Promag 3000

s
Product manual
SITRANS F M MAGFLO
Electromagnetic flowmeters Sensor types MAG 1100, MAG 2100, MAG 3100 Signal converter types MAG 2500, MAG 3000
LS.27.V2.02
*083R9120*
MAGFLO Siemens range of electromagnetic flowmeters
MAG 1100
MAG 1100 FOOD
MAG 2100
MAG 3100
MAG 3100 W
Size [mm] Connection
DN 6-100 Flangeless (Sandwich design)
DN 10-100 Direct welding, clamp adapter, thread adapter Max. 40 20 to 150 Al2 O 3
DN 25-80 Hygienic ISO 2852 clamp, DIN 11851 screwed fitting Max. 20 30 to 100 FEP
DN 15-2000 Flange
DN 25-1200 Flange
Pressure [bar] Temperature [ C] Liner
Max. 40 20 to 200 Al2 O3
Max. 425 20 to180 Neoprene, EPDM, Teflon (PTFE), Polyurethane, Natural rubber, Ebonite, Linatex AISI 316 Ti, Hastelloy C, Platinum/Iridium, Monel, Titanium, Tantalum IP 67 / 68 EEx ia/ib IIB T4-T6 EEx e/ia IIC T3-T6
Max. 40 10 to 95 Neoprene and EPDM
Electrodes
Platinum
Platinum
Platinum
AISI 316 Ti
Enclosure Ex-version
IP 67 EEx ia/ib IIB T4-T6
IP 67
IP 67 / 68
IP 67 / 68
MAG 2500
MAG 2500 Blind version
MAG 3000
MAG 3000 Ex d
Outputs
1 current output 1 frequency / pulse output 1 relay output
1 current output 1 frequency / pulse output 1 relay output Option: MAG 3000 with Profibus output Uni/bidirectional Actual flow settings fault indications alarm 2 internal counters 0,25% of actual flow 0,5% of actual flow with MAG 3100 W IP 67, IP 20 6.221 93.16 PTB DANAK OIML R75 DANAK OIML R117 [EEx ia/ib] IIB
Flow direction Display
Unidirectional Actual flow settings fault indications alarm 1 internal counter 0,5% of actual flow
Unidirectional MAG 2500 Blind is supplied without display
Uni/bidirectional Actual flow settings fault indications alarm 2 internal counters 0,25% of actual flow
Meter uncertainty
0,5% of actual flow
Enclosure Custody transfer approval
IP 67, IP 20
IP 67, IP 20
IP 67
Ex-version
EEx de [ia/ib] IIB T6
LS.27.V2.02
MAGFLO
Contents
1. Product introduction 2. Technical data
1.1 1.2 2.1 2.2 2.3 2.4.1 2.4.2 2.5.1 2.5.2 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 3.1 4.1 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 6.1 6.2 6.3 6.4
Product introduction .................................................................................................................................. 4 Mode of operation ........................................................................................................... .......................... 5 Sensor MAG 1100 and MAG 1100 Ex ........................................................................................................ 6 Sensor MAG 1100 FOOD and MAG 2100 .................................................................................................. 7 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W ......................................................................... 8-9 Signal converter MAG 2500 Mk IV, compact polyamid ......................................................................... 10 Signal converter MAG 2500 Mk III, 19" ................................................................................................. 11 Signal converter MAG 3000 Mk IV, compact polyamid ......................................................................... 12 Signal converter MAG 3000 Mk III, 19" AISI and CT ........................................................................... 13 Signal converter MAG 3000 Profibus .................................................................................................... 14 Signal converter MAG 3000 Ex .............................................................................................................. 15 Signal converter MAG 3000 Ex-d ........................................................................................................... 16 Cleaning unit ............................................................................................................................................ 17 Safety barrier ............................................................................................................................................ 18 Output characteristics .............................................................................................................................. 19 Sensor cables and conductivity of medium ........................................................................................... 19 Cable specifications for separate installations ...................................................................................... 19 Sizing table (DN 3-2000) ......................................................................................................................... 20 Meter uncertainty under reference conditions (display / frequency / pulse output) ........................... 21 Sensor MAG 1100 .............................................................................................................................. 22-23 Sensor MAG 1100 FOOD .................................................................................................................. 24-26 Sensor MAG 1100 Ex ............................................................................................................................. 27 Sensor MAG 2100 ................................................................................................................................... 28 Sensor MAG 3100 and MAG 3100 W .................................................................................................... 29 Sensor MAG 3100 high temperature ..................................................................................................... 30 Sensor MAG 3100 EEx ......................................................................................................... .................. 31 MAGFLO meter MAG 3000/MAG 3100 EEx-d .................................................................................... 32 Signal converter MAG 3000 and MAG 2500 compact ......................................................................... 32 Signal converter MAG 3000 and MAG 2500 19" insert .................................................................. 33-34 Signal converter MAG 3000 Ex-d ........................................................................................................... 35 Accessories .............................................................................................................................................. 35 Sensor, general .................................................................................................................................. 36-38 Cleaning unit ............................................................................................................................................ 39 Custody transfer approval ....................................................................................................................... 40 Ex installations ............................................................................................................ ........................ 41-42
Dimensions and weights Ordering Commissioning Elec. connect. Converter installation Sensor inst. Project guidance
3. Measuring range 4. Measuring accuracy 5. Dimensions and weights
6. Project guidance
7. Installation of sensor
7.1 7.2 7.3 7.4 7.4.1
Installing MAG Installing MAG Installing MAG Installing MAG Inlet protection
1100 ................................................................................................................................ 1100 FOOD .................................................................................................................... 2100 ......................................................................................................... ....................... 3100 ......................................................................................................... ....................... MAG 3100 ......................................................................................................................
43 43 43 44 44
8. Installation of signal converter
8.1 8.2 8.3 8.4 8.5 8.6 8.7
Signal converter IP 67 version .......................................................................................................... 45-52 Signal converter 19" insert ................................................................................................................. 53-57 Signal converter MAG 3000 Ex .............................................................................................................. 58 Signal converter MAG 3000 & Safety Barrier ........................................................................................ 59 Signal converter MAG 3000 Ex-d ...................................................................................................... 60-61 Signal converter MAG 3000 CT ......................................................................................................... 62-64 Cleaning unit ....................................................................................................................................... 64-65
9. Electrical connection
9.1 9.2 9.3 9.4 9.5 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8
Signal Signal Signal Signal Signal
converter converter converter converter converter
MAG 3000 and MAG 2500 .................................................................................... 66-68 MAG 3000 Ex, 19" ...................................................................................................... 69 MAG /2500/3000, 19" with safety barrier .................................................................. 70 MAG 3000 Ex-d ........................................................................................................... 71 MAG 3000 Profibus .................................................................................................... 72
10. Commissioning
Keypad and display layout ..................................................................................................................... 73 Menu build-up .......................................................................................................................................... 74 Signal converter menu overview ........................................................................................................ 75-81 Signal converter menu detail .............................................................................................................. 82-91 MAG 3000 Batch ................................................................................................................................ 92-93 Cleaning unit ............................................................................................................................................ 94 Settings available, MAG 3000 & MAG 2500 ..................................................................................... 95-96 Dimension-dependent factory settings, MAG 3000 & MAG 2500 ....................................................... 97 Service mode, MAG 3000 & MAG 2500 ................................................................................................ 98 ERROR-Handling, MAG 3000 & MAG 2500 .......................................................................................... 99 Trouble shooting, signal converter MAG 3000 & MAG 2500 ............................................................. 100 Sensor MAG 1100 ......................................................................................................................... 101-102 Sensor MAG 1100 FOOD ............................................................................................................. 103-104 Sensor MAG 2100 ................................................................................................................................. 105 Sensor MAG 3100 W ............................................................................................................................ 105 Sensor MAG 3100 and MAG 3100 Ex ......................................................................................... 106-107 Signal converter MAG 2500 and MAG 2500 Blind ............................................................................. 108 Signal converter MAG 3000 ......................................................................................................... 109-110 Custody transfer systems ...................................................................................................................... 111
11. Ordering
LS.27.V2.02
Technical data
MAGFLO
1. Product introduction MAGFLO electromagnetic flowmeters offer reliable, precise and inexpensive flow measurement on all electrically conductive liquids. Typical applications are found in all industries. E.g.: Water sector: Food sector: Chemical sector: Other sectors: Drinking water, treatment chemicals, waste water, sludge. Dairy products, beer, wine, soft-drinks, fruit juices and pulps. Detergents, pharmaceuticals, acids, alkalies. District heating, paper pulp, mining slurries.
1.1 Product introduction
MAGFLO electromagnetic flowmeters are characterised by simplicity: Simple to install Simple to commission Simple to operate Simple to maintain
MAGFLO electromagnetic flowmeters are manufactured by Siemens Flow Instruments - one of the worlds leading makers of flowmeters.
All MAGFLO electromagnetic flowmeter feature a unique SENSORPROM memory unit which stores sensor calibration data and signal converter settings for the lifetime of the product. At commissioning the flowmeter commerces measurement without any initial programming. The factory settings matching the sensor are stored in the SENSORPROM unit. Also customer specified settings are downloaded to the SENSORPROM unit. Should the signal converter be replaced, the new converter will upload all previous settings and resume measurement without any need for reprogramming.
LS.27.V2.02
MAGFLO
1. Product introduction
1.2 Mode of operation
The flowmeter is built up of a number of function blocks
COIL CURRENT MODULE generates a pulsating magnetising current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors, open circuits or cable faults are registered by the self-monitoring circuit. INPUT CIRCUIT amplifies the flow proportional signal from the electrodes. The input impedance is extremely high: >1x1014, which allows flow measurements on fluids with conductivities as low as 1S/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening. DIGITAL SIGNAL PROCESSOR converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the signal converter as a result of long-term drift and temperature drift are monitored and continously compensated for via the self-monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the signal converter is thus unsurpassed, with a turn down ratio of min. 3000:1. OUTPUT CONDITIONER generates the signals for the output module and communicates with the user interface and the SENSORPROM unit. A built-in error handler evaluates any detected error conditions and controls the status of the output module. Errors are registered and stored for up to 180 days. USER INTERFACE MODULE consists of a keypad, a display and a microprocessor for communication between the user and the signal converter. OUTPUT MODULE converts flow data to current, frequency/pulse signals and an error relay indicates errors, if any. The outputs are galvanically isolated and continously monitored. Any current loop break is detected as an error. SENSORPROM unit contains sensor data and signal converter settings. The SENSORPROM unit is located on the connection board for the signal converter. Immediately on starting, the signal converter uploads the calibration data and factory settings matching the sensor and commence measurement. All customer specified settings are retained in the SENSORPROM unit. In case the signal converter is replaced, the new converter will upload all previous settings and resume measurement without any need for reprogramming.
LS.27.V2.02
MAGFLO
2. Technical data
MAG 1100 & MAG 1100 Ex
2.1 Sensor MAG 1100 and MAG 1100 Ex

MAG 1100 MAG 1100 EEx & EEx-d
Technical data
Type Nominal size Operating pressure Temperature of medium Temperature shock
Flangeless sensor (Sandwich design) DN 6, 10, 15, 25, 40, 65, 80, 100 mm PN 40. Vacuum: 1 10-6 bar 20C to +150C (standard) 20C to +200C (option) By gradual change of temperature (duration > 1 min.): DN 6, 10, 15, 25 DN 40, 50, 65 DN 80, 100 Max. T 15C/min. Max. T 10C/min. Max. T 5C/min.
Flangeless sensor (Sandwich design) DN 6, 10, 15, 25, 40, 65, 80, 100 mm PN 40. Vacuum: 1 10-6 bar 20C to +120C By gradual change of temperature (duration > 1 min.): DN 6, 10, 15, 25 DN 40, 50, 65 DN 80, 100 Max. T 15C/min. Max. T 10C/min. Max. T 5C/min.
By sudden change of temperature (duration 1 min., followed by 10 min. rest): DN 6, 10, 15, 25 DN 40, 50, 65 DN 80, 100 Ambient temperature Liner Electrodes Enclosure Terminal box Fixing studs Mating flanges Max. T 80C Max. T 70C Max. T 60C
By sudden change of temperature (duration 1 min., followed by 10 min. rest): DN 6, 10, 15, 25 DN 40, 50, 65 DN 80, 100 Max. T 80C Max. T 70C Max. T 60C
Remote signal converter: 40C to +100C Compact signal converter: 20C to +50C Aluminium oxide Al2O3 (ceramics) Platinum/gold/titanium Stainless steel AISI 316 (1.4436) Fibreglass reinforced polyamide (Standard) Stainless steel AISI 316 (1.4436) (Option) Stainless steel AISI 304 (1.4301) Number and size to DIN 2501 To DIN 2501 (PN 10-PN 40), ANSI B16.5 class 150 and 300 or equivalent
Remote signal converter: 40C to +40C Compact signal converter: 20C to +40C Aluminium oxide Al2O3 (ceramics) Platinum/gold/titanium Stainless steel AISI 316 (1.4436) Stainless steel AISI 316 (1.4436) Stainless steel AISI 304 (1.4301) Number and size to DIN 2501 To DIN 2501 (PN 10-PN 40), ANSI B16.5 class 150 and 300 or equivalent
Option
Gaskets
DN 6/10: " pipe connection adapters thread: " tappered ISO 7-1 EPDM (max. 150C, PN 40) Graphite (max. 200C, PN 40) PTFE (max.130C, PN 25) PTFE (max.130C, PN 25) 2-off Pg 13.5 - 2 others available Standard: IP 67 to IEC 529 and DIN 40050 (tested to 3 m w.g. for 72 h)and DIN 40050 Option: IP 68 to 10 m w.g. when used with submersible kit Code no. 085U0220 2-off Pg 13.5 IP 67 (1 m w.g. for 30 min.) to IEC 529 EPDM (max. 150C, PN 40) Graphite (max. 200C, PN 40)
Standard Option Option
Cable entries Enclosure rating
Mechanical load (vibration)
18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 80 bar (2 PN)
18-1000 Hz random in all directions, to IEC 68-2-36 Sensor: 3.17 G Compact Ex-d.: 1.14 G 80 bar (2 PN) EEx ia/ib IIB T4-T6/DEMKO, No. 97D.121909X Remote, MAG 3000 EEx 19" or MAG 3000 EEx-d EEx de (ia/ib) IIB T4-T6/DEMKO 94C.115327X Compact, MAG 3000 EEx-d
Test pressure Ex approval
Exitation frequency
DN 6-15: 25 Hz DN 25-65: 12.5 Hz DN 80-100: 6.25 Hz
DN 6-65: 12.5 Hz DN 80-100: 6.25 Hz
LS.27.V2.02
MAGFLO
2. Technical data
MAG 1100 FOOD & MAG 2100
2.2 Sensor MAG 1100 FOOD and MAG 2100

MAG 1100 FOOD MAG 2100
Type Nominal size Process connection
Operating pressure
Hygienic sensor DN 10, 15, 25, 40, 50, 65, 80, 100 mm Sensor connection: Clamp ISO 2852 Hygienic adapters available for: Direct welding into dairy pipe Clamp fitting Threaded fitting Depending on type of adapters, see accessories Vacuum: 1 10-6 bar 20C to +150C Suitable for steam sterilization By gradual change of temperature (duration > 1 min.): DN 6, 10, 15, 25 Max. T 15C/min. DN 40, 50, 65 Max. T 10C/min. DN 80, 100 Max. T 5C/min. By sudden change of temperature (duration 1 min., followed by 10 min. rest): DN 6, 10, 15, 25 Max. T 80C DN 40, 50, 65 Max. T 70C DN 80, 100 Max. T 60C Remote signal converter: 40C to +100C Compact signal converter: 20C to +50C Aluminium oxide Al2O3 (ceramic) Platinum/gold/titanium Stainless steel AISI 316 (1.4436) Fibreglass reinforced polyamide Stainless steel AISI 316 (1.4436) 2-off Pg 13.5 - 2 others available Standard: IP 67 to IEC 529 and DIN 40050 (tested to 3 m w.g. for 72 h) Option: IP 68 to 10 m w.g. when used with submersible kit Code no. 085U0220 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 80 bar (2 PN) 3A, EHEDG DN 10-15: 25 Hz, DN 25-65: 12.5 Hz DN 80-100: 6.25 Hz
Temperature of medium Temperature shock
Hygienic sensor DN 25, 40, 50, 65, 80 mm Di to ISO 2037 or DIN 11850 depending on connection Integred hygienic fittings: Clamp fitting: ISO 2852 Threaded fitting: DIN 11851 Max. 20 bar at medium temperature 80C Max. 10 bar at medium temperature 100C Vacuum: 1 10-6 bar 30C to +100C Not suitable for steam sterilization Max. 75C/s
Ambient temperature Liner Electrodes Enclosure Terminal box Cable entries Enclosure rating
Standard Option
Remote signal converter: 30C to +100C Compact signal converter: 20C to +50C FEP (Perflouroethylenepropylene) Platinum Stainless steel AISI 316 (1.4436) Fibreglass reinforced polyamide Stainless steel AISI 316 (1.4436) 2-off Pg 13.5 - 2 others available IP 67 (1 m w.g. for 30 min.) to IEC 529 and DIN 40050
Mechanical load (vibration) Test pressure Approvals Exitation frequency
18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 20 bar 3A DN 25-65: 12.5 Hz, DN 80: 6.25 Hz
Accessories MAG 1100 FOOD
Adapter Pipe connection/ Operating pressure
Gasket Standard Option Clamp
Stainless steel AISI 316 Adapter for direct welding into dairy pipe: ISO 2037, DIN 11850, SMS 3008, BS 4825-1 DN 10, 15, 25, 40, 50, 65, 80 DN 100 Clamp adapter: ISO 2852, DIN 32676, SMS 3016, BS 4825-3 DN 10, 15, 25, 40, 50 DN 65, 80, 100 Thread adapter: DIN 11851: DN 10, 15, 25, 40 DN 50, 65, 80, 100 ISO 2853, SS 3351, BS 4825-4: DN 10, 15, 25, 40, 50, 65, 80 SMS 1145: DN 25, 40, 50, 65, 80 EPDM (20 C to 130 C) NBR (20 C to 100 C) Stainless steel AISI 304
PN 40 PN 25
PN 16 PN 10 PN 40 PN 25 PN 16 PN 6
LS.27.V2.02
Technical data
MAGFLO
2. Technical data
MAG 3100 & MAG 3100 Ex & MAG 3100 W
2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W

