CERT

EN ISO 9001 : 2000 Certificate : 04 100 9600 155 - E3

CONVEYOR SAFETY SWITCHES

IN UNIVERSAL ENCLOSURE
For Bulk Material Conveyors

CONSTRUCTIONAL FEATURES
Switches available in Die Cast Aluminum enclosure in sophisticated as well as economic versions. Switches are also available in Industrial Polymer Enclosure to withstand Chemical / Fertilizer / Saline (Seashore) environment. Metallic enclosures are epoxy painted by electrostatic powder coating technique. Effective sealing is provided by specially designed Nitrile Rubber gaskets for the covers and shaft entries to achieve IP65 grade of protection.

APPLICATION
THERMAL POWER PLANTS CHEMICAL & FERTILIZER PLANTS COAL HANDLING PLANTS PORT TRUSTS CEMENT PLANTS STEEL PLANTS

SS screws captive in covers to ensure proper retightening after opening for inspection / wiring etc. Built in terminal box for sophisticated models, incorporating moulded stud type terminals for easy wiring / looping. Switching elements have Silver-Cadmium alloy tipped contacts with double break and wide contact separation for optimum switching performance. Threaded cable entries are provided to suit single / double compression type cable glands. (Cable glands on request at extra cost)

MORE THAN THREE DECADES IN THE FIELD OF CONVEYOR SAFETY & INDUSTRIAL CONTROL

PULL CORD SWITCH

SPECIAL FEATURES : l Unique toggle type mechanism provides snap action and local manual reset for model SW-4038 l CAM type mechanism provides normal action with separate resetting lever for model SW-4037 l Operating lever carries rings for convenient pull cord termination l Grade of protection IP-65 l Standard contact Rating -10 amp Resistive at 110 / 240 / 500V, AC 50Hz
6.6,4 HOLES

Series SW-403

12.5

147.5c/c

1.2

1.2

12.5

147.5c/c

6.6,4 HOLES

Ordering Code for Model SW-4037 with 1-0-1 Operating Positions :

Enclosure Die Cast Al. Without TB With TB Ind. Polymer : Without TB With TB Indication Local Remote Built On Signal Lamp - L Diode Plate Sensor Module (only for Models with TB) Contact Combination 1NO+1NC - 11 2NO+2NC - 22 1NO+2NC - 12 2NO+1NC - 21

1.0

1.0

120c/c 198 46c/c

40c/c

120c/c 198

40c/c

46c/c

- E - H - EC - HC

NORMAL POSITION OF OPERATING LEVER. 0 45 45 1 1 RUBBER 90.5c/c GASKET

NORMAL POSITION OF OPERATING LEVER. 0 45 45 1 RUBBER GASKET 1

90.5c/c 154
52 12 54.5 RESET LEVER 291 56

Enclosure

Indication

Contact Combination

154
52 12 54.5 196
RESET LEVER

SW-4037 ORDERING EXAMPLE : SW-4037E11 / SW-4037HCL22

40

TYPE : SW-4037EC

TYPE : SW-4037H

Ordering Code for Model SW-4038 with Unique Toggle Mechanism & 1-0 Operating Positions :
Enclosure Die Cast Al. Without TB - E With TB - H
1.2

Mechanism Standard No Code

Local

Indication Remote Diode Plate Sensor Module

Contact Combination

6.6,4 HOLES
1.2

Built On Flag - A Indicator

12.5

147.5c/c

12.5

147.5c/c

6.6,4 HOLES

120c/c 177
40

1.0

1.0

40c/c

120c/c 177 40

40c/c

Ind. Polymer : Magnet Built On Without TB - EC Operated Signal With TB - HC Reed Lamp - L Switch - R (only for Models with TB)

