Part number 141706-01 Revision NC, August 1999

3500 Galvanic Isolator Interface

Manual

3500 Galvanic Isolator Interface Manual

Copyright 1999 Bently Nevada Corporation All Rights Reserved. The information contained in this document is subject to change without notice. The following are trademarks of Bently Nevada Corporation in the United States and other countries: Actionable Information, Actionable Information to the Right People at The Right Time, ADRE, Bently Nevada, CableLoc, Data Manager, Decision Support, DemoNet, Dynamic Data Manager, Dynamic Transmitor, Engineer Assist, FieldMonitor, FluidLoc, FlexiTIM, FlexiTAM, Helping you Protect and Manage All Your Machinery, HydroVU, Key , Keyphasor, Machine Condition Manager 2000, MachineLibrary, MicroPROX, Move Data, Not People, Move Information, Not Data, Performance Manager, PROXPAC, Proximitor, REBAM, Seismoprobe, System 1, TDIXconnX, Tecknowledgy, TipLoc, TorXimitor, Transient Data Manager, Trendmaster, TrimLoc, VAM, Velomitor, Xlerometer The Bently Nevada Corporation Orbit Design is a trademark of Bently Nevada Corporation in the United States and other countries.

The following ways of contacting Bently Nevada Corporation are provided for those times when you cannot contact your local Bently Nevada representative: Mailing Address 1617 Water Street Minden, NV 89423 USA 1 775 782 3611 1 800 227 5514 1 775 782 9259 www.bently.com

Telephone Fax Internet

ii

Additional Information
Notice:
This manual does not contain all the information required to operate and maintain the 3500 Galvanic Isolator Interface. Refer to the Following manuals for other required information. 3500 Monitoring System Rack Installation and Maintenance Manual (129766-01) general description of a standard system general description of a Triple Modular redundant (TMR) system instructions for installing the removing the module from a 3500 rack drawings for all cables used in the 3500 Monitoring System

3500 Monitoring System Rack Configuration and Utilities Guide (129777-01) guidelines for using the 3500 Rack Configuration software for setting the operating parameters of the module Guidelines for using the 3500 test utilities to verify that the input and output terminals on the module are operating properly

3500 Monitoring system Computer Hardware and Software Manual (128158-01) instructions for connecting the rack to 3500 host computer procedures for verifying communication procedures for installing software guidelines for using Data Acquisition / DDE Server and Operator Display Software procedures and diagrams for setting up network and remote communications

3500 Field Wiring Diagram Package (130432-01) diagrams that show how to hook up a particular transducer lists of recommended wiring

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3500 Galvanic Isolator Interface Manual

Contents
1. Receiving and Handling Instructions ........................................1
1.1 Receiving Inspecting .........................................................................................1 1.2 Handling and Storage Considerations ...............................................................1 1.3 Disposal Statement ...........................................................................................1

2. 3.

General Information ....................................................................2

2.1 The Parts of the Interface System .....................................................................3

Installing the Hardware...............................................................5

3.1 Before You Begin ..............................................................................................5 3.1.1 Verifying that the Installation will Meet Approval Requirements ..........5 3.1.2 Checking the Accuracy of the Output Signal.......................................5 3.2 Installing Backplane Hardware ..........................................................................6 3.2.1 Installing the Vibration Transducer Interface Modules ........................7 3.2.2 Installing the Hazardous-area Screw Clamp Connector......................7 3.2.3 Connecting the Power Supplies..........................................................8 3.2.4 Installing the Earth Rail.......................................................................9 3.2.5 Installing the Backplane....................................................................11 3.2.6 Installing the Backplane onto a Surface............................................11 3.2.7 Installing the Backplane onto a DIN-rail ............................................11 3.2.8 Installing the Backplane into an Enclosure .......................................13 3.3 Backplane Dimensions (Vibration)...................................................................15 3.4 Backplane Dimensions (Keyphasor)................................................................15

4.

