infiSYS RV-200 SYSTEM

infiSYS RV-200 System

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System Overview

SPECIFICATION

infiSYS RV-200 system is a permanently-installed vibration analysis system designed for large rotating equipment with journal bearings and for small rotating equipment with roller-element bearings. It provides a variety of plotting and analysis functions required by ISO18436-2 certified engineers. This sytem is made up of monitors and analyzers which converts vibration waveform, detected by transducers, to digital signals and infiSYS View Station which aquires/saves provided vibration analysis data and displays analysis results. The components of this system are as follows.

infiSYS RV-200 SYSTEM HARDWARE PRODUCT

Product Name DAQpod DP-2000 infiSYS Data Acquisition Unit DAQpod AP-2000 infiSYS Data Acquisition Unit VM-7B Monitor (VM-701B/ALY, VM-702B/ALY, etc.) VM-7 Monitor (VM-731, VM-732) Specifications No. 31117E1.X 31118E1.X 31119E1.X 31101E1.X 31102E1.X 30907E1.X 30908E1.X 1.X is revision.

infiSYS RV-200 SYSTEM SOFTWARE PRODUCT

Product Name VM-773B infiSYS Analysis View VM-774B infiSYS Remote View VM-781B infiSYS Diagnostic Software VM-772B Device Config Specifications No. 31113E1.X 31114E1.X 31115E1.X 31112E1.X 1.X is revision.

infiSYS RV-200 TERMINAL NAME

In this system, the combination of the software and the PC in which the software is installed is called as follows.
Combination VM-773B + PC VM-774B + PC infiSYS View Station infiSYS Remote Station Name

System Specifications
CONFIGURATION
Devices connected Supported devices : Max. 20 units*1 : VM-7B Monitor, VM-7 Monitor, DAQpod DP-2000 infiSYS Data Acquisition Unit, DAQpod AP-2000 infiSYS Data Acquisition Unit : Max. 480 points*2 Number of frequency analysis lines VM-7B Monitor, VM-7 Monitor : 800 DAQpod DP-2000, AP-2000 : 400/800/1600

Measurement point

*1 DP-2000H is composed of 2 systems, therefore counted as two units in this calculation. *2 Actual number of points measurable may be limited due to system configuration. For the sizes of data used for this system, refer to DATA SIZES OF infiSYS RV-200 SYSTEM (FOR REFERENCE ONLY) in the following page.

SHORT TERM / LONG TERM DATA SAVING FEATURES Short Term Data
Saving interval Trend data Waveform data : 1 sec (Critical mode), 10 sec (BOP mode) : 10 sec / 20 sec / 30 sec / 1 min / 2 min / 3 min / 5 min / 10 min *6
*5

ANALYSIS DATA
In this system, analysis data provided changes depending on the the analysis mode (Critical or BOP). For respective data, refer to the table below.
DAQpod VM-7B Critical Mode Classification BOP Mode Data Provided by Analysis Software VM-7

Saving Period*7 Trend data Waveform data

: 1 to 31 days : 1 to 31 days

GAP Overall Rotation Speed 1X Amplitude, 2X Amplitude, 0.5X Amplitude, Not 1X Amplitude 1X Phase, 2X Phase, 0.5X Phase Trend Data*2 (Static Data) Vibration Data S(p-p)max nX1 Amplitude, nX2 Amplitude, nX3 Amplitude, nX4 Amplitude, fX1 AmplitudefX2 Amplitude nX1 Phase, nX2 Phase, nX3 Phase, nX4 Phase Inner Race, Outer Race, Ball Spin, 8X Process Data Waveform Data (Dynamic Data) Displacement, Rotor Speed, Rotor Acceleration, Eccentricity, Temperature, etc. Synchronous Waveform Asynchronous Waveform

*4 *4

*3

*4 *4

*4

*5 Interval may vary depending on the device analysis mode. *6 Can be set in 2 steps; normal interval (for constant rotation speed), short interval (for varying rotation speed) varying rotation speed : a condition where speed changes by 10 rpm or more. *7 Saving period for trend data, waveform data can be set separately.

Long Term Data

Data saved : Instantaneous, largest, smallest and mean values in trend data.

