Periodic Maintenance & Lubrication Chart

Sr. Operation No. RECOMMENDED FREQUENCY

Servicing Kms 1st 500 ~ 750 2nd 3rd 4th 5th 6th 7th 4500 9500 14500 19500 24500 29500 ~ ~ ~ ~ ~ ~ 5000 10000 15000 20000 25000 30000

Subsequent

1. 2. 3. 4.

Servicing Idle speed / CO% Valve tappet clearance Engine oil (Bajaj DTSI 10000 oil)* C, A C, A C, A

3 C, A C, A R

1st - 500~750 Kms / 30~45 days, 2nd onward@5000Km

C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A Top-up R Top-up R Top-up R Top-up@every 5000 Km Replace in 1st service & at every 10000 Km Replace at every oil change

5. 6. 7. 8. 9.

Oil strainer (Bajaj DTSi 10000 oil)* Engine oil filter (Bajaj DTSi 10000 oil)* Body centrifugal filter -- Pulsar / Platina Spark plug gap Spark plug

CL R CL CL,A R CL, R R R CL R CL,A

CL R CL CL,A CL

CL R CL,A CL,A CL,A

CL R CL

CL R CL,A CL,A

R CL CL R R R CL CL CL R CL,A CL CL CL CL R R R CL R CL,A

Replace at every 20000 km Replace at every 15000 km Replace at every 15000 km Replace at every 15000 km Replace at every 15000 km

10. Air cleaner element*** 11. Air filter cover O ring 12. Inline paper filter alongwith hose & clamps** 13. Fuel cock sediment bowl cleaning 14. Fuel cock-Paper filter element & seal** 15. Carburettor

Periodic Maintenance & Lubrication Chart

Sr. Operation No. RECOMMENDED FREQUENCY
Servicing Kms 1st 500 ~ 750 2nd 3rd 4th 5th 6th 7th 4500 9500 14500 19500 24500 29500 ~ ~ ~ ~ ~ ~ 5000 10000 15000 20000 25000 30000

Subsequent

16. Carburettor float chamber cleaning 17. Carburettor rubber duct 18. Fuel pipes 19. Coolant level check in expansion tank** 20. Coolant in expansion tank** 21. Coolant hose damage/clamps/leakage** 22. Coolant hose damage/clamps/leakage** 23. Radiator fins** 24. Battery electrolyte level & specific gravity** 25. Battery connections 26. Clutch plate 27. Clutch play 28. Throttle play 29. Brake play 30. Brake lining or pad wear 31. Brake fluid level / top up**

CL C,R C,R C,A R C,R R C,A C C,T C,R C,A C,A C,A C,R C,A C,A C,A C,A C,R C,A C,A C,A C,A C,R C,A C C C,A C C,A C,R C,A C C,T

CL C C,A C,R C,A C C,T C,A C,A C,A C,R C,A R C,A C,R C,A C C,T C,A C,A C,A R C,A

CL C,R C C,A C,R C,A C C,T C,R C,A C,A C,A C,R C,A C,A C,A C,A C,R C,A C C,A C,R C,A C C,T

CL Check & replace if required R Replace at every 15000kms At every service C,R Check & replace if required C,A C C,T Check & replace if required C,A C,A C,A C,R Replace at every15000 Kms Check & Top up if required in every service

Replacement at every 30000 Kms or 2 year (whichever occurs earlier) Replacement at every 35000 Kms or 3 years (whichever occurs earlier)

Periodic Maintenance & Lubrication Chart

Sr. Operation No. RECOMMENDED FREQUENCY
Servicing Kms 1st 500 ~ 750 3rd 5th 6th 2nd 4th 7th 4500 9500 14500 19500 24500 29500 ~ ~ ~ ~ ~ ~ 5000 10000 15000 20000 25000 30000

Subsequent

32. Brake fluid 33. Front brake hose 34. Master cylinder piston kit 35. Caliper piston seal and Dust seal 36. Brake cam & pedal pivot pin** 37. Rear sprocket fasteners 38. Rear wheel rubber shock damper 39. Silencer drain hole cleaning 40. Silencer tail pipe cleaning-Pulsar 150/180 41. Engine compression pressure 42. Cylinder head de-carbonising 43. Engine air breather tube 44. Drive chain slackness 45. Drive chain lubrication on vehicle 46. Drive chain link lock 47. Drive chain wear -- Remove & Lubricate 48. Drive chain ("O" ring design)** 49. Wheel bearing