Wiring the Hardware .................................................................16

4.1 Location of Terminals on the Vibration Transducer Interface Module ..............17 4.2 Location of Terminals on the Backplane ..........................................................18 4.2.1 Vibration Backplane..........................................................................18 4.2.2 Keyphasor Backplane.......................................................................19 4.3 Connecting Single or Redundant Power Supplies in a Ring Main System .......19 4.4 Precautions about Connecting the Screw Clamp Connectors..........................22 4.5 Connecting Cable Assemblies to Backplanes..................................................23 4.5.1 Cable Pin Outs .................................................................................25 4.6 Connecting Special Alarm Inhibits ...................................................................28 4.7 Configuring the 3500 Monitoring System .........................................................28

5.

Maintenance and Troubleshooting ..........................................29

5.1 Maintenance....................................................................................................29 5.2 Troubleshooting...............................................................................................30 5.2.1 Bench Testing Isolators ....................................................................31 5.2.2 Replacing Faulty Isolators ................................................................32

iv

Section 1 Receiving and Handling Instructions

1.
1.1

Receiving and Handling Instructions

Receiving Inspecting
The Bently Nevada 3500 Galvanic Isolator Interface module is shipped with Vibration Transducer Interface modules installed on the backplane and in the enclosure or as separate units depending on ordering information. Carefully remove all equipment from the shipping containers and inspect the equipment for shipping damage. If damage is apparent, file a claim with the carrier and submit a copy to Bently Nevada Corporation. Include part numbers and serial numbers on all correspondence. If no damage is apparent and the equipment is not going to be used immediately, return the equipment to the shipping containers and reseal until ready for use.

1.2

Handling and Storage Considerations

Store the 3500 Galvanic Isolator Interface module and any other Bently Nevada equipment in an environment free from potentially damaging conditions such as high temperature, excessive humidity, or a corrosive atmosphere. Circuit boards contain devices that are susceptible to damage when exposed to electrostatic discharge. Damage caused by obvious mishandling of the board will void the warranty. To avoid damage, observe the following precautions in the order given.
!

Do not discharge static electricity onto the circuit board. Avoid tools or procedures that would subject the circuit board to static damage. Some possible causes include ungrounded soldering irons, nonconductive plastics and similar materials. Personnel must be grounded with a suitable grounding strap (such as 3M Velostat No. 2060) before handling or maintaining a printed circuit board. Transport and store circuit boards in electrically conductive bags or foil.

Use extra caution during dry weather. Relative humidity less than 30% tends to multiply the accumulation of static charges on a surface.

1.3

Disposal Statement
Customers and third parties that are in control of product at the end of its life or at the end of its use are solely responsible for proper disposal of product. No person, firm, corporation, association or agency that is in control of product shall dispose of it in a manner that is in violation of United States state laws, United States federal laws, or any applicable international law. Bently Nevada Corporation is not responsible for disposal of product at the end of its life or at the end of its use.

3500 Galvanic Isolator Interface Manual

2.

General Information
This section describes the Bently Nevada 3500 Galvanic Isolator Interface system and lists the Bently Nevada 3500 Monitors and transducer systems with which it is designed to be used. A Vibration Transducer Interface works in an intrinsically safe system as a galvanic isolator. This isolator acts as an interface between a transducer installed in a hazardous environment and a 3500 monitoring system installed in a safe environment. Although a galvanic isolator and a zener barrier are both intrinsically safe interfaces that provide the same level of protection, they work differently. A zener barrier works by shunting excess current and voltage to ground. A galvanic isolator provides intrinsic safety by isolating power, ground, and signal in the hazardous area from the safe area. This isolation removes the need to provide an earth ground in the hazardous environment. With the exception of the Aeroderivative Interface Module, all transducers can "float" in the hazardous environment. A drawback to using galvanic isolation instead of zener barriers is that galvanic isolation introduces a small amount of noise and signal inaccuracy to the transducer output as listed in the data sheet at the end of this manual. This error can cause some concern in certain applications as described in the section Checking the Accuracy of the Output Signal, page 5. The Bently Nevada 3500 Galvanic Isolator Interface can receive inputs from the following approved Bently Nevada transducers: 3300 XL Proximitor Transducer 3300 5 mm/8 mm Proximitor Transducer 7200 5 mm/8 mm Proximitor Transducer Accelerometer Interface Module (part number 23733-03) Aeroderivative Interface Module (part number 86517) (Velocity Only) 3300 REBAM MicroPROX Transducer 7200 REBAM MicroPROX Transducer

