KLS~184ON / KLS~266ON CNC LATHE

OPERATION MANUAL
(Electrical Manual)

NC CONTROL: SERIAL NO.:

FANUC Oi Mate-TD

CONTENTS
1. The lathe operation and Maintenance Instruction 1. 1. General 1.2. Operation 1.2.1
.

The preparation before stare machine

1. 2. 1. 1. Power supply 1. 2. 1. 2. Adjust the power sequence 1. 2. 1. 3. NC power on and power off 1. 2. 1. 4. Other inspection and adjusting 1.2.2. Caution 1.2.2.1. Reference position return 1.2.2.2. Reference position and setting 1.2.2.3. Replacement the battery 1.2.3. The function & operation of all button on operation panel 1. 2. 3. 1. Emergency stop 1.2.3.2. MEM protection 1.2.3.3. Mode selection 1. 2. 3. 3. 1. EDIT mode 1.2.3.3.2. AUTO mode 1.2.3.3.3. MDI mode 1.2.3.3.4. MPG mode 1. 2. 3. 3. 5. JOG mode 1.2.3.3.6. ZERO mode 1. 2. 3. 4. Overtravel 1.2.3.5. Spindle 1.2. 3. 5. 1. UP~ 1OO%~ DOWN 1.2.3.5.2. CW.. STOPS CCW 1. 2. 3. 5. 3 KLS266ON Spindle speed range shift control 1.2. 3. 6. COOL(Coolant) 1. 2. 3. 7. Chuck 1.2.3. 8. TAIL(Tailstock) 1.2.3.9. INDEX(Tooi turret index) operation

1.2.3.9. 1. Manual tool changing operation 1.2.3.9.2. Manual tool changing sequence 1. 2. 3. 10. F5 (Spindle JOG) operate

1. 2. 3. 11. The instruction of some accessories 1. 2. 3. 11. 1. Automatic lubrication 1.2.3.11.2. Door guard 1.2.3. 11. 3. Handy Pulser 1.2.3.11.4. Tower light 1.2.4. Cycle start 1.2.4.1. Selecting the needed program 1.2.4.2. M code 1.2.4.3. T code and tool post radius compensation 1.2.4.4. S code 1.2.4.5. G code 1.3. PMC ladder 1.4. Alarm & diagnosis 1.5. The maintenance of electric equipment 1.6. Workable environment 2. Electric equipment list 3. Appendix 3.1. Appendix 1: FANUC system parameter, PMC parameter setting 3.2. Appendix 2: FANUC memory card operation 3.3. Appendix 3: electric elements figure(electric elements part) 3.4. Appendix 4: Operation procedures for copying parts machining programs from FANUC Ui system to MCARD

i. 1. 1.

The operation and maintenance introduction General This CNC lathe is equipped with PANUC Oi MateTD control system. With reference to the operation and programming of the control, please refer
to the relative manuals. FANUC OiD/Oi MateD operator s manual.

The operation panel and LCD/MDI are located on the guard, and the CNC control along with the inverter and servo module is fitted in the cabinet, which includes the strong electric parts, such as: contactor, circuit breaker, fuse and so on. The standard RS232C interface is on the lathe operator s panel. The supply power for each part is required as follows: ~ Singlephase AC llOV for contactor control.

Singlephase AC 220V for cooling fans. Singlephase AC 24V for machine light. input and output.

~ DC 24V (stabilized power supply DC24V, Vl) used for control unit and signal

DC 24V for solenoid valve.

1.2. Operation 1. 2. 1. Preparing work 1. 2. 1. 1. Power supply The operator should read the manual carefully and check if the electric dev~re and all other plugs and screws are in good condition. And be sure to confirm that the power before connecting it. 1. 2. 1. 2. Adjusting the power phase Under the normal condition, turn on the main power switch QF1 and take a look at the hydraulic pump oil pressure, if it not good, the optional two phase lines should be changed, and the sequence of,the phase would be right if the oil pressure is normal. If have no hydraulic system, can adjust the power phase by checking coolant pump. 1. 2. 1. 3. NC power on and power off 1.2.1.3. 1. Power on Close the electric cabinet door and turn on the main power switch QF1
,

so

that the inverter, the control transformer TC2 is on; in the meantime, press
the ON button on the under side of the LCD/MDI so as to make KM4, electrified the CNC unit, servo unit and LCD/MDI unit be with electricity on. 1. 2. 1. 3. 2. Power off

When the indicative 1~ght~ ~for the circuit start goes out and the moving parts of
the machine stops Press the OFF
,

the power can be cut off.

button on the under side of the LCD/MDI Then CNC unit,

servo unit and LCD/MDI unit are off. 1. 2. 1. 4. Other inspection and adjusting

Refer to the

ELECTRIC THOERY FIGURE for checking all voltage values.

,

Check the relative parameters for the NC, servo unit

spindle and PLC as per

the operation manual. Make sure all the switches and buttons are valid through automatic diagnosis. The light of NC NORMAL is lighting, and without any alarm, the first machine start is finished, The later start in known as normal start. 1.2.2. Caution 1. 2. 2. 1. Reference position return The lathe s X axis and Z axis adopt absolute pulse code demodulator, so when the lathe power off, not needed the operation of regress to reference
position.

If regressed to the reference position, you may turn MODE SELECT switch to MID mode, press PROG button, enter G28 XO ZO~ press CYCLE START button; Then the system execute the orders, when finished ,X Z axis will stop ,ancl the LCD will show the absolute coordinates as 0. 000. Then, finished the operation of reference position return. 1.2.2.2. The reference position and setting sequence
,

Note: For the lathe assembled hydraulic chuck, the CYCLE START button is effective at the chuck in clamping way under AUTO and MDI mode. The reference position in the system: X axis position is equal to the surface of slide and cross slide, Z axis keep 300mm in the end of the machinery surface. Before the operation of returning to the reference position, confirm the X~ Z axis at the suitable station ;and the tailstock at the end of the bed slide, it is in order to prevent the bump between the slide and tailstock. The APC battery is located under the servo amplifier, the connect plug is CX5X. there is a APC3n6apc3n8 alarm signed on the LCD, when the voltage is too low. please replace the battery between one and two month. If the information of absolute station coder lost, connect the power there is a alarm signal 3nO after replace the battery you must reset the reference position. If you have a disassembly of servo motor or lead screw, or pull out the plug of coder, you also need reset the reference position. Meantime, reset the limi ted position parameter in No 1320 and Nol321 The method of how
, . , .