1NO+1NC - 11 2NO+2NC - 22 1NO+2NC - 12 (only for Models with TB) 2NO+1NC - 21

NORMAL POSITION OF LEVER RUBBER GASKET 35.5 40 12 54.5 196

102

NORMAL POSITION OF LEVER RUBBER GASKET

Enclosure

Mechanism

Indication

Contact Combination

SW-4038
56

116

35.5

ORDERING EXAMPLE : SW-4038EA11 / SW-4038HCR22

12

54.5

291

TYPE : SW-4038EC

TYPE : SW-4038H

BELT SWAY SWITCH

SPECIAL FEATURES : l Ball / Bush bearing options for roller & cam shafts l Wide over travel of the roller permissible without damaging the switch element l Robust spring to absorb impact from belt and effect quick self resetting l Grade of protection IP-65. l Standard contact Rating -10 amp. Resistive at 110 / 240 / 500V, AC 50Hz

Series SW- 402

1.0

Ordering Code for Model SW-4027 with 1-0-1 Operating Positions :

ENCLOSURE Die Cast Al. Without TB With TB Ind. Polymer : Without TB With TB INDICATION Local Remote Built On Signal Lamp - L Diode Plate Sensor Module (only for Models with TB) CONTACT COMBINATION 1NO+1NC - 11 2NO+2NC - 22 1NO+2NC - 12 2NO+1NC - 21

120c/c 200
64

40c/c

1.0

120c/c

40c/c

205
32
6.6,4 HOLES

11 68
41 6.6,4 HOLES

PLASTIC ROLLER WITH S.S. SLEEVE

45
45
15
5

PLASTIC ROLLER WITH S.S. SLEEVE

5

- E - H - EC - HC

15

45 277

45

131

15

15

120 252
RUBBER GASKET

225 116

RUBBER GASKET
40
52

215 116
52

Enclosure

Indication

Contact Combination

56
54.5 RUBBER SEAL 1.2 147.5c/c

SW-4027 ORDERING EXAMPLE : SW-4027E11 / SW-4027HC22

12.5

54.5 1.2 147.5c/c 196

12

12.5

12 291

TYPE : SW-4027EC

TYPE : SW-4027H

Ordering Code for Model SW-4028 with 1-0 Operating Positions :

Enclosure Die Cast Al. Without TB & with Bush Bearing - E With TB & with Bush Bearing - T With TB & with Ball Bearing - H Enclosure Ind. Polymer : Without TB & with Bush Bearing - EC With TB & with Bush Bearing - TC With TB & with Ball Bearing - HC Indication Mechanism Standard - No Code Magnet Operated Reed Switch - R (only for Models with TB)
Local

Indication Remote Diode Plate Sensor Module (only for Models with TB)

Contact Combination 1NO+1NC - 11 2NO+2NC - 22 1NO+2NC - 12 2NO+1NC - 21

Built On Flag Indicator - A Built On Signal Lamp - L

Mechanism

Contact Combination

SW-4028
6.6,4 HOLES

ORDERING EXAMPLE : SW-4028E11 / SW-4028HCR22

Specify if roller is required with ball bearing support for models E & T.

1.0

1.0

120c/c 200

40c/c

120c/c 205

40c/c

64

32 239

68

41
6.6,4 HOLES

327
PLASTIC ROLLER WITH S.S. SLEEVE

PLASTIC ROLLER WITH S.S. SLEEVE

15
65
=

TYPE : SW-4028EC

During Actuation MIN. 262 Normal

MAX. 277

131

RUBBER GASKET
116 190 52 12.5 27.4 54.5
1.2

During Actuation MIN. 242 Normal

MAX. 252

15
=

65
120
RUBBER GASKET

40

116 170
12

52

56 54.5
RUBBER SEAL

147.5c/c 196

12.5 23

147.5c/c

1.2

12 291

TYPE : SW-4028EC

TYPE : SW-4028H

TYPE : SW-4028H

HEAVY DUTY LIMIT SWITCH

Series SW-404
SPECIAL FEATURES : l Ball/Bush bearing options for cam shafts l Wide over travel of the roller permissible without damaging the switch element l Robust spring to absorb impact from belt and effect quick self resetting l Grade of protection IP-65. l Standard contact Rating -10 amp Resistive at 110 / 240 / 500V, AC 50Hz

Ordering Code for Model SW-4042 with 1-0-1 Operating Positions :