Saving period Trend data Saving Period Trend data

: 10 min / 20 min / 60 min / 120 min

: 1 yr / 2yrs / 3 yrs / 4 yrs / 5 yrs

*2 Vibration data of trend data is calculated based on synchronous waveform under Critical mode; asynchronous waveform under BOP mode. *3 Provided with phase marker signals input. *4 Phase is only available during displacement vibration measurement.

31123E1.0 Issued :Feb. 2012

infiSYS RV-200 SYSTEM

infiSYS RV-200 System

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System Specifications

SPECIFICATION

ALARM DATA SAVING FEATURE

When an alarm event occurs, data before and after the alarm, 24 hours each, are saved. The data of the nearest period are saved in a shorter, device specific interval. (Applicable to critical mode only.) Alarms : Overall danger alarm (High),overall alert alarm (High), 1X amplitude/Phase alarm (Low & High), 2X amplitude/Phase alarm (Low & High), rotation speed alarm (Low & High), process data alarm (Low & High)

TRANSIENT DATA SAVING FEATURE

Data during transient period (startup/shutdown) is saved. Waveform data is saved in the time (t) or rotation speed (rpm) interval specified beforehand. Saving interval Trend data Waveform data

: 1 sec (Critical mode), 10 sec (BOP mode) : Complies with setting of t or rpm.

Saving interval Trend data Waveform data

: 1sec (Critical mode), 10 sec (BOP mode) : Complies with the setting of short term data saving period.

Saving period (Trend, Waveform) Startup period : Starting rotation speed to Stopping rotation speed + n min (n: 0 to 60 min) (E.g : 100 rpm to 2,950rpm + for 20 min) Shutdown period : Starting rotation speed to Stopping rotation speed (E.g: 2,950rpm to 100rpm)

Saving interval immediately before/after the alarm (DP-2000, AP-2000) Trend data : 0.1 sec for 20 sec before, 10 sec after the alarm. Waveform data : 10 sec for up to 60 sec before and after the alarm. Saving interval immediately before/after the alarm (VM-7B, VM-7) Trend data : 1 sec Waveform data : 10 sec for up to 60 sec before and after the alarm. Saving period Trend data Waveform data

NUMBER OF HISTORY ITEMS

Transient history per measurement point Alarm history per measurement point Event history per unit : 100 to 1,000 items : 100 to 1,000 items : 1,000 to 10,000 items

RELATED SOFTWARE
VM-772B Device Config : For device configuration, adjustment VM-774B infiSYS Remote View : For vibration analysis, remote monitoring VM-781B Diagnostic Software : For vibration diagnosis of rotating equipment

: 24 hours before and after the alarm : 24 hours before and after the alarm

OTHERS

Items in this document are subject to change without notice. The company and product names herein may be the trademarks or registered trademarks of their respective companies.

Table 1 Data Saving Period of infiSYS Analysis View

Device Data Type Analysis Mode (Monitored Machine Type) Normal interval (for constant rotation speed) Short interval (for varying rotation speed) Trend VM-7B Monitor
*2

*1

VM- Monitor Trend

*2

DAQpod(DP-2000, AP-2000) Trend Critical BOP Waveform 1 min*3 1sec 10 sec 10 sec*3 10 min*4 10 min*4

Waveform 1 min*3

Waveform 1 min*3

Critical

Critical

Short Term Data

1sec 10 sec*3 10 min*4

1sec 10 sec*3 10 min*4

Long Term Data 24 hrs. before and after alarm Nearest point of the alarm event Time interval (t) Rotation speed interval (rpm)

Normal or short interval of short term data 10 sec 10 sec

*6

Normal or short interval of short term data 10 sec 10 sec

*6

Normal or short interval of short term data 10 sec 10 sec*6

1 sec 10 sec 0.1 sec

Data at alarm event

1 sec

1 sec

Data during transient period*5

1 sec 10 rpm*7

1 sec 10 rpm*7

1 sec

10 sec 10 rpm*7

*1 Actual saving interval may vary depending on the number of measurement points and system configuration. *2 Trend data includes rotation speed and vibration data. *3 Waveform saving interval of short term data can be set to 10 sec / 20sec / 30 sec/1 min / 2 min / 3 min / 5 min /10 min. *4 Saving period of long term data can be set to 10 min / 20 min / 60 min / 120 min. *5 During transient period, alarm determination process is disabled. *6 t can be set to any number between 10 and 600 sec (in 1 sec interval). *7 rpm can be set to any number between 1 and 1,000 rpm (in 1 rpm interval).

