Manual+de+Servi O+ +KDL 32cx525 KDL 40cx525 KDL 46cx525+Br+Chassis+Az2 F

MANUAL DE SERVIO
TV digital com tela de cristal lquido

AZ2-F Chassis
Segmento: P-2
9-888-415-01
Version Date Subject
1.0 3/14/2011 Nenhuma reviso ou atualizao aplicavel neste momento.
DATA DE PUBLICAO DO ORIGINAL: 3/2011
INFORMAES DO HISTRICO DESTE MANUAL:
MANUAL DE SERVI O
TV digital com tela de cristal lquido
AZ2-F Chassis
Segmento: P-2
9-888-415-01
Self Diagnosis
Supported model
KDL-40CX525
LISTA DE MODELOS
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-32CX525 RM-YD064 BRAZIL KDL-40CX525 RM-YD064 BRAZIL
KDL-46CX525 RM-YD064 BRAZIL
KDL-32CX525/40CX525/46CX525 i
NDICE
Section 1 - Safety and Features.................................................1
Warnings and Cautions ..............................................................1
Handling the FFC Connector ...................................................... 3
Safety-Related Warnings ............................................................ 4
Safety Check-Out .......................................................................5
Self Diagnosis Function .............................................................7
Overview ....................................................................................8
Features .....................................................................................8
Full HD 1080p Resolution ........................................................... 8
Internet Streaming & Connectivity .............................................. 8
Faster Start-Up ........................................................................... 9
BRAVIA Sync Compatible .................................................... 9
X-Reality Engine ..................................................................... 9
Navigation Made Easy ................................................................ 9
LightSensor Technology .......................................................... 9
Presence Sensor ........................................................................ 9
USB Photos, Videos & Music ..................................................... 9
Specifcations ...........................................................................10
Section 2 - Software Requirements.........................................13
Overview ..................................................................................13
Software Updates for Customers .............................................13
Software Updates for Servicers ...............................................14
Software Update Responsibility ................................................ 14
Checking the Software Version ................................................. 14
Examples of Software Correctable Symptoms ......................... 15
Section 3 - Chassis Overview ..................................................16
Overview ..................................................................................16
Overall Circuit Descriptions ...................................................... 18
Main Board ...............................................................................18
Tuner... ...................................................................................... 18
X-Reality Processor .................................................................. 18
Audio Amplifer .......................................................................... 18
Temperature Sensor ................................................................. 18
Power Supply ...........................................................................19
Switch Unit ...............................................................................19
Motion Sensor Board ...............................................................19
IR Board ...................................................................................19
LCD Panel Assembly ...............................................................19
TCON Board ............................................................................. 19
Diagrams ..................................................................................20
Section 4 - Troubleshooting .....................................................22
Overview ..................................................................................22
Updating the Software .............................................................. 22
Triage Chart .............................................................................23
Protection Shutdown ................................................................24
Standby LED Flash Count ........................................................ 24
Diagnostic Code Descriptions ..................................................26
Viewing the Self Check Diagnostic History ............................... 27
KDL-32CX525/40CX525/46CX525 ii
NDICE
Section 5 - Flow Charts and Diagrams ...................................28
Overview ..................................................................................28
Diagnosing the Error ................................................................. 28
No Power .................................................................................. 29
StandBy LED Blinking ............................................................... 30
No Picture ................................................................................. 36
No Sound .................................................................................. 37
TV/Remote Commander Buttons Not Working ......................... 38
Network Not Connecting ........................................................... 40
Skype Accessory Not Working .................................................. 42
Section 6 - Disassembly/Part Number Information ...............44
Table-Top Stand Assembly Removal .......................................44
Rear Cover and AC Cover Removal ........................................45
G2A/G2B/G3 (Power) Board, Switch Unit and
Speaker Removal ....................................................................46
BATV (Main) Board, HLR2 Board, HMS3 Board and
LCD Panel Removal ................................................................47
Cleaning the LCD Panel Assembly ........................................... 47
Screw Legend ..........................................................................48
Connectors ...............................................................................48
KDL-32CX525 ........................................................................... 48
KDL-40CX525 ........................................................................... 49
KDL-46CX525 ........................................................................... 49
Accessories and Packing .........................................................50
Miscellaneous ..........................................................................50
Remote Commander ................................................................50
Wire Dressing Diagrams ..........................................................51
KDL-32CX525 Only .................................................................. 51
KDL-40CX525 Only .................................................................. 51
KDL-46CX525 Only .................................................................. 51
Section 7 - Service Adjustments .............................................52
Overview ..................................................................................52
Updating the Software .............................................................52
Accessing Service Adjustments ...............................................52
Viewing or Changing Service Data ........................................... 53
Verifying Service Adjustments ..................................................54
Verifying the Segment Code ..................................................... 54
Verifying the Destination ........................................................... 54
Verifying the Model Name ......................................................... 55
Optional Adjustments ...............................................................55
Setting White Balance Adjustments .......................................... 55
Resetting the TV to Factory Condition .....................................56
Resetting the TV to Factory Condition Using Service Mode ..... 57
Appendix A - Removing The Rear Cover .............................. A-1
Removing the Power Cord from the Rear Cover ................... A-1
KDL-32CX525/40CX525/46CX525 1
CUIDADOS E PRECAUES
CAUTION
These servicing instructions are for use by qualifed service personnel only. To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you are qualifed to do so.
CARRYING THE TV
isconnect all cables when carrying the TV.
arry the TV with the adequate number of people; larger size TVs require two or more people.
orrect hand placement while carrying the TV is very important for safety and to avoid
damage.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver
is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifed by shading and ! mark on the exploded views are critical for safe operation.
Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is
essential that all critical parts be replaced only with the part number specifed in this manual to prevent electric shock, fre, or other hazard.
Circuit adjustments that are critical for safe operation are identifed in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor
guarantee.
SEO 1 - SEGURANA E CARACTERSTICAS
KDL-32CX525/40CX525/46CX525 2
ATENSO
1. : Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials
could easily scratch the screen which may result in permanent damage.
2. : Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia,
benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
3. : Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
4.
LIMPANDO PAINEL DE LCD
5. CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
6. Clean the cabinet of the TV with a dry soft cloth.
7. Wipe the LCD screen gently with a soft cloth.
8. 5 Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
9. 5 If using a chemically pretreated cloth, please follow the instruction provided on the package.
10. 5 Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
11. 5 Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
KDL-32CX525/40CX525/46CX525 3
MANUSEIO DO CONECTOR FFC
Use caution when you connecting or removing the FFC connector.
DO NOT remove the connector by the reinforcement tab only.
1. Holding onto the entire FFC connector,
insert the FFC connector into the connector slot.
1. Gently press down on the release tabs of the connector slot.
2. Holding onto the entire FFC connector,
pull out the connector while continuing to hold down
the release tabs of the connector slot.
(See caution below.)
Insert
connector.
2
Press down
Press down
Main Board
Main Board
CAUTION: The FFC connector can be inserted into the Main Board upside down.
If it is inserted upside down, the pins on the FFC connector
will short-circuit and damage the board.
Remove
connector.
Inserted Correctly Inserted Incorrectly
Correct Incorrect
DESCONECTANDO CONECTOR FFC CONECTANDO CONECTOR FFC
KDL-32CX525/40CX525/46CX525 4
CUIDADO COM A SEGURANA
TENHA CUIDADO AO MANUSEAR O PAINEL LCD
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1. Do not press on the panel or frame edge to avoid the risk of electric shock.
2. Do not scratch or press on the panel with any sharp objects.
3. Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4. Do not expose the LCD panel to direct sunlight.
5. Avoid contact with water. It may cause a short circuit within the module.
6. Disconnect the AC power when replacing the backlight or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7. Always clean the LCD panel with a soft cloth material.
8. Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10. During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.
KDL-32CX525/40CX525/46CX525 5
VERIFICAO DE SEGURANA
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage
as described below.
KDL-32CX525/40CX525/46CX525 6
TESTE DE FUGA
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis, must
not exceed 0.5 mA(500 microamperes). Leakage current can be measured by
any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-
540A. Follow the manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or
battery-operated AC voltmeter. The limit indication is 0.75 V, so analog
meters must have an accurate low voltage scale.
4. The Simpsons 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
COMO ENCONTRAR UM BOM ATERRAMENTO
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw
on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an ohmmeter.
The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not
a neon lamp) between the hot side of the receptacle and the retaining screw. Try
both slots, if necessary, to locate the hot side on the line; the lamp should light at
normal brilliance if the screw is at ground potential (see Figure B).
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure B. Checking for earth ground.
To Exposed Metal
Parts on Set
0.15 F
Earth Ground
AC
Voltmeter
(0.75V)
Figure A. Using an AC voltmeter to check AC leakage.
KDL-32CX525/40CX525/46CX525 7
FUNO DE AUTO-DIAGNSTICO
The TVs in this manual contain a self-diagnostic function. f an error occurs, the STANDBY LED will automatically begin to fash. The number of
times the LED fashes translates to a probable source of the problem. A defnition of the STANDBY LED fash indicator is listed in the Operating
Instruction manual for the users reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal
past problems and how often these problems occur.
For complete information, refer to Section 4 - Troubleshooting on page 22.
Self Diagnosis
Supported model
KDL-32CX525/40CX525/46CX525 8
VISO GERAL
The AZ2-F chassis is one of several designs for the 2011 model line
of Sony Bravia LCD televisions. This manual covers the following
models:
KDL-32CX525
KDL-40CX525
KDL-46CX525
CARACTERSTICAS
Several new features are introduced in this chassis model lineup
along with some carryovers from the previous year.
FULL HD 1080P RESOLUTION
Experience amazing Full HD 1080p picture quality, the highest at-
home resolution. Take full advantage of HD sources like a Blu-ray
Disc Player or PlayStation3 gaming console via the 16:9 wide
screen panel (1920 x 1080).
INTERNET STREAMING & CONNECTIVITY
Internet Streaming:Internet favorites now streaming on your
television. n addition to Qriocity, watch hit movies with Netfix,
popular TV shows on Hulu Plus or user-generated video on
YouTube. You can even listen to personalized music on Pandora.
Enjoy the widest selection of internet content at your fngertips.1
Skype Ready:Connect to friends and family all over the globe with
Internet voice and video calls using your TV. Make free video Skype-
to-Skype calls and low-cost Skype-to-phone calls with a Sony
compact microphone/camera (required, sold separately).2
Integrated Wi-Fi:Conveniently stream entertainment straight from
the Internet and from your home network using the built-in Wi-Fi.1
DLNA Streaming:Access and share photos, videos and music on
your TV by streaming them from compatible DLNA device like your
PC or Playstation3 system.3
KDL-32CX525/40CX525/46CX525 9
FASTER START-UP
Quick Start & Viewing feature enables this Sony television to go from
OFF to ON 2-3 times faster than previous Sony televisions.
BRAVIA SYNC COMPATIBLE
Conveniently operate and control other BRAVIA Sync compatible
devices - including BRAVIA HDTVs, Blu-ray Disc Players,
surround sound systems, Handycam camcorders and Cyber-
shot digital still cameras, all with one remote control.
X-REALITY ENGINE
Enjoy a vivid, lifelike picture experience. Sonys X-Reality engine
brings out the best by analyzing each scene so you see sharpened
images, and amazing contrast detail.
NAVIGATION MADE EASY
Enjoy an easy-to-use menu that allows you to navigate additional
content or adjust the picture settings while watching your favorite
program.
LIGHTSENSOR TECHNOLOGY
Enjoy customized picture brightness and save energy without lifting
a fnger. The built-in Light Sensor automatically adjusts the picture
brightness based on the amount of light in the room.
PRESENCE SENSOR
Save energy when youre not around. The televisions built-in motion
sensor has the ability to scan the room and detect movement. If the
sensor detects no movement it automatically turns off the picture
leaving only sound. After more time and no movement, the TV turns
itself off minimizing any unnecessary power draw.
USB PHOTOS, VIDEOS & MUSIC
Share your photos on the big screen or listen to your favorite music.
Simply connect your digital camera, USB-enabled MP3 player, or
USB storage device directly to your HDTVs USB input.
KDL-32CX525/40CX525/46CX525 10
ESPECIFICAES
Sistema
Sistema de televiso Analgico: NTSC/PAL-M/PAL-N
Digital: SBTVD-T
Cobertura de canais VHF: 2-13
UHF: 14-69
CATV: 1-125
Sistema do painel Painel LCD (tela de cristal lquido)
Potncia de sada dos alto-falantes
(RMS)
10 W + 10 W (8 ohms, 1 kHz, 10% THD*
1
, 127 V)
Tomadas de entrada/sada
CABLE/ANTENNA Terminal de antena externa de 75 ohms para entradas RF
VIDEO IN 1/2 VIDEO / AUDIO
COMPONENT IN YPBPR (Vdeo componente) / Formato de sinal: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p / AUDIO
HDMI IN 1/2/3/4 HDMI: Vdeo: 480i, 480p, 576i, 576p, 720p, 720/24p/30p, 1080i, 1080p, 1080/24p/30p
udio: Linear de dois canais PCM 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
Entrada de udio analgico (minitomada) (somente HDMI IN 4)
ARC (Audio Return Channel, Canal de Retorno de udio) (somente HDMI IN 1)
AUDIO OUT/Fones de ouvido 500 mVrms (tpico)
Minitomada estreo / Impedncia: 16 ohms
DIGITAL AUDIO OUT
(OPTICAL)
Sinal ptico PCM/Dolby Digital
o c i g l a n a B G R , s o n i p 5 1 e d b u s - D N I C P
PC/HDMI 4 AUDIO IN Minitomada estreo
PC/HDMI 2 AUDIO IN Minitomada estreo
a d e d a d i c o l e v A ( X T - E S A B 0 0 1 / T - E S A B 0 1 r o t c e n o C N A L conexo pode ser diferente dependendo do ambiente
de rede. A taxa e a qualidade de comunicao de 10BASE-T/100BASE-TX no esto garantidas nesta
TV.)*
2
. o d a t r o p u s o t a m r o f o e r b o s s e a m r o f n i r e t b o a r a p l a u n a M - i o e t l u s n o C A N L D / B S U
*
1
Distoro Harmnica Total.
*
2
Para conexes LAN, utilize um cabo 10BASE-T/100BASE-TX de categoria 7 (no fornecido).
EA disponibilidade dos acessrios opcionais depende do estoque.
EA disponibilidade dos acessrios opcionais depende do pas/regio.
EProjeto e especificaes tcnicas sujeitos a alteraes sem prvio aviso.
EOs pesos e dimenses so aproximados.
KDL-32CX525/40CX525/46CX525 11
Nome do modelo KDL- 46CX52x 40CX52x 32CX52x
Alimentao e outros
Requisitos de alimentao 110-220 V CA, 60 Hz
Consumo de energia
193 W
em uso
em standby Menos que 0,15 W com 127 V CA e menos que 0,25 W com 220 V CA
Tamanho da tela (cm)
(polegadas medidas diagonalmente)
Aprox. 101,6
40 polegadas
Aprox. 116,8
46 polegadas
Aprox. 80,1
31,5 polegadas
(classe 32)
Resoluo do monitor
1.920 pontos (horizontal) 1.080 linhas (vertical)
Alto-falante
Full range (mm)
) 2 ( 0 0 1 0 3 ) 2 ( 0 3 1 5 4
Dimenses com pedestal (mm) 1,122 712 275 991 636 250
sem pedestal (mm) 1,122 712 74 991 606 71
799 532 230
799 502 70
padro de furo para
montagem na parede (mm)
0 0 2 0 0 2 0 0 3 0 0 3
tamanho do parafuso para
montagem na parede (mm)
6 M
(comprimento: consulte Manual de Instrues)
Peso com pedestal (kg) 20,7 16,3 11,4
sem pedestal (kg) 17,1 12,9 8,7
Acessrios fornecidos Consulte Verificando os acessrios.
Acessrios opcionais Cabos de conexo
Kit de cinto de segurana
Suporte de montagem de parede: SU-WL500
Adaptador de LAN sem fio USB
Temperatura de operao 0 C 40 C
Umidade de operao 10 % 80 % RH (sem condensao)
170 W 171 W
Verificando os acessrios
Controle remoto (1)
*1
Pilhas tipo AAA (2)
Base do pedestal (1)
*2
Suporte do pedestal (1)
*2
(M6 14) (4) (para KDL-46CX52x)
(M6 14) (3) (para KDL-40/32CX52x)
Manual de instrues (este manual) e
outros documentos
*1Consulte o nome do modelo impresso no controle
remoto.
*2Necessria montagem do pedestal. Consulte o
folheto que acompanha o pedestal para montar o
pedestal.
Parafusos de montagem do pedestal
KDL-32CX525/40CX525/46CX525 12
Informaes sobre marcas registradas
Macintosh uma marca comercial
licenciada da Apple Inc., registrada nos
E.U.A. e em outros pases.
Blu-ray Disc uma marca comercial.
BRAVIA e , S-Force,
Motionflow, BRAVIA Sync e so
marcas comerciais ou marcas registradas
da Sony Corporation.
PS3 uma marca comercial da Sony
Corporation e/ou Sony Computer
Entertainment Inc.
HDMI, o logotipo HDMI e High-Definition
Multimedia Interface so marcas
comerciais ou marcas registradas da
HDMI Licensing LLC nos Estados
Unidos e em outros pases.
Java e todas as marcas e logotipos
baseados em Java so marcas comerciais
ou marcas registradas da Oracle e/ou de
suas empresas filiadas. Outros nomes
podem ser marcas comerciais de seus
respectivos proprietrios.
Astro TV um software desenvolvido
pela TQTVD Software Ltda. que
implementa a norma de interatividade do
Sistema Brasileiro de TV Digital
Ginga NBR-15606.
GINGA
uma marca registrada da

