTIFIER
Description
8.
8.1 8.2 8.3 8.4
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8.5 8.5
...47 ...47 ...48 ...48 ...48 ...48 ...48 ...48 ...48 ...49 ...49 ...49 ...50 ...50 ...50
9
9.1 9.2 9.3 9.4 9.5 9.6
INSTALLATION
Tools Required Preliminary Inspection Shelf Mounting Module Installation Shelf Wiring Frame Grounding
10.
10.1 10.2 10.3 10.4 10.5
MAINTENANCE
Cleaning and Maintenance Removing and Replacing a Rectifier Module Float Voltage Adjusting Equalize Voltage Adjusting Replacing a Rectifier Cooling Fan
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1.
1.1
1.2
Safety Notice
Delta products are not liable for any hazards incurred by not following proper safety procedures, Installation, Operation and maintenance personnel should always follow these safety rules: Do not install or remove any SMR with the AC breaker ON. The AC breaker must be switched to the OFF (0) position prior to inserting a module into a shelf to avoid any damage to the rectifier. Before switching ON the system, the AC input frequency and voltage must be verified. AC breaker rating and type should be adequate and other environmental conditions as noted in the specifications should meet. The system has passed stringent system testing prior to shipment. To avoid electrical shock, the MCS system requires a single ground point permanently connected to earth ground. An AC breaker must be provided for adequate isolation between the system input and commercial AC main. The environment should be dust free and controlled by an HV AC system. The area must be free of any flammable vapors or fluids. To avoid electrical hazard, the covers must not be removed on any component including the NSCSU, MCS rectifier etc. Circuit breakers must be replaced with approved circuit breakers, meeting the original design specification. All AC connections must be made per the latest issue of the National Electrical Code and must also confirm to all local codes.
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1.3
Environmental
Input Voltage Input frequency Operating Temperature Humidity Floor Load Density Recommended Clearance : : : : : : 230V AC single phase / 400V AC Three phase. 45 65 Hz. 0 - 50 C 0% - 95% RH (Non - Condensing) 600 Kg/M2 Minimum 4 inches from side walls and 6 inches from rear wall.
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2. 2.1
2.2
Features
User friendly (LCD) operation interface (128*64 dots display) Wide input voltage range, 90~300 VAC good for unstable utility environment. Module design, front access for simple installation and maintenance. Compact design, saves valuable floor space. 1400W output high efficiency, hot pluggable rectifier module. Temperature Compensation Float Voltage Control for VRLA Batteries. Front Access for Simplified Operation and Maintenance. 54V/125 ~ 200A (Identify 1~2 specific strength/features for the shelf). Intelligent remote system monitoring and control (RMS software function) Comprehensive AC, DC, battery, power distribution management function. High power density saves valuable floor space.
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2.3
Shelf outlook
2.3.1 19 Shelf
2.3.2 23 Shelf
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2.4
Shelf Dimension
2.4.1 19 Shelf
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2.4.2 23 Shelf
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3. 3.1 Item
AC Input Shelf Capacity System Capacity Contactor Rating Rectifier New Smart Control & Supervisory Unit Communication Remote Monitoring and Control RS232/RS485 Operating Temperature Storage Temperature Humidity Altitude Acoustic
Note! The system capacity, quantity of rectifier, Power distribution, qty. and rate of breaker
are all based on contract.
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{Please see the System Drawings in the rear pocket of this booklet}
3.2
System Configuration
3.2.1 19 Shelf
Item Dimensions (WxDxH) Rack Specification/Function 19.02 in. x 14.12 in. x 6.04 in. / 483.2mm x 358.6mm x 153.5mm 5 rectifier positions per shelf, Max. 2 shelves (10 rectifiers)
3.2.2 23 Shelf
Item Dimensions (WxDxH) Rack Specification/Function 23.00in. x 14.11 in. x 6.04 in. / 584.2mm x 358.3mm x 153.5mm 6 rectifier positions per shelf, Max. 2 shelves (12 rectifiers)
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4.
