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IRON SEPARATORS
Serial No.:ISMO2013.7.03

Contents
1 An Overview 2 Suspension-type SeparatorsRunning Device and Its TrackSelection 3 Disc-type Electromagnetic Iron Separators Power-cut Iron 4 RCDA SeriesDisc-typeSuspension Air-cooled 1 1 4 4 5 RCDB Series Disc-type Suspension Self-cooled 6 6 RCDC Series Belt-type Suspension 7 7 RCDD Series Belt-type Suspension Self-cooled 8 8 CF, CFL Series Suspension-type Electromagnetic Iron 9 9 RCYB Series Manual Permanent Magnetic Iron Separator 10 10 RCYD Series Belt-type Suspension 11 11 RCDY-J series Suspension Assembly Recycling-type Iron 12 12 RBCDB Series Explosion Proof Suspension-type 13 13 RBCDB Series anti-Explosion Suspension-type Electromagnetic Iron Separators Main Technical 14 14 CTGY Series Tank Drum-type Iron Separator (Permanent 15 Magroller) 15 JLYC Series Chute Permanent Magnetic Iron SeparatorIron SeparatorPermanentSeparatorSeparator 16 JLYZ Series Chute-type Auto Permanent Magnetic Iron Separator 16 17

18 17 JCYS Series Drawer-type Permanent Separation Sieve 18 KGLA Series Silicon-controlled Rectifier for Electromagnetic Iron 18 Separator 19 YCK Series Control Cabinet for Permanent Magnetic Iron Separator 20

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2.2 Running Device Selection:
Belt-type (electromagnetic/permanent magnetic) iron separators give preference to dual track and manually operated bridge crane and 4-point suspension and the performance will be stable. Light duty belt-type iron separators can use single track, dual crane (dual manually operated bridge crane) or dual track, dual crane hanging. When particularly needed, customized and manually operated combination bridge-crane frame can be used. Disc-type electromagnetic iron separators usually use single track and single electrically operated bridge crane, single track single crane hanging in order to realize manual controlled/ program controlled iron discharge. They can also use single track, single manually operated bridge crane hanging (including explosion proof-type power-cut iron discharge iron separators, manually operated permanent magnetic iron separators, etc). Heavy duty iron separators can use single track (or dual track) dual electric bridge crane with bridge crane frame hanging. DX electric running device: Model description:
D X - - permitted load for single bridge cranet Zcombined running device frame1: single bridge crane 1single track2: dual track bridge crane Electric

1 An Overview
The iron separator is a magnetic attraction equipment that creates strong magnetic field through a combination of permanent magnet formed by coil windings or permanent magnetic materials. It is suitable to be used with belt conveyors, vibrating conveyors or other conveying equipment. It can effectively remove ferromagnetic materials (weight of 0.1-35kg each) mixed in non-magnetic bulk materials with a separation rate about 95%. It is helpful to not only refine and improve the raw materials and finished products but also recycle various ferromagnetic substances. It acts as a protective role in preventing grinding machines, crushing machines and other mechanical equipments damage and wear. It can also protect the belt conveyors by preventing belt tear. Iron separators are widely used in metallurgy, mining, thermal power plants, ceramics, glass, cement, building materials, chemicals, papermaking & fodder industries. The emerging waste treatment industries are also in need of electromagnetic iron separators to recycle iron and steel that is mixed in the garbage.

2 Suspension-type Separators Running Device and Its Track Selection


2.1 Hanging Track Selection:

double track hanging, and disc-type iron separators use single track hanging. Track directions: Iron separators hang above the head of the belt conveyor (generally sloping installation), the track can be fixed in the same or vertical direction to the belt conveyor. Iron separators hang above midpoint of the belt conveyor (sloping or horizontal), the track is generally placed perpendicular to the conveyor belt (except RCDY-J series suspension-type combination recycling iron separators, the track of which should be fixed in the same direction to the belt conveyor) Track selection: Select according to the recommended I-beam types in the table given below (based on bridge cranes wheel span and rated working load). According to I-beam span and site arrangement, customers can determine the specific model.

Track number: Belt-type iron separators generally use

1. DX-1.1 electric single track single crane (electric single track single bridge crane)

Main technical parameters of electric single track bridge crane


Permitted Model no . DX-1.1-2 DX-1.1-3 DX-1.1-5 DX-1.1-10 load Max(t) 2
3 5 10

Motor power (Kw)


0.4 0.8 1.5

Electric cranes running speed(m/min)

Recommended I-beam model no.(GB706)


20a32c Each set can be provided with one set of corresponding 25a63c electric

Remarks

711

crane and one piece of supporting hanging plate.

2. DX-1.2 electric single track dual crane

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3. DX-2. 2 electric dual track dual crane

Main technical parameters of electric single track combination bridge crane and electric dual track combination bridge crane
Permitted Model no. DX-1.Z-2DX-2.Z-2 DX-1.Z-3DX-2.Z-3 DX-1.Z-5DX-2.Z-5 DX-1.Z-10 DX-2.Z-10 711 2*10 1.52 25a63c load Max(t) 2*2 2*3 2*5 Motor power (Kw) 0.42 0.42 0.82 Electric cranes running speed(m/min) Recommended I-beam model no.(GB706) 20a32c
1.E F in the above diagrams are the suspension dimensions of the iron separator; 2. Each set can be provided with two sets of corresponding electric crane and two pieces of supporting hanging plates; 3. If the customer requires matching frame set, one piece (set) of connecting plates (poles) is provided; 4. Electric crane used in explosive gas atmosphere should be equipped with

Remarks

explosion-proof motor. 5. voltage class: 380V, 380V/660V,

660V/1140V.

4. The electric running device can be configured according to the customers requirements on special circumstances.

2.2 Manually operated dual track running device:


Model description
S D X - permitted load for single cranet Z combined bridge crane frame 1 Single crane 1Single track2Dual track Bridge crane Manual

a)SDX-1.1 manually operated single track single crane

Main technical parameters of manually operated single tracked single crane


Permitted Model no. load Max(t) SDX-1.1-1 SDX-1.1-2 SDX-1.1-3 SDX-1.1-5 SDX-1.1-10 Motive power Cranes running speed Recommended I-beam model no.(GB706) 1020a 1828b Each set can be provided with only one set of corresponding manual crane Remarks

1
2 3 5 10

Manual

Manual control

25a36c 40a63c

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b)SDX-1.2 manually operated single track dual crane

Main technical parameters of manually operated single track dual crane


Permitted Model no SDX-1.Z-1 SDX-1.Z-2 SDX-1.Z-3 SDX-1.Z-5 SDX-1.Z-10 load Max(t) 2*1 2*2 2*3 2*5 2*10 Motive power cranes running speed(m/min) Recommended I-beam model no.(GB706) 1828b 25a36c 1. E in the above diagram determines the dimension of the Iron separator 2. Each set can provide two sets of corresponding Manual crane 40a63c 3. If the user requires matching frame set, one piece of connecting plates is provided. Remarks

Manual

Manual control

c)SDX-2.4 manually operated dual track four crane combination

Main Technical parameters of manually operated dual track four crane combination.
Permitted Model no. SDX-2.Z-1 SDX-2.Z-2 SDX-2.Z-3 SDX-2.Z-5 load Max(t) 4*1 4*2 4*3 4*5 Motive power Cranes running speed Recommended I-beam model no.(GB706) 1828b 25a36c Remarks

1. EF in the above diagrams determine the dimensions of the Iron separator 2. Each set can provide 4 sets of corresponding Manual

Manual
SDX-2.Z-10 4*10

Manual control 40a63c

crane 3. According to the users required matching frame set, 2 sets of connecting plates is provided and two sets of connecting rods.

d)The running device can be configured according to the customers requirements on special circumstances.

