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DEBDUTTA GUHA Permanent Address : 2/89, NAKTALA KOLKATA 700047(1ST FLOOR) Current Location : Gandhidham, Gujarat Mobile : +91

1 9874472369 E-mail : guhadebdutta@gmail.com Objective: To serve the organization along the stated org goals and simultaneously work for fulfillment of individual goals. Strengths: Goal oriented and technically sound engineering professional to lead a cross-functional and diverse team to achieve its goal in any technology intensive project ventures. Sound conception of project finance and cash flow and sharp techno commercial acumen needed for techno commercial negotiations. Change management agent Still hands on in Design and development and detailed engineering Innovations in engineering and process stabilization and optimization Sustainable Team development through in depth learning and leadership Experience Aggregate : 22 years.

Experience Break-up : 1989 to 1993 (4 years) Deputy Engineer (Plant Maintenance) H. M. T. LTD. (Pinjore unit/Machine Tools Division) Break down maintenance of N. C. C.N.C. & G.P.M. & S.P.MS Very detailed hands design aspects of Hydraulic power packs, (VICKERS, REXROTH, YUKEN etc.) Detailed servicing exposure obtained in high precision hydraulic circuit components like accumulators, solenoid operated D.C.V., transducers, scales (HEIDENHEIN), Rotary Encoders etc.

NOTABLE ACHEIVEMENTS : modified and retrofitted manual clutch based feed gear box into electro-magnetic (Ek5DC type) clutch based system with arrangement of different pressure switch in delivery of lub-pump unit to make system fool-proof. As far as my information goes this system is still doing fine BOHLE Plano-milling machine. 1993 TO 2000 (7 YEARS) Assistant manager (Plant Maintenance) INDIA FOILS LTD. (A Williamson & Magor Group Co.) Detailed Repair & Maintenance exposure obtained high precision hydraulic & pneumatic controlled machinery. Hands-on repairing experience achieved in servo-valves, pneumatic position controllers, and detailed pneumatic circuits of advanced machines like DATWYLER Cylinder Finishing m/c (POLISHMASTER), L-THINK (Japan) made film Developing &Coating &Chroming-Dechroming m.c, Ohio (U.S.A) make Cylinder Etching Machinary etc. Utility maintenance exposure like 750 cfm air compressor & drier unit, oil-friend boilers (I.B.R. Class), closed loop Thermic heaters (THERMAX-TP 06), water pumps, Annealing furnaces etc.

NOTABLE ACHIEVEMENT : Input edge guiding system of TITAN (U.K) make reel-cutting machine was completely damaged due to failure of optical sensor controlled servo-position control valve. Since spare stock was not available

the same system was modified indigenously by pneumo-hydraulic-controlled edge-guiding system and the same is running o.k. to this date

2000 to 2003(May) Assistant manager (Engg.) VESUVIUS INDIA LIMITED (Cookson Group U.K.) Planned (P.M) predictive & breakdown maintenance of plant & machinery. Exposure to PLC based process machinery (Siemens step-5 & Step 7, ladder & STL ). Detailed drg. design & execution of on line washing system, Hands on working knowledge of Autocad-2000 and design tools like Solid Edge. Training and development of assistants on pneumatic and hydraulic logics and troubleshooting. Engg. Stores inventory management systems development.

NOTABLE ACHIEVEMENT : Detailed drg. Design & manufacturing of a multistation welding unit. The design was conceptualized from scratch and then drawn up in AUTO CAD 2000. Validation ( FEA ) related parameters except thermal, were done using COSMOS Designstar. The system is operating successfully in Vesuvius till today. Productivity increase of can welding (MIG MAG ) for rotorod stoppers had increased 4 times per shift. May 2003 ------------ Oct 2003 Plant Engineer ICI LIMITED. Panki Works, Kanpur Heading the engineering functions of the plant. Budgeting Estimation of project costs. Plant upgradation and modification (development). Development of on line engineering systems for machine history, spares control and engineering reporting. Total engineering inventory solutions. Nov 2003 ---------- June 2008 Engineering Manager PIONEER FRICTION LIMITED (100% subsidiary of WABTEC CORPORATION Pittsburg, Pensylvannia, U.S.A. ) Heading the engineering functions of the plant. Preparation of department budget and monitor expenditure of funds in budget. Review new product plans and equipment needs and modifications. Leading manufacturing team to do layout, planning, capacity study, tooling and jigs/fixtures Develop process flow chart, PFMEA, machine specifications. Order tools, equipment, and supplies required for operations. Coordinate activities of suppliers fabricating or modifying machines, tools, or equipment to manufacture new products or improve existing products. Plan, develop, and implement new methods and procedures designed to improve operations (continuous improvement), minimize operating costs.