SAFETY INSTRUCTIONS - Please read the following instructions carefully. Ignoring these instructions
Warning
may result in a loss of life or a health hazard for users working with the equipment and/or in damage to the equipment itself. These safety instructions are an extension of any national laws governing health and safety at work and the applicable EN, DIN, SEV, VDE and CEI standards and any regulations of the statutory authorities. The manufacturer cannot be held responsible for any danger or damage resulting from incorrect operation or usage of the equipment, failure to observe the instructions in the users documentation and/or failure to observe the safety instructions.
4.1
General Instructions
No user replaceable or serviceable parts inside- In case of any service aspect please contact service provider. Operation of and work on the equipment or parts thereof may only be performed by professional persons (qualified technicians) with appropriate experience who have been successfully trained by the manufacturer/ distributor (= authorized person) The weight of the components (specified on the front of the unit) requires that physically able-bodied persons be employed for installing / assembling the equipment or parts thereof. If work on the equipment or parts thereof is necessary with the equipment under present voltage, another qualified technicians or a supervisor must be present in addition to the electrician performing the work. The supervisor should be capable of providing first aid in case of electrical hazard. Providing the electrician with an emergency switch or disconnection strap, so-called "dead mans switch", is not sufficient protection. Work on the equipment may only be carried out using insulated safety tools and appropriate protective clothing (shoes, gloves, safety spectacles, etc).
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There is an increased risk of an accident and electrical hazard when working on compact equipment (different components mounted in a single cabinet, e.g. rectifier/inverter modules, DC distribution and battery connection), due to the close proximity of the various different components. Work should therefore be carried out with an extra attention to safety, and appropriate insulating covers over the live electrical parts must be provided for protection against accidental contact. If the power supply equipment is not fitted with a disconnecting switch or equivalent device unit, for isolating it from the AC mains or any other hazardous voltage source, the operator of the power supply equipment is responsible for fitting the mains distribution board, battery system or other supplying equipment with appropriate disconnection switch conforming to the relevant regulations.
Removing or inserting components from or into the equipment may result in changes to the performance of the equipment. The operator is therefore responsible for the consequences of any change in the hardware configuration that are made without an agreement with the manufacturer or his local representative. The operator of the equipment is responsible for ensuring that personnel concerned with the equipment (authorised persons) are provided with safety training when the equipment is installed or when starting their employment and at regular 6-monthly intervals thereafter. The operator of the equipment is responsible for ensuring that the rooms in which the equipment is set up and in which the batteries are used are treated as electrical equipment rooms, which are only accessible to qualified personnel (authorised persons). The operator of the equipment is responsible for ensuring that the equipment is installed in suitable rooms, if necessary with air-conditioning. If forced cooling (fan ventilation) is used, there must be adequate airflow in the room, as well as heating/cooling. The units or individual parts of the equipment may only be opened by qualified employees (authorised persons) of the equipment operator, who have attended a special repair training course held by the manufacturer or his local representative. The operator of the equipment is responsible for ensuring that the rectifier/ inverter/distributor rack is securely locked and not accessible to unauthorised persons.
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Installation and dismantling of the equipment or parts thereof, as well as the laying of the connection cables may only be carried out by persons trained by the manufacturer/distributor (authorised persons). The installation instructions and specifications in this user manual are a part of these safety instructions. The order of installation and the specified limit values must be adhered to in order to guarantee that the equipment is correctly installed and operated. The environment should be dust free and controlled by an HV AC system. The area must be free of any flammable vapours or fluids. To avoid electrical hazard, the covers must not be removed on any component. All AC connections must be made as per the latest issue of the National Electrical Code and must also confirm to all local codes.