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Customers must specify the required power supply modes, main parameters, components selection, usage requirement etc. in the order contract or technical agreement. The iron separators electric control cabinet must be labeled with the power voltage and usage conditions. The customers power grid must not exceed the electromagnetic iron separator electric control cabinets rated value by 5%. Decrease in the rated value will reduce the attraction capacity; and increase in the rated value will aggravate coil heating and shorten its life-span. General working temperature of permanent magnetic iron separators must not be higher than 80. 5. Because the iron separator is large in dimension and heavy in weight, during lifting, transportation, maintenance, service process high attention must be paid to the suspension devices reliability, and safety should be ensured. 6. For any permanent magnetic iron separator, safety must be noted anytime. Because the magnetic field of the magnet box is very strong, dont use any iron and magnet case to get close to it during transportation, warehousing, storage, loading, operation, maintenance, etc. Anyone with magnetic cards, wrist watches; iron and other magnetic materials should not get close to the electromagnetic iron separators magnet box in any working condition. Moreover dont directly place the permanent magnetic iron separator on the iron plate. This must be noticed so as to avoid major accidents, human injuries or damage to the item.

3 Disc-type Electromagnetic Iron Separators Power-cut Iron


3.1 Discharge Method: For disc-type electromagnetic iron separators, use (electric or manually operated) bridge crane to hang iron separators. When iron separators attract enough iron pieces, move the bridge crane, thus moving the iron separators outside the conveyor belt. After that cut the excitation source. Then power-cut discharge of iron will be done. Electric bridge crane suspension disc-type iron separators can be alternately run on one or two rowed belt conveyors. During alternate run, the two iron separators move on to the belt conveyor alternately. Assure that there is one iron separator working on the belt conveyor at any time. And ensure zero-leakage and reliable iron separation. Both of the above two methods can be matched to the corresponding rectifying cabinets, either single or dual controlled; and also near-by or long-range controlled, the usage of which is very convenient.
Travel switch Travel switch

Disc-type Iron Separator 1 Iron collection box 1 Travel switch Iron collection box 2 Two rowed belt conveyor operation Schematic diagram

Disc-type Iron Separator 1 Iron collection box 1 Disc-type Iron Separator 2 Iron collection box 2 Travel switch Belt conveyor

Single rowed belt conveyor operation Schematic diagram

4 RCDA Series Disc-typeSuspension Air-cooled

Note: 1. By all means, anyone with magnetic cards, wrist watches, iron and other magnetic materials should not get close to electromagnetic iron separators in operation. Moreover dont directly use hand to remove iron pieces, otherwise major accidents, human injuries or damage to the item would happen. 2. According to different conditions, customers can select iron separators of various models and standards. Iron separators of special models and standards can be individually customized. When the electronic-controlled iron separators are in use, reliable earthing must be maintained. 3. The cables connecting the control cabinet and iron separators shall be loaded into the cable bridge, routing pipe or the shield which can prevent mechanical damage. 4. Iron separators should be used according to the requirements. Electric control cabinet (box) have rated frequently used power source voltage: AC380V/220V, AC660V, AC1140V50Hz for selection. Special voltages will be made only on the approval by both parties.

RCDA Diagrammatic drawing

R- Other magnetic separator equipment C- Iron separator D- Electromagnetic A- Manual discharge of iron, air cooling type Suitable width for belt conveyors, Unit: dm The maximum intensity of magnetic induction of geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt, about 70mT not labelled.

4.1Model Description : RCDA - /

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4.2 Design Characteristics :

This iron separator uses forced blower motor for cooling, which is simple and easy to operate. The iron separators are suitable for production lines with large grain size substances, little dust but more iron content. It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better. Use of axial flow motors increase wind pressure, air volume and ensures air cooling effect. The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm.

4.3 Product Application:

It is used in coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials.

4.4 RCDA Series Disc-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
Suitable

item parameters model no. RCDA-6 RCDA-6/90 RCDA-6/120 RCDA-6/150 RCDA-8 RCDA-8/90 RCDA-8/120 RCDA-8/150 RCDA-10 RCDA-10/90 RCDA-10/120 RCDA-10/150 RCDA-12 RCDA-12/90 RCDA-12/120 RCDA-12/150 RCDA-14 RCDA-14/90 RCDA-14/120 RCDA-14/150 RCDA-16 RCDA-16/90 RCDA-16/120 RCDA-16/150 RCDA-18 RCDA-18/90 RCDA-18/120 RCDA-18/150 RCDA-20 RCDA-20/90 RCDA-20/120 RCDA-20/150

width of the belt conveyor

(mm)
650

Rated suspension height H(mm)

Magnetic induction density Mt 63 90 120 150 63 90 120 150 65 90 120 150 65 90 120 150 68 90 120 150 68 90 120 150 71 90 120 150 71 90 120 150

Referred excitation power KW 3 5 7 11 5 7 9 14 7 9 12 18 9 12 16 22 12 15 20 27 16 18 24 33 22 21 28 40 30 25 33 47

*Attraction
height mm 230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605 540 580 620 660 590 630 670 710 640 680 720 760

Blower motor power KW

Suitable electric control cabinet AC380V/220V AC660V KGLA-20/300A

Dimensions mm A 660 660 830 830 830 830 1040 1040 1040 1040 1200 1200 1200 1200 1320 1320 1320 1320 1540 1540 1540 1540 1750 1750 1750 1750 1950 1950 1950 1950 2150 2150 B 970 970 1120 1120 1120 1120 1370 1370 1370 1370 1570 1570 1570 1570 1765 1765 1765 1765 1950 1950 1950 1950 2150 2150 2150 2150 2350 2350 2350 2350 2550 2550 C 530 610 530 610 530 610 560 640 560 640 610 690 610 690 630 710 630 710 710 790 710 790 810 890 810 890 910 990 910 990 1100 1190 E 530 530 565 565 565 565 760 760 760 760 900 900 900 900 1100 1100 1100 1100 1300 1300 1300 1300 1500 1500 1500 1500 1700 1700 1700 1700 1900 1900 F 520 520 476 476 476 476 560 560 560 560 700 700 700 700 1000 1000 1000 1000 1200 1200 1200 1200 1400 1400 1400 1400 1600 1600 1600 1600 1800 1800

Reference weight 639 830 1060 1220 1060 1220 1420 1620 1420 1620 2350 2650 2350 2650 3210 3650 3210 3650 4250 4800 4250 4800 7300 8500 7300 8500 9380 10900 9380 10900 13700 14800

200

0.37

KGLA-20/450A

800

250

1000

300

1200

350

KGLA-50/450A 2*0.37

1400

400

1600

450

2*0.75

1800

500

KGLA-100/450A 2*1.5

2000

550

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.

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5 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separator


R- Other magnetic separation equipment C- Iron separator D- Electromagnetic B- Manual discharge of iron; self-cooling type RCDB Series design - Suitable width for Belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: m.t, about 70mT not labelled

RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron separator

5.1 Model Description : RCDB - /

5.2 Design Characteristics :

As a fully enclosed self-cooling structure, it is effectively waterproof, dustproof, corrosion resistant, thus suitable for use in various working conditions. Because of our temperature control technology (patent no. ZL 96116864.1) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span. It uses high-performance insulating material, making insulation quality better. Filled with magnesium oxide, good insulation and cooling effect are ensured.

5.3 Product Application:

This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of 0.135kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials.