31123E1.0 Issued :Feb. 2012

infiSYS RV-200 SYSTEM

infiSYS RV-200 System

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SPECIFICATION

Appendix
infiSYS RV-200 SYSTEM HARD DISK SPACE REQUIRED FOR DATA STORAGE (FOR REFERENCE ONLY) Short Term Data
Data Type Trend data (Critical) *1 Trend data (BOP) Waveform data (Critical)*2 Waveform data (BOP)*2 158 [byte] 158 [byte] 1,024 points8,304 [byte], 4,096 points32,880 [byte] 1,024 points4,208 [byte], 4,096 points16,496 [byte] 2,048 points16,496 [byte] 2,048 points8,304 [byte] Single Data Size (Time interval) Waveform data (Rotation speed interval) 1 Waveform data x |START rotation speed-STOP rotation speed| / rpm x Number of shutdowns
*8

Process Data 1 Process data x Shutdown period x Number of shutdowns *8 Shutdown period is specified by rotation speed, but calculated by time frame to estimate data size.

EXAMPLE 1
Conditions
Device : VM-7B Monitor Number of channels : 20ch Channel type : Vibration only Number of waveform sampling : 2,048 points Waveform saving interval (normal) : 60 [sec] High speed acquisition : OFF Short term data saving period (trend) : 7 [day] Short term data saving period (waveform) : 7 [day] Long term data saving period : 1 [yr] Alarm event data : 100 items Transient data : 100 items (50 Startup items, 50 shutdown items) Startup period : 3,600 [sec] Holding period : 600 [sec] Shutdown period : 3,600 [sec] t :30 [sec]

Process Data 78 [byte] *1 Including overall, 1X amplitude/Phase, etc. *2 Data size may vary depending on the number of sampling (lines). (Only 2,048 points is applicable to VM-7B and VM-7.) Data Type Trend data (Critical) Trend data (BOP) Waveform data Process Data Calculation 1 Trend data x 60 [sec] x 60 [min] x 24 [hrs] x Short term data saving period 1 Trend data x 60 [sec] x 60 [min] x 24 [hrs] / 10 [sec] x Short term data saving period 1 Waveform data x 60 [sec] x 60 [min] x 24 [hrs] / Waveform saving period x Short term data saving period 1 Process data x 60 [sec] x 60 [min] x 24 [hrs] x Short term data saving period

Short term data

Trend data (Critical) Waveform data 1.3M [byte] x 7 [day] = 9.1M [byte] 2,048 points1,360M [byte] / 60 [sec] x 7 [day] = 158.6M [byte] 88.9K [byte]365[day]31.7M [byte] (13M [byte]2[day])100[items]2,603.8M [byte] (1,360M [byte] / 60[sec]2[day]193.3K [byte])100[items] 4,549.6M [byte] 158 [byte](3,600[sec]600[sec]) 50[items] =31.6M [byte] 16,496 [byte](3,600[sec]600[sec]) 30[sec]50[items] =110.1M [byte] 158 [byte]3,600[sec] 50[items] =27.1M [byte] 16,496 [byte]3,600[sec] 30[sec]50[items] =94.4M[byte]

Long term data

Trend data (Critical)

Alarm event data

Trend data (Critical) Waveform data (Critical)

Long Term Data*3

Data Type Trend data*4 Process Data Calculation 4 Trend data x 60 [sec] x 60 [min] x 24 [hrs] / 10 [min] x Long term data saving period 4 Process data x 60 [sec] x 60 [min] x 24 [hrs] / 10 [min] x Long term data saving period Trend data (Critical) Waveform data(t)

Transient period (startup) data

Transient period (shutdown) data

Trend data (Critical) Waveform data (t)

*3 The data includes instantaneous, largest, smallest and mean values. *4 The same calculation applies to Critical mode and BOP mode.

