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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
Ivor R. Ellul, Geir Saether, Knowledge Reservoir, L.P., Mack E. Shippen, Schlumberger
Copyright 2004, Pipeline Simulation Interest Group This paper was prepared for presentation at the PSIG Annual Meeting held in Palm Springs, California, 20 October 22 October 2004. This paper was selected for presentation by the PSIG Board of Directors following review of information contained in an abstract submitted by the author(s). The material, as presented, does not necessarily reflect any position of the Pipeline Simulation Interest Group, its officers, or members. Papers presented at PSIG meetings are subject to publication review by Editorial Committees of the Pipeline Simulation Interest Group. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of PSIG is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, Pipeline Simulation Interest Group, P.O. Box 22625, Houston, TX 77227, U.S.A., fax +1-713-586-5955.
ABSTRACT
The search for oil and gas continues to progress towards increasingly hostile environments. Environments such as found in deepwater preclude the ability to efficiently separate the fluid phases prior to export. As a result, multiphase transportation has become commonplace with systems being designed using integrated flow assurance techniques. Additionally, pipelines that had been designed for single phase flow are now expected to cope with the transport of multiple phases. With the continuous variation in production, these pipelines tend to operate under both steady-state and transient conditions. The requirement to model these systems is, therefore, critical for adequate field development planning. This paper will present a tutorial focusing on the complex analysis of multiphase flow in pipelines with an emphasis on the tools currently available for modeling purposes. The tools selected for use during the tutorial include Pipesim and OLGA.
Empirical Methods
An empirical approach to the problem primarily aims to produce a correlation valid at least over the entire range of measured data (and hopefully beyond this range). The parameters of the model are derived from the measured data. The selection of correlating variables is often decided on the basis of dimensional analysis. For example, the pressure drop in two-phase flow may be expressed as a function of at least six dimensionless variables, one set of which includes: Froude Number - NFr Reynolds Number - Re Viscosity Ratio
V gl
VD
V 2l
l g
Ml Mg
l g
INTRODUCTION
The analysis of multiphase flow phenomena in pipeline systems is usually classified along two levels of complexity. The first is that associated with steady state flow where there are no major changes transgressing the pipeline network. The second related to transient or dynamic flows where the flow behavior is changing on a regular and significant basis. These situations will be dealt with in turn.
The functional form of the two-phase friction factor, thus, may be expressed as follows:
m = l l + g (1 l )
(2)
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Some authors of empirical correlations select an appropriate functional form for equation 1, and proceed to back calculate a holdup function that best fits experimental data for two-phase pressure drop. The Hagedorn and Brown, [1], correlation for flow in vertical pipes is based on such an approach. Other investigators such as Beggs and Brill, [2], and Dukler, [3], have correlated both variables (fm, l) as functions of gas and liquid flow rates, pipe geometry, fluid PVT and transport properties, among other variables. Empirical correlations have been successful in terms of: 1. 2. 3. Enabling models for particular flow conditions to be formulated quickly. Being amenable to tuning to yield results of reasonable accuracy over well-defined ranges of operating conditions. Being relatively easy to employ as design tools.
For vertical flow, the stratified flow regime cannot exist as there is no preferred direction for the liquid to settle. An empirical flow regime map developed by Aziz, et al, [6], for vertical upward flow is shown in Figure 3. The coordinates used in this vertical map are: Nx = VsgXA (5) NY = VsLYA (6)
0.25
g XA = a
0.333
YA
(7)
YA = L wa w
(8)
Pressure Drop
Calculation of pressure drop in two-phase flow lends itself better to computer than hand calculation. A method suggested by the American Gas Association, [7], can serve as a basis for hand calculation generated by Dukler, [8], with elevation pressure drop correlation by Flanigan, [9].
Table 1 lists some of the more successful and widely-used correlations with recommended areas of application. The limitations of empirical techniques stem from some or all of the following:
Frictional Component
Using the Dukler frictional pressure drop calculation method, the frictional pressure drop is given by the equation:
Individual equations tend not to apply with sufficient accuracy to the broad range of flow conditions usually encountered in practice. The use of a number of different correlations to predict the hydraulic conditions of the dominant flow regimes in a pipeline system can result in numerical difficulties and/or discontinuous predictions. Because empirical techniques do not address the complex physical phenomena that can occur during multiphase flow, extrapolation beyond the specific conditions for which the correlations were developed may render them unreliable.