to setting the overtravel limited parameter refer to 1. 2. 3. 4. OVERTRAVEL part. The step of reference position setting: turn on the parameter switch, change the parameter No1815ff4(APZ; X axis, Z axis) to O;cut off the power ;turn on Lhe power
,

showing need to return reference position. In JOG mode, move the lathe

to the reference position. Then, change parameter No1815ff4(APZ; X axis, Z axis)

to l;turn off the parameter switch; cut off the power; turn on the power, then, finished the parameter position setting. (how to set parameter, refer to the appendix 1:FANUC system parameter. PMC parameter setting) Advice: The battery be replaced once a year regardless of whether APC alarms
are generated. 1. 2. 2. 3. The method of replace APC battery Note:

The method of replacing the battery: (details refer to FANUC OiD/Oi MateD operator s manual) ~j~) Open the electric cabinet door, turn on the power Take the cable connector plug, turn right about 15 ,draw hack suitably, you can pull out. the cable connector plug. Turn toe battery case cover to left, for disconnect the hook. ~ Replace the hattery(Note: put the plug connect cable to the slot in the battery box, lest to cut the wire ) Put the case cover to the slot in the amplifier, then , move to the right, fasten the cover. Insert the connect plug to CX5X in correct direction , finished the battery replacement. Turn off the power, close the electric cabinet door. The mode of battery(6VDC) supplied by FANUC is: AO6B6l14504 (for 13 iSVSP 20/2011)

f3 1SVSP2O/20-11

CX5X

Battery case

-5-

1. 2. 3. Functions and operations of switches and buttons on the operation panel. The operation panel consists of LCD/MDI operation plate and the mechanical operation panel, for the former one, please refers to the PANUC OiD/Oi Mate-D operator s manual. Following are the instruction of buttons and switches. (without Handy Pulser)

ON

lODE SELECTIOI1

I
OJDO ~0ZERO

F OVERRiDE
C)

1i
o NORMAL

0
0 FEED P4TE OVERRIDE ALARM
~

~j [,,~j ~j
I
~5~K ODPIV SPINDLE UP

EDIT ~5~UT~ OMDIiNPO

~,NJ

~1 ~j ~J
0 NLK o o 0 COOL 0 ~ThL

~E

POWER

~
~5~~
DOWEl DIDEX ~.IJ~I]

AUX FUNCTION OEDT ~5Th~P

~IOO

X~Z~

20j
0

10W1

r-V
\,,_i

r 132 150W

110 20

OFF

POWER

C)CW

[~i[~ll~kJL~J H~EJ ~J~] L~JL~ ~1 ~~ W

r CHIP C000ENIIR1
STOP OCCNI C~FOR ~POBACP

-/

_c~

~EI~
7 \

U
7Th

U
IN\

1
CHOCE

i~J
CYCLE START (2

\,,,7
FEED HOLD MDII PPOTECTIOII

EMEPGEIICY STOP

(with Handy Pulser)

0
~ ON I MODE SELECTION

0
RAPIDINP6 F OVERRIDE 1 1~Th I~Th

0
0 NC ALARM 0
MACNINE

/-~
~N~,_)

(~i~i~ ~ (~~ii~ ~ (~53~N ~

(~~Th

~
0
NC

POWER

L~J L~J ~ [_~J I._~_J ~ ~ ~ ~

I
AUX FUNCIION

FEED RATE OVERRIDE 91

NURMAL 0

ALARM

~ ~ ~

4IL~~~-~i ~g
~

SI ~ IDE

x~z~

0 OFF

~
POWER f~~Th ~

~ SPINDLE ~ ~X ~

F CHIP EON VEYOR ~ (0FDR~ 1 STOP

(~)
EMEROEFICY STOP

[E~
CIIUCE

u
CYCLE START

LE
FEED HOLD

D~>O

0000
0

DEEM PRDTECTIDN

-6-

1. 2. 3. 1. Emergency stop This button is used to stop all machine movement under the emergency situation, if it is necessary to make it live again, the operator should turn it a certain angle in clockwise direction. When MEM PROTECTION key switch on 1.2.3.2. MEM PROTECTION When MEM PROTECTION key switch on OFF station, it can alter parameter.
,

1. 2. 3. 2. MEMORY PROTECTION
OFF station, it can alter parameter.
,

edit program and input the program through the PC. Whereas

it can t do this.

edit program and input the program through the PC. Whereas 1.2.3.3. MODE SELECTION

it can t do this.

There are EDIT

AUTO

MDI

MPG

JOG

ZERO modes in all.

When machine start, the default mode is

JOG ,when you select one mode ,the

other mode will be cancel. 1. 2. 3. 3. 1. EDIT mode Select EDIT model by pressing EDIT button, the indicator light is on It
.

can be used to set up and edit the machining program in the [PROG] page.

1. 2. 3. 3. 2. AUTO mode Select AUTO model by pressing

.

AUTO

button, the indicator light is

on select the parts program stored in the memory set the switch under the AUTO mode, and press the CYCLE START button, the machine will be in automatic running. When FEED HOLD button is pressed, the machine would be in hold condition, and each axis decelerates and stops. If press the CYCLE START again, it goes on automatically. Under this condition, the select switch can be used to choose any override value for FEED RATE OVERRIDE, RAPID OVERRIDE, SPINDLE OVERRIDE ,generaiiy 100%. Under this model, can select AUX FUNCTION operation, the AUX FUNCTION can be realized: the details refer to FANUC OiD/Oi MateD operator s manual Select DRN function by pressing DRN button, the indicator light is on Press
.

DRN button again, the indicator light is off

cancel the DRN function.

.

Select SI3K function by pressing SBK button, the indicator light is on Press SBK button again, the indicator light is off BDT button again, the indicator light is off
,

cancel the SBK function.

.

Select BDT function by pressing BDT button, the indicator light is on Press
,

cancel the BDT function. cancel

Select OSP (optional stop)function by pressingS OSP button, the indicator light is on .Press OSP button again, the indicator light is off
-7,

the OSP function. Select MLK function by pressing MLK button, the indicator light is on Press
.

MLK button again, the indicator light is off Can se]ect this function on JOG mode. Note: After use changed
,

cancel the MLK function.

MLK

function, the machine s mechanical position no

but the system s mechanical position changed. By now, the reference

point of machine changed, if still execute the program, it will be accident. So, if use MLK function, must recovery the mechanical coordinates, details check below: Press

POS

-~

then press

ABS

soft key~press

OPRT

soft keyk

press[ WRKCD

soft key~press[ ALLAX

soft key_*Finished the mechanical

coordinates recovery.

