Schindler@PuneIBMSDBRR0

PROPOSED ORCHID PLANT FOR SCHINDLER

AT PUNE

IBMS
DESIGN BASIS REPORT

Architects and Engineers:

M/s. C.R.Narayana Rao LLP

ARCHITECTS AND ENGINEERS

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

INDEX

Sl.No.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12

DESCRIPTION

PAGE

INTRODUCTION

03

PROJECTDESCRIPTION

03

SCOPEOFWORK

04

FIREALARMSYSTEM

05

PUBLIC ADDRESS AND EMERGENCY

VOICECOMMUNICATIONSYSETM

06

ACCESSCONTROLSYSTEM

07

CCTVSYSTEM

07

UTITLTYMONITORINGSYSTEM

08

ACBMSSYSTEM

INTEGRATIONWITHVARIOUSSYSTEM

10

SERVERROOMPROCTECTIONSYSTEM

11

PERIMETERPROCTECTIONSYSTEM

11

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

1.0INTRODUCTION

This DBR gives the design intent, scope and design considerations for the IBMS
systemforthefacilitywhichalsoincludeSafetyandsecuritySystemrequiredforthis
project.

2.0PROJECTDESCRIPTION

OrchidplantforSchindlerisaliftcarfabricationplant,theprocessinvolvedaremetal
cutting, forming and powder coating of lift cars. Also assembling Electronic
componentforliftcontrollers.

3.0SCOPEOFWORK:
Italsoincludesendtoend solutionsforthefollowingapplicationsintegratedand
monitored from central location (BMS Room) using IBMS software to manage and
controlthevariousservices.

SafetyandSecuritysystems:

FireDetection&Alarm

PublicAddresssystem
AccessControlsystem
IPBasedClosedCircuitSurveillance
ExternalCCTVSolvencysystem

GasSuppressionSystemforServerRoom
RodentRepellantSystemforServerRoom
WaterLeakDetectionsystemforServerRoom
PerimeterProtectionsystem

BMSrelatedtoutilities:

EnergyMetermonitoringandrecording

WaterManagementsystem
FireFightingsystemMonitoringsystem
MonitoringofElectricalequipmentlike,DGset,criticalfeeders
UPSmonitoring

STP&WTPPumpstatusmonitoring
DieselTankmonitoring

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

ACrelatedBMSsystem:

ON/OFFcontrolandmonitoringofallcommonareaAHUs
Timescheduling
Co2Monitoring
ChilledwaterPumpcontrolandmonitoring

Chillercontrolandmonitoring

4.FIREALARMSYSTEM

STATUTORYREQUIREMENTS

The design of Automatic Fire detection and Alarm System comply with the

requirementsofthefollowing:

NationalBuildingCode(NBC)Part4FireandLifeSafety.

BureauofIndianstandardcodes21891988

Anyotherapplicablelawsasadvisedbytheclient.

THESYSTEMDESIGNCONSISTSASFOLLOWS:
ThefiredetectionandalarmsystemconsistingwithAnalogaddressablepanel
with auto dialer facility with multi detectors .It have LCD display for reveal the
system in the every moment of operation of the panel. It consist buttons for
controlandreviewtheoperation.Thepanelconsistsfourandhalfhoursbattery
back up in normal condition and fifty teen minutes in fire condition. All
Connecteddevicewillhaveindividualgivennamewithlocationsamewillbethe
display, when occurrence of the fire or faulty or disconnection. It facilitates to
identify the location and attentiveness. Entire system can communicate with
BMS through IP. Detectors are designed for above false ceiling, below false
ceilingandbelowfalseflooring.Thecoverageofanydetectorshallnotexceed
40sq.trs.AddressabletypeManualpullstationswithHootercumstrobetobe
providednearexitdoors/fireescapestaircases.