R R R R L C,T C,R CL CL C CL R C,A C,L R C,L L C,R C,A C,L R C,L R C,L C,R R C,L C,R R C,L C,R R C,L C,R C,A C,A C,A CL CL C,T L C,T L C,T C,R CL CL CL CL L C,T L C,T C,R CL CL C CL R C,A C,A CL CL L C,T

R R R R L C,T C,R Check & replace if required CL CL C If required Replace at 20000 Kms C,A R C,L C,R Check & replace if required
Whenever drive chain opened.

Lubricate at every 500 km.(By customer)

Periodic Maintenance & Lubrication Chart

Sr. Operation No. RECOMMENDED FREQUENCY
Servicing Kms 1st 500 ~ 750 3rd 5th 6th 2nd 4th 7th 4500 9500 14500 19500 24500 29500 ~ ~ ~ ~ ~ ~ 5000 10000 15000 20000 25000 30000

Subsequent

50. Spoke tightening-Front & Rear** 51. Tyre tread wear 52. Front fork oil 53. Front fork oil seal 54. Auto choke** 55. Gap betn Reed switch & TPS magnet** 56. Rr. Shock Absorber- Check gas pressure** 57. Starter Clutch** (Dry Application) 58. Wiring harness 59. Ignition switch contacts cleaning 60. Clutch switch & brake switch (Horizontal base) contacts cleaning** 61. Clutch switch (Vertical base)** 62. Rear brake switch 63. Starter motor connections** 64. Starter relay connections**

C,T C,R R R C C,A C,A L C C,CL

C,CL,L C,R

C,T

C,T

C,T C,R R R

C,T C,R

C,T C,R R R

C,T C,R

C,T C,R Check & replace if required R R Replace at every 10000kms Replace at every 10000kms

C C,A C,A

C C,A

C C,A

C C,A C,A

C C,A

C C,A Not required for new design (Filling from bottom)

L C C,CL

L C

L C

C,CL C,CL C,CL C,CL C,CL C,CL

C,CL,L C,R C,CL,L C,R C,CL,L C,R

Check & replace if required

C,A C,T C,T

C,A

C,A C,T C,T

C,A C,T C,T

C,A C,T C,T

C,A C,T C,T

C,A C,T C,T

C,A C,T C,T

Periodic Maintenance & Lubrication Chart

Sr. Operation No. RECOMMENDED FREQUENCY
Servicing Kms 1st 500 ~ 750 3rd 5th 6th 2nd 4th 7th 4500 9500 14500 19500 24500 29500 ~ ~ ~ ~ ~ ~ 5000 10000 15000 20000 25000 30000

Subsequent

65. HT coil connections 66. Oil pressure indicator check on console** 67. General lubrication 68. Main stand & side stand pin** 69. Swing arm pivot pin (for non silent bush)** 70. Engine foundation silent bushes** 71. Steering play 72. Steering stem bearing*** 73. Cap steering bearing (Plastic)** 74. Step -Pillion LH & RH (Ball & Plate)** 75. All fasteners tightness

C,T C L C,L L R C,A

C,CL,L,R

C,T C L C L L C,A C,A

C,T C L C,L L C,A

C,CL,L,R

C,T C L L R C,A

C,T C L C,L L C,A

C,CL,L,R

C,T C L L C,A

C,T C L C,L L R C,A

C,CL,L,R

Replace at every 15000Kms Check & replace if required

C,R C,CL C,T C,T C,T

C,R C,T C,T

C,R C,T C,T

C,R C,T

C,CL C,CL C,CL C,CL C,CL C,CL

* It is strongly recommended to use only Bajaj DTS-i 10000 Genuine engine oil. In case any other engine oil of same specifications is used, the frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms. ** As applicable to model *** More frequent cleaning may be required when driving in dusty condition. C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.