Flexible

Dismantling
Joint Range
Fully Restrained Double Flanged Fitting

pipe CONNECTIONS, repair & flow control products for the utilities industry

Dismantling Joint
Overview

Developed for Complete Versatility

The Dismantling Joint range was developed to provide greater versatility for the designer at the planning stage and the engineer in the installation stage of flanged pipe work systems and to allow for simple maintenance programmes.

Easy to Install
The installation is also straightforward using just a spanner and torque wrench to tighten the high tensile steel or stainless steel tie bars. With fewer tie bars than flange holes and the tie bars acting as flange jointing bolts the process is speeded up but still offers a secure, rigid, fully end load resistant system with a pressure rating equal to that of the flange.

Allows for Adjustment

The Dismantling Joints are double flanged fittings that accommodate up to 100mm (4) longitudinal adjustment and can be locked at the required length with the tie bars supplied. Not only does this system allow for fast, easy maintenance of valves, pumps or meters, it simplifies future pipe work modifications and reduces downtime when changes need to be made.

The Range
A comprehensive range is available from DN40 (1) to DN2400 (80) with virtually any flange drilling or pressure rating supplied, although larger sizes and custom made Dismantling Joints can be designed and built on request.

Flanged Pipe Materials

Dismantling Joints

Viking Johnson Dismantling Joint

Telephone: +44 (0)1462 443322

Dismantling Joint
Product Design Benefits
Full Flange Sealing
For applications where a full-face flange is required, i.e. wafer and butterfly valves, the flange of the spigot piece provides a full flange sealing area.

Excellent Corrosion Protection

The flange adaptor and flange spigot are coated with WRAS approved Rilsan Nylon 11 providing excellent protection from transport, storage, site and corrosion damage. The tie bars are Zn3 Zinc Plated as standard with other coatings, grades and finishes available on request. The nuts and bolts are Sheraplex coated to WIS-4-52-03, offering long term protection against corrosion.

Couplings & Flange Adaptors Dedicated

Ultimate Sealing Capability

The EPDM gasket is compressed independently of the tie bars with the sealing capability secured as soon as the fasteners reach required torque.

Simple to Fit
Harnessing is accommodated within the bolt circle, eliminating other complex anchoring systems and reducing space requirements.

Customer Benefits
Viking Johnsons Dismantling Joints are particularly suitable for simplifying the installation and removal of isolation valves, control valves, check valves, non-return valves, flow metering valves, pump sets, pressure reducing valves, flanged pipe and fittings. Designed and manufactured to BS EN ISO 9001: 2008 and tested to the most exacting requirements of WRAS (Water Regulatory Advisory Scheme) for use with potable water. The simplicity and versatility of the fittings make them suitable for many applications including pumping stations, water treatment works, sewage treatment works, plant rooms, meter chambers, power generation equipment, gas distribution stations.

www.vikingjohnson.com

Viking Johnson Dismantling Joint

Dismantling Joint DN40 to DN300 (PN10,16,25,40)

United Arab Emirates - UAE Specifications

Dismantling Joint - DN2400

Fujairah Asia Power Co.

Project
Fujairah is an integrated water and power plant. The complex is capable of processing 591,000 m3 of water per day.

Client
Fujairah Asia Power Company

Distributor
Glynwed France

Contractor
OTV France MGP

Viking Johnson Dismantling Joint

www.vikingjohnson.com Telephone: Telephone: +44 +44 (0)1462 (0)1462 443322 443322

Dismantling Joint DN40 to DN300 (PN2.5*,6*,10,16,25,40,64*)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange to Flange Details Tie Rod Details Flange Thickness Flange OD Nominal Length Minimum Length Maximum Length Nom Drilling Flange Adaptor E (mm) 18 17 17 17 17 25 17 25 17 25 25 20 20 25 25 19 19 25 25 19 19 25 25 Spigot E (mm) 18 18 18 18 18 25 18 25 18 25 25 18 18 25 25 18 18 25 25 18 18 25 25 A (mm) 150 165 185 200 220 235 250 270 285 300 300 340 340 360 375 395 405 425 450 445 460 485 515 B (mm) 187 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 194 C (mm) 167 175 175 175 175 174 175 174 175 174 174 175 175 174 174 175 175 174 174 175 175 174 174 D (mm) 207 213 213 213 213 214 213 214 213 214 214 213 213 214 214 213 213 214 214 213 213 214 214 Steel Tie Rod