Pf =
where
f n f tpr kVm Lm
2
(0.14623)d +
(9)
k =
and
L 2
H Ld
g (1 )
(1 H Ld )
(11)
(10)
Empirical techniques were an improvement on the earlier homogeneous methods, [4], in so far as they provided a basis for: 1. 2. The generation of flow regime maps. The development of regime-specific correlations for liquid holdup and pressure loss prediction.
QL QL + Qg
The single phase friction factor, fn, can be obtained from the correlation:
f n = 0.0056 + 0.5 ( Re y )
0.32
(12)
Re y =
(124.0 ) kVm d
n
(13)
Calculation of this Reynolds number requires determination of a mixture velocity, Vm, and mixture viscosity n. These quantities can be determined from: Vm = VsL + VsG (14) (15)
n = L + g (1 )
The two-phase friction factor ratio, ftpr representing a two-phase frictional efficiency can be determined by reference to Figure 4 or by the equation:
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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
N d = 10.073d L
0.50
(23)
1 N L = 0.15726 L 3 L
0.25
(24)
Elevation Component
The elevation component of pressure drop can be found using the Flanigan method. In this method, the elevation component is calculated using the equation:
The liquid holdup fraction, HLe , is the fraction of the flow area of the pipe occupied by the liquid. To calculate the liquid inventory of the pipe, IL, the pipe internal volume is multiplied by this holdup fraction.
Pe =
L H Lf
144
I L = (28.80) H Le d 2 Lm (25)
As is the case with the pressure drop calculations, holdup fractions should be calculated on a segment-by-segment basis.
Z e
(17)
H Lf =
1 1 + 0.3264 (Vsg )
1.006
Mechanistic Methods
The development and application of a phenomenological description of the individual phases constituting a multiphase mixture generally requires that a mechanistic transport equation be written for each of the phases within the system, [11]. Best estimate sub-models are used for parameters which are substituted into these equations. The number of sub-models differs for each flow regime, and the submodels may be mechanistic or correlational, [12]. The advantages claimed for this approach include: 1. The transitions in flow regime maps have an analytical basis and are more successful in facilitating comparisons with a wide range of data. Flow regime models are particularly useful for treating effects of pipe inclination. In general, mechanistic formulations provide a means to assess the uncertainty in the predictions of the analysis. The models, being closer to first principles, are not only more widely applicable than the empirical correlations currently available but are also easier to upgrade/amend as, and when, improved sub-models (e.g., for wall-liquid, interfacial shear) become available. Mechanistic modeling can incorporate all of the significant variables identified via the observation, study, and mathematical modeling of the physical mechanisms governing multiphase flow in pipes.
(18)
The term Ze is the vertical elevation rise of a hill. The rises are summed, no elevation drops are considered. One should keep in mind that this may lead to errors in downhill sections of pipelines. The overall two-phase pressure drop is given by:
Pt = Pe + Pf
(19)
Accuracy of calculation is improved if the above calculations are performed on a segment-by-segment basis.
Liquid Holdup
The liquid holdup correlation given in Figure 5 is intended only for use in the Dukler friction pressure drop calculation. A correlation by Eaton et al, [10], is better suited for liquid holdup determination in liquid inventory calculations. The correlation is shown in Figure 7. In this figure, the holdup fraction, HLe , is plotted as a function of the dimensionless group, NE.
2. 3. 4.
0.05
( NL )
0.1
5. (20)
N Lv
= 1.938VsL L
0.25
The cost associated with the use of these methods is attributable to: (21)
The greater amount of understanding / knowledge needed to apply them. The increased complexity of formulation and implementation and consequent implications for solution speed.
N gv = 1.938Vsg L
0.25
(22)
The mechanistic formulation commonly proceeds along the following solution sequence:
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1. 2.
Predict the flow regime corresponding to the expected / actual operating conditions of the pipeline. Employ specific mechanistic models / sub-models to predict:
3.
wG
(28)
+ ( L G ) g sin = 0
The shear stress terms may be evaluated using the following constituitive equations:
Gas-Wall shear:
wG = f G
2 G vG
(29)
Liquid-Wall Shear:
wL = f L
Interfacial Shear:
Lv2
L
(30)
i = fi
G (vG vi )2
2
(31)
A number of methods have been proposed to evaluate the friction factor terms appearing in the shear stress equations. Taitel and Dukler assumed the interfacial friction factor to be equal to the gaswall friction factor, though more recent models treat this term independently. Subsequent studies have expanded on the work of Taitel and Dukler to formulate models for calculating liquid holdup and pressure losses for other flow regimes. While these models apply the same concept of solving a combined momentum balance, they require new definitions for flow geometry and updated closure relationships. Such models are presented by Zhang et al [14] and Xiao, Shoham, and Brill [15]. The suggested mechanistic methods for the prediction of the parameters of the liquid holdup and pressure gradient models for each flow regime are summarized in Table 4.
