Professional Documents
Culture Documents
Hughes Brothers manufactures Douglas-fir crossarms to a large variety of specifications and cross-sectional dimensions. This section is intended to help the user decide which crossarm specification is best suited to the application at hand.
2) REA Specification:
Unless specified otherwise, Hughes Brothers lumbergraders will apply the provisions of REA 1728H-701 as the minimum acceptable quality of wood crossarm for any crossarm purchased. An overview of this specification is given later in this section.
A-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
The following photographs and descriptions illustrate some of the naturally occuring properties of solid sawn wood which must be limited to ensure a certain average design stress is attained.
Rate of Growth
Close grain is defined as an average of approximately 6 rings per inch, but not more than approximately 30 annual rings per inch on either one end of the piece or the other. In Douglas-fir, pieces averaging 5 rings or more than 30 rings per inch are accepted as close grain if averaging 1/3 or more summerwood.
Pitch Pockets
A pitch pocket is a pitch filled, well defined opening between the rings of annual growth which develops during the growth of the tree. Pitch pockets are limited according to WCLIB Standard No. 17 to two small (1/16" x 6", 1/8" x 4" or 1/4" x 2") on the top face and three medium (1/6" x 12", 1/8" x 8" or 3/8" x 4") on all other faces.
Seasoning Checks
Checks are defined as a separation of the wood normally occuring across or through the rings of annual growth and usually as the result of seasoning.
Rot
Rot, dote or red heart will not be permitted.
Slope of Grain
Slope of grain is the deviation of the wood fiber from a line parallel to the edge of the piece. The deviation is expressed as a ratio of 1 inch per unit of length. Examples are 1 inch in 12 inches, 1 inch in 10 inches, etc. Hughes crossarms are limited to a slope of grain of 1 in 12 in the center one third of the arm and 1 in 10 in the outer sections. Twenty percent of a lot may have a slope of grain of 1 in 10 for the entire arm.
Knots
Knots are the portion of a branch or limb which has become incorporated into a peice of lumber during the growth of the tree. Each utility specification has differing knot and knot location restrictions. In general, knots under 3/8" in diameter are pin knots and not considered. Knots are measured by averaging the least dimension of the knot on both faces. If the knot appears on one face only, the average would be the measured dimension divided by two.
A-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
Wane
Wane is the loss of wood on the corner of the piece due to bark or any other cause. It is limited to 1/2" measured diagonally.
Sapwood
Sapwood in excess of 25% in volume of total arm will not be permitted.
Warp
Warp exceeding 1/2 inch for crossarms 6 ft or less in length, 3/4 inch for crossarms 8 ft or less in length, and 1 inch for crossarms 10 ft or less in length. The warp shall be determined by measuring the offset between the crossarm and a straight-edge laid lengthwise on the concave face of the crossarm.
Shakes
Shake is the lengthwise separation of the wood which occurs between or through the rings of annual growth. True shake, where separation is evident, is prohibited.
Seasoning
Crossarms shall be made of thoroughly seasoned timber. The average moisture content of any lot of untreated arms shall not be less than 12% nor more than 19% and no piece shall exceed 25% as determined by approved resistance type moisture meter on oven dry weight.
A-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
Overview of REA Bulletin 1728H-701
REA Specification 1728H-701 describes the minimum acceptable quality of wood crossarms permitted to be purchased by or for REA borrowers and the plans of procurement under which they may be purchased. B. Knots Only sound, firm and tight knots are allowed if well spaced.
Material Requirements:
A. Material and grade all crossarms furnished under this specification shall be free of brashy wood, cracks, decay, and insect holes larger than 3/32 of an inch, shall meet additional requirements as shown on specific drawings, and shall be made of:
Douglas-fir - conforming to the provisions of Select Structural as described in paragraphs 169, 169a, 170 and 170a, Standard Grading Rules for West Coast Lumber. All references to Douglas-fir shall be that of coastal origin. All laminated crossarms and structural timbers shall meet the requirements of ANSI 05.2.
Distribution Arms
No knot allowed within 1 knot diameter to pole mounting hole. C L
All crossarms shall be branded legibly to a depth of approximately 1/16 inch before treatment. The letters and figures shall be not less than 1/2 inch in height. Top One Half 3/4" max. knot close grain 1" max. knot dense grain
Bottom One Half 1" max. knot close grain 1-1/4" max. knot dense grain
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Ends 1-1/4" max. knot close grain 1-1/2" max. knot dense grain
A-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A Crossarms
Marking & Specifications
The brand shall include: 1) The manufacturers identifying symbol 2) Month and year of manufacture 3) Species of timber, i.e. DF for Douglas-fir 4) Preservative, i.e. P for Penta 5) Indication of preservative retention 6) WQC - Wood Quality Control program, if applicable.
35/
8"
The following drawings for distribution arms are in accordance with REA specification M-19. "
8 1'-
B A
6"
A
Type 01
8" 1'B A
3-
5/
8"
4-5/8"
" 12
A B
Type 02
6"
A A
6"
2"
B A A
" 1' 7
" 1' 7
" 5' 7
A B C
6"
A-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
4"
A
35/ 8"
A
6"
B
A B C
5/
8"
A
4"
4-5/8"
" 8' 0
A 1
Type 03
6"
B
" 1' 3
A
" -1/2
5/8
"
1' 2 4"
4-5/8"
1/2
"
A
" 8' 0
1' 6 -1/ 2"
Type 04
6"
A C
1' 6
1/2
"
Type 05
-1 1' 6 4"
4-5/8"
/2"
A C A
' 0" 10
6"
A-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
Utility Grade Distribution Crossarm Specification
L Top One Half 3/4" max. knot close grain 1" max. knot dense grain Each utility grade arm has the brand suffix "XO" and the hammer stamp "UTL" on the end of the arm.
Bottom One Half 1" max. knot close grain 1-1/4" max. knot dense grain
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Ends 1-1/4" max. knot close grain 1-1/2" max. knot dense grain Density: Minimum 6 rings per inch on either end of the piece; with the exception that pieces with 5 rings per inch are acceptable provided they contain 1/3 or more summerwood. Slope of Grain: Limited to 1" in 12", except that 20% of the pieces may have a slope of grain not to exceed 1" in 10". Crook: Shall not exceed 1/2" in 8' arms and 5/8" in 10 ' arms. Medium Stained Sapwood: Allowed Medium Pitch Streak: Allowed Medium torn Grain: Allowed Pin Holes: Scattered Skips: One light or equivalent light. 1/16" x 25% the length. Season Checks: 1/4 the depth of any face and are limited to 10" long on the TOP face and 1/3 the length on the other faces. Knots: Pin Knots Allowed. Knots in Pin Hole Zones - No knot intersecting any hole shall exceed 1" in diameter. Loose knots and knot holes shall drain water when the arm is normally installed. In the center section, upper half, they shall not be greater than 1/2 dimension round knots. Else where they shall not be greater than the dimension of round knots. If a knot occurs only on one face it is allowed to be 25% bigger than the maximun knot size for that face. Top of arm - 3/4" knots or equivalent smaller, well spaced. Wide face - 1-1/4" knots or equivalent smaller on the outer 1/3 of the arm only, well spaced. Occasional pieces may have 1 additional knot either face. Minor surface characteristics equivalent to 1/2 the maximum allowable knot size are permitted. Note: Spike knots are acceptable as long as they do not exceed a combined displacement of 3/4 of an inch and do not exceed 1" across at the midpoint. Bark & Pitch Pockets: Top of arm - Two small or equivalent smaller, Other faces - Three medium or equivalent smaller. 8' arms can have 2 - 1/16" x 12" long 2 - 1/8" x 8" long 2 - 3/8 x 4" long Wane: - One edge only; 1" measured across the corner. No length restriction.
A-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
(Hughes Brothers does not guarantee electrical characteristics of wood products. Values shown are typical and are intended for reference purposes only. Results are greatly dependent upon moisture content.)
A
CFO Voltage
1 ft 224 231 225 227 202 202 207 204 0.90 2 ft 368 356 396 373 321 321 0.86 3 ft 529 529 411 411 0.78 4 ft 603 603 487 487 0.81
Dry
Wet
Wet/Dry
CFO Strength
1 ft 227 204 2 ft 187 161 3 ft 176 137 4 ft 151 122 Dry Wet
Table 2
Average critical flashover strength of wood crossarm, in kV/ft
Material A
Condition
Table 3
Summary of added CFO by wood crossarm Results are greatly dependent on the moisture content of the crossarm.
No. I 1. 2. Basic Insulation Porcelain Insulator Pin-Type Dry Condition Wet Condition Suspension Insulator a) Vertical Position Dry Condition Wet Condition b) Horizontal Position Dry Condition Wet Condition Polymer Insulator Suspension Insulator a) Vertical Position Dry Condition Wet Condition d) Horizontal Position Dry Condition Wet Condition
Added CFO by Second Component Wood Crossarm Length 0-2 ft Length 2-4 ft
100 kV/ft 70 kV/ft 130 kV/ft 100 kV/ft 130 kV/ft 50 kV/ft
II 1.
Source: IEEE Transactions, Vol. 6, no. 1 Jan '91 Jacob, Grzybowski, Ross
A-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
Ordering Information
Common Cross Sections
3-1/4" x 4-1/4" 3-1/2" x 4-1/2" 3-5/8" x 4-5/8" 3-3/4" x 4-3/4"
Governing Specification
Hughes Brothers will produce to any industry specification.
Treating
Treating will be performed in accordance with AWPA ( American Wood Preservers Assoc.) standard C25-92 (Solid Sawn), C28-91 (Glue Laminated) with retention levels between 0.2 and 0.8 pounds per cubic foot of dry penta. Treating results are verified by Asoma analysis immediately following processing.
Incising
All arms will be incised unless specified otherwise.
Boring / Drilling
For REA drilling simply reference the arm cross section, length and drilling type number. Other drilling configurations are available. For custom drilling requirements the following information is necessary.
Arm Size . . . . . . . . . . W = _____Width (top face) D = _____Depth (side face) L = _____Overall Length Pin Holes . . . . . . . . . . . . _____Number of Pin Holes Pole Through Bolt . . . T = _____Pole Through Bolt Hole Diameter Double Arming Bolt . . _____Holes Required? Y (yes) N (no) A = _____End Distance DA = _____Bolt Hole Diameter
W
E S S
P = _____Pin Hole Diameter C = _____Center Spacing E = _____End Distance S = _____Side Spacing Brace Bolt Hole . . . . BB = _____Brace Bolt Hole Diameter B = _____ Brace Bolt Spacing _____Specify Orientation: V (vertical) H (horizontal)
DA
A
C
BB P
S S E
B L
BB
DA
A-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Preservative Treatment
Hughes Brothers has long recognized the advantage of treating exposed fibers of wood components of utility structures. Treated wood framing components have in some areas extended the life span of the components to fifty years. Hughes Brothers uses a proprietary, non-evaporating P9 oil as a carrier for the Pentachlorophenol in the pressure treatment process. The final color after treatment is shade 5 or lighter according to standard color charts.