4.2
Special Instructions
Before switching `ON` the system, the AC input frequency and voltage must be verified, AC break rating and type should be adequate, and other environmental conditions as noted in the specifications should meet. Localised areas of high temperature (> 70 C) may occur within the rectifier/ inverter/distributor rack. Adequate precautions against accidental burns must be taken. Fuses should only be gripped using the tools provided for this purpose (Load-break switch handles, etc.). Ensure adequate insulation from ground potential (earth) when working on the rack or changing fuses. The power system may have dual energy supply by means of primary and secondary energy sources, and operator is responsible to secure the proper precautions by separating or disconnecting the sources for maintenance or service purposes. Some of the potentiometers for adjusting equipment components are mounted under the unit covers and can only be accessed through the ventilation slots of these components. Take care when making adjustments, and use appropriate tools (e.g. an insulated screwdriver for trimming), otherwise sensitive components may be damaged.
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Only suitable measuring devices (e.g. high-impedance multimeter) may be connected to the voltage and current measurement sockets. Incorrect operation of the equipment or parts thereof may alter the operating state of the system, trigger false alarms or discharge the batteries connected to the system. Ensure that the settings conform to the specifications, the system configuration and the limit values that you require. Make sure that the voltage values for all components are set correctly. Incorrect voltage settings may lead to an increase in the battery voltage and the consequent danger of explosion. Ensure that the alarm limit values (trigger thresholds) are set correctly. Incorrect settings may trigger false alarms and cause the rectifier/inverter modules to switch off. All temporary manipulations of the equipment or parts thereof that are carried out (e.g. for test purposes) must be reset manually. Automatic reset facilities are not provided.
5.
5.1
Software Interface
Power system controller Display : : Delta New Smart Control & Supervisory Unit (NSCSU) LCD 128 x 64 dots display LED (Major, Minor, EQU)
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: :
4 push buttons on the NSCSU LCD display. They are used to control the power system. English / Chinese
5.2
System Management
Monitoring : AC input information DC information Rectifier information Battery Information DC load information Environment detection Parameter Setting : System output parameter setting Alarm threhold setting Alarm configuration setting System relay setting Others : Remote management Event log Efficiency management Battery discharge test function
5.3
Remote Management
Method SW Interface: (Optional) : : RS-232/485 cable (9 pin), Internet/Intranet, SNMP Delta Remote Management Software Network Management Software Internet Browser
RS-232/RJ 45
5.4
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The system status is displayed on the front of the NSCSU. The Main page is always displayed during normal operation. Main page: DCV DCI Sys. Sta Alarm Existing DCV: System output DC Voltage DCI: Total system output current Sys Sta: System status Alarm Existing: Alarm Existing will display if alarm had occurred 54.0V 0A FL