(B)

Flange Adaptor Method of Construction Total Total Dia x Length Dia x Length Cast / No. Weight No. Weight (mm) (mm) of DJ (kg) Fabricated of DJ (kg) Stainless Steel Tie Rod M16 x 300 M16 x 300 M16 x 300 M16 x 300 M16 x 300 M20 x 320 M16 x 300 M24 x 330 M20 x 310 M24 x 330 M24 x 330 M20 x 310 M20 x 310 M24 x 340 M27 x 350 M20 x 310 M24 x 330 M27 x 350 M30 x 370 M20 x 310 M24 x 330 M27 x 350 M30 x 380 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 7.8 8.2 9.4 10.4 11.6 19.2 13.5 26.2 17.7 28.9 28.8 24.3 24.1 37.5 42.6 29.6 32.8 49.1 57.9 36.2 40.0 57.1 69.8 M16 x 300 M16 x 300 M16 x 300 M16 x 300 M16 x 300 M20 x 320 M16 x 300 M24 x 330 M20 x 310 M24 x 330 M24 x 330 M20 x 310 M20 x 310 M24 x 340 M27 x 350 M20 x 310 M24 x 330 M27 x 350 M30 x 370 M20 x 310 M24 x 330 M27 x 350 M30 x 380 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 7.8 8.2 9.3 10.4 11.6 19.2 13.5 26.2 17.7 28.9 28.8 24.3 24.1 37.5 42.6 29.6 32.8 49.1 57.9 36.2 40.0 57.1 69.8 Fabricated Cast Cast Cast Cast Fabricated Cast Fabricated Cast Fabricated Fabricated Cast Cast Fabricated Fabricated Cast Cast Fabricated Fabricated Cast Cast Fabricated Fabricated

Couplings & Flange Adaptors

40 50 65 80 100 100 125 125 150 150 150 200 200 200 200 250 250 250 250 300 300 300 300

PN10,16,25,40 PN10,16,25,40 PN10,16 PN10,16,25,40 PN10,16 PN25,40 PN10,16 PN25,40 PN10,16 PN25 PN40 PN10 PN16 PN25 PN40 PN10 PN16 PN25 PN40 PN10 PN16 PN25 PN40

Dedicated

Materials & Relevant Standards

Flange Drilling
BS EN1092-1 (formerly BS4504), ISO7005

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 100252:2004 Grade S275

Nuts 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80

Cast Flange Adaptor

Body - Ductile Iron to BS EN1563:2011 Symbol EN-GJS-450-10 End Rings - Ductile Iron to BS EN1563:2011 Symbol EN-GJS-450-10

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings - Rolled Steel to BS EN 100252:2004 Grade S275 Sleeve - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 100252:2004 Grade S275

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Coatings (Others available on request)

Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/mm) (formerly MB7) Nuts - BS EN20898-2:1994 Property Class 8.0

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN35061:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm)