Industry Standards
AWPA C25 ANSI 05.2 ANSI 05.3 REA 1728H-701 Sawn crossarms - preservative treatment by pressure processes. Specifications for wood products - structural glue laminated timber for utility structures. Specifications and dimensions - solid sawn wood crossarms and braces. Specification for wood crossarms (solid and laminated), transmission timbers and pole keys.
Hughes Brothers has two pressure treating retorts, 40-0 and 65-0 in length.
Incising
Incising is a process where small incisions are made along all faces of the crossarms. The benefits of incising are to aid in the penetration of preservative treatment and to relieve surface tension of the wood fiber, thus reducing the possibility of surface checks. Hughes Brothers incising machines can handle pieces up to 6 x 12.
A-9.1
Hughes Brothers, Inc.
2001 Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
Transmission Crossarms
Hughes Brothers manufactures transmission crossarms to a variety of specifications and cross-sectional dimensions. This section is intended to help the end user determine which transmission crossarm is best suited for the application at hand.
Industry Standards
ANSI 05.2 ANSI 05.3 REA 1728H-701 Specifications for wood products - structural glue laminated timber for utility structures. Specifications and dimensions - solid sawn wood crossarms and braces. Specification for wood crossarms (solid and laminated), transmission timbers and pole keys.
*Suggest use of glue laminated due to availability and quality issues Glue Laminated (standard sizes) 3-1/8 x 7-1/2 5-1/8 x 6 5-1/8 x 9 6-3/4 x 6 6-3/4 x 9 3-5/8 x 7-1/2 3-5/8 x 11-1/2 5-1/2 x 7-1/2 3-1/8 x 9 5-1/8 x 7-1/2 5-1/8 x 10-1/2 6-3/4 x 7-1/2 6-3/4 x 10-1/2 3-5/8 x 9-1/2 4-3/4 x 5-3/4 6 x 8
NOTE: Virtually any cross sectional size and length combination as well as cambered units are available in glue laminated crossarms.
A-9.2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarms
3378-A Braceless Arm
8-0
Other sizes and strengths available Contact Hughes Brothers with your specific requirements.
12
A-9.3
Hughes Brothers, Inc.
2001 Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
Weaker
Stronger
Assumptions:
3.5" x 4.5" Crossarm used in both situations 13/16" Thru holes for bolts Fiber Stress, f=7400 psi 8 ft. arm, all loads concentrated at ends of arm, 44" from center Ultimate Moment = fiber stress x section modulus M=P(lbs.) x Dist(in.) = f(lb/in2) x S(in3)
S = b(d3 - d13) 6d
SHughes = 3.5 (4.53 - .833) 6 (4.5) =11.74 in.3 P= fs = (7400lb/in.2)(11.74 in.3) = 1975 lbs. dist 44in P=1975 lb. for each stick times 2 sticks (2)(P) = (2)(1975) = 3950 lbs
S Buckarm= (4.5)(3.5)2 - Bolt Hole 6 =(4.5)(3.5)2 - (.813)(3.5)2 6 6 =7.53 in.3 P = fs = (7400lb./in2)(7.53in3) = 1266 lbs. dist 44in. P =1255 lbs. for each stick times 3 sticks of wood (3)(P) = (3)(1266) = 3798 lbs
Conclusion:
The Hughes type Dead End is stronger because: 1) Section Modulus is greater when timbers are oriented as in the Hughes Dead End. 2) Bolt Holes are through center of gravity of arms.
A-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dead Ends
Installed Cost Comparison
Field Assembled vs Hughes Brothers Assembled Dead Ends
I. Material Cost (REA C8-3 Example)
1. (3) Crossarms . . . . . . . . . .@ $________/each = ________ 2. Hardware 6 D/A Bolts . . . . . . . . . . . @ $________/each = ________ 18 Sq Washers (2-1/4") . . . @ $________/each = ________ 18 Nuts . . . . . . . . . . . . . . . .@ $________/each = ________ 3 Eyenuts . . . . . . . . . . . . .@ $________/each = ________ 2 pr. Crossarm Braces . . .@ $________/each = ________ 4 Round Washers (1-3/8") @ $________/each = ________ Total Hardware Cost $ ________ 3. Picking time (time required to marshall the above mat'l) (________) Man Hours @ $________/Man Hour = $________ 1. (1) Hughes Dead End Assembly @ $________ea.
(________) Man Hours @ $________/Man Hr. =________ TOTAL COST OF HUGHES ARM $________
A-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Span
1/2" Bolt CW70 13/16" Hole EN70 3/4" Eye Nut 5/8" Bolt with CW60 and MF60 3/4" Bolt P4 P4 Drop
4-Wire
P4
P4
11/16" Hole
A Arm Length 6'-0" 8'-0" 10'-0" A 1'-9" 2'-4" 2'-4" B 10" 1'-3" 2'-3" C 2'-7" 3'-7" 4'-7"
B P3
P3
3-Wire
P3
Note: See chart on previous page for maximum load "P3 or P4"
A-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A
2892 Double Arm Dead End
Span
15/16" Hole
16"
P4 7/8" Bolt
P4
P4
P4
4-Wire
15/16" Hole A B P3 Arm Length 6'-0" 8'-0" 10'-0" A 2'-4" 2'-4" B 1'-3" 2'-3" C 2'-7" 3'-7" 4'-7" B A
3-Wire
P3 P3
Note: See chart on previous page for maximum load "P3 or P4" C C
A-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4-Wire
2890-J4 2890-K4 2890-L4 2890-M4 2890-A4 2890-F4 2890-B4 2890-G4 2892-A4 2890-C4 2890-E4 2890-H4 2892-B4 2892-D4 B2218-B4
Arm Size 3-1/2" x 4-1/2" x 6'-0" 3-3/4" x 4-3/4" x 6'-0" 3-3/4" x 5-3/4" x 6'-0" 4-3/4" x 5-3/4" x 6'-0" 3-1/2" x 4-1/2" x 8'-0" 3-3/4" x 4-3/4" x 8'-0" 3-3/4" x 5-3/4" x 8'-0" 4-3/4" x 5-3/4" x 8'-0" 3-5/8" x 7-1/2" x 8'-0" 3-3/4" x 4-3/4" x 10'-0" 3-3/4" x 5-3/4" x 10'-0" 4-3/4" x 5-3/4" x 10'-0" 3-5/8" x 7-1/2" x 10'-0" 3-5/8" x 8-1/2" x 10'-0" 3-5/8" x 9-1/2" x 10'-0"
Brace Number 2045-AB45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-D45-9-11 2045-E45-9-11 2045-E45-9-11 2045-E45-9-11 2045-E45-9-11 2045-E45-9-11 2017BB48PR
Spacing 37" 58" 58" 58" 60" 60" 60" 60" 60" 72" 72" 72" 72" 72" 72"
Drop 18.5" 31" 31" 31" 30" 30" 30" 30" 30" 36" 36" 36" 36" 36" 31"
*Note: As a minimum these strengths should meet or exceed: l. The maximum design tension of the wire times an overload capacity factor of 2.0 2. The wire tension at 60oF, no ice times an overload capacity factor of 4.0 RUS accepted
A-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6' Arm 2890-J 2890-J 2890-J 2890-J 2890-J 2890-J 2890-J 2890-J 2890-K 2890-J 2890-L 2890-J ******* 2890-K ******* 2890-L ******* ******* ******* ******* ******* *******
8' Arm 2890-A 2890-A 2890-A 2890-A 2890-A 2890-A 2890-B 2890-A 2890-B 2890-A 2890-G 2890-F 2892-A 2890-B B2218-P 2890-G 2892-A 2890-G 2892-A B2218-P B2218-P *******
10' Arm 2890-C 2890-C 2890-C 2890-C 2890-E 2890-C 2890-E 2890-C 2890-H 2890-C 2892-B 2890-E B2218-B 2890-H B2218-B 2892-B B2218-B 2892-B B2218-B B2218-B B2218-B *******
6' Arm 2890-J4 2890-J4 2890-J4 2890-J4 2890-J4 2890-J4 2890-K4 2890-J4 2890-L4 2890-J4 2890-M4 2890-K4 ******* 2890-L4 ******* 2890-L4 ******* ******* ******* ******* ******* *******
8' Arm
10' Arm
2890-A4 2890-C4 2890-A4 2890-C4 2890-A4 2890-E4 2890-A4 2890-C4 2890-B4 2890-H4 2890-A4 2890-C4 2890-B4 2892-B4 2890-A4 2890-E4 2890-G4 2892-B4 2890-B4 2890-E4 2892-A4 B2218-B4 2890-B4 2890-H4 B2218-P4 ******* 2890-G4 2892-B4 ******* ******* 2892-A4 B2218-B4 B2218-P4 ******* 2892-A4 B2218-B4 B2218-P4 ******* ******* ******* ******* ******* ******* *******
*Contact Hughes Brothers, Inc. Engineering Department for these applications. RUS accepted
DESIGN RECOMMENDATIONS
1. The recommended double arm assemblies are based on a maximum load tension not exceeding 60% of the ultimate conductor tensile strength, and the induced stress in the arms not exceeding 50% of the average ultimate fiber stress of the Douglas-fir arms. 2. It is recommended the 60F bare conductor wire tension not exceed 30% of the conductor ultimate tensile strength. 3. It is recommended the 60F bare conductor wire tension does not generate a stress in the arm which will exceed 25% of the average ultimate fiber stress of Douglas-fir. 4. Guying conditions and attachments were not considered for the development of this chart.