1.2.3.3.3. MDI mode Select MDI model by pressing MDI button, the indicator light is on Under
.

this condition, ten programs can he included at maximum, which can be executed under the MDI mode as the same as common programs. Press CYCLE START button, execute the input programs. 1.2.3.3.4. MPG MODE Select MPG mocleJ by pressing MPG button, the indicator light is on By
.

MPG OVERRIDE to select index

mode X 1, X 10, X 100 whose displacements for each

are respectively l~t, lOii,lOOii ;Choose the X and Z axle with switch,

and the machine will go forward positively by clockwise rotation of the handwheel,
whereas, by counterclockwise, the machine will go in negative way. When machine

start, the default MPG OVERRIDE is XlOO.

MPG OVERRIDE and RAPID OVERRIDE are used in same buttons. Under

MPG mode,

Select Xl by pressing FO/Xl button, the indicator light is on .This cancels the original MPG OVERRIDE. Select XlO hy pressing 25%/XlO button, the indicator light is on. This cancels the original MPG OVERRIDE. Select XlOO by pressing 50%/XlOO button, the indicator light is on. This cancels the original MPG OVERRIDE. Note: If a handy pulser is equipped, the MPG axis selecting switch( X/Z the panel and override buttons *10 *100

on

*1

*10

*100

are invalid. While handy

pulser s axis selecting switch( OFF/X/Z

and override selectors

*1

are valid.

1. 2. 3. 3. 5. JOG mode Select JOG model by pressing JOG button, the indicator light is on Under
.

-8-

this mode, press

X (+X),

(x), ~z (+Z),

Z (Z) buttons, the machine

will move toward the selected direction after the feed axis and direction buttons, and manual continual feed speed can be adjusted with PEED RATE OVERRIDE switch within 0150%; if buttons of the feed axis and rapid switch are pressed at the same time, this will make the axis go rapidly, the speed can be adjusted with RAPID OVERRIDE from P0%, 25%, 50% to 100%. When machine start, the default RAPID OVERRIDE is 50% MDI

RAPIDOVERRIDEandMpGOVE1~RIDEare~Isedinsamebuttons Under AUTO,

MPG
,

JOG

ZERO

mode,

Select P0 bypressing FO/Xl button, the indicator light is on.Cancelled original RAPID OVERRIDE. Select Select 25% 50% by pressing
by pressing

25%/X1O 5O%/X 100

button, button,

the indicator light is the indicator light is

on .Cancelled original RAPID OVERRIDE.

on .Cancelied original RAPID OVERRIDE. Select 100% by pressing 100% button, the indicator light is on Cancelled
.

or iginai RAPID OVERRIDE.

1. 2. 3. 3. 6. ZERO mode
Select ZERO model by pressing ZERO button, the indicator light is on As
.

the lathe adopts APC, so the setting of this mode is invalid. 1.2.3. 4. OVERTRAVEL This lathe adopts memory overtravel limit. The setting of positive direction of measure 1 at parameter No 1320, The setting of minus direction of measure 1 at parameter No 1321. If the machine is controlled by overtravel limit, the system will alarm, and NC alarm indicator will be on. At this time, select JOG mode or MPG mode and make the relative axle move toward the counter way for a distance, the limit will be e[iminated, press RESET button, the indicative light of NC NORMAL is on. Note: The steps for checking coordinate on positive and inverse direction of every axis overtravel ~ return to the reference point (for the reference point has been built , so it is no need) move the X and Z axis to the boundary of positive direction and write down the reference coordinate value of the two axises move the X and Z axis to the boundary of negative direction and write down the reference coordinate value of the two axises. ~DMovetheX~,Zaxis to the middle position, depart the boundary position.
-9-

Setting the record coordinate value to the parameter No 1320 1321, (setting parameter, refer to appendix 1: FANUC system parameter PMC parameter setting) Finished the parameter setting 1. 2. 3. 5. SPINDLE
1. 2. 3. 5. 1. UP~ iOO%~ DOWN

Use UP everytime

lOO%~ DOWN button to adjust the main spindle speed rate, press DOWN

press UP button, the rate of spindle increase 10%, when the rate

of spindle up to 120%, the UP button is invalid. Everytime

button, the rate of spindle decrease 10%, when the rate of spindle decrease to 50%, the DOWN button is invalid. Press 100% button, the rate of spindle set to 100%, and the indicator light is on. When machine start, the default SPINDLE OVERRIDE is 100% 1. 2. 3. 5. 2. CW, STOP, CCW Under the MDI mode, input the spindle speed SEflD~ and rotation direction M03 or MO4 in the [PROG] page, then press CYCLE START, the spindle will work according to the selected speed and direction and the relative light will he
on; input MO5, after press CYCLE START, the spindle stops and the indicative

light will be out. Under the JOF mode or MPG mode, press CW or CCW, the spindle will rotate forward or reverse and the indicative light will be on. Press STOP, the spindle stops and light OFF. Under the AUTO mode
,

the spindle will work

according to the selected speed and direction and the relative indicative light will he on when the program is performed to ~ M03 and M04. When the spindle isrunning, thespeedcanbeadjustedbytheb~~~0~50f UP, DOWN to adjust SPINDLE OVERRIDE (50120%). Caution: For the lathe assembled hydraulic chuck, the operations can be done must under the condition of chuck being clamped (CHUCK indicative light is on). 1. 2. 3. 5. 3 KLS2660N Spindle speed range shift manual control Set K4. 2l, the function of spindle speed range shift is effective. Spindle speed is designated by SDDDJ Shifts 14 are set by parameters No3741, No3742, No3743, No3744. The max speed of the spindle is set by No3772. Shi f can he selected according to actual working condition as follows. When the machine is started, the tacit shift is shift 1. Instruction of KLS-266ON shift; total 4 shift N23741= rpm
-10-

100%,

; shift 1, high speed shift, M code is M4l, speed range: 325-2630

NQ3742= I 60805 rpm NQ3743= rpm

shift 2, middle higher speed shift, M code is M42, speed range:

shift 3, middle lower shift, M code is M43, speed range: 55-270

N23744=

shift 4, low speed shift, M code is M44, speed range: 27135 rpm

Operation sample:
KLS-2660N machine, under 3251630 shift, Spindle forward running with 500 rpm:

One hand press P5 (spindle jog) and the other hand move the spindle speed
shift lever to the required position, then run the following block: M41;

M03

S500;

Caution: Only when the spindle has stopped running, can you manually move the spindle speed shift lever. Only when the shift lever is at required position,

can you run the spindle again except manual shift under
otherwise, there will be a danger.

jog

function,

1.2.3.6. COOL(COOLANT)
Under the JOG mode or MPG mode, the coolant and indicative light will he

on by pressing COOL button one time; while it will be off by pressing once more. Under the AUTO mode, the cooling and light are on when the program is
performed to MO8, and they will be off till M09.