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com

Viking Johnson Dismantling Joint

Dismantling Joint DN350 to DN2400 (PN10)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange Thickness Nom Drilling E (mm) 18 18 23 23 23 23 23 23 23 25 25 25 38 38 38 38 38 38 38 38 60 Flange To Flange Details Flange OD Nominal Length Minimum Length Maximum Length A (mm) 505 565 615 670 730 780 835 895 1015 1115 1230 1340 1455 1575 1675 1785 1915 2115 2325 2550 2760 B (mm) 295 295 300 300 300 300 300 300 300 307 307 307 320 320 320 320 320 320 440 440 462 C (mm) 270 270 275 275 275 275 275 275 275 277 277 277 290 290 290 290 290 290 390 390 412 D (mm) 320 320 325 325 325 325 325 325 325 337 337 337 350 350 350 350 350 350 490 490 512 Steel Tie Rod Dia x Length (mm) M20 x 430 M24 x 440 M24 x 450 M24 x 460 M27 x 470 M27 x 470 M27 x 480 M27 x 480 M30 x 500 M30 x 520 M33 x 530 M33 x 540 M36 x 570 M39 x 590 M39 x 600 M39 x 610 M45 x 630 M45 x 650 M45 x 810 M52 x 840 M52 x 880 Total Weight of DJ (kg) 57.7 68.9 87.2 97.1 112.0 120.0 132.0 146.0 167.0 211.0 246.0 276.0 414.0 475.0 509.0 606.0 731.0 829.0 997.0 1,699.0 1,878.0

(B)

Tie Rod Details Stainless Steel Tie Rod Dia x Length (mm) M20 x 430 M24 x 440 M24 x 450 M24 x 460 M27 x 470 M27 x 470 M27 x 480 M27 x 480 M30 x 500 M30 x 520 M33 x 530 M33 x 540 M36 x 570 M39 x 590 M39 x 600 M39 x 610 M45 x 630 M45 x 650 M45 x 810 M52 x 930 M52 x 970 Total Weight of DJ (kg) 57.7 68.9 87.2 97.1 112.0 120.0 132.0 146.0 169.0 215.6 251.0 286.0 426.0 491.0 533.0 631.0 731.0 866.0 1,048.0 1,717.0 2,032.0

No. 4 4 5 5 5 5 6 6 6 7 7 8 8 8 9 9 10 11 12 13 14

No. 4 4 5 5 5 5 6 6 8 8 8 10 10 10 12 12 10 14 16 14 18

350 400 450 500 550 600 650 700 800 900 1000 1100 1200 1300 1400 1500 1600 1800 2000 2200 2400

PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10

Materials & Relevant Standards

Flange Drilling
BS EN1092-1 (formerly BS4504), ISO7005

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings/Sleeve - Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/mm) (formerly MB7) Nuts - BS EN20898-2:1994 Property Class 8.0

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN35061:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 50

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

Viking Johnson Dismantling Joint

Telephone: +44 (0)1462 443322

Dismantling Joint DN350 to DN2400 (PN16)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange To Flange Details Steel Tie Rod Dia x Length (mm) M24 x 450 M27 x 460 M27 x 470 M30 x 480 M30 x 490 M33 x 500 M33 x 510 M33 x 520 M33 x 530 M36 x 540 M36 x 570 M39 x 590 M39 x 610 M45 x 640 M45 x 650 M45 x 660 M52 x 690 M52 x 710 M52 x 730 M56 x 930 M56 x 950 M56 x 980 Total Weight of DJ (kg) 63.4 75.2 99.0 121.0 134.0 154.0 153.0 162.0 177.0 184.0 232.0 282.0 406.0 505.0 533.0 583.0 760.0 850.0 962.0 1,662.0 1,871.0 2,144.0 Tie Rod Details Flange Thickness Flange OD Nominal Length Minimum Length Maximum Length Nom Drilling E (mm) 18 18 23 23 23 23 23 23 23 23 25 25 38 38 38 38 38 38 38 60 60 60 A (mm) 520 580 640 715 775 840 860 910 970 1025 1125 1255 1355 1485 1585 1685 1820 1930 2130 2345 2555 2765 B (mm) 295 295 300 300 300 300 300 300 300 300 307 307 320 320 320 320 320 320 320 462 462 462 C (mm) 270 270 275 275 275 275 275 275 275 275 277 277 290 290 290 290 290 290 290 412 412 412 D (mm) 320 320 325 325 325 325 325 325 325 325 337 337 350 350 350 350 350 350 350 512 512 512

(B)