A-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Down Guys
1'-4"
Pole Bracket
6"
A-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
B103-1/2-2-1/2 Bolt, MF100 (2) 3173 Links 28083 Roller 2817-D Dead End Tee
G1 Suffix
B103-1/2-2-1/2 Bolt, MF100 2817 Dead End Tee (2) 3159 Twisted Links B104-1/2-2-1/4 Bolt, MF100, (2) 28083 Rollers B103-1/2-2-1/2 Bolt, MF100 (2) 3155 Links B104-1/2-2-1/4 Bolt, MF100 (2) 28083 Rollers 2817-D Dead End Tee
G2A Suffix
G2 Suffix A-18
Pole Diameter
Straight Links, Straight Links, Twisted Links, Two Rollers One Roller Two Rollers B2358.5C1 B2358.6C1 B2358.7C1 B2358.8C1 B2358.9C1 B2358.10C1 B2358.11C1 B2358.12C1 B2358.5C2A B2358.5C2 B2358.6C2 B2358.6C2A B2358.7C2A B2358.7C2 B2358.8C2A B2358.8C2 B2358.9C2 B2358.9C2A B2358.10C2 B2358.10C2A B2358.11C2 B2358.11C2A B2358.12C2 B2358.12C2A
B2358-C1
Guying Hardware for a single down guy. 3108._ Pole Band* 3154 Links 28082 Roller 7/8"x3" Bolt, MF80
B2358-C2A B2358-C2
Double Guying 3108._ Pole Band* 3154 Links 2-28082 Rollers 7/8"x4" Bolt, MF80 * Pole Bands must be sized to fit pole. Double Guy with Twisted Links 3108._ Pole Band* 3159 Twisted Links 2-28082 Rollers 7/8"x4" Bolt, MF80
A-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
B2358-D1
Guying Hardware for a single down guy B103-1/2-2-1/2 Bolt, Locknut 2817-15 Tee 3173Links 28083 Roller B103-1/2-2-1/2 Bolt, MF100
B2358-D2A
Double Guy with Twisted Links B103-1/2-2-1/2 Bolt, Locknut 2817-15 Tee 3159 Twisted Links 2- 28083 Rollers B105-3 Bolt, MF100
B2358-D2
Double Guy B103-1/2-2-1/2 Bolt, Locknut 2817-15 Tee 3155 Links 2-28083 Rollers B105-3 Bolt, MF100
A-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3107 Pole Band (Sized to fit pole) B103-1/2-2, 1" x 3-1/2" Bolt with MF100 Locknut
B2358-F2 B2358-F2A
3107 Pole Band (sized to fit pole) 3155 Links 2- 28083 Rollers B105-3, 1" x 5" Bolt w/ MF100 Locknut 3107 Pole Band (sized to fit pole) 3159 Twisted Links 2- 28083 Rollers
Straight Links, Straight Links, Twisted Links, One Roller Two Rollers Two Rollers B2358.5F1 B2358.6F1 B2358.7F1 B2358.8F1 B2358.9F1 B2358.10F1 B2358.5F2 B2358.6F2 B2358.7F2 B2358.8F2 B2358.9F2 B2358.10F2 B2358.5F2A B2358.6F2A B2358.7F2A B2358.8F2A B2358.9F2A B2358.10F2A
A-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Phase Spacing
3"
2" 3" To order the 2894-A, B, C or D units complete with (2) take-off links add "L" Example: 2894-AL30
Ordering Example:
2894 - A L 42 Phase Spacing Link Option, if Desired Stock No., See Chart
Captive Bolts To order the 2894-A, B, C or D units complete with (2) equipment links add "EL" Example: 2894-AEL30
A-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No. 2894-A36 2894-A42 2894-A48 2894-A54 2894-A60 2894-A66 2894-B36 2894-B42 2894-B48 2894-B54 2894-B60 2894-B66 2894-C36 2894-C42 2894-C48 2894-C54 2894-C60 2894-C66 2894-D36 2894-D42 2894-D48 2894-D54 2894-D60 2894-D66
Phase Spacing 3'-0" 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 3'-0" 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 3'-0" 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 3'-0" 3'-6" 4'-0" 4'-6" 5'-0" 5'-6"
D Arm W Arm Depth Width 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 1/2" 3 1/2" 3 1/2" 3 1/2" 3 1/2" 3 1/2" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 4 1/2" 4 1/2" 4 1/2" 4 1/2" 4 1/2" 4 1/2" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4"
S Bolt Spacing 6" 6" 6" 6" 6" 6" 6" 6" 6" 6" 6" 6" 8" 8" 8" 8" 8" 8" 6" 6" 6" 6" 6" 6"
*Note: As a minimum the longitudinal strengths should meet or exceed: 1.The maximum design tension of the wire times an overload capacity factor of 2.0. 2.The wire tension at 60 F, no ice times an overload capacity factor of 4.0.
A-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Strength ratings shown are based on theoretical strength calculations. The 3377 is approved for REA construction.
3-1/2"
12"
3"
A-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3-1/2"
3"
12"
3/4" Bolt, Locknut & Curved Washer (ordered separately) Stock No. 3377-A7.5 3377-A8.5 3377-A9.5 3377-C7.5 3377-C8.5 3377-C9.5 Arm Size Weight A
Calculated Ultimate Strength Rating Per Phase for B Solid and Glu-lam
3-1/2" x 7-1/2" x 8'-0" 94 lbs. 44" 3-1/2" x 8-1/2" x 8'-0" 100 lbs. 44" 3-1/2" x 9-1/2" x 8'-0" 108 lbs. 44" 3-1/2" x 7-1/2" x 10'-0" 104 lbs. 55" 3-1/2" x 8-1/2" x 10'-0" 112 lbs. 55" 3-1/2" x 9-1/2" x 10'-0" 121 lbs. 55"
Ordering Example
3 3 7 7 - A 7.5
L - Glu-Laminated Timber No designation - Solid Douglas-fir Beam depth Length, see table
A-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3-1/2"
Arm Size 3-1/2" x 7-1/2" x 8'-0" 3-1/2" x 8-1/2" x 8'-0" 3-1/2" x 9-1/2" x 8'-0"
Weight 97 lbs 103 lbs 111 lbs 107 lbs 115 lbs 121 lbs
Calculated Ultimate Strength Rating Per Phase for Solid and Glu-lam
3377-C4-7.5 3-1/2" x 7-1/2" x 10'-0" 3377-C4-8.5 3-1/2" x 8-1/2" x 10'-0" 3377-C4-9.5 3-1/2" x 9-1/2" x 10'-0"
Ordering Example
3 3 7 7 - C 4 7.5
L - Glu-Laminated Timber No designation - Solid Douglas-fir Beam depth Designates 4 Wire Length, See Table
A-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
12"
8' Arm
10' Arm
10' Arm
#6 AAC #4 AAC #4(6/1)(7/1) #2 AAC #2(6/1)(7/1) 1/0 AAC 1/0(6/1) 2/0 AAC 2/0(6/1) 3/0 AAC 3/0(6/1) 4/0 AAC 4/0(6/1) 266.8 AAC 266.8(26/7) 336.4 AAC 336.4(18/1) 397.5 AAC 477 AAC 556.5 AAC 636 AAC 795 AAC
555 875 2,290 1,335 3,525 2,090 4,280 2,586 5,345 3,200 6,675 3,890 8,420 5,185 11,250 6,420 8,625 7,305 8,600 10,620 11,690 14,330
3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A7.5 3377-A8.5 3377-A7.5 3377-A9.5 3377-A7.5 ******* 3377-A8.5 3377-A9.5 3377-A9.5 3377-A9.5 ******* ******* *******
3377-C7.5 3377-C7.5 3377-C7.5 3377-C7.5 3377-C7.5 3377-C7.5 3377-C8.5 3377-C7.5 3377-C8.5 3377-C7.5 3377-C9.5 3377-C7.5 ******* 3377-C8.5 ******* 3377-C9.5 ******* ******* ******* ******* ******* *******
#6 AAC #4AAC #4(6/1)(7/1) #2 AAC #2(6/1)(7/1) 1/0 AAC 1/0(6/1) 2/0 AAC 2/0(6/1) 3/0 AAC 3/0(6/1) 4/0 AAC 4/0(6/1) 226.8 AAC 266.8(26/7) 336.4 AAC 336.4(18/1) 397.5 AAC 477 AAC 556.5 AAC 636 AAC 795 AAC
555 875 2,290 1,335 3,525 2,090 4,280 2,586 5,345 3,200 6,675 3,890 8,420 5,185 11,250 6,420 8,625 7,305 8,600 10,620 11,690 14,330
3377-C4-7.5 3377-C4-7.5 3377-C4-7.5 3377-C4-7.5 3377-C4-8.5 3377-C4-7.5 3377-C4-9.5 3377-C4-7.5 ******* 3377-C4-8.5 ******* 3377-C4-9.5 ******* ******* ******* ******* ******* ******* ******* ******* ******* *******
*Contact Hughes Brothers, Inc. Engineering department for these applications. RUS accepted
DESIGN RECOMMENDATIONS
1. The recommended braceless arm assemblies are based on a maximum load tension not exceeding 60% of the ultimate conductor tensile strength, and the induced stress in the arms not exceeding 50% of the average ultimate fiber stress of the Douglas-fir arms. 2. It is recommended the 60F bare conductor wire tension does not generate a stress in the arm which will exceed 25% of the average ultimate fiber stress of Douglas-fir. 3. Guying conditions and attachments were not considered for the development of this chart.
A-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
12"
2817 Dead End Tee 25,000 lb Ultimate Guy Rating For 7-1/2" and 8-1/2" 3-wire arms 35,000 lb Ultimate Guy Rating For 9-1/2" 3-wire and all 4-wire arms
25,000 lb Ultimate Guy Rating For 7-1/2" and 8-1/2" 3-wire arms
BC51-1/2, 1/2" x 1-1/2" Carriage Bolt, Spring Lock Washer, External Tooth Lock Washer, Hex Nut.
3-1/2"
A-28
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6"
12"
12"
NOTE: The 3377 Series was designed to carry heavy loads while minimizing the arm deflection. The 3377 has typical deflections less than 2" under ultimate loads.
A-29
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5" 2"
2'-4" 2"
1'-3"
1'-3" 2"
2'-4" 2"
5"
13/16"
13/16"
13/16"
15/16" Holes
Arm Size
Ultimate Strength Rating Per Phase 3-Wire 4-Wire 5,600 lbs. 7,200 lbs. 9,000 lbs.
3-1/2" x 7-1/2"x8'-0" 6,500 lbs. 3-1/2" x 8-1/2"x8'-0" 8,500 lbs. 3-1/2" x 9-1/2"x8'-0" 10,500 lbs.
A-29.5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
12"
Ordering Information
5"
Laminated Arm
Ordering Information
Part No. 3375-A6.0L 3375-A7.5L 3375-A9.0L Arm Size (Laminated) 3-1/8 x 6 x 8-0 3-1/8 x 7-1/2 x 8-0 3-1/8 x 9 x 8-0 Weight Ultimate Strength Per Phase 54 lbs 2700 lbs 62 lbs 4200 lbs 70 lbs 6000 lbs
12"
Note: Packaged hardware to be ordered separately, 3375-A-PH 1 - EN70, 3/4 Eyenut 2 - B712-6 3/4 x 12 Bolt 2 - MF 70 Locknut 2 - CW70 3/4 Curved Washer Packaged hardware is boxed and strapped to the bottom of the arm.