120c/c 214 63c/c 20 50*
5 5
1.0

40c/c

120c/c 214

1.0

40c/c

11
63c/c 20 50* 6.6,4 HOLES

Enclosure Die Cast Al. Ind. Polymer : Without TB - E Without TB - EC & with Bush & with Bush Bearing Bearing With TB - T With TB - TC & with Bush & with Bush Bearing Bearing With TB - H With TB - HC & with Ball & with Ball Bearing Bearing Enclosure

Contact Combination 1NO+1NC - 11 2NO+2NC - 22 1NO+2NC - 12 2NO+1NC - 21

6.6,4 HOLES

15 15 65 123c/c*

STAINLESS STEEL ROLLER 65

200* 65 123c/c*

15 15

STAINLESS STEEL ROLLER

65

200*

RUBBER GASKET

116 52 12.5 54.5

1.2

40

116 52

56
54.5 RUBBER SEAL 12 1.2 147.5c/c 291

Contact Combination

12

12.5

SW-4042
Ordering Example : SW-4042E11 / SW-4042HC22
* Refer to works for special Length and Diameter of Roller

147.5c/c 196

TYPE : SW-4042EC

TYPE : SW-4042H

TOGGLE LIMIT SWITCH

Unique Toggle Type Actuation Mechanism

Series SW-401
SPECIAL FEATURES : l Action stayput l Grade of protection IP-65 l Standard contact Rating -10 amp Resistive at 110 / 240 / 500V, AC 50Hz

6.6,4 HOLES.

1.2

12.5
1.0

147.5c/c

6.6,4 HOLES

Ordering Code for Model SW-4018 with 1-0 Operating Positions :

Enclosure Contact Combination

1.0

120c/c

40c/c

203 51c/c 15 262

120c/c 203 51c/c

15

40c/c

Die Cast Al. Ind. Polymer : 1NO+1NC - 11 Without TB - E Without TB - EC 2NO+2NC - 22 With TB - H With TB - HC

356

120c/c
175.5

NORMAL POSITION OF V-LEVER 40

RUBBER GASKET

NORMAL POSITION OF V-LEVER. 120c/c 40 RUBBER GASKET 175.5 102 56

Enclosure

Contact Combination

SW-4018
Ordering Example : SW-4018E11 / SW-4018HC22

40

116

35.5
12.5

54.5 1.2 147.5c/c 196

12

35.5

12

54.5 291

TYPE : SW-4018EC

TYPE : SW-4018H

OTHER CONVEYOR SAFETY SWITCHES

ZERO SPEED SWITCH
ELECTRODYNAMIC TYPE
APPLICATION : Speed monitoring of conveyors. ELECTRODYNAMIC MODEL Series RM-101
Two C/O contacts. One Effective for clockwise And other for anticlockwise Rotation. Actuation speeds from 30-3000 RPM in 6 ranges 30-100, 50-200, 100-300, 200-600, 500-1500, 1000-3000 RPM

OPTIONAL ACCESSORIES : Standard / Heavy Duty coupling, 'L' type mounting bracket, Extension stand having 100 mm rubber roller ORDERING INFORMATION :
Model, Accessories, Linear Belt speed in mtr/sec or speed range in RPM.
For more details refer to works.

ROTARY CAM LIMIT SWITCH

APPLICATION :

Series SW-407

To provide adjustable cam control for Angular/Vertical/Longitudinal movements of Hoists, Cranes, Wagons etc.

SPECIAL FEATURES :
l Models upto 12 cams available l One contact element (1NO + 1NC) per cam. l All cams independently adjustable. Ball bearing mounted cam shaft. l With/without built on gear reducer.

ORDERING INFORMATION :
No. of Cams, Cam Program, With/Without Gear Reducer, Gear ratio (if with gear reducer)
For more details refer to works.

BELT WATCH
APPLICATION :
Jayashree has now introduced BELT WATCH - the sophisticated monitoring system that is simple, cost effective and most importantly - highly reliable for instant monitoring of operated switch.