Rectifier Battery Event Log Curr. Setting AC & Temp. Date & Version
03 24
0.0A
OK
0.0A
OK
Alarm
Info
19
30
Press Enter
No. 01 02 30
1.0
36B5H
5.4.4 Battery Information Rectifier Battery Event Log Curr. Setting AC & Temp. Date & Version
Press Enter
Battery 1 Charging Current 0.0A Temp.. C Battery 2 Charging Current 0.0A Temp.. C Battery 3 No existence 5.4.5 Event Information Rectifier
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Battery Event Log Curr. Setting AC & Temp. Date & Version
Press Enter
00
02 100
HH:MM:SS HH:MM:SS
HH:MM:SS
5.4.6 Current Setting Information Rectifier Battery Event Log Curr. Setting AC & Temp. Date & Version Press Enter DC Setting Alarm Setting Batt. Setting Other Setting Press Enter DC Setting EQU VLT FL VLT SMR CL 55.2V 54.0V 26.2A
5.4.7 Alarm Setting DC Setting Alarm Setting Batt. Setting Other Setting Press Enter
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Alarm Setting HV 56.0V LV 45.6V HVSD 56.5V ACH 300V AVL 90V HT 55C LT -15C HTSD 75C LTSD -40C TST ALM ON BATT OTP 50C LVDS1 44.4V LVDS2 44.4V LVDS3 44.6V Batt UnB ON 5.4.8 Battery Setting DC Setting Alarm Setting Batt. Setting Other Setting Press Enter i. B- Parameter Batt. Charge T-COMP BDT Setting B-EQU Setting
Press Enter Batt. Capacity Batt.1 xxx AH Batt.2 xxx AH Batt.3 xxx AH Stop EQU Max. Time 8Hr Min. Curr. 0.03C Extra Time 0Hr (B) B- Parameter Batt. Charge T-COMP BDT Setting B-EQU Setting 22
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Press Enter On Mains On Standby Press Enter Charge & CL Batt.1 0.10C Batt.2 0.10C Batt.3 0.10C On Mains On Standby Press Enter Charge & CL Batt.1 0.05C Batt.2 0.05C Batt.3 0.05C B- Parameter Batt. Charge T-COMP BDT Setting B-EQU Setting
(C)
Press Enter T- COMP ENABLE Mode: Linear Linear Non Linear Press Enter Coef 3.0mV/C Upper 55.8V Lower 52.8V T-START 27C T- COMP ENABLE Mode: Linear Linear Non Linear Press Enter T0,V0: 0,56.8 T1,V1: 15,54.4
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T2,V2: 35,54.4 T3,V3: 60,51.6 B- Parameter Batt. Charge T-COMP BDT Setting B-EQU Setting
Periodic BDT Status ON Next Batt Test YY/MM/DD HH:MM BDT1 0.10C End VLT 45.0V BDT Time 2Hr B- Parameter Batt. Charge T-COMP BDT Setting B-EQU Setting
5.4.9 Other Settings DC Setting Alarm Setting Batt. Setting Other Setting Press Enter Eficnt Func OFF 5.4.10 AC & Temperature Information Rectifier Battery
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Event Log Curr. Setting AC & Temp. Date & Version Press Enter ACV ACV1 xxxV ACV2 xxxV ACV3 xxxV Ambient Temp xx C
5.4.11 Date & Version Rectifier Battery Event Log Curr. Setting AC & Temp. Date & Version Press Enter Current Date YYYY/MM/DD Current Time HH:MM:SS SW Version 1.03 Checksum FB44H 5.4.12 System Settings Sys Info Sys Setting Curr. Alarm Press Enter 5.4.13 DCV Settings DCV Setting Alarm Setting Batt. Setting Password
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Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter DC Setting EQU VLT FL VLT SMR CL 55.2V (48.0V- 56.0V) 54.0V (48.0V- 56.0V) 26.2.0A (5.0A-250.0A)
