CALCULATION SHEET

PROJECT CLIENT LOCATION DOCUMENT NO.

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SPREADER BAR ConocoPhillips Indonesia Inc. Ltd

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Issued For Review DESCRIPTION

01-Jun-2012 DATE PREPARED CHECKED APPROVED APVD

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REVISION HISTORICAL SHEET Rev No

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Date
01 - Jun - 2012 ISSUED FOR REVIEW

Description

DISTRIBUTION ORDER
PT. SARKU ENJINERING UTAMA: Project Manager Engineering Manager Procurement Manager Construction Manager QA/QC Manager HSE Manager Adm & Finance Manager Project Control Manager Process Lead Engineer Structural Lead Engineer Mechanical Lead Engineer Piping Lead Engineer Electrical Lead Engineer Instrument Lead Engineer Document Control CONOCOPHILLIPS INDONESIA INC. LTD.: Project Manager Assisstant Manager for Engineering Assisstant Manager for Construction/QA-QC Assisstant Manager for Schedule & Cost Control Assisstant Manager for Start Uping Chief Logistic & Services Chief Safety (Ka. LK3) Process Lead Engineer Structural Lead Engineer Mechanical Lead Engineer Piping Lead Engineer Electrical Lead Engineer Instrument Lead Engineer Document Control

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CONTENTS

1. GENERAL 1.1. Applicable Specification, Codes and Standards 1.2. Material Specification 1.3. Stability Parameter 1.3.1. Allowable Vertical Displacement 1.4. Unit of Measurement 1.5. Computer Software 2. OUTLINE OF STRUCTURE 2.1. General Description 2.2. Modelling 2.2.1. Perspective 2.2.2. Node Numbering 2.2.3. Member Numbering 2.2.4. Member Schedule 3. DESIGN LOADS 3.1. Dead Load 3.2. Live Load 4. LOADING INPUT ON STAAD MODEL 5. DESIGN ANALYSIS 5.1. Steel Beam Ratio 5.2. Beam Deflection 5.3. Padeye Design

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ATTACHMENT INPUT DATA : SPREADER BAR

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1. GENERAL

1.1.

Applicable Specification, Codes and Standards (1) Project Specification Design Specification for Civil and Structural (2) Codes and Standards AISC-ASD series 2001 : American Institute of Steel Construction Allowable Stress Design and Plastic Design Spesification for Structural Steel Building Japanese Industrial Standard (JIS): JIS G 3101, 1995 AWS.D.1.1, 2006 : Structural Steel : Structural Welding Code

1.2.

Material Specification Use JIS G 3101 Grade SS400 or ASTM A36 with minimum yield strength of structural steel fy = 2450 kg/cm2

1.3.

Stability Parameter 1.3.1 Allowable Vertical displacement Beams (due to total of dead and live loads) (due to live load only) span/250 span/360

1.4.

Unit of Measurement Unit of measurement shall be in Metric Units.

1.5.

Computer Software Applied computer software in this calculation: (1) StaadPro (2) MS Excel

2.

OUTLINE OF STRUCTURE 2.1 General Description This calculation covers the design of Spreader Bar.

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2.2

Modelling 2.2.1 Perspective

2.2.2

Node Numbering

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2.2.3.

Member Numbering

2.2.4.

Member Schedule Steel Beam H-200x200x8x12

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Lifting Plate (Padeye) 40 mm thick

Sling diameter 57 mm

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3.

DESIGN LOADS Loading Input on the STAAD Model is refered to loading data from vendor.

3.1.

Dead Load (D) Dead Load due to selfweight

3.2.

Live Load L(F) Live Load for Rotor equipment L(F) = 40 Tonnes

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4. LOADING INPUT ON THE STAAD MODEL Selfweight Y-1 (by Staad Pro) Live Load (Load Equipment)

Loading Combination Primary Load :

LOAD 1 LOAD 2 DL LL ( SELFWEIGHT) (LIVE LOAD )

Load Combination for Steel Frame Design :

LOAD COMB 11 (1.35 DL + 1.35 LL)

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5. DESIGN ANALYSIS 5.1. STEEL BEAM RATIO A detail of the steel ratio of the structure is shown on the following table.