dP AL wl S L + i S i + L AL g sin = 0 dX
Gas Phase Momentum Balance:
(26)
dP AG wg S G + i S i + G AG g sin = 0 dX
The dynamic modeling of two-phase flow systems has, over recent years, become commonplace. This has been a direct result of stringent requirements to adopt the latest technology in health, safety,
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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
and pipeline integrity analysis [16] and [17], as well as the emergence of complex operational situations that demand such technology [18]. The more widely accepted route to the derivation of the averaged multiphase equations is that taken by such workers as Ishii, [19], Banerjee and Chan, [20], and Drew and Lahey [21], where the field equations for the individual phases within the two-phase mixture are obtained by averaging of the respective local instantaneous equations for each phase Figure 9. As a consequence of the averaging of terms relating to the instantaneous conditions across the interface between the phases Figure 10, new expressions that lack formal description are introduced. Closure models for such terms thus become necessary. Once these terms are established the derivation of the individual phase conservation is complete.
present, liquid droplets, and a separate one for the liquid film. One energy conservation equation is employed.
1 ( f G G ) = [ AfG G vG ] + G + GG t A z
Liquid Film at the Wall
(32)
1 f ( fL L ) = [ Af L L vL ] G L e + d + GL A z fL + fD t
Liquid Droplets
(33)
1 f ( fD D ) = [ Af D L vD ] G D + e d + GD A z fL + fD t
where fG, fL, fD are the gas, liquid film, and liquid droplet volume fractions, , v, p are the density, velocity, and pressure, and A is the pipe cross-section. Subscripts G, L, i, and D indicate gas, liquid, interface and droplets respectively. G is the mass transfer rate between the phases, e, and d are the entrainment and deposition rates and Gx relates to a source for phase x, if present.
(34)
the gas phase the liquid film phase the liquid droplets
A combined one for the gas and liquid droplet phase A separate one for the liquid film.
A mixture energy conservation equation is written for the overall mixture. The system is, therefore, represented by Figure 11:
Cross sectional area, A Void fraction, Liquid film fraction, Liquid droplet fraction,
Liquid Film
p 1 2 ( f L L vL ) = ( f L ) Af L L vL t z A z 1 1 S S L L vL vL L + i G vR vR i + f L L g cos 2 4A 2 4A f fL G va f L d ( L G ) g L sin e vi + d vD z fL + fD
where is the pipe inclination to the vertical. SG, SL, and Si are the wetted perimeters for the gas, the liquid and the interface respectively. The velocity, va, is equal to the liquid, droplet or gas velocity depending on whether evaporation or condensation occurs. The relative velocity, vR, is defined by a distribution slip formula
(36)
The conservation equations that comprise the OLGA model are derived in two-fluid format. Separate (three) continuity equations are written for the gas, liquid bulk, and liquid droplets. Two momentum equations are implemented; one combined equation for the gas and, if
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G = G ( p, T , Rs )
G may be expanded by a Taylor series in p, T, and Rs:
(41)
f = f ( p, T , Rs )
(37)
Rs p Rs p z + p T t p T z t G = (mG + mL + mD ) R T Rs T z + s + p p t T p z t
(42)
Rs =
mG mG + mL + mD
(38)
The term s represents the mass transfer from a mass p T t present in a section due to pressure change in that section. The term
R p
mG, mL, and mD are the specific mass of gas, liquid film, and liquid droplets respectively. Using the continuity equations (32) to (34) together with equations (37) and (38), one derives a single equation for pressure for the system.
f 1 fG L p = G G + p p t G L T R T R , , s s 1 ( AfG G vG ) 1 ( Af L L vL ) z z AG A L +GG 1
CASE STUDY
(39)
System Description
Located in a water depth of 500 ft., a host platform is to receive gas from three remote platforms and export the mixture 100 mi. to shore. Figure 13 provides a schematic of the pipeline system with Figures 14 to 17 depicting the profiles of each branch in the pipeline system. The contract delivery pressure for the onshore terminal is set at 1000 psia and the Maximum Allowable Operating Pressure in the export line is 1500 psia. All compression will occur at the remote platforms with a maximum discharge pressure of 2000 psia. A brief description of the 3 source platforms is given in Table 5 with expected gas compositions presented in Table 6. During Phase 1 of the development, the host platform will receive fluids from Platform C, with Platforms A and B coming online in the future. Since the gas arriving from Platform C has the highest condensate yield, and the initial phase of development will entail the lowest gas rates in the export line, the liquids handling capacity on the onshore receiving plant will be most constrained during the initial phase. Thus, the design of the slug catcher will consider only fluids produced through the export line originating from Platform C. The required export pipeline size will, however, need to consider the anticipated gas rates during phase 2 of the development, when Platforms B and C are brought online.