5.4.14 Alarm settings DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter Alarm Setting HV ON Enter (Enable/Disable)/SETTPOINT (56.0V) - Range (55.0-57.5V) LV ON Enter (Enable/Disable)/SETTPOINT (45.6V) - Range (44.0-50.0V) HVSD Enter - SETTPOINT (56.5V) - Range (56.0-59.5V) ACH ON Enter (Enable/Disable)/SETTPOINT (300V) - Range (230-500V) ACL ON Enter (Enable/Disable)/SETTPOINT (90V) - Range (85-500V) HT ON Enter (Enable/Disable)/SETTPOINT (55) - Range (35C -75C) LT ON Enter (Enable/Disable)/SETTPOINT (-15C) - Range (-40C- +10C) HTSD Enter - SETTPOINT (75C) - Range (45C -75C) Batt OTPON Enter (Enable/Disable)/SETTPOINT (50C) - Range (30C- +50C) LVDS1 Enter - SETTPOINT (44.4V) - Range (0.0-48.0V) LVDS2 Enter - SETTPOINT (44.4V) - Range (0.0-48.0V) LVDS3 Enter - SETTPOINT (44.6V) - Range (0.0-48.0V) LVDS Recover Enter- SETTPOINT (46.0V) - Range (46.0-52.0V) Batt Tst ON Enter (Enable/Disable) Batt UnB ON Enter (Enable/Disable)/SETTPOINT (1.0V) - Range (0.5V-4.0V) Over Load ON Enter (Enable/Disable)/SETTPOINT (200A) - Range (50A-3000A) 5.4.15 Batt. Setting DCV Setting
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Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
Battery Parameter SettingB- Parameter Batt. Charge T- COMP BDT Setting B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control Press Enter
B-Parameter
Capacity Enter Batt 1 & 2 SETTPOINT (400AH) - Range (0AH-6000AH) Batt 3 SETTPOINT (0AH) - Range (0AH-6000AH) EQU Stop Enter Max Time SETTPOINT (8Hr) - Range (1r-24Hr) Min Curr SETTPOINT (0.03C) - Range (0.01C -0.06C) Extra Time SETTPOINT (0Hr) - Range (0 -12Hr) EQU Enable Enter Batt Cap ON Enter (ON/OFF)/SETTPOINT (50%) - Range (30-90%) AC Time ON Enter (ON/OFF)/SETTPOINT (0Hr) - Range (0r-24Hr) Batt VLT ON Enter (ON/OFF)/SETTPOINT (46.0V) - Range (42-54V) B- Parameter Batt. Charge T- COMP BDT Setting B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control
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Press Enter
Battery Charge SettingOn Mains On Standby Press Enter Charge & CL Batt.1 0.10C Enter - Range (0.02C-0.20C) Batt.2 0.10C Enter - Range (0.02C-0.20C) Batt.3 0.10C Enter - Range (0.02C-0.20C) On Mains On Standby Press Enter Charge & CL Batt.1 0.05C Enter - Range (0.02C-0.10C) Batt.2 0.05C Enter - Range (0.02C-0.10C) Batt.3 0.05C Enter - Range (0.02C-0.10C) B- Parameter Batt. Charge T- COMP BDT Setting B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control Press Enter
Battery T-Comp SettingEnable/Disbale Enter Choose T-COMP Linear Non- Linear Parameter Enter Coef 3.0mV/C Upper 55.8V Lower 52.8V T-START 27C B- Parameter Batt. Charge T- COMP
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Range (0.1mV/C - 4.0mV/C) Range (53V 56.0V) Range (50V 53.0V) Range (15C - 35C)
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BDT Setting B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control Press Enter Manual BDT Periodic BDT Next BDT HH:MM YYYY/MM/DD
Battery Discharge Test SettingPress Enter Manual Status: Setting BDT1 End VLT BDT Time Start MBDT Manual BDT Periodic BDT Status: Setting Enter BDT1 End VLT BDT Time Fre. Date Time Stop PBDT B- Parameter Batt. Charge T- COMP BDT Setting
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BDT OFF Enter 0.10C Enter Range (0.05C-0.5C) 45.0V Enter Range (42.0-52.0V) 2Hr Enter Range ( 1Hr- 2Hr)
ON
Range (0.05C-0.5C) Range (42.0-52.0V) Range ( 1Hr- 2Hr) Range ( 1- 12Month) Range ( 1-31Days) Range (0- 23 Hr)
Enter (Start/Stop)
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B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control Press Enter
Battery Equalization SettingB-EQU Setting Manual B-EQU Enter Status: OFF Start MB-EQU Periodic B-EQU Status: ON Setting Enter Fre. Date Time
6M 1D 0Hr.