PUC-Rio/UFPB.
NCL
uma marca registrada da

PUC-Rio.
Fabricada sob licena da Dolby
Laboratories. Dolby e o smbolo de dois
D so marcas comerciais da Dolby
Laboratories.
DLNA
, o logotipo DLNA e DLNA

CERTIFIED
so marcas comerciais,
marcas de servio ou marcas de
certificao da Digital Living Network
Alliance.
TrackID uma marca comercial ou
marcas registrada da Sony Ericsson
Mobile Communications AB.
A tecnologia de reconhecimento de
msica e vdeo e os dados relacionados
so fornecidos pela Gracenote
.
Gracenote o padro de indstria em
tecnologia de reconhecimento de msica
e fornecimento de contedos
relacionados. Para mais informaes,
visite www.gracenote.com.
CD, DVD, Blu-ray Disc e dados
relacionados com msica e vdeo da
Gracenote, Inc., copyright 2000-
present Gracenote. Gracenote Software,
copyright 2000-present Gracenote.
Uma ou mais patentes propriedades da
Gracenote aplicam-se a este produto e
servio. Visite a pgina da web da
Gracenote para ver uma lista no
exaustiva de patentes Gracenote
aplicveis. Gracenote, CDDB, MusicID,
MediaVOCS, os logotipos Gracenote e o
logotipo "Powered by Gracenote" so
marcas registradas ou marcas comerciais
da Gracenote nos Estados Unidos e/ou
em outros pases.
Navegador Opera
da Opera Software
ASA. Copyright 1995-2010 Opera
Software ASA. Todos os direitos
reservados.
KDL-32CX525/40CX525/46CX525 13
VISO GERAL
There are 2 reasons for updating the software on the TVs.
Software updates for customers
These updates are for enhancements or improvements that
have been made to the software after the TV was released.
Software update for servicers
These updates are specifcally for servicers to use during a
service call.
ATUALIZAO DE SOFTWARE PARA CONSUMIDOR
The subject of software updates is a very important. The televisions
of today have advanced to the point where they are not simply a
television anymore. They are evolving into devices that are designed
to integrate with numerous other devices found in the home. Some
examples are: Portable audio and video devices, still cameras, home
computer networks and accessing the internet to name a few.
Communications with these varying devices requires that the
television be compatible with varying communications protocols.
Although standards are detailed for each of these protocols, the real
world dictates that occasional errors may occur that could prevent
devices from operating or communicating properly.
Keeping the software in the television up-to-date is a procedure that
is normally handled by the owner of the television. Most customers
who own computers and other digital devices are familiar with and are
accustomed to updating the software in their products. If a customer
contacts the Sony Customer Support Center and it is deemed to
be correctable with a software update, the issue is handled at the
customer level.
SEO 2 - REQUISITOS DE SOFTWARE
KDL-32CX525/40CX525/46CX525 14
ATUALIZAO DO SOFTWARE PARA TCNICOS
The models in this manual utilize a generic type main board. In
the past, many different main boards needed to be stocked due to
differences in software requirements. The software loaded on the
board was specifc to the model and its features along with the type
of LCD panel installed during production.
Replacement main boards are now stocked with basic software.
Once the replacement board is installed in the unit, the most current
software needs to be installed using a USB thumb drive containing
the necessary software downloaded.
This new method of supplying main boards signifcantly reduces the
complexity of replacing LCD panels and main boards. Information
about the LCD panel is stored on the TCON circuits. This information
is automatically loaded onto the main board when the TV is powered
up. With the correct software version the main board and/or the
TCON or LCD panel can be replaced more effciently.
In addition to software installation, service adjustment information
may need to be modifed or verifed to complete the service of the
TV. Service adjustment information is covered in Section 7 - Service
Adjustments on page 52.
RESPONSABILIDADE PARA ATUALIZAO DO SOFTWARE
Software updates are designed to be performed by the customer.
Warranty repairs in which the issue can be resolved by a software
update are not reimbursable. Most issues involving software
updates are handled by the customer service center and should not
be directed to an authorized service center. It is the responsibility
of the servicer to prevent service calls for issues that involve
software updates. Exceptions to this are certain cases whereby the
customer is unable or unwilling to perform the task. In this situation,
the servicer will be notifed and receive the proper authorization for
reimbursement.
It is the servicers responsibility, however, to make certain that any
TV requiring a legitimate service is running the latest software
version and to install it if necessary.
VERIFICANDO VERSO DO SOFTWARE
The easiest way to check the version of software that is currently on
the TV is to access the Contact Sony screen by using the customer
menu.
KDL-32CX525/40CX525/46CX525 15
EXEMPLO DE SINTOMAS CORRIGVEIS DO
SOFTWARE
Most symptoms that are correctable by software updates involve
communications issues with other devices or minor glitches in
the operation of a specifc function. Below is a list of some of the
symptoms that may be corrected with a software update:
Fluctuations in picture brightness
Intermittent picture freezing or noise
Problems with certain inputs (especially HDMI)
Intermittent or distorted audio
Erratic remote control operation
Unit turns on and off by itself
Loss of color
Internet connectivity
Certain features not working correctly
(photo or video fle viewing)Loss of color
Internet connectivity
Certain features not working correctly
(photo or video fle viewing)
KDL-32CX525/40CX525/46CX525 16
SEO 3 - VISO GERAL DO CHASSIS
VISO GERAL
The primary circuits contained in the AZ2-F chassis consists of a Main Board (designated as the BATV board), Power Supply Board (G2A for
the 32 models, G2B for the 40 models, and G3 for the 46 models), the Motion Sensor Board (HMS3), IR Board (HLR2), Switch Unit, and the
LCD Panel assembly, which includes the Timing Control (TCON) Board and Inverter Board.
NOTE: For connector part number information, refer to Connectors on page 48. For Wire Dressing information, refer to Wire Dressing Diagrams
on page 51.
SWITCH
UNIT
HLR2 HMS3
G2A
TCON
BATV
INV
FIGURE 3-1. KDL-32CX525 ONLY
KDL-32CX525/40CX525/46CX525 17
SWITCH
UNIT
HLR2 HMS3
G2B
INV
BATV
SWITCH
UNIT
HLR2 HMS3
G3
BATV
TCON
INV
KDL-32CX525/40CX525/46CX525 18
DESCRIO GERAL DO CIRCUITO
Figure 3-4. Block Diagram on page 20 provides an overview of
the AZ2-F chassis. Below is a description of the components and
their functions.
MAIN BOARD
Common to all models the Main Board, designated as the BATV
Board, contains the TV control, video, and audio processing circuitry.
All these functions are accomplished using the X-Reality Processor.