The 3500 Galvanic Isolator Interface system can be used in thrust, DC, Keyphasor and vibration systems. The following 3500 monitors have been tested with the 3500 Galvanic Isolator Interface system: 3500/25 Keyphasor Monitor 3500/40 Proximitor Monitor 3500/42 Proximitor/Seismic Monitor 3500/44 Aeroderivative Monitor 3500/50 Tachometer Monitor

Note: The I/O modules of the above 3500 monitors must be External Terminations.

Section 2 General Information

2.1

The Parts of the Interface System

Part Part Name Vibration Transducer Interface Module Function of the part A galvanic isolator that isolates safe-area circuitry from hazardous-area circuitry.

Backplane (Vibration)

A circuit board that distributes power to the Vibration Transducer Interface modules and sends transducer output signals to the 3500 Monitoring System. The backplane is a safe-area component. An 8-position backplane for proximity and acceleration measurements is used with the 3500/40, 3500/42, 3500/44 and 3500/50 Monitors. A 4-position backplane for Keyphasor measurements is used with the 3500/25 Keyphasor Monitor.

Backplane (Keyphasor)

Hazardous Area Connector

A screw clamp connector for attaching transducer wiring to the hazardous area terminals at the top of the Vibration Transducer Interface module.

Interface Cables

Earth Rail

Cables that interface the backplanes to the 3500 Monitoring System. Order these separately. An accessory that comes with the backplane and provides a convenient earth termination point.

Also included with the standard interface system package are a mounting kit and a manual. The mounting kit contains the following parts: Item Pan head self tapping screw Spacer DIN-rail mounting foot Plain washer, M4 Locking washer, M4 Retaining Washer M4x20 screw Qty 4 4 4 4 4 4 4 Where Used DIN-rail mount DIN-rail mount DIN-rail mount Surface/DIN-rail mount Surface/DIN-rail mount Surface/DIN-rail mount Surface mount 3

3500 Galvanic Isolator Interface Manual

M4x10 spacer Retaining washer, M4 Power supply Connectors

4 4 2

Surface mount Surface mount Power Input

An enclosure is also available with the isolator system as optional accessories.

Section 3 Installing the Hardware

3.

Installing the Hardware

This section shows how to install the parts of the 3500 Galvanic Interface onto the backplane and then how to mount the backplane on a surface or in an enclosure. The next section, Wiring the Hardware, shows how to connect the installed interface to vibration transducers, monitors, and power supplies.

3.1

Before You Begin

Before you install the 3500 Galvanic Isolator Interface, use the following two checklists to verify that the installation will meet approval requirements and to check the accuracy of the output signal.

3.1.1

Verifying that the Installation will Meet Approval Requirements

Make sure all installation work is carried out in accordance with all relevant local standards, codes of practice, and site regulations. Check that the hazardous-area equipment complies with the descriptive system document. If you cannot verify that the system meets approval requirements, refer to the certificate for clarification of any aspects of intrinsic safety or contact Bently Nevada or your local Bently Nevada representative for assistance. Refer to the General Information section for appropriate applications.

3.1.2

Checking the Accuracy of the Output Signal

Before installing a 3500 Galvanic Isolator Interface system, use the information in Section 3.1.2.1., Section 3.1.2.2. and the Specifications, to evaluate how the Vibration Transducer Interface module will affect your instruments.

Note:
The 3500 Galvanic Isolator Interface can introduce additional ac and dc errors.

3.1.2.1

Affects on Monitors
The 3500 Galvanic Isolator Interface system could affect the following types of monitors. We recommend that you verify the vibration levels in the field after you install the 3500 Galvanic Isolator Interface system.
! ! ! ! !