Enter Range (1- 12Month) Enter Range (1-31Days) Enter Range (0- 23 Hr)
Stop PB-EQU Enter (Stop/Start) Next BDT HH:MM YYYY/MM/DD B- Parameter Batt. Charge T- COMP BDT Setting B-EQU Setting LVDS1 Control LVDS2 Control LVDS3 Control
Battery LVD SettingLVDS1 Control LVDS2 Control LVDS3 Control DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset
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Password SettingPassword ON/OFF DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
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Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
Efficiency Management SettingEfficnt Mgt. Status Enter ON/OFF DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
Generator SettingGenerator Status Disable DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
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Reset Buzzer Reset Com-Fail Reset BT-Fail DCV Setting Alarm Setting Batt. Setting Password Date Setting Language Efficiency Mgt Generator Alarm Reset Temp. Unit Press Enter
Sys Info Sys Setting Curr. Alarm Press Enter Major Alam DCL Alarm ------------List of All Active Alarms
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6. 6.1
6.2
System Requirements
RS 232/485 Cross Cable. (Configuration as per attached Drawing).
6.3
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In order to provide user friendly RMS GUI configuration, a CD containing the software is provided along with the system. 1) Copy the GUI software from the attached CD. 2) Open the GUI file Remote site. 3) Now a screen (Remote Site) appears on the desktop. Select COMM Port 1 on the upper right corner of this screen and then the user is able to access the parameters as shown in the Fig Below.
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The Alarm Non-Urgent Screen shows the following alarms as shown in the Figure.
Mains High Mains Low Rectifier Alarms (over volt, under volt, over load, fan fail and rectifier fail)
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The System Detail Screen shows the details about System Make, Date of Commissioning, Ultimate capacity, Equipped Capacity, Rectifier No, Rectifier Rating, Rectifier Work No, Rectifier Fail No, Battery Detail and Number of Batteries Connected.
a.
Alarm Urgent
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b.
c.
Parameter Monitoring
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d.
Parameter Control
e.
System Detail
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6.3.8 Report
The Report screen shows the information about the Report save mode. There are two save modes. Auto - Set the time interval and get the report at define interval. Manual - Press the save button and get the report.
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6.4
It shows the information about the Rectifiers, Battery, Parameter, alarms, Events, Calibrate, and Configuration. The System can be controlled by using these parameters.
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7. 7.1
Rectifier Description
The Switch Mode Rectifiers (SMR) modules are rated at 25 Amps at -48 VDC. The modular design provides the flexibility to configure and expand the system as the load demand increases. Each MCS-1400 module is hot swappable with front access for ease of maintenance without system shutdown providing uninterrupted service. The MCS-1400 series module is active power factor corrected to great than 0.99 PF (THD<5%) for maximum AC utilization. Each module is equipped with AC breakers located at the front of the module to allow for easy identification when maintenance is required.
18 Amps at 90 VAC input, rated power 48 to 52 Hz >0.99, at norminal line, Full Load >0.95, at 300V, 50% Load 5%, Full load, nominal line, rated output voltage IEC1000-3-2:limits for harmonic current emissions. 10%, At 300Vac(45~55Hz), 50% load >91%, At nominal input, output , full rated load >85%, Other specified input output conditions and load between 50% to 100% 18 Amps (at cold start), Full load, nominal line, rated output voltage. Ignore the first inrush current caused by XCAP 3 to 10 seconds (at cold start), Full load, nominal line, rated output voltage. Fuse (25A)
THD
Efficiency