1.2.3.7. CHUCK
Press CHUCK button or stop the foot pedal one time, the light for tight chuck

is on, press again or stop the foot pedal. The light is off, indicating that the chuck is loose. In order to be safe, it is not allowed to loosen the chuck when spindle is rotating.

-11

Note:
When the PMC parameter K8. 0 is

1, the function of hydraulic chuck is

valid, when the parameter is

0, the function of hydraulic chuck be

cancelled, and changed into manual chuck, the chuck is tight, CHUCK indicative light is on, clamping the chuck,
The spindle is running

CHUCK indicative light is off;

must under the condition of chuck being clamped (CHUCK

indicative light is on).after the spindle stops ,could unclamp the chuck. The chuck working mode defaulted by system is pieces
mode to
.

clamp outside surface of work

now, the PMC parameterK4. 3 is 0 ;when you want change the working clamp inside surface of work pieces
,

please change the PMC

parameterK4,3 to 1 1.2. 3. 8. TAIL(Tailstock) Press TAIL button or stop the foot pedal one time, the tailstock advance
and the light is on, while the tail stock retract and light is off after press

the TAIL button or stop the foot pedal again. For safety, it is not allowed to act the taiistock when the spindle is rotating. 1. 2. 3. 9. INDEX (Tool Turret index) operation 1. 2. 3. 9. 1. Manual tool changing operation ~ select JOG mode or MPG mode

press INDEX button, tools are beginning to be changed The turret rotates to the next station, and the change is completed,

The tool will he changed one time each time the INDEX button is pressed. 1. 2. 3. 9. 2. Manual tool changing sequence

4-Station: l~2~3~4~l; 6-Statjon: ~ 1. 2. 3. 10. Under F5 AUTO (Spindle JOG) operate

,

MPG

JOG

mode, press the key of

F5

then the

spindle will running forward with the speed of. 15% (or 25%) under last time. Loosen the key of F5 cvc].ing
, ,

the spindle stop. For safety, when the machine is

,

or feed keeping, or spindle running is invalid.

or hydraulic chuck unclamp, the

key of P5

1.2.3. ii. The instruction of some accessories 1.2.3. 11. 1. Automatic lubrication The lubrication time can be set on the lubrication pump. 1.2.3. 11.2. Door guard Under AUTO mode, only closed the guard door, then you can press the button
-

12-

circle running indicate light of

otherwise, it will be a alarm showing. Under the machine

keeping feed will open, but the spindle still running: circle running button, the

running, if the guard door be opened, the execute will pause, meantime, the after closed the guard door, parameter continue running. and press the

1.2.3. 11.3. Handy Pulser If a Handy Puiser is equipped, the MPG switch (X/Z) on the operate board and the keys of speed rate (*1, *10, *100) will be invalid, while the switch (OPF/X/Z)on the Handy Pulser, and speed rate switch (*l/*lO/*100) will be valid. 1. 2. 3. 11. 4. Tower light
when alarm take place, the red lamp will light, and when the alarm cancelled, the red alarm lamp turn off; when the circle running finished, orange alarm lamp

light, and press CYCLE START button again, the orange alarm lamp turn off, and when the machine is running ,the green alarm lamp lighting 1.2.4. CYCLE START operation 1. 2. 4. 1. Choose the needed program Under the AUTO mode, choose the needed program, press CYCLE START button,
and ~he program is started, press the FEED HOLD button, the program stops going

on, but press CYCLE START once more, the program will go on. 1.2.4.2. M code MOO program stop
MO1 optional program stop M02 program end

M03 spindle forward

M04 spindle reverse MO5 spindle stop

M3O program ends up and returns to the start point M08 coolant on MlO chuck clamp Ml2 tajistock advance M09 coolant off Mu chuck unclamp M13 tailstock retFact

M19/Ml8 spindle orient / spindle orient cancel (serial spindle) Note: if use M1O,Ml1,Ml2,M13 chuck & tailstock command, must use the delay
command

GO4 X

in following.

1.2.4.3. T code and tool post offset The TO1LID. The former two codes are tool numbers 0104 (or 16) ; while the later two are tool Offset numbers 0104 (or 16)
13

code of tool post is ~ when use gang tools ,the T code is

Note: For details about the tool bit offset, please refer to PANUC OiD/Oi MateD operator s manual, the relative parts. For turning cylindrical surface, use G42, presumed bit station(OPT) is number
3; for boring turn, use G4l, presumed bit station (OFT) is number 2; cancel tool post offset, use G40; For example: G42 GOl X50.O Z50.O FO.2; G40 GOO XiOO.O ZlOO.Q;

G41 GOl X3O.O Z30.O FO.2; G40 GOO X100.O ZlOO.O; The tool bit radius offset value (OFGR) is the actual value of the tool hit radius R. The presumed bit station (OFT) and the tool bit radius offset value (OFGR)
are set in page of tool offset.

1.2.4.4. S code
Spindle speed is set by SDflE~, the spindle electrical gear ratio is set

by parameters N23741, N23742, N23743, NQ3744. 1.2.4.5. G code About G code

,

details refer to FANUC OiD/Oi Mate~-D operator s manual.

1.3. PMC LADDER (The sequence control)

The operation sequence have been set before the machine is delivered out,

If some of them should be changed, please contact us. 1.4. The alarm and diagnose
The operation sequence have been set before the machine is delivered out,

If some of them should he changed, please contact us. details refer to FANUC Oi MateTD maintenance manual. The client s alarm message as below: ADDRESS ALARM MESSAGE ~ AO.l EX100I EMERGENCY STOP IS ACTIVATED AO. 2 EX1002 INVERTER FAULT ~ AD. 3 EX1003 LOW LEVEL OIL PUMP
-~

AO. 4
--

EX1004 EX1O1O EX1O11

WON T START WITH THE GUARD OPEN COOLANT MOTOR OVERLOAD TOOL TURRET MOTOR OVERLOAD

A1.O Al. 1

14-

EX1O12 EX1020 EX1O21 EX1022 EX1022 EX1O3O EX1O31 EX1O32 EX1O33 EX1O34 EX1O4O EX1O61 EX1062

HYDRAUC BUMP MOTOR OVERLOAD TOOL SINGLE LINES ERROR TOOL INDEX OVERTIME NO SUCH TOOL TOOL INDEX FAULT WON T START WITH THE CHUCK OPEN WONT T RUN WITH THE CHUCK OPEN SP IS RUNNING MlOM13 CAN T EXE SP IS RUNNING, MlO13 CAN T EXEC CHUCK OPEN, M03 M04 CAN T EXEC MACHINE LOCK IS USED NEED REPLACE CNC BATTERY NEED REPLACE APC ABTTERY