TUNER
The tuner is a combination ATSC/NTSC unit. It can receive traditional
analog NTSC signals via cable or terrestrial along with ATSC digital
signals via terrestrial (8VSB) or cable (64 or 256 QAM).
X-REALITY PROCESSOR
IC9000 performs the majority of the necessary audio and video
processing on the main board.
TV Microprocessor: The CPU internal to the X-Reality processor
controls all aspects of the television functions. Input from the user
along with monitoring of critical circuits is also performed by this CPU.
Digital Audio and Video Decoder: The MPEG2 and Digital Dolby
audio streams are received from the tuner for decompression. All
video sources which are not native 1920 X 1080p 60HZ are scaled to
this resolution. Digital audio content is output to the class D amplifer
for processing and amplifcation.
HDMI Input and Switching: The customer can select the HDMI1,
HDMI2, HDMI3, HDMI4 input. Each HDMI input contains a common
EDI NVM (not shown) to provide display information data to any
device connected via the HDMI inputs.
LVDS Transmitter: Integrated into IC9000 is a Low Voltage Differential
Signaling (LVDS) transmitter. This circuit converts the 8-bit parallel
RGB video information into a set of high speed serial lines for noise-
free transmission to the TCON circuits located internally to the LCD
panel.
Scan Converter: Signal processing circuit that performs resolution
conversion (aspect ratio) and interlaced to progressive scan (IP)
conversion
AUDIO AMPLIFIER
The audio amplifer (C4601) amplifes the digital audio output of the
X-Reality processor and sends it to the speakers.
TEMPERATURE SENSOR
The temperature sensor detects over-temperature conditions on the
Main Board, LCD Panel, or ambient room temperature and sends the
shutdown signal to the processor.
KDL-32CX525/40CX525/46CX525 19
POWER SUPPLY
There are different Power Supply Boards used in the models in this
manual. The type of board depends on the size of LCD panel. They
are:
G2A-Board (32)
G2B-Board (40)
G3-Board (46)
There are 2 distinct sections on the power supply:
Standby Supply: Continuously operational as long as AC power is
applied, the standby supply generates 3.3V for the circuits requiring
power while the unit is turned off. An unregulated 19V line is present
to provide power to the main relay, PFC and main power supply at
turn-on.
Main Supply: Once the power supply receives a power-on command
from the CPU on the Main Board, the main switching supply is turned
on to provide a regulated 12V source and an regulated 24V source
for the LED power supply circuits.
SWITCH UNIT
This board contains the power, channel, and volume up/down and
menu buttons.
MOTION SENSOR BOARD
Designated as the HMS3 Board, the Motion Sensor Board contains
the circuits for the Motion Sensor. The Motion Sensor detects when
there is movement in front of the TV. If there is no movement in front of
the TV after a predetermine amount of time the backlight is turned off
(audio present). After an extended period of time the TV is completely
turned off.
IR BOARD
Designated as the HLR2 Board, the IR Board contains the power,
standby, and timer LEDs are located on this board along with the IR
remote receiver and light level sensor.
LCD PANEL ASSEMBLY
The LCD Panel Assembly includes the LCD Panel, TCON Board, and
the Inverter Board.
The LCD Panel contains the actual liquid crystals, color flters, and
polarizers. The liquid crystals are manipulated by the applied voltage
to pass a specifc amount of light - from the backlight- depending on
the level of voltage applied.
The TCON performs all the control, timing, charge, and discharge
functions driving the operation of the LCD Panel.
TCON BOARD
The TCON Board communicates between the LCD Panel and the
microprocessor on the Main Board. (NOTE: The TCON Board is not
available as a replacement part for all models.)
KDL-32CX525/40CX525/46CX525 20
48M
32.76
8K
[PST3629]
GND
Push
P
A
N
E
L
[LM75B]
DDR3
1333
2Gb
DDR3
1333
2Gb
One
NAND
Muxed
2Gb
[RTL8201E]
[TPS2553DBV]
[GL850G]
12M
[TPS2553DBV]
H/L
[D510D]
[D510D]
[NJU72040V]
41M
[LNBH23]
[MIC2005]
[SEKITO2]
[GAIA1a]
41M
[HORUS3]
27M
4M
[ASCOT2Sip]
[Sil9287B]
0
0
XReality
HDMI1
(ARC)
HDMI2
HDMI3
Aerial
Cable
Satellite
PC PC
COMP
CVBS
SPDIF
Main
SPEAKER
HP/Line
Out
Assist
SPEAKER
Analog Video
Digital Video/TS/TMDS
Analog Audio Analog Signal
PWM
I2C
SPI
X_SYSTEM1_RST
AUDIO_MON X_FAULT
Main Speaker_Out_LR
X_SYSTEM1_RST
Assist Speaker_Out
SPDIF
HP/Line Out LR
HP_/ Line Out Det
PC_5V, PC_DDC
PC_LR
PC_R,PC_G,PC_B,PC_H,PC_V
PC_CON_Det
Cr_Det
ASPECT1
COMP_Y, Pb, Pr
VideoB_Det
COMP2_LR
VideoA_Det
VIDEO_CV
VIDEO1_LR
CEC3
DDC4
HPD4
CEC4
DDC_5V_4
TMDS4
CEC2
DDC3
HPD3
DDC_5V_3
TMDS3
CEC1
TMDS2
DDC2
HPD2
DDC_5V_2
ARC
TMDS1
DDC1
HPD1
DDC_5V_1
EQ SW
3.3->1
I2CA
X_SYSTEM1_RST
TCON
Reset
Ether
PHY
Xtal
Temp
Sensor
Audio
Power AMP
HDMI4
Ether
KEY
LED
TMDS
DDC
CEC
Line Out_LR
P
o
w
e
r
_
C
o
n
t
r
o
l
MAIN_PWR
Power_KEY
KEY
Light_Sensor_Det
STBY_LED
POWER_LED
T
L
-
J
I
G UARTA(LOG)
H
o
t
e
l UARTC(Hotel/ECS)
BACKLIGHT_ON
DIMMER
BACKLIGHT_MON
SYSTEM2_PWR
Human Sensor
Human_Sensor_Det
X_AUDIO_MUTE1
PFC_PWR
OPAMP
AC_MON
I2CA
Xtal
DIMMER_DC
USB2
Current
Limit
USB1
USB
HUB
Xtal
P
o
w
e
r
Tuner_LR
Current
Limit
USB3
Wifi
USB4
BD
A
C
_
M
O
N
P
F
C
_
M
O
N
P
O
W
E
R
_
K
E
Y
P
O
W
E
R
_
L
E
D
R
E
C
_
L
E
D
X
_
S
Y
S
T
E
M
1
_
R
S
T
DIMMER
D
C
_
M
O
N
K
E
Y
L
ig
h
t_
S
e
n
s
o
r_
D
e
t
UARTA (LOG)
P
F
C
_
P
W
R
D
E
B
U
G
_
L
E
D
1
H
u
m
a
n
_
S
e
n
s
o
r_
D
e
t
LVDS
PEL3
UARTD
P
A
N
E
L
_
S
E
L
5
V
Aerial
Ext Demod
Xtal
LNA Ext Demod
IFAGC
DDC
I2CB
I2CB
Satellite
Silicon
Tuner
Xtal
Silicon
Tuner
Zero-IF
IF1
Xtal
DiSEqC_Out
IFAGC
IF2
DiSEqC_In
27MHz
SW
COMP_Y
COMP_Pb
COMP_Pr
PC_G
PC_B
PC_R
PC_H
PC_V
PC_LR
VIDEO1_LR
COMP2_LR
Tuner_LR
VIDEO_CV
COMP_Y
S1.8V
LDO
3.3V
LDO
DDC
5V
STBY 3.3V
2.5V
LDO
TCON-ON
SYSTEM2_PWR
DDC REG_12V
T-CON_VCC
REG12V
AUDIO_12V
REG_12V
B
A
C
K
L
IG
H
T
_
M
O
N
X
_
A
U
D
IO
_
M
U
T
E
1
X
_
A
U
D
IO
_
M
U
T
E
2
P
A
N
E
L
_
P
W
R
_
D
e
t
5
V
UARTE
P
C
_
C
O
N
_
D
E
T
Crystal
V
ID
E
O
A
_
D
E
T
V
ID
E
O
B
_
D
E
T
C
R
_
D
E
T
TIMER_LED
PIC_MUTE_LED
REC_LED
Temp Sensor
X_Hotel_PWR_CTRL
Current
Limit
5
V
I2CA (EQSW, Temp Sensor, Hotel Clock)
I2CB (Ext Demod)
LOGO
DMD_RST
X_AUDIO_MON
S
T
B
Y
_
L
E
D
T
IM
E
R
_
L
E
D
M
A
IN
_
P
W
R
M
A
IN
_
S
S
_
M
O
N
DIMMER_DC
TS2
TS1
LNA
/
E
C
S
Light Sensor
X
_
T
C
O
N
_
R
S
T
S
A
_
M
O
D
E
B
IN
T
T
C
O
N
_
R
D
Y
IF1
Main Speaker_Out_LR
S1.2V
LDO
PEM_LOG
I2CA(Hotel_Clock)
DEBUG_LED2
DEBUG_LED3
DMD_CLK_ENABLE1
PANEL_PWR
Atreyu_SPDIF
B
A
C
K
L
IG
H
T
_
O
N
S
Y
S
T
E
M
2
_
P
W
R
S
Y
S
T
E
M
1
_
P
W
R
P
IC
_
M
U
T
E
_
L
E
D
1.5V
3.3V
MODE_PEM
I2CC (Panel, RGB Sensor)
DMD_CLK_ENABLE2
HDMIEQ_INT
DMD_RST
DMD_CLK_ENABLE1
DMD_CLK_ENABLE2
X
_
S
Y
S
T
E
M
1
_
R
S
T
X
_
S
Y
S
T
E
M
1
_
R
S
T
Reset
SIRCS
UARTB (RF-Remote)
UARTC (IR Blaster/ECS)
MS
TS
Panelless
AC_MON
Reset
H Con.
Audio
Power AMP
Assist Speaker_Out_LR
Sircs
SIRCS
AUDIO_12V
REG12V
SYSTEM2_PWR
DDC
1.2V
SYSTEM1_PWR
DDC REG_12V
3.4V
LDO
SYSTEM2_PWR