Direct training and indoctrination of workers to improve work performance and acquaint workers with company policies and procedures. Detailed engineering and project finance ( USD 600,000 ) done on commissioning project of a 250 KW drive Dynomometer developed jointly in India and PIONEER group Australia. Optimization programmes with process automation primarily on Allen-Bradley system. Training of Supervisory staff on Autocad system and PLC software (RS LOGIX Allen BRADLEY system) and Design software SOLIDWORKS 2006 Total engineering inventory solutions. Modification and developments done on PHLAUER type batch mixer main drive (capacity augmentation). Total project finance decisions were taken. Total project cost was USD 2300 Actively fostering an environment based on TPM and 5S and KAIZEN based system. Manufacturing process development and optimization. Product development, manufacturing scheduling, and optimization with an eye at EBIT is core focus. Inventory control , procurement planning, emergency spares identification and resource allocation amongst emergency spares, Total Productive Maintenance spares, and new projects. NOTABLE ACHIEVEMENT Complete project execution of a 250 KW DC regenerative drive based inertia Simulation Rail Brake Dynamometer from technical design inception with M/S TATA Automotives Ltd. and MICROFACE (U. K.) to commissioning and successful operation. Worthwhile to note that visited U.S.A for exposure to system before project commencement which was invaluable exposure technically on the software of the system. ( pics attached )

Design/installation/commissioning of a pneumo hydraulic intensifier based punching press tool and fixture. The tooling fixture and jig design was done from scratch and design was done on CATIA v5 and AUTOCAD 2000. Complete design and manufacturing from scratch of a copy grinding machine ( photo graph attached ) to grind radius of different sizes and types of composite brake blocks done using SOLIDWORKS and AUTOCAD 2000.

Complete hydraulic design and implementation for converting a 4 coloumn type 500t upstroking press to produce a different line of products(wedges ) under license from Railroad Friction Products Corporation U.S.A. done in house. ( photo graph of project team attached )

Complete design of a automatic welding mechanism based on micrologix PLC and RS controls fhp dc motor drive to weld bonding plate grids on castings in relation to the wedges project. (descriptory sketches attached ). The part programming logic is also developed in house).

June 2008 ---------- Jan 2009 Team Leader (Technical Services ) SAINT-GOBAIN GLASS INDIA LTD, Chennai Heading the engineering functions of the plant. (The entire Mechanical/electrical/electronics/instrumentation Team of the company reported to me ) Preparation of department budget and monitor expenditure of funds in budget. Develop process flow chart, PFMEA, machine specifications. Process upgradation and automation.. Kaizen and World Class Manufacturing and Six Sigma initiatives.

January 2009 ---------- March 2010 Deputy General Manager ( Engineering ) Hindusthan National Glass and Industries, Rishra ( West Bengal) Looking after, planning and co-ordinating of the entire engineering functions of the plant, including, mechanical, utilities, instrumentation and electrical Complete Project execution done for On line auto inspection Hi speed camera based system from M/s SGCC France. Circuit and software modification done in batch house under technology transfer from M/s Zippe, Germany.

March 2010.. till date GENERAL MANAGER ENGINEERING IFGL EXPORTS LIMITED The company is in the business of formed composite refractories for steel making industry and caters to the local as well as overseas market. It is a joint venture with M/S KROSAKI HARIMA of Japan and M/S INDOFLOGATES group of India. The company has manufacturing facilities in CHINA, U.S.A, U.K, BRAZIL, MEXICO apart from 02 set ups in India. The headquarter of the group is in Kolkata - India. I am currently working as the technology and engineering head of the new set up being commissioned in KANDLA SPECIAL ECONOMIC ZONE, Gujarat, where a 87 crore new plant is coming up. The entire detailed engineering of this project is being delivered by me. The plant is expected to be commissioned by October, 2011 Complete project execution of a Rs.40 crore new CCR refractory plant in KANDLA SEZ. Complete and detailed ELECTRICAL/INSTRUMENTATION/MECHANICAL/UTILITIES Final layout preparation/engineering study and proposal finalization. Plant to go into production from October 2011 . o Involved from Civil foundation to Plant startup. o Design ( own ) ,Installation and commissioning of online Mixing Plant consisting of Eirich Mixer Machine, Rotary Drier, Belt Conveyour, Hammer Mill, Blender. o Sytem Design Installation and commissioning of Mould filling and Pressing Plant

o Independent design from scratch, Installation and commissioning of Fload Glazing System and Metal Casing Oven. o Installation and commissioning of LPG Yard consisting of Overground Propen Tanks, Vapouriser, Fire Hydrant syatem, Pumps. o Installation and commissioning of 11KV/430 V Substation consisting of 1250 KVA Transformer, VCB, Four Pole Structure with CT, PT, Lightning arrester, o Installation and commissioning of 500 KVA DG Set alongwith AMF Panel.