5.4 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
item parameters model no. Suitable width of the belt conveyor (mm) Rated suspension height H(mm) Magnetic induction density Mt

RCDB-5 RCDB-5/90 RCDB-5/120 RCDB-5/150 RCDB-6 RCDB-6/90 RCDB-6/120 RCDB-6/150 RCDB-8 RCDB-8/90 RCDB-8/120 RCDB-8/150 RCDB-10 RCDB-10/90 RCDB-10/120 RCDB-10/150 RCDB-12 RCDB-12/90 RCDB-12/120 RCDB-12/150 RCDB-14 RCDB-14/90 RCDB-14/120 RCDB-14/150 RCDB-16 RCDB-16/90 RCDB-16/120 RCDB-16/150 RCDB-18 RCDB-18/90 RCDB-18/120 RCDB-18/150 RCDB-20 RCDB-20/90 RCDB-20/120 RCDB-20/150

500

150

650

200

800

250

1000

300

1200

350

1400

400

1600

450

1800

500

2000

550

70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150

Magnetic excitation power KW Company Industry standard standard 1.2 0.75 0.8 1 1.35 3 1 5 1.35 7 1.7 11 2 5 1.7 7 2 9 2 14 2.5 7 2 9 2.5 12 2.7 18 3 9 2.7 12 3 16 4.3 22 5.5 12 4.3 15 5.5 20 8.2 27 10 16 8.2 18 10 24 8.4 33 10.2 22 8.4 21 10.2 28 11.4 40 13.4 30 11.4 25 13.4 33 17 47 22.4

*Attraction mm 200 230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605 540 580 620 660 590 630 670 710 640 680 720 760
height

AC380V/220V AC660V

Suitable electric control cabinet

Dimensionsmm

Reference weight

A 580 580 680 680 680 680 840 840 840 840 1030 1030 1030 1030 1230 1230 1230 1230 1450 1450 1450 1450 1600 1600 1600 1600 1800 1800 1800 1800 2000 2000 2000 2000 2200 2200

C 360 432 360 432 360 432 438 525 438 525 520 622 520 622 542 650 542 650 602 720 602 720 670 804 670 804 845 1014 845 1014 872 1046 872 1046 1060 1262

E 440 440 480 480 480 480 600 600 600 600 800 800 800 800 1040 1040 1040 1040 1170 1170 1170 1170 1240 1240 1240 1240 1416 1416 1416 1416 1650 1650 1650 1650 1800 1800

508 660 958 1385 720 958 1700 2860 1100 1700 2680 3500 1700 2250 3150 4900 2560 2680 5100 6300 3900 5200 6430 8490 5100 5400 8300 13200 6900 8300 10100 14520 9300 9800 14520 18420

KGLA-20/300B KGLA-20/300P KGLA-20/300P2

KGLA-20/450B KGLA-20/450P KGLA-20/450P2

KGLA-50/450B KGLA-50/450P KGLA-50/450P2

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6 RCDC Series Belt-type Suspension Air-cooled


6.1Electromagnetic Iron Separator
RCDC Series Belt-type Suspension Air-cooled Auto-Discharge Electromagnetic Iron Separator
F E Model Description: RCDC - / R- Other magnetic separator equipment C- Iron separator D- Electromagnetic B A C- Automatic discharge of iron, air cooling RCDC Series diagram - Suitable width for belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mT, about 70mT not labelled.

Design Characteristics : This product is designed on the basis of RCDA series iron separator. A frame machine, roller and an iron discharging belt are added to form a belt-type automatic iron discharge magnetic iron separator. It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better. Use of axial flow motors increases wind pressure, air volume and ensures effect on air cooling. The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm. It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance. Product Application: It is widely used in production lines of coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials with large grain size substance, little dust but more iron content. RCDC Series Belt-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
item parameters model no. RCDC-6 RCDC-6/90 RCDC-6/120 RCDC-6/150 RCDC-8 RCDC 8/90 RCDC-8/120 RCDC-8/150 RCDC-10 RCDC-10/90 RCDC-10/120 RCDC-10/150 RCDC-12 RCDC-12/90 RCDC-12/120 RCDC-12/150 RCDC-14 RCDC-14/90 RCDC-14/120 RCDC-14/150 RCDC-16 RCDC-16/90 RCDC-16/120 RCDC-16/150 RCDC-18 RCDC-18/90 RCDC-18/120 RCDC-18/150 RCDC-20 RCDC-20/90 RCDC-20/120 RCDC-20/150
Suitable width of belt conveyor (mm)

Rated suspension height

Magnetic induction density Mt

H(mm)

KW

Referred excitation power

*Attraction height mm

650

200

800

250

1000

300

1200

350

1400

400

1600

450

1800

500

2000

550

63 90 120 150 63 90 120 150 65 90 120 150 65 90 120 150 68 90 120 150 68 90 120 150 71 90 120 150 71 90 120 150

3 5 7 11 5 7 9 14 7 9 12 18 9 12 16 22 12 15 20 27 16 18 24 33 22 21 28 40 30 25 33 47

230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605 540 580 620 660 590 630 670 710 640 680 720 760

Iron discharger motor power KW

Blower motor power KW

Suitable electric control cabinet AC380V/220V AC660V KGLA-20/300C

Dimensionsmm A B C E F

Reference weight

2.2 0.37
KGLA-20/450C

2*0.37

KGLA-50/450C

5.5 2*0.75
KGLA-100/450C

7.5

2*1.5

2360 2360 2530 2530 2530 2530 2900 2900 2900 2900 3150 3150 3150 3150 3500 3500 3500 3500 3800 3800 3800 3800 4000 4000 4000 4000 4250 4250 4250 4250 4500 4500

1150 1150 1290 1290 1290 1290 1510 1510 1510 1510 1710 1710 1710 1710 1917 1917 1917 1917 2110 2110 2110 2110 2350 2350 2350 2350 2550 2550 2550 2550 2785 2785

823 1003 823 1003 823 1003 904 984 904 984 904 984 904 984 966 1046 966 1046 1010 1090 1010 1090 1050 1130 1050 1130 1150 1230 1150 1230 1340 1430

1050 1050 1150 1150 1150 1150 1200 1200 1200 1200 1300 1300 1300 1300 1515 1515 1515 1515 1580 1580 1580 1580 1790 1790 1790 1790 1990 1990 1990 1990 2100 2100

835 835 985 985 985 985 1285 1285 1285 1285 1500 1500 1500 1500 1665 1665 1665 1665 1883 1883 1883 1883 2128 2128 2128 2128 2328 2328 2328 2328 2528 2528

1190 1540 2300 3120 1540 2300 3120 3960 2300 2900 3420 4800 3120 3420 4800 5600 4360 4560 6140 9200 5600 6140 12100 13100 9100 10900 13100 16900 11500 12400 15300 18500

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air.Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.
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7 RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separator


Model Description : RCDD - /
RCDC Series Belt-type Suspension Air-cooled Auto-Discharge Electromagnetic Iron Separator

R- Other magnetic separation equipment C- Iron separator D- Electromagnetic D- Automatic discharge of iron; self-cooling type RCDD Series diagram - Suitable width for Belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt, about 70mt not labelled. Design Characteristics : This product is designed on the basis of RCDB series iron separator. A frame machine, roller and an iron discharging belt with scrapping plate are added to form an automatic iron discharge magnetic iron separator. Because of our temperature control technology (patent no. ZL96116864.1) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span. It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance.
E F A B
H C

Product Application: This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of 0.135kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials. RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions
item parameters model no. Suitable width of belt conveyor (mm) Rated suspension height H(mm)