X
_
R
F
_
R
S
T
N
M
I
X
_
H
O
T
E
L
_
P
W
R
_
C
T
R
L
D
A
T
A
1
HP_DET
X_WIFI_RST
SPDIF_SEL
BACKLIGHT
DIMMER2
LVDS_ODD
LVDS_EVEN
S
A
_
M
O
D
E
/L
U
T
_
S
E
L
0
P
E
M
_
W
D
T
/X
B
U
S
Y
/B
IN
T
I2
C
_
C
M
O
D
E
_
P
E
M
/T
C
O
N
_
R
D
Y
L
U
T
_
S
E
L
1
/X
_
T
C
O
N
_
R
S
T
/L
R
_
F
L
A
G
T
_
P
A
N
E
L
_
S
E
L
Digital Audio UART
REG_12V
FIGURE 3-4. BLOCK DIAGRAM
DIAGRAMAS
KDL-32CX525/40CX525/46CX525 21
CN6401
JST B15B-XASK-1
1- 821- 889- 11
STBY3.3V 1 10
AC_OFF_DET 2 9
Power on 3 8
Audio_12V 4 8
Audio_12V_GND 5 7
REG_12V_GND 6 5
REG_12V_GND 7 4
REG_12V 8 3
REG_12V 9 2
BL_ERR 10 7
BL_ON 11 6
Dimmer 12 5
NC 13 NC
T-con_VCC_12V 14 1
T-con_ON 15 3
To INV (conventional)
UNREG24V 1 1
UNREG24V 2 2
UNREG24V 3 3
UNREG24V 4 4
UNREG24V 5 5
GND 6 6
GND 7 7
GND 8 8
GND 9 9
GND 10 10
BL_ERR 11 11
BL_ON 12 12
NC 13 13
Dimmer 14 14
CN6402
JST B14B-XASK-1
1- 793- 236- 11
AC_IN
AC-N 1 1
AC-L 2 2
CN6101
SFP79-02WLB JAM
1-822-908-11
STBY3.3V 1 1
RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
B board
AC pig
R3 or RU board
B board
AC pig
1 1 VCC(24V)
2 2 VCC(24V)
3 3 VCC(24V)
4 4 VCC(24V)
5 5 VCC(24V)
D N G 6 6
D N G 7 7
D N G 8 8
D N G 9 9
10 10 GND
11 11 Status
12 12 BL_ON
C N 3 1 3 1
14 14 DIMMER
YEONHO
20022WR-14AML
14pin
Inverter Board
tail tail
Inverter Board
G-B Harness
G-B
JAM3pin Straight To BAT
D N G B S U D B 1 6 0 4 1 D N G C N / 1 l r t C _ l e n a P 1 5 1 C N / 1 l r t C _ l e n a P
S U B V D B 2 1 8 3 2 S N E S _ N O I T O M r o s n e S n o i t o M Y D R _ N O C T / 2 l r t C _ l e n a P 0 5 2 Y D R _ N O C T / 2 l r t C _ l e n a P
P _ B S U D B 3 3 9 3 3 V 5 + G E R 2 / V / X - a 3 Panel_Ctrl3 / T_TD_HSYN C / 3 l r t C _ l e n a P 9 4 3 NC
P-1/2 1- 821- 130- 11 4 4 BD GND / 4 l r t C _ l e n a P 8 4 4 T S R _ C R F _ X / 4 l r t C _ l e n a P LUT_SEL2
2 5 BD USB_N Panel_Ctrl5 / LR_FLAG (For / 5 l r t C _ l e n a P 7 4 5 LUT_SEL1
/ 6 l r t C _ l e n a P 6 4 6 E D O M _ A S / 6 l r t C _ l e n a P F I D P S B S U D B 6 5 LUT_SEL0
N ( 2 N O T E S / 7 l r t C _ l e n a P N O R D B / T C E J E D B 7 C N C / 7 l r t C _ l e n a P 5 4 7 NC
A P / 8 l r t C _ l e n a P 4 4 8 L E S _ L E N A P / 8 l r t C _ l e n a P 1 O I P G R D B / 1 C S I D D B 8 C N NEL_SEL
B / 9 l r t C _ l e n a P 3 4 9 T N I B / 9 l r t C _ l e n a P T A T S _ L D _ U / 2 C S I D D B 9 C N 7 3 1 D N G INT
T _ T / 0 1 l r t C _ l e n a P 1 Y E K R D B / x T T R A U D B 0 1 C N 5 3 2 T N I _ R E W O P e l u d o m W S D_VSYN / 0 1 l r t C _ l e n a P 2 4 0 1 NC
1 1 l r t C _ l e n a P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 1 C N 6 3 3 1 Y E K L L A A D S / 1 1 l r t C _ l e n a P 1 4 1 1 A D S /
1- 822- 693- 11 L C S / 2 1 l r t C _ l e n a P 0 4 2 1 L C S / 2 1 l r t C _ l e n a P V 3 . 3 + _ Y B T S R D B 2 1 C N
D N G 9 3 3 1 D N G X T _ T R A U F R / x T _ T R A U R D B 3 1 C N
P _ 4 N E V E _ L E N A P 8 3 4 1 P _ 4 N E V E _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 1 C N
N _ 4 N E V E _ L E N A P 7 3 5 1 N _ 4 N E V E _ L E N A P L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 C N
P _ 3 N E V E _ L E N A P 6 3 6 1 P _ 3 N E V E _ L E N A P T S R _ F R / 0 O I P G R D B 6 1 C N
D N G R D B 7 1 C N 3 3 1 V 3 . 3 + Y B T S N _ 3 N E V E _ L E N A P 5 3 7 1 N _ 3 N E V E _ L E N A P
D N G I F I W 8 1 C N 1 3 2 D N G r o s n e S _ T P O / r o s n e S B G R / R I / D E L D N G 4 3 8 1 D N G
P _ B S U I F I W 9 1 C N 9 2 3 C E R _ D E L 3 - b 2 P _ K L C _ N E V E _ L E N A P 3 3 9 1 P _ K L C _ N E V E _ L E N A P
D N G I F I W 0 2 C N 7 2 4 Y B T S _ D E L V - a 3 N _ K L C _ N E V E _ L E N A P 2 3 0 2 N _ K L C _ N E V E _ L E N A P
N _ B S U I F I W 1 2 C N 5 2 5 R E M I T _ D E L 2 - a 3 D N G 1 3 1 2 D N G
D N G I F I W 2 2 C N 8 2 6 R E W O P _ D E L 1 - P P _ 2 N E V E _ L E N A P 0 3 2 2 P _ 2 N E V E _ L E N A P
S U B V I F I W 3 2 C N 0 3 7 E T U M _ C I P _ D E L 2 - P N _ 2 N E V E _ L E N A P 9 2 3 2 N _ 2 N E V E _ L E N A P
1 N E V E _ L E N A P 8 2 4 2 P 1 N E V E _ L E N A P L C S _ E C I V E D R L H 4 2 C N C N 8 D N G / A D S _ E C I V E D P
_ L E N A P 7 2 5 2 N _ 1 N E V E _ L E N A P R E M I T _ N O _ D E L R L H 5 2 5 C N 9 R D B _ D E L / L C S _ E C I V E D EVEN1_N
S C R I S R L H 6 2 2 1 2 3 0 1 S N E S _ T P O P _ 0 N E V E _ L E N A P 6 2 6 2 P _ 0 N E V E _ L E N A P
N _ 0 N E V E _ L E N A P 5 2 7 2 N _ 0 N E V E _ L E N A P Y B T S _ D E L R L H 7 2 4 4 3 1 1 V 3 . 3 + D V
D N G 4 2 8 2 D N G R E W O P _ D E L R L H 8 2 6 6 2 2 1 S C R I S
1- 821- 139- 11 3 29 HLR LED_REC P _ 4 D D O _ L E N A P 3 2 9 2 P _ 4 D D O _ L E N A P
N _ 4 D D O _ L E N A P 2 2 0 3 N _ 4 D D O _ L E N A P E T U M _ C I P _ D E L R L H 0 3 7
2 31 HLR GND P _ 3 D D O _ L E N A P 1 2 1 3 P _ 3 D D O _ L E N A P
N _ 3 D D O _ L E N A P 0 2 2 3 N _ 3 D D O _ L E N A P S N E S _ T P O R L H 2 3 0 1
D N G 9 1 3 3 D N G V 3 . 3 _ Y B T S R L H 3 3 1
11 34 HLR 3.3V P _ K L C _ D D O _ L E N A P 8 1 4 3 P _ K L C _ D D O _ L E N A P
N _ K L C _ D D O _ L E N A P 7 1 5 3 N _ K L C _ D D O _ L E N A P Y E K _ R E W O P W S 5 3 2
3 36 SW_KEY D N G 6 1 6 3 D N G
1 37 SWGND P _ 2 D D O _ L E N A P 5 1 7 3 P _ 2 D D O _ L E N A P
N _ 2 D D O _ L E N A P 4 1 8 3 N _ 2 D D O _ L E N A P O G O L Y N O S / T E D S M H 8 3 2
P 1 D D O _ L E N A P 3 1 9 3 P 1 D D O _ L E N A P V 5 O G O L / V 5 S M H 9 3 3
N _ 1 D D O _ L E N A P 2 1 0 4 N _ 1 D D O _ L E N A P D N G O G O L / D N G S M H 0 4 1
CN9006 P _ 0 D D O _ L E N A P 1 1 1 4 P _ 0 D D O _ L E N A P
N _ 0 D D O _ L E N A P 0 1 2 4 N _ 0 D D O _ L E N A P
D N G 9 3 4 D N G P 0 4 Y L B N E S S A R E D A E H
D N G 8 4 4 D N G
3 1 l r t C _ l e n a P 7 5 4 3 1 l r t C _ l e n a P
D N G 6 6 4 D N G
W S _ C C V _ L E N A P 5 7 4 W S _ C C V _ L E N A P
SPEAKER L+ (Fasten # 187) 1 1 W S _ C C V _ L E N A P 2 0 5 W S _ C C V _ L E N A P
Front L- (Fasten #110) 2 2 W S _ C C V _ L E N A P 1 1 5 W S _ C C V _ L E N A P
Lch 1 1 L+
2 2 L- 1- 842- 547- 11
2 3 R-
1 4 R+ JAE
SPEAKER R- (Fasten # 110) 2 r o t c e n n o C r e k a e p S g n i s u o H 3
Front R+ (Fasten # 187) 1 4
Rch
1 1 STBY3.3V
2 2 RS232_RXD
3 3 RS232_TXD
4 4 SIRCS_OUT
5 5 SIRCS_IN
D N G 6 6
CN9005
6pin connector 182113311
1 D N G
UARTD_TX 2
UARTD_RX 3
RESET 4
1 10 STBY_+3.3V STBY_+3.3V 5
NC 9 AUDIO+12.5V MODE_TVM 6
4 8 AUDIO+12.5V UARTA_RX 7
5 8 ) 2 D M ( C N D N G _ V 5 . 2 1 + O I D U A 7
NC 9 X R _ C T R A U D N G _ V 5 . 2 1 + O I D U A 6
6 0 1 X T _ C T R A U D N G _ V 5 . 2 1 + G E R 5
1 1 D N G D N G _ V 5 . 2 1 + G E R 4 7
8 3 REG+12.5V UARTA_TX 12
9 2 REG+12.5V ECS_MATRIX 13
14 1 T-CON_VCC STBY_+3.3V 14
CN6001 MODE_PEM 15
1-842-569-11 PEM_LOG_RX 16
HEADER ASSEMBLY FOR PWB 10P PEM_LOG_TX 17
GND 18
2 9 AC_OFF_DET CN9004
3 8 POWERON 1-774-667-51
10 7 BL_ERR TL-EX1 Connector,FFC/FPC 18P
11 6 BL_ON
12 5 DIMMER
NC 4 HSYNC/DIMMER_DC
15 3 TCON_ON
NC 2 PFC_PWR
NC 1 GND
CN6002
1-819-452-11
CN2001
FFC Direct in Connect or
PANEL FFC
96pin
SWmodule
HMS3 board
HLRboard HLRboard HLRboard HLRboard HLRboard HLRboard HLRboard HLR2 board
BAT- V board
BV - H Harness
H-B