3500/25 Keyphasor Monitor 3500/40 Proximitor Monitor 3500/42 Proximitor/Seismic Monitor 3500/44 Aeroderivative Monitor 3500/50 Tachometer Monitor 5

3500 Galvanic Isolator Interface Manual

3.1.2.2

Affects on Diagnostic Systems

Be aware of the additional phase, gap, and vibration errors that will be present (refer to the Specification sheet at the end of this manual). The following measurements are affected by the additional voltage errors: Shaft centerline plots are affected by the dc offset. Gap measurements are affected by the dc offset. The additional phase error could affect orbit plots. The amount of error depends on the frequency of the vibration. The additional ac error will affect vibration measurements.

3.2

Installing Backplane Hardware

These procedures show how to attach Vibration Transducer Interface modules, connectors and the earth rail to the backplane. Before you begin, take note of the following precaution about installing components in hazardous areas:

WARNING
Do NOT install a backplane or other safe area components in a hazardous environment. An explosion may occur if safe area components are installed in a hazardous environment.

Install the 3500 Galvanic Isolator Interface in a safe environment unless the modules are protected by a locally acceptable explosion proof technique.

Section 3 Installing the Hardware

3.2.1

Installing the Vibration Transducer Interface Modules

Install Vibration Transducer Interface modules on the backplane (refer to the 3500 Field Wiring Package (130432-01)). To install a Vibration Transducer Interface module: 1. Attach a position label (NOT supplied) where shown if necessary. The label identifies the location of the module on the backplane. 2. Position the Vibration Transducer Interface module onto the appropriate safe-area/power supply connector on the backplane as shown and insert it onto the connector. This connects the module to the appropriate safe-area connector (pins 7 and 8) and to the power supply. 3. Tighten the two mounting screws where shown. 1) 2) 3) 4) Position Label Mounting Screw Safe Area/Power Supply Base Connector Backplane

3.2.2

Installing the Hazardous-area Screw Clamp Connector

1. Trim the insulation of the wire back 12 mm. The wire should be between 16 and 22 AWG. 2. Insert the wires according to the socket assignment (see the 3500 Field Wiring). Tighten the screws of the connector as shown.

3. Attach a tag label where shown if necessary. 4. Position the hazardous area connector over the appropriate Vibration Transducer Interface module and insert as shown.

3500 Galvanic Isolator Interface Manual

3.2.3

Connecting the Power Supplies

Power is supplied to the backplane through two power supply connectors. To install the power supply connectors: 1. Connect the power supply connectors to the independent supply sources as illustrated and according to the 3500 Field Wiring Package (130432-01). Each connector can provide connection for both primary and secondary power supplies to the backplane. Both connectors are functionally equivalent so that either or both of these connectors can be used as shown. Be aware that the maximum wire gauge is 12 AWG (2.5 mm2).

1 3 3
V1 0V V2 0V V1 0V V2 0V

4 2 3 3
V1 0V V2 0V V1 0V V2 0V

4
1) 2) 3) 4) To check the power supply status: 8 Vibration Backplane Keyphasor Backplane Power Supply Power Supply Connector

Section 3 Installing the Hardware

Verify that at least one power supply LED is on. One LED will be on for each power supply that is installed.

3
1) 2) 3) Vibration Backplane Keyphasor Backplane Power Supply LEDs

3.2.4

Installing the Earth Rail

An earth rail provides a termination point for shield and spare wires. It also provides a grounding location for transducers if local wiring codes require an earth ground. Reference local wiring codes for any wiring restrictions. The 3500 Galvanic Isolator Interface system does not require a high integrity earth and the transducers can be left floating or be earthed at any one point. Refer to the 3500 Field Wiring Package (130432-01). Do not wire transducer common to earth. A "floating" system is recommended, except for the Aeroderivative Interface Module (part number 86517) which requires a grounded system for noise immunity.

3500 Galvanic Isolator Interface Manual

To attach the earth rail: 1. Locate the earth rail over the "C" holes of the backplane.