Stainless Steel Tie Rod Dia x Length (mm) M24 x 450 M27 x 460 M27 x 470 M30 x 480 M30 x 490 M33 x 500 M33 x 510 M33 x 520 M33 x 530 M36 x 540 M36 x 570 M39 x 590 M39 x 610 M45 x 640 M45 x 650 M45 x 660 M52 x 770 M52 x 800 M52 x 810 M56 x 1020 M56 x 1040 M56 x 1070 Total Weight of DJ (kg) 63.4 75.2 99.0 121.0 134.0 154.0 153.0 162.0 182.0 190.5 251.5 306.5 438.0 529.0 582.0 644.0 829.0 903.0 1,075.0 1,899.0 2,145.0 2,468.0

Couplings & Flange Adaptors

No. 4 4 5 5 5 5 6 6 6 6 7 7 8 8 8 9 9 10 11 12 13 16

No. 4 4 5 5 5 5 6 6 8 8 10 10 12 10 12 14 12 12 16 18 20 24

350 400 450 500 550 600 650 700 750 800 900 1000 1100 1200 1300 1400 1500 1600 1800 2000 2200 2400

PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16

Dedicated

Materials & Relevant Standards

Flange Drilling
BS EN1092-1 (formerly BS4504), ISO7005

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings/Sleeve - Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/mm) (formerly MB7) Nuts - BS EN20898-2:1994 Property Class 8.0

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN35061:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 50

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com

Viking Johnson Dismantling Joint

Dismantling Joint DN350 to DN1800 (PN25)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange To Flange Details Steel Tie Rod Dia x Length (mm) M30 x 480 M33 x 490 M33 x 500 M33 x 510 M36 x 530 M36 x 540 M36 x 550 M39 x 570 M45 x 630 M45 x 630 M52 x 660 M52 x 690 M56 x 890 M56 x 920 M64 x 970 Total Weight of DJ (kg) 91.1 109.0 122.0 137.0 155.0 170.0 199.0 212.0 279.0 317.0 520.0 637.0 1,181.0 1,514.0 1,855.0 Tie Rod Details Flange Thickness Flange OD Nominal Length Minimum Length Maximum Length Nom Drilling E (mm) 25 25 25 25 25 25 25 25 25 25 38 38 60 60 60 A (mm) 555 620 670 730 785 845 895 960 1085 1185 1320 1530 1755 1975 2185 B (mm) 302 302 302 302 302 302 307 302 307 307 320 320 462 462 462 C (mm) 277 277 277 277 277 277 277 277 277 277 290 290 412 412 412 D (mm) 327 327 327 327 327 327 337 327 337 337 350 350 512 512 512

(B)

Stainless Steel Tie Rod Dia x Length (mm) M30 x 480 M33 x 490 M33 x 500 M33 x 510 M36 x 530 M36 x 540 M36 x 550 M39 x 570 M45 x 630 M45 x 630 M52 x 740 M52 x 770 M56 x 980 M56 x 1010 M64 x 1075 Total Weight of DJ (kg) 91.1 109.0 122.0 137.0 155.0 177.0 211.0 227.0 302.0 350.0 567.0 724.0 1,369.0 1,740.0 1,970.0

No.

No.

350 400 450 500 550 600 650 700 800 900 1000 1200 1400 1600 1800

PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25 PN25

4 4 5 5 5 5 6 6 6 7 7 8 9 10 11

4 4 5 5 5 6 8 8 8 10 8 12 14 16 16

Materials & Relevant Standards

Flange Drilling
BS EN1092-1 (formerly BS4504), ISO7005

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings/Sleeve - Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/mm) (formerly MB7) Nuts - BS EN20898-2:1994 Property Class 8.0

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN35061:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 50

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

Viking Johnson Dismantling Joint

Telephone: +44 (0)1462 443322

Dismantling Joint DN350 to DN1600 (PN40)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange To Flange Details Steel Tie Rod Tie Rod Details Flange Thickness Flange OD Nominal Length Minimum Length Maximum Length

(B)

Stainless Steel Tie Rod

Couplings & Flange Adaptors

Nom Drilling

E (mm)

A (mm)

B (mm)

C (mm)

D (mm)

Dia x Length (mm)

No.