MAG 3100 MAG 3100 EEx / EEx-d MAG 3100 W
Technical data
Type Nominal size Liner selection guide
Liner
Standard Option
Temperature of medium Liner: Neoprene EPDM Linatex rubber Ebonite Polyurethane PTFE teflon:
Sensor with flanges Sensor with flanges Sensor with flanges DN 15-2000 mm DN 15-2000 mm / 15-300 mm DN 25-1200 mm Neoprene: General purpose, waste water, drinking water EDPM: General purpose, waste water, drinking water (WRC approved) Linatex: Abrasive media, mineral slurries Ebonite: General purpose, waste water, drinking water (WRC approved), high pressure Polyurethane: Abrasive media, high pressure PTFE teflon: Aggressive chemicals, food & beverage, paper & pulp Neoprene Neoprene, EPDM 1) Ebonite, EPDM 1), Teflon (PTFE), polyurethane (PU), natural rubber, Linatex Temperature classification T3 + T4 T5 T6 0 - 95C 0-95C 0-90C 0-75C 0 - 95C 10 - 95C 10-95C 10-90C 10-75C 10 - 95C 40 - 70C 20-70C 20-70C 20-70C 0 - 95C 0-95C 0-90C 0-75C 0 - 50C 0-50C 0-50C 0-50C 20 - 180C 20-120C 20-90C 20-75C The temperature ranges stated assume a maximum ambient temperature of +40C
Ambient temperature Remote signal converter Compact signal converter Operating pressure [abs.bar] Liner: Neoprene EPDM Natural rubber & Linatex Ebonite Polyurethane PTFE teflon: DN 15 to 600 DN 15 to 600 DN 15 to 300
40C - 100C 20C - 50C
20C - 40C 20C - 40C
40C - 100C 20C - 50C
0.01 to 100 bar 0.01 to 40 bar 0.01 to 40 bar 0.01 to 425 bar 0.4 to 425 bar Max. 100C: 0.3 to 40 bar Max. 120C: 0.5 to 40 bar Max. 180C: 0.6 to 40 bar
0.01 to 100 bar 0.01 to 40 bar 0.01 to 40 bar 0.01 to 425 bar 0.4 to 425 bar 0.3 to 40 bar
0.01 to 40 bar 0.01 to 40 bar
Operating pressure is limited by flange rating. Maximum operating pressure decreases with increasing operating temperature (above 100 F or 38C) and with stainless steel flanges Pipe connection BS 4504 (DIN 2501)
Standard
DN 15-50: DN 65-150: DN 200-1000: DN 1100-2000: DN 65-1000: DN 1200-2000: DN 200-2000: DN 200-600: DN 65-600: DN 50-400 DN 50-350 PN 40 PN 16 PN 10 PN 6 PN 6 PN 10 PN 16 PN 25 PN 40 PN 64 PN 100 DN 15-50: DN 65-150: DN 200-1200: DN 200-600: PN 40 PN 16 PN 10 PN 16
Option
1)
With WRC (Water Research Council, UK) approval
LS.27.V2.02
MAGFLO
2. Technical data
MAG 3100 & MAG 3100 Ex & MAG 3100 W
2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W (continued)
MAG 3100 MAG 3100 EEx & EEx-d MAG 3100 W
Pipe connection ANSI B 16.5 (BS 1560) BS 10 AS 2129 AS 4087 JIS B 2220 AWWA C-207 Standard Electrodes Option Earthing electrodes Measuring pipe Flange2) and Standard housing material
3/4"-24": Class 150 (20 bar) 2"-24": Class 900 (150 bar) 3/4"-24": Class 300 (50 bar) 2"-24": Class 1500 (250 bar) 2"-24": Class 600 (100 bar) 2"-12": Class 2500 (425 bar) 3/4"-60": Table D/E 3/4"-48": Table D/E DN 50-1200 (14 bar) DN 50-1000: K10 (10 bar) DN 50-1200: K16 (16 bar) 28"-78": Class D AISI 316 Ti (1.4571) Hastelloy C-276, Platinum / Iridium, Titanium, Monel (Alloy 400), AISI 316 Ti Coated, Tantalum AISI 316 Ti (1.4571), Hastelloy C276. Available as option with all liner materials except PTFE AISI 304 (1.4301) St. 37.2 flanges and housing. Corrosion-resistant two-component coating (min. 150 m)
AISI 316 Ti (1.4571)
Standard: AISI 316 Ti (1.4571)
St. 37.2 flanges and housing. Corrosion-resistant two-component coating (min. 150 m)
Option Option Enclosure rating Standard Option Cable entries Mechanical load Design pressure Remote Ex-approval Remote Remote Compact
Exitation frequency
AISI 304 (1.4301) flanges and St. 37.2 housing. Coating as above AISI 316/L (1.4436/1.4401) flanges and housing. IP 67 to IEC 529 and DIN 40050 (tested to 3 m w.g. for 72 h) IP 68 to 10 m w.g. when used with submersible kit Code no. 085U0220 2-off Pg 13.5 - 2 others available 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 1.5 PN DN 15 to DN 100 EEx ia/ib m IIB T4-T6/DEMKO 94C.116403X MAG 3000 EEx 19" or MAG 3000 EEx-d DN 125 to DN 300 EEx ia/ib e IIB T4-T6/DEMKO 94C.115326X MAG 3000 EEx 19" or MAG 3000 EEx-d DN 350 to DN 2000 EEx e ia IIC T3-T6/Sira Ex 92C3107X MAG 3000 19" standard with Safety Barries DN 15 to DN 300 EEx de [ia/ib] IIB T4-T6/DEMKO 94C.115327X MAG 3000 EEx-d DN 65: 12 1/2 Hz DN 65: 12 1/2 Hz All sizes: 3 1/8 Hz 65 < DN 300: 6 1/4 Hz DN 80/100: 6 1/4 Hz 300 < DN 1200: 3 1/8 Hz DN 125: 3 1/8 Hz DN > 1200: 1 9/16 Hz
2)
With stainless steel flanges the maximum pressure is derated. Please refer to appropriate standards
LS.27.V2.02
Technical data
MAGFLO
2. Technical data
MAG 2500
2.4.1 Signal converter MAG 2500 Mk IV, compact polyamid (DN 6 to DN 1200)
Accuracy 0.5%
Terminal connection Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active Passive Relay Load Time constant Galvanic isolation Cut-off Low-flow Counter Display Time constant Zero point adjustment Electrode input impedance Exitation frequency Ambient temperature Supply voltage and a.c. power consumption d.c. IP 67 Enclosure material Enclosure rating Mechanical load EMC performance Emission Immunity
1)
Technical data
31 and 32 0-20 mA or 4-20 mA < 800 ohm 0.2-41.1 s adjustable Short-circuit-protected 0-10 kHz. 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s, 250 ms 0.2-41.1 s adjustable 24 V d.c., 30 mA, 1 K Rload 10 K 3-30 V d.c., max. 110 mA, 1 K Rload 10 K Changeover relay for fault or flowdirection Max. 42 V / 2 A Flowdirection: 5 s, Fault: 1 s All inputs and outputs are galvanically isolated 0-9.9% of maximum flow One internal eight-digit counter to integrate volume Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Option: MAG 2500 Blind supplied without display 1) 0.2-41.1 s adjustable (Time constant as current output) Automatic > 1 1014 Pulsating d.c. current (125 mA) with a frequency of 3 1/8 Hz During operation: 20 to +50C During storage: 40 to +70C 115-230 V a.c. +10% to 15%, 50-60 Hz, 9 VA 11-30 V d.c. or 11-24 V a.c. 9 W Fibre glass-reinforced polyamide IP 67 to IEC 529 and DIN 40050 (1 m w.g. for 30 min.) 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry) Current Frequency/pulse output Frequency/pulse output Pulse width Low flow cut-off Off On Pulse output selected 50 ms 1.5%
56, 57 and 58
44, 45 and 46
l, N and L and +
The MAG 2500 Blind is delivered with the following output settings:
The settings of Qmax., totalizer unit and volume per pulse are depending on the sensor size selected. Due to the SENSORPROM technique it is possible to change the settings (both IP 67 and 19" insert version) by using a standard MAG 2500 or MAG 3000.
10
LS.27.V2.02
MAGFLO
2. Technical data
MAG 2500
2.4.2 Signal converter MAG 2500 Mk III, 19" (DN 6 to DN 1200)
Accuracy 0.5%
Terminal connection Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active 0-20 mA or 4-20 mA < 800 ohm 0.8-30 s adjustable Short-circuit-protected 0-10 kHz. 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 0.3-30 s adjustable 24 V d.c. 1 Hz 10 kHz Min. Rload 150 1 K Max. Rload 10 K 10 K 3-30 V d.c. U=3V U = 30 V Min. Rload 10 225 Max. Rload 10 K 10 K Changeover relay for fault indication 44, 45 and 46 Max. 42 V / 2 A 1s All inputs and outputs are galvanically isolated 0-9.9% of maximum flow One internal eight-digit counter to integrate volume Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Option: MAG 2500 Blind supplied without display 1) 0.3-30 s adjustable (Time constant as current output) Automatic > 1 1014 Pulsating d.c. current (125 mA) with a frequency of 3 1/8 Hz During operation: 20 to +50C During storage: 40 to +70C 115/230 V a.c. +10% - 15%, 50-60 Hz, 9 VA 11-30 V d.c. or 11-24 V a.c. 9 W Standard 19" insert in aluminium/steel (DIN 41494) Width: 28 TE (142 mm) Height: 3 HE (128 mm) Module depth: 160 mm IP 20 to IEC 529 and DIN 40050 115/230 V a.c. version: 1 G, 1-800 Hz sinusoidal in all directions, to IEC 68-2-6 11-30 V d.c./11-24 V a.c. version: 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry) Current Frequency/pulse output Frequency/pulse output Pulse width Low flow cut-off Off On Pulse output selected 50 ms 1.5%
Technical data
31 and 32
50, 51 and 52
Passive
Relay Load Time constant Galvanic isolation Cut-off Low-flow Counter Display Time constant Zero point adjustment Electrode input impedance Exitation frequency Ambient temperature Supply voltage and a.c. power consumption d.c. 19" insert Enclosure material
l, N and L and +
Enclosure rating Mechanical load
EMC performance Emission Immunity

1)
The MAG 2500 Blind is delivered with the following output settings:
The settings of Qmax., totalizer unit and volume per pulse are depending on the sensor size selected. Due to the SENSORPROM technique it is possible to change the settings (both IP 67 and 19" insert version) by using a standard MAG 2500 or MAG 3000.
LS.27.V2.02
11
MAGFLO
2. Technical data
MAG 3000 & MAG 3000 CT
2.5.1 Signal converter MAG 3000 Mk IV, compact polyamid
Accuracy 0.25%
Terminal connection 31 and 32 0-20 mA or 4-20 mA < 800 ohm 0.2-41.1 s adjustable Short-circuit-protected 0-10 kHz, 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s, 250 ms 0.2-41.1 s adjustable 24 V d.c., 30 mA, 1 K Rload 10 K 3-30 V d.c., max. 110 mA, 1 K Rload 10 K Changeover relay to indicate flow direction, fault or batch output Max.: 42 V / 2 A Flow direction: 5 s; Fault : 1 s Type Single stage Batch quantity 0.000001-100 of selectet units Batch compensation Yes, 1.0-1.0 of selected unit 0 by default Batch counter Up or down Up by default Output Relay or open collector Relay by default Input Start, hold/continue, stop Stop by default Batch cycles Display with reset option All inputs and outputs are galvanically isolated 0-9.9% of maximum flow Detection of empty sensor. Can be deselected on low conductivity fluids. Use a special electrode cable. Two internal eight-digit counters for forward flow and reverse flow respectively For use on measurement of liquids which can give rise to the building of insulating deposits on the sensors electrodes, or conductive deposits on the inside of the sensor. Electrode cleaning requires a special unit, available as an insert for 19" rack. Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. 0.2-41.1 s adjustable (Time constant as current output) Automatic > 1 x 1014 Pulsating d.c. current (125 mA) with one of the following frequencies: 1 9/16, 3 1/8 Hz, 6 1/4 Hz, 12 1/2 Hz or 25 Hz During operation 20 to +50C During storage 40 to +70C 115-230 V a.c. +10% - 15%, 50-60 Hz, 9 VA 11-30 V d.c. or 11-24 V a.c. 9 W Fibre glass-reinforced polyamide or stainless steel AISI 316 L (1.4401) IP 67 to IEC 529 and DIN 40050 (1 m w.g. for 30 min.) 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry)
Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active Passive Relay Load Time constant Batch
Technical data
56, 57 and 58
44, 45 and 46
Galvanic isolation Cut-off Low-flow Empty pipe Counter Electrode cleaning
Display
Time constant Zero point adjustment Electrode input impedance Exitation frequency Ambient temperature Supply voltage and a.c. power consumption d.c. Compact Enclosure material Enclosure rating Mecanical load EMC performance Emission Immunity
l, N and L L and L+
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2. Technical data
MAG 3000 & MAG 3000 CT
2.5.2 Signal converter MAG 3000 Mk III, 19" AISI and CT
Accuracy 0.25%
Terminal connection 31 and 32 0-20 mA or 4-20 mA < 800 ohm 0.8-30 s adjustable Short-circuit-protected 0-10 kHz, 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 0.3-30 s adjustable 24 V d.c. 1 Hz 10 kHz Min. Rload 150 1 K Max. Rload 10 K 10 K 3-30 V d.c. U=3V U = 30 V Min. Rload 10 225 Max. Rload 10 K 10 K Changeover relay to indicate flow direction or fault Max.: 42 V / 2 A Flow direction: 5 s; Fault : 1 s All inputs and outputs are galvanically isolated 0-9.9% of maximum flow Detection of empty sensor. Can be deselected on low conductivity fluids. Use a special electrode cable. Two internal eight-digit counters for forward flow and reverse flow respectively For use on measurement of liquids which can give rise to the building of insulating deposits on the sensors electrodes, or conductive deposits on the inside of the sensor. Electrode cleaning requires a special unit, available as an insert for 19" rack. Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. 0.3-30 s adjustable (Time constant as current output) Automatic > 1 x 1014 Pulsating d.c. current (125 mA) with one of the following frequencies: 1 9/16, 3 1/8 Hz, 6 1/4 Hz, 12 1/2 Hz or 25 Hz PTB DANAK OIML R75 DANAK OIML R117 6.221 93.16 (cold water) (hot water) (milk, beer etc.) During operation 20 to +50C During storage 40 to +70C 115/230 V a.c. +10% to 15%, 50-60 Hz, 9 VA 11-30 V d.c. or 11-24 V a.c. 9 W Fibre glass-reinforced polyamide or stainless steel AISI 316 L (1.4401) IP 67 to IEC 529 and DIN 40050 (1 m w.g. for 30 min.) 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 Standard 19" insert of aluminium/steel (DIN 41494) Width: 28 TE (142 mm) Height: 3 HE (128 mm) Module depth: 160 mm IP 20 to IEC 529 and DIN 40050 115/230 V a.c. version: 1 G, 1-800 Hz sinusoidal in all directions, to IEC 68-2-6 24 V d.c. version: 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry)
Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active
50, 51 and 52
Passive
Relay Load Time constant Galvanic isolation Cut-off Low-flow Empty pipe Counter Electrode cleaning
44, 45 and 46
Display
Time constant Zero point adjustment Electrode input impedance Exitation frequency Custody transfer approval MAG 3000 CT only Ambient temperature Supply voltage and a.c. power consumption d.c. Compact Enclosure material Enclosure rating Mechanical load 19" insert Enclosure material
l, N and L L and L+
Enclosure rating Mechanical load EMC performance Emission Immunity
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Technical data
MAGFLO
2. Technical data
MAG 3000 Profibus
2.6 Signal converter MAG 3000 Profibus
Accuracy 0.25%
Terminal connection 50, 51 and 52
Technical data
FMS communication protocol Standards Types of communication Baudrate Volume flow function block
Interval of up-datings Volume counter function block
Interval of up-datings Status DP communication protocol Standards Baudrate Input data Counter control Volume flow Volume counter Process status Diagnosis data Display
Zero point adjustment Electrode input impedance Exitation frequency Ambient temperature Supply voltage and power consumption Compact Enclosure material Enclosure rating Mechanical load EMC performance Emission Immunity
Follows the frame sheet of the sensor/actor profile (class 4.) DIN 19245 T1+T2, EN 50170 Master/Slave asynchronous, Master/Slave asynchronous with initiative and Master/Salve cycle 9.6, 19.2, 93.75, 187.5 or 500 Kbaud with automatic selection Follows the data sheet of the sensor/actor profile function for analogue input, class 4. Enables: Arbitrary display of measuring value in 16 bit integer or floating point format. Parametering of measuring range. Parametering with limit values, monitoring and handling of Event. Setting of time constant 0.2 - 51 seconds. 200 msec. Reading of measuring value in 16 bit integer format. Setting of volume per counter unit over the bus. Parametering with limit values, monitoring and handling of Event. Control of totalizer function with start/stop and reset. 20 msec. (Flow input up-dating 200 msec.) Status for the sensor is indicated by standard states: Operable, partly operable, not operable and need commissioning. Profibus DP (500 Kbaud) DIN 19245 T1+T3, EN 50170 9.6, 19.2, 93.75, 187.5 or 500 Kbaud with automatic selection DP-Volume set point 1: 16 bit integer DP-Volume set point 2: 16 bit integer Start/stop and reset Reading as 16 bit integer Reading as 16 bit integer Monitoring of limit values, empty sensor and 2 DP volume set points Like "Status" under FMS communication Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. Automatic > 1 1014 Pulsating d.c. current (125 mA) with one of the following frequencies: 3 1/8 Hz, 6 1/4 Hz, 12 1/2 Hz (DN 6-1200) During operation: 20 to +50C During storage: 40 to +70C 115/230 V a.c. +10% to 15%, 50-60 Hz, 10 VA Fibre glass reinforced polyamide IP 67 to IEC 529 and DIN 40050 (1 m w.g. for 30 min.) 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry)
a.c.
l, N and L
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2. Technical data
MAG 3000 Ex
2.7
Signal converter MAG 3000 Ex
Accuracy 0.25%
Terminal connection Application Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active 31 and 32 0-20 mA or 4-20 mA < 800 ohm 0.3 - 30 s adjustable Short-circuit-protected 0-10 kHz, 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 0.3 - 30 s adjustable 24 V d.c. 1 Hz 10 kHz Min. Rload 150 1 K Max. Rload 10 K 10 K 3-30 V d.c. U=3V U = 30 V Min. Rload 10 225 Max. Rload 10 K 10 K Changeover relay to indicate flow direction or fault Max.: 42 V / 2 A Flow direction: 5 s; Fault : 1 s All inputs and outputs are galvanically isolated 0 - 9.9% of maximum flow Two internal eight-digit counters for forward flow and reverse flow respectively Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. 0.3-30 s adjustable (Time constant as current output) Automatic > 1 1014 Pulsating d.c. current (90 mA) with one of the following frequencies: 3 1/8 Hz, 6 1/4 Hz, 12 1/2 Hz (max. DN 300) During operation: 20 to +40C During storage: 20 to +70C 115/230 V a.c. +10% to 15%, 50-60 Hz, 9 VA 11-30 V d.c. or 11-24 V a.c., 9 W [EEx ia/ib]IIB Sira Certification Service SCS No. Ex 92C2106X Group Capacity in F Inductance in mH IIB 31 90 IIA 345 180 IIB 1.3 13 IIA 5.5 23 Standard 19" insert in aluminium/steel (DIN 41494) Width: 42 TE (213 mm) Height: 3 HE (128 mm) Module depth: 160 mm IP 20 to IEC 529 and DIN 40050 115/230 V a.c. version: 1 G, 1-800 Hz sinusoidal in all directions, to IEC 68-2-6 11-30 V d.c./11-24 V a.c. version: 18-1000 Hz random, 3.17G rms, in all directions, to IEC 68-2-36 EN 50081-1 (Light industry) EN 50082-1 (Light industry)
Technical data
For use together with MAG 1100 Ex and MAG 3100 Ex in the size range DN 6 - 300
50, 51 and 52
Passive
Relay Load Time constant Galvanic isolation Cut-off Low-flow Counter Display
44, 45 and 46
Time constant Zero point adjustment Electrode input impedance Exitation frequency Ambient temperature Supply voltage and a.c. power consumption d.c. Ex approval Cable parameter Electrode cable Coil cable 19" insert Enclosure material
l, N and L L- and L+
82Ex, 0 and 83Ex 85Ex and 86Ex
EMC performance Emission Immunity
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MAGFLO
2. Technical data
MAG 3000 Ex-d
2.8
Signal converter MAG 3000 Ex-d
Accuracy 0.25%
Terminal connection Application Current output Current Load Time constant Frequency/pulse output Frequency Pulse width Time constant Active
Technical data
For use together with MAG 1100 Ex and MAG 3100 Ex in the size range DN 6 - 300 31 and 32
0-20 mA or 4-20 mA < 370 ohm 0.8-30 s adjustable Short-circuit-protected 0-10 kHz, 50% duty cycle 50 s, 500 s, 5 ms, 50 ms, 100 ms, 500 ms, 1 s, 5 s 0.3-30 s adjustable 24 V d.c. 1 Hz 10 kHz Min. Rload 150 1 K Max. Rload 10 K 10 K Passive 3-30 V d.c. U=3V U = 30 V Min. Rload 10 225 Max. Rload 10 K 10 K Relay Changeover relay to indicate direction of flow or faults Load Max. 30 V d.c. (EEx ia) Time constant Flow direction: 5 s; Fault: 1 s Galvanic isolation All inputs and outputs are galvanically isolated. Short-circuit proof (EEx ia) Cut-off Low-flow 0-9.9% of maximum flow Counter Two internal eight-digit counters for forward flow and reverse flow respectively Autorange Automatic adjustment of sensitivity to match flow velocities. Can be deselected. Display Background illumination with alphanumerical text, 2 16 characters to indicate flow, volume, settings and faults. Reverse flow indicated by negative sign. Time constant 0.3-30 s adjustable (Time constant as current output) Zero point adjustment Automatic Electrode input impedance > 1 1014 Exitation frequency Pulsating d.c. current (90 mA) with one of the following frequencies: 3 1/8 Hz, 6 1/4 Hz, or 12 1/2 Hz (DN 15-300) Ambient temperature During operation: 20 to +40C During storage: 20 to +70C Supply voltage and a.c. 24 V a.c. 15%, 10 VA power consumption d.c. 24 V d.c. +25% -15%, 10 W Ex approval EEx de [ia/ib] IIB T6, DEMKO no. 94C.114985X Cable parameter See certificate Compact Enclosure material Stainless steel AISI 304 (1.4301) Enclosure rating Compact mounted: IP 67 to IEC 529 and DIN 40050 Remote mounted: IP 65 to IEC 529 and DIN 40050 Mechanical load 18-1000 Hz random, 1.14 G rms, in all directions, to IEC 68-2-36 EMC performance Emission Immunity CENELEC NAMUR
1)
50, 51 and 52
44, 45 and 46
L and L+
Light industry EN 50081-1 EN 50082-1 Industry EN 50081-2 EN 50082-2 Within the value limits according to "allgemeine Anforderung" with error criteria A1) in accordance with NE 21.
Criterium A: Under operation max. variation on current output 0.25% FSO, other outputs as normally specified. After stress as normally specified.
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2. Technical data
Cleaning unit and safety barrier
2.9
Cleaning unit
Terminal connection
Technical data
Application
For use together with MAG 3000 19" insert to clean the electrodes on MAG 1100, MAG 2100 or MAG 3100. NB May not be used with intrinsically safe systems 82, 0 and 83 90 V a.c. 40 V d.c. Approx. 60 s Switch relay indicating when cleaning is in progress 250 V a.c. / 220 V d.c. 1 A Option of external control of cleaning process External switch, relay or transistor (12 V d.c. 1 mA) LEDs: "ON" and "CLEANING" 115/230 V a.c. +10% to 15%, 50-60 Hz, 7 VA cleaning, 5 VA stand by 18-30 V d.c., 17 W cleaning, 3 W stand by During operation: 20 to +50C During storage: 20 to +70C Standard 19" insert in aluminium/steel (DIN 41494) Width: 14 TE (71 mm) Height: 3 HE (128 mm) Module depth: 160 mm IP 20 to IEC 529 and DIN 40050 1 G, 1-800 Hz sinusoidal in all directions, to IEC 68-2-6
Cleaning voltage (unloaded) a.c. cleaning d.c. cleaning Cleaning period Relay Load Manual cleaning Control signal Indicator lamps Supply voltage and a.c. power consumption d.c. Ambient temperature 19" insert Enclosure material
41, 42 and 43 91 and 92
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MAGFLO
2. Technical data
2.10 Safety barrier
Terminal connection
Technical data
Application Ex approval Cable parameter
For use with MAG 2500/3000 19" insert and MAG 3100 Ex in the size range DN 350-2000 [EEx ia]IIC Sira Certification Service SCS No. Ex 92C2108 Group Capacity in F Inductance in H IIC 5 23 IIB 45 87 IIA 45 87 During operation: 20 to +40C During storage: 20 to +70C Standard 19" insert in aluminium/steel (DIN 41494) Width: 14 TE (71 mm) Height: 3 HE (128 mm) Module depth: 187 mm IP 20 to IEC 529 and DIN 40050 1 G, 1-800 Hz sinusoidal in all directions, to IEC 68-2-6 EN 50081-1 (Light industry) EN 50082-1 (Light industry)
L/R in H/ohm 372 1116 1116
82Ex, 0 and 83Ex
Ambient temperature 19" insert Enclosure material
Enclosure rating Mechanical load EMC performance Emission Immunity
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2. Technical data
2.11 Output characteristics
Output characteristics
MAG 3000 Bidirectional mode Relay indicates flow direction
MAG 2500 Unidirectional mode Relay indicates error
Relay
Direction relay Power down Power down
Error relay
Forward flow Reverse flow
Error No Error
Max. load: 42 V 2 A. (Relay shown in de-energized condition) Current output
Low flow cut-off
0/4-20 mA galvanically isolated. Load: < 800 ohm Adjustable from 0%-9.9% of Full Scale
2.12 Sensor cables and conductivity of medium
Conductivity of medium
Compact installation: (incl. MAG 3100 EEx-d) Liquids with an electrically conductivity 1 S/cm. By a conductivity between 1 and 5 S/cm and a flow velocity 0.5 m/s the repeatability may increase to 0.5% of actual flow. Remote installation: Standard cable Special cable
NB By detection of empty sensor the min. conditivity must always be 5 S/cm and the max. length of electrode cable when remote mounted is 50 metres. By remote mounting in EEx applications special cable cannot be used, empty sensor cannot be detected and the electrically conductivity must be 30 S/cm. 2.13 Cable specifications for separate installations
Coil cable 2 x min. 0.5 mm2 cable with common screen Max. cable loop resistance: Temp. of medium: Max. 100 C max. 40 Temp. of medium: Max. 200 C max. 6 3 x min. 0.2 mm2 cable with common screen Max. capacitance: Core/screen 350 pF/m 3 x min. 0.2 mm2 cable with common overall screen and individually screened cores. Max. capacitance: Individual screen/overall screen: 350 pF/m
Standard electrode cable Special electrode cable
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Technical data
MAGFLO
3. Measuring range
3.1 Sizing table (DN 3-2000)
Technical data
The table shows the relationship between flow velocity V, flow quantity Q, and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: 0-0.25 m/s Max. measuring range: 0-10 m/s Normally the sensor is selected so that V lies within the measuring range 1-2 m/s. Flow velocity calculation formula: V = 1273.24 x Q [l/s] Di2 [mm] [m/s] or V = 353.64 x Q [m3/h] Di2 [mm] [m/s]
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4. Measuring accuracy
4.1 Meter uncertainty under reference conditions (display/ frequency/pulse output)
MAG 3000
V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow
MAG 2500
V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow
Reference conditions (ISO 9104 and DIN/EN 29104)