A-29.6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3 1/8"
5"
Laminated Arm
Ordering Information
Part No. Arm Size Weight Ultimate Strength Per Phase (Laminated) 2-Wire 4-Wire 3375-B6.0L 3-1/8 x 6 x 10-0 66 lbs 2100 lbs 1400 lbs 3375-B7.5L 3-1/8 x 7-1/2 x 10-0 74 lbs 3300 lbs 2200 lbs 3375-B9.0L 3-1/8 x 9 x 10-0 82 lbs 4700 lbs 3200 lbs Note: Packaged hardware to be ordered separately, 3375-A-PH 2 - B712-6 3/4 x 12 Bolt 2 - MF 70 Locknut 2 - CW70 3/4 Curved Washer Packaged hardware is boxed.
12"
15/16" dia.
3/4" Bolt, Locknut, Curved Washer (Ordered Separately)
3 1/8"
A-29.7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Drop
Stock No.
Ultimate Strength Rating per Weight Phase 336 lbs 313 lbs 10,500 13,500
A-30
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
16"
6'-0"
1" Bolt Links 2045 Braces 5/8" Bolt with MF60 & CW60
3'-0"
AS1263 Link
7/8" Bolt
Drop 3'-0"
28083 Rollers
6"
14"
A-31
3'-1"
3'-0" 6'-0"
3'-1"
2' 5-3/8"
3'-0"
Span 6'-0"
Drop 3'-0"
A-32
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
16"
3/4" Bolt
3'-8"
3'-10" 7'-2"
3'-8"
5/8" x 14" Bolt with MF60 & CW60 7/8" x 14" Bolt, CW80
2'-3"
2016GB54.6PR
Span 6'-0"
Drop 3'-0"
16"
A-33
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
13/16"
2"
B L
2"
3"
3"
13/16" G
F 13/16" x 1-1/16" Slot Ultimate Strength Rating per Phase** Unit Weight in pounds 110 128 72 148 128
8" 5" 1-1/4" 3600 lbs (4 wire) 8'-6" 2'-5" 20" 2'-5" 1'-7" 10'-0" 3'-2" 20" 3'-2" 1'-7" 7-3/4" 6" 1-1/4" 3244 lbs (4 wire) 8" 5" 1-1/4" 8500 lbs (3 wire) 5'-4" 12" 18" N/A 2'-5" 8" 5" 15/16" 2270 lbs (4 wire) 12'-0" 3'-1" 20" 2'-9" 2'-9" 10'-0" 37" 21" 38" 19" 7-1/2" 6" 15/16" 2950 lbs (4 wire)
A-34
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5"
55" Keyhole
55"
5"
4"
Stock No.
Weight 170
12"
B2684-A1
Expanded Metal 3/4" Bolt, Locknut & Curved Washer Mounting hardware sold separately.
A-35
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
2-3/4"
36"
21-1/4"
21-1/4"
36"
2-3/4"
8"
A-36
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
13/16" (typ.)
4"
3'-0"
3'-4"
3'-0"
4"
2-3/4"
1'-9 1/4"
1'-9 1/4"
3'-0"
2-3/4"
12"
Expanded Metal
A-37
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
2-3/4"
12-5/8"
29-1/4" 60"
12-5/8"
2-3/4"
8"
11/16"
Weight 78 lbs
A-38
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
8"
11/16" Hole
13/16"
11/16" (6 plcs,) 10-3/4" 8" 2' 2-1/2" 8" 10-3/4" Stock No. B2684-Q
Weight 65 lbs
A-39
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6"
13/16" (typ.) 11" . . . . . . . 3/4" Mounting Bolts Stock No. B2684-F Weight 104 lbs . . . . . 29" 14-1/2" 14-1/2" 29" 3"
12"
8"
13/16" (typ.)
Expanded Metal
4"
A-40
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Braces
Wood Distribution Crossarm Braces
Hughes Brothers distribution crossarm braces are manufactured from clear, straight grained Douglas-fir and pressure treated with Pentachlorophenol in oil. End fittings are hot dip galvanized per ASTM-A153. Each brace has been designed with double nut connections by tapping metal through holes, to eliminate radio frequency interference and ensure tight connections. Metal connections are designed to allow full drainage of moisture, leaving no place for decay to develop. Electrically, wood distribution braces take full advantage of the insulating properties of wood crossarms. Any short circuit path between conductors is eliminated. Special length braces can be furnished in any practical spacing or drop.
Hughes Brothers warehouse stocked with 2023 braces.
B-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
Span
Drop
Span Inches 37 37 42 42 48 48 60 60 72
B O
O S
E L
E T
5.6 6.2 6.4 6.8 7.0 7.5 7.6 8.7 10.0
Wood Section
1-5/8" x 2-1/4"
Furnished with 9/16" hole in arm fitting and 11/16" hole in pole fitting unless otherwise specified. Use "5T" designation for 1/2" tapped attachment holes. Standard package quantity 5 pair. Special Length Braces furnished for any practical span or drop.
Ordering Information
2003-A9-11
Brace to pole fitting hole size in sixteenths (11/16") Brace to arm fitting hole size in sixteenths (9/16") Brace type (span & drop)
B-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
Span
Drop
Stock No. 1152.5 1152.6 1152.7 1152.8 1152.9 1152.10 1152.11 1152.12 1152.13 1152.14 1152.15
Span Inches 42 42 48 48 60 60 62 72 72 84 86
Use "5T" designation for 1/2" tapped attachment holes. Special Length Braces furnished for any practical span or drop. Standard package quantity 5 pair.
Ordering Information
1152.9-13-11
Brace to pole fitting hole size in sixteenths (11/16") Brace to arm fitting hole size in sixteenths (13/16") Brace type (span & drop)
B-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
2002 Inverted Wood Crossarm Brace
Drop Hughes Brothers 2002 Inverted Crossarm Braces are used primarily in tension applications although they can be used as a standard brace. End fittings and connections have been designed accordingly. Fittings are hot dip galvanized per ASTM A-153 after fabrication. Right and left hand braces complete each pair. Span Stock No. 2002.5 2002.6 2002.7 2002.8 2002.9 2002.10 2002.11 2002.12 2002.13 2002.14 2002.15 2002.16 2002.17 2002.18 2002.19 2002.20 2002.21 2002.22 2002.23 Span Inches 60 60 62 66 72 72 84 84 84 86 88 90 90 96 96 108 110 110 112 Drop Inches 18-1/4 30 23-7/8 20 22 36 23-1/2 42 27-3/8 33-5/8 38 33-5/8 45 36 48 42-1/4 34 54-5/8 37-13/16 Wt. Lbs. Per Pair 17 19 18 18 19 22 21 25 22 23 24 24 26 25 26 26 27 32 28 Wood Section 1-15/16" x 2-15/16"
Unless specified otherwise, end fittings are furnished with 11/16 bolt holes.
Ordering Information
2 0 0 2.6 - 1 1 - 1 1
Brace to pole fitting hole size in sixteenths (11/16") Brace to arm fitting hole size in sixteenths (11/16") Brace type (span & drop)
B-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces B
2809 & 2819 Flat Steel Crossarm Brace
C to
Hughes Brothers flat steel galvanized crossarm braces, when installed in pairs, provide an economical method for stabilizing light distribution construction.
Le ng th
Stock No. 2809.1 2809.2 2809.3 2809.4 2809.5* 2809.6 2809.7 2819.1 2819.2 2819.3 2819.4 2819.5 2819.6 2819.7
Hole Spacing Center to Center 18" 20" 22" 24" 26" 28" 30" 18" 20" 22" 24" 26" 28" 30"
Length Inches 20 22 24 26 28 30 32 20 22 24 26 28 30 32
Approximate Weight Lbs. Per Set 3.5 3.9 4.3 4.6 4.8 5.3 5.7
3/16" x 1-1/4"
*RUS accepted
Note: Other sizes are available on request. The braces are furnished with one 9/16" and one 7/16" hole unless specified otherwise.
Ordering Information
2809.5
Specify by C to C length.
B-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
Span
B
2023 Flat Wood Brace
Drop
C to C
th ng e l
Hughes Brothers 2023 flat wood braces are a direct replacement for flat steel braces, and provide superior mechanical strength due to their compression capability. Use of a wood distribution brace also improves the BIL of the pole top. Each brace in a pair is identical and interchangeable (right or left hand side), and furnished with 7/16 hole in the arm fitting and 9/16 hole in the pole fitting. Other hole sizes are available. Wood components are made of clear, straight grained Douglas-fir, 1" x 1-3/4" wood section. Fittings are formed from 11 ga. plate, hot-dip galvanized, threaded and attached to the wood with washer head bolts.
Brace Bolt Hole C. to C. Span Spacing 26" 18-3/4" 30" 38" 44"
2023-18-3/4 2023-30
27-1/2" 12-3/4"
Any practical special length can be furnished. Standard Package Quantity 10 Pair or Multiple Thereof
*RUS accepted Stock item
Ordering Information
Use information above
B-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
2023 Test Data
Pair of 2023 braces removed after 20 years of service ready for testing. These braces performed to full capacity when tested.
B-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
Span
Drop
Stock No. Unless otherwise specified, the brace to arm fitting hole will be 9/16" and the brace to pole fitting hole 11/16". Special length braces can be furnished for any practical span or drop. "5T" designates 1/2" tapped attachment holes, example; 2045-CC30-5T11. Other span & drop sizes available. 2045-A30-9-11 2045-AB45-9-11 2045-B30-9-11 2045-B45-9-11 2045-BB30-9-11
8.0 8.8 9.0 10.2 11.8 7.7 7.7 8.8 11.1 12.5
2045-C45-9-11 48 2045-CC30-9-11* 60 2045-D45-9-11* 60 2045-E45-9-11 2045-EE-30-9-11 2045-F30-9-11 2045-G45-9-11 2045-K30-9-11 2045-L30-11-11 2045-M30-9-11 2045-W30-13-11 72 72 42 60 48 59 84 86
Ordering Information
2 0 4 5 - C C 30 - 9 - 1 1
* RUS accepted
Brace to pole fitting hole size in sixteenths (11/16") Brace type (span, drop & fitting angle) Brace to arm fitting hole size in sixteenths (9/16")
B-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
2045 Crossarm Brace Test Data
2045-CC30-9-11 Crossarm Brace
Unbalanced loading (44" Lever Arm) 2500 Pounds Shown 4300 Pound Ultimate Load
NOTE: Please contact the Hughes Engineering Department for strength ratings of individual brace stock numbers.
B-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
Heavy Duty, Face Mounting Crossarm Braces 2016, 2017 & 2018
C-C Length
Table 1
Fitting Angle 30o 37o 45o 52o 60o 30o 37o 45o 52o 60o 55o
The Hughes 2016, 2017 & 2018 series braces are the strongest distribution braces available. These braces are ordered by specifying brace length from mounting hole to mounting hole. Face mounted braces are furnished in pairs (right & left side). Should it be necessary, braces can be converted from right to left side in the field by simply reversing one end fitting.
