WallMountedS30 36AHP ServiceManual

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LG
LG Room Air Conditioner

SERVICE MANUAL
MODELS: AS-C306M Series AS-H306M Series AS-C366N Series AS-H366N Series
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Service Manual S30AHP (AS-H306MLM0) A20347D.pdf
Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name ...............................................................................................................................................3 Safety Precautions ..........................................................................................................................................4 Dimensions .....................................................................................................................................................9 Symbols Used in this Manual .....................................................................................................................9 Indoor Unit..................................................................................................................................................9 Outdoor Unit.............................................................................................................................................10 Product Specifications ................................................................................................................................12 Installation .....................................................................................................................................................13 Installation of Indoor, Outdoor unit ...........................................................................................................13 Flaring Work and Connection of Piping....................................................................................................15 Connecting the cable between indoor unit and outdoor unit ....................................................................22 Air Purging ...............................................................................................................................................26 Test Running ............................................................................................................................................28 Operation ......................................................................................................................................................29 Main unit Function ...................................................................................................................................29 Display Function.......................................................................................................................................36 Self-diagnosis Function............................................................................................................................36 Name and Function-Remote Control .......................................................................................................37 Disassembly ..................................................................................................................................................38 Indoor Unit................................................................................................................................................38 Schematic Diagram .......................................................................................................................................42 Electric Control device..............................................................................................................................47 Wiring Diagram.........................................................................................................................................49 Troubleshooting Guide .................................................................................................................................52 Refrigeration Cycle Diagram ....................................................................................................................52 Pipe Length and the Elevation .................................................................................................................53 3-way Valve ..............................................................................................................................................54 Cycle Troubleshooting Guide ...................................................................................................................60 Electronic Parts ........................................................................................................................................61 Exploded View ..............................................................................................................................................67 Indoor Unit...............................................................................................................................................67 Outdoor Unit............................................................................................................................................69 Replacement Parts List ................................................................................................................................71 Indoor ......................................................................................................................................................71 Outdoor ....................................................................................................................................................72
2 Room Air Conditioner
LG Model Name
2004
1
Code 1
2
Type
10
Code of Model A~Z
Meaning L: Chang-won R22 A: Chang-won R410A C: Chang-won R407C T: China K: Turkey R22 E: Turkey R410A H: Thailand N: India Z: Brazil D: Indonesia M: Mexico V: Vietnam S: Out Sourcing
Producing Center, Refrigerant
2 3
Product Type Cooling/Heating/Inverter
A~Z A~Z
S: Split Type Air Conditioner C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater Cooling/Heating Capacity Ex. "09" 9,000 Btu/h 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz Name of Chassis of Unit Ex. LSP SP Chassis Look, Color (Artcool Model) Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Nano plasma+4Way Nano Plasma F+(A/changeove)+A/clean+Low A Nano Plasma F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator Nano Plasma F+(A/changeove)+A/clean Nano Plasma F+(A/changeove)+A/clean+4way Nano Plasma F+(A/changeove)+A/clean+PTC Nano Plasma F+(A/changeove)+Autoclean+4way+PTC Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Negative ION+A/Clean (Nano)Plasma+Negative ION+A/Clean 4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean Nano Plasma F+4Way+(A/changeove)+A/clean+ LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry A B C D E F G H I J K L M N P Q R S T U A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P
4, 5 6
Capacity Electric Range
0~9 1~9 A~Z
7 8 9
Chassis Look Function
A~Z A~Z A~Z
10
Serial No.
1~9
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only.
I Meanings of symbols used in this manual are as shown below.
Be sure not to do. Be sure to follow the instruction.
I Installation
Do not use damaged power cords, plugs, or a loose socket.
There is risk of fire of electric shock.
Always use the power plug and socket with the ground terminal.
There is risk of electric shock.
Install the panel and the cover of control box securely.

There is risk of fire of electric shock.
.Do not modify or extend the power cord.
No grounding may cause electric shock.
Safety Precautions For re-installation of the installed product, always contact a dealer or an authorized service center.
There is risk of fire, electric shock, explosion, or injury.
Do not install, remove, or re-install the unit by yourself.

Be cautious when unpacking and installing the product.

Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the dealer or an Authorized service center

Do not install the product on a defective installation stand.

It may cause injury, accident, or damage to the product.
Be sure the installation area does not deteriorate with age.

If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Service Manual 5
Safety Precautions
I Operation
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug.
There is risk of fire or electrical shock.
Use a dedicated outlet for this appliance.
Grasp the plug to remove the cord from the outlet. Do not touch it with wet hands.
Do not place a heater or other appliances near the power cable.

There is risk of fire and electric shock.
Do not allow water to run into electrical parts.
Do not store or use flammable gas or combustibles near the air conditioner.
There is risk of fire, failure of the product, or electric There is risk of fire or failure of product. shock.
x Wa Thinner
Safety Precautions Unplug the unit if strange sounds, odors, or smoke comes from it.
There is risk of electric shock or fire.
Be cautious that water could not enter the product.

There is risk of fire, electric shock, or product damage.
I Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the product.

To avoid vibration or water leakage.
Use two or more people to lift and transport the air conditioner.
Avoid personal injury.
90
Service Manual 7
Safety Precautions
I Operation
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. Do not touch the metal parts of the product when removing the air filter. They are very sharp!
There is risk of fire, electric shock, or damage to the There is risk of personal injury. plastic parts of the product.
x Wa
Do not step on or put anyting on the product. (outdoor units) Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.
There are sharp and moving parts that could cause personal injury.
There is risk of personal injury and failure of product.
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner.
NOTICE
This symbol indicates special notes.
Indoor Unit
D W D D W W
H H
Tubing hole cover
Tubing hole cover Tubing hole cover Tubing hole cover
Tubing hole cover Installation plate Tubing hole cover
Installation plate Installation plate
Model SM CHASSIS Dimension W H D mm mm mm 1,259 349 205 1,499 349 205 SN CHASSIS
Service Manual 9
Dimensions
Outdoor Unit
30k
L4
L3
L11 L10
L2
L1
Gas side 3-way valve Liquid side 3-way valve
L5
L7
L6
L8
L9
MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm
30k SERIES 870 800 320 370 340 25 775 25 546 162 162 54 79 76.4
Dimensions
36k
W
L2
L4
L3
L1
Gas side 3-way valve

L10 L11
Liquid side 3-way valve
L5
L9 L7 L6 L8
MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm
36k SERIES 870 1038 320 360 340 25 1035 25 546 160 160 44 75 80
Service Manual 11
Product Specifications
Product Specifications
Model Name AS-C306M SERIES Item Cooling Capacity Heating Capacity Unit
28,000(7,051) BTU/h(kcal/h) 8,211 W BTU/h(kcal/h) W 3.4 l/h 1, 220~240V, 50Hz , V, Hz 19.8 58 46 58 3,100 13.5 80 9.03 47 80 1,259 x 349 x 205 870 x 800 x 320 20 72 2350 YES OPTION NO YES NO NO YES YES 24hr, ON/OFF YES L.C.D Wireless 3/8"(9.52) 5/8"(15.88) YES YES 0.75mm2 2.5mm2 28,000(7,051) 8,211 29,000(7,313) 8,504 3.4 1, 220~240V, 50Hz 19.8 58 46 58 3,100 3,200 13.5 14.0 80 80 9.03 2.66 47 80 1,259 x 349 x 205 870 x 800 x 320 20 72 2350 YES OPTION NO YES YES YES YES YES 24hr, ON/OFF YES L.C.D Wireless 3/8"(9.52) 5/8"(15.88) YES YES 0.75mm2 2.5mm2 34,000(8,568) 9,964 3.85 1, 220~240V, 50Hz 26 58 47 58 3,700 17 92 9.19 65 50 1,499 x 349 x 205 870 x 1038 x 320 25 77 2750 YES OPTION NO YES NO NO YES YES 24hr, ON/OFF YES L.C.D Wireless 3/8"(9.52) 3/4"(19.05) YES YES 0.75mm2 5.5mm2 34,000(8,568) 9,964 35,500(8,945) 10,404 3.85 1, 220~240V, 50Hz 26 58 47 58 3,700 3,700 17 17 92 92 9.19 2.77 65 50 1,499 x 349 x 205 870 x 1038 x 320 25 77 2750 YES OPTION NO YES YES YES YES YES 24hr, ON/OFF YES L.C.D Wireless 3/8"(9.52) 3/4"(19.05) YES YES 0.75mm2 5.5mm2
AS-H306M SERIES
AS-C366N SERIES
AS-H366N SERIES
Moisture Removal Power Source Indoor Air Circulation m3/min Outdoor Indoor Noise Level dB(A)3 Outdoor Cooling Input W Heating Cooling Runnig Current A Heating Cooling Starting Current A Heating Cooling BTU/h-W E.E.R. Heating C.O.P W/W Indoor Motor Output W Outdoor Indoor Dimensions mm (W x H x D) Outdoor Indoor Net. Weight kg Outdoor Refrigerant(R410A) g Airflow Direction Control (Up & Down) Airflow Direction Control (Right & Left) Negative lon Air Purifying Filter Deicer Hot Start Chaos Wind Micom Dry Timer Self Diagnosis Remocon type Liquid Service valve Gas Sleeping Operation Drain Hose Connecting Cable Power Cord
Installation
Installation
Installation of Indoor, Outdoor unit
1) Select the best location
1. Indoor unit I Do not have any heat or steam near the unit. I Select a place where there are no obstacles in front of the unit. I Make sure that condensation drainage can be conveniently routed away. I Do not install near a doorway. I Ensure that the space around the left and right of the unit is more than 30cm. The unit should be installed as high on the wall as possible, allowing a minimum of 12cm from ceiling. I Use a stud finder to locate studs to prevent unnecessary damage to the wall.
More than 12cm
More than 60cm More than 10cm More than 10cm
More than 70cm
More than 60cm
36k I Rooftop Installations: If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting. If the outdoor unit is installed on root structures or walls, this may result in excessive noise and vibration, and maybe also classed as non serviceable installation.
More than 30cm
More than 30cm More than 2.3m
2) Piping length and elevation