Temperature of medium Ambient temperature Supply voltage Warming-up time Incorporation in pipe section in accordance with reference conditions (ISO and DIN) Flow conditions 20C 2 K 20C 2 K Un 1% 30 min. Inlet section 10DN (DN 1200), 5DN (DN > 1200) Outlet section 5DN (DN 1200), 3DN (DN > 1200) Sensor optimally earthed and centred For further information contact Siemens Fully developed flow profile
Additions in the event of deviations from reference conditions

Current output Effect of ambient temperature Effect of supply voltage Repeatability As pulse output (0.1% of actual flow +0.05% FSO) Display/frequency/pulse output: < 0.003% / K act. Current output: < 0.005% / K act. < 0.005% of measuring value on 1% change 0.1% of actual flow for V 0.5 m/s
For the sizes DN 1400 to DN 2000 the measuring accuracy is +/ 0.5% as standard and MAG 3000 only must be used. (+/ 0.25% as option) For all MAG 3100 W sizes the measuring accuracy is 0.5%.
Internal and external totalizers Max. deviation between the internal totalizer and puls/frequency output: 0.2%.
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Technical data
MAGFLO
5. Dimensions and weight
5.1 Sensor MAG 1100
MAG 1100/3000 and 1100/2500, compact/separate
Dimensions and weights
DN 6 10 15 25 40 50 65 80 100
1) 2)
A 1) [mm] 156 156 156 164 176 184 194 200 213
B1 ) [mm] 181 181 181 196 218 235 254 266 292
A 11) [mm] 309 309 309 317 329 337 347 353 366
B11 ) [mm] 334 334 334 349 371 388 407 419 445
D [mm] 48.3 48.3 48.3 63.4 84.0 101.6 120.0 133.0 159.0
Di [mm] 6 10 15 25 40 50 65 80 100
Dp [mm] 17.3 17.3 17.3 28.5 43.4 54.5 62.5 82.5 107.1
Dk [mm] 25.2 25.2 30.0 45.0 60.0 74.5 93.0 108.0 130.0
DG [mm] 34 34 40 56 75 90 112 124 150
Weight 2) [kg] 2.2 2.2 2.2 2.7 3.4 4.2 5.5 7.0 10.0
13 mm shorter when the AISI terminal box is used. With signal converter MAG 2500 or MAG 3000 installed, weight is increased by approx. 1 kg.
The MAG 1100 sensor can also be used with the MAG 2500 or MAG 3000 signal converter installed in compact mode (shown with dashed line on the dimensional sketch). The total build-in length "L" [mm] before assembling, depends on the gasket selected.
DN 6 10 15 25 40 50 65 80 100 EPDM 64 64 65 80 95 105 130 155 185 Graphite 66 66 66 81 96 106 131 156 186 PTFE(Teflon) 70 70 70 85 100 110 135 160 190 Without gasket 64 64 64 79 94 104 129 154 184 Earthing ring 77 77 77 92 107 117 142 167 197
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5.1 Sensor MAG 1100 (continued)
The length "L" varies dependent on the gasket choice:

Without gasket 150 EPDM 150 Graphite 152 Teflon 156
L [mm]
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The MAG 1100 DN 6 and DN 10 are prepared for assembly with the 1/2" pipe connection (ISO).
MAGFLO
5.2 Sensor MAG 1100 FOOD
MAG 1100 FOOD/3000 and MAG 1100 FOOD/2500, compact and separate
DN 10 15 25 40 50 65 80 100
1)
L [mm ] 64 64 79 94 104 131 156 186
A [ mm ] 156 156 164 176 184 194 200 213
B [ mm ] 181 181 196 218 235 254 266 292
A1 [ mm ] 309 309 317 329 337 347 353 366
B1 [mm ] 334 334 349 371 388 407 419 445
D [mm ] 64 64 77.5 91 119 130 155 183
Weight 1) [ kg ] 2.2 2.2 2.7 3.4 4.2 5.5 7.0 10.0
With signal converter MAG 2500 or MAG 3000 installed weight is increased by approx. 1 kg.
The MAG 1100 FOOD sensor can also be used with the MAG 2500 or MAG 3000 signal converter installed in compact mode (shown with dashed line on the dimensional sketch) Built-in length
DN 10 15 25 40 50 65 80 100
1)
A [mm] 99 99 113 126 154 165 200 225
L 1) [mm] 146 146 161 176 186 223 258 288
The total built-in length "L" is independent of the adapter type selected.
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Adapter Sensor DN DN [mm] 10 15 15.9 20 25 25 28 32 32 33.7 38 40 40 50 50 63.5 65 70 76 76.1 80 88.9 100 101.6 114.3 [mm] 10 15 15 15 25 25 25 25 25 25 40 40 40 50 50 65 65 65 65 80 80 80 100 100 100
L [mm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 50 50 50 50 50 50
DIN 11850 Di Do [mm] [mm] 10.0 13.0 16.0 19.0 20.0 23.0 26.0 29.0 32.0 35.0 38.0 40.0 50.0 53.0 66.0 70.0 81.0 85.0 100 104 -
DS/ISO 2037 Di Do [mm] [mm] 10.0 13.0 16.0 19.0 20.0 23.0 22.6 25.6 25.6 28.6 31.3 34.3 35.6 38.6 37.6 40.6 48.6 51.6 60.3 64.1 66.8 70.6 72.9 76.7 84.9 89.8 97.6 102.5 110.3 115.6
Weld-in type SMS 3008 Di Do [mm] [mm] 10.0 13.0 16.0 19.0 20.0 23.0 22.6 25.6 29.6 32.0 31.3 34.3 35.6 38.6 48.6 51.6 60.3 64.1 72.0 76.0 72.9 76.7 84.9 89.8 97.6 102.5 110.3 115.6
BS4825-1 Di Do [mm] [mm] 10.0 13.0 16.0 19.0 20.0 23.0 22.6 25.6 35.6 38.6 48.6 51.6 60.3 64.1 72.9 76.7 97.6 102.6 110.3 115.6
Tri-Clover Di Do [mm] [mm] 13.5 15.9 35.6 38.6 48.6 51.6 60.3 64.1 72.9 76.7 97.6 102.6 -
Tri-Clover is a registered trademark for Ladish Co.
Adapter Sensor DN DN [mm] 10 15 20 25 25 33.7 38 40 50 51 63.5 65 76.1 80 100 101.6 [mm] 10 15 15 25 25 25 40 40 50 50 65 65 80 80 100 100
L [mm] 40 40 40 40 40 40 40 40 40 40 45 45 50 50 50 50
DIN 32676 Di Do [mm] [mm] 10.0 34.0 16.0 34.0 20.0 34.0 26.0 50.5 31.3 50.5 38.0 50.5 50.0 64.0 66.0 81.0 100 91.0 106.0 119.9 -
ISO 2852 Di Do [mm] [mm] 10.0 34.0 16.0 34.0 20.0 34.0 22.6 50.5 26.0 50.5 31.3 50.5 35.6 50.5 38.0 50.5 48.6 64.0 60.3 77.5 72.9 91.0 97.6 119.0
Clamp type SMS 3016 Di Do [mm] [mm] 10.0 34.0 16.0 34.0 22.6 50.5 31.3 50.5 35.6 50.5 48.6 64.0 60.3 77.5 72.9 91.0 97.6 119.0
BS4825-3 Di Do [mm] [mm] 22.6 50.5 35.6 50.5 48.6 64.0 60.3 77.5 72.9 91.0 97.6 119.0
Tri-Clamp Di Do [mm] [mm] 22.6 50.5 35.6 50.5 48.6 64.0 60.3 77.5 72.9 91.0 97.6 119.0
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MAGFLO
Adapter DN [mm] 10 15 20 25 32 40 50 65 80 100
Sensor DN [mm] 10 15 15 25 25 40 50 65 80 100
L [mm] 40 40 40 40 40 40 40 45 50 50 Di [mm] 10.0 16.0 20.0 26.0 32.0 38.0 50.0 66.0 81.0 100.0
Threaded type DIN 11851 Do [mm] 28.0 34.0 44.0 52.0 58.0 65.0 78.0 95.0 110.0 130.0
Tri-Clamp is a registered trademark for Ladish Co.
Adapter Sensor DN DN [mm] 25 38 51 63.5 76.1 101.6 101.6 [mm] 25 40 50 65 80 100 100
L [mm] 40 40 40 45 50 50 50
ISO 2853 Di [mm] 22.6 35.6 48.6 60.3 72.9 97.6 Do [mm] 37.0 51.0 64.0 78.0 91.0 118.0
Threaded type SS 3351 Di Do [mm] [mm] 22.6 37.0 35.6 51.0 48.6 64.0 60.3 78.0 72.9 91.0 97.6 118.0
BS 4825-4 Di [mm] 22.6 35.6 48.6 60.3 72.9 97.6 -
(IDF) Do [mm] 37.0 51.0 64.0 78.0 91.0 126.0 -
Adapter DN [mm] 25 32 38 51 63.5 76
Sensor DN [mm] 25 25 40 50 65 65
L [mm] 40 40 40 40 45 45 Di [mm] 22.6 29.6 35.6 48.6 60.3 72.0
Threaded type SMS 1145 Do [mm] 40.0 48.0 60.0 70.0 85.0 98.0
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5.3 Sensor MAG 1100 Ex
MAG 1100 Ex
Remote mounting
MAG 1100 / 3000

Compact mounting
DN 6 10 15 25 40 50 65 80 100
A [ mm ] 156 156 156 164 176 184 194 200 213
B [ mm ] 181 181 181 196 218 235 254 266 292
C [ mm ] 270 270 270 278 287 297 305 312 326
D [ mm ] 48.3 48.3 48.3 63.5 84.0 101.6 120.0 133.0 159.0
Di 6 10 15 25 40 50 65 80 100
Weight remote compact [kg] [ kg ] 2.2 2.2 2.2 2.7 3.4 4.2 5.5 7.0 10.0 11 11 11 12 12 13 15 16 19
The total built-in length L [mm] depends on the gasket selected.

DN 6 10 15 25 40 50 65 80 100 EPDM 64 64 65 80 95 105 130 155 185 Graphite 66 66 66 81 96 106 131 156 186 PTFE (Teflon) 70 70 70 85 100 110 135 160 190 Without gasket 64 64 64 79 94 104 129 154 184 Earthing ring 77 77 77 92 107 117 142 167 197
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MAGFLO
5.4 Sensor MAG 2100
MAG 2100/3000 and 2100/2500, compact/separate
ISO 2852 mating part

DIN 11851 Nipple

DIN 11851 Di L [mm] [mm] 26 38 50 66 81 130.4 150.6 162.9 191.7 225.7 ISO 2852 Di L [mm] [mm] 22.6 35.6 48.6 60.3 76.1 108.4 131.3 145.7 175.3 196.3
DN 25 40 50 65 80
1)
A [mm] 172 176 185 194 201
B [mm] 210 218 236 254 267
A1 [mm] 325 329 338 347 354
B1 [mm] 352 360 378 396 409
D [mm] 76 84 102 120 133
Weight 1) [kg] 3.0 3.0 3.5 5.0 6.0
With signal converter MAG 2500 or MAG 3000 installed weight is increased by approx. 1 kg.
Standard ISO/DIN gaskets are used.
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5.5 Sensor MAG 3100 and MAG 3100 W
MAG 3100 & MAG 3100 W/3000 and MAG 3100 & MAG 3100 W/2500, compact/separate
DN
A1
D1 DIN 2501/BS 4504 PN 6, 10, 16 [mm] 200 200 200 200 200 200 250 275 300 350 450 500 500 500 560 625 750 875 1000 1125 1250 1375 1500 1750 2000 2250 2500 PN 25 PN 40 PN 64 PN 100
L1) BS 1560/ ANSI 16.5 Class Class Class 150 300 600
TC 2) BS 10 AS 2129 D&E AS 4087 Class 14 [mm] 200 200 200 200 200 200 250 275 300 350 450 500 500 500 560 625 750 875 937 1000 1125 1250 1500 1875 JIS B 2220 10K 16K AWWA C-207 Class D
TE 2)
Weight3)
[mm] 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1100 1200 1400 1500 1600 1800 2000
1) 2) 3)
[mm] 187 187 197 205 212 222 242 255 276 304 332 357 362 387 418 443 494 586 571 637 687 738 755 839
[mm] [mm] 338 338 348 356 363 373 393 406 427 455 483 508 513 538 569 594 645 737 722 788 838 889 906 990 59 59 82 72 72 72 85 85 85 137 137 137 270 270 310 350 390 500 556
[mm] 104 104 124 139 154 174 214 239 282 338 393 444 451 502 563 614 715 900 869
[mm] 200 200 200 200 200 272 280 300 325 350 450 500 500 500 560 625 750 -
[mm] 200 200 200 200 200 272 280 300 325 350 450 500 550 550 600 680 750 -
[mm] 276 320 323 380 420 415 480 550 600 -
[mm] 260 280 300 350 340 400 450 450 530 620 680 -
[mm] 200 200 200 200 272 280 300 325 350 450 500 550 550 600 680 820 -
[mm] 200 200 200 200 272 272 310 335 370 410 500 550 590 590 640 730 860 -
[mm] 500 580 640 680 725 750 810 860 910 -
[mm] 200 200 200 200 200 200 250 275 300 350 450 500 500 500 560 625 750 875 937 1000 1125 1250 -
[mm] 200 200 200 200 200 272 280 300 325 350 450 500 550 550 600 680 820 875 937 1000 1125 1250 -
[mm]
[mm] 1.2 1.2
[mm] 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 -
[kg] 5 6 8 13 14 15 20 25 30 50 70 80 110 125 175 200 300 350 475 560 700 1250 1753 2341 3253 4060
200
1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.6
875 937 1000 1125 1250 1500 1875 -
1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0
560 1002 630 1101 670 1204 770 1238 770 1406
925 1076 1000 1675 972 1123 1020 1672 1025 1176 1130 1915 1123 1274 1250 1974 1223 1374 1375 2174
When earthing flanges are used the thickness of the earthing flange and gasket must be added to the built-in length TC = Type C grounding ring, TE = Type E grounding ring Weights are approx and for PN 16 without signal converter. D = Outside diameter of flange, see flange tables
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MAGFLO
5.6 Sensor MAG 3100 high temperature
MAG 3100, remote
DN
D1 DIN 2501/BS 4504 PN 6, 10, 16 PN 25 PN 40 PN 64 PN 100
L1) BS 1560/ ANSI 16.5 Class Class 150 300
TE 2) BS 10 AS 2129 D&E AS 4087 Class 14 [mm] 200 200 200 200 200 200 250 275 500 580 640 680 300 350 450 500 JIS B 2220 10K 16K
Weight 3)
Class 600
[mm] 15 25 40 50 65 80 100 125 150 200 250 300