Multisensordetectorstousedinofficeareaaboveceilingandbelow
ceiling,falseflooring
MultisensordetectorstousedinUtilityarea,serviceroomsandElectrical
rooms
HeatdetectortousedinPantry,Kitchen
ResponseIndicatorsareusetoindicatetheoutsideofclosedroomsand
abovefalseceilingdetectors.
DuctsmokesensorstouseincommonareaAHUsreturnairducts
BeamDetectorforEntireFactoryArea.
M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

ManualcallpointusednearExitways,Emergencyfireescaperoutes
Fireescapedoors(DoorContactsorMagneticlatch)monitoring
ElectronicHootercumstrobetobelocatednearmain/secondary/Entry/Exit
door,Entry/ExitofFloors,Staffentry/Exitdoors,LoadingandUnloading
area.Mountingheightwouldbe100mmbelowfalseceilingor2100mmfrom
finishedfloorlevels
AddressableControlrelaymodulestobeusedfortriggeralertmessagefrom
PAsystem
AddressableControlrelaymodulestobeusedtotripfollowingsAHUS,
Freshairfans,Liftsanddeactivateallaccessdoorsinfirecondition
AddressableControlrelaymodulesusedtostarttheExhaustfans,Jetfans
andStaircasepressrationfanatallcommonareainfirecondition
MonitormodulesformonitortheallFiresafetyequipments,ZONEcontrol
valuesandFlowswitchesandfirepumphealthystatus,fireWatertanklow
leveletc.
EPABXinterfaceforfirestation&prioritycalling
PAsysteminterfaceforautoannouncementincaseoffirecondition.

5 PUBLICADDRESSSYSTEM

Thissystembeusedtoprovidingmusic/announcementintoselectedZone.
In Emergency, it will createauto announcement which we stored insystem, based

onsignals.
PA / Emergency Voice Communication (EVC) system will be provided to the whole

building.PAspeakerwillbeprovidedattheentrance vestibuleof eachapartment

unit. Main Paging Panel will be provided in FCC/Security Room and a paging

microphone with zone selectorswitch may be provided in the vicinity of reception

desk/SecurityKiosk.Thefollowingareasmaybeprovidedwitha

AV/soundsystemandafirealarminterfacewillbeprovidedto

standalone

bypass/override/silent

thesystemduringanemergency.ThefollowingareatobeprovidedwithSpeakerssystem.

i.FactoryArea
ii.OfficeBlock
iii.CanteenBlock
The PA system Circuits designed to cater floor wise common area and floor wise
privateareacircuitsaresegregateasmentionwithproperzoninginaccordancewiththe
demarcation.Thesystemwillautomaticallychangeoverfrombackgroundmusicmodeto
EVCmodeuponreceivingfirealarmsignaloremergency.

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

AudioAmplifierswithracks
Speakers(ceiling,wallmounted,outdoor)
Zoneselectionconsole.
Microphone.
EPABXinterfaceforselectiveincomingannouncements
Firesysteminterfaceforautoannouncementsandfollowthroughselective
evacuationcalls
1. ACCESSCONTROLSYSTEM

SmartCardReaderswillbeprovidedtothefollowingareas:

Officeroomentrancedoor
TrafficBarriers(boom)forvehiclesentry/exit.
Severroom
BioMetricreadertobeprovidedforStaffattendance
FrontofHouse/BackofFactoryasrequired.
SMARTCard,MagneticStripandSmartCardTechnologywillbeconsidered.

2. CCTVsystem

Tomonitorthepersonalmovements&tokeeptherecordofalltheevents.

ClosedCircuitTelevisionSystem(CCTVsystem)tobeprovidedwithonlinedisplayof
video images on monitor .High resolution color digital dome cameras with High
resolutioncolorDigitalVideoRecording(DVR)capabilitytobeconsidered.

Securityisofimportancetothewellbeingofourguests.All
ingress/egress/publicareaswithinthe
FactoryshallbemonitoredbyCCTVcameras.
CCTVcamerasshallbeprovidedtocoverthefollowingareas:
MainLobby(FrontDesk)
Liftlobby(1ststoreyorgroundfloorasrequired)
Externalboundary
BuildingEntrance/Exit
StaffEntrance/SecurityCheckpoint
Loading/UnloadingBay

8.UTILTITYMONITORINGSYSTEM:

a) ELECTRICAL SYSTEM

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

SUBSTATION & LT PANEL (MPCCC)

FormonitoringthesystemnecessaryPopup,audioalarm,message
indicationshallbemadeavailablebytheIBMSvendor.
MonitorIncomingHTvoltage,current,frequency,power,MVA
MonitorIncomingLTvoltage,current,Frequency/PF/KVA
HTpanelstatusmonitoringandOLTCpositionsfromremotepanel
Monitorbreakerstatus(ON/OFF/TRIP)andAuto/Manual
OutgoingfeedersstatusmonitorforON/OFF/TRIP.
KWHmonitoringandrecordingofindividualfeederatMPCC.