Total Weight of DJ (kg)

Dia x Length (mm)

No.

Total Weight of DJ (kg)

350 400 450 500 550 600 650 700 800 900 1000 1200 1400 1600

PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40 PN40

25 25 25 25 38 38 38 38 38 38 38 38 60 60

580 660 685 755 835 890 945 995 1140 1250 1360 1575 1795 2025

307 307 307 307 320 320 320 320 320 320 320 320 462 462

277 277 277 277 290 290 290 290 290 290 290 290 412 412

337 337 337 337 350 350 350 350 350 350 350 350 512 512

M33 x 520 M36 x 540 M36 x 550 M39 x 570 M45 x 600 M45 x 620 M45 x 630 M45 x 640 M52 x 680 M52 x 700 M52 x 720 M56 x 780 M56 x 980 M64 x 1040

4 4 5 5 5 5 6 6 6 7 8 10 14 14

111.0 138.0 148.0 178.0 289.0 313.0 350.0 375.0 479.0 570.0 661.0 863.0 1,640.0 1,988.0

M33 x 520 M36 x 540 M36 x 550 M39 x 570 M45 x 600 M45 x 620 M45 x 630 M45 x 640 M52 x 760 M52 x 780 M52 x 810 M56 x 870 M56 x 1070 M64 x 1140

4 4 5 6 5 6 8 8 8 10 14 16 22 20

111.0 138.0 148.0 186.0 289.0 325.0 374.0 399.0 544.0 661.0 826.0 1,073.0 1,937.0 2,318.0

Dedicated

Note: Stainless steel tie rods can not accommodate this working pressure so not available.

Materials & Relevant Standards

Flange Drilling
BS EN1092-1 (formerly BS4504), ISO7005

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings/Sleeve - Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/mm) (formerly MB7) Nuts - BS EN20898-2:1994 Property Class 8.0

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN35061:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 50

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com

Viking Johnson Dismantling Joint

Dismantling Joint 4 to 40 AWWA (Class D)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange OD Flange Nom Drilling Thickness E (mm) 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40 Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D Class D 18 18 18 18 18 18 18 23 23 23 23 23 23 25 25 A (mm) 229 279 343 406 483 533 597 635 698 813 927 984 1060 1168 1289 Nominal Length B (mm) 187 187 187 187 187 295 295 300 300 300 300 300 300 307 307 Flange To Flange Details Minimum Length C (mm) 167 167 167 167 167 270 270 275 275 275 275 275 275 277 277 Maximum Length D (mm) 207 207 207 207 207 320 320 325 325 325 325 325 325 337 337 Tie Rod Dia x Length Tie Rod Details H.T Zinc Plated Steel H.T Steel BS4882 Grade MB7 Yield 725N/mm2 No. 5/8 x 11 1/2 3/4 x 12 3/4 x 12 7/8 x 12 7/8 x 12 1/2 1 x 17 1/2 1 x 17 1/2 1 1/8 x 18 1/2 1 1/8 x 18 1/2 1 1/4 x 19 1 1/4 x 19 1 1/4 x 19 1 1/2 x 20 1 1/2 x 20 1/2 1 1/2 x 20 1/2 4 4 4 4 4 4 4 4 5 5 7 7 7 8 9 Total Weight of DJ (kg) 14.2 19.7 27.5 35.4 48.3 69.3 79.7 98.3 115.0 143.0 176.0 189.0 218.0 278.0 320.0

(B)

Stainless Steel Class 70 Yield 450N/mm2 No. 4 4 4 4 4 4 4 4 5 5 7 7 7 8 9 Total Weight of DJ (kg) 14.2 19.7 27.5 35.4 48.3 69.3 79.7 98.3 115.0 143.0 176.0 189.0 218.0 278.0 320.0