RCDD-18/150

RCDD-5 RCDD-5/90 RCDD-5/120 RCDD-5/150 RCDD-6 RCDD-6/90 RCDD-6/120 RCDD-6/150 RCDD-8 RCDD-8/90 RCDD-8/120 RCDD-8/150 RCDD-10 RCDD-10/90 RCDD-10/120 RCDD-10/150 RCDD-12 RCDD-12/90 RCDD-12/120 RCDD-12/150 RCDD-14 RCDD-14/90 RCDD-14/120 RCDD-14/150 RCDD-16 RCDD-16/90 RCDD-16/120 RCDD-16/150 RCDD-18 RCDD-18/90 RCDD-18/120 RCDD-20 RCDD-20/90 RCDD-20/120 RCDD-20/150

500

150

650

200

800

250

1000

300

1200

350

1400

400

1600

450

1800

500

2000

550

Magnetic induction density Mt 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150 70 90 120 150

Magnetic excitation power KW Industry Company standard standard 1.2 0.75 0.8 1 1.35 3 1 5 1.35 7 1.7 11 2 5 1.7 7 2 9 2 14 2.5 7 2 9 2.5 12 2.7 18 3 9 2.7 12 3 16 4.3 22 5.5 12 4.3 15 5.5 20 8.2 27 10 16 8.2 18 10 24 8.4 33 10.2 22 8.4 21 10.2 28 11.4 40 13.4 30 11.4 25 13.4 33 17 47 22.4

*Attraction mm 200 230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605 540 580 620 660 590 630 670 710 640 680 720 760
height

Iron discharger motor power KW

Suitable electric control cabinet AC380V/220V AC660V

Dimensionsmm A B C E F

Reference weight

1.5

2.2 KGLA-20/300D

KGLA-20/450D

5.5 KGLA-50/450D

7.5 11

2000 2000 2300 2300 2300 2300 2500 2500 2500 2500 2900 2900 2900 2900 3150 3150 3150 3150 3500 3500 3500 3500 3800 3800 3800 3800 4000 4000 4000 4000 4250 4250 4250 4250 4500 4500

870 870 1010 1010 1010 1010 1160 1160 1160 1160 1460 1460 1460 1460 1675 1675 1675 1675 1840 1840 1840 1840 2085 2085 2085 2085 2340 2340 2340 2340 2540 2540 2540 2540 2750 2750

510 580 520 590 520 590 520 590 520 590 550 650 550 650 550 650 550 650 560 610 560 610 690 830 690 830 810 980 810 980 830 1000 830 1000 985 1150

865 865 1060 1060 1060 1060 1150 1150 1150 1150 1300 1300 1300 1300 1515 1515 1515 1515 1320 1320 1320 1320 1520 1520 1520 1520 1720 1720 1720 1720 1920 1920 1920 1920 2120 2120

695 695 835 835 835 835 985 985 985 985 1285 1285 1285 1285 1500 1500 1500 1500 1647 1647 1647 1647 1883 1883 1883 1883 2128 2128 2128 2128 2328 2328 2328 2328 2528 2528

900 1200 1510 2530 1200 1510 2530 3500 1510 2530 3500 4550 2530 3050 4050 5560 3850 4050 5960 8000 5560 6050 8100 10500 7560 7960 10860 13504 10950 11500 13504 16350 13600 14450 16350 20300

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Channel for Quality

8 CF, CFL Series Suspension-type Electromagnetic Iron Separator


Model Description : CFL -
C- Iron separators F- Multi-pole power-cut discharge of iron L- Aluminium excitation coil, copper aluminium excitation coil not labelled. - Product category No.

CF,CFL Series diagram

Design Characteristics :

Magnetic circuit is optimally designed by computer. It uses multi pole magnetic circuit structure in order to achieve highest attraction coefficient in the working range. This fully enclosed magnetic iron separator can be used in various working conditions.

This series of iron separators can be used in power plant, coal, steel, mining, building materials, chemicals, food, wharf and other industries to remove slender magnetic material mixed in the non-magnetic bulk.

Product Application:

CF CFL Series Suspension Type Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
Item Parameters Model no.
Suitable width of belt conveyor (mm)

F B

Rated suspension height H(mm)

Magnetic induction density Mt

Magnetic excitation power KW

*Attraction height mm

Suitable electric control cabinet AC380V/2 20V

Dimensionsmm A B C 60 0 60 5 60 5 E F
Reference weight

CF-60 CFL-60 CF-90 CFL-90 CF-130 CFL-130

F B

650 800 1000

150 200 250

63 65 68

1.3 1.8 3.5

200 230 300

KGLA-20 /300F

932 880 130 0

500 880 880

830 455 880 455 455

960 680 1830 1350 3650 2700

KGLA-20 /450F

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.

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Channel for Quality

9 RCYB Series Manual Permanent Magnetic Iron Separator


Model Description : CFL -
R- Other magnetic separation equipment F E C- Iron separator A Y- Permanent magnetic B B- Manual discharge of iron; Disc type RCYB Series Diagram - Suitable width for Belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt. 1. This series of iron separator is our companys patented product (patent no. ZL95239746.3). It is made up of rare earth NdFeB as permanent magnetic materials. The magnetic circuit is designed by computerized simulation without excitation coil and temperature rise or noise. This product is absolutely safe and normal usage is not energy consuming. 2. The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failure. 3. Small size, light weight, easy installation, effective attraction and long life span are this products special features. 4. Method of unloading iron is simple, iron separator is equipped with movable iron unloading scraper at the bottom. When there is more attracted iron, manual pulling out the scrapper, then unloading of iron can be done, which is extremely easy.

Design Characteristics :

Product Application:

It is used in production lines where iron content is not too much such as metallurgy, mining, power plant, papermaking, sugaring, chemicals and building materials industries.

RCYB Series Manual Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions:
Item Parameters Model no.
Suitable width of belt conveyor (mm)

Rated suspension height H(mm)

Magnetic induction density Mt

*Attraction height mm

Dimensionsmm A 610 610 790 790 790 790 930 930 930 930 1170 1170 1170 1170 1370 1370 1370 1370 1600 1600 1600 1600 1800 1800 B 570 570 690 690 690 690 840 840 840 840 1080 1080 1080 1080 1280 1280 1280 1280 1480 1480 1480 1480 1680 1680 C 478 496 496 527 496 527 527 610 527 610 610 630 610 630 630 665 630 665 665 684 665 684 705 705 E 360 360 502 502 502 502 615 615 615 615 800 800 800 800 1000 1000 1000 1000 1200 1200 1200 1200 1400 1400 F 360 360 480 480 480 480 600 600 600 600 800 800 800 800 1000 1000 1000 1000 1200 1200 1200 1200 1400 1400

Reference weight

RCYB-5 RCYB-5/90 RCYB-5/120 RCYB-5/150 RCYB-6 RCYB-6/90 RCYB-6/120 RCYB-6/150 RCYB-8 RCYB-8/90 RCYB-8/120 RCYB-8/150 RCYB-10 RCYB-10/90 RCYB-10/120 RCYB-10/150 RCYB-12 RCYB-12/90 RCYB-12/120 RCYB-12/150 RCYB-14 RCYB-14/90 RCYB-14/120 RCYB-14/150

500

150

650

200

800

250

1000

300

1200

350

1400

400

63 90 120 150 63 90 120 150 63 90 120 150 65 90 120 150 65 90 120 150 68 90 120 150

200 220 245 270 230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605

310 340 405 470 460 510 646 1350 640 730 1350 2040 1350 1550 2040 2850 2040 2260 2850 4500 2850 3080 4500 4880

The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.
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10

Channel for Quality

10 RCYD Series Belt-type Suspension Permanent


R- Other magnetic separation equipment C- Iron separator B A Y- Permanent magnetic B- Automatic discharge of iron RCYD Series Diagram - Suitable width for Belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated height. Unit: mt.