1. 5. Repair and maintenance of the electric parts PleElse refer to the attached operation manual for repair and maintenance of LCD/MDI unit, servo motor and inverter. The regular and daily maintenance of the machine is listed as follows: ~iD the machine should be connected to the ground system independently and reliably in accordance with the standard. The screws for wire end plugs and sockets and socket should be checked regularly to avoid to be loosening. The contact points of the contactor, relay, and stroke limit switches and buttons should be checked timely. surge absorber should be checked regularly, if any abnormal phenomenon appears, it should be changed immediately when the machine is working the cabinet door should be closed, avoiding the chips, oil, water and some other wastes entering it The inner of the cabinet should be always cleaned, and it must be clean and dry all the time. Please pay attention to the movement of cooling fans if it is not normal. 1. 6. workable environments Temperature: O~45C Dampness: ~75%RH (No leak)
-

motor, driver module, I/O module, frequency variable

it should be changed,

15-

Librat ion: ~O. 50 Situation: ~lOOQm(height above sea level) room(no caustic gas and dust, have
a low contain in the air of coolant and organic liquid Electricity net voltage: 2. Electricity parts list List of Electric Elements (1) Code Name Description FANUC 01 MateTD P iSVSP 20/2011 Ml 1 M12 Servo motor P is8/3000 Servo motor f3 isl2/2000 Battery Position encoder Pulse generator UFO012Z199 TYPE AO2B032lB500 A06B6164H2Q2~58O AO6B-OO75-B1O3 AO6B0077Bl03 AO6B61l4504 ________________________ L~chnica1 data

I 30
30

~220V 60Hz ~220V

Qty. 1 1 1 1 1 1 1

1. 2kW, 7Nm 1. 4kw, llNm 6VDC

Handy Puiser Operator s panel

Tower light VI Ml M2 M3 M4 M6,M7 E2 M1O Ml4 MiS QFl 0F2 QF4 QF5 0F6 FR1 FR2 FR:3
.~

KDKBO1
TPWF773ROG/24V S-l45-24 A06B1446BlOO~QlQ2 A06B-l446-B2O0~O1O2 DC24V/AC24V, AC22OV/DC24v, 145W 7. 5/11kw 0. 09kW 0. l2kW/Q. 18kW 1. 5kw, SJ1238HA2 EA1AF AC22OV,25VA AC22OV, 0. 4A AC22OV AC200V

OP 1
+1 1 1 1 1 +1 2 OP 1 1 1 1 1+2 1 1 1 1 +1 1 1 AC11OV, 9A 3+1

Stabilized Power Supply Spindle motor P i I B/l0000sp Coolant pump motor Tool turret motor Hydraulic pump motor Cooling fan motor Heat Exchanger Lubricate pump motor Servo module fan Fan motor of serial motor Circuit Breaker

30, AC200V
DZ1550 DZ4763 3VU16 DZ1O820 3UA59 3UA59 3UA59 QKS8 JW211FJ/Wl 3TB40 50A 10, 1A 30, 3652A 30 46. 3A 0. 40. 63A 1. 01. 6A 5. 08. OA

Miniature
Circuit Breaker Circuit Breaker

Circuit Breaker
Overload Relay Overload Relay Overload Relay Guard switch Tail limit switch Contactor

SQl
SQ~3 EM1Th, 5

-16-

List of Electric Elements (2) Technical data 30 220V 6OFIz AC11OV, 45A DC24V, 1A

Code Name KM4 KA1 KA14

,,.

Descr].pt]on Contactor Miniature Control Relay Miniature Control Relay base Fuse Fuse Fuse base Machine Light Foot Switch

1YPE 3TF4622 FIH52PFL TP58X1 RT14(RT1832) RT14(RT18-32) RT1832A

Qty. 1 5+7 5+7

FU1 FU2~5 EL VC SA6,SA7 lRC1~5 :3RCr3 El XT5 XT XT2

RT14--lOA (16A) RT14-3A (4A) AC22OV, 18W 1OA

3 2+2 5+2 1 +1 +2 4+1 2+1 1 1 1 1

TM3 SMi Surge absorber Terminal strip Terminal strip JH92~5/i5 JF56/7+2. 5/30 Fx50B

TC2

Single Phase Control Transformer

JBK5400TH

Input: 220V Output: 220V(200VA) 11OV(l2OVA) 24V (80vA)

-17-

3. appendix 3.1 appendix l:FANUC system parameter.. PMC parameter setting

(Note: the sequence of parameter is ~7 ~6 ~5 ~4 ~3 ~2 ~l ~O) PMC PRM 1(3.0 1(4.0 1(4.1 1(4.2 1(4.3 1(4. 4 1(4. 5 1(4. 6 1(4. 7 KS 1(6.0 1(6.4 1(6.7 1(8.0 K8.1 1(8.2 1(8.3 1(8. 4 1(8. 5 1(8. 7 1(9.2 K9.3 1(9. 4 1(9. 5 1(11.0 T04 710 718 T2O 722 0 0 0 0 0 0 1 0/1 0 0 0 1 0 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 ~in~] 0 0/1 0 0/1 0 1 1 1 0 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 Description Alarm of CNC battery or APC battery, valid / invalid Tool turret of 4T / Tool turret of 6T Without tower light system / With tower light system Spindle speed range shift (M directives M41-M44, Inval icl/Valid Chuck hold the surface of parts / Chuck hold the inner surface Without tailstock limit system / With tailstock
limit

system

Without guard door switch / With guard door switch With variable frequency spindle / Without variable frequency sp i nd 1 e Valid the DISPB in the PMC / Invalid the DISPB in the PMC Spindle feed rate step Absolute mode / Mechanical return reference point Without turret locked signal / With turreted lock signal (UNIVERALS AK3O series) Invalid of X. Z axis limited / Valid of X.Z axis limited Without hydraulic chuck / With hydraulic chuck Without hydraulic tailstock / With hydraulic tailstock Without chip conveyor / With chip conveyor Without auto lubrication / With auto lubrication Use electric turret / Use gang tools Invalid of M, S. T AUX function lock / valid (F] button on the operator s board) Open the guard door only keeping feed / keeping feed spindle stop coolant stop The speed of spindle JOG compare with running speed 15% /25%
,