Materials & Relevant Standards

Flange Drilling
ANSI/AWWA C207-01

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN3506-1:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to and including 2 1/4) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over 2 1/4) 6 per Tie Rod - Stainless Steel to BS EN35062:2009 Grade A2/A4 Property Class 50

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings - Ductile Iron to BS EN1563:2011 Symbol EN-GJS-450-10 or Rolled Steel to BS EN 10025-2:2004 Grade S275 Sleeve - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/ mm) (formerly B7) Nuts - BS EN20898-2:1994 Property Class 8.0

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

10

Viking Johnson Dismantling Joint

Telephone: +44 (0)1462 443322

Dismantling Joint 3 to 40 (ANSI 150)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange Thickness E (mm) 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 38 Flange To Flange Details Flange OD Nominal Length Minimum Length Maximum Length Nom Drilling A (mm) 190 229 279 343 406 483 533 597 635 698 813 927 984 1060 1168 1289 B (mm) 194 194 194 194 194 194 302 302 302 302 302 302 302 302 307 320 C (mm) 174 174 174 174 174 174 277 277 277 277 277 277 277 277 277 290 D (mm) 214 214 214 214 214 214 327 327 327 327 327 327 327 327 337 350 Tie Rod Dia x Length H.T Zinc Plated Steel H.T Steel BS4882 Grade MB7 Yield 725N/mm2 No. 5/8 x 12 1/2 5/8 x 12 1/2 3/4 x 13 3/4 x 13 7/8 x 13 1/2 7/8 x 13 1/2 1 x 19 1 x 19 1 1/8 x 19 1 1/8 x 19 1/2 1 1/4 x 20 1/2 1 1/4 x 22 1 1/4 x 22 1/2 1 1/2 x 23 1 1/2 x 24 1/2 1 1/2 x 25 4 4 4 4 4 4 4 4 4 5 5 7 7 7 8 9 Total Weight of DJ (kg) 14.0 17.4 23.8 33.3 43.0 59.1 82.8 95.8 103.0 121.0 151.0 187.0 202.0 225.0 291.0 441.0

(B)

Tie Rod Details

Couplings & Flange Adaptors

Stainless Steel Class 70 Yield 450N/mm2 No. 4 4 4 4 4 4 4 4 4 6 6 8 10 8 10 12 Total Weight of DJ (kg) 14.0 17.4 23.8 33.3 43.0 59.1 82.8 95.8 103.0 121.0 151.8 187.6 218.0 233.0 308.0

3 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40

ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150

Dedicated

467.0

Materials & Relevant Standards

Flange Drilling
ASME/ANSI B16.5/B16.47

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN3506-1:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to and including 2 1/4) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over 2 1/4) 6 per Tie Rod - Stainless Steel to BS EN35062:2009 Grade A2/A4 Property Class 50

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings - Ductile Iron to BS EN1563:2011 Symbol EN-GJS-450-10 or Rolled Steel to BS EN 10025-2:2004 Grade S275 Sleeve - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/ mm) (formerly B7) Nuts - BS EN20898-2:1994 Property Class 8.0

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com

Viking Johnson Dismantling Joint

11

Dismantling Joint 3 to 40 (ANSI 300)

Specifications
(A) (D) (E) (E)

(C)

Dismantling Joint
Flange Details Flange OD Nom Drilling Flange Thickness E (mm) 25 25 25 25 25 25 25 25 38 38 38 38 38 38 38 60 A (mm) 210 254 318 381 444 521 584 648 711 775 914 1035 1092 1149 1270 1238 Nominal Length B (mm) 194 194 194 194 194 194 307 307 320 320 320 320 320 320 320 462 Flange To Flange Details Minimum Length C (mm) 174 174 174 174 174 174 277 277 290 290 290 290 290 290 290 412 Maximum Length D (mm) 214 214 214 214 214 214 337 337 350 350 350 350 350 350 350 512 Tie Rod Dia x Length

(B)

