Heat Transfer Pump - HTF

Vincenzo Savoca Product Manager

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New Market
The Power Market did not face this type of service till 2007 The Power Products were focused on efficiency but not specifically designed to a high temperature-pressure combination with a high reliability requirement The majority of Power Customers rejected high complexity scope including Lube Oil System

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High Requirements
High Temperature Service : typically 400 C High Pressure Conditions : MAWP over 55 barg with a suction pressure over 15 barg High Differential Pressure @ High Flow : typically 280-330m @ 2.500-2800 m3/h High Efficiency High flexibility due to variable speed application

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The right answer...

Heavy-Duty Between Bearings Pumping Leader

The HDX pump is the FPD answer to the Hydrocarbon Processing Industry demand for a pump that fully meets and exceeds the most stringent requirements of API Standard 610 latest Edition.
The pump pedigree is derived from the donor products lines by Ingersoll Rand's, Byron Jackson, Pacific and Worthington. The range consists of the selection and rationalization of the performance available from these lines, combined with an updated mechanical design to ensure full compliance with the API 610 and API 682 latest edition.

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Basic Construction Features

For Refinery, Petrochemical and Chemical industries and hightemperature, high-pressure services. HDX pumps are horizontal, centerline mounted, radially split, single stage double suction impeller and double volute casing with top suction and discharge. HDX pumps incorporate the latest in engineering development and manufacturing techniques and are available in a wide range of hydraulics, pump sizes and material combinations.. All size are suitable for both 50 and 60 cycle operation.

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HDX Advantages
Engineered Product suitable to face properly any specific Customer Specs Extensive Hydraulic Coverage, to 4.500 m3/h in flow @ 450 m head Excellent technical expertise throughout the world, 1200 units installed in the last five years for a total of 250M

Different casing constructions availability, side-side and sidetop as alternative to the std. top-top
High Pressure design availability, MAWP from the std. 42 barg to a maximum of 120 barg Excellent Ball-Ball bearing design suitable to an energy density over 4M and to a pumped liquid temperature till 450C
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HDX Advantages
Axial and Radial Thrust components are reduced to negligible level due to the double suction impeller design and to the dual volute casing design

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Bearing Housing
1. BALL-BALL BEARING 2. SLINGER LUBRICATION 3. RADIAL BEARING IS A DEEP GROVE TYPE 4. THRUST BEARING ARE DUAL SINGLE ROW ANGULAR CONTACT TYPE 5. LABYRINTH TYPE BEARING HOUSING SEALS

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BH Cooling Options

FAN COOLING Temperatures between 160 C and 260 C

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BH Cooling Options

WATER COOLING Temperatures over 260 C

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HTF Installation List

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Cover Chart

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Cover Chart

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HTF Conditions of Service

too high power x speed value, LOS is mandatory Most of the plants have been designed for these conditions. This seems to be the best compromise to minimize the pumps quantity and to avoid slv-ktb bearing design/LOS

too many pumps to handle the flow

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Material Guideline
Europump Code
1100 1221 4510 6572 6581 1500 6811 2200 6700 2300 6811 2912 4132 2100 3130 3260 Casing Casing Cover Casing Gasket Casing Studs Casing Nuts Case Wear Rings Casing Ring Wear Locking Pins Impeller Impeller Key Impeller Wear Rings Impeller Wear Ring set Screw Locking Nut Throat Bushing Shaft Bearing Housing Bearing Housing Cover

Part Description

General Description
Carbon Steel Carbon Steel 316L spiral wound AISI 4140 steel Carbon Steel 410 SS Bar (350-400 BHN) Stainless Steel AISI 316L 12% Chrome Steel Stainless Steel AISI 316L 410 SS Bar (250-300 BHN) Stainless Steel AISI 304 410 SS Bar (225-275 BHN) 410 SS Bar (325-375 BHN) 12% Chrome Steel Carbon Steel Forging Carbon Steel Forging

ASTM
A 216 GR WCB A 216 GR WCB

A 193 B7 A 194 2H A426 CPCA 15 A276 Type 316 A 487 CA6NM A276 Type 316 A426 CPCA 15 A193 B8 A426 CPCA 15 A426 CPCA 15 A276 Type 410 A 350 LF2 A 350 LF2

S6 Material Class (Carbon Steel Casing with internals in 12% Chrome) is suitable to the THERMINOL despite the high temperature

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High Quality
THERMINOL fluid has a very low surface tension and is able to penetrate very small internal defects in pressure castings

HIGH QUALITY IS MANDATORY

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Standard Casing Construction -Top-Top

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Different Casing Construction

Side-Side

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Different Casing Construction

Side-Top

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Points of Contact
Massimiliano Meana Product Specialist mmeana@flowserve.com

Giancarlo Panceri Warranty Engineer gpanceri@flowserve.com

Lorenzo Motta Application Engineer lmotta@flowserve.com Vincenzo Savoca - Product Manager vsavoca@flowserve.com

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Break...