CAUTION Install the indoor unit on the wall where the height from the floors more than 2.3 meters. A minimum pipe run of 7.5 meters is required to minimise vibration & excessive noise. 2. Outdoor unit I If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. I Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. I Do not place animals and plants in the path of the warm air. I Take the air conditioner weight into account and select a place where noise and vibration are minimum. I Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
More than 60cm More than 10cm More than 10cm
Capacity (Btu/h) 30k 36k
Pipe Size GAS 5/8" 3/4"
Standard Max. Length Elevation LIQUID (m) B (m) 3/8" 3/8" 7.5 7.5 15 20
Max. Additional length Refrigerant A (m) (g/m) 30 30 30 50
Outdoor unit
Indoor unit
A Indoor unit B B
A Outdoor unit
In case more than 5m CAUTION Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters.
More than 70cm
More than 60cm
30k
Service Manual 13
Installation
3) How to fix installation plate

The wall you select should be strong and solid enough to prevent vibration
4) Drill a hole in the wall

I Drill the piping hole with a 70mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
WALL Indoor Outdoor
1. Mount the installation plate on the wall with four type A screws. If mounting the unit on a concrete wall, use anchor bolts. Mount the installation plate horizontally by aligning the centerline using a level.
Installation Plate
Type "A" screw
2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Left rear piping Right rear piping
115mm
50mm
180mm
70mm
30k
Left rear piping Right rear piping
115mm
115mm
195mm
180mm
70mm
36k
(0.2~0.3")
5-7mm
Installation
Flaring Work and Connection of Piping

1) Flaring work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. 1. Cut the pipes and the cable. I Use the piping kit accessory or the pipes purchased locally. I Measure the distance between the indoor and the outdoor unit. I Cut the pipes a little longer than measured distance. I Cut the cable 1.5m longer than the pipe length.
Copper pipe
4. Flaring work I Carry out flaring work using flaring tool as shown below. Outside diameter mm 6.35 9.52 12.7 15.88 19.05 inch 1/4 3/8 1/2 5/8 3/4 A mm 0 ~ 0.5 0 ~ 0.5 0 ~ 0.5 0 ~ 1.0 1.0 ~ 1.3
90
Slanted Uneven Rough
Firmly hold copper pipe in a die in the dimension shown in the table above.
"A"
Handle Bar Yoke Cone
Bar
2. Burrs removal I Completely remove all burrs from the cut cross section of pipe/tube. I Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Pipe Reamer Copper pipe Clamp handle
Red arrow mark
5. Check
Point down
I Compare the flared work with figure below. I If flare is noted to be defective, cut off the flared section and do flaring work again.
3. Putting nut on I Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
Flare nut Smooth all round Inside is shiny without scratches = Improper flaring =
Copper tube Even length all round
Inclined Surface Cracked Uneven damaged thickness
Service Manual 15
Installation 2) Connection of piping-Indoor

1. Remove the 2 screws of right side panel. CAUTION When install, make sure that the remaining parts must be removed clearly so as not to damage the piping and drain hose, especially power cord and connecting cable.
Right side panel
For left rear piping

2. Remove the front right side panel by the arrow. I The connector can be disconnected by pulling it while pressing the connector's hook. I Remove the 1 screw for fixing lower panel. 1. Route the indoor tubing and the drain hose in the direction of rear left.
Drain hose Main PCB
Lower panel
2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. I Do not connect the cable to the indoor unit. I Make a small loop with the cable for easy connection later.
3. Remove the lower panel by the arrow. I Take care not to scratch the wall and mat to drop.
Lower panel
Installation
3. Tape the tubing, drain hose and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. 5. Connecting the pipings to the indoor unit and drain hose to drain pipe. I Align the center of the pipings and sufficiently tighten the flare nut by hand.
Indoor unit tubing
Flare nut
Pipings
I Tighten the flare nut with a wrench.

Indoor unit tubing
Loop Connecting cable Drain hose Gas side piping Liquid side piping
Connection pipe Flare nut Spanner (fixed)
Torque wrench
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. 4. Indoor unit installation I Hook the indoor unit onto the upper portion of the installation plate.(Engage the three hooks of the rear top and rear lower of the indoor unit with the upper edge and lower edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Installation plate Setting line
Pipe Size[Torque] GAS 5/8"[6.6kg.m] 3/4"[6.6kg.m] LIQUID 3/8"[4.2kg.m] 3/8"[4.2kg.m]
I When extending the drain hose at the indoor unit, install the drain pipe.
Drain pipe
Indoor unit drain hose Three upper hooks Indoor unit Installation plate Three lower hooks Adhesive Vinyl tape(narrow)
Service Manual 17
Installation
6. Wrap the insulation material around the connecting portion. I Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
For right rear piping

1. Route the indoor tubing and the drain hose to the required piping hole position.
Drain hose
I Wrap the area which accommodates the rear piping housing section with vinyl tape.
2. Insert the piping, drain hose and the connecting cable into the piping hole.
Connection pipe Vinyl tape (wide) Wrap with vinyl tape
Indoor unit pipe
Connecting cable Drain pipe
Connecting cable
3. Insert the connecting cable into the indoor unit.

Pipe Vinyl tape(narrow)
I Don't connect the cable to the indoor unit. I Make a small loop with the cable for easy connection later. 4. Tape the drain hose and the connecting cable.
I Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
Connecting cable
Vinyl tape(wide) Drain hose
Installation
5. Indoor unit installation I Hook the indoor unit onto the upper portion of the installation plate.(Engage the three hooks of the rear top and rear lower of the indoor unit with the upper edge and lower edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Installation plate Setting line Adhesive
I When extending the drain hose at the indoor unit, install the drain pipe.
Drain hose
Indoor unit drain hose Vinyl tape (narrow)
7. Wrap the insulation material around the connecting portion.