Model Description: RCYD - /

RCYD Series Belt-type Suspension Permanent Magnetic Iron separator


E F

Design Characteristics :

This series of iron separator is our companys patented product (patent no. ZL 95239746.3). It uses rare earth magnetic King NdFeB as permanent magnetic material. The magnetic circuit is designed by computerized simulation without excitation coil. This product features energy saving. It is highly reliable to be used in any harsh environment. In the absence of rectifying devise, there is no influence on the quality of the electrical components. There are no problems of insulation and withstanding pressure. The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failures. Permanent magnetic iron separators fundamentally solve the temperature rise problem caused by electromagnetic iron separators. Moreover it maintains a constant magnetic field unlike cold and hot magnetic field of electromagnetic iron separators, so the magnetic field will not lose if there is no power, therefore the attracted iron will not fall back to the belt conveyor. It is completely safe and reliable. Iron separators are strong in magnetic field, high in magnetic gradient, deep in magnetic path and large in attraction, so the iron separation effect to remove large and small iron is very good. The magnetic induction intensity is far above the national standards.

Product Application:

As this product is used together with belt conveyors, it can be widely used in metallurgy, mining and power plant, papermaking, sugaring, chemicals, building materials industries to remove ferromagnetic material (weight of 0.1-35kg each) mixed in non-magnetic bulk materials.

RCYD Series Belt-type Suspension Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions:
Item Parameters Model no.
Suitable width of belt conveyor (mm)
Rated suspension height H(mm)

Magnetic induction density Mt

*Attraction height mm

Iron discharger power Kw

RCYD-5 RCYD-5/90 RCYD-6 RCYD-6/90 RCYD-6/120 RCYD-6/150 RCYD-8 RCYD-8/90 RCYD-8/120 RCYD-8/150 RCYD-10 RCYD-10/90 RCYD-10/12 0 RCYD-10/15 0 RCYD-12 RCYD-12/90 RCYD-12/12 0 RCYD-12/15 0 RCYD-14 RCYD-14/90 RCYD-14/12 0 RCYD-14/15 0 500 150

63 90 63 90 120 150 63 90 120 150 65 90 120 150 65 90 1200 350 120 150 68 90 1400 400 120 150

200 220 230 250 280 320 300 330 365 400 365 400 440 480 425 460 500 540 490 525 565 605 5.5 4 1.5

AC380V/22 0V AC660V

Suitable electric control cabinet

Dimensionsmm A 2000 2000 2300 2300 2500 2500 2500 2500 2900 2900 2900 2900 3150 3150 3150 3150 B 870 870 1010 1010 1160 1160 1160 1160 1460 1460 1460 1460 1675 1675 1675 1675 1840 1840 1840 1840 2085 2085 C 510 510 515 525 515 543 515 543 543 560 543 560 535 545 535 545 535 686 535 686 686 804 E 865 865 1060 1060 1150 1150 1150 1150 1300 1300 1300 1300 1515 1515 1515 1515 1320 1320 1320 1320 1520 1520 F 695 695 835 835 985 985 985 985 1285 1285 1285 1285 1500 1500 1500 1500 1647 1647 1647 1647 1883 1883

Reference

weight

YCKB38 0/1.5 YCKB66 0/1.5

800 850 1050 1098 1375 1895 1375 1500 1895 2900 1895 2104 2900 3900 2900 3126 3900 5900 3900 4150 4900 5900

650

200

2.2

YCKB38 0/2.2 YCKB66 0/2.2

800

250

1000

300

YCKB38 0/3 YCKB66 0/3

YCKB38 0/4 YCKB66 0/4 YCKB38 0/5.5 YCKB66 0/5.5

3500 3500 3500 3500 3800 3800

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11

Channel for Quality

11 RCDY-J series Suspension Assembly Recycling-type Iron separator


Model description :RCDY-J-
R- Other magnetic iron separator equipment C- Iron separator DY-Electromagnetic and permanent magnetic combination J-Recycling - Suitable width for Conveyor belts, Unit: dm

Design Characteristics :

RCDY-J series schematic diagram

1.RCDY-Jseries Suspension Assembly Recycling-type Iron separator is a new iron separating equipment which is developed for steel plant, pier and other industries to recycle the ferromagnetic ore during separating irons, it integrates attracting iron, separating iron ore, collecting ore and discharging iron, these activities are separated in terms of space during the process but can constantly work on in terms of time. The production work will not be suspended despite of iron discharging; also, it can realize the purpose of program control, automatic work by means of linking the belt conveyor. If it is used with metal detector, it will shorten the iron discharging time, so that it can improve the working efficiency. The magnetic iron separator structure is simple, safe, reliable and easy for maintenance. Meanwhile, some parts are adopted with permanent magnetic structure, so it has the advantages of energy conservation and consumption reduction, which greatly save a lot of maintenance cost 2. The magnetic iron separator consists of host machine , control cabinet and other components, and it can be applied with metal detector, the distance between magnetic iron separator and metal detector is determined by the speed of materials conveyor, it usually needs 8-10 seconds, in this way electromagnetic iron separator can exert its utmost effect on attracting irons 3. Host machine consists of attraction part, transitional part, separation part, de-ironing part, suspension components and iron discharging parts 4. Attraction parttransitional part are made of electromagnet, while separation part is made of permanent magnet.

Product Application:

It is widely used in steel, metallurgy, coal, mining, cement, port, power and other industries. It is usually applied with metal detector, and it can separate the steel parts during the process of transferring ore and other bulk solid magnetic material to avoid tear of the material conveyor belt and damage of the post-procedure equipment.

RCDY-J series Suspension Assembly Recycling-type Separator Main Technical Parameters and Dimensions:
Rated suspension item parameters model no. height H(mm)

Suitable width of the belt conveyo r (mm) magnetic induction density Mt


Supporting electric control cabinet AC 380Vv/220V Motor power(kw)

Dimensions mm

reference

weight kg

RCDY-J-8 RCDY-J-10 RCDY-J-12 RCDY-J-14 RCDY-J-16 RCDY-J-18 RCDY-J-20

250 300 350 400 450 500 550

800 1000 1200 1400 120 1600 1800 2000


J

4085 4190 5.5 4580

1165 1450 1685 1855 2095 2345 2545

1795 1840 1850 1870 1880 1910 1920

1770 1870 1970 2170 2370 2550 2750

960 126 0 147 0 164 0 188 0 213 0 233 0

2750 3650 4700 6100 7500 8500 9800

KGLA-50/450

4780 7.5 4980 5155 11 5355

* The attraction capability of the magnetic iron separator is represented by the height to which the GB5782-88M16*50 bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.

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12

Channel for Quality

12 RBCDB Series Explosion Proof Suspension-type Electromagnetic Iron Separator


Model Description : RBCDB-/
R- Other magnetic separator equipment B- Flameproof C- Iron separator D- Electromagnetic B- Self cooling - Suitable width for Conveyor belts, Unit: Dm - The maximum intensity of magnetic induction about geometrical center of corresponding magnetic pole is under the rated altitude. Unit: Mt, about 70mt not marked.