1) 2) 3)
[mm] 162 162 172 172 180 187 202 222 237 265 295 319
[mm] 59 59 82 72 72 72 85 85 85 137 137 137
[mm] 104 104 124 139 154 174 214 239 282 338 393 444
[mm] 200 200 200 200 200 200 250 275 300 350 450 500
[mm] 200 200 200 200 200 272 280 300 325 350 450 500
[mm] 200 200 200 200 200 272 280 300 325 350 450 500
[mm]
[mm] 260 280
[mm] 200 200 200 200 200 272 280 300 325 350 450 500
[mm] 200 200 200 200 272 272 310 335 370 410 500 550
[mm]
[mm] 200 200 200 200 200 200 250 275 300 350 450 500
[mm] 200 200 200 200 200 272 280 300 325 350 450 500
[mm] 6 6 6 6 6 6 6 6 6 8 8 8
[kg] 5 6 8 13 14 15 20 25 30 50 70 80
276 320 323 380 420 415 480 550 600
300 350 340 400 450 450 530 620 680
When earthing flanges are used the thickness of the earthing flange and gasket must be added to the built-in length TE = Type E grounding ring Weights are approx and for PN 16 without signal converter. D = Outside diameter of flange, see flange tables
Eathing/protection flange
DN 25-250 300-600 700-1200 1400-2000
t1 [mm] 1.2 1.6 2.0 3
t2 [mm] 15 20 25 40
DN 15 25-150 200-350 400-600
t1 [mm] 6 6 8 10
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5.7 Sensor MAG 3100 EEx

DN 15 to DN 100
DN 125 to DN 300
Dimensions and weights L BS 4504 DN A B D1 BS 1560/ ANSI 16.5 PN 25 PN 40 [mm] 200 200 200 200 200 272 280 300 325 350 450 500 [mm] 200 200 200 200 200 272 280 300 325 350 450 500 276 320 323 380 42 415 480 550 600 260 280 300 350 340 400 450 450 530 620 680 PN 64 PN 100 [mm] [mm] Class 150 [mm] 200 200 200 200 200 272 280 300 325 350 450 500 Class Class 300 600 [mm] 200 200 200 200 272 272 310 335 370 410 500 550 500 580 640 680 [mm] BS 10 AS 2129 D&E AS 4087 Class 14 [mm] 200 200 200 200 200 200 250 275 300 350 450 500 JIS B 2220 TC 1) TE 1) Weight 2) PN 6, 10, 16 [mm] 200 200 200 200 200 200 250 275 300 350 450 500 10K [mm] 200 200 200 200 200 200 250 275 300 350 450 500 16K [mm] 200 200 200 200 200 272 280 300 325 350 450 500 [mm] [mm] 15 25 40 50 65 80 100 125 150 200 250 300
1) 2)
[mm] 59 59 82 82 88 106 128 136 136 162 180 224
[mm] 104 104 124 124 139 153 183 222 252 308 367 416
[mm] 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.6
[mm] 6 6 6 6 6 6 6 6 6 8 8 8
[kg] 14 15 17 22 23 24 29 34 39 59 79 89
182 182 192 192 200 207 222 244 259 287 316 341
TC = Type C grounding ring, TE = Type E grounding ring Weights are approx and for PN 16 without signal converter. D = Outside diameter of flange, see flange tables
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5.8 Signal converter MAG 3000/ MAG 3100 EEx-d
D BST D & E Class 300 Class 600 Class 150 JIS 10K JIS16K BST D & E Class 300 JIS10K JIS16K
PN 100
[mm] 15 25 40 50 65 80 100
[mm] 300.5 300.5 310.5 310.5 318.0 325.0 340.0
[mm] 67 67 90 90 96 109 135
[mm] [mm] 104 104 124 124 139 153 183 200 200 250
[mm] [mm] 200 200 200 200 200 272 280 276 320 323 380
[mm] 300 350 340 400

L
[mm] [mm] 200 200 200 200 200 272 280 200 200 200 200 272 272 310
[mm] -
[mm] [mm] 200 200 200 200 200 272 250 200 200 200 200 200 200 250
[mm] [mm] 200 200 200 200 200 200 280 33.0 23.5 31.0
[mm] 185 200 220
[mm] [mm] 95 115 150 165 185 200 235

D
[mm] 95 124 156 165 190 210 254
[mm] [mm] 95 114.3 125 133.5 140 152.4 155 161.5 175 184.1 185 215.9 210
[mm] 95 125 140 155 175 200 225
[kg] 20 22 23 23 24 25 30
89 108 127 152 178 190 229
BST D & E
Class 600
BST D & E
Class 150
Class 300
Class 150
PN 6, 10, 16
Class 300
JIS 10K
JIS10K
JIS16K
PN 100
PN 40
PN 25
PN 64
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 125 362.5 140 150 377.5 140 200 405.5 175 250 434.5 226 300 459.5 251 DN 15-250 300-300 TC 1) [mm] 1.2 1.6 224 254 304 373 406 TE 1) [mm] 6 8 275 300 350 450 500 350 450 500 300 325 350 450 500
1)
420 415 480 550 600
450 450 530 620 680
300 325 350 450 500
335 370 410 500 550 500 580 640 680
275 300 350 450 500
275 300 350 450 500
300 325 350 450 500
240 265 320 375 440
340 395 445
250 285 340 405 460
360 425 485
270 300 375 450 515
PN 40
254 279 343 406 483
279 254.0 250 318 279.4 280 381 336.5 330 444 406.4 400 521 457.2 445
270 305 350 430 480
JIS16K
DN
PN 10
PN 16
PN 25
D1
PN 6
35 40 60 80 90
TC = Type C grounding ring, TE = Type E grounding ring D = Outside diameter of flange, see flange tables
5.9 Signal converter MAG 3000 and MAG 2500 compact
Signal converter installed in compact mode
Signal converter installed remote
Weight: MAG 3000 and MAG 2500 approx. 1.0 kg
Weight: Wall bracket approx. 1.0 kg
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Weight
Weight
DN
D1
PN 6, 10, 16
Class 150
PN 40
PN 64
PN 16
PN 40
PN 6
MAGFLO
5.10 Signal converter MAG 3000 and MAG 2500 19" insert
Signal converter as 19" insert
Weight: MAG 3000 and MAG 2500 approx. 1.4 kg
19" insert shown with IP 65 wall mounting enclosure
Weight: IP 65 wall mounting enclosure approx. 1.5/3.0 kg
IP 65 panel mounting kit for 19" insert
Weight: Panel mounting kit approx. 1.5/2.9 kg. Cut-out dimension: 185 139 mm
Back of panel mounting kit for 19" insert (28TE)
Weight: Back of panel mounting kit approx. 1 kg
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MAGFLO
5.10 Signal converter MAG 3000 and MAG 2500 19" insert (continued)
Signal converter 3000 Ex as 19" insert
Weight: MAG 3000 Ex approx. 3 kg
IP 65 wall mounting enclosure for 19" insert (42TE)
Weight: 19" insert with IP 65 wall mounting enclosure approx. 2.3/5.3 kg
IP 65 panel mounting kit for 19" insert (42TE)
Weight: Panel mounting kit approx. 2.1/5 kg. Cut-out dimension: 282 139 mm
Back of panel mounting kit for 19" insert (42TE)
Weight: Back of panel mounting kit approx. 1 kg
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5.11 Signal converter MAG 3000 Ex-d
Signal converter MAG 3000 Ex-d for wall mounting
Weight: MAG 3000 Ex-d for wall mounting, approx. 9.6 kg
5.12 Accessories
Electrode cleaning unit
Weight: Electrode cleaning unit approx. 1 kg
Safety Barrier
Weight: Safety Barrier approx. 1 kg
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MAGFLO
6. Project guidance
6.1 Sensor, general
Reading and operating the flowmeter is possible under almost any installation conditions because the display can be oriented in relation to the sensor. To ensure optimum flow measurement attention should be paid to the following:
Project guidance
The sensor must always be completely full with liquid.
Therefore avoid: Installation at the highest point in the pipe system Installation in vertical pipes with free outlet
For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-tube.
Installation in vertical pipes Recommended flow direction: upwards. This minimizes the effect on the measurement of any gas/air bubbles in the liquid.
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6. Project guidance
6.1 Sensor, general (continued)
Installation in horizontal pipes The sensor must be mounted as shown in the upper figure. Do not mount the sensor as shown in the lower figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc. If using empty pipe detection (MAG 3000) the sensor can be tilted 45, as shown in the upper figure.
Measuring abrasive liquids and liquids containing particles Recommended installation is in a vertical/ inclined pipe to minimize the wear and deposits in the sensor.
Inlet and outlet conditions To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets.
Potential equalization The liquids electrical potential must always be equal to the electrical potential of the sensor. This can be achieved in different ways depending on the application: A. Wire jumper between sensor and adjacent flanges. (MAG 1100 and MAG 3100). B. Direct metallic contact between sensor and fittings. (MAG 1100 FOOD and MAG 2100). C. Built in earthing electrodes. (MAG 3100 and MAG 3100 W). D. Optional earthing/protection flanges/rings. (MAG 1100 and MAG 3100).
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Project guidance
MAGFLO
6. Project guidance
6.1 Sensor, general (continued)
Vacuum Avoid a vacuum in the measuring pipe, since this can damage certain liners. See "Technical data", Section 2.
Installation in large pipes The flowmeter can be installed between two reducers (e.g. DIN 28545). Assuming that at 8 the following pressure drop curve applies. The curves are applicable to water. Example: A flow velocity of 3 m/s (V) in a sensor with a diameter reduction from DN 100 to DN 80 (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar.
Project guidance
Compact/remote installation The sensor and signal converter can be installed either compact or remote. With compact installation the temperature of medium must be according to the graph.
With remote installation, the cable length and type described under "Technical data", Section 2 must be used.
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6. Project guidance The Siemens cleaning unit can be used with MAG 3000 in 19" insert version. The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated by deposits. If the coating is electrically insulating, the electrode signal will be reduced. If the coating is electrically conductive the electrode signal will be partly short circuited and in both cases the accuracy of the meter will decrease (dependent on the type and thickness of the coating. Note! The cleaning unit cannot be used for inflammable or explosive media!
6.2 Cleaning unit
Mode of operation
The cleaning unit cleans the electrodes electrochemically by applying a voltage to the electrodes for approx. 30 sec. While cleaning, MAG 3000 stores and holds the last measured flow reading on the display and also the signal outputs. After an additional pausing period of 30 sec. the flowmeter resumes normal measurement and the cleaning is now completed. The relay in the MAG 3000 activates the cleaning cycle. Under the menu Cleaning interval (under special functions) the cleaning interval can be set between 1 hour and 24 hours. Cleaning should only take place with liquid in the pipe. This can be detected by MAG 3000 via the empty pipe function. It is therefore recommended to select empty pipe detection ON when using the cleaning unit. The cleaning sequence can also be controlled manually by short circuiting two terminals. Before this is done, ensure the measuring pipe is full.
AC-cleaning
Project guidance
AC-cleaning is used to remove fatty deposits on the electrodes. These fatty deposits are seen in waste water applications in abbatoirs and water applications with oil residuals and sometimes in sewage treatment applications. During the cleaning process, the surface of the electrodes get warmer, which tends to soften grease particles and the gas bubbles generated mechanically lift deposits away from the surface of the electrodes. DC-cleaning
DC-cleaning is used to eliminate electrically conductive deposits in the measuring pipe influencing the measuring accuracy. Particularly in district heating applications an electrically conductive deposit (magnetite) may occur and short circuit the electrode signal. In this case the accuracy of the meter decreases and the signal/noise conditions of the meter become inferior. The problem may also arise if the conductivity of the water is less than approx. 250 S/cm. During DC-cleaning, electrolysis takes place where the flow of electrons removes the particle deposits from the electrode area. LS.27.W1.02 - 521H0723 39
MAGFLO
6. Project guidance
6.3 Custody transfer approval
The MAG 3000 signal converter can be supplied in a version tested and approved by PTB (Physikalisch-Technische Bundesanstalt) for e.g. potable water applications and by DANAK (Danish Accreditation) for e.g. district heating applications. The internal counter of MAG 3000 can accordingly be used for charging. This requires verification, sealing and setting of the signal converter together with the sensor for a specific flow range. After sealing the data on the signal converter may not be changed.
Project guidance
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6. Project guidance
6.4 Ex installations
Siemens MAGFLO electromagnetic flowmeters for hazardous areas are standard products with an extensive range of applications. The measuring system consists of a sensor and a signal converter. Empty pipe detection Empty pipe cannot be detected with remote mounted Ex signal converters as special electrode cable cannot be connected to MAG 3000 Ex-d, MAG 3000 Ex and the safety barrier. If empty pipe must be detected in Ex installations, only MAG 3000 Ex-d compact mounted can be used. Signal converters The signal converter MAG 3000 Ex has an intrinsic safe ia connection for the electrode circuit and an ib connection for the coil circuit. The signal converter can be one of the following type:
MAG 3000 Ex-d for wall mounting in Ex areas Approval EEX de [ia/ib] llC T6, DEMKO No. 94C.114985X. The signal converter can be used with sensors type MAG 1100 Ex and MAG 3100 Ex, DN 15 - 300. MAG 3000 Ex, 19 for separate mounting in safe area Approval EEx [ia/ib] llB, SIRA No. Ex 92C2106X. The signal converter can be used with sensor type MAG 1100 Ex and MAG 3100 Ex, DN 15 - 300. MAG 2500/3000 19 with safety barrier for separate mounting in safe area Approval EEx [ia] llC. SIRA No. Ex 92C2108. The safety barrier is to be used with sensors MAG 3100 Ex, DN 350 - 2000. It can however be used with all dimension of MAG 1100 Ex and MAG 3100 Ex. When the safety barrier is used. The coil circuit is increased safety e and the electrode circuit is intrinsic safety ia.
Sensors The sensors can be one of the following type.
Project guidance
MAG 1100 Ex for mounting in Ex areas Approval EEx [ia/ib] llB T4..T6. DEMKO No. 97D.121909X. DN 6 - 100. MAG 3100 EX for mounting in EX areas The sensor carries the approval: DN 15 - 100 EEx [ia/ib] m llB T4..T6, DEMKO No. 94C116403X. DN 125 - 300 EEx [ia/ib] e llB T4..T6, DEMKO No. 94C115326X. DN 125 - 2000 EEx e [ia] llC T3 - T6, SIRA No. Ex 92C3107X.
The electrode circuit in the sensors is manufactured to an intrinsically safe category ia and the coil circuit to an intrinsically safe category ib, achieved by an integrated and patented protection circuit. For DN 350 - 2000 the coil circuit is increased safety e. Systems MAG 3000 Ex-d system MAG 3000 Ex-d compact mounted on a MAG 1100 Ex or MAG 3100 Ex DN 15 - 300 comprises a system for mounting in Ex areas. Approval Ex de [ia/ib] llB T4..T6 approval. DEMKO No. 94C115327X.
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MAGFLO
6. Project guidance
6.4 Ex installations (continued)
Marking The marking has the following meaning according to European Norm EN 50014. E: Ex: i: Certified to CENELEC standard. Designates explosion proof material and indicates that the apparatus has been approved in accordance with a certificate issued. Intrinsic safety is a protection ensuring that the energy in the electric circuit is too small to ignite the explosive atmosphere. There are two categories of intrinsic safety: ia and ib. ia: ib: d: In intrinsic safety category ia, the circuit must remain safe, even in the event of two simultaneous errors occurring that are independent of one another. In intrinsic safety category ib the circuit must remain safe if one error occurs.
The enclosure of the of the signal converter is so strong that it can resist an explosion in side the enclosure. The enclosure is dimensioned in a way so that an explosion will not effect the surroundings. Increased safety is a constructional safeguard which ensures the apparatus does not contain normally arcing or sparking devices, or hot surfaces that will cause ignition. Designates that the apparatus may be used in all areas (Except mining). Indicates the gas group in which the unit may be used. The temperature class describes the maximum temperature which any exposed surface of the equipment may reach. The sensor can have temperature class T4, T5 or T6 depending on the temperature of the media. Please see technical data for the sensor. T4: T5: T6: Max. surface temperature 135 C. => (Max. media temperature 120 C). Max. surface temperature 100 C. => (Max. media temperature 90 C). Max. surface temperature 85 C. => (Max. media temperature 75 C).
e: ll: B:
Project guidance
T4..T6
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7. Installing of sensor
7.1 Installing MAG 1100
Potential equalization To obtain optimum results from the measuring system the sensors chassis point/housing must have the same electrical potential as the liquid being measured. Depending on the type of gasket selected (graphite or PTFE) and application, this can be achieved as follows: Graphite gaskets EPDM or PTFE gaskets
Electrically conductive piping
A: Potential equalization with electrically conductive graphite gaskets
B: Potential equalization using earth strap supplied.
Electrically non-conductive piping
C: Potential equalization with electrically conductive graphite gaskets
D: Potential equalization using separate potential equalization ring