Three upper hooks Indoor unit Installation plate Three lower hooks
I Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
6. Connecting the pipings to the indoor unit and the drain hose to drain pipe. I Align the center of the pipings and sufficiently tighten the flare nut by hand. I Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor unit tubing Flare nut Pipings
Connection pipe
Indoor unit piping Wrap with vinyl tape
I Tighten the flare nut with a wrench.
Vinyl tape (wide)
Spanner (fixed)
Pipe
Flare nut Torque wrench Indoor unit tubing Connection pipe
Vinyl tape(narrow) Connecting cable
Service Manual 19
Installation
I Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.
Pipe Drain hose Vinyl tape(narrow)
9. Reinstall the parts to the original position. I Refix the lower panel to the original position.
Wrap with vinyl tape(wide)
Lower panel
I Connect display conductor.
8. Reroute the pipings and the drain hose across the back of the chassis.
Main PCB
Piping for passage through piping hole
I Refix the front right side panel to the original position with the two screws.
Installation 3) Connection of the drain hose

I The drain hose can be connected at two different positions. Use the most convenient position and, if necessary, exchange the position of the drain pan, rubber cap and the drain hose. Drain pan Rubber cap Drain hose Exchange if necessary I Remove the drain hose. I Securely insert both the rubber plug and drain hose into the drain outlets. Be sure the rubber the cap is securely fastened so that there is no leakage.
4) Connection of piping-Outdoor
1. Align the center of the pipings and sufficiently tighten the flare nut by hand.
2. Finally, tighten the flare nut with torque wrench until the wrench clicks. I When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
2 4 3
Outdoor unit
Gas side piping (Bigger diameter)
Liquid side piping (Smaller diameter)
Liquid side piping (Smaller diameter) Torque wrench
30k
Gas side piping (Bigger diameter)
36k
Torque wrench
Service Manual 21
Installation
Connecting the cable between indoor unit and outdoor unit

1) Connect the cable to the Indoor unit.
I Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection.(Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.)
CAUTION
The power cord connected to the outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
Color of Wires
G/Y BROWN BLUE RED
8.5mm
Terminals on the indoor unit
3(L) 4(N) 5
GN
/YL
20 mm
NORMAL CROSS-SECTIONAL AREA 2.5mm2
30k
Color of Wires Terminals on the outdoor unit 1(L) 2(N)
G/Y BROWN BLUE RED
3(L) 4(N) 5
8.5mm
GN
/YL
20 mm
36k
POWER INPUT
The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Rubber insulation, type H07RN-F approved by HAR or SAA).
7.5mm
GN
/YL
20 mm
CAUTION If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below.
Main power source
Air Conditioner
Circuit Breaker Use a circuit breaker or time delay fuse.
Installation Outdoor Unit

Terminal block
2) Connect the cable to the outdoor unit

1. Remove the control cover from the unit by loosening the screw. Connect the wires to the terminals on the control board individually. 2. Secure the cable onto the control board with the cord clamp. 3. Refix the control cover to the original position with the screw. 4. Use a recognized circuit breaker 30A (30k), 35A (36k) between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted.
Over 5mm
Connecting cable The power connecting cable Cover control
30k
Terminal block
Over 5mm
Connecting cable The power connecting cable
Cover control Connecting cable
36k
CAUTION After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3) Specification of power source. 4) Confirm that electrical capacity is sufficient. 5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6) Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. (Refer to page 22) 7) Always install an earth leakage circuit breaker in a wet or moist area. 8) The following would be caused by voltage drop. Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
Service Manual 23
Installation 1) Checking the drainage

1. Remove the right side panel. 4. To check the drainage. I Pour a glass of water on the drain pan.
Right side panel
I Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
2. Remove the lower panel by the arrow.
Lower panel
5. Drain piping I The drain hose should point downward for easy drain flow.
3. Remove the left side panel. (Remove the two screws.)
Downward slope
I Do not make drain piping.

Do not raise Accumulated drain water Air
Left side panel
Water leakage
Water leakage
Waving
Tip of drain hose dipped in water Water leakage
Less than 50mm gap
Ditch
Installation 2) Form the piping

1. Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tapes. I If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately. 2. In cases where the outdoor unit is installed below the indoor unit perform the following. 3. In cases where the Outdoor unit is installed above the Indoor unit perform the following. I Tape the piping and connecting cable from down to up. I Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. I Fix the piping onto the wall by saddle or equivalent.
Seal a small opening around the pipings with gum type sealer.
I Tape the piping, drain hose and connecting cable from down to up. I Secure the tapped piping along the exterior wall using saddle or equivalent.
Seal small openings around pipings with a gum type sealer.
;; ;; ;; ;;
Taping Drain hose Pipings Connecting cable
Trap
Trap
30k
Seal a small opening around the pipings with gum type sealer. Trap
30k
Trap is required to prevent water from entering into electrical parts.
Trap
36k
Seal a small opening around the pipings with gum type sealer.
Taping Drain hose
Pipings Connecting cable Plastic band Power supply cord
36k
Trap is required to prevent water from entering into electrical parts.
Service Manual 25
Installation
AIR PURGING
1) Air purging
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. I Pressure in the system rises. I Operating current rises. I Cooling(or heating) efficiency drops. I Moisture in the refrigerant circuit may freeze and block capillary tubing. I Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system. I Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. I After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Indoor unit
Indoor unit
2) Air purging with vacuum pump

1. Preparation I Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. 2. Leak test I Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses. CAUTION Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close. I Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap. CAUTION To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
Nitrogen gas cylinder(in vertical standing position)
30k
Outdoor unit
36k
Outdoor unit
Manifold valve Pressure gauge
Lo
Hi
Charge hose
Installation
Soap water method (1) Remove the caps from the gas side and liquid side valves. (2) Remove the service-port cap from the gas side valve. (3) To open the gas side valve turn the valve stem counterclockwise approximately 90, wait for about 2~3 sec, and close it. (4) Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. (5) If bubbles come out, the pipes have leakage. 3. Evacuation I Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less If tubing length is longer than 10m (33 ft). than 10m (33 ft). 10 min. or more 15 min. or more I When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump. 4. Finishing the job I With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. I Turn the valve stem of gas side valve counterclockwise to fully open the valve. I Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. I Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. I Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready to test run.
Outdoor unit
3-way valve (Close) 3-way valve (Open) Cap Gas side Gas side
Liquid side 3-way valve (Close) 3-way valve (Open)
Cap Hexagonal wrench
30k
Liquid side
36k
Hexagonal wrench
Indoor unit
Indoor unit
36k
Outdoor unit
Manifold valve Pressure gauge Open