51pin
FFC
LVDS-FFC
B-Panel
TL- EX1JIGboard
T- con Board(60Hz)
FIGURE 3-5. CONNECTOR DIAGRAM
KDL-32CX525/40CX525/46CX525 22
VISO GERAL
This chapter provides information regarding the Self Diagnosis
feature in our TVs.
ATUALIZAO DO SOFTWARE
As mentioned in Section 2 - Software Requirements on page
13 there are several issues that may be resolved by updating
the software to the latest version. For a list of possible correctable
issues see Examples of Software Correctable Symptoms on page
15.
SEO 4 - ANLISES DE DEFEITOS
Self Diagnosis
Supported model
KDL-32CX525/40CX525/46CX525 23
QUADRO DE TRIAGEM
Use the Triage Chart to determine what may possibly be causing the error before going out to the customers location.
Before you make the service call

Green LED
Blinking
No
Power Remote Audio Network Skype
2 3 5 6 7
Green LED
Blinking
No Green
Power LED
(Dead Set)
Stationary
colored lines
or dots
No video
through 1
input
No video all
Inputs
No
Remote
No Audio
Wireless
can't
connect
Skype
doesn't
connect
BATV BOARD z z z z z
G* BOARD z z z
HLR2 BOARD z
SPEAKER z
SKYPE MODULE z
WIFI MODULE z
LVDS CABLE
TCON z
LCD Panel z z z
Problem POWER
POWER
AUDIO
PANEL
(TCON)
PANEL
(INT) TEMP
BLACK TEXT: Part that may correct the symptom
BLUE TRIANGLE: Secondary possible defective part
3. Bring all the boards listed for that symptom.
2. Select that symptom from the chart.
Reference

Sony KDL32CX525/40CX525 Technical Triage Summary Sheet
y p
LED
blinking red diagnostics
4. Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Color Code
Video - missing or distorted
1. Confirm the symptom from the customer.
RED DOT: Most likely defective part
KDL-32CX525/40CX525/46CX525 24
SEAO 4 - ANLISES DE DEFEITOS
ATIVAO DA PROTEO
Self Diagnosis
Supported model
Critical voltages and circuit operations are monitored by the CPU
on the main board. If a fault is detected the Self-Diagnostic function
in the TV will force the TV to shut down by the CPU. The monitored
circuit in which the fault occurred will cause the CPU to fash the
Stand-By LED in groups of repeating sequences. The number of
blinks in these groups identifes which voltage or circuit caused the
protection event.
Not all of the available protect codes are used in every model.
For example, models that are LED backlit do not use the 4-blink
balancer error as this circuit is found in models that are backlit with
fuorescent lamps. The following contains the protect circuits and
diagnostics codes used in the models listed in this manual. Figure
4-3. Diagnostic Table on page 26 provides guidance in locating
the possible component causing the shutdown.
CONTAGEM DE PISCAMENTO DO LED DE STANDBY
Ambient Sensor/
(IR) Infrared Receiver
Picture Off /
Timer LED
Standby LED Power LED
FIGURE 4-1. LED DISPLAY
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
FIGURE 4-2. BLINK COUNT
KDL-32CX525/40CX525/46CX525 25
Pisca 2X - Erro do Fonte de Alimentao
A loss of REG12V from the power supply triggers this protect
event. This symptom is usually remedied by replacing the power
supply board. If the error continues after the power supply board
is replaced, suspect excessive loading which is causing the power
supply to shut down. This is usually caused by a failure of the inverter
circuits. Unplug the inverter and turn the TV back on. If a 6X error is
displayed, the inverter (or LCD panel) must be replaced.
Pisca 3X - Regulador DC/Erro do Audio
The frst thing to check when a 3X blink protection mode occurs is
the physical condition of the speakers and speaker connections. The
speakers should measure 8 ohms. Shorted speakers or connections
can cause a 3X blink protection mode.
If the speakers and connections check okay, then the defective
component is on the main board. Either an open F4200, defective
DC c Regulator, c or c defective c Audio c amplifer c will cause c a c 3X c blink
protection mode which would require replacing the main board.
A defect on the Power Supply Board may also cause a 3X blink
protection mode and shut-off. Check the AU12V level at CN6704/pin
14. If 0V is measure before shut-off the power supply board needs
to be replaced.
Pisca 5X - Erro do TCON
A communications error with the timing control circuits (TCON) has
occurred. If the TCON is available for replacement, replace the
TCON. If the TCON is not available, the LCD panel must be replaced
since the TCON circuit is part of the LCD panel assembly. In rare
cases a loose or defective LVDS cable could also be the cause.
Pisca 6X - Falha de Sistema do Backlight
If the inverter circuits fails to generate high voltage or one or more
of the backlight lamps fails to light, the television will shut down
and display this diagnostics error. Observing for the presence of
backlighting is crucial in determining which component is likely at
fault.
If the backlights turn on before the 6X shutdown occurs, it is safe
to assume that the inverter circuits are functioning and one of the
lamps failed to ignite. Replacing the LCD panel is necessary. If the
backlights never turn on before the 6X shutdown, the inverter has
failed. If the inverter is available for replacement, replace the inverter.
If the inverter is not available, replace the LCD Panel.
Pisca 7X - Falha da Temperatura
A digital thermometer IC located on the main board provides a
temperature reading of the chassis and LCD panel. If the temperature
exceeds a pre-determined point the TV will shut down. If this problem
occurs immediately at turn-on, the temperature sensing IC has failed
and replacing the main board is required. If this occurs after the TV
has been running for a while, check for ventilation issues that could
cause the TV to run hotter than normal.
KDL-32CX525/40CX525/46CX525 26
DESCRIO DO CDIGO DE DIAGNSTICO
The Diagnostic Table provides an overview of the number of times the Standby LED blinks and the possible location.
Number of times
Standby LED blinks
Diagnostic Item Possible Causes Possible Location
NA RGB_SEN RGB Sensor ACK Error NA
2 MAIN_POWER
Main Power
Over Voltage Protection
G2A (Power) Board (KDL-32CX525 Only)
G2B (Power) Board (KDL-40CX525 Only)
G3 (Power) Board (KDL-46CX525 Only)
AUD_PROT Audio Error Detection
DC_ALERT DTT Error
4 BALANCER Panel Balancer Error NA
TCON ERR TCON Error
HFR ERR HFR Error
P_ID_ERR Panel ID NVM Error
PANEL_POWE Panel Error
6 BACKLITE Backlight Error
LCD Panel
G2A (Power) Board (KDL-32CX525 Only)
G2B (Power) Board (KDL-40CX525 Only)
G3 (Power) Board (KDL-46CX525 Only)
7 TEMP_ERR Temperature Error BATV Board
3
5
BATV Board
TCON Control MT Board
LVDS Connection
FIGURE 4-3. DIAGNOSTIC TABLE
KDL-32CX525/40CX525/46CX525 27
VIEWING THE SELF CHECK DIAGNOSTIC HISTORY
t is possible to bring up past occurrences of a failure for confrmation
on the Self Check diagnostic history screen. This feature is useful for
failures which are intermittent or when the customer is not sure what
is causing the television to shut down.
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander
within a second of each other:
3. DISPLAY Channel 5 Volume - POWER
.