SOPHISTICATED 2-WIRE SYSTEM TO MONITOR CONVEYOR SAFETIES

Panel Per Conveyor

Central Control Panel

The system can be offered in three basic configurations : 1. Control Panel for each conveyor, incorporating the Master Cum Display Unit, Power Supply, and other auxiliary switchgear. This is designed for installing at the head of the conveyor. 2. Control Panel as above however suitable for monitoring a group of conveyors. This is to be installed at a convenient location to suit site supervision. 3. Central Control Panel to monitor the safety switches on all the conveyors of a material handling installation. This is installed in the main control room.
BELT WATCH PANEL
RED
RD SM1 BK GN BK

MODEL BW-7011 & BW-7051 CONNECTED ACROSS NC CONTACTS OF SAFETY SWITCHES

RD SM2 GN BK RD SM3 GN BK RD SM4 GN BK RD SM58 GN BK RD SM59 GN BK RD SM60 GN

RD TM BK

BLACK

S1

S2

S3

S4

S58

S59

S60

CONTROL SUPPLY

OUTPUT

RD = RED BK = BLACK GN = GREEN BU = BLUE

SM = SENSOR MODULE (TYPE : BW-7011/BW-7012). TM = TERMINATION MODULE (TYPE : BW-7051/BW-7052). S = SWITCH CONTACT (`NC' / 'NO') OF PULL CORD / BELT SWAY SWITCH.

2-WIRE FIELD BUS FROM CONV.

MODEL BW-7012 & BW-7052 CONNECTED ACROSS NO CONTACTS OF SAFETY SWITCHES

RED
RD SM1 BU SM2 RD BU SM3 RD BU SM4 RD BU RD SM58 BU RD SM59 BU RD SM60 BU TM BK S60 RD

BK

BK S1 S2

BK S3

BK S4

BK S58

BK S59

BK

For more details refer to works.

BLACK

In our search for excellence there is no finishing line. We are committed to all round development with focus on

The World of JAYASHREE

It all began in 1972 when the first Jayashree product "Electrodynamic Speed Switch" was patented. The dream of import substitution was realized in those first euphoric days of Indian Industrial Expansion. This laid the technological foundation for the proprietary Company "JAYASHREE ENTERPRISES." From this modest beginning sprung up a stream of products at a steady and sustained rate. By 1980, a range of Belt conveyor safety switches inclusive of Pull Cord, Belt Sway, Roller Limit, De-interlocking, Rotary Cam & Centrifugal Speed Switches was introduced in the market. Each product contributing to the reliability & safety of material handling systems. To facilitate this growing product range, "JAYASHREE ELECTRODEVICES Pvt. Ltd." came into being in 1994 and took over manufacturing of Electro Mechanical Products from the proprietary parent company. The development now reached a new high, giving birth to sophisticated control & power products such as Selsyns, Tachogenerators, DC Brush Type & AC/DC Brushless Servo Motors. Jayashree has, over the years come to be associated with impeccable Quality reflected in the complete confidence reposed in us by our satisfied customers. We look to the future with supreme confidence armed with Seventy strong team of highly trained and dedicated work force backed by modern R&D and production facilities spread over an area of 800 sq.mtrs.

Quality

Reliability

Integrity

JAYASHREE ELECTRODEVICES PVT.LTD.

OUR PRODUCTS
Control & Automation Brush & Brushless Servomotors Servo Drives AC/DC Tachogenerators Selsyns Conveyor Safety Electrodynamic Speed Switches Pull Cord and Belt Sway Switches Roller and Rotary Cam type Limit Switches Belt Speed and Loading Monitors.

Regd. Office : 101, Prabodhan Apartment, 64/9 Erandwane, Pune - 411 004. Tel : 020 - 2543 7736. Fax : 020 - 2543 7253. E-mail : jayashree_ho@vsnl.net

Works : W1, F-2 Block, M.I.D.C. Pimpri, Pune - 411 018. Tel : 020 - 27472873, 27474289. Fax : 020 - 30681326 E-mail : jeremon@jayashree-electrodevices.org

Website : www.jayashree-electrodevices.com

AKASH GRAPHIC 10/08 /2000 TEL : 2544 8775

JAYASHREE ELECTRODEVICES PVT. LTD.