Lo Hi
Close
Vacuum pump
Service Manual 27
TEST RUNNING
1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. 1. Prepare remote control
Discharge air
3. Ensure the difference between the intake temperature and the discharge is more than 8C (Cooling) or reversely (Heating).
Intake temperature
Remove the battery cover by pulling it according to the arrow direction. Insert new batteries making sure that the (+) and () of battery are installed correctly. Reattach the cover by pushing it back into position. NOTE: Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. Remove the batteries from the remote control if the system is not going to be used for a long time. 2. Settlement of outdoor unit I Anchor the outdoor unit with a bolt and nut(10mm) tightly and horizontally on a concrete or rigid mount. I When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. I In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber.
Bolt
Discharge temperature
4. For reference; the gas side pressure of optimum condition is as below.(Cooling) Outside ambient TEMP The pressure of the gas side service valve 35C(95F) 8.5~9.5kg/cm2 G(120~138 P.S.I.G.)
NOTE: If the actual pressure are higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. The air conditioner is now ready for use. PUMP DOWN This is performed when the unit is to be relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. CAUTION: Be sure to perform Pump Down procedure with the unit cooling mode. Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas. 3. Close the liquid side service valve(all the way in). 4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit.
Tubing connection
3. Evaluation of the performance Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air.
Operation
MAIN UNIT FUNCTION
DISPLAY
1) C/O Model (high quality LCD remote controller supplied) Operation Indicator On while in appliance operation, off while in appliance pause Timer Indicator On while in timer mode (on/off) and in sleep timer mode, off when timer mode is completed or canceled. Comp. Running Indicator While in appliance operation, on while in outdoor unit compressor running, off while in compressor off Plasma Indicator On while in plasma mode, off while plasma mode is canceled. Auto restart Indicator On while auto restart mode, off while auto restart mode is canceled. Auto restart In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions. If your want to use this operation, press the Auto Restart Button. Power(Forced Operation) Operation starts, when this button is pressed and stops when you press the button again. 2) H/P Model (high quality LCD remote controller supplied) Operation Indicator On while in appliance operation, off while in appliance pause Timer Indicator On while in timer mode (on/off) and in sleep timer mode, off when timer mode is completed or canceled Defrost Indicator Off except when hot start during heating mode operation or while in defrost control. Plasma Indicator On while in plasma mode, off while plasma mode is canceled. Auto restart Indicator On while auto restart mode, off while auto restart mode is canceled. Auto restart In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions. If your want to use this operation, press the Auto Restart Button. Power(Forced Operation) Operation starts, when this button is pressed and stops when you press the button again. I Cooling Mode Operation When the intake air temperature reaches 0.5C below the setting temp, the compressor and the outdoor fan stop. When it reaches 0.5C above the setting temp, they start to operate again. Compressor ON Temp=> Setting Temp+0.5C Compressor OFF Temp => Setting Temp-0.5C While in compressor running, operating with the airflow speed set by the remote controller. While in compressor not running, operating with the low airflow speed regardless of the setting.
Service Manual 29
Operation
I Healthy Dehumidification Mode When the dehumidification operation input by the remote controller is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26C Intake Air Temp => 25C 24C Intake Air Temp < 26C => Intake Air Temp-1C 18C Intake Air Temp < 24C => Intake Air Temp-0.5C Intake Air Temp < 18C => 18C While in compressor off, the indoor fan repeats low airflow speed and pause. While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat Compressor ON Temp. => Setting Temp+0.5C Compressor OFF Temp. => Setting Temp-0.5C In 10-min dehumidification operation, the indoor fan operates with the low airflow speed. I Heating Mode Operation When the intake air temp reaches +3Cabove the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. => Setting Temp. Compressor OFF Temp. => Setting Temp.+3C While in compressor on, the indoor fan is off when the indoor pipe temp. is below 26C , when above 28C , it operates with the low or setting airflow speed (while in sleep mode, with the medium airflow speed). While in compressor off, the indoor fan is off when the indoor pipe temp is below 33C , when above 35C , it operates with the low airflow speed. If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, the outdoor fan is turned on/off according to the indoor pipe temp. While in defrost control, both of the indoor and outdoor fans are turned off. I Defrost Control While in heating mode operation in order to protect the evaporator pipe of outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. Defrost control is available 30 minutes later since heating mode operation started, and it will not polong over 6 minutes. Deicing starts only when the outdoor pipe temperature falls below -6C after 30 minutes passed from starting of heating operating and more than 10 minutes operation of compressor. Deicing ends after 6 minutes passed from starting of deice operation or when the outdoor pipe temperature rises over 12C even if before 6 minutes. I Fuzzy Operation (C/O Model) According to the temperature set by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp => Setting Temp+0.5C Compressor OFF Temp => Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time.
Operation
26C Intake Air Temp => 25C 24C Intake Air Temp<26C => Intake Air Temp+1C 22C Intake Air Temp<24C => Intake Air Temp+0.5C 18C Intake Air Temp<22C => Intake Air Temp Intake Air Temp<18C => 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature I Fuzzy Operation (H/P Model) When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24C Inatake Air Temp => Fuzzy Operation for Cooling 21C Inatake Air Temp<24C => Fuzzy Operation for Dehumidification Inatake Air Temp<21C => Fuzzy Operation for Heating If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp => Setting Temp+0.5C Compressor OFF Temp => Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp => 25C 24C Intake Air Temp<26C => Intake Air Temp+1C 22C Intake Air Temp<24C => Intake Air Temp+0.5C 18C Intake Air Temp<22C => Intake Air Temp Intake Air Temp < 18C => 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. 2) Fuzzy Operation for Dehumidification According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on.
Service Manual 31
Operation
Compressor ON Temp => Setting Temp+0.5C Compressor OFF Temp => Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp => 25C 24C Intake Air Temp<26C => Intake Air Temp+1C 22C Intake Air Temp<24C => Intake Air Temp+0.5C 18C Intake Air Temp<22C => Intake Air Temp Intake Air Temp < 18C => 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp => Setting Temp Compressor OFF Temp => Setting Temp + 3C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20C Intake Air Temp => Intake Air Temp + 0.5C Intake Air Temp < 20C => 20C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature. I Airflow Speed Selection The airflow speed of the indoor fan is set to high, medium, low, or chaos by the input of the airflow speed selection key on the remote controller. I On-Timer Operation When the set time is reached after the time is input by the remote controller, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. I Off-Timer Operation When the set time is reached after the time is input by the remote controller, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.
Operation
I Off-Timer <=> On-Timer Operation When the set time is reached after the on/off time is input by the remote controller, the on/off-timer operation is carried out according to the set time. I Sleep Timer Operation When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote controller while in appliance operation, the operation of the appliance stops. While the appliance is on pause, the sleep timer mode cannot be input. While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1C After another 30 min elapse, it increases by 1C again. When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low. When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium. I Chaos Swing Mode By the Chaos Swing key input, the vane automatically operates with the Chaos Swing or they are fixed to the desired direction. I Chaos Natural Wind Mode When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec randomly by the Chaos Simulation. I Jet Cool Mode Operation (C/O Model) If the Jet Cool key is input at any operation mode while in appliance operation, the Jet Cool mode operates. In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. I Jet Cool Mode Operation (H/P Model) While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. I Auto Restarting Operation When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
Service Manual 33
Operation
Operation Mode that is kept on the memory - State of Operation ON/OFF - Operation Mode/Setting Temp/Selected Airflow Speed - Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour) I Forced Operation ( C/O Model) To operate the appliance by force in case that the remote controller is lost, the forced operation button is on the main unit of the appliance to operate the appliance in the standard conditions. Press the forced operation button, the forced operation is carried out. Press the forced operation button once again to stop operation. The forced operation is carried out in cooling mode with the setting temperature 22C and the high speed of airflow. I Forced Operation ( H/P Model) To operate the appliance by force in case that the remote controller is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. Press the forced operation button, the forced operation is carried out. Press the forced operation button once again to stop operation. In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the operation condition is set according to the intake air temperature as follows. 24C Intake Air Temp => Cooling Mode Operation, 22C, High Speed 21C Intake Air Temp < 24C => Dehumidification Operation, 23C, High Speed Intake Air Temp < 21C => Heating Mode Operation, 24C, High Speed I Test Operation Control To check the condition of the installation when installing the appliance, the appliance is operated at cooling mode, high speed of airflow, compressor-on for 18 min without controlling the room temperature. After supplying power to the main body, keep pressing the forced operation button for about 3 seconds. While in test operation, a key can be input by the remote controller. When a key (operation start/stop, operation mode selection, airflow speed selection, temperature control, Jet Cool) is input by the remote controller, the test operation is canceled and the appliance is operated according to the setting by the remote controller. I Protection of the evaporator pipe from frosting In the temperrature of the indoor pipe is below 0C after 7 minutes from starting the compressor, the compressor and outdoor fan are stopped, and 3 minutes delay of operating of the compressor, when the temperature of the indoor pipe is over 7C, the compressor and the outdoor fan are reoperated. Outdoor fan motor stops when indoor pipe temperature is blow 3C and restarts at the pipe temperature above 6C or after 90 seconds, if the pipe temperature does not rise to 6C, outdoor fan motor runs continuously at even below 3C. I Buzzer Sounding Operation When the appliance-operation key is input by the remote controller, the short beep-beep- sounds. When the appliance-pause key is input by the remote controller, the long beep sounds.
Operation
I Air Cleaner Operation When an air cleaner function is selected during Air Conditioner operation - Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. When an air cleaner function is selected during operation off - The function will be only operated. When inlet grille of air conditioner is opened during plasma operation, High Voltage Generator(H.V.B) is to be stopped. When inlet grille of air conditioner is closed during plasma operation, High Voltage Generator(H.V.B) will be operated again.
Service Manual 35
Operation
Display Function
Signal Receptor
Receives the signals from the remote control.(Signal receiving sound: two short beeps or one long beep.)
Operation Indication Lamps

On/Off Timer or Sleep Mode Defrost Mode : Lights up during the system operation. : Lights up during Timer operation or Sleep mode. : Lights up during Defrost Mode or Hot Start operation. (Heat pump model only) : Lights up during plasma-purification operation.(option) : Lights up during if Restart Button is pressed. Auto Restart Button : In failure of electric power, if the button is pressed the unit runs as previous setting operation when power returns.
Outdoor unit operation : Lights up during outdoor unit operation. (Cooling model only) Plasma Mode Auto Restart Mode
Forced Operation Button : Operation starts, when this button is pressed and stops when you press the button again.
Self-diagnosis Function
Error Code Error LED (Indoor body operation LED)
(once) 3sec (twice) 3sec 3sec
Error contents Indoor room temperature thermistor open/short Indoor pipe temperature thermistor open/short. Outdoor pipe temperature thermistor open/short.
SVC check point
Indoor TH assy check
2
3sec (5times) 3sec
Outdoor TH assy check
5
3sec
Poor communication.
Communication line/circuit check
Operation
Name and Function-Remote Control