Design Characteristics :

1. It adopts our companys patented technologya method of controlling the temperature rise of the self-cooling type Electro-magnetic iron separator,. Namely, it increases the total turns of the coil N and decreases current density I under the circumstances that the main property of the magnetic field (main parameters ampere turns IN) is unchanged, which greatly reduces the heat source, effectively regulate the temperature rise in the Iron separator within 70, substantially increases the life span of the Iron separator and saves energy. 2. The magnetic iron separator applies the explosion proof structure and can satisfy the users' need to use in coal mine, and due to its waterproof, dustproof property, it can be used in various kinds of working conditions.

Product Application:

It can be used in coal, mining, steel, chemicals, power and other industries with requirements of anti-explosion, it can remove the ferromagnetic material from the loose material.

E2
9 0511-8893960

F
C2 H

A
The schematic diagram of RBCDB series Disc type power-ut iron discharge

The schematic diagram of RBCDB series belt-conveyer Auto-discharge

RBCFSDAF

FS

RBCDB Series anti-explosion type Suspended Electro-Magnetic separator

KXB-28/550 Mining Electro-magnetic control cabinet

anti-explosion

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13

Channel for Quality

13 RBCDB Series anti-Explosion Suspension-type Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
item parameters Model no. Suita blewi dth of the belt conve yor(m m)
Rated suspe nsion height H(mm) attr acti on heig ht mm
magn etic induct ion densit y Mt Excitation powerKW

L i n e Emble label m mark

iron dischar ging motor power KW

Supporting Mine flameproof electromag netic control cabinet A 1 C1 E1

Dimensions mm

referenc e weight kg C2 E2 F

Safety mark No. Flamepr oof No.

RBCDB -12

disc-type power cut iron discharge

1200

350

belt-type auto iron discharge

RBCDB -14

disc-type power cut iron discharge

1400

400

belt-type auto iron discharge

disc-type power RBCDB -16 cut iron discharge

1600

450

belt-type auto iron discharge

RBCDB -18

disc-type power cut iron discharge

1800

500

belt-type auto iron discharge

42 5 46 0 50 0 54 0 42 5 46 0 50 0 54 0 49 0 52 5 56 5 60 5 49 0 52 5 56 5 60 5 54 0 58 0 62 0 66 0 54 0 58 0 62 0 66 0 59 0 63 0 67 0 71 0 59 0 63 0 67 0 71 0

65 90 120 150 65 90 120 150 68 90 120 150 68 90 120 150 68 90 120 150 120 90 120 150 71 90 120 150 71 90 120 150

9 12 16 22 9 12 16 22 12 15 20 27 12 15 20 27 16 18 24 33 16 18 24 33 22 21 28 40 22 21 28 40

3 3.7 4 7 3 3.7 4 7 4 7 8 9 4 7 8 9 8 9 9 10 8 9 9 10 9 10 12 13.4 9 10 12 13.4

KX B28 /5 50 A C1 14 0V A C6 60 V A C3 80 V/ 22 0V Sa fet y m ar k M AB 09 01 46 Fl a m e pr oo f m ar k no .: 20 92 21 2

1230 1230 1450 1450

574 690 554 680

860 860 1000 1000

2635 3150 5200 6400 315 0 315 0 350 0 350 0 167 5 167 5 184 0 184 0 617 730 596 720 151 5 151 5 132 0 132 0 150 0 150 0 164 7 164 7 3900 4150 6000 8100 4100 5300 6650 8600 350 0 350 0 380 0 380 0 184 0 184 0 208 5 208 5 596 720 713 820 132 0 132 0 152 0 152 0 164 7 164 7 188 3 188 3 5600 6100 8300 10600 5300 5800 8400 13250 380 0 380 0 400 0 400 0 208 5 208 5 234 0 234 0 713 820 820 945 152 0 152 0 172 0 172 0 188 3 188 3 212 8 212 8 7640 8150 10900 13710 7100 8550 10200 14810 400 0 400 0 425 0 425 0 234 0 234 0 254 0 254 0 820 945 842 980 172 0 172 0 192 0 192 0 212 8 212 8 232 8 232 8 11000 11650 13910 16850

MAJ08 0058 208271 2

1450 1450 1600 1600

554 680 718 860

1000 1000 1246 1246

MAJ08 0057 208271 3

5.5

1600 1600 1800 1800

718 860 835 980

1246 1246 1336 1336

MAJ08 0059 208271 4

5.5

1800 1800 2000 2000

835 980 905 108 0

1336 1336 1476 1476

MAJ08 0060 208271 5

5.5

7.5

*The attraction capability of the magnetic iron separator is represented by the height to which the GB57823-2000M16*50 bolt is attracted in the still air Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard.
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14

Channel for Quality

14 CTGY Series Tank Drum-type Iron Separator (Permanent Magroller)


Model Description :CTGY-*:
A2

B2

C-- Iron separator TTank type G--Magroller YPermanent The series number of magnetic field intensity on magnet surface -The width of connecting flanges outside diameter, unit dm -The length of connecting flanges outside diameter, Unit : dm

?DL

A3B3

A4B4

A1

CTGY series diagram

Design Characteristics:

1. It adopts the high-performance rare material and technically pure iron based on our companys patented technology (patent No. 03220883.9), the shell uses the entire stainless steel, which makes the magnetic field intensity of permanent magnet roller reach 8000 gauss, its magnetic field gradient is high, and it can attract weak magnetic materials. 2. Excitation features no power consumption as it is used with complete permanent magnetic structure, high magnetic induction density, high magnetic field gradient, it can track the weak magnetic material very efficiently with its high separating rate, and it is reliable and safe in use. 3. It has the characteristics as follows: nice shape, compact structure, durable, long service life, the percentage of demagnetization would be less than five percent when it has been used for fifteen years.

Product Application:

Auto iron discharge is applied to attracting different kinds of ferromagnetic material in powder, and grainy materials.

CTGY Series Tank Drum-type Iron Separators Main Technical Parameters and Dimensions:
magnetic induction density mT Speed Supporting motor power KW Magnetic Roller dimensions D*L DimensionA1*B1*H1 installation dimensions of feed inlet A2*B2 installation dimensions of iron-notch A3*B3 installation dimensions of discharge hole A4*B4 reference weigh

item parameters Model No.

Processing capacity m3/h

m/s

CTGY1-30*40 CTGY2-30*40 CTGY3-30*40 CTGY1-30*50 CTGY2-30*50 CTGY3-30*50 CTGY1-30*60 CTGY2-30*60 CTGY3-30*60 CTGY1-40*40 CTGY2-40*40 CTGY3-40*40 CTGY1-40*50 CTGY2-40*50 CTGY3-40*50 CTGY1-40*60 CTGY2-40*60 CTGY3-40*60 CTGY1-40*80 CTGY2-40*80 CTGY3-40*80

200500 500800 800 200500 500800 800 200500 500800 800 200500 500800 800 200500 500800 800 200500 500800 800 200500 500800 800 2 172.8 2.2 400*800 1167*944*790 445*745 220*1172 290*1172 560 400*600 1067*944*790 445*545 220*972 290*972 490 400*500 967*944*790 445*445 220*872 290*872 450 0.5 2.0 43.2 172.8 1.1 1.5 400*400 867*944*790 445*345 220*772 290*772 410 300*600 1089*862*700 345*545 200*994 240*994 380 300*500 989*862*700 345*445 200*894 240*894 350 0.5 43.2 0.75 300*400 889*822*700 345*345 200*794 240*794 310

Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users request, we can also provide supporting YCKB or customized Electric control cabinet.