+ GL
+ GD
Equation (39) together with the momentum equations (35) and (36) are discretized and solved simultaneously for pressure and phase velocity. This is done sequentially allowing for step-wise time integration.
+HS + Q
Where E is the internal energy per unit mass, H is the enthalpy, h is the elevation, HS is the enthalpy from mass sources, and Q is the heat transfer from the pipe walls.
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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
The average liquid rate during the transition period can be determined as follows:
Q Lt = Q Lf +(HL t r = HL
tot-F
tot-i
- HL
tot-F
)/ t r
(43) (44)
/Q
Lf
Where:
QLt QLf HL tot- i HL tot-F tr average liquid rate during the transition period final liquid rate total liquid holdup volume in line at initial gas rate total liquid holdup volume in line at final gas rate transition time ~ liquid residence time at final flowrate
As shown in Figure 19 the total liquid holdup in both the Tieback connecting platform C to the host platform and the export line is 51,340 BBL at 300 mmscfd and 24,340 BBL for a gas rate of 500 mmscfd. The difference (27,000 BBL) will represent the total surge volume associated with the ramp-up. Figure 20 displays the initial liquid flowrate at the receiving facility, followed by the average liquid flowrate during the transition period, and finally stabilized flow at the higher gas rate. The transition period is calculated to last approx. 53 hours during which the average liquid rate is estimated to be 19,150 STBD. Figure 21 shows the slug catcher inventory during the transition period assuming a drainage rate of 12,500 STBD. The peak inventory occurs at the end of the transition period and indicates that a slug catcher volume of approx. 23,530 BBL (19,530 STB liquid) is required to handle the ramp-up surge.
Ramp- Up
During Phase 1, the steady-state liquid rate at the receiving terminal will be 9,080 STBPD based on a gas production rate of 500 mmscfd from platform C. For Phase 2, the steady-state liquid rate at the receiving terminal increases to 10,000 STBPD based on a gas production rate of 1000 mmscfd from all 3 incoming pipelines. It is anticipated that the gas rate from Platform C may occasionally be reduced to 300 mmscfd with a corresponding liquid rate of 5430 STBPD. Therefore, the onshore facility will be sized to accommodate a ramp-up scenario using Cunliffes method [24] based on the results from steady-state simulation. This approximation is later compared to the more rigorous calculation of surge rate performed with transient simulation. Cunliffes method applies a simple material balance to predict the liquid surge rate due to an overall gas rate change for condensate pipelines. For ramp-up cases, as the gas rate increases, the total liquid holdup in the line will drop owing to less slippage between the gas and liquid phases. The liquid residing in the line is therefore accelerated to the equilibrium velocity at the final gas rate and thus expelled at a rate higher than the final equilibrium liquid rate for the duration of the transition period. The transition period is assumed to be equal to the residence time at the final gas rate, that is, the time it takes the liquid to travel from one end of the line to the other. Calculations are performed in terms of actual volumetric flowrates, while the results are presented in terms of standard conditions. In this example, approx. 20% of the liquid volume at onshore terminal conditions (1000 psia and 65F) will flash to the gaseous phase at standard conditions.
Pigging
The volume of liquid expelled at the receiving terminal as a result of pigging the export line can be estimated using steady-state analysis as a first order approximation. When a sphere (pig) is introduced into the line, it will gather in front of itself a liquid slug comprised of the liquid that is flowing slower than the mean fluid flowrate in the pipeline at any given point. Thus the crucial value that determines Sphere Generated Liquid Volume (SGLV) is the Slip Ratio (SR), which is the average velocity of the fluid divided by the velocity of the liquid. If the liquid and gas move at the same velocity, the slip ratio will be 1, i.e. there is 'no slip' between the phases. In this situation the sphere will not collect any liquid, so the SGLV will be zero. Since the liquid flows slower than the gas, i.e. the slip ratio is greater than 1, some of the liquid in the pipeline will collect in front of the sphere to form the SGLV. The amount of liquid that accumulates is summed for each segment of pipe, and the duration of the liquid expulsion can be calculated assuming that the liquid velocity ahead of the pig is equal to the steady-state mixture velocity at the outlet. This steady-state approach is based on two key assumptions: 1) The sphere travels at the mixture velocity of the fluid, and 2) no leakage of liquid occurs behind the sphere (ie. Liquid displacement is 100% efficient). These assumptions will tend to overestimate the SGLV, yielding a conservative prediction. In the current example, the SGLV is calculated for the phase 1 turndown rate of 300 mmscfd with the sphere introduced at the host platform. The velocity of the sphere is nearly constant thoughout the export line at approx. 8 ft/s. The total volume of liquid swept by the
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sphere is 24,690 STB corresponding to a surge time of 52 min. at the slug catcher. Given a drainage rate of 12,500 STBD at the slug catcher, the required volume at flowing conditions is 24,315 bbl (20,178 STB).