A B C D E F G H J K L
13/16" 13/16" 13/16" 13/16" 13/16" 11/16" 11/16" 11/16" 11/16" 11/16" 11/16"
15/16" 15/16" 15/16" 15/16" 15/16" 13/16" 13/16" 13/16" 13/16" 13/16"
Table 2
Pole Mounting Fitting Hole Size 2016 2017 A B A B C A B 13/16" 11/16" 15/16" 13/16" 11/16" 15/16" 13/16"
Ultimate Ratings
2016 / 2017 Tension 15,000 lbs 2018 20,000 lbs
2018
Ordering Information
2016HB 108 PR
Stock No. (Arm) Table 1 (Pole) Table 2 PR- pair RT- right hand only LT- left hand only C-C Length in inches
B-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Crossarm Braces
2016
11/16" Standard 11/16" Mounting holes are standard. Brace can be furnished with 13/16" holes when specified.
2017
13/16" Standard 13/16" Mounting holes are standard. Brace can be furnished with 11/16" holes when specified. 13/16"
2018
15/16" Mounting holes are standard. Brace can be furnished with 13/16" holes when specified. 15/16" Standard 15/16"
2018 3-3/8" x 4-3/8" Wood Section 2018.5 3-3/8" x 5-3/8" Wood Section
B-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
B
1096 Alley Arm Brace
Hughes Brothers 1096 Wood Alley Arm Braces are designed for greater strength than alley arm braces made from formed angle iron. The 1096 Alley Arm Brace is made from 2-3/4" x 3-1/2" straight grained, pressure treated Douglas-fir. The brace is furnished with an 11/16" hole at the arm fitting and an 11/16" hole at the pole fitting unless otherwise specified. Metal step is made from 3/16 x 1-3/16 stock.
Brace Bolt Crossarm Bolt Hole C. to C. Hole C. to C. Wt. Lbs. Spacing Spacing Each Wood Section 5'-0" 6'-0" 7'-0" 3'-10" 4'-8" 5'-4" 16 18 21 2-3/4" x 3-1/2" 2-3/4" x 3-1/2" 2-3/4" x 3-1/2"
The spacing from the arm fitting bolt hole to the upper bolt hole of the metal step is 2-6 unless otherwise specified. An "R" suffix designates a "Reversed Brace", i.e., the arm fitting of the Alley Arm Brace is for attachment under the arm and pole fitting is on face of pole. (See illustration at left).
Ordering Information
Use information above Brace Bolt Hole Spacing
B-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ordering Information
Stock No. 1096.1C-24 1096.1C-36 1096.1C-46 1096.1C-48 Arm Spacing 24" 36" 46" 48" Weight 5.5 lbs 9.3 lbs 10.5 lbs 12.0 lbs
B-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ordering Information
Stock No. A 1097.1A60-9 1097.1A84-11 "A" 60" 84" "B" Mtg. Holes
NOTE: To order the brace reversed such that the brace mounts under the crossarm, add an "R" to the part number (i.e. 1097.1AR60-9).
- Same as AS2329 but reversed so that knee brace mounts against pole.
The AS2329 Steel Alley Arm Brace is used where the arms are mounted on one side of the pole. The brace end is flattened for the pole or arm attachment. The Hughes Brothers AS2329 Brace is manufactured from plate which is notched, bent and welded.
B-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Hole #1
Hole #2
A face mounted steel brace, the pole mounting end is flattened so the brace can be used as either a right hand or left hand member. A gap of 1/16" is left in the flattened portion of the brace to allow for moisture drainage. The AS2309 is typically used in REA construction as illustrated in this TSS-1 configuration.
Section Size 3/16"x1 3/4"x1 3/4" 3/16"x1 3/4"x1 3/4" 3/16"x1 3/4"x1 3/4"
"B" Hole #1 Hole #2 3'6" 11/16" 11/16" 30o 2'6" 13/16" 11/16" 35o 3'6" 13/16" 11/16" 30o 2'0" 9/16" 11/16" 38o 2'6" 9/16" 11/16" 32o 2'6" 11/16" 11/16" 0o
Ordering Information
Use stock numbers at right
AS2309-D 3/16"x1 1/2"x1 1/2" AS2309-E 3/16"x1 1/2"x1 1/2" AS2309-G* 3/16"x1 3/4"x1 3/4" AS2309-H
B-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
Hughes Brothers Knee &Vee Braces
Hughes Brothers Knee & Vee Braces are made of select, straight grained Douglas-fir. The timbers are surfaced, graded, bored, pressure treated with Penta and assembled with steel end fittings. End fitting through holes are tapped to provide double nut connections to ensure tight hardware as the wood shrinks over time. All end fittings are hot dip galvanized per ASTM-A153. Wood members used in our braces are transmission grade timbers (more exacting standards than crossarms.)
Spacing
Spacing
Drop
Drop
Knee Braces
End fittings oriented perpendicular to each other.
Vee Braces
End fittings oriented parallel to each other.
B-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2010 Light Duty Brace
The 2010 brace uses a 2-1/8"x 3-3/8" wood section. The 2010 is typically used when the spacing and drop does not exceed 5'-0" or the overall brace length does not exceed 7'-0". End fittings are fabricated from 3/16" steel. 11/16" mounting holes are standard.
Table I
Fitting Angle A B C D E F G H J K 30o 37o 45o 52o 60o 30o 37o 45o 52o 60o
Mounting Hole Size 13/16" 13/16" 13/16" 13/16" 13/16" 11/16" 11/16" 11/16" 11/16" 11/16"
-C C
Ultimate Ratings
Tension Compression 15,000 lbs 7,500 lbs @ 7' 0" C-C
Ordering Information
3-3/8"
B-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
1135 Medium Duty Brace B
The 1135 uses a 2-3/4" x 3-1/2" wood section and is typically used when the spacing & drop does not exceed 7'-0" or the overall brace length does not exceed 10'-0". End fittings are fabricated from 1/4" steel and hot dip galvanized per ASTM-A153. 13/16" mounting holes are standard.
Table I
Fitting Angle A B C D E F G H J K L 30o 37o 45o 52o 60o 30o 37o 45o 52o 60o 45o
Mounting Hole Size 13/16" 13/16" 13/16" 13/16" 13/16" 11/16" 11/16" 11/16" 11/16" 11/16" 15/16"
-C C
2-3/4"
Ultimate Ratings
Tension Compression 15,000 lbs 7,500 lbs @ 10' 0" C-C Length
Ordering Information
1 1 3 5 B D V 1 2 3.8
3-1/2"
C-C length in inches Knee or Vee Table I, 2nd end fitting Table I, 1st end fitting
B-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2025 Knee & Vee Brace
2025
The 2025 uses a 3-3/8" x 4-3/8" wood section and the 2025.5 a 3-3/8" x 5-3/8" wood section. The 2025 is typically used when the spacing & drop does not exceed 9'-6" or the overall brace length does not exceed 13'-6". For heavier compression loads the 2025.5 is used. End fittings are fabricated from 1/4" steel and hot dip galvanized per ASTM-A153. 15/16" mounting holes are standard, 13/16" are available.
-C C
Ultimate Ratings
Tension Compression 20,000 lbs Dependent on C-C length and wood size
Ordering Information
2 0 2 5 B D V 1 5 4.7 2025.5
C-C length in inches Knee or Vee Table I, 2nd end fitting Table I, 1st end fitting
Table I
Fitting Angle
Tapped Washer Plate
Mounting Hole Size 15/16" 15/16" 15/16" 15/16" 15/16" 13/16" 13/16" 13/16" 13/16" 13/16" 15/16" 13/16"
3-3/8"
A B C D E F G H J K L M
30o 37o 45o 52o 60o 30o 37o 45o 52o 60o 25o 25o
5-3/8"
2025.5
2025
B-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2025M Steel Knee & Vee Brace
The 2025M uses the same end fittings as standard 2025 braces but substitutes a 3" x 3" tubular steel member for the Douglas-fir timber. End fittings are fabricated from 1/4" steel and hot dip galvanized per ASTM-A153. 15/16" mounting holes are standard, 13/16" available.
Ultimate Ratings
Tension Compression 20,000 lbs Dependent on C-C length
-C C
Ordering Information
2 0 2 5 M - B D V 1 5 4.7
C-C length in inches Knee or Vee Table I, 2nd end fitting Table I, 1st end fitting
Table I
Fitting Angle A B C D E F G H J K L M 30o 37o 45o 52o 60o 30o 37o 45o 52o 60o 25o 25o
Mounting Hole Size 15/16" 15/16" 15/16" 15/16" 15/16" 13/16" 13/16" 13/16" 13/16" 13/16" 15/16" 13/16"
B-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2038B, 2038C Heavy Duty Braces
Knee Configuration The 2038 series knee/vee braces incorporate a 6-bolt, channel type end
fitting and are used primarily for high loading conditions. The 2038B uses a 3-1/2" x 4-1/2" wood section, and the 2038C a 3-1/2" x 5-1/2" wood section. End fittings are fabricated from 3/8" steel and hot dip galvanized per ASTM-A153. 15/16" mounting holes are standard.
We recommend contacting the Hughes Brothers engineering department to ensure proper application of the 2038 Heavy Duty Brace.
Ultimate Strength
Tension - 30,000 lbs
Ordering Information
2 0 3 8C - B D V 1 5 4.7
C-C length in inches Knee or Vee Table I, 2nd end fitting Table I, 1st end fitting
Vee Configuration
15/16" Hole
4-1/2"
3-1/2"
2038C B-21
2038B
3-1/2"
5-1/2"
-C C
Table I
Fitting Angle A B C D E 30o 37.5o 45o 52.5o 60o
Transmission Braces
7/8" Bolt with 2038D 1" Bolt with 2038E
Steel Fittings*
3-1/2"
4-1/2"
All end fittings are hot dip galvanized per ASTM-A153. The 2038D tension brace has 15/16" mounting holes, 2038E has 1-1/16" mounting holes.
"C - C"
Ultimate Strength
2038D Tension - 30,000 lbs 2038E Tension - 38,000 lbs
Ordering Information
2 0 3 8D - 2 0 8
C-C length in inches
*2038D has 1/4" steel fittings. 2038E has 3/8" steel fittings.
B-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2038A & 2038TB Heavy Duty Tension Braces
2038A
7/8" Bolt Hughes Brothers 2038 tension braces incorporate a 6-bolt type end fitting with a 3-1/2" x 4-1/2" wood section. End fittings are fabricated from 1/4" & 3/8" steel, and hot dip galvanized per ASTM-A153. 15/16" mounting holes are standard. We recommend contacting the Hughes Brothers engineering department to ensure proper application of the 2038 Heavy Duty Brace.