* NOTE: This differs from accessing Service Adjustments Mode
(Volume +)
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
-------------- -------------- -------------- 01
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
002 MAIN_POWE
003 DC_ALERT
003 AUD_PROT
004 BALANCER
005 HFR_ERR
005 P_ID_ERR
12345-00333-06789 12345-00333-06789 - -
-------------- -------------- -------------- 00 006 VLED
-------------- -------------- -------------- 00 005 TCON_ERR
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
006 BACKLITE
007 TEMP_ERR
010 EMITTER
-------------- -------------- -------------- 00 007 FAN_ERR
-------------- -------------- -------------- 00
012 IA -------------- -------------- -------------- 00
SELF CHECK
StandBy LED Flash Count
Diagnostic Item
Error Count
(00-99)
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
101 VPC_WDT -------------- -------------- -------------- 00
102 MEPS_WDT -------------- -------------- -------------- 00
103 HOST_WDT -------------- -------------- -------------- 00
104 STBY_WDT -------------- -------------- -------------- 00
000 RGB_SEN
000 RESERVED
000 RESERVED
FIGURE 4-4. SAMPLE SELF CHECK DIAGNOSIS PAGE
CLEARING THE SELF CHECK DIAGNOSTIC LIST
Since the diagnostic results displayed on the screen are not
automatically cleared, always check the self-diagnostic screen after
you have completed the repairs to be sure you have cleared the
result display to 0.
1. To clear the Error history and Error count
press 8 0 .
RESETTING THE LCD PANEL OPERATING HOURS
The 3 sets of numbers displayed on the lower left corner of the screen
indicates the total accumulated operating hours of the television and
the operating hours of the LCD panel. Total operating hours is on the
left, boot count in the center and panel hours in the right group (The
center numbers are not used.)
1. To clear the LCD Panel operating hours of the LCD Panel
after replacing the panel, press 7 0 .
EXITING THE SELF CHECK DIAGNOSTIC SCREEN
1. To exit the Self Diagnostic screen, turn off the power to the
TV by pressing the POWER button on the remote or the
POWER button on the TV.
KDL-32CX525/40CX525/46CX525 28
SEO 5 - FLUXOGRAMA E DIAGRAMAS
VISO GERAL
The following fow charts provide information to determine what repair parts to order based on the TV error.
DIAGNOSTICANDO ERROS
Use the Overall Flowchart to determine which fowchart to review to fnd a solution.
START
Does the Power Led
stay on when the
TV is switched on ?
Is the Standby Led
blinking?
Is the Picture and
Sound OK?
END
See
No Power
See
Standby LED Blinking
See
No Picture or No Sound
Is the network
connection OK?
See
Network Not Connecting
No
Yes
Yes
No
Yes
Do the buttons
on the TV & Remote
Commander work
properly?
See
TV/Remote Commander
Buttons Not Working
No No
Yes
No
Yes
No
See
Skype Accessory
Not Working
No
Is the Skype
functioning OK?
Yes
FIGURE 5-1. OVERALL FLOWCHART
KDL-32CX525/40CX525/46CX525 29
NO LIGA
No Liga
Check STBY 3.3V
at 10 pin of CN6001
on the B* Board
Harness
G* Board
Replace Harness
Between G* Board and
B* Board
B* Board
NG
OK
NG
OK
FIGURE 5-2. NO POWER
KDL-32CX525/40CX525/46CX525 30
LED DO STANDBY PISCAM
Piscan 2X
Check REG12V at
pins 2/3 of
CN6001 on
the B* Board
B* Board Harness
G* Board
Replace Harness
between G* Board and
B* Board
12V NG
12V OK
NG
OK
FIGURE 5-3. ERRO DE 2 PISCAMENTO
KDL-32CX525/40CX525/46CX525 31
Piscam 3 X
Check D+1.2V at
JL6007
on the B* Board
F6001,IC6005,etc
(B* Board)
Speaker
Check +3.3V_MAIN
at JL9234 on
the B* Board
Check
Speaker Connector
F6003,IC6003,etc
(B* Board)
Check AUDIO+12.5V
at pin 8/9 of
CN6001 on
the B* Board
G* Board
Check +12.5V
at F4601 on
the B* Board
F4601,IC4601,etc
(B* Board)
IC4601,etc
(B* Board)
DC_ALERT
NG
OK
AUDIO
AUDIO
FE/BE Communication
NG
OK
NG
OK
NG
OK
NG
OK
FIGURE 5-4. 3 ERRO DE 3 PISCAMENTO
KDL-32CX525/40CX525/46CX525 32
Piscam 5X
Check
LCD PANEL_VCC
at pin 1 of
CN6001 on
on the B* Board
G* Board
Replace the
Harness
between G* and
LCD PANEL
(a)
Replace
the LVDS Connector
LCD PANEL (TCON)
change
B* Board
Harness
LVDS Connector
TCON (LCD PANEL)
(a) exclude 60Hz LCD PANEL Model
12V NG
12V OK
NG
Symptom
improvement
Symptom
improvement
Symptom
improvement
NG
NG
KDL-32CX525/40CX525/46CX525 33
Piscam 6X
Check
BL_ERR at
pin 7 of CN6002
on the B* Board
B* Board
Under 2.65V
G* board
NG
Over 2.65V
Symptom
improvement
Change G* Board
LCD PANEL
KDL-32CX525/40CX525/46CX525 34
Piscam 7X
Setting
is OK?
Check Temperature
and
Ventilation.
Set to another
Location, etc.
NO
YES
Change B* Board,
B* Board
OK
LCD PANEL
KDL-32CX525/40CX525/46CX525 35
LED DE POWER
Piscam (Verde)
OK
LCD PANEL
NG
Check LCD PANEL
Check the harness
between the G* Board
and LCD PANEL
Harness
NG
OK
Check G* Board
B* Board
OK
G* Board
NG
FIGURE 5-8. PISCAM LED DO PAAWER
KDL-32CX525/40CX525/46CX525 36
SEM IMAGEM
Sem Imagem
Press HOME Key
XMB (Menu) displayed?
B* Board
Replace
the LVDS Harness
LCD PANEL
(TCON)
Harness
(LVDS)
Check
BL_ON at JL6018
on the B* Board
BL_ON:H
B* Board
Replace Harness
between G* Board
to B* Board
Harness
(G* Board to
B* Board)
BL_ON: L
Change B* Board G* Board
NO
YES
NG
OK
NG
OK
NG
OK
LCD PANEL_VCC
At JL6004 on the
B* Board
G* Board
12V OK
12V NG
FIGURE 5-9. ERRO NA IMAGEM
KDL-32CX525/40CX525/46CX525 37
SEM UDIO
Sem udio
Check the Speaker
Harness
Speaker Harness
Replace
the B* Board
B* Board
Speaker
OK
NG
NG
OK
Check the
Speakers setting
Change to
TV Speaker
Audio System
TV Speakers
FIGURE 5-10. ERRO NO UDIO
KDL-32CX525/40CX525/46CX525 38
NO FUNCIONAM OS BOTES DO TV E CONTROLE REMOTO
No funciona
Boto POWER
do TV
Replace the Harness
between B* to
Switch Unit
Switch Unit
Harness
Switch Unit change
B* Board
OK
NG
OK
NG
FIGURE 5-11. MAL FUNCIONAMENTO DOS BOTES DO TV
KDL-32CX525/40CX525/46CX525 39
No funcionam Botes
do Controle Remoto
Green LED light
at power indicator
OK
NG
Sensor is broken
HLR Board
B* Board
OK
NG
Mechanical
(ex. bezel)
Green LED blinks
at power indicator
when using commander
near sensors window
Check the Harness
between the B* Board
and the HLR Board
Exchange the Harness
Exchange the
HLR Board
Harness
OK
NG
OK
OK
NG
NG
FIGURE 5-12. MAL FUNCIONAMENTO DO IR
KDL-32CX525/40CX525/46CX525 40
NO CONECTA NO NETWORK (REDE DE INTERNET)
Conexo com
Cabo no TV
Check
Local Access
Check
Cable Connection
OK
NG
OK
NG
Check
Internet Access
Proxy setting
NG
B* Board
Check Ethernet Cable Ethernet Cable
Check IP address
and Local router setting
Wired Set-up
IP address setting
Check Local router DHCP server
Auto
Manual
OK
NG
FIGURE 5-13. MAL FUNCIONAMENTO DO NETWORK COM CABO
KDL-32CX525/40CX525/46CX525 41
Conexo sem
Cabo no TV
Is the signal field
strength too weak
or is there No signal?
Access Point
B* Board
Error Message
displays when the
Wireless Network
is selected?
USB Dongle
NO
YES
NO
YES
FIGURE 5-14. MAL FUNCIONAMENTO DO DISPOSITIVO USB
KDL-32CX525/40CX525/46CX525 42
NO FUNCIONA ACESSRIO SKYPE
No funciona
acessrio Skype
USB plugged in? Insert USB
Able to run
Skype App?
Spec. USB overload.
Connect to
a different
USB port
B* board
Insert another
Skype unit
or
USB dongle
Skype unit
B* board
Network connected? Reset network
Yes
No
Yes
No
No
OK
NG
OK
NG
OK
NG
Prxima Pgina
Yes
-Unplug another
USB device
-AC OFF/ON
FIGURE 5-15. SKYPE NOT WORKING PROPERLY (PAGE 1 OF 2)
KDL-32CX525/40CX525/46CX525 43
Far end
Video/Audio quality?
Network speed
or
far end system issue
Auto-Focus work?
Sound quality?
No video?
Manual Focus work?
Check Auto-Focus area
Enough
network speed?
Skype unit
Call Skype
sound test
Far end setting/system
Move unit away
from speaker
Skype unit
Audio
problem
Video problem
Da Pgina Anterior
OK NG
Yes
No
Yes
No
No
Yes
Yes
NG
FIGURE 5-16. SKYPE NOT WORKING PROPERLY (PAGE 2 OF 2)
KDL-32CX525/40CX525/46CX525 44
Components not identied by a part number or
description are not stocked because they are seldom
required for routine service.
The component parts of an assembly are indicated by the
reference numbers in the far right column of the parts list
and within the dotted lines of the diagram.
*
Items marked with an asterisk are not stocked since
they are seldom required for routine service. Expect
some delay when ordering these components.
NOTE: The components identied by shading
and ! mark are critical for safety. Replace only
with part number specied.
NOTE: The components identied by a red outIine and a mark contain
condentiaI information. Specic instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REMOO DO PEDESTAL MONTADO
A Remove 3 screws from Table-Top Stand Assembly
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1 4-259-145-01 TAMPA DO SUPORTE DO PEDESTAL
(KDL-32CX525 ONLY)
1 4-259-147-01 TAMPA DO SUPORTE DO PEDESTAL
(KDL-40CX525/46CX525 ONLY)
2 4-259-178-02 DOBRADIA (M3) (KDL-32CX525 ONLY)
2 4-259-181-01 DOBRADIA (ML3) (KDL-40CX525 ONLY)