Without serial spindle / With serial spindle Invalid of the alarm of pressure function / valid of alarm of pressure Use the MPG on the operator s panel / Use Handy Pulser Spindle direction The delay time of tool post reverse (KLS1840N/KL52660N) Electric turret, the Max time of change tools (4T,6T) The delay time of spindle clutch valves active The delay time of chuck valves active

1200 / 1488 7968 496 496

496

The delay time of tailstock valves active

18-

3, 1. 1. Procedures for parameter setting ~ Turn on the parameter writein switch: Select mode switch to MDI. Press

function key ~SET/SETT1~ to produce

press [SETTING] soft key at the bottom of the

,

screen, move thecursorto PARAMETERWRITE

press 1 ,thenpress

100 alarm which can be canceled by pressing

r~i~
,

LINi~1

Setting the value of parameter: Press function key ~ then press soft key [PARAM] to enter the system parameter page. Enter parameter number No
____

press the soft key [NO. SRH] at the bottom of the screen, enter the
____

set value and press

press INPUT1 key. With a bit parameter, use ~ key (or ~ key for revision.

key) to move the cursor to the relative bit of the parameter, enter 1 (or 0), Turn off the parameter writein switch: Move the cursor to PARAMETER WRITE ,press 0 key, press L~PUT press ~SET key to cancel 100
,

alarm. After parameter setting, if there is a 000 alarm, the machine power must be cut off. After 3 minutes, turn on the power again. 3. 1. 2. Procedure of system K parameter setting Press function key ~STEM key [PMCMNT], press soft key
,

press

soft key three times, press soft

[+1,

press soft key [KEEPRL] to enter the PMC

relay hold parameter page, that is K parameter page. If the chuck is to hold the inner surface of a workpiece, use key to move the cursor to #3 of K0004. Enter set value 3. 1. 3. Procedure of system T parameter setting Press function key key SYST~~
,

~] key and
,

press INPUT!

key. (Note: the sequence of parameter is #7 #6 #5 #4 #3 #2 #1 #0) press

+

soft key three times, press soft

PMCMNT

],

press soft key

],

press soft key [TIMER] to enter the PMC

timing parameter page, that is T parameter page. If the delay time of tool post reverse is to be revised, move the cursor to No 3 T0004; enter the set value, such as Note: On

1200

press JNPUT

key.

KEEPRL and TIMER pages, just use PAGE UP and PAGE DOWN

on MD[ panel to turn pages. 3.2. Appendix 2: read or write the FUNUC memory card For the operation of reading or writing FANUC memory card you may refer to FANUC 0iD/Oj MateD maintenance manual. (Parameter file name:SRAMBAK.OOl;the Ladder file name: PMC1. 000) For example: Copy parameter file from memory card to CNC: NC power off, open the memory card cover of LCD/MDI unit, put the memory card
-19-

into the slot (the surface with label to left, otherwise it can t be put into the slot) ;press the two soft keys at the right bottom part of the system screen together, meantime, turn on the power[press the power switch key ON(green press the soft key one)] ; the system is electrified, and show the surveillant picture of system (the following operations can -follow the system s indication) ;

[DOWN] continuously, move the cursor to 7.SRAM DATA UTILITY; press soft key [SELECT], move the cursor to 2. SRAM RESTORE (MEMORY CARD~CNC) ;press soft key [SELECT], press soft key [YES], press [YES] again; after finishing loading, press soft key [SELECT] to return to main page; move the cursor to the 1. END ,press soft key [SELECT], press [YES], the system begins to run; confirm the lathe have

a normal work, then cut off the machine power, and remove the memory card.
A~ From CNC~memory card; copy the information from lathe to memory card

parameter: cursor to 7.SRAM DATA UTILITY~[5ELECT]~cursor to 1. SRAM BACKUP (CNC~MEMORY CARD) 47 PMCI
[SELECT]
~

[SELECT]

[YES]

[SELECT]
+

PMC file: cursor to 6. SYSTEM DATA SAVE ~[SELECT]~[

~

]~cursor to 49 END
~

[SELECT]

-~

[YES]

[SELECT] -~cursor to

B~ From memory card ~CNC: copy the information from memory card to lathe ~ parameter: cursor to 7. SRAM DATA UTILITY~ [SELECT] ~cursor to 2. SRAM RESTORE (MEMORY CARD~CNC) [SELECT]
*

[YES]

[YES]

[SELECT]

PMC file: cursor to 2. USER DATA LOADING [SELECT] ~~*cursor to PMC1. 000 fi ie-~ [SELECT] [YES] -~cursor to END [SELECT]
~ -~ -~

3.3. Appendix 3: electric elements figure(refer to the parts of electric elements) 3.4. Appendix 4: Operation procedures for copying parts machining programs from FANUC Oi system to MCARD 3. 4. 1. insert the Mcard into the slot at the left side of the display screen (with the side of label to the left, otherwise it can not be inserted.) Set the system parameter No. 204. This indicates data exchange is performed by Mcard. (If No. 20=0, this indicates data exchange is performed by RS232C.) 3.4.2. CNC
-

Mcard operation: (Copy programs from CNC to Mcard.)

~ Output single program: Select EDIT mode Press SYSTEM functional key ~Press H] soft key Press [ALL 10] soft key, files in the M-CARD and program
in CNC system are displayed.

20

i/O NO. 0001 0002

(PROGRAM) PILE NAME 00088 ALLPROC. TXT SIZE DATA

-~

[PROGRAM] 00011 00012

00013
~

~Press [OPRT] soft key ~Enter needed program name, such as 00011 (Note: the first bit is letter 0) -~Press [F OUTPUT] soft key ~Press soft key [EXEC]

OUTPUT will glimmer at the right bottom of the screen. When the transmitting is finished, it goes out. The program name in the Mcard is also 00011. ~Output all programs: Select EDIT mode Press function key SYSTEM Press H ] soft key Press [ALL 10] soft key, files in the M-CARD and programs in CNC system are displayed. ~Press [OPRT] soft key ~Enter 0-9999 (Note: The first bit is letter 0, not number 0.) Press [F OUTPUT] soft key ~Press soft key [EXEC] OUTPUT will glimmer at the right bottom of the screen. When the transmitting is finished, it goes out. The program name in the Mcard is ALLPROC. TXT.
~ ~

3.4.3. CNC Mcard operation: (Copy programs from Mcard to CNC.) ED Input single program: Confirm no alarm for the machine Turn the key switch to OFF position Select EDIT inode.~ Press function key SYSTEM Press soft key [ + ] Press soft key [ ALL 10], files in the MCARD and program in CNC system are displayed. ~Press [OPRT] soft key Press [F INPUT] soft key ( Read according to file number) Enter needed program s relevant file number, (for instance, program 00088 s relevant file number is 1),then enter 1 ~Press [F SET] soft key, the bottom of the screen will display
~ ~ ~ ~

INPUT

FILE NO.= 1

PROGRAM NO.