3-1/2"
Ordering Information
2038A-B- 204
C-C length in inches Table I, fitting angle & hole size
4-1/2"
Ultimate Strength
"C - C" 3/8" Steel Ftg Tension - 30,000 lbs
Note: The 2038TB has the clevis fitting rotated 90o from the 2038A
Table I
2038TB
A B C D E
B-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Braces
2043 Tension Brace 2043-A Adjustable Tension Brace
7/8" Bolt Hughes Brothers 2043 & 2043A tension braces have a wood section of 3-3/8" x 4-3/8". End fittings are formed from 1/4" steel with 15/16" standard mounting holes. All end fittings are hot dip galvanized per ASTM-A153. 1/4" Steel Fitting The 2043-A tension brace includes a 7/8" x 12" turnbuckle. The turnbuckle provides for plus or minus 6" of adjustment from the centered position.
2043
2043-A
Ultimate Ratings
Tension 30,000 lbs Turnbuckle (included with 2043-A). See Fastener Section for Turnbuckle Details.
Ordering Information
2043-130
C-C length in inches
B-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
Wood X-Bracing for Transmission Structures
When the first unbraced H-Frame structure was erected on our testing site (in the late 1920s), excessive deflection under relatively small loads was obvious. Hughes Brothers immediately accepted the challenge of developing bracing to reduce deflection and to strengthen transmission and distribution structures. After hundreds of tests on fittings and full size structures, X-Braces were developed which today are as much a part of an H-Frame as the poles and crossarms. Maintenance costs of X-Braced structures are lower than unbraced structures because X-Braced structures remain straight and true for the life of the line. Many years of experience in testing full scale, XBraced structures plus years of actual operating experience enable our engineering department to provide practical assistance. There are many subtleties involved in the design of a Hughes X-Brace that cannot be duplicated by simple timber X-Bracing. Let the Hughes Engineering staff help you determine the optimal size & placement of your next X-Brace application. You are invited to submit your structural design requirements without obligation. Please refer to the Engineering section for analysis of X-Brace design and location in structure systems.
Unbraced and X-Braced Hughes Brothers structures under the same load. Circa 1928
Unbraced
Top Deflection Calculated Strength 58 in. 4060 lbs.
Hughes X-Braced
Top Deflection Calculated Strength 6 in. 13,600 lbs.
B-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
1042 X-Brace
Hughes Brothers 1042 X-Braces are widely used because they increase the strength of H-Frames, reduce earth pressures and structure deflection, eliminate the necessity of storm guys, make possible the use of smaller poles, require no additional right of way and reduce to a minimum the overall maintenance costs. In addition to transmission lines, X-Braces are used on structures for river crossings, long span highway crossings, railroad crossings, switches, alleys and substations. Our engineering department will assist you with for the correct application of X-Braces. Hughes No. 1042 X-Braces are made of select Douglas-fir timber, and pressure treated with pentachlorophenol. The 1042 series incorporates a wood section of 3-3/8" x 4-3/8" for pole spacings up to 14'-0" and 3-3/8" x 5-3/8" for spacings 14'-6" and over. All fittings, washer plates, center clamps, washers and bolts are hot dipped galvanized. Fittings are made from 1/4" material. Washer plates are threaded for 1/2" bolts, locking the bolt for "Static Proof" hardware. Mounting bolt holes are 15/16". Center clamps keep the brace in alignment under compression loads while permitting free movement of the wood. Center clamp straps are made from 1/4" x 1-3/4" stock, center clamp bolts are made from 1/2" steel rods with forged shoulders and cut threads on each end. Hughes Brothers 1042 X-Braces are shipped as a complete set, assembled, mounting hardware packaged, ready to install, when ordered complete (CPT). When ordering X-Braces, please specify center to center pole spacing and length of bolts. Unless otherwise specified, 50% of total bolts furnished are 7/8" x 14" and 50% are 7/8" x 16" cut thread machine bolts.
Ordering Information
1042-12-6-CPT
Pole spacing in feet & inches*. Complete with mounting bolts, -CPT curved washers & center clamp. X-Brace with center clamp only. -CCO Provides just X-Brace assem- No bly. No mounting hardware or Code center clamp. One member only with fittings. -PC *Use 6" increments only.
Ultimate Rating
The 1042 series has an ultimate rating of 20,000 lbs in tension. It is recommended that the Hughes Brothers Engineering staff assist you in specifying the use of X-Bracing.
B-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
Stock No. 1042-7-0 1042-7-6 1042-8-0 1042-8-6 1042-9-0 1042-9-6 1042-10-0 1042-10-6 1042-11-0 1042-11-6 1042-12-0 1042-12-6 1042-13-0 1042-13-6 1042-14-0 1042-14-6 1042-15-0 1042-15-6 1042-16-0 1042-16-6 1042-17-0 1042-17-6 1042-18-0 Pole Spacing Approx. Center to Wt. - Lbs. Center Per Set 7'-0" 7'-6" 8'-0" 8'-6" 9'-0" 9'-6" 10'-0" 10'-6" 11'-0" 11'-6" 12'-0" 12'-6" 13'-0" 13'-6" 14'-0" 14'-6" 15'-0" 15'-6" 16'-0" 16'-6" 17'-0" 17'-6" 18'-0" 121 128 131 133 141 147 149 158 164 166 174 181 186 192 197 132 245 152 152 267 272 281 287
3 3/8" x 5 3/8" for pole spacings 14'-6" and over unless specified otherwise.*
B
Wood Section
1042 X-Brace
3 3/8" x 4 3/8" for pole spacings 14'-0" and under unless specified otherwise.*
*Note: Available for special order 1042-12-6-LW-CPT LW - Designates larger wood section, 3-5/8" x 5-3/8" on XBraces with pole spacing less than 14'-6". (Always provided for pole spacing 14'-6" & over). SW - Designates 3-3/8" x 4-3/8" wood section on X-Braces for 14'-6" pole spacing & greater.
1042 End Fitting with 7/8" thru-bolt and CW80 curved washer.
B-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
1150 X-Brace
Hughes No. 1150 X-Braces are made of select Douglas-fir, 2-3/4" x 3-1/2", pressure treated with pentachlorophenol, for pole spacings up to 11'-0". All fittings, washer plates, center clamps, curved washers and bolts are hot dip galvanized. Fittings are made from 1/4" material. Pole mounting holes are 13/16". Center clamp straps are made from 1/4" x 1-3/4" stock. Center clamp bolts are made from steel rods which have cut threads for 1/2" nuts. Hughes No. 1150 X-Braces are shipped as a complete set, assembled, mounting hardware packaged, ready to install. When ordering X-Braces, please specify center to center pole spacing and length of bolts. Unless otherwise specified, 50% of total bolts furnished are 3/4" x 14" and 50% are 3/4" x 16" cut thread machine bolts, when ordered complete (CPT).
Ordering Information
1150 - 8 - 6 - C P T
Pole spacing in feet & inches*. Complete with mounting bolts, -CPT curved washers & center clamp. X-Brace with center clamp only. -CCO Provides just X-Brace assem- No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
Ultimate Ratings
The 1150 X-Brace has an ultimate rating of 15,000 lbs. in tension. It is recommended that our engineers assist you in determining proper applications of X-Bracing.
B-28
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
1150 X-Brace
Pole Spacing Approx. Center to Wt. - Lbs. Stock No. Center Per Set 1150-5-0 1150-5-6 1150-6-0 1150-6-6 1150-7-0 1150-7-6 1150-8-0 1150-8-6 1150-9-0 5'-0" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 8'-6" 9'-0" 69 73 77 81 85 89 92 96 100 104 108 111 115
1150 End Fitting with 3/4" thru-bolt and CW70 curved washer. 2840 Center Clamp
See last page of section for further details.
B-29
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces B
2094 X-Brace
Hughes Brothers 2094 X-Braces were designed specifically for larger pole spacings such as found in long span, angle, river or railroad crossings. The brace is recommended for pole spacings up to 20'-0". Hughes No. 2094 X-Braces are made of select Douglas-fir or glue laminated timbers, 3-3/4" x 5-3/4", pressure treated with pentachlorophenol. All fittings, washer plates, center clamps, curved washers and bolts are hot dip galvanized. Fittings are made from 3/8" material. Pole mounting holes are 15/16". Hughes Brothers 2094 X-Braces are shipped with end fittings assembled and complete with mounting bolts and center clamp, when ordered complete (CPT). Unless otherwise specified, 50% of total bolts furnished are 7/8" x 14" and 50% are 7/8" x 16" cut thread machine bolts.
Ordering Information
2094-14-6- CPT
Pole spacing in feet & inches*. Complete with mounting bolts, -CPT curved washers & center clamp. X-Brace with center clamp only. -CCO Provides just X-Brace assem- -No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
Ultimate Rating
The 2094 X-Brace has an ultimate rating of 25,000 lbs. in tension. It is recommended that our engineers assist you in determining proper applications of X-Bracing.
B-30
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces B
2094 X-Brace
Specify Spacing C to C Poles Pole Spacing Approx. Center to Wt. - Lbs. Center Per Set 14'-6" 15'-0" 15'-6" 16'-0" 16'-6" 17'-0" 17'-6" 18'-0" 18'-6" 19'-0" 19'-6" 20'-0" 298 314 322 322 340 346 357 364 370 381 389 394
Stock No. 2094-14-6 2094-15-0 2094-15-6 2094-16-0 2094-16-6 2094-17-0 2094-17-6 2094-18-0 2094-18-6 2094-19-0 2094-19-6 2094-20-0
B-31
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces B
2056 X-Brace
Hughes Brothers 2056 X-Braces were designed specifically for pole spacings from 16 feet to 25 feet and use two pole mounting bolts to develop the required strength. Hughes No. 2056 X-Braces are made of select Douglas-fir or glue laminated timbers, 3-11/16" x 8-1/2", pressure treated with pentachlorophenol. All fittings, washer plates, center clamps, curved washers and bolts are hot dip galvanized. Fittings are made from 1/4" material. Pole mounting holes are 15/16". Hughes 2056 X-Braces are shipped with end fittings assembled and complete with mounting bolts and center clamp, when ordered complete (CPT). Unless otherwise specified, 50% of total bolts furnished are 7/8" x 14" and 50% are 7/8" x 16" cut thread machine bolts.
Ordering Information
2056-16-6- CPT
Pole spacing in feet & inches*. Complete with mounting bolts, -CPT curved washers & center clamp. X-Brace with center clamp only. -CCO Provides just X-Brace assem- No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
Ultimate Ratings
The 2056 X-Brace has an ultimate rating of 30,000 lbs. in tension. It is recommended that our engineers assist you in determining proper applications of X-Bracing.