2 4-259-184-01 DOBRADIA (L3) (KDL-46CX525 ONLY)

3 4-259-293-01 TAMPA DO PEDESTAL (M3) (KDL-32CX525 ONLY)
6 4-259-315-01 BASE DO PEDESTAL (L3) (KDL-32CX525 ONLY)
3 4-259-522-01 TAMPA DO PEDESTAL (ML3) (KDL-40CX525 ONLY)
3 4-259-295-01 TAMPA DO PEDESTAL (L3) (KDL-46CX525 ONLY)
7 4-259-152-01 SUPORTE DO PEDESTAL (L3) (KDL-32CX525 ONLY)
4 4-259-541-01 USER SCREWST
(SCREWS TO ATTACH STAND HEAD AND STAND BASE TO NECK)
5 2-580-608-01 SCREW, +PSWM5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets
2-580-608-01 SCREW, +PSWM5X16
B Lift up TV set to detach from Table-Top Stand Assembly
C Gently place the LCD TV set face down onto a soft cloth
C
Soft Cloth
B
1
2
3
5
4
4
SEO 6 - DESMONTAGEM/INFORMAES DOS CDIGOS DE PEAS
A
7 4-259-154-01 SUPORTE DO PEDESTAL (L3) (KDL-40/46CX525 ONLY)
6
7
KDL-32CX525/40CX525/46CX525 45
51 4-265-768-01 REAR COVER BARE (32 ATL)
(KDL-32CX525 ONLY)
(KDL-40CX525 ONLY)
(KDL-46CX525 ONLY)
52 4-259-168-01 COVER, AC(M)
4-256-393-01 SCREW, +PSWM3X6 W12
7-685-648-79 SCREW+BVTP 3X12 TYPE2 IT-3
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3
4-257-907-01 JOINT, STAND
4-159-298-01 SCREW, +PSWM4X10
REMOO DA TAMPA TRASEIRA E A TAMPA AC
CAUTION: Do not damage the Power Board Connector or Power Supply Cord when removing
the Rear Cover. Refer to Appendix A - Removing The Rear Cover on page A-1 for complete
instructions.
A Remove screws from Rear Cover
10 from KDL-32CX525/40CX525 Only
12 from KDL-46CX525 Only
B Remove 1 screw from Terminal Area position
C Remove 3 screws from Rear Cover
D Remove 2 screws from Rear Cover
E Remove 1 screw and release clips from AC Cover to detach from Rear Cover
(Refer to Appendix A - Removing The Rear Cover on page A-1)
F Gently lift up Rear Cover form bottom side to detach from Bezel
E
C
D
A
F
B
52
51
KDL-32CX525/40CX525/46CX525 46
101 Y-8287-462-A PLACA G2A MONTADA
(KDL-32CX525 ONLY)
101 Y-8287-466-A PLACA G2B MONTADA
(KDL-40CX525 ONLY)
101 1-474-296-11 PLACA G3 MONTADA
(KDL-46CX525 ONLY)
! 102 1-838-269-11 POWER-SUPPLY CORD (WITH CONN.)
103 1-489-515-21 SWITCH UNIT
104 1-858-589-11 LOUDSPEAKER
(KDL-32CX525 ONLY)
104 1-858-585-11 LOUDSPEAKER
105 4-256-427-71 BRACKET, SIDE (BAT-V CCFL)
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3
4-159-298-01 SCREW, +PSWM4X10
2-990-421-41 SCREW(+PSW) (M3X6)
REMOES DAS PLACAS G2A/G2B/G3 (POWER) , UNIDADE CHAVE
E ALTO-FALANTES
A Remove screws from G2A/G2B/G3 Board
2 from G2A Board (KDL-32CX525 Only)
3 from G2B Board (KDL-40CX525 Only)
5 from G3 Board (KDL-46CX525 Only)
B Disconnect 3 connectors from G2A/G2B/G3 Board
C Lift up AC Power Cord to detach from LCD Panel
D Lift up Switch Unit and disconnect 1 connector to detach from Bezel
E Slide-out right side Speaker to detach from Bezel
F Slide-out left side Speaker to detach from Bezel
G Release 2 clips to detach Side Bracket from BATV Board
H Remove screws from Bottom Frame to detach from LCD Panel
I Remove 2 screws from Bottom Frame to detach from Bezel
A
B
C
D
E F
G
H
I
101
102
103
104 104
105
KDL-32CX525/40CX525/46CX525 47
REMOES DAS PLACAS BATV (MAIN), HLR2 , HMS3 E
PAINEL DE LCD
NOTES:
Refer to Handling the Handling the FFC Connector on page 3 to disconnect the
LVDS Connector.
The Insulation Sheet (G2) and Insulation Sheet (G3) are not included with the LCD
Panel and must be replaced when replacing the LCD Panel.
A Remove 5 screws from BATV Board
B Disconnect 5 connectors from BATV Board
(Refer to Handling the FFC Connector on page 3)
C Remove 1 screw, then release clips and disconnect 1 connector to detach HMS3
Board from LED Guide
D Lift up Frenel Lens to detach from LED Guide
E Release clips and disconnect 1 connector to detach HLR2 Board from LED Guide
151 4-273-254-01 BEZEL (32 ATL)
(KDL-32CX525 ONLY)
151 4-274-101-01 BEZEL (40 ATL)
(KDL-40CX525 ONLY)
151 4-274-102-02 BEZEL (46 ATL)
(KDL-46CX525 ONLY)
152 4-166-126-11 SUPPORT, PANEL
153 NA LCD PANEL
FOR ALL LCD PANEL AND TCON PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
154 Y-8287-474-A PLACA BAT-V MONTADA
AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL, YOU
MUST UPDATE THE SOFTWARE TO THE LATEST VERSION.
155 4-268-448-01 SHEET, INSULATION (G2)
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
155 4-268-449-01 SHEET, INSULATION (G3)
(KDL-46CX525 ONLY)
156 Y-8287-504-A PLACA HLR2 MONTADA (KDL-32CX525)
157 Y-8287-503-A PLACA HMS3 MONTADA (KDL-32CX525)
* 158 1-856-184-11 FRENEL LENS
2-990-421-41 SCREW(+PSW) (M3X6)