4
1) 2) 3) 4)

3
Vibration Backplane

Keyphasor Backplane C Holes Earth Rail Post Positions

2. Mount the earth rails to the backplane with four M3x12 screws and washers. 1) 2) 3) 4) 5) 6) 7) Earth Terminal Plastic Rivet Earth Rail Earth Rail Post M3 x 12mm Screw and Washer (2 places per post) Backplane C Holes

10

Section 3 Installing the Hardware

3.2.5

Installing the Backplane

Install a backplane to one of the following: A flat surface A "G" or "T" type DIN-rail A Bently Nevada enclosure

If you order an enclosure with the interface system, the system will be shipped with the backplane installed within the enclosure. This installation will use some mounting kit hardware, specifically, those parts pertaining to a surface installation.

3.2.6

Installing the Backplane onto a Surface

1. Drill and tap holes into the surface that the backplane will mount at the locations marked "A". See page 15 for backplane dimensions. 1) 2) 3) 4) 5) 6) 7) Mounting Hole A M4 x 12mm Screw Locking Washer Plain Washer Backplane M4 x 10mm Spacer M4 Interference Washer Tapped Mounting Surface

8)

2. Mount the backplane using the spacers and screws as shown.

3.2.7

Installing the Backplane onto a DIN-rail

The mounting hardware kit will have a combination "G" and "T" DIN-rail mount. For simplicity, only a T-section illustration is shown. Both "G" and "T" DIN-rail mounts follow the same procedure. To attach the backplane to a "G" or "T" DIN-rail: 11

3500 Galvanic Isolator Interface Manual

1. Attach the DIN-rail mounting feet onto two lengths of "G" or T-section DIN rails. 1) 2) Mounting Hole A DIN Rail Mounting Foot M4 x 20mm Screw Locking Washer Plain Washer Backplane M4 x 10mm Spacer M4 Interference Fit Washer

3) 4) 5) 6) 7) 8)

2. Position the screws and washers through the backplane mounting holes marked "A" as shown. 3. Attach the backplane to the mounting feet with the fixing screws as shown.

Dimensions: Millimetre (inch)

12

Section 3 Installing the Hardware

3.2.8

Installing the Backplane into an Enclosure

The Bently Nevada enclosure includes a mounting plate with tapped holes that correspond to the "A" holes of the backplane. Position and install the backplane as shown using the surface mount portion of the mounting kit.

Dimensions: Inch (millimetre)

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3500 Galvanic Isolator Interface Manual

3.2.8.1

Installing the Enclosures to a Surface

Install the enclosure to a surface use the following procedure: 1. Attach wall-mounting lugs to the underside of the enclosure as shown.

Dimensions: Inch (millimetre) 1) 2) Wall Mounting Lug Alternate Position

2. Secure with a fixing screw. Slide the screw into the TOP of the enclosure and screw it into the mounting lug. This requires a long screwdriver. 3. Mount the enclosure on a surface at the appropriate centers. Refer to the data sheet at the end of this manual.

14

Section 3 Installing the Hardware

3.3

Backplane Dimensions (Vibration)

Dimensions: Inch (millimetre)

3.4

Backplane Dimensions (Keyphasor)

Dimensions: Inch (millimetre) 15

3500 Galvanic Isolator Interface Manual

4.

Wiring the Hardware

The 3500 Field Wiring Package (130432-01) shows how to connect transducers, power supplies, and monitors to the interface modules. This section shows the location of the connecting terminals and contains important precautions about safe and hazardous area connections that you must consider before you use the drawings to connect components.

WARNING
NON-Intrinsically Safe and Intrinsically Safe wiring MUST be separated by 50 mm minimum. Reference local wiring codes before wiring the installation.

16

Section 4 Wiring the Hardware

4.1

Location of Terminals on the Vibration Transducer Interface Module

2

3 4

4
7 8 9 10 11 12 13 14

5
1) 2) 3) 4) 5) Transducer Hazardous Area Safe Area Vibration Transducer Interface 3500 Monitor

20 to 35 Vdc

Terminal Number 2 5 6 7 8 13 14

Function Supply to hazardous area Signal input Transducer Common Monitor Common Isolator Signal Output Power Supply Common Power Supply Positive (+Vs)

Notice that the module terminal connections are located at the following positions:

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3500 Galvanic Isolator Interface Manual

Terminals 1 through 6 are on the top of the Vibration Transducer Interface module. These terminals connect to the screw clamp connector for the hazardous-area connections. Terminals 7 through 14 are located on the bottom of the Vibration Transducer Interface module and connect to the backplane. These pins are the safe area connections.