The remote control transmits the signals to the system.
Remote Control
Signal transmitter
1. START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. 2. OPERATION MODE SELECTION BUTTON Used to select the operation mode. 3. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. 4. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS.
5 6
1 3
5. JET COOL Used to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.) 6. CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. 7. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. 8. TIME SETTING BUTTONS Used to adjust the time. 9. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. 10. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation.
4 2 7 11 8 13 15 10
CANCEL
9
ON OFF SET AUTO CLEAN
17 12 14 16
Flip-up door (opened)
11. AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating. 12. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. 13. PLASMA(OPTIONAL) Used to start or stop the plasma-purification function. 14. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. 15. RESET BUTTON Used prior to resetting time or after replacing batteries. 16. 2nd F Button Used prior to using modes printed in blue at the bottom of buttons. 17. AUTO CLEAN Used to set Auto Clean mode.
Operation Mode
Cooling Operation Auto Operation
Healthy Dehumidification Operation Heating Operation
Cooling Model(
), Heat Pump Model(
Service Manual 37
Disassembly
Disassembly
Indoor Unit
Warning : Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF. 1. To remove the Grille from the Chassis. Remove the 2 screws of right side panel.
Right side panel
Remove the right side panel by the arrow. I The connector can be disconnected by pulling it while pressing the connector's hook. I Remove the 1 screw for fixing low panel.
Main PCB
Lower panel
Remove the lower panel by the arrow. I Take care not to scratch the wall and mat to drop.
Lower panel
Remove the left side panel. (Remove the 2 screws.)
Left side panel
Disassembly
Remove the grille from the chassis. Remove the 4 securing screws.(30K, 32K) Remove the 5 securing screws.(36K, 38K) To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
36k
30k
30k Separate the black lead wire from the white connector in case of plasma model.
36k
BLACK
WHITE
2. To remove the sensor, housing connector, earth conductor and step motor conductor with sensor holder, Motor, Evaporator and P.C.B.
Motor Conductor Earth Conductor Power Conductor Sensor Conductor Step Motor Conductor
Service Manual 39
Disassembly
3. To remove the Control Box. Remove the 5 securing screws. Pull the control box out from the chassis carefully.
Screw
4. To remove the Discharge Grille. Remove the 3 securing screw. Pressing the right side of the discharge grille downward slightly, unhook the discharge grille. Pull the discharge grille out from the chassis carefully.
Screw
5. To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA, at the right 1EA). Remove 2 screw securing the evaporator clamp.
Screw
Screw
Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.
Disassembly
6. To remove the Fan motor Loosen the screw securing the cross-flow fan to the fan motor (do not remove).
Fan motor
Screw
Loosen the screw securing the mount motor.
Screw
Mount motor
Separate the fan motor from the cross-flow fan. Take care not to drop the motor.
Fan motor
7. To remove the Cross-Flow Fan Loosen the screw securing the holder bearing. Lift up the cross-flow fan.
Holder bearing
Screw
Service Manual 41
Schematic Diagram
Schematic Diagram
Schematic Diagram
Heat Pump/Cooling Only Series(Indoor Unit)
Schematic Diagram
Heat Pump Series (Outdoor Unit)

I Model: AS-H306 Series
1 1
2 2
3 3
4 4
5 5
Service Manual 43
Schematic Diagram I Model: AS-H366 Series
Schematic Diagram I Model: AS-C306 Series
1 1
2 2
3 3
4 4
5 5
Service Manual 45
Schematic Diagram I Model: AS-C366 Series
Schematic Diagram
Wiring Diagram
30k Indoor Unit
AS-C306 Series/AS-H306 Series
OR
CN-MOTOR
TRIAC
MOTOR
BR YL
BK
ZNR
SH-CAPA.
CN-U/D CN-TH
THERMISTOR
STEP MOTOR
(UP/DOWN)
CN-POWER CN-L/R
STEP MOTOR (L/R)
H.V.B ASM
FUSE AC250V/T2A
Negative ion
CN-L/R
STEP MOTOR (L/R)
LIMITS S/W
GN/YL
BR
RD
BL
OPTION
PILLAR TERMINAL CN-DISP
3(L) 4(N) 5 GN/YL
RD
BR
BL
DISPLAY PCB ASM
TO OUTDOOR UNIT
AUTO RESTART
FORCED OPERATION
INDOOR WIRING DIAGRAM
3854A20065A
Outdoor Unit AS-C306Series AS-H306Series S30AHP
WIRING DIAGRAM
R BL S COMP C RD BR RUNNING CAPACITOR BL OUTDOOR PCB CN-FAN OR CAPACITOR YL FAN OR
WIRING DIAGRAM
R BL S COMP C RD BR CN-FAN RUNNING CAPACITOR BL
BK THERMISTOR CN-TH
OUTDOOR PCB
CAPACITOR
YL FAN
OR BK BK
BR 1
CN-COMP2
8
BR 1
POWER RELAY
BR
BL
BK
RD
BR
BK
FUSE(5A) FUSE(5A)
FUSE(5A)
RD
BR
BR
BK
FUSE(5A)
BL
BL
BK
1(L)
2(N)
3(L)
5 4(N) (COMM) TERMINAL BLOCK
TERMINAL BLOCK1
1(L)
2(N)
3(L)
TERMINAL BLOCK1
POWER INPUT
TO INDOOR UNIT
POWER INPUT
TO INDOOR UNIT
3854A20393B
BK
BL
BL
POWER RELAY
CN- CN- CNP2(N) P1(L) COMM
BL
3854A20393A
Service Manual 47
HIGH PRESSURE SWITCH
CN- CN- CNP2(N) P1(L) COMM
CN-COMP2
CN-4WAY OR
REVERSING VALVE
Schematic Diagram
36k Indoor Unit

AS-C366 Series/ AS-H366 Series
OR
CN-MOTOR
TRIAC
MOTOR
BR YL
BK
ZNR
SH-CAPA.
CN-U/D CN-TH
THERMISTOR
STEP MOTOR
(UP/DOWN)
CN-POWER CN-L/R
STEP MOTOR (L/R)
H.V.B ASM
FUSE AC250V/T2A
Negative ion
CN-L/R
STEP MOTOR (L/R)
LIMITS S/W
GN/YL
BR
RD
BL
OPTION
PILLAR TERMINAL CN-DISP
3(L) 4(N) 5 GN/YL
RD
BR
BL
DISPLAY PCB ASM
TO OUTDOOR UNIT
AUTO RESTART
FORCED OPERATION
INDOOR WIRING DIAGRAM
3854A20065A
Outdoor Unit AS-C366Series AS-H366Series
WIRING DIAGRAM
R BL RD BR RUNNING CAPACITOR BK BR BR CN-FAN CN-COMP2 CNCNP2(N) P1(N) CNCOMM
WIRING DIAGRAM
R BL RD BR RUNNING CAPACITOR THERMISTOR BR BK CN-TH
OUTDOOR PCB
CAPACITOR
COMP
S C
YL BR OR BK BL YL BR OR BK BL
OUTDOOR PCB
CN-4WAY BK BK CN-FAN CN-COMP2 CNCNP2(N) P1(N) CNCOMM
CAPACITOR
FAN1
COMP
S C
YL BR OR BK BL YL BR OR BK BL
FAN1
CAPACITOR
CAPACITOR
FAN2
BR
FAN2
POWER RELAY BL
POWER RELAY BL
RD
BR
BR
BR
BR
RD
BL
BL
HIGH PRESS SWITCH
REVERSING VALVE
BL
BL
FUSE(5A)
FUSE(5A)
FUSE(5A)
FUSE(5A)
BK
BK BK 3(L) 5 4(N) (COMM) TERMINAL BLOCK
1(L)
2(N)
3(L)
TERMINAL BLOCK1
1(L) 2(N)
POWER INPUT
TO INDOOR UNIT
POWER INPUT
TO INDOOR UNIT
2
TERMINAL BLOCK1
3854A20393E
3854A20393D
Schematic Diagram
Electronic Control Device