B-32
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
2056 X-Brace
Pole Spacing Approx. Center to Wt. - Lbs. Stock No. Center Per Set 2056-16-0 16'-0" 2056-16-6 16'-6" 2056-17-0 17'-0" 2056-17-6 17'-6" 2056-18-0 18'-0" 2056-18-6 18'-6" 2056-19-0 19'-0" 2056-19-6 19'-6" 2056-20-0 20'-0" 2056-20-6 20'-6" 2056-21-0 21'-0" 2056-21-6 21'-6" 2056-22-0 22'-0" 2056-22-6 22'-6" 2056-23-0 23'-0" 2056-23-6 23'-6" 2056-24-0 24'-0" 2056-24-6 24'-6" 2056-25-0 25'-0" 503 515 520 537 552 565 576 589 589 612 624 638 650 659 673 688 694 711 724 Install 7/8" thru-bolt with head end to fitting
6"
B-33
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
2061 & 2061-A X-Braces
Hughes Brothers 2061 X-Braces were designed specifically for pole spacings from 16 feet to 21 feet. A single bolt is used to connect the X-Brace to the pole. Specify spacing C to C poles 2061 X-Braces are made from select Douglas-fir or glue laminated timbers, 3-5/8"x7-1/2", pressure treated with pentachlorophenol. The 2061 X-Brace mounts to the pole with 7/8" bolts. The 2061-A X-Brace mounts to the pole with 1" bolts and grid gains. Hughes 2061 X-Braces are shipped with end fittings assembled and complete with mounting bolts and center clamp, when ordered complete (CPT). Pole Spacing Approx. Center to Wt. - Lbs. Center Per Set 16'-0" 16'-6" 17'-0" 17'-6" 18'-0" 18'-6" 19'-0" 19'-6" 20'-0" 20'-6" 21'-0" 401 422 431 441 453 460 473 483 493 504 513
Stock No. 2061-16-0 2061-16-6 2061-17-0 Install thru-bolt with head end to fitting 2061-17-6 2061-18-0 2061-18-6 2061-19-0 2061-19-6 2061-20-0 2061-20-6 2061-21-0
Ordering Information
2 0 61 - 18 - 6 - C P T
Pole spacing in feet & inches*.
Ultimate Ratings
Complete with mounting hardware. -CPT X-Brace with center clamp only. -CCO Provides just X-Brace assembly. No No mounting hardware or center clamp. Code *Use 6" increments only.
The 2061 X-Brace has an ultimate rating of 25,000 lbs. in tension. It is recommended that our engineers assist you in determining proper applications of X-Bracing.
B-34
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
Heavy Duty X-Brace, Pin Type Connection
Hughes Brothers Pin Type X-Braces are designed for the demands of EHV HFrame construction with pole spacings of 18' to 30'. The X-Braces are furnished complete with mounting bolts, tees, pin bolts, center clamps and grid gains when required. The pin type connection greatly simplifies structure framing operations while providing an excellent pole to brace connection. Wood Section 5-1/8" x 7-1/2" Laminate 3-5/8" x 7-1/2" Solid Sawn 5-1/8" x 6" Laminate 5-1/8" x 7-1/2" Laminate 5-1/8" x 9" Laminate 5-1/8" x 9" Laminate 4-5/8" x 5-5/8" Solid Sawn 4-1/2" x 5-1/2" Solid Sawn 4-5/8" x 5-5/8" Solid Sawn 6" x 6-3/4" Laminate 6" x 6-3/4" Laminate 5-1/8" x 6" Laminate
Stock No. 2093 2093A 2093B 2093K 2095 2095K 2096* 2096A* Install thru-bolt with head end to fitting 2096B* 2097 2123 2121
6"
Ordering Information
2 0 9 3- 2 0 - 0 - C P T
Pole spacing in feet & inches*. Complete with mounting hardware. -CPT X-Brace with center clamp only. -CCO Provides just X-Brace assembly. -No No mounting hardware or center clamp. Code *Use 6" increments only.
Ultimate Ratings
The Heavy Duty Pin Type Connection X-Braces are rated at 35,000 lbs. ultimate in tension. It is recommended that our Engineering staff assist you in specifying and applying these Heavy Duty X-Braces. For more detailed information, contact Hughes Brothers Engineering Department. *30,000 lbs ultimate in tension.
B-35
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
Heavy Duty X-Braces, Wrap Around Type
Hughes Brothers wrap around type XBraces provide the maximum strength obtainable from a two-piece X-Brace design. The load transfer between the XBrace and pole is accomplished exceptionally well because of the unique end fitting design. The braces are normally recommended for use on structures with pole spacings up to 30' and are available in several wood sections. Stock No. 2086 2086A 2087 Wood Section 5-1/8" x 7-1/2" Laminate 5-1/8" x 6" Laminate 4-5/8" x 5-5/8" Solid Sawn
Ordering Information
2 0 8 6- 2 0 - 0 - C P T
Pole spacing in feet & inches*. Complete with mounting -CPT hardware. X-Brace with center clamp only. -CCO
Provides just X-Brace assem- -No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
Ultimate Ratings
The Heavy Duty Wrap Around Type X-Braces are rated at 35,000 lbs. ultimate in tension. It is recommended that our Engineering staff assist you in specifying and applying these Heavy Duty X-Braces. For more detailed information, contact Hughes Brothers Engineering Department.
B-36
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
2122 Extra Heavy Duty X-Brace, Pin Type Connection
Hughes Brothers Type 2122 X-Brace is designed for use on EHV two pole structures. The end fitting configuration will develop the very high loading capabilities required of these braces. The 2122 X-Braces can be furnished complete with mounting bolts, tees, pin bolts, center clamps and grid gains. Pin type connections greatly simplify structure framing operations while providing an excellent pole to brace connection. Stock No. 2122 Wood Section 6" x 6-3/4" Laminate
Ordering Information
2 1 2 2- 2 0 - 0 - C P T
Pole spacing in feet & inches*.
Complete with mounting -CPT hardware. X-Brace with center clamp only. -CCO Provides just X-Brace assem- -No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
Ultimate Ratings
The Extra Heavy Duty Pin type X-Braces are rated at 40,000 lbs. ultimate in tension. It is recommended that our Engineering staff assist you in specifying and applying these Heavy Duty X-Braces. For more detailed information, contact Hughes Brothers Engineering Department.
B-37
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
B2508 Tubular Steel X-Brace
The B2508 Steel X-Brace is designed to compliment concrete and steel transmission poles. In certain applications, it can be justified for wood pole construction.
"L
en
gt
Ordering Information
B2508-15-0- CPT
Pole spacing in feet & inches*. Complete with mounting bolts, -CPT curved washers & center clamp. X-Brace with center clamp only. -CCO Provides just X-Brace assem- -No bly. No mounting hardware or Code center clamp. *Use 6" increments only.
"C
-C
When using with concrete poles, please specify CC length and pole diameters.
Ultimate Ratings
It is recommended that our Engineering staff assist you in specifying and applying these Heavy Duty X-Braces. For more detailed information, contact the Hughes Brothers Engineering Department.
B-38
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
X-Braces
B2508-B Heavy Duty Steel X-Brace
The B2508-B Steel X-Brace is designed to compliment concrete and steel transmission poles. In certain applications, it can be justified for wood pole construction.
Ordering Information
h en
B2508B-188CC
Center to center length, C-C in inches
"C
-C
"L
gt
To specify, reference B2508-B and the X-brace member length in inches. Contact Hughes Brothers engineering department and reference pole spacing and pole diameter for assistance in determining C-C length.
9"
Ultimate Ratings
It is recommended that our Engineering staff assist you in specifying and applying these Heavy Duty X-Braces. For more detailed information, contact the Hughes Brothers Engineering Department.
B-39
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Center Clamps
2840 X-Brace Center Clamp
Center Clamps play a very important role in an X-Brace assembly. By clamping the center of an X-Brace, the effective length of the compression member is reduced by half. It is also important that the center clamp is free to move as the structure is loaded. Hughes Brothers center clamps are the result of years of full scale testing of H-Frames and a thorough understanding of the proper use of X-Bracing.
"A"
"B"
R3/8"
R3/8"
B-40
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Center Clamps
2840 X-Brace Center Clamp
Component Parts Stock No. 2840-A 2840-B 2840-C 2840-D 2840-E 2840-F 2840-G 2840-H 2840-I 2840-J 2840-K 2840-L 2840-M 2840-N 2840-P 2840-Q 2840-R 2840-S 2840-T 2840-U 2840-V 2840-W 2840-X 2840-Y 2840-Z Type X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace A-Frame A-Frame A-Frame A-Frame A-Frame X-Brace A-Frame A-Frame X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace X-Brace Wood Section in Inches 3-3/8 x 4-3/8 3-3/4 x 4-3/4 3-3/8 x 5-3/8 4x5 4-3/4 x 5-3/4 2-3/4 x 3-1/2 3-3/4 x 8-3/4 3-3/8 x 4-3/8 3-3/4 x 4-3/4 3-3/8 x 5-3/8 4x5 2-3/4 x 3-1/2 2-1/8 x 3-1/8 4x6 5-1/2 x 7-1/2 4x6 5-1/2 x 7-1/2 3-3/4 x 8-3/4 3-3/4 x 7-1/2 5-1/2 x 7-1/2 3-11/16 x 9-1/2 3-3/4 x 5-3/4 4-3/4 x 6-3/4 5-1/4 x 9 4-1/2 x 9 Rod Part No. A(in.) 2840.1B 2840.1C 2840.1B 2840.1D 2840.1E 2840.1A 2840.1C 2840.1B 2840.1C 2840.1B 2840.1D 2840.1A 2840.1F 2840.1D 2840.1G 2840.1D 2840.1G 2840.1C 2840.1C 2840.1G 2840.1C 2840.1C 2840.1E 2840.1H 2840.1J 2840.1M 2840.1K 2840.1L 2840.1N 6-7/8 7-5/8 6-7/8 8-1/8 9-5/8 5-5/8 7-5/8 6-7/8 7-5/8 6-7/8 8-1/8 5-5/8 4-3/8 8-1/8 11-1/8 8-1/8 11-1/8 7-5/8 7-5/8 11-1/8 7-5/8 7-5/8 9-5/8 10-5/8 9-1/8 13-3/4 13-1/8 12-1/8 14-5/8 Strap Part No. B(in.) 2840.2B 2840.2C 2840.2E 2840.2D 2840.2F 2840.2A 2840.2I 2840.2E 2840.2F 2840.2H 2840.2G 2840.2B 2840.2J 2840.2K 2840.2L 2840.2G 2840.2M 2840.2N 2840.2M 2840.2N 2840.2M 2840.2G 2840.2P 2840.2R 2840.2R 2840.2S 7-1/4 7-3/8 8-1/2 8-1/8 9-1/8 6 13-1/2 8-1/2 9-1/8 10 9-3/4 7-1/4 5-3/4 11-1/4 14-1/4 9-3/4 12 10-3/4 12 10-3/4 12 9-3/4 10-1/2 14 14 13
B-41
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
2817 Dead End Tee
C
C
6"
3-5/8"
A 11/16"
The Hughes Brothers 2817 Dead End Tee is forged from high strength steel and can be used to make simple attachments at the pole, crossarm, X-brace or tension brace. The stem mounting holes can be chamfered for insulator, clevis, hook or other attachments.