Sensor inst.
NOTE: Special attention must be paid to piping systems with cathodic protection. By compact mounting: The terminal "PE" must not be connected. If this is not acceptable the signal converter must be supplied through an isolation transformer. By remote mounting: The screen must not be connected at the signal converter end. 7.2 Installing MAG 1100 FOOD Potential equalization The sensor must be installed between two adapters. Potential equalization with the liquid occurs automatically via these adapters and through the adjacent pipe.
Potential equalization The sensor must be installed between two fittings/clamps. Potential equalization with the liquid takes place automatically via these connections and through the adjacent pipe.
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MAGFLO
7. Installing of sensor
Earthing and potential equalization To obtain optimum results from the measuring system the sensors chassis point/housing must have the same electrical potential as the liquid being measured. The method depends on the individual application: 1. Electrically conductive piping Use an earth straps on one side.
Potential equalization, electrically conductive pipe
2. Non-conductive piping Here an earthing flange is used, placed between flowmeter and the adjacent pipe flange. Selection of earthing flange depends on the medium, liner material and application, see figure.
Liner material All except PTFE PTFE
Sensor inst.
Suitable earthing flange Type C Type E
Type of earthing flange depending on liner material
3. Cathodic protected piping Special attention must be given to systems with cathodic protection. By compact mounting: The terminal "PE" must not be connected. If this is not acceptable the signal converter must be supplied through an isolation transformer. By remote mounting: The screen must not be connected at the signal converter end. Inlet protection MAG 3100 With abrasive liquids flowmeter inlet protection may be necessary. Here type C and E earthing flanges are used. Type C (for all liners except PTFE) is clamped between the flanges. Type E (for PTFE liner only) is fitted to the flange. When using an earthing flange, gaskets must always be used between the adjacent pipe flange and the earthing flange.
7.4.1 Inlet protection MAG 3100
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8.1 Signal converter IP 67 version General
The IP 67 version signal converter can be installed indoors or outdoors. The ambient temperature must lie between 20 and 50 C. The signal converter must not be exposed to direct sunlight. Use a shield if necessary. With compact installation the temperature of the medium must be according to Project Guidance, compact installation section 6. With remote installation the distance between sensor and signal converter must not exceed the length specified under Technical Data, signal converter, section 2.12. Screened cable must be used as a minimum between sensor and transmitter for electrode as well as for coil cable. If the empty pipe function is used, the electrode cable must be special double screened cable. Voltage selector switch A mains voltage selector switch is located in the base of the MAG 3000 CT, AISI and Profibus. Switch mode power supply on other types.
Installation, cable
Tighten the cable entry union to give optimum tightness. The rubber sealing bush must extrude through the clamping nut as show.
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Converter installation
SENSORPROM memory unit A SENSORPROM memory unit is supplied with the flowsensor. The sensor program must be connected to the connection plate supplied with the signal converter.
MAGFLO
Turning the control pad
1. Remove the outer frame using a fingernailor a screwdriver. 2. Loosen the 4 screws retaining the control pad. 3. Withdraw the control pad and turn it to the required orientation. 1 4. Tighten the 4 screws until a mechanical stop is felt in order to obtain IP 67 enclosure rating. 5. Snap-lock the outer frame onto the control pad (click).
4 Turning the signal converter
5 1. The signal converter can be mounted in either direction as the arrow indicates without turning the terminal box.
2. The terminal box can be rotated 90 in order to optimize the viewing angle of the signal converter display/keypad: Unscrew the four screws in the bottom of the terminal box. Turn the terminal box to the required position and retighten the screws firmly.
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8.1.1. Compact installation MAG 2500, 3000 Compact polyamid
either or
2a
2b
Remove and discard the terminal box lid of the sensor. Fit the PG 13.5 cable glands for the supply and output cables. Take the SENSORPROM memory unit from the antistatic bag. Remove the connector mounted to the SENSORPROM unit. The connector and 2 fixing screws are for old type of transmitters only and shall not be used with this type of transmitter. Mount the SENSORPROM unit directly on the back of the connection plate supplied with the transmitter. As from February 1998 and onwards the SENSORPROM unit will be delivered fixed mounted in the terminal box. The SENSORPROM unit connections will then be established automatically when the
connection plate is mounted in the terminal box. Remove the two black plug assemblies for coil and electrode cables in the terminal box and connect them to their corresponding terminal numbers on the connection plate. Mount the connection plate in the terminal box. Tighten the earthing screw in the centre of the connection box properly. If you have an old terminal box without centre thread, then fix the connection plate with the two diagonal opposite screws. Fit the supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in section 9 for the electrical connections. Mount the signal converter on the terminal box.
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MAGFLO
8.1.1. Compact installation MAG 3000 Profibus MAG 3000 AISI MAG 3000 CT
Remove and discard the terminal box lid of the sensor. Fit the PG 13.5 cable glands for the supply and output cables. Take the SENSORPROM memory unit from the terminal box. Mount the SENSORPROM unit on the connection plate supplied with the transmitter. Remove the two black plug assemblies for coil and electrode cables in the terminal box and connect them to their corresponding terminal numbers on the connection plate. Snap lock the connection plate into place in the terminal box. Fit the supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in section 9 for the electrical connections. Mount the signal converter on the terminal box.
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Remove and keep the sensor terminal box lid. Remove the SENSORPROM unit and keep it for later use. The SENSORPROM unit will be mounted on the connection plate to the signal converter. The sensorprogram is either supplied in an antistatic bag or mounted in the terminal box of the sensor.
Fit and connect the electrode and coil cables as shown. The unscreened cable ends must be kept as short as possible. The electrode cable and the coil cable must be kept separate to prevent interference. Tighten the cable glands well to obtain optimum sealing.
IP 68 Applications only
If the sensor is buried or permanently submerged, the terminal box must be encapsulated with silicon dielectric gel (submersible kit, code no. 085U0220). Mix the two components well and pour the contents into the terminal box. The material is a non-toxic, transparent selfhealing gel which cures in approx. 24 hours. The gel can be penetrated with test instruments or be removed in case of cable replacement.
Horizontal installation
Vertical installation
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MAGFLO
8.1.2. Remote Installation Wall mounting
Mount wall bracket on a wall or in the back of a panel.
Vertical pipe mounting
Mount wall bracket on a vertical or horizontal pipe using an ordinary hose clip or a duct strap.
Horizontal pipe mounting
Fit the sensor cables, supply cable and output cable through the cable glands at the bottom of the wall bracket.
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8.1.2. Remote installation MAG 2500, 3000 Compact polyamid
either
New wall mouting units
Take the SENSORPROM memory unit from the sensor. Remove any connector mounted to the SENSORPROM unit. The connector and 2 fixing screws are for old type of transmitters only and shall not be used with this type of transmitter. Mount the SENSORPROM unit directly on the back of the connection plate supplied with the transmitter. Mount the connection plate in the terminal box. Tighten the earthing screw in the centre of the connection box properly. If you have an old wall mounting unit without centre thread, then fix the connection plate with the two diagonal opposite screws.
Fit the coil, electrode, supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in section 9 for the electrical connections. Mount the signal converter on the terminal box.
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or
Old wall mouting units
MAGFLO
8.1.2. Remote installation MAG 2500, 3000 CT, AISI, Profibus
Take the SENSORPROM memory unit from the sensor. Mount the SENSORPROM unit on the connection plate supplied with the transmitter. Snap lock the connection plate into place in the terminal box. Fit the supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in section 9 for the electrical connections. Mount the signal converter on the terminal box.
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8.2.1 Signal converter in 19" insert
1. Fit the SENSORPROM memory unit on the connection board supplied with the signal converter. The SENSORPROM unit is supplied with the sensor in a bag in the terminal box. 2. Mount the connection board and the guide rails in the rack system as shown. 3. Connect the cables as shown under "Electrical connection", section 9.
4. Plug the signal converter into the rack system.
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MAGFLO
8.2.2 Installation in IP 65 wall mounting enclosure
1. Mount the IP 65 enclosure to the wall with four screws. 2. Mount the SENSORPROM memory unit on the connection board located in the back of the enclosure. The SENSORPROM unit is supplied with the sensor in a bag in the terminal box. The connection board supplied with the signal converter is not used. 3. Connect the cables to the terminals, see "Electrical connection", section 9. 4. Plug in the signal converter and close the cover.
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8.2.3 Installation in IP 65 panel mounting enclosure (front of panel)
1. Fit the enclosure in a cut out at the front of a panel. Fasten the four screws accessible at the front. Cut out dimension: 185 x 139 mm. 2. Mount the SENSORPROM memory unit on the connection board located in the back of the enclosure. The SENSORPROM unit is supplied with the sensor in a bag in the terminal box. The connection board supplied with the signal converter is not used. 3. Connect the cables as shown under "Electrical connection", section 9. 4. Plug in the signal converter and close the cover.
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8.2.4 Installation in the back of a panel
1. Fit the SENSORPROM memory unit on the connection board supplied with the signal converter. The SENSORPROM unit is supplied with the sensor in a bag in the terminal box. 2. Mount the connection board in the back of the enclosure. 3. Connect the cables as shown under "Electrical connection", section 9. 4. Mount the enclosure in the back of a panel with four screws. 5. Plug in the signal converter.
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8.2.5 Remote installation of sensor for 19" insert types
1. Demount the sensor terminal box lid. Remove the bag containing the SENSORPROM unit and keep it for later use.
2. Fit and connect the electrode and coil cables as shown, see "Electrical connection", section 9. The unscreened cable ends must be kept as short as possible. The electrode cable and the coil cable must be kept separate to prevent interference. The leads must not protrude over the edge of the metal screen. Tighten the cable glands well to obtain optimum sealing. 3. Fit the terminal box lid and tighten the screws firmly. IP 68 Applications If the sensor is buried or permanently submerged, the terminal box must be encapsulated with silicon dielectric gel (submersible kit, code no. 085U0220). Mix the two components well and pour the contents into the terminal box. The material is a non-toxic, transparent selfhealing gel which cures in approx. 24 hours. The gel can be penetrated with test instruments or be removed in case of cable replacement.
Horizontal installation
Vertical installation
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8.3 Signal converter MAG 3000 Ex
The MAG 3000 Ex has been designed as a IP 00 insert for installation in a wall mounting box or in a 19" rack, mounted on a wall or in a panel. MAG 3000 Ex has a width of 42 TE (213 mm), a height of 3U (128 mm) and a module depth of 160 mm.
1. Remove the SENSORPROM unit, forwarded with the sensor in a bag and fit it on the connection board for MAG 3000 Ex. 2. Mount MAG 3000 Ex and guide rails, if any, in the rack system, as shown.
3. Connect the cables as shown above. 58 LS.27.V2.02
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8.4 Signal converter MAG 3000 & Safety Barrier
The Safety Barrier has been designed as a IP 00 insert for installation adjacent to a MAG 3000 in a 19" rack, appropriate wall mounting box or in a panel. The Safety Barrier has a width of 14 TE (71 mm), a height of 3U (128 mm) and a module depth of 160 mm.
1. Remove the SENSORPROM unit, located in the terminal box of the sensor in a bag and fit it on the connection board for MAG 3000. 2. Mount the connection boards for MAG 3000, the Safety Barrier and the guide rails, in the rack system as shown.
3. Connect the cables as shown above.
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8.5.1 Signal converter MAG 3000 Ex-d compact mounted
By loosing the four screws in the converter unit flange, it is possible to turn the electronic housing from 0 to max. 360 in relation to the sensor. Please Note Due to safety regulations the four screws shall be tightened to a minimum torque of 3 Nm. If the four screws holding the display are removed, it is possible to turn the control pad through 90.
All the electrical connections are made in the terminal room placed behind the display in the electronic unit. The terminal room is accessed through two PG 13.5 Ex-e unions. The black PG union is used for the ("e") increased safety wires (power supply). The blue PG union is used for the ("i") intrinsical safe wires, (relay, frequency and current output). Remove the two screws holding the triangular plate (scratched on the figure). Mount the power wires. Be aware that the enclosure potential (PE) is connected with a 4mm2 cross-section copperwire to the potential equalising rail (PEC) of the plant. Mount the triangular plate again. Mount the frequency/pulse output, the relay output, and the current output, if requested.
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8.5.2 Signal converter MAG 3000 Ex-d separate mounted
The electronic housing has to be mounted e.g. on a wall. This is done with three screws.
It is possible to turn the electronic housing and the key-pad as in the compact mounted version.
Placing the SENSORPROM memory unit Separate mounted
The SENSORPROM unit is forwarded with the sensor in an antistatic bag. Remove the electronic assembly. 1. Loosen the back cover by putting i.e. a screwdriver in one of the two holes. 2. Remove the two screws holding the electronic assembly. 3. Remove the electronic assembly by pulling the handle.
Place the SENSORPROM unit. 1. Take the SENSORPROM unit from the antistatic bag and remove the 6-pole screw terminal mounted on the SENSORPROM unit. 2. Now mount the 6-pole screw terminal delivered with the electronic housing, placed in the bottom of the housing. 3. Place the SENSORPROM unit (with the new screw terminal) in the bottom of the housing. 4. Replace the electronic assembly and make sure that the two screws are fully screwed on. 5. Now place the back cover again and make sure that the cover is fully screwed on with a minimum torque of 5 Nm. LS.27.V2.02 61
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8. Installation of signal converter Siemens MAGFLO electromagnetic flowmeter is approved by PTB for cold-water custody transfer (no. 6.221, 93.16) and by DANAK for hot-water custody transfer (OIML 75 approval no. 1994-4163-530).
8.6 Signal converter MAG 3000 CT
Depending on the use, one of the two plates must be mounted on the side of the meter
If the meter is installed for cold-water custody transfer (PTB approved) the plate to the left must be placed on the side of the meter. If the meter is installed for hot-water custody transfer the plate to the right must be used. When the meter is used for custody transfer the installation and sealing must be made according to this instruction. Calibration
The calibration has been made on the frequency output of the meter. When the meter is mounted separately the connection between signal converter and sensor must be made as shown in the manual under "Electrical connection". After set-up (setting of Qmax, cut-off etc.) and calibration of the unit, the plug in the bottom of the unit is removed. When the plug is removed the menu structure and the settings entered are locked.
Compact 19
Remote installation
Sealing
Location of the plug to be removed
Location of the plug to be removed
Sealing of compact units
When using a compact unit the supplied bar is mounted over the SENSORPROM unit and the two adhesive labels (P) can be attached by the authorities.
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Sealing
For MAG 3000 in the 19" insert version the box is mounted and the screws in the front plate are sealed.
Sealing of the 19" box
The final sealing is carried out as shown:
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8.7. Cleaning unit
The cleaning unit is designed as a standard IP 00 insert for installation adjacent to a MAG 3000 in a 19" rack, on a wall or in a panel. The insert has a width of 14 TE (71 mm) , a height of 3 U (128 mm) and a module depth of 187 mm.
Guide rails Connection board
1. Remove the SENSORPROM unit located in the sensor terminal box and place it on the connection board supplied. 2. Mount the connection board and guide rails in the rack system as shown.
3. Connect the cables as shown under Electrical connection. 4. Under normal conditions the cleaning unit must be controlled by MAG 3000 (Automatic Cleaning). If the cleaning unit is controlled manually, the two jumpers must be cut and a switch must be mounted in 91-92 (short circuited cleaning). 64 LS.27.V2.02
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5. Sensor Place the cables in the screening duct as shown. To prevent noise problems, cables must not protrude over the edge of the duct. Unscreened cable ends must be as short as possible. When special cable is used, the inner screens must remain unconnected at the sensor end. 6. Signal converter Unscreened cable ends must be as short as possible and the two cables must be kept separate. Cables must be in one length and must not be taken to a distribution box or similar terminal arrangement. The outer screen of the electrode cable must be connected to the terminal marked Shield. If special cable is used, connect the inner screens to terminals 81 and 84 at the signal converter end only. 7. Select the supply voltage to 115 or 230 Volt a.c. The switch is located on the base of the cleaning unit.
115 V / 230 V 24 V d.c.
8. Select AC-cleaning or DC-cleaning mode at the switch located on the base of the cleaning unit. 9. Insert the cleaning unit and the signal converter in the rack system.
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9.1.1. MAG 3000 and MAG 2500, Mk IV, Compact Polyamid, IP 67

Connection of power supply, analog output and batch input Connection of pulse or frequency output
Connection of electrode cable when remote installed
Connection of coil cable when remote installed
Electr. conn.
1. Normally the external shield is not connected to the signal converter. In environments with strong electrical noise the external screen can be earthed. In applications with cathotic protection, where there is a difference in voltage between ground and earth the screen must only be connected via a 1.5 F capacitor (code no. 612B2710). Electrical data is further specified in Technical data, section 2. 2. U = 3-30 V d.c. 3. If RLOAD exceeds 10k it is recommended to connect an external 10k load resistor, in, parallel to RLOAD. 4. It is possible to select between positive and negative pulse in the output setup of the converter setup menu.
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9.1.2 MAG 3000 and MAG 2500 Mk III, 19, CT and AISI Connection of electromechanical counter (active output)
Cable cross-section: Max. 1.5 mm2
Connection of PLC or electronic counter (passive output)
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Electr. conn.
MAGFLO
Installation in separate mode (other connections as shown on previous page)