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7.1.2
Output
Value - 54V - 44.4V ~ 56V - 25A 26.25A (25A * 105% 1%) - 5% of rated output voltage, Load change 100% ~ 25% ~ 100% - <10ms, Recover to rated output voltage
Specifications DC Output Voltage Nominal output voltage Output voltage range Rated Output Current Current Limit Dynamic Response Overshoot Recovery time Overshoot Recovery time Load Regulation
-5% of rated output voltage, Change AC from 90Vac to 300Vac - <20ms, Recover to rated output voltage - 0.5% <Delta Spec.> : V VH Equation : 100% VH V: Maximum And Minimum Voltage; VH: Half Load Voltage At rated output voltage, 0-100% load
Noise - 24 dBrnc - 32 dBrnc(<0.82mV) <Note> dBmp + 2.5 = 20 Log (V/0.7746) - Peak to peak ripple voltage CCITT Connect battery No battery connection - Audio band - Acoustic - 200 mV, Oscilloscope band set to 60 MHz
-- 55dBA, at 1 meter in front of SMR 10% of rated output current , Load 50%~100% 10% to 90% Load Change Overshoot 5% Rated Output Voltage Recovery Time <1 ms to 1% Rated Output Voltage
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7.1.3 Indicators
Item Line Function Color On condition Off condition R.F. Function Color On condition Off condition C.L. Function Color On condition Off condition HV/LV/FF Function Current Limited Red Output current is limited. Output current under of rated load. Output current is not limited. HV:The LED Continuous light Component type LED Rectifier Failed Red Rectifier Fail Rectifier Normal The LED lights when the output current exceeds rated load. The current limited point can be programmed by NSCSU. Component type LED AC line ON Green Line exceeds 50V (Typical) No line or line under 30V (Typical) Component type LED The LED lights when AC line is normal. Specification/Function Standard/Comment
High Voltage/Low Voltage/Fan Fail LV:The LED flashing witching freq 1Hz Component type LED FF:The LED flashing switching Color RED freq 2Hz On condition HV: DC voltage exceeds 56V LV: DC voltage under 40V FF: Fan Fail Off condition I+, IFunction - Output Current Test Points Rectifier Normal The I+, I- will send a voltage value, which can be transferred, to output current. 0.1V = 1A.
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Voltage Fluctuation EN 61000-3-3, EN 60555-3 Flicker Fast Transient (EFT): Lightning/Surge 4KV, EN 61000-4-4 Level 4, IEC 1000-4-4, IEC 801-4 level 4 6KV, IEC 1000-4-5 Level 4, Test Condition: 1. Combination wave 1.2/50us, 8/20us, 2, 3KA 2. Ring wave 100KHz, 500A 15KV Air Discharge, 8KV Contact Discharge, EN 61000-4-2 Level 4, IEC 1000-4-2, IEC 801-2 level 4 10V/m, IEC 1000-4-6 Level 3 UL/CUL UL 60950, TUV/CE EN 60950 -5C ~ +70C (23F ~ +158F), Constant current 1400W at 230Vac -5C ~ +55C (23F ~+131F), Constant current 1400W at 90Vac Storage Temperature -50C~ 75C (-58F ~ +167F)
Operation Humidity 0 ~ 95% Relative Humidity (Non-Condensing) 0 ~ 95% Relative Humidity (Non-Condensing) Storage Humidity Altitude MTBF Cooling Fan Life -152m~3048m (-500~10000 Feet) >465K hours, At 25, rated load > 7 years(70000hr)
7.1.5 Physical
Dimensions (W x H x D) Weight 3.3 in. x 5.2 in. x 10.35 in. / 83.6 x 132 x 263mm 7.26lbs / 3.1Kg
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8. 8.1
8.1.1 AC Fail, AC Input High (ACH) and AC Input Low (ACL) Alarm Conditions. 8.1.1.1 AC Fail: Major Alarm
When the NSCSU senses the absence of AC current at the AC Distribution box located in the rear of the DC Distribution Cabinet, the NSCSU will initiate a major alarm and AC DN will be displayed on the main page. ACL and AC DN alarm is indicated on the NSCSU. Battery is in discharge status. The alarm will be re-set to normal condition when AC is restored. During an AC Fail condition, the NSCSU is powered by the reserve from batteries.
8.1.1.2 AC Input High (ACH): Minor Alarm -AC Input High Alarm
When the NSCSU senses the input AC Voltage exceeding parameter alarm, the NSCSU will initiate an AC High Alarm, displayed on the NSCSU. The system will shut down the rectifiers. The NSCSU will continue to monitor the AC input voltage. The ACH alarm will re-set to the normal operation when AC input voltage decreases within the threshold parameter setting. SMR restart after input voltage return to nominal line voltage range.