Transient simulations
The system described in the current case study will be investigated from a transient perspective. Two cases will be presented:
As expected, the required slug catcher size is dependent on the manner in which the flow is ramped-up. The faster the flow is increased, the larger the slug catcher needs to be. The results from this analysis are shown in Figures 28 to 31. As seen in these figures, the required slug catcher is approximately 20,700 STB for the rampup time of 12 hours, and approximately 19,900 STB for the ramp-up time of 24 hours.
Pigging
Pigging is performed on the export flowline. Prior to pigging, the export flowline has been flowing with gas from Platform C at 300 mmscfd. The pig is inserted at 12 hours, and the gas flowrate is kept steady at 300mscfd. The liquid drainage flowrate from the slug catcher is 12,500 STBD. Figures 32 to 34 depict such dynamic elements as gas and liquid flow rate into the slug catcher during the pigging cycle as well as the actual pigging velocity. Figure 35 shows the total liquid content in the export flowline. As seen in Figure 36, the slug catcher needs to have a working volume of 30,700 STB or more to handle the liquid pushed out by the pig when the pig is arriving.
1.
Flow is deriving from Platform C at 300 mmscfd and on through the export line. After a long period of steady flow, the flow is ramped up to the design flowrate of 500 mmscfd. The export flowline is pigged after it has been flowing at 300 mmscfd with fluid from Platform C only
2.
The network is designed for a gas flowrate of 1000 mmscfd, and 10,000 STBD of condensate. The slug catcher liquid handling is 25% over the condensate design flowrate, i.e. 12,500 STBD. Parameter sensitivity analysis was performed to study the influence on the slug catcher size of varying liquid off take flowrates.
Ramp up
DISCUSSION
In analyses involving multiphase flow calculations one has to be highly cognizant of the tools and methodology adopted and ensure that they are fit-for purpose. For example, let us consider the calculation of slug catcher size using a number of steady-state methods. Figure 37 shows the calculated slug catcher size requirement expressed in terms of STB of condensate. The OLGA-S correlation predicts a volume requirement for the ramp-up of about 19,530 STBD and 19,450 for the pigging case, whereas the Xiao mechanistic model suggests a smaller slug catcher volume requirement. The Beggs-Brill correlation indicates a required slug catcher volume of approx 37,800 STBD for the pigging case, but does not predict that the surge associated with the ramp-up is beyond the drainage capacity of the separator. Similar results are suggested by the Dukler-AGAFlanigan method using the Eaton holdup correlation; a slug catcher size of approx. 23,260 STBD is calculated for the pigging case, but the surge resulting from ramp-up is minimal. These results suggest that the empirical methods predict higher amounts of slip, resulting in higher total holdup volumes in the pipeline, and thus higher pigging volumes. However, the liquid holdup predictions made by the empirical methods are less sensitive to changes in gas rate than the mechanistic models, and therefore do not predict high surge rates for ramp-up scenarios. This example illustrates the difficulty in modeling slip effects for low-liquid loading situations (no-slip liq. Vol ~ 1% in this case) as observed by previous investigators [25]. A more rigorous transient analysis predicts a required slug catcher volume of 21,100 STBD for the ramp-up case, which is approximately 8% larger than that predicted using Cunliffes method applied to the OLGA-S model. However, the required volume from transient pigging analysis suggests that a slug catcher volume of 30,700 STB is required, which is 58% larger than the 19,450 STB calculated using a steady-state approach.