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15

Channel for Quality

15 JLYC Series Chute Permanent Magnetic Iron Separator


JL-Chute Y Permanent CDe-ironing separator Chute type: straight chute is not labeled, X indicates oblique type - the outside diameter width of connecting flange. Unit mm - Outside diameter length of connecting flange. Unit: mm JLYC series Chute Permanent Magnetic

Model Description :JLYC--*

Design Characteristics:

Iron Separator

1. It adopts the rare material NdFeB , so it has high magnetic field intensity, and high magnetic field depthand is effective in separating irons 2. It has long life-span, uses entire stainless steel structure, which ensures the high depth and intensity of magnetic field. 3. It is convenient in use, after installing the product. Only have to clean the iron through opening the special door regularly, no need to watch. 4. Reliable and safe: no energy consumption, no noise, no temperature rise, and no electromagnetic radiation.

Product Application:

Users can pick either of the following two types of magnetic iron separator,(JLYC,JLYC-X)according to different pipeline structures, this series of product is specialized in automatically separating the irons in the pipeline, which enhances the product quality. It is widely used in nonferrous metal, cement, coal, chemicals, building materials, food and other industries. Irons cleaning work is done by workers regularly.

H1

A1

B1
A1

H1

B1
W

W
L

The schematic diagram of JLYC-Z


The schematic diagram of JLYC-X

JLYC Series Chute Permanent Dimensions:

JLYC-Z Magnetic Iron separators main technical parameters and

1.JLYC series chute Permanent Magnetic Iron separator (Straight chute type)
Item parameters Model No. Surface magnetic field intensity mT

Processing capacity m3/h

Pipe dimensionsA1*B1*H1

The interface of the flange dimensions W*L

reference weigh

JLYC-200*200 JLYC-300*300 JLYC-400*400 JLYC-500*500 JLYC-600*600

500 500 500 500 500

36 81 144 225 324

200*200*400 300*300*400 400*400*500 500*500*700 600*600*800

300*300 400*400 500*500 620*620 720*720

40 78 117 164 240

2. JLYC-X series Chute Permanent Magnetic Lifter (oblique chute type)


parameters model No. item Surface magnetic field intensity mT

Processing capacity m3/h

Pipe dimensionsA1*B1*H1

The interface of the flange dimensions W*L

The inclination degree which is adapted to ground reference weight

JLYC-X-200*200 JLYC-X-300*300 JLYC-X-400*400 JLYC-X-500*500 JLYC-X-600*600

500 500 500 500 500

25 56.7 101 158 227

200*200*400 300*300*400 400*400*500 500*500*700 600*600*800

300*300 400*400 500*500 620*620 720*720 6070

56 98 145 203 284

Remarks: Magnetic separator with different types and specifications can be provided in accordance with Users requirements.
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16

Channel for Quality

16 JLYZ Series Chute-type Auto Permanent Magnetic Iron Separator


Model Description :JLYZ--*
JLChute YPermanent ZAuto magnetic separator The number of the magnetic drive: single magnetic drive is not marked; double one is marked as S - The outside diameter width of inlet connecting flange, unit mm -The outside diameter length of inlet connecting flange, unit: mm
*

Design Characteristics:

JLYZ Series diagram

1. The Chute Permanent Magnetic Lifter is our companys patented product developed according to market demand (the patent No. ZL 2008 2 0036456.3)This series of product is installed in the pipeline to automatically separate the iron impurity which is mixed in the material .it can effectively improve the product quality ,moreover, it can realize auto-discharge of iron and completely solve the problem of labor discharging. 2. The product has high magnetic field intensity and, it is applicable to many areas. According to users requirements for the material and pipeline, Magnetic iron separator with different length of magnetic domain and different magnetic field intensity can be designed ,its magnetic induction intensity can reach 10000 mT, and its shape is suitable for different kinds of pipelines and bulk material, and it is also not easy to get blocked. 3. It has good seal performance, and the magnetic body part and material flowing space are two mutually separate sealed cavities, ferromagnetic material and dust will never get into magnetic body part despite of the influence of magnetic force and suspension force, which enhances the utilization rate of magnetic field. It is convenient to use, has long service life, little energy consumption. This chute (Auto) magnetic iron separator has no excitation power consumption except drive motor.

Product Application:

It is widely used in non-ferrous metal metallurgy, cement, building materials, chemicals, food feed and other industries, and it is convenient for automatic operation.

Main Technical Parameters and Dimensions:


Main parameters

JLYZ series single magnetic drive chute type auto permanent magnetic iron separator
Pipe dimensions AB
model No.

reference weight H

Motor power KW

Supporting Electric control cabinet AC380V/220V

Surface magnetic induction density(mt)

Processing capacitym3/h

JLYZ-200*200 JLYZ-300*300 JLYZ-350*300 JLYZ-400*350 JLYZ-400*400 JLYZ-450*400 JLYZ-500*400

200200 300300 350300 400350 400400 450400 500400

500 700 800 850 900 1000 1100

0.75

YCKZ 380/0.75 YCKZP 380/0.75 YCKZ 380/1.1 YCKZP 380/1.1 YCKZ 380/1.5 YCKZP380/1.5 300-10000

27 40 49 54 60 62 68

1.1

1.5

JLYZ Series double magnetic drive chute auto permanent magnetic iron separator
Main parameters
Model No. Pipe dimensions AB Pipe dimensions AB Motor power KW Supporting Electric control cabinet AC380V/220V Surface magnetic induction density(mt)

Processing capacitym3/h

JLYZ-S-200*200 JLYZ-S-300*300 JLYZ-S-350*300 JLYZ-S-400*350 JLYZ-S-400*400 JLYZ-S-450*400 JLYZ-S-500*400

200200 300300 350300 400350 400400 450400 500400

1000 1200 1300 1350 1500 1600 1800

YCKZ 380/0.75 YCKZP 380/0.75 YCKZ 380/1.1 YCKZP 380/1.1 YCKZ 380/1.5 YCKZP380/1.5 300-10000

27 40 49 54 60 62 68

Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users requirements.

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17

Channel for Quality

17 JCYS Series Drawer-type Permanent Separation Sieve


Model Description :JCYS-*
JCDrawer type YPermanent magnetic type SSeparation sieve -- Pipeline nominal diameter( pipeline length),unit mm - Pipeline width, unit mm mm
JCYS Series Diagram

Model Description:

1. This product adopts Xu Jun Fengs patented technology Permanent magnetic bar; the magnetic field is greatly enhanced (Reach 8000-13000 gauss) 2. This separation sieve has compact structure, great adaptability and is convenient to use; it is suitable for different kinds of bulk material, and is not easy to get blocked. After installation, ONLY regular iron cleaning is required, theres no need for special people to watch it. 3. It is Safe and reliable with long service life and no energy consumption, magnet adopts permanent magnetic rare material, separation sieve adopts the entire stainless steel except the magnet.

Product Application:

The Magnetic iron separator sieve is mainly installed in the production pipe, it can automatically separate iron impurity contained in the production material so that product quality can be effectively improved. It is widely used in the non-ferrous metal metallurgybuilding material, chemicals, food ,feed and other industries. CYS Series Drawer-type Permanent Separation Sieves main Technical Parameters and Dimensions: Circular pipe separation sieves main technical parameters and dimensions
Main parameters Model NO Pipe nominal diameter Dn Total height Hmm Magnetic material

mm 150 200 250 300 400 500 600 800 1000

Surface magnetic induction density Gs

JCYS-150 JCYS-200 JCYS-250 JCYS-300 JCYS-400 JCYS-500 JCYS-600 JCYS-800 JCYS-1000

500 550 600 600 650 650 700 800 1000

NdFeB NdFeB NdFeB NdFeB NdFeB NdFeB NdFeB NdFeB NdFeB 4000-12000

Remarks: Separation sieve with different specifications can be provided in accordance with Users requirements.