Tie Rod Details H.T Zinc Plated Steel H.T Steel BS4882 Grade MB7 Yield 725N/mm2 No. 3/4 x 13 3/4 x 13 3/4 x 13 1/2 7/8 x 14 1/2 1 x 15 1 1/8 x 16 1 1/8 x 20 1/2 1 1/4 x 21 1/2 1 1/4 x 22 1 1/4 x 22 1/2 1 1/2 x 23 1/2 1 5/8 x 25 1 3/4 x 26 1 7/8 x 26 1/2 2 x 28 1 5/8 x 33 1/2 4 4 4 4 4 4 5 5 6 8 8 7 8 8 10 16 Total Weight of DJ (kg) 19.3 26.2 32.1 43.1 63.0 74.1 117.0 138.0 220.0 262.0 359.0 427.0 500.0 546.0 676.0 844.0 Stainless Steel Class 70 Yield 450N/mm2 No. 4 4 4 4 6 6 8 8 10 12 12 12 12 14 14 26 Total Weight of DJ (kg) 19.3 26.2 32.1 43.1 60.8 80.2 129.0 151.5 241.0 284.0 393.0 489.0 551.0 646.0 749.0 958.0

3 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40

ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300

Materials & Relevant Standards

Flange Drilling
ASME/ANSI B16.5/B16.47

Stainless Steel Tie Rods & Nuts

Tie Rods - Stainless Steel to BS EN3506-1:2009 Grade A2/A4 Property Class 70 (Yield 450N/mm) Nuts (sizes up to and including 2 1/4) 4 per Tie Rod - Stainless Steel to BS EN3506-2:2009 Grade A2/A4 Property Class 80 Nuts (sizes over 2 1/4) 6 per Tie Rod - Stainless Steel to BS EN35062:2009 Grade A2/A4 Property Class 50

Fabricated Flange Adaptor

Body - Rolled Steel to BS EN 10025-2:2004 Grade S275 End Rings - Ductile Iron to BS EN1563:2011 Symbol EN-GJS-450-10 or Rolled Steel to BS EN 10025-2:2004 Grade S275 Sleeve - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1 or Rolled Steel to BS EN 10025-2:2004 Grade S275 or Rolled Steel to BS EN 10025-2:2004 Grade S355 (depending on section)

Studs/Nuts/Washers
Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8 Nuts - Steel to BS4190:2001 Grade 4 Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15

Flanged Spigot
Flange - Rolled Steel to BS EN 10025-2:2004 Grade S275 Spigot - Steel Tube to BS EN10255:2004 or Steel Tube to BS EN10216-1:2002 Grade P265TR1

Coatings (Others available on request)

Fabricated Flange Adaptor - Rilsan Nylon 11 Flanged Spigot - Rilsan Nylon 11 End Ring - Rilsan Nylon 11 Studs/Nuts - Sheraplex to WIS 4-52-03 Steel Tie Rods/Nuts - Zn3 Zinc coated

Gaskets
BS EN681-1:1996 Type WA WRAS listed

Steel Tie Rods & Nuts

Tie Rods - BS EN10269:1999+A1:2006 Name 42CrMo4 (Yield 725N/ mm) (formerly B7) Nuts - BS EN20898-2:1994 Property Class 8.0

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

12

Viking Johnson Dismantling Joint

Telephone: +44 (0)1462 443322

To visit our Video Library go to: http://www.youtube.com/user/CraneBSU

46-48 WILBURY WAY HITCHIN, HERTFORDSHIRE SG4 0UD. UNITED KINGDOM TELEPHONE: +44 (0)1462 443322 fax: +44 (0)1462 443311 EMAIL: info@vikingjohnson.com www.vikingjohnson.com

ISO 14001 EMS 51874

ISO 9001 FM 00311

www.flowoffluids.com

Visit www.flowoffluids.com to order your copy of the New Technical Paper 410.

Designed and manufactured under quality management systems in accordance with BS EN ISO 9001. Environmental Management System accredited to ISO 14001. For full terms and conditions, please visit our website.
DR6433_09_2012

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.cranebsu.com