Compact installed with standard electrode cable 19" insert installed with standard electrode cable
Compact installed with special electrode cable
19" insert installed with special electrode cable
Electr. conn.
1. Normally the external shield is not connected to the signal converter. In environments with strong electrical noise the external screen can be earthed. In applications with cathotic protection, where there is a difference in voltage between ground and earth the screen must be connected via a 1.5 F capacitor (code no. 612B2710). Electrical data is further specified in Technical data, section 2.
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9.2 Signal converter MAG 3000 Ex, 19
All cables and installations in hazardous areas must conform to the national code of practise. The sensor and signal converter must be connected to a potential equalising rail with an insulating cubber wire according to national regulations. A min. cross section of 4 mm2 must be used if not specified otherwise in national regulations. The screen of the cables between sensor and signal converter must be connected at the sensor end. The screen must never be connected at both signal converter and sensor end. Cables must be in one length and must be kept as short as possible.
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Electr. conn.
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9.3 Signal converter MAG 2500/3000 19 with safety barrier
Electr. conn.
All cables and installations in hazardous areas must conform to the national code of practise. The sensor and safety barrier must be connected to a potential equalising rail with an insulating cubber wire according to national regulations. A min. cross section of 4 mm2 must be used if not specified otherwise in national regulations. The screen of the cables between sensor and signal converter/safety barrier must be connected at the sensor end. The screen must never be connected at both signal converter and sensor end. Cables must be in one length and must be kept as short as possible.
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9.4 Signal converter MAG 3000 Ex-d
All cables and installations in hazardous areas must conform to the national code of practise. The sensor and safety barrier must be connected to a potential equalising rail with an insulating cubber wire according to national regulations. A min. cross section of 4 mm2 must be used if not specified otherwise in national regulations. The screen of the cables between sensor and signal converter/safety barrier must be connected at the sensor end. The screen must never be connected at both signal converter and sensor end. Cables must be in one length and must be kept as short as possible. Power supplied to digital outputs from external sources must be intrinsic ia/ib safety.
Electr. conn.
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9.5 Signal converter MAG 3000 Profibus
Compact installed
twisted pairs
Remote installed with standard electrode cable Cable crosssection: Max. 1.5 mm
Remote installed with special electrode cable
Electr. conn.
1. Normally the external shield is not connected to the signal converter. In environments with strong electrical noise the external screen can be earthed. In applications with cathotic protection, where there is a difference in voltage between ground and earth the screen must only be connected via a 1.5 F capacitor (code no. 612B2710). Electrical data is further specified in Technical data, section 2.
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10. Commissioning
10.1 Keypad and display layout
Keypad
The keypad is used to set the flowmeter. The function of the keys are as follows: TOP UP KEY PAGE FORWARD KEY PAGE BACKWARD KEY CHANGE KEY SELECT KEY LOCK/UNLOCK KEY This key always returns the display to the operator menu showing flow This key is used to step forward through the menus. It is the only key normally used by the operator This key is used to step backward through the menus. This key changes the settings or numerical values. This key selects the figures to be changed. This key allows the operator to change settings and gives access to submenus.
Settings are stored automatically in signal converter and SENSORPROM unit. The settings remain stored in the event of power failure and when a signal converter is replaced.
Display
The display is alphanumerical and indicates flow values and flowmeter settings. The three fields F, M and L are reserved for the following symbols - see keypad layout: F: If a fault develops, two flashing triangles appear M: Symbols indicate the following: RESET MENU SERVICE MODE LANGUAGE SETUP
Commissioning
OPERATOR MENU SETUP CONVERTER SETUP L: Indicates the function of the lock key Ready for change Value locked Access to submenu RESET MODE: Zero setting of totalizers and initialization of setting. LS.27.V2.02 by the following symbols:
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10. Commissioning
10.2 Menu build-up
The menu structure of the signal converter is shown in an overview map see previous page and in detail by the build-up of each submenu on the following pages. The menu is built up in two parts. An OPERATOR MENU and a SETUP MENU. Access to the SETUP MENU is, by pressing the TOP UP key for 2 seconds. The SETUP MENU will operate in two modes: VIEW and CHANGE mode. VIEW is a read only mode and CHANGE is both a read and write mode. The preselected flowmeter settings can only be scanned via VIEW MODE. The access to CHANGE MODE is protected with a USER CODE. The user code is factory-set at 1000.
OPERATOR MENU
The signal converter always starts in the basic OPERATOR MENU showing flow rate. The PAGE FORWARD and PAGE BACKWARD key are used to step through the OPERATOR MENU. The SETUP MENU contains the following menus: Converter set-up mode Reset mode Service mode Language set-up Operator menu set-up User code set-up
SETUP MENU
The PAGE FORWARD key is used to step through the main menu. Pressing the LOCK key opens the submenu below. There is no access from the submenu back to the main menu. To leave the submenu press the TOP UP key , which returns the program to the OPERATOR MENU. To perform further changes in other main menus, press the TOP UP key for 2 seconds, then press the PAGE FORWARD key to select the CHANGE mode. Enter the USER CODE, press the LOCK key and page through the main menu using by the PAGE FORWARD key until the required menu is reached. Access the submenu by pressing the LOCK key . CONVERTER SETUP MODE CONVERTER SETUP MODE contains 3 submenus: BASIC SETTINGS OUTPUT SETUP SENSOR CHARACTERISTICS RESET MODE BASIC SETTINGS OUTPUT SETUP SENSOR CHARACTERISTICS SPECIAL FUNCTIONS (MAG 3000 only)
In BASIC SETTINGS selection of flow direction, measuring range, measuring units, totalizer units and low flow cut off can be made. In OUTPUT SETUP the required output signals can be selected. SENSOR CHARACTERISTICS gives sensor information. This information is uploaded automatically from the SENSORPROM unit. Totalizers are reset under RESET MODE and menus can be reset on factory settings. When setting up using a 9 V battery, totalizers are not reset. NOTE! USER CODE, CORRECTION FACTOR and LANGUAGE do not return to the factory setting via RESET MODE.
SERVICE MODE
Commissioning
SERVICE MODE provides the facility to set the outputs to fixed values (forced outputs). On leaving SERVICE MODE, all settings, made in SERVICE MODE, are cancelled. The menu language can be selected. The information accessible to the operator can be selected in this menu. The user code can be changed in this menu. The code is factory set at 1000. If the user code is lost, the factory setting can be reestablished as follows: Switch off supply voltage, press the TOP UP key and switch on the supply voltage. Release the key after ROM and RAM tests are completed. The user code is now reset to 1000. If the signal converter is left in CONVERTER SETUP for more than 10 minutes, the converter automatically changes back to OPERATOR MENU.
LANGUAGE SET-UP OPERATOR MENU SET-UP USER CODE SET-UP
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10. Commissioning
Menu overview
10.3.1 MAG 2500 Mk IV, Compact Polyamid
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Commissioning
MAGFLO
10.3.2 MAG 2500 Mk III, 19
DTP
76 10. Commissioning
Reset mode Operator menu setup Service mode Language mode User code setup Sensor characteristics Totalizer reset Set default setting Excitation on/off Current output normal/forced Current output forced % Frq. output normal/forced Operation time Configuration version Software version Error pending Pulse output unit Volume/ pulse Pulse width Error log Low flow Cut-off Flowrate % English Flowrate Set new code German French Flowrate % Qmax Totalizer fwd. Totalizer reset Pipe size Sensor type Error pending Error log Sensor type Sensor serial no. SENSORPROM (Not installed) Pipe size Cal. factor Correction factor Excitation frequency Current output 0/4 - 20 mA Current output time constant Frq./pulse on/off Frq./pulse output
Operator menu
Converter setup
2 sec.
LS.27.V2.02
Flowrate
View
Change 0000
Converter setup mode
Basic settings
Output setup
Flow direction definition
Current output on/off
Qmax unit
Qmax
Low flow cut-off
Totalizer unit
Frq. output Fmax
Time constant
Menu overview
MAGFLO
10. Commissioning
Menu overview
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Commissioning
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10.3.4 MAG 3000 Mk III, AISI, 19, EEx
DTP
Reset mode Operator menu setup Service mode Language mode User code setup Sensor characteristics Totalizer fwd. reset Totalizer rv. reset Set default setting Excitation on/off Current output normal/forced Current output forced % Frq. output normal/forced Relay normal/forced Relay on/off Operation time Configuration version Software version Error pending Error log Low flow Cut-off Flowrate % English Special functions Flowrate Set new code German French Flowrate % Qmax Totalizer fwd. Totalizer reverse Totalizer fwd. reset Totalizer rv. reset Pipe size Sensor type Error pending Error log Sensor type Empty pipe cut-off on/off Electrode cleaning on/off Cleaning interval Sensor serial no. SENSORPROM (Not installed) Pipe size Cal. factor Correction factor Excitation frequency Current output on/off Current output 0/4 - 20 mA Current output time constant Frq./pulse on/off Frq./pulse output Pulse output unit Volume/ pulse Pulse width
Operator menu
Converter setup
2 sec.
LS.27.V2.02
Flowrate
View
Change 0000
Basic settings
Output setup
Flow direction uni-/bidirectional
Qmax unit
Qmax
Low flow cut-off
Totalizer unit
Frq. output Fmax
Time constant
Menu overview
MAGFLO
Operator menu
Converter setup
2 sec.
10.3.5 MAG 3000 CT, Compact, 19
Flowrate
View
Change 0000
10. Commissioning
Menu overview
) No access to shaded window when the signal converter is sealed
Commissioning
DTP
LS.27.V2.02
Reset mode Service mode Language mode Operator menu setup Sensor characteristics Totalizer fwd. reset Totalizer rv. reset Excitation on/off Current output normal/forced Current output forced % Frq. output normal/forced Relay normal/forced Relay on/off Operation time Configuration version Software version Error pending Error log Low flow Cut-off Flowrate % English Special functions Flowrate German French Flowrate % Qmax Totalizer fwd. Totalizer reverse Totalizer fwd. reset Totalizer rv. reset Sensor type Empty pipe cut-off on/off Electrode cleaning on/off Cleaning interval Totalizer mode Sensor serial no. SENSORPROM (Not installed) Pipe size Correction factor Current output on/off Current output 0/4 - 20 mA Current output time constant Frq./pulse on/off Frq./pulse output Pulse output unit Volume/ pulse Pulse width
User code setup
Basic settings
Output setup
Set new code
Qmax unit
Qmax
Low flow cut-off
Totalizer unit
Pipe size Sensor type Error pending Error log Display test
Frq. output Fmax
Time constant
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10.3.6 MAG 3000 Profibus
DTP
Reset mode Operator menu setup Service mode Language mode User code setup Sensor characteristics Totalizer fwd. reset Totalizer rv. reset Set default setting Excitation on/off Operation time Configuration version Software version Error pending Error log Low flow Cut-off Flowrate % English PROFIBUS setup Flowrate % Set new code German French Qmax Totalizer fwd. Totalizer reverse Totalizer fwd. reset Totalizer rv. reset Pipe size Sensor type Error pending Empty pipe cut-off on/off Autorange on/off Error log Sensor type Sensor serial no. Pipe size Cal. factor Volume unit Volume/ Puls Special functions Correction factor Excitation frequency Volume flow time const. Station No Communication type
Operator menu
Converter setup
2 sec.
LS.27.V2.02
Flowrate
View
Change 0000
Basic settings
Output setup
Not possible
Qmax unit
Qmax
Low flow cut-off
Totalizer unit
Menu overview
MAGFLO
10.3.7 MAG 3000 Ex-d
Operator menu
Converter setup
2 sec.
10. Commissioning
DTP
LS.27.V2.02
Reset mode Service mode Language mode Operator menu setup Sensor characteristics Totalizer fwd. reset Totalizer rv. reset Set default setting Excitation on/off Current output normal/forced Current output forced % Frq. output normal/forced Relay normal/forced Relay on/off Operation time Configuration version Software version Error pending Error log Low flow Cut-off Flowrate % Special functions English Flowrate % German French Qmax Totalizer fwd. Totalizer reverse Totalizer fwd. reset Totalizer rv. reset Sensor type Empty pipe cut-off on/off Autorange on/off Electrode cleaning on/off Cleaning interval Sensor serial no. Pipe size Cal. factor Current output on/off Current output 0/4 - 20 mA Current output time constant Frq./pulse on/off Frq./pulse output Excitation frequency Correction factor Pulse output unit Volume/ pulse Pulse width
Flowrate
View
Change 0000
User code setup
Basic settings
Output setup
Set new code
Qmax unit
Qmax
Low flow cut-off
Totalizer unit
Pipe size Sensor type Error pending Error log
Frq. output Fmax
Time constant
Menu overview
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10. Commissioning
Menu detail
Commissioning
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10. Commissioning
Menu detail
10.4.1 MAG 2500 Mk IV, Compact Polyamid (continuid)
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Commissioning
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10. Commissioning
Menu detail
Commissioning
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2 sec. View
DTP
Change code 0000
Factory code = 1000
10.4.2 MAG 2500 Mk III, 19
Basic Output setup characterist. Sensor settings
10. Commissioning
LS.27.V2.02
Pipe size Sensor type
SENSORPROM
Sensor s/n xxx DN xx in Pipe size xxxx mm xxxxxxxxxx Not installed Installed
Cal. factor xxxxxxxxxx
Correc. factor 0.800 - 2.000
Excitation Frq. xxxx Hz
MAG xxxx
Current outp. On Off 4 - 20 mA 0 - 20 mA

Timecon 0.8 - 30 s
Current outp. Current outp.
Frq. /Pulse On Off
Frq. /Pulse Frq. output Pulse output
Frq. output Fmax 10 KHz 5 KHz 1 KHz 500 Hz
Frq. output Timecon 0.1 - 30 s
Flow direc. Qmax Unit: m3/s m /min m3/h hl/s hl/min hl/h l/s l/min l/h ml/s ml/min GPS GPM GPH MGD ft3/s
3 3
Qmax.
Low flow Cut-off 0-9.9%
Totalizer Unit: m3 m x 10 m3 x 100 hl l l x 10 ml ml x 10 ml x 100 gal gal x 10 gal x 100 Mgal / 10

3
Pulse Unit: m3 m x 10 m3 x 100 hl l l x 10 ml ml x 10 ml x 100 gal gal x 10 gal x 100 Mgal / 10 Mgal ft3 in3 Ml / 10 Ml kl Mgal ft3 in3 Ml / 10 Ml kl
3
Volume/Pulse xxxx [Unit]
Pulse width 50 s 500 s 5 ms 50 ms E.mech 100 ms 500 ms 1s 5s
Definition
xxxxxx
ft /min ft3/h in3/s in3/min in3/h Ml/d kl/h
Menu detail
85
Commissioning
Commissioning
MAGFLO
Language User code xxxx xxxxxxx Reset
Totalizer Totalizer
English
German
10.4.2 MAG 2500 Mk III, 19 (continuid)
10. Commissioning
LS.27.V2.02
Flow rate Pipe size Sensor type MAG xxxx xxx m xx in xxxxxxx xxx.x % xxxx Flow rate Qmax. Err. pending Error log Excitation On Normal Current outp.
Forced 0-100%
French
Flow rate Normal Forced 1 Hz
Low flow
Current outp. Freq. outp.
xx.x % Off Forced
cut-off 0-9.9%
Operation Time xxxx Days
Configuration Version xx.xx
Software Version xx.xx
Err. pendling
1. Error + time 2. Error + time 3. Error + time 4. Error + time 5. Error + time
Error log
1. Error + time 2. Error + time ................... 9. Error + time 10. Error + time
Totalizer
Set default
Reset
Setting
0000000
Destroy own setting?
Menu detail
Destroy 0000000
DTP
86
Operator menu setup User code setup
Reset mode
Service mode
Language setup
MAGFLO
10. Commissioning
Menu detail
LS.27.V2.02
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Commissioning
MAGFLO
10. Commissioning
Menu detail
Commissioning
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10. Commissioning
Menu detail
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Basic Output setup 0.800 - 2.000 characterist. functions Interval xxxh Sensor Special settings
Cleaning
10.4.4 MAG 3000 Mk III, AISI, 19, EEx
10. Commissioning
LS.27.V2.02
Empty pipe Electrode Cleaning on Cleaning off Pipe size Sensor type
SENSORPROM
Cut-off on Cut-off off
Sensor s/n xxx DN xx in xxxxxxxxxx Pipe size xxxx mm xxxxxxxxxx Not installed Installed
Cal. factor
Correc. factor 0.800 - 2.000
Excitation Frq. xxxx Hz
MAG xxxx
Flow Unidirectional Bidirectional Off 4 - 20 mA Off On 0 - 20 mA On

Timecon 0.8 - 30 s
Current outp.
Current outp. Current outp. Frq. /Pulse
Frq. /Pulse Frq. output Pulse output
Frq. output Fmax 10 KHz 5 KHz 1 KHz 500 Hz
Frq. output Timecon 0.1 - 30 s
Flow direc. Qmax Unit: m3/s m3/min m3/h hl/s hl/min hl/h l/s l/min l/h ml/s ml/min GPS GPM GPH MGD ft3/s hl l l x 10 ml ml x 10 ml x 100 gal gal x 10 gal x 100 Mgal / 10
3
Qmax. Totalizer Unit: m3 m3 x 10 m x 100
Low flow Cut-off 0-9.9%
Pulse Unit: m3 m3 x 10 m3 x 100 hl l l x 10 ml ml x 10 ml x 100 gal gal x 10 gal x 100 Mgal / 10 Mgal ft3 in3 Ml / 10 Ml
Volume/Pulse xxxx [Unit]
Pulse width 50 s 500 s 5 ms 50 ms E.mech 100 ms 500 ms 1s 5s
Definition
xxxxxx
ft3/min ft3/h in3/s in3/min in3/h Ml/d kl/h
Mgal ft3 in3 Ml / 10 Ml kl
Menu detail
kl
DTP
90
Change code 0000 Factory code = 1000
2 sec.
View
MAGFLO
Reset mode
DTP
Service mode
Language setup
Operator menu setup User code setup
Language User code xxxx xxxxxxx xxxxxxx Reset Reset
Totalizer FW Totalizer FW
Totalizer RV
Totalizer RV
English
German
10. Commissioning
10.4.4 MAG 3000 Mk III, AISI, 19, EEx (continuid)
LS.27.V2.02
Flow rate Pipe size xxx m xx in MAG xxxx Sensor type xxxxxxx xxx.x % xxxx Flow rate Qmax. Err. pending Error log Excitation On Normal Current outp.
Forced 0-100%
French
Flow rate Normal Forced 1 Hz
Low flow
Current outp. Freq. outp.
xx.x % Off Forced
cut-off 0-9.9%
Relay Operation Time xxxx Days Relay On Off
Normal
Configuration Version xx.xx
Software Version xx.xx
Err. pendling
1. Error + time 2. Error + time 3. Error + time 4. Error + time 5. Error + time
Error log
1. Error + time 2. Error + time ................... 9. Error + time 10. Error + time
Forced
Totalizer FW
Totalizer RV
Set default
Reset
Reset
Setting
0000000
0000000
Destroy own setting?
Menu detail
Destroy 0000000
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MAGFLO 10.5 Batch MAG 3000 Mk lV Commissioning The Operator menu setup menu
10. Commissioning
Select operator menu windows necessary for the application. Batch counter Batch start/hold Batch stop Batch cycles Batch cycles reset
The Special functions menu
Select Batch on
Select type of electrically input: Start, Hold/Continue or Stop. Stop batch is selected by default. Select batch output channel between the digital output and the relay output. Select batch units. Units identical to the pulse output units are available, but can be selected individually for batch and pulse output respectively. Default value is stored in the SENSORPROM and given by the sensor. Tip in a batch quantity between 0.000001 and 100 of the unit selected above.
Tip in any compensation quantity to the batch quantity if necessary. This is to be used for fine adjustment of the batch process and will normally be used during commissioning only. Default value is 0. Select direction for the display counter
Upwards Downwards The Output setup menu: 0,1,2,3, XX XX..3,2,1,0
In case digital output has been selected as batch output, it could be necessary to select the right pulse output polarity in the output setup. Positive pulses are set as default. The batch process runs normally automatically controlled through the 11 - 30 V input signal. The output will be used to control the flow via a valve or a pump. The batch output is off before the batch process is initiated. The batch output turns on when the batch is started by a signal on the input terminals. The batch output turns off when the batch value has been reached. If the input turns on again before the batch is completed the batch controller will dismiss the input and nothing will happen. If the input turns on after the batch has been completed a new batch will be initiated. The batch can alternatively be started by the operator by pressing the lock key when the operator menu is in the batch start/hold window. If the lock key is pressed during a batch, the batch will be hold until the lock key is pressed again for continue. The batch process is stopped with the lock key, while the operator menu is in the batch stop window.
Operation
Input in start mode
Commissioning
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10. Commissioning
The batch will work accordingly to the above except: The batch process has to be started through the operator menu by pressing the lock key while in the batch start/hold window. The input signal will bring the batch process to a halt => The output to go off. An additional input will bring the batch to continue => The output to go on. A new batch can only be initiated by the operator.
Input in stop mode
As above, but the batch is stopped completely when the input signal goes on
Batch cycles
The total no. of batch cycles are counted and can be read and reset in the operator menu. The cycles can also be counted by an external counter connected to the digital output, provided that the relay output is used as batch output and the following procedure are followed. 1. Digital output is set on. 2. Puls width as per external counter. 3. Set batch on in the special functions menu and follow the standard procedure for setting the batch function up with the relay output as batch output.
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10.6 Cleaning Unit
Cleaning / normal relay The cleaning unit is fitted with a change-over relay giving a signal on terminals 41, 42 and 43 during cleaning. At the same time the front plate LED marked Cleaning lights up. The connection board is factory fitted with two wire jumpers which make the connection of the relay output of the signal converter. In this way the cleaning intervals can be automatically set in the MAG 3000 menu. The relay output of the signal converter is therefore not available as flow direction relay or error relay in automatic cleaning mode. Please note If the measuring pipe can run dry, it is recommended to select Empty pipe cut-off in the MAG 3000 menu. In this mode cleaning does not operate when the sensor is empty.
Automatic cleaning
Manual cleaning
The cleaning process is controlled manually via the terminals 91 and 92. Cleaning takes place when the terminals 91-92 are short circuited by means of a switch or PLC etc. To avoid damage to the electrodes by excessive cleaning, the cleaning unit has a built-in timer limiting the cleaning period to approx. 60 sec. Manual cleaning allows the MAG 3000 relay output to be used as a direction or error relay. When manual cleaning is used, a 30 s interval between cleaning and measuring must be ensured in order to have the electrode signal stabilized.
Attention
During cleaning there are high voltages on the electrode cables: 1. Do not touch electrodes and open electrode cables. 2. Do not use cleaning unit in hazardous areas. 3. Do not use cleaning unit with simulator etc.
MAG 3000 is set for automatic cleaning in the Special functions menu: 1. Electrode cleaning ON : Electrode cleaning OFF: Automatic cleaning. None or manual cleaning. Make sure the jumpers at the connection board are open circuited when manual cleaning is set, otherwise cleaning will take place for a period of 60 sec. every time MAG 3000 is switched on. Available setting: 1 - 24 hrs. A cleaning interval of 24 hrs. is adequate in most cases. If cleaning is insufficient, the interval should be decreased.
Commissioning
2. Cleaning interval:
With automatic cleaning, MAG 3000 will initiate a cleaning period immediately after setting MAG 3000 on and will repeat cleaning after the set interval. The timer is reset when MAG 3000 is switched off. When MAG 3000 is switched on, cleaning takes place and repeats as above.
Commissioning
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10. Commissioning
10.7.1 Settings available
The signal converter is delivered pre-set with standard settings, ready to measure the actual flow. It may be necessary to customise these settings, in order to achieve maximum benefit of the installation.
Factory-setting BASIC SETTINGS (Flow direction definition) Flow direction definition Qmax. unit1) Q max.1) Low flow cut-off Totalizer units1) Settings available
MAG 2500/3000 Mk IV, Compact Polyamid
Positive
Positive, negative m3/s, m3/min, m3/h, hl/s, hl/min, hl/h, l/s, l/min, l/h, ml/s, ml/min, GPS, GPM, GPH, MGD, ft3/s, ft3/min, ft3/h, in3/s, in 3/min, in3/h, Ml/d, kl/h 0-9.9% m3, m3 10, m3 100, hl, l, l 10, ml, ml 10, ml 100, gal, gal 10, gal 100, Mgal/10, Mgal, ft3, in3, Ml/10, Ml, kl Unidirectional or bidirectional On or off 0-20 mA, 4-20 mA 0.2-41.1 s On or off Frequency, pulse or batch2) 500 Hz, 1 kHz, 5 kHz, 10 kHz 0.2-41.1 s m3, m3 10, m3 100, hl, l, l 10, ml, ml 10, ml 100, gal, gal 10, gal 100, Mgal/10, Mgal, ft3, in3, Ml/10, Ml, kl 1 ml-100 Ml 50 s, 500 s, 5 ms, 50 ms, 100 ms, 250 ms, 500 ms, 1s, 5 s 0.850-2.000 On or off On or off Quantity, compensation value, input, output, units (Permanent - cannot be deselected) Flowrate % Q max. Totalizer-FW Totalizer-RV Totalizer-FW Reset Totalizer-RV Reset Batch counter2) Batch start/hold2) Batch stop2) Batch cycles2) Batch cycles reset2) Pipe size Sensor type Error pending Error log 1000-9999
1.5%
OUTPUT SETUP Flow direction Current output (on/off) Current output (0-20/4-20 mA) Current output, time constant Digital output on/off Digital output F max. Frq. output time constant Pulse unit1)
Unidirectional Off 4-20 mA 6.9 s On Pulse 10 kHz 6.9 s
Volume/Pulse1) Pulse width SENSOR CHARACTERISTIC Correction factor SPECIAL Empty pipe cut-off, on/off Electrode cleaning on/off Batch FUNCTIONS2)
50 ms
1.000 Off Off Off Flowrate Totalizer Error pending
OPERATOR MENU SETUP
USER CODE SETUP