Personal Details : Fathers Name Nationality Marital Status : Languages Known

: : : :

Satyendranath Guha. Indian Married English, Hindi & Bengali

Educational Qualification Sl. No. 01. 02. Name of Exam. Madhyamik Exam. (10th) Higher Secondary Exam. (12th) Bachelor of Mechanical Engineering (B.E.) P.G.D.B.M. Board/University West Bengal Board of Secondary Examination West Bengal Council of Higher Secondary Education Jadavpur University (I.I.M. Calcutta) Year of Passing 1983 1985 % of Marks 76 73 Class/Div. 1st 1st 1st 1st

03. 04.

1989 2000

72 C.G.P.A. 6.3/9.0 (70%)

Other Academic Achievements 1. Received National Merit Scholarship in 10th level in the year 1983. 2. Secured 89 Percentile marks GATE-89 and secured admission to masters degree program in JADAVPUR UNIVERSITY with full scholarship. Though did not study. 3. Received admission to IIT-KHARAGPUR in Mining Engg. But did not study in the year 1985. Computer Literacy : Computer literate. Operational proficiency in MS-OFFICE(EXCEL, ACESS, WORD) ADOBE PHOTOSHOP, INTERNET BROWSING, AUTOCAD 2000 & R 14 and CATIA v5 and operating efficiency in SOLID EDGE and SOLIDWORKS 2006 familiar in working in full FEA analysis environment including thermal analysis in COSMOS DESIGNSTAR. Part programming in Fanuc and Sinumeric for VMC / HMC AND SNC Machines Professional Courses/ Technical visits Abroad, Attended : Visited EPSI Belgium ( Tempse) for FAT and software training on Hi pressure isostatic pressing system from Sept 4th thru 15th, 2010 Visited EIC Ceramics LLC ( Cincinnati, Ohio, U.S.A.) for technical detailed appraisal of the new plant to be acquired by the IFGL group there from Sept 15 th thru 24th, 2010 . Visited Becorit ( Recklinghausen , Germany ) and CoFren ( Avellino, Italy ) for prospecting new product development for Indian Railroads Market based on technology transfer ( Sep 22 nd - Oct 6th, 2007 ).

Located for 02 weeks ( June 9th to 23rd ,2007) in R.F.P.C. Laurinburg, U.S.A. participating in a SMED corporate KAIZEN, which led to a reduction of set up time from 187 minutes to 31 minutes for a line of molding presses. Located for first half of November 2005 in RAILROAD FRICTION PRODUCTS CORPORATION , Laurinburg, Maxton, North Carolina, U.S.A. participating in Wedge mould product development and MTS software familiarization with respect to Dynamometer. QPS/KAIZEN Techniques and TPM under WABTEC CORP. (Residential) in Pittsburg U.S.A. from 8 th 13th Dec. 2003. (visited Pennsylvania for this summit). Workshop on Basic Leadership skills 7th to 12th February 2001. (Residential) --- X.L.R.I. Jamshedpur Transformational Leadership Lab under I.C.R.I. conducted by Jack & Judy Gills, (residential) --- 07 day in 2003, January. Attended MDP for Right Brain Management with Learning Club under the tutelage of Prof. Dr. S. Ganguli ( Eminent management expert having pioneering work on brain study.

Present Emoluments CTC : NET : INR 18,75,000 per annum (take home after TDS and PF Rs1,17,000/- per month) + Company Car + Accommodation ( Furnished Flat ) + Family Medical Insurance upto 3.5 lakhs per annum. + annual incentive CTC GROSS : 22 LACS /ANNUM ( PLEASE NOTE THAT FOR RELOCATION TO OR NEAR CALCUTTA, I AM WILLING TO NEGOTIATE ON THE CTC ) Expected Emoluments Negotiable

References

1. Dr. S. K. Guha (Retired C.O.O R&D Pune Power Research Org.) 2. Tarun Majumder (Dy. Commissioner income tax Cal.)

DEBDUTTA GUHA Gujarat, India

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