Alarm event data

Data Type Trend data (Critical) <DAQpod> Trend data (Critical) <VM-7B, VM-7> Trend data (BOP) Waveform data Calculation (24 [hrs] of Trend data before and after alarm + Trend data at nearest point of the alarm event *5) x Number of alarm events 24 [hrs] of Trend data before and after alarm) x Number of alarm events 24 [hrs] of Trend data before and after alarm) x Number of alarm events (24 [hrs] of Waveform data before and after alarm + Waveform data at nearest point of the alarm event *6) x Number of alarm events

Total All data above x Number of channels = 7,698M [byte] x 44 [Ch]= 330.8G [byte]

EXAMPLE 2
Conditions
Device : DAQpod DP-2000 Number of channels : 20ch Channel type : Vibration (BOP) Number of waveform sampling: 2,048 points Waveform saving interval (normal) : 60 [sec] High speed acquisition : OFF Short term data saving period (trend) : 7 [day] Short term data saving period (waveform) : 7 [day] Long term data saving period : 1 [yr] Alarm event data : 100 items Transient data : 100 items (50 Startup items, 50 shutdown items) Startup period : 3,600 [sec] Holding period : 600 [sec] Shutdown period : 3,600 [sec] t : 30 [sec]

Process Data 24 [hrs] of Process data before and after alarm) x Number of alarm events *5 Up to 400 trend items at nearest point of the alarm event. (Approx. 61.7K [byte]) *6 Up to 12 waveform items at nearest point of the alarm event. (Approx. 193.3K [byte] for 2,048 points)

Data during Transient Operation

Startup Data Type Trend data (Critical) Trend data (BOP) Waveform data (Time interval) Waveform data (Rotation speed interval) Process Data Calculation 1 Trend data x (Startup period*7 + Specified time period) x Number of startups 1 Trend data x (Startup period*7+ Specified time period) / 10 [sec] x Number of startups 1 Waveform data x (Startup period*7 + Specified time period) /t x Number of startups 1 Waveform data x |Starting rotation speed - Stopping rotation speed| /rpm x Number of startups 1 Process data x (Startup period*7 + Specified time period) x Number of startups

Short term data

Trend data (BOP) Waveform data (BOP) 1.3M [byte] x 7 [day] = 9.1M [byte] 2,048 points684M [byte] / 60 [sec] x 7 [day] = 79.8M [byte]

Long term data

Trend data (BOP) 88.9K [byte] x 365 [day] = 31.7M [byte]

Alarm event data

Trend data (BOP) Waveform data (BOP) (1.3M [byte] x 2 [day]) x 100 items = 260.4M [byte] (684M [byte] / 60 [sec] x 2 [day] + 193.3K [byte]) x 100 items = 2,290.3M [byte]

Transient period (startup) data

Trend data (BOP) Waveform data (t) 158 [byte] x (3,600 [sec] + 600 [sec]) / 10[sec] x 50 items = 3.2M [byte] 8,304 [byte] x (3,600 [sec] + 600 [sec]) / 30 [sec] x 50 items = 55.4M [byte]

*7 Startup period is specified by rotation speed, but calculated by time frame to estimate data size.

Shutdown
Data Type Trend data(Critical) Trend data(BOP) Waveform data Calculation 1 Trend data x Shutdown period 1 Trend data x Shutdown period
*8 *8

Transient period (shutdown) data

Trend data (BOP) Waveform data (t) 158 [byte] x 3,600 [sec] / 10 [sec] x 50 items = 2.7M [byte] 8,304 [byte] x 3,600 [sec] / 30 [sec] x 50 items = 47.5M [byte] x Number of shutdowns / 10 [sec] x Number of shutdowns
*8

1 Waveform data x Shutdown period

/t x Number of shutdowns

Total All data above x Number of channels = 2,780.1M [byte] x 20 [Ch]=54.3G [byte]

31123E1.0 Issued :Feb. 2012

infiSYS RV-200 SYSTEM

infiSYS RV-200 System

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SYSTEM CONFIGURATION

SPECIFICATION

infiSYS View Station VM-773B infiSYS Analysis View VM-781B infiSYS Diagnostic Software VM-772B Device Config Ethernet 100BASE-TX

infiSYS Remote Station

VM-774B infiSYS Remote View VM-781B infiSYS Diagnostic Software

Ethernet 100BASE-TX Switching hub

VM-7B Monitor DAQpod DP-2000 DAQpod AP-2000

Monitor output signal

VM-5 or other condition monitor

Sensor, Transducer

Rotary machine

31123E1.0 Issued :Feb. 2012