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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
Steady-state analysis can provide a first order approximation for estimating liquids handling capacity under various operating scenarios. This is particularly useful for evaluating a number of field development options with parametric studies and identifying future situations where capacity constraints will be most limiting. However, a more rigorous transient analysis is required to more accurately ascertain capacity requirements and account for timedependent operating practices used to manage liquids. For example, transient analysis is needed to quantify the reduction in the required slug catcher size resulting from a graduated, rather than instantaneous, ramp-up of production. Figure 38 illustrates the sensitivity of flowline size as a function of LGR expressed in terms of the ratio of calculated pipe diameter using a 2-phase correlation to the caculated pipe diameter for no-slip (D/Dns). The design rate 1000 mmscfd for the export line is considered as the basis for the gas flowrate. Even for low LGRs, the required line size increases significantly when 2-phase slip effects are considered.
studies and developments. He has knowledge and skills in process simulation with a strong understanding of PVT behavior.
CLOSURE
This paper paper presents a summary of the technology behind the simulation of multiphase flow in pipelines. This technology is classified into steady state and transient approaches and the underlying methodology has been presented for both. A case study is selected to illustrate the approach to the simulation of both steady state and transient phenomena in a pipeline network system and the appropriate industry tools are used in the process.
AUTHOR BIOGRAPHIES
Dr. Ivor R. Ellul began his career in the oil and gas industry in
1980, in West Germany, as a design engineer on pipeline and storage tank systems. After specializing in the modeling of multiphase flow in pipelines, he worked for a number of years in the area of numerical modeling of single and multi-phase pipelines under steady-state and transient conditions. He has been involved in various pipeline simulation studies for clients worldwide. Recent experience includes various executive positions in the upstream area of the oil and gas industry. Dr. Ellul is industry lecturer to the Petroleum Engineering Department of Imperial College, University of London where he lectures the M.S. course on pipeline and process engineering. He is also a member of the advisory board of the Faculty of Petroleum Engineering of the University of Houston. Dr. Ellul holds a BS in Mechancal Engineering from the University of Malta and MS, and PhD degrees in Petroleum Engineering from the University of London. Dr. Ellul is a registered Chartered Engineer in the United Kingdom and a registered Professional Engineer in the state of Texas.
Geir Saether has been involved in Flow Assurance Engineering in the petroleum industry for over 17 years. His background includes planning and development of oil and gas fields in the Gulf of Mexico, North Sea, Barents Sea, at Grand Banks, offshore Malaysia, and off the West African coast. He is a specialist in the characteristics of multiphase flow related problems. His experience includes significant work in the area of research and simulation of multiphase flow in pipelines as well as developing multiphase flow simulators. He has served as project manager and systems engineer, analyzing risk and assessing operational constraints in large oil and gas field
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REFERENCES
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Hagedorn, A.R., Brown, K.E., Experimental Study of Pressure Gradients Occurring During Continuous Two-Phase Flow in Small Diameter Vertical Conduits, J. Pet. Tech., April, 1965. Beggs, H.D., Brill, J.P., A Study of Two-Phase Flow in Inclined Pipes, J. Pet. Tech., May, 1973. Dukler, A.E., Gas-Liquid Flow in Pipelines Research Results, Project NX-28, AGA, May, 1969. Brill, J.P., Multiphase Flow in Wells, J. Pet. Tech., January, 1987. Mandhane, J.M., Gregory, G.A., Aziz, K., A Flow Pattern Map for Gas-Liquid Flow in Horizontal Pipes, Int. J. Multiphase Flow, Vol. 1, 1974, pp. 537 553. Aziz, K., Govier, G.W., Fogarasi, M., Pressure Drop in Wells Producing Oil and Gas, J. Cdn. Pet. Tech., July-Sept, 1972. Baker, O., Gas-Liquid Flow in Pipelines, II. Design Manual, AGA-API Project NX-28, October, 1970. Dukler, A.E., Wicks, M., Cleveland, R.G., Frictional Pressure Drop in Two-Phase Flow: B. An Approach through Similarity Analysis, AIChE Journal, Vol. 10, No. 1, January, 1964. Flanigan, O., Effect of Uphill Flow on Pressure Drop in Design of Two-Phase Gathering Systems, Oil and Gas Journal, March 10, 1958. Eaton, B.A., Andrews, D.E., Knowles, C.R., Silberberg, I.H., Brown, K.E., The Prediction of Flow Patterns, Liquid Holdup and Pressure Losses Occurring During Continuous Two-Phase Flow in Horizontal Pipelines, J. Pet. Tech., June 1967, pp 815 828. Ellul, I.R., The Prediction of Dispersed Gas-Liquid Flow in Complex Pipe Geometries, Ph.D. Thesis, University of London, 1989. Finch, L., Ellul, I., Gochnour, R., Implementation of Mechanistic Flow Models in a Practical Multiphase Flow Simulator, Twenty-third Annual meeting of PSIG, October, 1991. Taitel, Y. & Dukler, A.E.: A Mechanistic Model for Predicting Flow Regime Transitions in Horizontal and Near Horizontal Gas-Liquid Flow, AIChE Journal, 22 (Jan. 1976), 47-55. Zhang, H.Q., Wang, Q., Sarica, C., Brill, J.P.: Unified Model for Gas-Liquid Pipe Flow Via Slug Dynamics - Part 1: Model Development, ASME Journal of Energy Resources Technology, Vol.125 (December 2003) 274.