INDOOR UNIT P.W.B. ASSEMBLY
Service Manual 49
Schematic Diagram
OUTDOOR UNIT P.W.B. ASSEMBLY
MODEL AS-C306 Series AS-H306 Series AS-C366 Series AS-H366 Series
SOFT-STARTER X X X X
Schematic Diagram
DISPLAY P.W.B. ASM
Service Manual 51
Troubleshooting Guide
Refrigeration Cycle Diagram
(1) Cooling Only Models
INDOOR UNIT
LIQUID SIDE CAPILLARY TUBE
OUTDOOR UNIT
HEAT EXCHANGE (EVAPORATOR)
HEAT EXCHANGE (CONDENSER)
GAS SIDE
COMPRESSOR
(2) Cooling & Heating Models

INDOOR UNIT OUTDOOR UNIT
CHECK VALVE (Heating Model only)
LIQUID SIDE 3-WAY VALVE
CAPILLARY TUBE HEAT EXCHANGE (EVAPORATOR) HEAT EXCHANGE (CONDENSER)
GAS SIDE 3-WAY VALVE ACCUMU LATOR COMPRESSOR REVERSING VALVE (Heating Model Only) COOLING HEATING
Pipe Length and the Elevation

Pipe Size GAS 5/8" 3/4" LIQUID 3/8" 3/8" Standard Length (m) 7.5 7.5 Max. Elevation B (m) 15 20 Max. Length A (m) 30 30 Additional Refrigerant (g/m) 30 50
Capacity (Btu/h) 30k (50Hz, 60Hz) 36k (50Hz, 60Hz)
Outdoor unit
Outdoor unit
Oil trap
Indoor unit
B
Indoor unit
B
In case more than 5m
CAUTION
* Capicity is based on standard length and maximum allowance length is the basis of reliability. * Oil trap should be installed per 5~7 meters.
Service Manual 53
3-way Valve
1. Pump down
Indoor unit
Liquid side 3-Way valve
Open
Outdoor unit
Gas side
Closed
3-Way valve
Lo
CLOSE CLOSE
Purge the air
Procedure
(1) Confirm that both liquid side and gas side valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the Gas side valve. Connect the charge hose to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the liquid side valve to the closed position. (6) Operate the air conditioner in cooling mode and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the Gas side valve to the closed position. Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g. (8) Disconnect the charge set, and mount the Liquid side and Gas side valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
CAUTION: Do not use the existing charge set for R-22.

It is necessary to use new charge set for R-410A. The pressure of R-410A is 1.6 times higher than that of R-22. Thus, the high pressure side gauge of charge set should be used higher pressure gauge of 50kg/cm2 range.
Troubleshooting Guide 1) Re-air purging

(Re-installation)
Indoor unit
Closed
Outdoor unit
Gas side
Closed
3-Way valve
Gas cylinder
Lo R407C OPEN
CLOSE
Procedure
(1) Confirm that both the liquid side valve and the gas side valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the Gas side valve. Leave the valve on the gas cylinder closed. (3) Air purging. Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the liquid side valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on liquid side valve. (4) Check for gas leakage. Check the flare connections for gas leakage. (5) Discharge the refrigerant. Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. (6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems. (7) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. * CAUTION: Do not leak the gas in the air during Air Purging.
Service Manual 55
Troubleshooting Guide 2) Balance refrigerant of the 3-way valve

(Gas leakage)
Indoor unit
Liquid side Outdoor unit 3-Way valve
Open
Gas side
3-Way valve
Open
Lo
OPEN CLOSE
Procedure
(1) Confirm that both the liquid side and gas side valves are set to the back seat. (2) Connect the charge set to the 3-way valves port. Leave the valve on the charge set closed. Connect the charge hose to the service port. (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin. Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged.
2. Evacuation
(All amount of refrigerant leaked)
Indoor unit
Liquid side Outdoor unit 3-Way valve
Open
Gas side
3-Way valve
Open
Vacuum pump
Lo
OPEN CLOSE
Procedure
(1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted, replenish as needed.
CAUTION:
Use vacuum pump equipped with check value applied to be prevented from flowing backward.
Service Manual 57
3. Gas Charging
(After Evacuation)
Indoor unit
Open
Outdoor unit
Gas side
Open
Check valve 3-Way valve
Charging cylinder Lo
(1) OPEN CLOSE
Procedure
\
(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you dis-connected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin).
This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
CAUTION:
This unit is charged with R-410A. Pay attention not to charge R-22.
Additional gas charging

(Gas leakage) When refrigerant is insufficient by leakage, recharge the unit with the refrigerant up to normal operating suction pressure. Use the graph or the equation below to get operating suction pressure according to indoor and outdoor temperature. Suction pressure was measured at 3-way valve service port after operating the unit for 10 minutes.
The method of using graph

- Find outdoor temperature. - Find indoor temperature onto the curve of outdoor temperature. - Read suction pressure at the axis of ordinates.
The method of using equation

-. Calculate suction pressure after putting indoor and outdoor temperature into the equation.
Operating Suction Pressure

(According to Indoor & Outdoor Temperature)
(At operating the Unit for 10 minutes)
13 12 Suction Pressure (Kg/cm2.g) 11 10 9 8 7 6 5 5 10 15 20 25 Indoor Temp. (C) 30 35 40

50C 40C 30C 20C 10C 0C
P = 3 + 0.0123 x Tout1.5 + 0.8 x Tin0.5

2 Where, P : Suction Pressure(kg/cm .g) Tout : Outdoor Temperature(C) Tin : Indoor Temperature(C)
Service Manual S30AHP (AS-H306MLM0) A20347D.pdf
Service Manual 59
Outdoor Temp. (C)
Cycle Troubleshooting Guide

Trouble analysis
1. Check temperature difference between intake and discharge air and operating current. Temp. difference : approx. 0C Current : less than 80% of rated current Temp. Difference All amount of refrigerant leaked out. Check refrigeration cycle.
Temp. difference : approx. 8C Current : less than 80% of rated current
Refrigerant leakege Clog of refrigeration cycle Defective compressor
Operating Current
Temp. difference : less than 8C Current : over the reated current
Excessive amount of refrigerant
Temp. difference : over 8C
Normal
Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal valve) High Higher Normal
Cause of Trouble Defective compressor Defective 4-way reverse valve Excessive amount of refrigerant Insufficient amount of refrigerant (Leakage) Clogging
Description Current is low. High pressure does not quickly rise at the beginning of operation. Current is low. Current is low.
Lower
Higher
Notice : 1. The suction pressure is usually 4.5~6.0 kg/cm2G(Cooling) at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
Electronic Parts
1. Product does not operate at all. (* Refer to Electronic Control Device drawing and Schematic diagram.)
Turn off Main Power
(After 10 seconds)
Turn on Main Power
Does "beeping" sound is made from the Indoor Unit?

NO
YES
Check the voltage of power(About AC 220V/AC240V, 50Hz) Main power's voltage Voltage applied to the unit Connecting method of Indoor/Outdoor connecting cable Check PWB Ass'y - Fuse - Pattern damage - Varistor(ZNR01J)
Primarily, the operating condition of Micom is OK.
Check each load(Indoor/Outdoor Fan Motor, Compressor, Stepping Motor) and contacting condition of related connector
Check the connection housing for contacting Connector related to CN-POWER Connector related to CN-MOTOR Connector contacting of Outdoor Fan/Compressor Display PWB Ass'y Check
PCB Board Operation Check Items Power Transformer (Outdoor unit) - Input Voltage - Output Voltage IC01D(7812) Output (Outdoor unit) IC02D(7805) Output (Outdoor unit) IC04D(7805) Output (Indoor unit) IC01A(KIA7036, Reset IC) OSC01B(8MHz) (Indoor unit) IC01A(KIA7036, Reset IC) OSC01B(4MHz) (Outdoor unit) Content Remedy
- About AC220V/240V10% - Check the power voltage - About AC143V DC +12V DC +5V
Replace Trans
Voltage of Micom No. 2, (Indoor unit) (DC +4.5V over) and Soldering condition. No. 5 (Outdoor unit)
Replace IC01D (Outdoor unit) Replace IC02D (Outdoor unit) IC04D(Indoor unit) Replace faulty parts
Service Manual 61
2. The product is not operate with the remote controller.
Turn on Main Power
While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed by force.)
Cause by the remote controller
Caused by other parts except the remote controller
When the mark( battery.
) is displayed in LCD screen, replace
Check the contact of CN-DISP connector.
When the detect switch(double key) inside the remote controller door is fault, it is impossible to operate temperature regulating( / ) and wind speed selecting.
Check DISP PWB Ass'y - Voltage between CN DISP
: DC +5V
Check the connecting circuit between the remote controller MICOM (No. ) - R17(2) - IR LED - Q1 - R16(2.2K).
Check point Check the connecting circuit between PIN R1L(1K) - C1L(680PF) - MICOM PIN Check Receiver Ass'y -
Troubleshooting Guide 3. Compressor/Outdoor Fan are unable to drive.