7-685-646-79 SCREW+BVTP 3X8 TYPE2 IT-3

Detail
157
158
154
153 151 152
156
155
Detail
CLEANING THE LCD PANEL ASSEMBLY
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of
electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and
warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure the proper ventilation.
Detail
A
B
E
G
F
Detail
C
D
F Lift up 2
Panel Support
brackets to
detach from
Bezel
G Gently lift-up
LCD Panel to
detach from
Bezel
156 Y-8287-454-A PLACA HLR2 MONTADA (KDL-40-46CX525)
157 Y-8287-453-A PLACA HMS3 MONTADA (KDL-40-46CX525)
KDL-32CX525/40CX525/46CX525 48
SEAO 6 - DESMONTAGEM/INFORMAES DOS CDIGOS DE PEAS
* 201 1-910-800-98 CONNECTOR ASSEMBLY 14P
* 203 1-838-842-11 (LVDS) FLEXIBLE FLAT CABLE I4 32S
* 204 1-910-801-08 HARNESS ASSEMBLY
LEGENDA DE PARAFUSOS
CONECTORES
KDL-32CX525
202
204
203
201
P/N DESCRIPTION REMARKS TOTAL
2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(3) 3
4-256-393-01 SCREW, +PSW M3X6 W12 AC COVER(1) 1
7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 RC to TERMINAL AREA(1) 1
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(10), BTM FRM to BEZ(2) 12
4-257-907-01 JOINT, STAND RC(2) 2
4-159-298-01 SCREW, +PSW M4X10 RC to BTM FRM(1), RC to PNL(2), BTM FRM(2) 5
2-990-421-41 SCREW (+PSW) (M3X6) BATV(5), G2A(2) 7
4-259-541-01 USER SCREW ST HEAD STAND to NECK(1), BASE STAND to NECK(2) 3
7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3 HMS3(1) 1
4-257-907-01 JOINT, STAND RC(2) 2
2-990-421-41 SCREW (+PSW) (M3X6) BATV(5), G2B(3) 8
4-257-907-01 JOINT, STAND RC(2) 2
2-990-421-41 SCREW (+PSW) (M3X6) BATV(5), G3(5) 10
KDL-32CX525
KDL-40CX525
KDL-46CX525
KDL-32CX525/40CX525/46CX525 49
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
KDL-40CX525 KDL-46CX525
253 NA (LVDS) FLEXIBLE FLAT CABLE I4 40
FOR ALL LVDS CONNECTOR PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
* 303 1-838-845-11 (LVDS) FLEXIBLE FLAT CABLE I4 46S
302
304
303
301
252
254
253
251
KDL-32CX525/40CX525/46CX525 50
ACESSRIOS E EMBALAGENS
4-273-012-11 MANUAL DE INSTRUES
* 4-275-363-11 SUPLEMENTO DE INSTALACAO DO PEDESTAL
DIVERSOS
A-1811-852-A BAG, SCREW ASSEMBLY(L)
(KDL-46CX525 ONLY)
CONTAINS THE FOLLOWING SCREWS
2-580-608-01 SCREW, +PSW M5X16
4-259-541-01 USER SCREW ST
(SCREWS TO ATTACH NECK TO BASE STAND AND HEAD STAND)
A-1811-853-A BAG, SCREW ASSEMBLY(M)
CONTAINS THE FOLLOWING SCREWS
2-580-608-01 SCREW, +PSW M5X16
4-259-541-01 USER SCREW ST
(SCREWS TO ATTACH NECK TO BASE STAND AND HEAD STAND)
4-188-302-11 CHAVE SEXTAVADA
4-257-907-01 UNIAO DO PEDESTAL
(SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)
4-100-136-01 SHEET (CORE), C
4-256-443-01 SHEET, RADIATION (BAT-L/V)
4-087-858-41 SHEET, VIBRATION PROOF
(KDL-32CX525 ONLY)
4-260-776-02 SPACER (G B)
X-2549-230-1 SUPPORT BELT KIT
7-632-452-24 TAPE (NO.303) 18MMX35M YEL
CONTROLE REMOTO
Y-8287-457-B CONTROLE REMOTO (RM-YD064)
KDL-32CX525/40CX525/46CX525 51
DIAGRAMAS DE PASSAGENS DOS FIOS
KDL-32CX525 ONLY
FIGURE 6-1. KDL-32CX525 OVERALL WIRE DRESSING
KDL-40CX525 ONLY
KDL-46CX525 ONLY
KDL-32CX525/40CX525/46CX525 52
VISO GERAL
As mentioned in Section 2 - Software Requirements on page 13 the
models in this manual utilize a generic type main board, therefore
certain service adjustments settings must be confrmed when either
the Main Board, LCD Panel, or TCON Board are replaced.
ATUALIZAO DO SOFTWARE
After replacing the Main Board, LCD Panel, or TCON Board, you
MUST UPDATE the SOFTWARE to the latest version. .
ACESSANDO AJUSTES DE SERVIO
2. Access Service Mode by pressing the following buttons on
the Remote Commander within a second of each other:
DISPLAY Channel 5 Volume + POWER .
DISPLAY
RM-YD064
5
VOLUME+
POWER
SEO 7 - AJUSTES DE SERVIO
KDL-32CX525/40CX525/46CX525 53
3. The DIGITAL Service Menu displays.
NOTE: There are 3 Service Menus for this model, DIGITAL,
CHASSIS, and VPC. If the DIGITAL Service Menu is not
displayed, press JUMP or OPTIONS on the Remote
Commander.
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAN:X.XXX
DB2.105W00AA FDlXXXX
(DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU
PNL:LTY320HN0201
POP:X.XXX
PL1.011J46LUX
PD1.011J46LUX
FIGURE 7-1. SAMPLE DIGITAL SERVICE MENU
press
or
JUMP
OPTIONS
CHASSIS SERVICE
000
000
WYVERN
S2_NOISE_TH 32
FIGURE 7-2. SAMPLE CHASSIS SERVICE MENU
VIEWING OR CHANGING SERVICE DATA
Within each Service Menu are Categories and data information.
CHASSIS SERVICE
000
000
WYVERN
S2_NOISE_TH 32
Data Value Item Name
Category Number
Item Number
Category Name
FIGURE 7-3. SERVICE DATA DEFINITIONS
Use the buttons on the Remote Commander to review or change the
service data.
4. To change the Category, press 2 to move to the Next
Category or press
5
to go back to the Previous Category.
Note: Pressing 2 or
5
only changes the Categories within
the Service Menu displayed.
5. To change the adjustment item, press
1
to move to the
Next Item or
4
to go back to the Previous Item.
6. To change the Data Value, press 3 to increase the Data
Value or 6 to decrease the Data Value.
7. Press MUTING then press
0
to WRITE (Save) the
changes.
8. To exit service mode, press
HOME
or turn the TV power
off.

KDL-32CX525/40CX525/46CX525 54
VERIFICANDO AJUSTES DE SERVIO
The following procedures should be performed after updating the
software to ensure that the service adjustment data is accurate.
Verify the Segment Code
Verify the Destination
Verify the Model Name
VERIFYING THE SEGMENT CODE
After updating the software, go into Service Mode to verify the
Segment Code data value is set.
CAUTION: Selecting the incorrect destination may requiring replacing
the Main Board.
2. Access Service Mode by pressing the following buttons on
the Remote Commander within a second of each other:
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
(DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU
PNL:LTY320HN0201
POP:X.XXX
PL1.011J46LUX
PD1.011J46LUX
3. Press 2 to move to the 002 MODEL category.
DIGITAL SERVICE
002 MODEL
000 SEG
I4
4. Using the table, press 3 to increase the data value or
6 to decrease the data value, to select the correct segment
code data value.
Model Name Code Name Segment Code
<>y W /
<>y W /
<>y W /
5. Proceed to Verifying the Destination.
VERIFYING THE DESTINATION
The correct model may need to be selected after updating the
software.
6. Press 1 to move to the 001 DEST item.
DIGITAL SERVICE
002 MODEL
001 DEST
BRA
KDL-32CX525/40CX525/46CX525 55
7. Using the table, press 3 to increase the data value or
6 to decrease the data value, to select the correct
destination of the TV.
DESTINATION
DATA
VALUE
BRAZIL BRA
CAUTION: Verify the DESTINATION is set correctly before
proceeding to the next step. If another destination Data
Value is selected, it may possibly corrupt the software which
would require a Main Board replacement.
8. Proceed to Verifying the Model Name.
VERIFYING THE MODEL NAME
The correct model may need to be selected after updating the
software.
9. Press 1 to move to the 002 MODEL item.
DIGITAL SERVICE
002 MODEL
002 MODELNAME KDL-32CX525
10. If the correct model does not display, press 3 until the
model displayed matches the model of the TV.
11. Press MUTING then press
0
to WRITE (Save) the
changes.
HOME
or turn the TV power
off.
AJUSTES OPCIONAIS
All Sony TVs are set for optimal viewing performance. Refer to the
following instructions if the customer requests additional adjustments.
SETTING WHITE BALANCE ADJUSTMENTS
White Balance adjustment data is located on the Digital Service
Menu.
1. TV must be in Standby Mode. (POWER off).
DISPLAY Channel 5 Volume + POWER
.
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
(DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU
PNL:LTY320HN0201
POP:X.XXX
PL1.011J46LUX
PD1.011J46LUX
KDL-32CX525/40CX525/46CX525 56
SECTION 7 - SERVICE ADJUSTMENTS
3. Press JUMP or OPTIONS on the Remote Commander until
the VPC menu displays.
VPC SERVICE
000
000
DATA_COPY
BU_TRANS 0
4. Press 2 to move to 006 WB Category.
VPC SERVICE
006
000
WB
R_DRV 128
5. To change the data value of the R_DRV, press 3 to increase
the value or 6 to decrease the value.
NOTE: The data value must be set between the range 1 to
255.
6. Press 1 to move to the next item (001 G_DRV).
7. To change the data value, press 3 to increase the value or
6 to decrease the value.
8. Repeat steps 6 and 7 for each of the following items:
002 B_DRV
003 R_BKG
004 G_BKG
005 B_BKG
9. To save the changes, press MUTING then press 0 .
HOME
or turn the TV power off.
RESETANDO TV PARA CONDIO DE
FBRICA
Use the following instructions to restore the User Adjustments and
Channel Memory settings to the preset factory conditions.
1. While holding down the on the Remote Commander,
press the POWER button on the TV Switch Unit of the set.
2. The set restarts and displays the Initial Setup screen. This
may take several minutes.
KDL-32CX525/40CX525/46CX525 57
SECTION 7 - SERVICE ADJUSTMENTS
RESETTING THE TV TO FACTORY CONDITION
USING SERVICE MODE
1. TV must be in Standby Mode. (POWER off).
3. If necessary, press JUMP or OPTIONS to go to DIGITAL
mode.
4. Press 8.
SERVICE changes to green RST.
5. Press MUTING .
RST executes the command and displays EXE.
6. Press 0 .
EXE-RST displays green, then red indicating the TV is
writing the data.
When the process is complete the green SERVICE text
displays and the LED display as shown below:
TIMER Standby POWER TIMER Standby POWER
7. Cycle AC Power by unplugging the AC Cord from the AC
Outlet, and then plug it back in.
The set restarts and displays the Initial Setup screen.
This may take several minutes.
KDL-32CX525/40CX525/46CX525 58
Sony Corporation
Sony Technology Center
Technical Services
Service Publications Department
9-888-415-01
English
2011CJ74WEB-1
Printed in USA
2011.3
is a trademark of Sony Electronics
Reproduction in whole or part without written permission is prohibited. All rights reserved
KDL-32CX525/40CX525/46CX525 A-1
APNDICE A - REMOVENDO A TAMPA TRASEIRA
REMOVENDO O CABO DE ALIMENTAO
DA TAMPA TRASEIRA
O Cabo de Alimentao CA est conectado Placa de Alimentao
e depois passa pela Tampa Traseira. Quando remover a Tampa
Traseira tenha cuidado para no puxar o Cabo de Alimentao CA,
o que pode danificar o cabo.
Cuidado: Estas instrues devem ser seguidas sempre que
remover a Tampa Traseira.
1. Usando as instrues fornecidas na seo Remoo Remoo
da Tampa Traseira e Alto-Falantes na pgina 45
remova os parafusos da Tampa Traseira.
2. Remova 1 parafuso da Tampa CA, depois levante a Tampa
Traseira com a Tampa CA e Cabo de Alimentao presos.
Nota: Segure o Cabo de Alimentao CA enquanto levanta
a Tampa Traseira. No puxe o Cabo de Alimentao ou
danificar o conector na Placa de Alimentao.
3. Desconecte o Cabo de Alimentao CA para destacar
da Placa de Alimentao.
4. Libere os clipes no interior da tampa traseira para
destacar a Tampa CA.

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