19. 20.
21.
22. 23.
11. 12.
24. 25.
13. 14.
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The Modeling of Multiphase Systems under Steady-State and Transient Conditions A Tutorial
11
TABLES
Correlation Eaton Eaton For Liquid Holdup Pressure Gradient Based Upon Water-gas data (2, 4 pipe sizes) Water-gas and distillate data (2, 4, 17 pipe sizes) Comments Correlation is free from abrupt discontinuities Valid only for horizontal pipes May produce unreliable results for very low or very high volume fractions May be unreliable for liquid viscosities above 12-15 cP. Neglects pipe roughness effects Valid only for horizontal pipes Developed for vertical up flow systems Over predicts liquid holdup at low liquid volume fractions Similarity analysis employed to develop correlation Makes no distinction between flow regimes Best results obtained for pipelines with moderate to high liquid volume fractions and limited elevation changes Applies only to uphill inclined pipe segments Liquid holdup (uphill sections) correlated with superficial gas velocity Applies only to uphill inclined pipe segments Applies only to gravitational component of pressure gradient Pressure recovery in downhill sections is neglected Original correlation based on smooth friction factors Applicable to all ranges of pipe inclination Flow regimes considered: segregated, intermittent, distributed Predictions for downhill sections frequently too low Applies only to vertical upward flow Makes no distinction between flow regimes Liquid holdup merely a correlating factor Pressure gradient predictions not accurate for bubble flow Gives best results for wellbores with high gas-liquid ratios and relatively high mixture velocities Hybrid method which uses three different correlations for vertical upflow Convergence problems owing to discontinuities across flow regime boundaries Table 1
Hughmark Dukler
Flanigan
Liquid Holdup
Field data (16 pipe size) Field data (16 pipe size) Laboratory data (1, 1.5 pipe sizes)
Flanigan
Beggs Brill
well
Orkiszewski
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Range of Inclination -10o to +15o +15o to +60o +60o to +90o -90o to -80o -80o to -70o -70o to -10o
Slug - Bubbly A C D or C F or H B B
Key:
A: B: C: D: E: F: G: H:
Taitel-Dukler (1976a) Barnea et al (1980) Taitel et al (1980) Mishima et al (1984) Barnea et al (1982a) Barnea et al (1982b) Ferschneider et al (1985) Martin (1973)
FLOW REGIME TRANSITIONS USED TO DETERMINE ACTUAL FLOW REGIME Stratified Regime Annular Regime Slug Regime Bubbly Regime ST SL ST - SL ST SL ST SL SL ANN SL - ANN SL ANN SL - BUB SL - BUB SL BUB ST SL SL BUB SL ANN SL BUB SL ANN SL ANN SL BUB ST SL SL - ANN SL BUB ST SL SL - ANN Table 3 SL BUB SL ANN SL BUB SL ANN SL BUB SL BUB ST SL SL - ANN SL BUB ST SL SL - ANN SL BUB SL BUB SL BUB SL BUB SL BUB
-80o to -70o
-70 to -10
SL BUB ST SL
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Submodel for: Stratified Wall Gas Shear Wall Liquid Shear Interfacial Shear Interfacial Friction Factor Wall Liquid Friction Factor Liquid Droplet Entrainment Liquid Holdup Liquid Holdup in Liquid Slug Slug Frequency Slug Velocity Carpet Velocity Gas Bubble Slug Length Liquid Holdup Correction Acceleration Effects A or B B or C A or B A F
FLOW REGIME Pressure Gradient and Liquid Holdup Methods Annular Slug Slug Horizontal/Inclined Vertical D B or F B or F G F -
Bubbly -
Blasius H or I G or J G or K G or L -
Blasius F
Blasius
K or M -
Table 4