1) 2)
1000
Dimension dependent, please see section 10.8 Not available on MAG 2500
GPS, GPM, GPH, MGD, gal and Mgal are U.S. units Please note that the signal converters are delivered with the analog 0/4 -20 mA output set off.
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10. Commissioning
10.7.2 Settings available
Factory-setting BASIC SETTINGS (Flow direction definition) Flow direction definition Qmax. unit1) Q max.1) Low flow cut-off Totalizer units1)
Settings available
MAG 2500/3000 Mk III, 19, AISI, EEx and Ex-d
Positive
Positive, negative m3/s, m3/min, m3/h, hl/s, hl/min, hl/h, l/s, l/min, l/h, ml/s, ml/min, GPS, GPM, GPH, MGD, ft3/s, ft3/min, ft3/h, in3/s, in3/min, in3/h, Ml/d, kl/h 0-9.9% m3, m 3 10, m3 100, hl, l, l 10, ml, ml 10, ml 100, gal, gal 10, gal 100, Mgal/10, Mgal, ft3, in3, Ml/10, Ml, kl Unidirectional or bidirectional On or off 0-20 mA, 4-20 mA 0.3-30 s
1.5%
OUTPUT SETUP Uni-, bidirectional2) Current output (on/off) Current output (0-20/4-20 mA) Current output, time constant (Current output and display, time constant) Frq./pulse on/off Frq./pulse output F max. Frq. output time constant Pulse unit1)
Unidirectional Off 4-20 mA 5s
On Pulse 10 kHz 5s
Volume/Pulse1) Pulse width SENSOR CHARACTERISTIC Correction factor SPECIAL FUNCTIONS2) Empty pipe cut-off, on/off Electrode cleaning on/off Cleaning interval OPERATOR MENU SETUP
50 ms e. mech.
On or off Frequency or pulse 500 Hz, 1 kHz, 5 kHz, 10 kHz 0.3-30 s m3, m 3 10, m3 100, hl, l, l 10, ml, ml 10, ml 100, gal, gal 10, gal 100, Mgal/10, Mgal, ft3, in3, Ml/10, Ml, kl 1 ml-100 Ml 50 s, 500 s, 5 ms, 50 ms e. mech., 100 ms, 500 ms, 1s, 5 s 0,85-2.000 On or off On or off 1-24 hours (Permanent - cannot be deselected) Flowrate % Q max. Totalizer-FW Totalizer-RV Totalizer-FW Reset Totalizer-RV Reset Pipe size Sensor type Error pending Error log 1000-9999
1.000 Off Off 24 H Flowrate Totalizer Error pending
USER CODE SETUP
1000
1) Dimension dependent, please see section 10.8 2) Not available on MAG 2500
GPS, GPM, GPH, MGD, gal and Mgal are U.S. units
Commissioning
Please note that the signal converters are delivered with the analog 0/4 -20 mA output set off.
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10. Commissioning
10.8 Dimension-dependent factory settings MAG 3000 & MAG 2500
DN mm 6 10 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1100 1200 1400 1500 1600 1800 2000 [inches]
5/ 16 3/ 8 1/ 2
Q max. fac.set. 300 900 2000 5000 12 20 30 50 120 180 250 400 700 1000 1200 1800 2000 3000 4000 5000 6000 7000 9000 12000 14000 15000 25000 30000 35000 40000 45000 min. 25.4 70.6 159.0 442.0 1.1 1.8 3.0 4.5 7.1 11.0 15.9 28.3 44.2 63.6 86.6 113.1 143.1 176.7 254.0 346.0 397.6 452.0 573.0 707.0 855.3 1018.0 1385.4 1590.4 1809.6 2290.2 2827.4 max. 1018 2827 6362 17671 45 71 119 181 283 442 636 1131 1767 2545 3464 4524 5726 7069 10179 13854 15904 18096 22902 28274 34211 40715 55417 63617 72382 91608 113097 unit l/h l/h l/h l/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h m3/h
Volume/ pulse 1 1 1 10 10 10 100 100 100 100 100 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 10 10 10
Pulse unit l l l l l l l l l l l m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3
Totalizer unit l l l l l l l l l m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 10 m3 10 m3 10 m3 10 m3 10 m3 10 m3 10 m3 10
1 1 1/ 2 2 2 1/ 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 44 48 56 60 64 72 80
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10.9 Service mode MAG 3000 & MAG 2500 FLOWRATE

XX.X%
SERVICE MODE can be used when commissioning and trouble shooting. FLOWRATE indicates flowrate in %, whilst tests are being conducted in SERVICE MODE.
LOW FLOW CUT-OFF X.X% EXCITATION ON/OFF
Used when commissioning, to experiment with LOW FLOW CUT-OFF. This function is useful when measurements are to be taken on noisy media. EXCITATION ON/OFF can be used when locating faults. When EXCITATION OFF is selected (coil current off) the flowmeter must show FLOWRATE 0% in SERVICE MODE. Possible fault sources: incorrect electrical connections, electrical interference, noisy media, empty measuring pipe. CURRENT OUTPUT FORCED simulates a given flow signal when commissioning. This enables checking and calibration of connected equipment before the system is operated. FRQ OUTPUT FORCED 1 Hz is used when commissioning to test connected counters, data collection, etc.
CURRENT OUTPUT FORCED FRQ OUTPUT FORCED 1HZ
RELAY FORCED OPERATION TIME: xxx days CONFIGURATION VERSION xx.xx SOFTWARE VERSION xx.xx
RELAY FORCED is used when commissioning to test indicators, contactors, etc. OPERATION TIME gives the total number of days the signal converter has been in operation.
CONFIGURATION VERSION gives the software configuration version.
SOFTWARE VERSION gives the software version.
ERROR PENDING ERROR LOG
See Chapter 10.11, Trouble shooting See Chapter 10.11, Trouble shooting OPERATOR MENU can be returned to with the TOP UP key . Irrespective of the settings made in SERVICE MODE, operation will continue with the settings made before SERVICE MODE was selected.
Commissioning
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10.10 ERROR-Handling MAG 3000 and 2500
The signal converter is self-monitoring and registers the following faults: 1. Cable fault on coil circuit, electrode circuit and current output loop. 2. Operation and setting faults. 3. Internal faults in signal converter. These operational disturbances are displayed immediately in the form of two flashing triangles . The individual faults are stored in two memories. Present faults are stored in ERROR PENDING, while present and past faults are stored in ERROR LOG. The faults are stored in the form of an error code, with indication of time elapsed since error registration. Fault
ERROR PENDING 1 2 3 4 5 Error no.+ time 1 2 3 4 5 6 7 8 9 10
ERROR LOG Error no. + time
The first five present faults are stored here
The last ten faults registered within 180 days are stored here
Errors can also be registered via the relay, but conditional on the signal converter being set UNIDIRECTIONAL under the menu OUTPUT SETUP. While the apparatus is being set (user code keyed in), error indication via relay is automatically blocked.
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10. Commissioning
10.11 Trouble shooting MAG 3000 and 2500
Symptom Empty display
Output signals Minimum
Error code
Cause 1. Supply voltage 2. MAG 3000/2500 defective 1. Current output deselected 2. Frequency/pulse output deselected Reverse flow direction
Remedy 1. Check supply voltage, voltage selector 2. Replace MAG 3000/2500 Run through output setup menu Run through output setup menu Select direction definition. (Basic settings) Check cables and connections 1. Check cables and connections 2. Replace MAG 3000/2500 Switch off MAG 3000/2500, wait 5 s and switch on again Ensure that the measuring pipe is full Replace MAG 3000/2500 Select empty pipe cut-off Ensure that the measuring pipe is full (Special functions) Ensure that electrode cable is sufficiently screened and connected as described in Section 9 Electrical connection Increase time constant (Output setup) Use special electrode cable. Contact Siemens Flow Instruments. Ensure sufficient potential equalization. See the sensor instruction sheet Ensure medium does not contain air bubbles Increase time constant (Output setup) See section 6 "Project guidance" Ensure sensor is correctly sized and check Qmax. (Basic Settings) Run through output setup.
No flow signal
Minimum
Minimum Minimum Undefined 14 60
Incorrect or no coil current 1. No load on current output 2. MAG 3000/2500 defective Initializing error Measuring pipe empty Empty pipe cut-off is ON Analog/digital conversion incorrect Measuring pipe empty Empty pipe cut-off is OFF1)
Undefined Minimum Minimum Indicates flow with no flow in pipe Undefined
41 161) 12
Electrode cable insufficiently screened
Unstable flow signal Unstable
Pulsating flow Conductivity of medium too low Electrical noise potential between medium and sensor Air bubbles in medium High concentration of particles or fibres Incorrect installation Maximum 15 Flow exceeds 120% of Qmax.
Measuring error
Maximum
72
Undefined Undefined
33 34 30
Pulse error: 1. Volume/pulse too small 2. Pulse width too large Loss of internal data SENSORPROM unit fault.
Replace MAG 3000/2500 1. Remove SENSORPROM unit and key Cal-factor manually in sensor characteristics 2. Replace SENSORPROM unit (Contact Siemens Flow Instruments ) Replace MAG 3000/2500
31 40 422)
Commissioning
Defective or deficient SENSORPROM unit Loss of totalizer data "Power on" indication. Signal converter self-tests when switched on. This condition is not considered a fault.
OK
OK OK
50 1002)
1) Not available on MAG 2500 2) These "errors" are not registered in the display or relay output, but only in ERROR LOG.
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11. Ordering
11.1 Sensor MAG 1100
Description Sensor MAG 1100 Temperature of medium max. 150C Enclosure IP 67 PN 40 Included: 2 EPDM gaskets, studs and nuts
Size DN 6 DN 10 DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 1) DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN 15 25 40 50 80 100 1) 6 10 15 25 40 50 65 80 100 1) 6 10 15 25 40 50 65 80 100 1)
Code no. 083G4044 083G4046 083G4047 083G4049 083G4051 083G4052 083G4053 083G4054 083G4055 083G4057 083G4059 083G4061 083G4062 083G4064 083G4065 083G4024 083G4026 083G4027 083G4029 083G4031 083G4032 083G4033 083G4034 083G4035 083G3054 083G3056 083G3057 083G3059 083G3061 083G3062 083G3063 083G3064 083G3065
Symbol
Sensor MAG 1100 Temperature of medium max. 200C Enclosure IP 67 PN 40 Included: 2 graphite gaskets, studs and nuts Sensor MAG 1100 Ex Temperature of medium max. 120C Enclosure IP 67 PN 40 Included: 2 EPDM gaskets, studs and nuts
MAG 1100/3000 Ex-d Temperature of medium max. 120C Enclosure IP 67 PN 40 Included: 2 EPDM gaskets, studs and nuts
1)
The studs supplied for DN 100 are for PN 10/16 only. For use with PN25/40, see "Accessories".
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Accessories for MAG 1100
Description Pipe connection 1/2 external thread 2 pipe connections 2 gaskets 12 M4 screws (12 mm) EPDM gaskets 2 gaskets 2 earth straps 3 M6 screws
Material AISI 316 (1.4436) EPDM EPDM
DN 6, 10
Code no. 083G0080
Symbol
6, 10 15 25 40 50 65 80 100 6, 10 15 25 40 50 65 80 100 6, 10 15 25 40 50 65 80 100 6, 10 15 25 40 50 65 80 100 6, 10 15 25 40 50 65 80 100 100
083G3116 083G3117 083G3119 083G3121 083G3122 083G3123 083G3124 083G3125 083G0156 083G0157 083G0159 083G0161 083G0162 083G0163 083G0164 083G0165 083G0116 083G0117 083G0119 083G0121 083G0122 083G0123 083G0124 083G0125 083G0686 083G0687 083G0689 083G0691 083G0692 083G0693 083G0694 083G0695 083G0696 083G0697 083G0699 083G0701 083G0702 083G0703 083G0704 083G0705 083G0226
PTFE gaskets 2 PTFE gaskets 2 earth straps 3 M6 screws
PTFE
Graphite gaskets 2 gaskets
Graphite
Grounding ring 1 potential equalizing ring 3 teflon gaskets 1 earth strap 1 M6 screw
AISI 316 (1.4436)
Grounding ring 1 potential equalizing ring 3 teflon gaskets 1 earth strap 1 M6 screw
Hastelloy C
Studs and Nuts for DN 100 PN 25/40 8 M20 studs 16 M20 nuts
AISI 304 (1.4305)
Ordering
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11.2 Sensor MAG 1100 FOOD
Description Sensor MAG 1100 FOOD Temperature of medium max. 150C Enclosure IP 67 PN 40
Size DN 10 DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 DN 100
Code no. 083G2016 083G2017 083G2019 083G2021 083G2022 083G2023 083G2024 083G2025
Symbol
Mouting parts not included, see below Accessories MAG 1100 FOOD (contains 2 adaptors, 2 clamp rings and 2 gaskets)
Adapter DN [mm] 10 15 15.9 20 25 25 28 32 32 33.7 38 40 40 50 51 63.5 65 70 76 76.1 80 88.9 100 101.6 114.3 Adapter DN [mm] 10 15 20 25 25 33.7 38 40 50 51 63.5 65 76.1 80 100 101.6 Sensor DN [mm] [mm] [mm] 13.0 10.0 10 19.0 16.0 15 15.9 13.5 15 23.0 25.6 29.0 28.6 32.0 35.0 34.3 38.6 40.6 41.0 53.0 51.6 64.1 70.0 70.6 76.0 76.7 85.0 88.9 20.0 22.6 26.0 25.6 29.6 32.0 31.3 35.6 37.6 38.0 50.0 48.6 60.3 66.0 66.8 72.0 72.9 81.0 84.9 15 25 25 25 25 25 25 40 40 40 50 50 65 65 65 65 80 80 80 100 100 100 Do Di DIN 11850 Code no. 083G2116 083G2117 083G2118 083G2119 083G2120 083G2121 083G2122 083G2123 083G2124 083G2125 Weld-in type: Matching standard DS/ISO 2037 SMS 3008 BS 4825-1 Code no. Code no. Code no. 083G2116 083G2116 083G2116 083G2117 083G2117 083G2117 083G2118 083G2109 083G2100 083G2110 083G2111 083G2101 083G2112 083G2113 083G2103 083G2114 083G2104 083G2115 083G2105 083G2118 083G2109 083G2102 083G2110 083G2111 083G2112 083G2113 083G2106 083G2114 083G2104 083G2118 083G2109 083G2111 083G2112 083G2113 083G2114 Tri-Clover Code no. 083G2107 083G2111 083G2112 083G2113 083G2114 Symbol
104.0 100.0 102.5 97.6 115.6 110.3 Do Di
Sensor DN [mm] [mm] [mm] 34.0 10.0 10 34.0 16.0 15 34.0 20.0 15 50.5 50.5 50.5 50.5 50.5 64.0 64.0 77.5 91.0 22.6 26.0 31.3 35.6 38.0 50.0 48.6 60.3 66.0 25 25 25 40 40 50 50 65 65 80 80 100 100
Clamp type: Matching standard DIN 32676 DS/ISO 2852 SMS 3016 Code no. Code no. Code no. 083G2186 083G2186 083G2186 083G2187 083G2187 083G2187 083G2188 083G2188 083G2179 083G2190 083G2181 083G2182 083G2183 083G2184 083G2185 083G2189 083G2179 083G2190 083G2191 083G2181 083G2192 083G2193 083G2194 083G2195 083G2189 083G2190 083G2191 083G2192 083G2193 083G2194 -
BS 4825-2 Code no. 083G2189 083G2191 083G2192 083G2193 083G2194 -
Tri-Clamp Code no. 083G2189 083G2191 083G2192 083G2193 083G2194 -
Symbol
91.0 72.9 106.0 81.0 119.0 100.0 119.0 97.6
Tri-Clover and Tri-Clamp are registered trademarks for Ladish Co.
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Adapter DN [mm] 10 15 20 25 32 40 50 65 80 100 Adapter DN [mm] 25 38 51 63.5 76.1 101.6 101.6 Do [mm] 25 40 50 65 80 100 100
Threaded type: Matching standard Di Sensor DN [mm] [mm] [mm] Do 28.0 34.0 44.0 52.0 58.0 65.0 78.0 95.0 110.0 130.0 Di [mm] 37.0 51.0 64.0 78.0 91.0 118.0 126.0 10.0 16.0 20.0 26.0 32.0 38.0 50.0 66.0 81.0 100.0 Sensor DN [mm] 22.6 35.6 48.6 60.3 72.9 97.6 97.6 10 15 15 25 25 40 50 65 80 100
DIN 11851 Code no. 083G2156 083G2157 083G2158 083G2159 083G2160 083G2161 083G2162 083G2163 083G2164 083G2165
Symbol
Threaded type: Matching standard ISO 2853 SS 3351 BS 4825-4 (IDF) Code no. Code no. Code no. 083G2149 083G2149 083G2149 083G2151 083G2151 083G2151 083G2152 083G2152 083G2152 083G2153 083G2153 083G2154 083G2154 083G2155 083G2155 083G2153 083G2154 083G2145
Symbol
Adapter DN [mm] 25 32 38 51 63.5 76
Threaded type: Matching standard Di Sensor DN [mm] [mm] [mm] Do 40.0 48.0 60.0 70.0 85.0 98.0 22.6 29.6 35.6 48.6 60.3 72.0 25 25 40 50 65 65
SMS 1145 Code no. 083G2139 083G2140 083G2141 083G2142 083G2143 083G2144
Symbol
Spare Gaskets for MAG 1100 FOOD
Description EPDM gaskets 2 gaskets
Material EPDM
DN 10 15 25 40 50 65 80 100 10 15 25 40 50 65 80 100
Code no. 083G2206 083G2207 083G2209 083G2211 083G2212 083G2213 083G2214 083G2215 083G2216 083G2217 083G2219 083G2221 083G2222 083G2223 083G2224 083G2225
Symbol
NBR gaskets 2 gaskets
NBR
Ordering
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11.3 Sensor MAG 2100
Description Sensor MAG 2100 Connection: Hygienic fitting DIN 11851 Enclosure : IP 67 PN 10 Sensor MAG 2100 Connection: Clamp ISO 2852 Enclosure : IP 67 PN 10
Size DN 25 DN 40 DN 50 DN 65 DN 80 DN 25 DN 40 DN 50 DN 65 DN 80
Code no. 083G1039 083G1041 083G1042 083G1043 083G1044 083G1019 083G1021 083G1022 083G1023 083G1024
Symbol
Accesories
Description 1 Mounting set DIN 11851 2 unions 2 mating parts (for welding to pipe end) 2 gaskets 1 2 2 2 Mounting set ISO 2852 clamps mating parts (for welding to pipe end) gaskets
Material Stainless steel AISI 316 EPDM
Stainless steel AISI 316 EPDM
EPDM gaskets with collar 10 gaskets for mounting set DIN 11851
EPDM
DN 25 40 50 65 80 25 40 50 65 80 25 40 50 65 80
Code no. 085U1019 085U1021 085U1022 085U1023 085U1024 085U1029 085U1031 085U1032 085U1033 085U1034 085U1009 085U1011 085U1012 085U1013 085U1014
Symbol
11.4 Sensor MAG 3100 W
Description
DN
PN
Sensor MAG 3100 W Liner: Neoprene or EPDM Flanges: Mild steel, DIN 2501 Electrodes: AISI 316 Ti Grounding Electrodes: AISI 316 Ti Enclosure: IP 67
25 40 50 65 80 100 125 150 200 200 250 250 300 300 350 350 400 400 450 450 500 500 600 600 700 800 900 1000 1200
40 40 40 16 16 16 16 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 10 10 10 10
Code Neoprene liner 083Z8000 083Z8001 083Z8002 083Z8003 083Z8004 083Z8005 083Z8006 083Z8007 083Z8008 083Z8208 083Z8009 083Z8209 083Z8010 083Z8210 083Z8011 083Z8211 083Z8012 083Z8212 083Z8013 083Z8213 083Z8014 083Z8214 083Z8015 083Z8215 083Z8016 083Z8017 083Z8018 083Z8019 083Z8021
no. EPDM liner 083Z8100 083Z8101 083Z8102 083Z8103 083Z8104 083Z8105 083Z8106 083Z8107 083Z8108 083Z8308 083Z8109 083Z8309 083Z8110 083Z8310 083Z8111 083Z8311 083Z8112 083Z8312 083Z8113 083Z8313 083Z8114 083Z8314 083Z8115 083Z8315 083Z8116 083Z8117 083Z8118 083Z8119 083Z8121
LS.27.V2.02
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MAGFLO
11. Ordering
11.5 Sensor MAG 3100 and MAG 3100 Ex
Type No.: 1. Nominal size DN
MAG 3100
15 (with PTFE and PN 40 only) ............................ 25 ......................................................................... 40 ......................................................................... 50 ......................................................................... 65 ......................................................................... 80 ......................................................................... 100 ......................................................................... 125 ......................................................................... 150 ......................................................................... 200 ......................................................................... 250 ......................................................................... 300 ......................................................................... 350 ......................................................................... 400 ......................................................................... 450 ......................................................................... 500 ......................................................................... 600 ......................................................................... 700 ......................................................................... 750 ......................................................................... 800 ......................................................................... 900 ......................................................................... 1000 ......................................................................... 1100 ......................................................................... 1200 ......................................................................... 1400 ......................................................................... 1500 ......................................................................... 1600 ......................................................................... 1800 ......................................................................... 2000 .........................................................................
04 06 08 09 10 11 12 13 14 15 16 17 18 19 30 20 21 22 34 23 24 25 26 27 28 29 31 32 33 1 2 3 4 6 7 A B C D E Q R F G H I K L M N O P 1 2 4 5 6 7 8 A B D 1 2 3 1000 2100 4000 4100 5000
2. Liner material
Neoprene, standard .............................................................. EPDM with WRC approval 1) ................................................ PTFE (DN 600 mm) ............................................................ Polyurethane ......................................................................... Ebonite ................................................................................. Natural rubber (Linatex) ..........................................................
3. Pressure stage
DIN, PN 6 (standard on DN 1200 - 2000) ....................................... DIN, PN 10 (standard on DN 200 - 1000) ....................................... DIN, PN 16 (standard on DN 65 - 150) ........................................... DIN, PN 25 (option on DN 200 - 600) ............................................. DIN, PN 40 (standard on DN 15 - 50, option on DN 65 - 600) .......... DIN, PN 64 (DN25 - 400) ................................................................. DIN, PN 100 (DN 25 - 350) not with PTFE ...................................... ANSI class 150 (DN 15-600) ........................................................... ANSI class 300 (DN 15-600) ........................................................... BS10, Table D .................................................................................. BS10, Table E .................................................................................. JIS, K10 (DN 50 - 1000) ................................................................. JIS, K16 (DN 50 - 1200) ................................................................. AS 2129, Table D ............................................................................ AS 2129, Table E ............................................................................ AWWA C-207, class D (DN 700 - 2000) .......................................... AS 4087 Class 14 (DN 50 - 1200) .................................................. Electrode material/Earthing electrodes 2)
4.
AISI 316 Ti, ceramic coated ....................................................................... AISI 316 Ti, standard .................................................................................. Hastelloy C-276 ........................................................................................... Platinum/iridium (80/20) ............................................................................... Titanium ....................................................................................................... Monel ........................................................................................................... Tantalum ...................................................................................................... AISI 316 Ti, ceramic coated + earthing electrodes .................................... AISI 316 Ti + earthing electrodes standard .............................................. Hastelloy C-276 + earthing electrodes ........................................................
1) 2)
Water Research Council, UK. Earthing electrode material and measuring electrode material is identical. Earthing electrodes are not ceramic coated. Earthing electrodes are not yet available with PTFE liner. Including protection flanges type E.
5. Flange and housing material