18 KGLA Series Silicon-controlled Rectifier for Electromagnetic Iron Separator


Overview:
KGLA series silicon-controlled rectifier for electromagnetic iron separator is the power supply and control system for the Electromagnetic iron separator, it is applied with Electromagnetic iron separator, and it is special supporting equipment for the Electromagnetic iron separator, it can also be used as a power supply for other similar DC load electric equipment. KGLA series silicon-controlled rectifier developed by our company has indoor and outdoor Protection Structures, and the protection grade is very high, (if user has some special requirements, it can reach IP56); The core circuit adopts semiconductor converting control technique. KGLA series silicon-controlled rectifier for electromagnetic iron separator has adjustable output voltage, wide regulated range of output power, stable and reliable output voltage, small temperature rise, reasonable wire design, complete function, obvious signal indication, convenient operation & maintenance, etc. The same control cabinet can satisfy the demands of electromagnetic iron separators with different specifications and, the electrical components are all good-quality brand products from key manufacturers or imported products from overseas, so the quality can be ensured.

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Model Description :
K G L A /- Controller Quantity: one to one. No marking; one to two (B can be not marked) The control mode: if it uses relay control, no marking: PLC control Operation place: indoor, no marking; W: outdoor
Corresponding load: A: RCDA magnetic separator; B: RCDB magnetic separator C: RCDC magnetic separator: D: RCDD magnetic separator F: CF.CFL magnetic separator; J: RCDY-J magnetic separator Maximum output D.C voltage (V) Maximum output D.C current (A) control cabinet for Silicon controlled rectifier excitation

The Silicon-controlled Rectifier of KGLA Series Electromagnetic Iron Separators Main Technical Parameters and Dimensions:
item parameter model .No.
KGLA-20/300A KGLA-20/300B KGLA-20/300C KGLA-20/300D KGLA-20/300F KGLA-20/300P KGLA-20/300P2 KGLA-20/450A KGLA-20/450B KGLA-20/450C KGLA-20/450D KGLA-20/450F KGLA-20/450P triphase KGLA-20/450P2 KGLA-50/450A KGLA-50/450B KGLA-50/450C KGLA-50/450D KGLA-50/450J KGLA-50/450P KGLA-50/450P2 KGLA-100/450A KGLA-100/450C triphase 380V 0 450(500) 2*22.5 19001800850500 132 050 380V diphase 660V 22.5 1400700400420 84 PLC one to one control method PLC one to two control method Normal :one to 0100 45 1400700400420 121 one control method 0 450(500) 2*9 1800*750*400420 1200560300350 132 60 9 Diphase 380V/660 V 0300 6

input rectifier power voltage( V)

DC Output Voltage (V)

DC output current (A)

Rated excitation power(K

*reference dimensions Height width thickness (mm) 1200560300350 800500300350 1200560300350 1200560300350 800500300350 1200560300 350

Refer ence weigh t () 32 49 60 49 32 49 60 60 84 32 84 PLC one to one control method PLC one to two control method Normal :one to one control method PLC one to one control method PLC one two control method Normal :one to one control method Normal :one to one control method

Remarks

W)

020

2*6

1700750400 420 1200560300350 1400700400420 1200560300350 1400700400420

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19 YCK Series Control Cabinet for Permanent Magnetic Iron Separator


Overview
YCK series is a supporting product for our permanent magnetic iron separator, it plays a role in controlling de-iron machines on and off according to different working requirements of permanent magnetic lifter, meanwhile, it can protect the motor The YCK series control cabinet developed by our company has indoor and outdoor protection structure, the protection grade is very high, (if user has some special requirements, it can reach IP56) YCK series is safety and reliability, reasonable wire design, complete function, convenient operation & maintenance, etc. The electrical components are all good quality brand products from key manufacturers or imported products from overseas, so the quality can be ensured.

Model Description

YCK / ------ motor power KW


Voltage V Operation place: indoor, no marking; outdoor Control mode: General, no marking; P: PLC control General permanent magnetic lifter: B, time relay program control: S; permanent auto separator: Z The control cabinet for the permanent control cabinet

YCK Main Technical Parameters and Dimensions:


item parameter model No. YCK -380/0.75 YCK -660/0.75 YCK -380/1.1 YCK -660/1.1 YCK -380/1.5 YCK -660/1.5 YCK -380/2.2 YCK -660/2.2 YCK -380/3 YCK -660/3 YCK -380/4 YCK -660/4 YCK -380/5.5 YCK -660/5.5 YCK -380/7.5 YCK -660/7.5 YCK -380/11 YCK -660/11 YCK -380/15 YCK -660/15 BS AC 380V AC 660V 8.8 11.8 15.6 22 29.5 4 5.5 7.5 11 15 B Z S Z 2.9 3.7 5.2 6.8 1.1 1.5 2.2 3 BZ 450350260 S 520450260 BZ 12 S 22 Mark P if need PLZ control Input power voltage (V) 2.1 0.75 Input current(A) volume (KW) Reference dimensions(mm ) weight ()

Remark

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Remarks:

1. Electrical components, protection grade, or other demands can be negotiated, please give indications in the purchase contract or technical agreement if program control interface needs to be remained. 2. If it is outdoor type, add W Behind corresponding load No. 3. AC380V, 660V power supply usually requires three-phase four-wire system, special power supply can be negotiated, please give indications in the purchase contract or technical agreement.

Iron Separator Installation and Testing

The iron separators are divided into suspension type or pipeline type according to usage. The pipeline-type iron separators generally dock with on-site pipes directly through the flange. Also the iron separator body can be installed into a customized frame body according to the site usage. The suspension-type iron separators installation depends on the iron separators model and usage: 1.Generally there are two kinds of installation methods for the suspension-type iron separators: attached drawings are method 1 and method 2. They often adopt suspension installation, but they can also be installed into a customized frame body. 2.Suspension-type iron separators installed above the main wheel of the belt conveyor, (method 1) sloping type installation is most effective for iron separation but the head pulley must be made of non-magnetic materials. 3.When the iron separators are hanged horizontally (Method 2), the belt conveyors roller must be changed into a non-magnetic carrier roller. If the roller is changed into a non-magnetic parallel carrier roller, the iron separation ability will be further improved. 4.For the installation of the alternately operated iron separators, the gap between the two iron separators centres must be twice greater than the overall width of the equipment. 5.The electromagnetic and permanent magnetic iron separators developed by our company are capable of continuous working, and they can also be used together with metal detectors. 6.The program-controlled disc-type iron separators limit switch installation is generally done according to site situation and installation and testing is done on-site. 7.The rated DC current and DC voltage shown on the nameplate of the electromagnetic iron separators electric control cabinet are the operational current and voltage, which are adjusted before the products leave the factory. 8.As needed, the suspension-type iron separators can be configured with corresponding

Method 11

2 Method 2

1 1 Method

2 Method 2

Iron separators installation instruction

customized movable or fixed set of iron-collecting bucket (a box to collect discharged iron). Suspension-type magnetic iron separators generally use suspension installation, Fixed lifting point installation is also adopted. Belt-type iron separators generally hang from 4 suspension points, whereas disc-type and manually operated iron separators use single suspension point. There should be a distance between the beam and the iron separator, and the angle between two steel ropes should be less than 55. The present commonly used is I-beam hanging running gear (bridge crane) hang suspension-type iron separators installation. The running device has to be selected from different specifications according to the given suspension-type magnetic iron separators.
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