~-Press soft key [EXEC] INPUT will glimmer at the right bottom of the screen. When the transmitting is finished, it goes out. The present program in CNC is the input program of the same name. Input all programs: Confirm no alarm for the machine Turn the key switch to OFF position Select EDIT mode Press function key SYSTEM ~Press soft key H] Press soft key [ALL 10], files in the M-CARD and program in CNC system are displayed. ~Press [OPRT] soft key Press [F INPUT] soft key ( Read according to file number) Enter all needed program s relevant file number, (for instance, ALLPROG s relevant file number is 2),then enter 2 -~Press [F SET] soft key-~Press soft key [EXEX] INPUT will glimmer at the right bottom of the screen. When the transmitting is finished, it goes
~ ~ ~ -~

-21

out.

Caution: When you copy programs from Mcard to CNC, there should not be any program in CNC which has the same name as the input program. Otherwise an alarm will occur. 3. 4. 4. Through PCMCIA card slot on a notebook computer, programs can be directly wrote into or read out from the Mcard. Remove the CF card from Mcard, through CF card adaptor and USB interface on a PC this kind of operation can also be performed. Caution: File system in Mcard must be of FAT format, otherwise the file cannot be used by CNC. Mcards are all set to FAT format before delivery. 3. 4. 5. If program 00088 in a M-card is re-named by PC as 00088. txt, it can be opened as follows: 00088 GOOXIOO.ZiOQ. GOlXl5O. Z150. FO. 2 M99 Start with [ % j (Program name, the first bit is letter 0) [EOB(;)] No need input No vacant check between address signs Endwith

[%]

3. 4. 6. Programs edited on a PC should also adopt the above format. The file name should be 0****. txt. After edition, it can be transmitted without being renamed

as 0****.

22

5 Coolant pump motor

Power supply

Master switch

Servo rnoudle~

fan

Spindle Servo power supply fan motorl

Tool turret motor FOR I REV

Hydraulic pu~1 motor (option) A

~0

02/02
_________ -~--

>

L2 02/83

JE

p XT

0
03/81

Note:For serial spindle

-M2 0.0 9kW I

-M3 0.l2kW/0.1BkW I
Machine

-M~ 0.7SkW/1.5kW

Note: For KLS-1840N / KLS-2660N, FANUC 01 Mate-ID

rT~izr
tAYDIT

KLS1 840N/KLS2660N

Ci rcui t Di o.grarn
MARK SCA~~S

slAl
6 7

KLSOi MoteTDOi
8

2~V powar for valves

AC24V power

AC11OV power

AC22OV power~

+24V power for NC

NC and servo unit turnon

I motor

Hydraulic pump Coolant pump I Tool turret motor control I control motor control~ FOR REV A

01/08

B AC11OV 120 VA

0
04/A6 04/06 04/A2 04/02

(+24V)

toy)
O1/B3 O1/B3 01/83
Cl.

85

Ci rcui -t iJi agroii KLSOi MoteIfJ03

8

~ Machine light

Heat Coohng jexchange~ motorfan

Lubricate

Chuck Clamp valves j conrtol Unclamp

Tailstock conrtol I Advance valvesRetrac~1

A
03/01

--24V power for valve -KA~

11/E2

-KA9

-KAio

~17
XT
03/03 03/01 ~

11/ES

11/ES

17

-~

Ci rcui lii ~gron KLS-Oi MoteTB04

8

1
24V power

~ ZJ..ZSZ.JZ~Z~~
Red lamp Orange lamp
)M02/M30 DSP.) (option)

Green lamp
(cycle start)

~
A

2~V
03/03 03/D3

COM

(alarm DSP.)

L TOWER LIGHT I Red Orange I

(option>

Greeni

___________

+24V
B
-

OV

-K~
06

-KA13
D6

-KAi~V
07

CES6 (Interface module 1)

OICOM5 A22 B14 A24 B24 A25

X Ts

60
-XTs 60

68
68

85
85

86
86

87
87

88
88

(balck) Power
+

Ibalck) Power

(purple) Purple Continuous COM

(red) red

(orange) orange

(green)1 green

TOWER LIGHT
-KAiz
B3 -KA13 -KAi~

z~zEtv.
vi
E

24V

84

84

Note: For TOWER LIGHT (option)

Machine

DRAWN (AuDIT

Circuitljiagrarn
MARK SCALEJMASS

IKLS-Ol~MQ~e~4A~
8

(DATE

I 6

I 7

Li

Li

EANUC Oi MateTD (AO2B~-O321B5OO)

~prs

XT3

piSVSP 20/2011 (AO6B6164H202#580)

A0686078-K814

Position encoder

FO6BOO01~KOO6

AO6B-6078-K811

Cycle X/Z axiol

S~rt

Feed j hold

MEM

*z I

Feed direction selection

z I

Chuck Chi conve or control F3 Tail button FOR Stop BACK button button

Re id/MPO override
FOI~i 25%/~1O 5O%/~~1QO

100%

Ci rcui -I; lii agrari KLSOi MoteTD06

8

~ conveyor
FOR

Chip

F2

P5

CooLant!