4.2
4.2.1

Location of Terminals on the Backplane

Vibration Backplane

2 3 4

5 7
1) 2) 3) 4) 5) 6) 7) 18

6
1 2 3 4 5 6 7 8

OK Inhibit Contacts (external): Vibration Transducer Interfaces 1 to 4. OK Inhibit Contacts (external): Vibration Transducer Interfaces 5 to 8. Signal and Common: Terminals 7 & 8 of Vibration Transducer Interfaces 1 to 4. Signal and Common: Terminals 7 & 8 of Vibration Transducer Interfaces 5 to 8. Power Input/ Output: Input: Terminals 13 & 14 of all Vibration Transducer Interfaces; Output: Bussed Power to Adjacent Backplanes. Power Input/ Output: Input: Terminals 13 & 14 of all Vibration Transducer Interfaces; Output: Bussed Power to Adjacent Backplanes. Position of Vibration Transducer Interfaces 1 to 8 (Position 1 = Ch1.).

Section 4 Wiring the Hardware

4.2.2

Keyphasor Backplane.

3 5
1) 2) 3) 4) 5)

4
1 2 3 4

Signal and Common: Terminals 7 & 8 of Vibration Transducer Interfaces 1 & 2. Signal and Common: Terminals 7 & 8 of Vibration Transducer Interfaces 3 & 4. Power Input/ Output: Input: Terminals 13 & 14 of all Vibration Transducer Interfaces; Output: Bussed Power to Adjacent Backplanes. Power Input/ Output: Input: Terminals 13 & 14 of all Vibration Transducer Interfaces; Output: Bussed Power to Adjacent Backplanes. Position of Vibration Transducer Interfaces 1 to 4 (Position 1 = Ch1.).

4.3

Connecting Single or Redundant Power Supplies in a Ring Main System

Supply power to the Vibration Transducer Interface modules by connecting a 20 to 35 Vdc power supply to the backplane as shown. Connect two power supplies to the backplane for dual redundancy. There are two mating power supply connectors (Position A, Position B ) on each backplane. Each connector can be used to connect either primary only, secondary only or both primary and secondary power supplies.

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3500 Galvanic Isolator Interface Manual

V1 V2 0V 0V

V1 V2 0V 0V

5 1 5

5 2 5

V1 V2 0V 0V

V1 V2 0V 0V

1) 2) 3) 4) 5)

Vibration Backplane Keyphasor Backplane Connector Position A Connector Position B Power Supply

To reduce wiring while powering the 3500 Vibration Transducer Interface system, we recommend using a "ring-main" system. A "ring-main" system has the following characteristics and limitations: 1. An individual backplane can be removed from power without effecting the operation of the other backplanes. 2. Power MUST connect to the next backplane as shown in the figure on the next page. 3. The power supply current in the "ring-main" system must NOT exceed 3.8 amps from a single power supply (Refer to the data sheet at the end of this manual). 4. Wire sizes must accommodate load and voltage drop.

20

Section 4 Wiring the Hardware

0V V2 0V V1

0V V2 0V V1 V1 V2 0V 0V 0V V2 0V V1

0V V2 0V V1

0V V2 0V V1

0V V2 0V V1

1)

Power Supply

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3500 Galvanic Isolator Interface Manual

4.4

Precautions about Connecting the Screw Clamp Connectors

Connection of a transducer to a Vibration Transducer Interface module is through the hazardous area screw clamp connector.

1) 2)

Screw Clamp Connector Vibration Transducer Interface module

WARNING
An explosion may occur if the screw clamp connector touches an unprotected safe-area component.

If you install or remove the screw clamp connector while power is on, support the connector so that it cannot touch the backplane or the safe-area circuits. Contact between the screw clamp connector and the backplane may bypass the essential segregation between safe-area and hazardous-area circuits.