St. 37.2 flanges and housing (grey coating) .......................................................... AISI 304 flanges/st. 37.2 housing (grey coating) .................................................. AISI 316/L flanges/housing (polished) ....................................................................
6. Enclosure/Temperature/Ex-version
IP 67 (3 m w.g. for 72 h) Tmax. < = 120C) ......................................................................................... IP 67 (3 m w.g. for 72 h) 120C < Tmax. < = 180C 3) ........................................................................ IP 67 (3 m w.g. for 72 h) Tmax. < = 120C, DN 350 - 2000 EEx e ia IIC T4-T6 .................................. IP 67 (3 m w.g. for 72 h) Tmax. < = 120C, DN 15 - 300 EEx ia ib IIB T4-T6 ..................................... IP 67 (3 m w.g. for 72 h) T 120C, DN 15 - 300 Compact EEx de ...................................................
Ordering
3)
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11. Ordering
Accessories
Description Submersible kit (IP 68, 10 m w.g.) For use with standard MAG 3100, when sensor is buried or permanently submerged.
Code no. 085U0220
Symbol
Earthing/protection flange type C (AISI 304) for all liners except PTFE
Flange Pressure stage DN 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 DIN 2501/BS 4504 PN 6 083N... PN 10 083N... PN 16 083N... PN 25 083N... PN 40 083N... 8361 8362 8344 8345 8347 8025 8071 8008 8075 8079 8082 8085 8102 8105 8109 ANSI B 16.5 150 lb 083N... 8361 8362 8344 8345 8347 8025 8071 8008 8011 8013 8012 8039 8100 8104 8107 8113 300 lb 083N... 8361 8362 8344 8345 8347 8025 8071 8073 8076 8079 8082 8085 8102 8106 8110 8114 BS 10 Table D/E 083N... 8361 8362 8344 8346 8347 8025 8071 8008 8011 8013 8012 8039 8100 8104 8108 8113 JIS B 2220 K 10 083N... K 16 083N...
8345 8347 8070 8071 8072 8074 8078 8080 8083 8099 8103 8107 8111 8300 8303 8306 8309 8312 8349 8350 8351 8352
8011 8013 8012 8039 8100 8103 8107 8111 8294 8304 8307 8310 8313 8353 8354 8355 8356
8345 8347 8025 8071 8008 8011 8013 8012 8039 8100 8104 8108 8112 8294 8304 8307 8310 8313 8357 8358 8359 8360
8011 8013 8081 8084 8101 8104 8108 8112
8344 8345 8347 8070 8071 8008 8322 8013 8323 8326 8330 8103 8107 8337 8294 8304 8307 8310
8344 8345 8347 8025 8071 8325 8011 8324 8081 8327 8331 8333 8335 8112 8339 8341 8342 8343
Earthing/protection flange type E (AISI 316) for PTFE liner only

Flange PN 6 Pressure stage DN 083N... 15 25 40 50 65 8284 80 8288 100 8116 125 8120 150 8124 200 8129 250 8135 300 8144 350 8152 400 8160 450 8168 500 8177 600 8186 PN 10 083N... DIN 2501/BS 4504 PN 16 PN 25 083N... 083N... PN 40 083N... 8365 8271 8278 8282 8286 8290 8118 8122 8126 8132 8139 8147 8156 8164 8172 8181 ANSI B 16.5 150 lb 300 lb 083N... 8365 8272 8275 8283 8287 8291 8118 8122 8126 8370 8140 8148 8157 8165 8173 8182 8190 083N... 8365 8272 8275 8283 8287 8292 8119 8123 8127 8133 8141 8149 8158 8166 8174 8183 8191 BS 10/AS 2129 Table D Table E 083N... 8365 8272 8276 8281 8284 8293 8117 8121 8128 8134 8142 8150 8159 8167 8175 8184 8192 083N... 8365 8272 8276 8281 8284 8293 8117 8121 8128 8134 8143 8151 8153 8161 8176 8185 8193 JIS B 2220
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8130 8136 8144 8153 8161 8169 8178 8187
8285 8289 8117 8121 8125 8130 8137 8145 8154 8162 8170 8179 8188
8131 8138 8146 8155 8163 8171 8180 8189
MAGFLO
11. Ordering
DN 25 - 250 300 - 600 700 - 2000
t1 [mm] 1.2 1.6 2.0
t2 [mm] 15 20 25
DN 15 - 150 200 - 350 400 - 600
t1 [mm] 6 8 10
NB Remember to add t1 and the gasket thickness to the overall length of the flowmeter when earthing flanges are used. 11.6 Signal converter MAG 2500
Description Signal converter MAG 2500 for compact and wall mounting
Signal converter MAG 2500 for rack and panel mounting
Version Enclosure 115/230 V a.c. IP 67, fibre50/60 Hz glass reinforced polyamide 11-30 V d.c./ IP 67, fibre11-24 V a.c. glass reinforced polyamide 115/230 V a.c. IP 20 50/60 Hz 19" insert 11-30 V d.c./ IP 20 11-24 V a.c. 19" insert Version Enclosure
Code no. 083F4080
Symbol
083F4082 083F4040 083F4041
Signal converter MAG 2500 Blind
Description Signal converter MAG 2500 Blind for compact and wall mounting
Code no. 083F4081
Symbol
Signal converter MAG 2500 Blind for rack and panel mounting
115/230 V a.c. IP 67, fibre50/60 Hz glass reinforced polyamide 11-30 V d.c./ IP 67, fibre11-24 V a.c. glass reinforced polyamide 115/230 V a.c. IP 20 50/60 Hz 19" insert 11-30 V d.c./ 11-24 V a.c. IP 20 19" insert
083F4083 083F4042 083F4043
Ordering
108
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11. Ordering
11.7 Signal converter MAG 3000
Description Signal converter MAG 3000 for compact and wall mounting
Version 115/230 V a.c. 50/60 Hz
11-30 V d.c. 11-24 V a.c.
Signal converter MAG 3000 for 19" rack and panel mounting
115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c. 115/230 V a.c. 50/60 Hz
Enclosure IP 67, fibre glass-reinforced polyamide IP 67 AISI 316 L W. no. 1.4401 IP 67, fibre glass-reinforced polyamide IP 67 AISI 316 L W.no. 1.4401 IP 20 19" insert (28 TE) IP 20 19" insert (28 TE) IP 65 ABS plastic
Code no. 083F4051
Symbol
083F4002
083F4053
083F4004
083F4016 083F4017 083F4044
Signal converter MAG 3000 19" insert and cleaning unit complete mounted in IP 65 wall mounting enclosure Signal converter MAG 3000CT for compact and wall mounting, custody transfer approval: PTB, cold water DANAK/OIML R75, hot water 6.221 93.16 Signal converter MAG 3000CT 19" insert complete mounted in IP 65 wall mounting enclosure, custody transfer approval 6.221 PTB, cold water DANAK/OIML R75, hot water 93.16 DANAK/OIML R117, milk, beer, etc. Signal converter MAG 3000 Ex for 19" rack and panel mounting, [EEx ia ib]IIB Signal converter MAG 3000 Ex 19" insert complete mounted in IP 65 wall mounting enclosure, [EEx ia ib]IIB Signal converter MAG 3000 19" insert and safety barrier complete mounted in IP 65 wall mounting enclosure, [EEx e ia]IIC Signal converter MAG 3000 Profibus for compact and separate mounting Signal converter MAG 3000 Ex-d, with wall mounting bracket. Signal converter MAG 3000 Ex-d, with wall mounting bracket.
115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c. polyamide 115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c.
IP 67, fibre glass-reinforced polyamide IP 67, fibre glass-reinforced IP 65 ABS plastic IP 65 ABS plastic
083F4009
083F4008
083F4019 083F4020
115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c. 115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c. 115/230 V a.c. 50/60 Hz 11-30 V d.c. 11-24 V a.c. 115/230 V a.c. 50-60 Hz 24 V a.c./d.c.
IP 20 19" insert (42TE) IP 20 19" insert (42TE) IP 65 ABS plastic IP 65 ABS plastic IP 65 ABS plastic IP 65 ABS plastic IP 67, fibre glass-reinforced polyamide IP 67 stainless steel AISI 304 IP 67 stainless steel AISI 316
083F3038 083F3039 083F3042
083F3043 083F3044
083F3045 083F4011
083F3080
24 V a.c./d.c.
083X9027
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MAGFLO
11. Ordering
Accessories MAG 2500 and MAG 3000
Description Wall mounting kit for IP 67 version Wall bracket, 4 Pg 13.5 cable glands (cables not included) Panel mounting kit for 19" insert (28TE) IP 65 enclosure in ABS plastic for panel-front mounting Panel mounting kit for 19" insert (42TE) IP 65 enclosure in ABS plastic for panel-front mounting Back of panel mounting kit for 19" insert (28TE) IP 20 enclosure in aluminium Back of panel mounting kit for 19" insert (42TE) IP 20 enclosure in aluminium IP 65 wall mounting enclosure for IP 20 19" inserts (28 TE) Length 10 m 20 m 40 m 60 m 100 m 150 m 200 m 500 m 20 m 40 m 60 m 100 m 150 m 200 m 500 m 2-off 2-off 2-off
Code no. 085U1001
Symbol
083F3087 083F3082 083F3084 083F3083 083F4099
Cable Standard electrode and coil cable, 3 x 1,5 mm2 PVC
Cable Special electrode cable, double screened, PVC
083F0121 083F0210 083F0211 083F0212 083F0213 083F3052 083F3053 083F3054 083F3095 083F3094 083F3093 083F3092 083F3056 083F3057 083F3058 083G0227 083G0228 085U0221 085U1000
Standard Pg 13.5 screwed cable entries for above cables (nickel-plated brass) Standard Pg 13.5 screwed cable entries for above cables in black polyamide (100C) Sealing screws for sensor/signal converter Stainless steel (AISI 316) terminal box with lid
Accessories MAG 3000
Description Cleaning Unit for electrode cleaning 19" insert (14TE) Cleaning Unit for electrode cleaning 19" insert (14TE) Safety Barrier [EEx ia]IIC for MAG 3100 Ex DN 350-2000 19" insert (14TE)
Version 115-230 V a.c. 50/60 Hz 18-30 V d.c.
Code no. 083F3086 083F3081 083F3085
Symbol
Ordering
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11. Ordering MAGFLO electromagnetic flowmeters are available for custody transfer applications with signal converter type MAG 3000 CT. A custody transfer system consist of a MAG 3000 CT and a sensor type MAG 1100, MAG 1100 FOOD, MAG 2100 or MAG 3100. The internal totalizer in MAG 3000 CT is approved for custody transfer according to the following type approvals: PTB, (Physikalisch - Technische Bundesanstalt): Potable water applications,
6.221 Class B. 93.16
11.8 Custody transfer systems
DANAK, (Danish Accreditation): OIML R75, Class 4, Hot water in district heating applications OIML R117, Class I, Liquids other than water (milk, beer, etc.) Each system must be verified on an accredited test rig, set and sealed by an authorized person. The system is available from Siemens as individual items for on-site verification or as a complete system which is verified by a matched calibration at an accredited test rig at Siemens. After sealing the settings of the signal converter may not be changed.
For ordering and calibration details, please contact Siemens.
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We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are always welcomed. Technical data subject to change without prior notice. SIEMENS Flow Instruments A/S Nordborgvej 81 DK-6430 Nordborg
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Copyright Siemens AG 1997 All Rights Reserved Order no.: Printed in: Denmark

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MAGFLO Siemens range of electromagnetic flowmeters

MAG 1100 FOOD

Size [mm] Connection

DN 6-100 Flangeless (Sandwich design)

Pressure [bar] Temperature [ C] Liner

Max. 40 20 to 200 Al2 O3

Max. 40 10 to 95 Neoprene and EPDM

IP 67 EEx ia/ib IIB T4-T6

MAG 2500 Blind version

1 current output 1 frequency / pulse output 1 relay output

1 current output 1 frequency / pulse output 1 relay output

1 current output 1 frequency / pulse output 1 relay output

Flow direction Display

Unidirectional MAG 2500 Blind is supplied without display

0,5% of actual flow

Enclosure Custody transfer approval

EEx de [ia/ib] IIB T6

1. Product introduction 2. Technical data

3. Measuring range 4. Measuring accuracy 5. Dimensions and weights

7.1 7.2 7.3 7.4 7.4.1

8. Installation of signal converter

8.1 8.2 8.3 8.4 8.5 8.6 8.7

Signal Signal Signal Signal Signal

converter converter converter converter converter

1.1 Product introduction

1.2 Mode of operation

The flowmeter is built up of a number of function blocks

MAG 1100 & MAG 1100 Ex

2.1 Sensor MAG 1100 and MAG 1100 Ex

Type Nominal size Operating pressure Temperature of medium Temperature shock

Standard Option Option

Cable entries Enclosure rating

Mechanical load (vibration)

Test pressure Ex approval

DN 6-15: 25 Hz DN 25-65: 12.5 Hz DN 80-100: 6.25 Hz

DN 6-65: 12.5 Hz DN 80-100: 6.25 Hz

MAG 1100 FOOD & MAG 2100

2.2 Sensor MAG 1100 FOOD and MAG 2100

Type Nominal size Process connection

Temperature of medium Temperature shock

Mechanical load (vibration) Test pressure Approvals Exitation frequency

Accessories MAG 1100 FOOD

Adapter Pipe connection/ Operating pressure

Gasket Standard Option Clamp

MAG 3100 & MAG 3100 Ex & MAG 3100 W

2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W

Type Nominal size Liner selection guide

40C - 100C 20C - 50C

20C - 40C 20C - 40C

40C - 100C 20C - 50C

0.01 to 40 bar 0.01 to 40 bar

With WRC (Water Research Council, UK) approval

MAG 3100 & MAG 3100 Ex & MAG 3100 W

AISI 316 Ti (1.4571)

Standard: AISI 316 Ti (1.4571)

2.4.2 Signal converter MAG 2500 Mk III, 19" (DN 6 to DN 1200)

Enclosure rating Mechanical load

EMC performance Emission Immunity

MAG 3000 & MAG 3000 CT

2.5.1 Signal converter MAG 3000 Mk IV, compact polyamid

Galvanic isolation Cut-off Low-flow Empty pipe Counter Electrode cleaning

MAG 3000 & MAG 3000 CT

2.5.2 Signal converter MAG 3000 Mk III, 19" AISI and CT