Turn on Main Power
Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1C at least.
When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.
Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger(EVA).
When the sensor circuit for indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor Fan is stopped. Check the related circuit of R02H(12.1K), R04H(6.2K), Micom (No.3.4) (Indoor unit). Check the related circuit of R04H (6.2K) Micom (No.3) (Output unit). Check the indoor temperature sensor is disconnected or not(About 10k / at 25C).
Check Relay(RY - COMP2) for driving compressor.(Outdoor unit) When the power(About AC220V/240V) is applied to the connecting wire terminal support transferred to compressor, PWB Ass'y is normal. Check the circuit related to the relay.
Check point Between Micom(No.15) and GND Between Relay (G5N-1A) (No.1) and (G5N-1A) (No.4) Between CN-COMP2 and CN-POWER 2(N) COMP ON DC5V DC12V AC 220~240V COMP OFF DC0V DC0V Below AC 10V
Turn off Main Power
Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Outdoor Fan Motor. Check the "open" or "short" of conmecting wires between indoor and outdoor.
Service Manual 63
Troubleshooting Guide 4. When indoor Fan does not operate.

Turn off Main power
Check the connection of CN-MOTOR
Check the Fan Motor
Check the Fuse(AC250V/T2A)
Check the related circuit of indoor Fan Motor. The pin NO 63 of Micom, and the part for driving TRIAC(the input and output signal of IC01M, PIN NO 2, 15) Check the pattern Check the TRIAC - TRIAC Open: Indoor Fan Motor never operate - TRIAC short: Indoor Fan Motor always operates in case of ON or OFF.
Turn ON Main Power
Check the TRIAC high speed operation by Remocon. (The Indoor Fan Motor is connected) The voltage of PIN NO 1(blue) and 3(yellow) of CN-MOTOR.
About AC 180V over
About AC 50V over
TRIAC is not damaged
TRIAC Check
Troubleshooting Guide 5. When Vertical Louver does not operate.

Confirm that the Vertical Louver is normally geared with the shaft of Stepping Motor. If the regular torque is detected when rotating the Vertical Louver with hands Normal
Check the connecting condition of CN-U/D Connector Check the soldering condition(on PWB) of STEP(U/D) Connector
Check the operating circuit of the Vertical Louver Confirm that there is DC +12V between pin (RED) of CN-U/D and GND. Confirm that there is a soldering short at following terminals. - Between 58 , 59 , 60 and 61 of MICOM - Between , , and of IC01M - Between , , and of IC01M
If there are no problems after above checks Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver
6. When Heating does not operate

Turn ON Main Power
Operate Heating Mode( ) by setting the desired temperature of the remote controller is higher than one of the indoor temperature by 2C at least.
In heating Mode, the indoor fan operates in case the pipe temperature is higher than 28C.
Service Manual 65
Check the connector of intake and pipe sensor(thermistors) Check the related circuit of R02H(12.1K), R04H(6.2K), R03H(1.0K), Micom(No. 3, 4). Check the indoor room temperature is disconnected or not (about 10K/at 25C). Check the indoor pipe temperature is disconnected or not (about 5K/at 25C).
Check the DC voltage on the PWB ASSY The details of check are as followings Comp Relay.
CHECK POINT Between Micom (No.15) and GND COMP. ON DC5V COMP. OFF DC0V DC0V Below AC10V
Outdoor fan Relay

CHECK POINT Between Micom (No.14) and GND Between RY-FAN (No.1) and (No.4) Between CN-FAN and CN-POWER 2(N) COMP. ON DC5V About DC12V AC 220~240V COMP. OFF DC0V DC0V Below AC10V
Between RY-COMP. About DC12V (No.1) and (No.4) Between CN-COMP2 and CN-POWER 2(N) AC 220~240V
4 way Relay
CHECK POINT Between Micom (No.13) and GND Between RY-4WAY (No.1) and (No.4) COMP. ON DC5V About DC12V COMP. OFF DC0V DC0V Below AC10V
Between CN-4WAY AC 220~240V and CN-POWER 2(N)
Turn off Main Power
Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Outdoor Fan Motor, 4 way. Check the "open" or "short" of connecting wires between indoor and outdoor.
Exploded View
Exploded View
1. Indoor Unit
s Models: 30k SERIES
733010 342801 131410 352390-1 359011
131411 342800 159830 135311 131412 359012 346810 146811-2 354210 135301 35211B 352390-2
268714 352150 146811-1 159901 263230 135313-1 135313-2 131413
266090
W0CZZ 249951
267110
131414
135314 152313 135312 135315 268712 152302
Service Manual 67
Exploded View s Models: 36k SERIES

342801 131410 352391 359011 733010
131411 342800 159830 135311 131412 359012 146811-2 135301 159901 354210 35211B 352392 346811
249951
135313-1 135313-3
352150 146811-3 146811-1 268714 266090
135313-2
263230
W0CZZ 131414 267110 131413 152302-1 135314
152302-1
152313 135312
135315 268712 152302-2
Exploded View
2. Outdoor Unit
435512 137213
137213
437210 554031
552111
435511 435301 546810 W0CZZ-1 W0CZZ-2 W0CZZ-2 261704 668711 559010 W6920 649950 263230 552102-1 552201-1 552102-2
552560 447910
552202 561410 554160 566000
550140
552116
552203-2 403410 552203-1
Service Manual 69
554031 552113 137213-2
137213-1
435300
2. Outdoor Unit
552112 552111
Replacement Parts List
435512 552201-1 552102-2 546810 559010 W0CZZ-1 W0CZZ-2 W0CZZ-2 261704 668711 W6920 263230 552102-3 552201-2

552102-1 435511 447910 649950 552560 552202 561410 554160 550140 552116 566000 552203-1 552203-2 430410
437210
435301