Key: A: B: C: D: E: F: G: H: I: J: K: L: M: Taitel-Dukler (1976b) Laurinat-Hanratty (1984) Chermisisnoff and Davis (1979) Hewitt (1982) Oliemans (1986) Wallis (1969) Creare, Inc. (1986) Gregory et al (1978) Fabre et al (1983) Gregory-Scott (1969) Zuber and Findlay (1965) Dukler and Hubbard (1975) Mishima and Ishii (1984)
Fluid type water depth (ft.) Distance to host (mi) Gas rate (mmscfd)
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none
Platform B Mole % 0.19 0.05 98.59 0.41 0.21 0.04 0.11 0.04 0.04 0.05 0.038 0.032 0.028 0.172 221.585 3.8
Platform C Mole % 0.19 0.05 97.86 0.41 0.21 0.04 0.11 0.04 0.04 0.05 0.12 0.10 0.09 0.70 241.67 18.1
Export Mole % 0.17 0.06 98.40 0.38 0.17 0.04 0.09 0.03 0.03 0.04 0.07 0.06 0.05 0.40 9.9
Method no-slip OLGA-S Xiao (Taitel-Dukler model) Beggs & Brill Dukler, AGA & Flanigan (Eaton holdup)
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FIGURES
Figure 4
Figure 5
16
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Figure 6
Figure 9
Figure 7
SG
VG
AG D Si
VL
hL
AL SL
Figure 8
Figure 10
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18
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25000
20000
15000
10000
5000
0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Time (days)
Figure 20: Liquid rate at plant vs. Time used for ramp-up scenario (steady-state approach)
25000
20000
15000
10000
5000
0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Time (days)
Figure 18: Export line deliverability as a function of flow correlation and pipe diameter
55000 50000
Figure 21: Slug Catcher Inventory vs. Time for ramp-up scenario (steady-state approach)
Trend data
GAS VOLUME FLOW AT STOCK TANK CONDITION EXPORT,PIPE-24,2 [MMscf/d]
550
45000 40000
500
450 MMscf/d
400
350
300
3.5
4.5
Figure 19: Total Holdup vs. gas rate for Tieback C and Export line during phase 1
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Trend data
TOTAL LIQUID CONTENT IN A BRANCH PLAT A [bbl] TOTAL LIQUID CONTENT IN A BRANCH EXPORT [bbl]
30000
5000
15000 10000 0
PSIG 2004 - Ramp-up
0.5
1.5
2 Time (d)
2.5
3.5
4.5
0.5
1.5
3.5
4.5
Figure 26. Slug catcher inventory for different liquid off take rates
Trend data
LIQUID VOLUME FLOW AT STOCK TANK CONDITION EXPORT,PIPE-24,2 [STB/d]
40000 35000
25000
30000
15000
10000
5000
15000
0
10000
5000
10000
15000
20000
25000
5000
0 0
PSIG 2004 - Ramp-up
Trend data
Instantaneous ramp-up
450 MMscf/d
20000
400
15000
350
10000
300
250
5000
0.5
1.5
2.5
3 Time [d]
3.5
4.5
5.5
Figure 28. Gas flowrate into the slug catcher for different ramp-up times
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Trend data
Instantaneous ramp-up Ramp-up over 12 hrs Ramp-up over 24 hrs
Trend data
GAS VOLUME FLOW AT STOCK TANK CONDITION EXPORT,PIPE-24,2 [MMscf/d]
40000 35000
450
30000
100
5000 0 0 0.5 1 1.5 2 2.5 3 Time [d] 3.5 4 4.5 5 5.5 6
Figure 29. Liquid flowrate into slug catcher for different ramp-ups
Slug catcher liquid inventory Different ramp-up rates
25000
15
20000
10
Liquid volume (STB) 15000
10000
ft/s 5
5000 0 0 0.5 1 1.5 2 Time (d) 2.5 3 3.5 4 4.5
21500
1.5e6
21000
20500
1e6
20000
19500
STB/d 500000
0 5 10 15 Ramp-up time (hrs) 20 25 30
19000
0.5
1.5
2.5
3 Time [d]
3.5
4.5
5.5
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Trend data
TOTAL LIQUID CONTENT IN A BRANCH EXPORT [bbl]
40000 35000
30000
15000 10000
5000
1.00
20
40
60
80
100
LGR (STB/mmscfd)
35000
30000
20000
15000
10000
5000
0 0 1 2 3 Time (d) 4 5 6
Ramp-up
30000
Pigging
25000 20000 15000 10000 5000 0
Beggs & Brill Dukler, AGA & Flanigan (Eaton holdup) Xiao OLGASteady State OLGA Transient