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8.2
8.3
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8.4
Over-Temperature Alarm
8.4.1 Over-Temperature-Ambient
This alarm is generated when the threshold temperature set in parameter alarm setting TA is exceeded and also controls the Temperature Compensation Voltage Control. The NSCSU senses the temperature via sensor TA and generates an Ambient Over Temperature Alarm setting.
49
Note!
It is recommended that if the system is in the equalize mode, switch the status to float to reduce the battery temperature.
8.5
NSCSU Fail
8.5.2 Troubleshooting
1. Check the input fuse on the back of the NSCSU, replace if blown. 2. Check the DC input connectors for proper connections. 3. Replace with a spare and send the faulty unit to Delta Products for repair.
8.6
Warning
Do not open the rectifier module. There are no serviceable parts. Call for an RMA number for repair and return.
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9. 9.1
INSTALLATION
Tools Required
The following tools are recommended for the power shelf installation:
Phillips No. 3 screw driver Insulated slotted screw driver - blade size 1/4 Insulated slotted screw driver - blade size 1/8 Tweaker - Slotted screw driver blade size .09.02 Insulated side cutters Metric Socket Wrenches with Extensions Torque Wrench Thomas & Betts, Type TBM8-750M-1
9.2
Preliminary Inspection
Prior to removing the system from the crate, note any damage to the crate. Remove the power shelf from the crate and inspect it for any dents or damage. If any damage is noted, contact the carrier immediately.
9.3
Shelf Mounting
Mount the rack of system with a distance no less than 12 inches from the rear of the rectifier shelf to a wall. This will provide adequate ventilation for the rectifiers. The front of the system should be clear of all obstruction and allow room for proper ventilation, installation and maintenance. The relay rack should be mounted to the superstructure and floor per customer provided equipment engineering drawings.
9.4
Module Installation
In order to minimize the weight of system, all rectifier modules can be removed from the rack and re-installed after the rack has been mounted. Install rectifier modules into the shelf.
Warning
Do not force the module into the slot. If it does not slide in and connect easily, remove and re-seat the unit.
Secure each rectifier module to the shelf by tightening the captive screw located at the right side front of the module.
9.5
Shelf Wiring
The system comes fully assembled and all the connections are made at the factory. There is no internal, shelf or module wiring required.
9.6
Frame Grounding
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The frame ground must be connected to a permanent earth ground connection. Feed the frame ground lead through the knock out at the rear of the right hand side of the DC distribution cabinet and connect to the frame ground lug. Recommended Lead Wire: AWG#8
10.
MAINTENANCE
Warning
Do not use spray cleanser to clean the equipment. Using a spray cleanser directly on the equipment can result in serious equipment damage.
Check the DC Bus for heat discoloration. If the bus has any heat discoloration, notify to the Customer Service.
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Install the rectifier module, holding the handle with one hand and using the other to support the rear half of the rectifier module. Place the rectifier on the shelf making sure the rail is on the tack.
Warning Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-set the unit.
1. Lock the rectifier into position by screwing in the captive retaining screw located at the right and the bottom of the rectifier front panel. 2. On the front of the rectifier: Verify the Current Limit is set at the same value as the other rectifiers in the system. 3. Begin by accessing into the parameter menu. Turn off the mode of temperature compensation and Voltage compensation. Then the float and equalize voltage can start adjusting
Warning
Ensure the fan is positioned correctly to avoid possible fan or rectifier damage.
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6. Replace and tighten the fan mounting screws. 7. Plug the fan lead connector into the connector slot. 8. Replacing a rectifier to complete the fan replacement procedure.
11. 11.1
1,3,4,6-ON 2,5-OFF
1,3,4,6-ON 2,5-OFF
1,3-ON 2-OFF
1,4-ON 2,3,5,6-OFF
1,4-ON 2,3,5,6-OFF
1-ON 2,3-OFF
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