DGSET(THROUGHPLC)RS485Modbusprotocol
For monitoring the system necessary Pop up,audio alarm, message
indicationshallbemadeavailablebytheIBMSvendor
MonitorthestatusofDGsetandLognumberofrunhours.
MonitorDGBatterycharger.
Controlstart/stopofeachpumpandlinkittostart/stopofDGsets.
MonitorofVoltage,KW,KVA,frequency&KWHofeachDG.
Monitoring of breaker status available in the DG control panel/
Synchronouspanel.
Day tank diesel level monitoring and under ground tank diesel storage
levelmonitoring.(ThroughDDC)

(CablingfromrespectiveequipmenttoIBMSroomwillbedonebyIBMS
vendor.)

(C)ENERGYRECORDINGANDBILLING:

AllthefloorlevelTapoffboxesandapartmentswiseprovidedwithenergy
meter. Each meter reading should record and billing should be done for
each module, common areas etc. The necessary billing format should be
supplied by vendor part of this package .The energy meters or the
managementlevelsoftwareshallhavetheprovisiontointerfacewithIBMSto
sharetheinformation

(d)WATERMANAGEMENTSYSTEMANDCONTROLSYSTEM:
Theproposedwatermanagementsystemconsistsofoneundergroundsump
consistingof3divisionsandOverheadwatertanks.Theheightoftankand
depthofthesumpwillbemaximum500mmto4500mm.

The proposal consists of water level transmitters in O/H tanks each

compartmentofUGSandOverheadtanks.
There shall be level transmitters giving an output which is linear /
proportionaltothelevelofwaterineachtank.

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

These displacement type level transmitters shall be connected to

controllers which are hooked up to Operator station where the levels
aremonitored.
TheDDCshallraisealarmtotheOperatorstationincaseofloworhigh
waterlimitinbothautoandmanualmodes.
PotentialfreecontractwillbeprovidedbyPumpvendoratPumproom
area.ThestatuscanbemonitoredthroughDDCatOperatorstationlevel.
GassensortobeprovideforhazardgasmonitoringinSTPtank

(e)FIREFIGHTINGSYSTEM

Hydrantpumps.
Sprinklerpumps.
TerracePumps.
Flowswitchforeachriserandbranch.

Monitorstatusofeachoftheabovepumpsthroughanelectrical
feedbackcontactfromthestarter.
FordieseldrivenPumpon/offstatusshallbemonitoredthrough
differentialpressureswitch.
DieseldrivenPumpBatteryhealthystatusmonitoring

(f)UPSMONITORINGSYSTEM:THORUGHRS485/232/Modbus

UPSON/OFF/Tripstatus
Batteryvoltagemonitoring
BatteryBackupmonitoring
Input/Outputcurrentmonitoringetc

(g)VERTICALTRANSPORTATIONSYSTEM(ELEVATORS)

FloorLevelmonitoring
MonitoringofAlarmbellstatus
Monitoringliftunderfiredrive
Tripalarmstatus
ON/OFFstatus

TheprovisionshallbemadebyElevatorsupplieratmachineroomlevel.

9.ACBMSSYSTEM:

A Building Automation System shall carry out the HVAC controls for the
Chillers,relatedpumpsandAHUswithDDCcontrollers.TheIBMScovered
in this package shall be capable of integration with this BAS at the
managementlevel.TheFireAlarm,AccessControl,Securitysystemsand
M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

Liftssystemswillsupportindustrialstandardbusinterfacestointegrate
with the IBMS. The specifications of the Electrical and DG Sets shall be
drawnuptoallowIBMStoreceivesignalsfromtheformerandallowfor
systemmanagement