22

Section 4 Wiring the Hardware

4.5

Connecting Cable Assemblies to Backplanes

The safe area signals between the backplane and the 3500 Monitoring System are connected using cable assemblies. The cable assembly type is determined by the 3500 Monitor (3500/25, 3500/40, 3500/42, 3500/44 or 3500/50) and backplane (Vibration or Keyphasor) combination. The following table shows the 3500 Monitor, Cable, Backplane and Transducer combinations that can be used with the 3500 Galvanic Isolator Interface.
Backplane Type Vibration Transducer Interface # 3500/25 1 & 2 (top) Keyphasor 1&2 Keyphasor or or Keyphasor* 1 & 2 (bot) p/n 141708 3&4 p/n 141660A02 3500/40 Vibration Vibration 1,2,3 & 4 1,2,3 & 4 or Proximitor* 5,6,7 & 8 p/n 141707 p/n 141660A01 3500/42 Vibration Vibration 1,2,3 & 4 1,2,3 & 4 or Proximitor 5,6,7 & 8 p/n 141707 p/n 141660A01 /Seismic* 3500/44 Aero. Vibration 1,2,3 & 4 Aeroderivative* 1,2,3 & 4 or 5,6,7 & 8 p/n 141710 p/n 141660A01 3500/50 Vibration Vibration 1 & 3** Tachometer* 1&2 or 5 & 7** p/n 141707 p/n 141660A01 * I/O Module type must be External Termination ** 3500/50 Tachometer: Positions 2 & 4 or 6 and 8 not available. 3500 Monitor Type Channel # Cable Type Transducer Type(s)

Proximitor Proximitor Proximitor or Accelerometer Accelerometer Interface (Velocity only) Proximitor

The 3500 Field Wiring Package shows how to connect the 3500 Monitors to the backplanes and how to identify the Vibration Transducer Interfaces to which the safe area and hazardous area field wiring is attached. The cable assemblies have different connector types at each end, namely, 90-deg cable entry and 45 deg cable entry. The 90 deg cable entry connector connects to the 3500 Monitor and the 45 deg cable entry to the backplane. A 45-deg cable entry is used to ensure that there is sufficient spacing between hazardous and safe area field wiring and enable easier installation. The cable assemblies, method of installation and cable pin out diagrams are shown below.

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3500 Galvanic Isolator Interface Manual

1 4 3

2 5
1) 2) 3) 4) 5) 6)

Vibration and Aeroderivative Cable Assembly Keyphasor Cable Assembly 25-way Male Connector with Straight Cable Entry (3500 Monitor) 25-way Male Connector with 45o Cable Entry (Backplane) 9-way Male Connector with Straight Cable Entry (3500 Monitor) 9-way Male Connector with 45o Cable Entry (Backplane)

1) 2) 3)

Cable 45o Connector Backplane

1 2 3
24

Section 4 Wiring the Hardware

4.5.1
4.5.1.1

Cable Pin Outs

Cable Number 141707-AXXXX-BXX, 3500 Galvanic Interface (Vibration) Cable

3 4 5
1) 2) 3) 4) 5) Connector J1 (3500) Connector J2 (Backplane) Connect Shield to Backshell TP= Twisted Pair N/C= No Connect

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3500 Galvanic Isolator Interface Manual

4.5.1.2

Cable Number 141708-AXXXX-BXX, 3500 Galvanic Interface (Keyphasor) Cable

3 4 5
1) 2) 3) 4) 5) Connector J1 (3500) Connector J2 (Backplane) Connect Shield to Backshell TP= Twisted Pair N/C= No Connect

26

Section 4 Wiring the Hardware

4.5.1.3

Cable Number 141710-AXXXX-BXX, 3500 Galvanic Interface (Aeroderivative) Cable

3 4 5
1) 2) 3) 4) 5)

Connector J1 (3500) Connector J2 (Backplane) Connect Shield to Backshell TP= Twisted Pair N/C= No Connect

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3500 Galvanic Isolator Interface Manual

4.6

Connecting Special Alarm Inhibits

The Special Alarm Inhibit is a user-invoked function that is used to inhibit all the alarms in a monitor. More details of this function are given in the relevant 3500 monitor operation and maintenance manual. Connect the Special Alarm Inhibits remote closure contacts to the 3500 Monitor using contacts that are located on the Vibration Backplane as shown below. The wire that is recommended is 18AWG to 22 AWG stranded 2-wire shielded with insulting sheath. The shield should only be connected at one end as shown. When Special Alarm Inhibit is not required, these connections can be left unconnected.