Indoor Unit
LOCATION NO. 131410 131411 131412 131414 135311 135312 135313-1 135313-2 135313-3 135314 135315 146811-1 146811-2 152302 152302-1 152302-2 152313 159830 159901 249951 263230 266090 267110 268712 268714 342800 342801 346810 35211B 352150 352390-1 352390-2 354210 359011 359012 733010 W0CZZ DESCRIPTION AS-C306MLM0 CHASSIS ASSEMBLY GUIDE ASSY CHASSIS GUIDE ASSY GRILLE ASSEMBLY, DISCHARGE(INDOOR) GRILLE ASSEMBLY, FRONT(INDOOR) GRILLE ASSY, INLET GRILLE, INLET GRILLE, INLET GRILLE, INLET GRILLE ASSEMBLY, FRONT(SINGLE) MOTOR ASSEMBLY, STEP MOTOR ASSY, STEP FILTER(MECH), A/C FILTER(MECH), A/C FILTER(MECH), A/C FILTER ASSEMBLY, DEODORIZER AIR CLEANER ASSEMBLY VANE, HORIZONTAL CONTROL BOX ASSEMBLY, INDOOR THERMISTOR ASSEMBLY H.V ASSY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSY, DISPLAY PWB(PCB) ASSEMBLY,MAIN BEARING BEARING MOTOR ASSY, INDOOR TUBE ASSY, TUBING HOSE ASSY, DRAIN AIR GUIDE ASSEMBLY AIR GUIDE ASSEMBLY EVAPORATOR ASSEMBLY, FIRST FAN ASSY, CROSS FLOW FAN ASSY, CROSS FLOW PLATE ASSY, INSTALL CAPACITOR, DRAWING 3141A10001B 4975A20003A 3140A20001A 4975A20001B 3531A10056C 3531A10058A 3531A10060A 3530A10045A 3530A10042A 4681AR2727B 4681AR2727M 5230A10001A 5231A20032D 5983A10002L 5990A20003A 4995A10115B 6323A20002C 6609A10003C 6711A20077M 6871A20108B 6871A10114T 4280A20003A 4280A20001A 4681AP2632D 5211A20200B 5251AR1222P 5239A10001B 5239A10001A 5421A20058A 5901AR2441F 5901AR2441G 3301A10001A 3H01487G PART NO. AS-H306MLM0 3141A10001B 4975A20003A 4975A20001B 3531A10056C 3531A10058A 3531A10060A 3530A10045A 3530A10042A 4681AR2727B 4681AR2727M 5230A10001A 5231A20032D 5983A10002L 5990A20003A 4995A20337S 6323A20002C 6609A10003C 6711A20077N 6871A20108B 6871A10114K 4280A20003A 4280A20001A 4681AP2632D 5211A20200A 5251AR1222P 5421A20058A 5901AR2441F 5901AR2441G 3301A10001A 3H01487G AS-C366NLM0 AS-H366NLM0 3141A10001C 3141A10001C 4975A20003A 4975A20003A 3140A20001A 4975A10001A 4975A20001A 3531A10056E 3531A10056E 3531A10058G 3531A10058G 3531A10060A 3531A10060A 3530A10045A 3530A10045A 3530A10046A 3530A10046A 3530A10042A 3530A10042A 3531A20179D 3531A20179C 4681AR2727B 4681AR2727B 4681AR2727M 4681AR2727M 5230A10001A 5230A10001A 5230A10002A 5230A10002A 5231A20032D 5231A20032D 5983A10002L 5983A10002L 5990A20002A 5990A20002A 4995A10115A 4995A20337U 6323A20002C 6323A20002C 6609A10003C 6609A10003C 6711A20077M 6711A20077N 6871A20108B 6871A20108B 6871A10114S 6871A10114L 4280A20003A 4280A20003A 4280A20001A 4280A20001A 4681AP2632F 4681AP2632F 5211A20200C 5211A20200C 5251AR1222P 5251AR1222P 5239A10001F 5239A10001F 5239A10001E 5239A10001E 5421A20058B 5421A20058B 5901AR2441H 5901AR2441H 5901AR2441J 5901AR2441J 3301A10001A 3301A10001A 3H01487G 3H01487G REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
Service Manual 71
Outdoor Unit
LOCATION NO. 1317213 1317213-1 1317213-2 261704 263230 430410 435300 435301 435511 435512 437210 447910 546810 550140 552101 552102-1 552102-2 552102-3 552201-1 552201-2 552111 552116 552202 552203-2 552203-1 552560 554031 554160 559010 561410 566000 649950 668711 W0CZZ-1 W0CZZ-2 W6920 DESCRIPTION AS-C306MLM0 PANEL ASSEMBLY SIDE PANEL ASSEMBLY SIDE PANEL ASSEMBLY SIDE TRANSFORMER, POWER THERMISTOR ASSEMBLY BASE ASSEMBLY, WELD[OUTDOOR] GRILLE REAR GRILLE, DISCHARGE COVER ASSEMBLY, CONTROL(OUTDOOR) COVER ASSEMBLY, TOP(OUTDOOR) PANEL ASSY, FRONT BARRIER ASSEMBLY, OUTDOOR MOTOR ASSEMBLY, OUTDOOR ISOLATOR, COMP TUBE, CAPILLARY TUBE, CAPILLARY BEND TUBE, CAPILLARY BEND TUBE, CAPILLARY BEND VALVE, CHECK VALVE, CHECK TUBE ASSEMBLY, CAPILLARY TUBE ASSEMBLY, REVERSING VALVE, REVERSING VALVE, SERVICE VALVE, SERVICE MUFFLER CONDENSER ASSEMBLY, BENT COMPRESSOR FAN ASSEMBLY, PROPELLER COIL ASSEMBLY, REVERSING VALVE SWITCH, PRESSURE CONTROL BOX ASSEMBLY, OUTDOOR PWB(PCB) ASSY, MAIN(OUTDOOR) CAPACITOR, DRAWING CAPACITOR, DRAWING RELAY 1A00202F 6170A20004B 3041A20065B 3530A20007J 3551A30061G 3H03266H 2A01041M 4791A30004G 4681A20008N 4H00637A 3H01535W 5210A21238N PART NO. AS-H306MLM0 6170A20004B 3041A20065B 3530A20007J 3551A30061G 3H03266H 2A01041M 4791A30004G 4681A20008N 4H00637A AS-C366NLM0 3721A10110A 3721A10110B 6170A20004B 3041A20065B 3530A10176B 3530A20006B 3551A30061G 3H03266H 3721A10109A 4791A10019B 4681AR1392Y AS-H366NLM0 3721A10110A 3721A10110B 6170A20004B 6323A0027A 3041A20065B 3530A10176B 3530A20006B 3551A30061G 3H03266H 3721A10109A 4791A10019B 4681AR1392Y 3H02633Z 5210A21238P 5210A24035L 5210A24035K 5210A20548B 5210A22253G 5210A30293G 5220A30004A 5220A30004A 3H01552F 5211A20034W 5211A26001A 5211A21200B 5211A20570R 5220AR3228E 5220AR3228E 5220A20013A 5220A20013A 2A00499L 2A00499L 5220A20001R 5220A20001R 5220A20001F 5220A20001F 5256A30002D 5256A30002D 5403A20066F 5403A20066F 5403A20168B 5403A20168B 5416A20019D 5416A20019D 5416A20019E 5416A20019E 1A00195B 1A00195B 5901A10033A 5901A10033A 6141AR3733R 6141A20023A 6600L000013 6600L000013 4995A20383A 4995A20383B 4995A20383F 4995A20383E 6871A20105D 6871A20105A 6871A20105D 6871A20105E 6120AR2194T 6120AR2194T 0CZZA20001D 0CZZA20001D 2A00986D 2A00986D 3A02157A 3A02157A 6920AP3400A 6920AP3400A 6920AP3400A 6920AP3400A REMARKS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
Memo
Service Manual 73
Memo
P/No.: 3828A20347D
Printed in Korea

WallMountedS30 36AHP ServiceManual

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LG Room Air Conditioner

Air Conditioner Service Manual

2 Room Air Conditioner

Code of Model A~Z

Producing Center, Refrigerant

Product Type Cooling/Heating/Inverter

Capacity Electric Range

0~9 1~9 A~Z

Chassis Look Function

A~Z A~Z A~Z

Be sure not to do. Be sure to follow the instruction.

Install the panel and the cover of control box securely.

.Do not modify or extend the power cord.

No grounding may cause electric shock.

4 Room Air Conditioner

Do not install, remove, or re-install the unit by yourself.

Be cautious when unpacking and installing the product.

For installation, always contact the dealer or an Authorized service center

Do not install the product on a defective installation stand.

Be sure the installation area does not deteriorate with age.

Use a dedicated outlet for this appliance.

There is risk of fire or electrical shock.

Do not place a heater or other appliances near the power cable.

Do not allow water to run into electrical parts.

6 Room Air Conditioner

Be cautious that water could not enter the product.

Keep level even when installing the product.

There is risk of personal injury and failure of product.

8 Room Air Conditioner

This symbol indicates special notes.

Tubing hole cover

Tubing hole cover Tubing hole cover Tubing hole cover

Tubing hole cover Installation plate Tubing hole cover

Installation plate Installation plate

Gas side 3-way valve Liquid side 3-way valve

MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm

10 Room Air Conditioner

Gas side 3-way valve

Liquid side 3-way valve

MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 mm mm mm mm mm mm mm mm mm mm mm mm mm mm

12 Room Air Conditioner

More than 60cm More than 10cm More than 10cm

More than 70cm

More than 60cm

More than 30cm

More than 30cm More than 2.3m

2) Piping length and elevation

Capacity (Btu/h) 30k 36k

Pipe Size GAS 5/8" 3/4"

Max. Additional length Refrigerant A (m) (g/m) 30 30 30 50

More than 70cm

More than 60cm

3) How to fix installation plate

4) Drill a hole in the wall

Type "A" screw

14 Room Air Conditioner

Flaring Work and Connection of Piping

Slanted Uneven Rough

Handle Bar Yoke Cone

Red arrow mark

Copper tube Even length all round