Allowable Stress Limit : Stress Ratio for Beam : Stress Rasio for Sling:

1 0,945 0.896 (memb 2,3) (memb 4,5) < 1 <1 OK OK

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Steel Beam Ratio Check

1 ST H200X200X8 PASS 156.52 C 0.00 AISC- H1-2 -31.77 0.577 1.17 11

----------------------------------------------------------------------| MEMB= 1 , UNIT NEW-MMS, L= 2350. AX= 6353. SZ= 472000.SY= 160000 .| | |

| KL/R-Y= 46.8 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 | FTZ= 163.7 FCY= 186.0 FTY= 186.0 FA= 128.6 FT= 148.8 FV= 99.2 -----------------------------------------------------------------------

2 ST ST200X40 270.79 T

PASS 0.00

AISC- H2-1 -31.30

0.945 0.20

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----------------------------------------------------------------------| MEMB= 2 , UNIT NEW-MMS, L= 200. AX= 8000. SZ= 266667.SY= 53333. | | |

| KL/R-Y= 17.3 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 | FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 143.1 FT= 148.8 FV= 99.2 -----------------------------------------------------------------------

3 ST ST200X40 270.79 T

PASS 0.00

AISC- H2-1 31.30

0.945 0.20

11

----------------------------------------------------------------------| MEMB= 3 , UNIT NEW-MMS, L= 200. AX= 8000. SZ= 266667.SY= 53333 .| | |

| KL/R-Y= 17.3 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 | FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 143.1 FT= 148.8 FV= 99.2 -----------------------------------------------------------------------

4 ST RD57

PASS

AISC- H2-1 0.00 0.21

0.896 2.35

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313.47 T

----------------------------------------------------------------------| MEMB= 4 , UNIT NEW-MMS, L= 2350. AX= 2550. SZ= 18175.SY= 18175. | | |

| KL/R-Y= 164.9 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 | FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 38.8 FT= 148.8 FV= 99.2 -----------------------------------------------------------------------

5 ST RD57

PASS

AISC- H2-1 0.00 0.21

0.896 0.00

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313.47 T

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5.2.

BEAM DEFLECTION Deflection max : Allowable Deflection : 3.35 mm 2350/250 9.4 mm > 3.35 mm OK (member 1, Comb DL+LL)

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5.3

PADEYE DESIGN

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Padeye Design for vertical load

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ATTACHMENT

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INPUT DATA : SPREADER BAR

STAAD PLANE START JOB INFORMATION ENGINEER DATE 29-May-12 END JOB INFORMATION INPUT WIDTH 79 UNIT METER KN JOINT COORDINATES 1 0 0 0; 2 2.35 0 0; 3 1.175 2.2352 0; 4 0 0.2 0; 5 2.35 0.2 0; MEMBER INCIDENCES 1 1 2; 2 4 1; 3 5 2; 4 4 3; 5 3 5; DEFINE MATERIAL START ISOTROPIC A36 E 2.05e+008 POISSON 0.3 DENSITY 78.5 ALPHA 1.2e-005 DAMP 0.03 END DEFINE MATERIAL MEMBER PROPERTY JAPANESE 1 TABLE ST H200X200X8 MEMBER PROPERTY DUTCH 4 5 TABLE ST RD57 2 3 TABLE ST ST200X40 CONSTANTS MATERIAL A36 ALL SUPPORTS 3 FIXED MEMBER RELEASE 4 START MX MY MZ 5 END MX MY MZ LOAD 1 LOADTYPE DL SELFWEIGHT Y -1 LOAD 2 LOADTYPE LL JOINT LOAD 1 2 FY -200 LOAD COMB 11 1.35 DL + 1.35 LL 1 1.35 2 1.35 LOAD COMB 12 1DL+1LL 1 1.0 2 1.0 PERFORM ANALYSIS PRINT ANALYSIS RESULTS PARAMETER CODE AISC RATIO 1 ALL FU 400000 ALL FYLD 248000 ALL TRACK 1 ALL CHECK CODE ALL FINISH

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