5 3 4
1) 2) 3) 4) 5) Special Inhibit A Remote Closure Contacts (User Installed) Special Inhibit B Remote Closure Contacts (User Installed) Inhibit Return Wire Inhibit Wire Shield Wire

4.7

Configuring the 3500 Monitoring System

Use the 3500 Rack Configuration software to configure the Bently Nevada 3500 monitors connected to the 3500 Galvanic Isolator Interface for GALVANIC ISOLATOR.

28

Section 5 Maintenance and Troubleshooting

5.
5.1

Maintenance and Troubleshooting

Maintenance
We recommend that you use the following checklist to check the condition of the 3500 Galvanic Isolator Interface system installation at least once every two years. Use this list more frequently if the installation is in a particularly harsh environment. " Modules are labeled properly and in the correct position according to the relevant documentation. " Modules and hazardous-area connectors are correctly and legibly tagged, the connectors are plugged into the matching modules, and the tag details given comply with the relevant documentation. " Modules and hazardous-area connectors are securely plugged into their matching sockets. " All connections to the backplane and to the hazardous-area connectors are properly made. " Inspect connecting cables to backplanes and to hazardous-area connectors for the following:

Specified type and rating Correctly routed and segregated (particularly in the Bently Nevada enclosures). Non-Intrinsically Safe and Intrinsically Safe wiring MUST be separated by 50 mm minimum. Reference local wiring codes. Not frayed or otherwise damaged. Cable shields and transducers (when applicable) are properly earthed. One backplane power LED is on for each installed power supply. The power LEDs on all modules are on.

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3500 Galvanic Isolator Interface Manual

5.2

Troubleshooting
When troubleshooting, carry out the following steps as far as is necessary:

1. Check that at least one of the backplane power supply status LEDs are ON. One LED will be on for each installed power supply. 2. If both power LEDs are OFF, check the power supply fuse. Change it if necessary. The fuse should be a 1 amp, medium time-lag fuse.

2
3. Check that the power LED on all modules are ON. 4. Exchange potentially faulty modules with working units by using the installation instructions in "Installing the Hardware".

3 4

4
1) 2) 3) To exchange potentially faulty Vibration Transducer Interface Modules: 4) Vibration Backplane Keyphasor Backplane Power Supply Fuse (1 A Rating) Power Supply LEDs

Unplug the hazardous area connector. Secure the connector so that it cannot contact Safe-area components.

WARNING
An explosion may occur if the screw clamp connector touches an unprotected safe-area component. 30

Unplug the module from the backplane.

Plug the replacement unit into the backplane.

Section 5 Maintenance and Troubleshooting

Replace the hazardous-area connector.

5.2.1

Bench Testing Isolators

Test potentially faulty modules in workshop conditions using the installation instructions in "Installing the Hardware". Test the suspected module using the following procedure: 1. Connect a power supply to a spare backplane. 2. Plug the suspect module into any position on the backplane. 3. Wire the module as shown. = 1000 = Digital Voltage Meter Vin Vo Vs + Vs = Function Generator = Digital Voltage Meter = +20 to +35 Vdc = Common

R1 V1

4. Set the input to the module to the following: Vin = 0.707 Vrms @ 100 Hz -6.0 Vdc offset 5. Verify that the output is as follows: V1 ! -19.0 Vdc

Vo = 0.707!0.035 Vrms @ 100 Hz -5.9 to -6.1 Vdc

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3500 Galvanic Isolator Interface Manual

5.2.2

Replacing Faulty Isolators

If a module or backplane is faulty, contact your local Bently Nevada representative for the proper replacement procedure. Do NOT attempt to repair or modify the module or backplane because this may affect the intrinsic safety of the module.

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