IBMS consists of Distributed networks. Each network is an island and

forms a sub network. The subnetwork can function independently. All
such islands of network can interact with other islands, the central
monitoring station and through web. Each island (subnetwork) shall
comprise of a local station for monitoring and controlling the DDCs
connectedtothatnetwork.Anysuchlocalstationcanalsointeractwith
othernetworksviaLAN.
The sub network comprising of PDM connects to the DDC controllers
throughastandardbusnetworkandeachDDCcontrollerconnectingon
thenetworkshallhavethefullfledgedcapabilityofformingpeertopeer
network so that the data from the field shall be shared by its own sub
network(otherDDCcontrollers)andbyothersubnetworks.Inthecaseof
systems that use master/slave communication, the master shall be
redundancy.
The central monitoring system shall be only a viewing and controlling
stationoperatedthroughaanystandardwebbrowser.
During normal operation, each of these control stations shall carry out
their respective functions, but it must be possible to access and control
the operation of one system from the control station of the other. This
shallbegovernedbyuserlevelpasswordaccesstopreventinterference
duringnormaloperation.

HVACAUTOMATIONSYSTEM:

ChillersthroughChillerpackage
Primary&secondarypumps
CanteenAirhandlingUnitswithCo2sensor.

VENTILATION&EXHAUSTSYSTEM

Kitchenventilationfans
smoke&Jetsfans
Co2levelmonitoring
Smoke/Firedampers,localoperationcontrolunits

M/s.C.R.NarayanaRao

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

10. INTEGRATIONOFTHEVARIOUSSYSTEMS:

10.1

AnalogueAddressableFireAlarmSystem

a.

The monitoring of the status of various detectors/devices should be

possibleatthePClevel(MainOperatorstation)

b.

Alarms and trouble condition reporting at fire alarm system Control

panelshallalsorepeatatthemainOperatorstation.

c.

Intheeventoffire,FASusingaddressablerelayoutputs

d.

e.

f.

g.

DirectlytriptheAHUsinrespectiveFloor.

GiveoutputtotheLiftcontrolunitsforlandingtoGroundlevel
DirectlytriptheToiletexhaustfanatService/Terracefloor
The supervisory controllers/gateways shall simultaneously convey the
firealarmdatatotheoperatorstationterminals.

10.2

IntegrationwithAccesscontrol

a.

b.

In case of fire, the FAS, using addressable outputs shall directly

releasethedoorlockscontrolledbytheAccesscontrolsystem.
In case of fire, the fire system outputs shall be used to deactivate
vehiclerisingbarriers,FlapbarriersatGroundfloorandallfloordoor
lockstofacilitatespeedyevacuation.

c.

10.3

In case a door magnetic contact shows open condition due to

improper closing of doors or long time opening, Access control
systemshallraiseanaudioalarmatBMSroomlevel.
PASystem

a.
Duringnormalconditions,thesesystemsplaymusicatcommonarea
andcanbeusedtopagepeopleandtomakepublicannouncements.

b.

In case of fire, a signal from fire alarm panel shall initiate

announcementofprerecordedmessageinallthegroups/zones.This
hasthehighestpriority.

c.

Toavoidpanicintheentirebuilding,manualannouncementsshallbe
madetoberestrictedtotheaffectedareasthroughthePAsystem.

M/s.C.R.NarayanaRao

10

Architects&Engineers,Date:24Dec2012,

Schindler@PuneIBMSDBRR0

TheabovesaidFirealarm&PublicaddresssystemsallareintegratedwithIBMS
softwareandcentrallywecanmonitorandcontroltheentiresystembymanually
/automatically.

11. SERVERROOMPROTECTIONSASFOLLOWS:

1) Highly valuable Equipment like Data Servers are protected by GAS

SUPRESSIONSYSTEM
2) VESDAsystemusingfortogiveEarlyWarningAirSamplingSystem
3) UltrasonicRodentreplantsystemtobeprovideprotectfromrodents
4) Water Leak Detection System for Detection flood water entry for adjunct
office(or)rooms

12. PERIMETERPROTECTIONSYSTEM :
Perimeter Protection system to be provided in fencing for entire Factory
premises.ThisalsointegratewithCCTVcamerasformonitoringpurpose.

M/s.C.R.NarayanaRao

11

Architects&Engineers,Date:24Dec2012,