F4

Tool

button button button button index

Spindle control CW Stop COW

Spindle override Up 100% Down I ZERO

JOG

Mode selection MPG MDI

AUTO

EDIT

Fl I MLK asp GOT ORN j SBI~~1 button button! button buttonj button button

:1.: ~EJI~7
I I

Machine

KLSl 840 N/KLS2660N

Ci rcui P I ugram
MARK SCALE~1ASS

IAUDIT

S~AI 6 7 I

KLSOi MoteTB07
8

Chuck [j~np

Cycle star~)Feed hold lamp lamp

Tail lamp

Chip conveyor Iamp~j FOR BACK

F2 lamp

Coolant Machine NC alarm NC normal X axis z axis Rapid/MPG override lamo~l lamp alarm lamp lamp lamp Zero lamp zero lampi FOI~I I 25%I~1O SO%/~1OO 1OO~~~

Y16.O

Y16.2

Y16.4

Y17.O

Y17.2

Y16.6

Y17.4

[$6 OnterfaCe modue 2) Y17.6 Y16.1 Y16.5 Y16.7

Y17.1

Y16.3

Y17.7

Y17.3

Y18.1

Y17,S

A16

A17

A18

A20

jA2l

j,A19

1A22

A23

B16

~B18

B19

jB2l

HLi

HLz

HL3

HL4

HL5

HLG

HLi

HL8

HLp

HLio

HLii

HL12

HL13

HL14

HLis

HL16

HL17

Ci rcui Bi agror~
-~

KLSOi MoteTB08
8

4,

Spindts control Inmps Spindle OW COW 100% lamp

50%/~10o

lamp

ZERO

JOG

Mode selection lamps MPG MDI

AUTO

EDIT

Fl amp

MLK lamp

DSP lamp

SOT lamp

DRN lamp

581< lamp

Y18.4

Y18.O

Yl8~2

Y18.1

Y18.6

Y19.2

Y19,6

CE57 ~nterface modue 2) Y19.7 Y19.O Y19.4 Y18.5

Y19.1

Y19.5

Y18.3

Y18.7

Y19,3 DOCOM

A18

A16

~A17

1B16

A19

1A21

A23

1823

A20

A22

1818

1820

822

817

819

1B21 AOl A24 824 A25 B25

X T4

A 18

A16

A17

816

A19

A21

A23

823

A20

A22

318

320

822

B17

B19

821
C

~j2sB~ 1L+ -XSi

(+24V) M.OK HLis HLI9 3.01< -HL2O 3 01< HLi& 3 OK HLzi 3 OK HL22 3 OK HL23 3 OK HL24 3 OK HL2S 3 OK HL26 3 HL27 HL2B HL29 HL3O HL31 HL32

Circuit Bi agrcim KLSOi M~teTBO9

~#

.~o[ position inspection

6#

Sp ~lO~
ton

Limit s~jitchs (option) +X x I z

____________________

Chuc(~ Low LeveI~Tai[ lilnitlTailstockl JCootur~ lT~oi [urr~tJHydruuLic Tool f3F~it I oil pump I switch pedal nuardjPumP motorl overload voter pump motor1inspection locked overload overload
(option) (option)

Circ~tJJ~agr~ KLSOi Mote TBlU

8

LManuaL pulse generator unit T~~i I OV HA I HB

CDM

Manual pulse generator unit

24V

xl

xlO

xlOO

Handy Pulser

L_
-XTs

+5V

OV

HA

HB

~//:
r~

+SV

OV

HA

HB -XT6

CON

xl

xlO
)

xlOO

-XTs
(+24V) 41

L
pin:

209

211

212

213

214
B07

-XTz

9
A05

,~10
BOB

,~11
A06

,j2
806

13
A07

i9
BV

112
OV

1A05
HAl HB1 X7.6

1BOS rAO6 1B06 1A07 tBO7

X77

X8.O

X8.1 X8.2

X8.3
E

JA3( Interface module 1)

Note: For Handy Pulser topfion)

CE57 Interface module 1

Ci rail t Lu agran KLS-Oi Mote TD1OA

motor Eontrolj

Coolant pump~fool turret motor control FOR REV

Chuck control Clamp Unclamp (option)

Tailstock control Advance Retract (option) A

Y2.0

Y2.1

Y2.2

Y2.3

Y2.4

Y2.5

CE57 Un~erface modute 1) Y2.6 Y2.7 Y3.0

Y3.1

Y3.5

Y3.6

Y3.7 DCC CM B

-XT2 t16 ,..A16 31 231

~16 816 32 232

~17 A17 C) 33 233

~17 817 34 234

~18
*

~18 B18 36

~19 A19 37

~19 819 38

~20
I

~20 320 40 240

~22 ~B22 44

~23 ~A23 45

~23 DICOM5 323 ~46 814 28 04 A24 47 41 824 48 41 A25 49 41 B25 50 41

A18 35 235

A20 39 239

LJli

LJ~

c_I ~ c LZI2
KA4
-~

12
-KAg

LZli
24V 04 -KAic -Vi E

-KAi
03/87

-KA2
j03/87

-KA3
~

-KAs

H-~ ~H-~

j03/B6 04/86 04/85

04/87f04/86 04/86104/87

C~rcuLt1Ji~gran
KLSO Mate IDi 1

D -YVi -YV2 -YV3 -YV4 ~uck vaLves Tailstock valves (option) (option)

E Power ON / OFF Lubricate

Exlernu( Connection D~ ogra~

KLS-Oi MoteID12

-XT2 A A

B
-

X Ts

C C

0 D

Spindle JOG Chuck pedal (option) (option)

Machine KLS1 840N/KLS2660N

External Conn~cti on Di ogru~

Is CA L EIMA S S I DATE 2 3 4 5 6

KLSOi MoteTD13
8

.1....

.~.

.~

~
0

0
fi ON ~~T1 MODE SELECTION
____ -1 ro ~ r ~

10 AUT~ 10 ~ifl

____

M~

RAPID/MPO EDVERRIDE 0 0

(5
0
NC NORMAL

0
NC ALARM

_______ L~J ~J ~ J ~ j ~j [~] 0 ~J ___ ~i 1~ ~ 10 ~-i ~ ~ 10 --~ ~ ~i L~ i L~i L~J ~J__ j

AUX FUNCTION POWER
___ ___ ___

~
___

MACHINE ALARM

FEED RATE OVERRIDE 60708090 4>_~_LL~<iOO 30.1 \120

___

i~0

DR~ (0

~10o

~%

W z~

OFF

0
C
POWER

r~n ( ~JL~J~J LoiL~i~L~J~

______

SPINDLE

~Ec 0 2EA
~VW\j %
C

10 ~

DOWI~

1 ~ 10 ~
______ ______

H~H

1~~~

______

~
D

10

~7 ~

F CHIP

CONVEYOR1

10

EMEROENCY STOP

0
CHUCK

0.0
CYCLE START FEED HOLD

0
MEM PROTECTION

0 FANUC 01 MateTO operators panet

rator ~ KLS-Di MoteTD15

8

A 0 A

FEED RATE OVERRIDE

Note: XT4 connect with Interface module 2 cE57

Interface module 2 (Type : A2OB20020521,

Note

~XT3 connect with Interface module 2 ~CE56

XT3

~j
~JD1A

MEM PROTECTION

FEED HOLD

00

D
EMERI3ENCY STOP

CYCLE START

FANUC O~ MateID

operators panel
E

Uperotor s Panel

KLSOi MoteTD16
8