Stock No. 2817-11 2817-13 2817-15 2817-17 2817-B-13 2817-D 2817-E 2817-F 2817-S-15 2842.4A** 2842.4B**
Mounting Hole / in. 11/16 13/16 15/16 1-1/16 13/16 15/16 13/16 1-1/16 15/16 13/16 15/16
Dimensions / Inches A B C 1-1/2 1-1/2 1-1/2 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-5/8 1-3/4 1-3/4 1-5/8 1-1/2 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 11/16 1/2 1/2
Weight 6.0 lbs 6.0 lbs 6.0 lbs 6.0 lbs 6.0 lbs 6.0 lbs 5.8 lbs 5.8 lbs 6.1 lbs 6.2 lbs 6.2 lbs
60,000 60,000
25,000 25,000
Standard product version * Chamfered Hole ** Flame cut from I-beam Unit weight is 6 lbs
The ultimate strength shown is based solely on the strength of the tee. Some pole mounting hardware may not develop an equivalent ultimate strength.
1
C-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
2817R Curved Base Dead End Tee
The 2817R Curved Base Dead End Tee is similar to the standard 2817 but features a base with a 4-1/2" radius. 3-5/8" Stem Hole 11/16"
2-1/8"
1-1/2"
6" R=4-1/2"
5/8"
Ordering Example
Mounting Hole Dia. Stem Hole Dia.
2 8 1 7 R 4.5 - 15 - 15
To order unit with stem hole chamfered, add a "C" after hole diameter. (Example: 2817R4.5-15-15C). Other radii and stem and mounting hole configurations are available, consult Hughes Brothers Engineering department for assistance.
The ultimate strength shown is based solely on the strength of the tee. Some pole mounting hardware may not develop an equivalent ultimate strength.
C-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
1258 Pole Eye Plate
Hughes Brothers 1258 Pole Eye Plate is cast from 65-45-12 ductile iron. The Hughes design offers significant strength advantages over competing pole eye plates. Mounting options are either by (2) mounting bolts on 4 or 5 spacing, or (1) mounting bolt & (2) lag screws. Galvanizing is per ASTM A153.
4"
1"
3/8"
13/16" 9/16"
13/16"
1-1/8" 1-1/8"
C-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
AS2720 Double Guying Tee
B 11/16" 1-3/4" 2-1/2" The Hughes Brothers AS2720 Guying Tee is designed to facilitate multiple guying attachments to one piece of hardware. The mounting base is formed to a 4-1/2" radius to provide a solid connection on concrete, steel and wood poles.
NOTE: The ultimate strength shown is based solely on the strength of the tee. Some pole mounting hardware may not develop an equivalent ultimate strength. A
Stock No.
Ultimate Strength Per Attachment Weight 35,000 lbs. 35,000 lbs. 13.2 lbs 14.3 lbs
R=4-1/2"
6"
45o
C-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
11/16" 3" Stem Hole Mounting Hole
" /2 1 1-
8" 3/ 1 9"
55/ 8"
12 "
" 3/8 1
Ultimate Stock No. Stem Hole Mtg. Hole Strength B1912-A A2132-E A2132-H 15/16" 1-1/8" 1-1/8" D 1-1/8" 1-1/8" 1-3/8"
Weight
" /2 1 1-
70,000 lbs 15.7 lbs 70,000 lbs 15.5 lbs 70,000 lbs 15.5 lbs
6 11/1
"
2-1/2"
NOTE: The ultimate strength shown is based solely on the strength of the tee. Some pole mounting hardware may not develop an equivalent ultimate strength. Stock No.
12 "
9"
5 5-
/8"
1-1
Ultimate Strength Per Attachment 35,000 lbs. 35,000 lbs. 35,000 lbs.
/2"
C-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
C
11/16" Stem Hole
Mounting Hole
D
Dimensions in Inches Stock No. A2132 A2132-A A2132-A1 A2132-A2 A2132-A4 A2132-D A2132-HH A2132-J A2132-KK A2132-M A 9 9 12 14 9 9 12 9 9 9 B 5-5/8 5-5/8 5-5/8 5-5/8 5-5/8 5-5/8 5-5/8 5-5/8 5 5-5/8 C 3 4 3 3 3 3 3 3 2-1/4 3 Mtg. Hole Stem Hole 1-1/8 1-1/8 1-1/8 1-1/8 15/16 1-1/8 1-1/8 1-3/8 15/16 1-3/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8 1-3/8 1-1/8 1-1/16 1-3/8 D 1-5/16 1-1/8 1-5/16 1-5/16 1-5/16 1-5/16 1-1/2 1-3/8 1-1/4 1-5/8 E 1-5/16 1-1/8 1-5/16 1-5/16 1-5/16 1-5/16 1-5/16 1-3/8 1-1/4 1-5/8 Wt./ lbs 15.6 16.5 19.4 22.1 15.5 15.3 22 15 14.3 14.9
Ultimate Strength 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs 70,000 lbs
NOTE: The ultimate strength shown is based solely on the strength of the tee. Some pole mounting hardware may not develop an equivalent ultimate strength.
C-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
28261, 28262 & 28263 Guy Plate
D A B The Hughes Brothers 28261, 28262 & 28263 Guy Plates allow for guying attachment with 2 mounting bolts and are manufactured from 1/2" x 1-3/4" steel. Ultimate Stock No. D Strength Weight C 28261 28262 28263 4" 6" 10" 20,000 lbs 2.8 lbs 20,000 lbs 3.3 lbs 20,000 lbs 5.2 lbs
45o 2-3/4" NOTE: The ultimate strength shown is based solely on the strength of the guy plate. Some pole mounting hardware may not develop an equivalent ultimate strength.
Ordering Example:
Stock No. A B C Hole size in 1/16's (any combination of 9/16", 11/16", 13/16" & 15/16")
Mounting Holes
A Weight Std. Pkg. Qty. lbs. ea. 7 8.5 10 12 7 8.5 10 12 8 5 5 5 8 5 5 5 45o 15/16" Hole
C-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
3" A E
C
11/16" 13/16" 13/16" 13/16" 7/8" 13/16" 13/16" 13/16"
Twisted Clips
3" B C Stock No. AS2276-* AS2276-A-* AS2276-C-* AS2276-D-* AS2276-E-* AS2276-F-* AS2276-G-* AS2276-H-* A 15/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" B 15/16" 15/16" 1-1/16" 13/16"** 13/16" 13/16" 13/16" 13/16" C 1/2" 3/8" 3/8" 3/8" 3/8" 1/2" 1/4" 3/8" C-C Hole Before Bending Weight/lbs 7" 7-1/2" 7-1/2" 7-1/2" 7-1/2" 7" 7" 7" 3.0 3.7 3.7
3.0
Ben d Ang le
Ordering Example:
AS2276-D-52 Degree of bend Stock number
C-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
Guy Rollers
Hole Size R Hughes Brothers Guy Rollers are cast from 65-45-12 ductile iron. Galvanized per ASTM A153.
WR
Thickness Stock Wire Seat No. Radius WR 28082 28083 28084 28085 28086 1-1/8" 1-9/16" 15/16" 11/16" 1-1/8" Hole Size Thickness/ Diameter
Diameter
15/16" 7/8" x 2 3/4" 3/8" 1 1/16" 1" x 3 1/4" 7/16" 13/16" 13/16" x 2 3/8" 5/16" 11/16" 13/16" x 1 3/4" 5/16" 15/16" 13/16" x 2 1/2" 3/8"
C-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
B E
C D F
Part Number Bolt Dia. EN50 EN60 EN70 EN80 EN100 1/2 5/8 3/4 7/8 1
F 3 3 3 4-5/16 4-5/16
C-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
2508 Wood Guy Markers
Hughes Brothers 2508 Wood Guy Markers are made of straight grain fir. They are dip painted in either high visibility white or yellow. Each guy guard is 1 3/4" x 2 5/8" x 8' in length with an inside groove 3/4" deep and 9/16" wide. Three tie wires are attached to each marker and only a pair of lineman's pliers are necessary for installation. A 6" mortised end rests firmly on the anchor end of the guy. The guy markers have no bolts, bulky catches, hinges or parts to lose. Hughes 2508 Guy Markers are wrapped in heavy kraft paper in bundles of 10 for shipping. Wood Guy Markers work especially well in areas of high ultra-violet radiation, outlasting most resin based, plastic guy guards. Douglas-fir breaks down under average UV exposure at the rate of 1/4" per 100 years.
2-5/8"
1-3/4"
1/4"R 9/16"
3/4"
C-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
CF690 Guy Strain in Guy Marker Application
The CF690 may also be used as a guy marker in areas of high vandalism. In this instance, the CF690 is manufactured from a high visibility yellow rod and coated with a polyurethane enamel yellow paint which is baked to hardness. The CF690 end fitting can be undone to loop the end through an earth anchor. The resulting installation will be nearly impossible to undo after the guy strand is installed. In this application, the guy marker also serves the dual purpose of guy strain insulator and guy marker. CC ("L" + 4-11/16") L
Other guy markers can sometimes be vandalized by pushing them up the guy wire.
Ordering Example:
CF690-144 R GM
Designates yellow rod coated with high visibility yellow paint for guy marker application. Designates roller in clevis end. Length ( "L" = 144" ).
The Hughes Brothers CF690 Guy Strain is an integral part of the guy and cannot be moved, When ordered as a guy marker, the CF690 is coated with high visibility yellow paint.
C-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guying Attachments
Guy Wire Thimbles
Hughes Brothers Guy Wire Thimbles prevent strand damage at attachment points.
C-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
Adjustable Spacer Fittings for H-Frame Double Arm Assemblies
Hughes Brothers Adjustable Spacer Fittings are used to facilitate double arm H-frame transmission arm construction. The distance between side arms can be varied to accommodate different pole diameters. This adjustability also greatly eases field framing operations. The double arm assemblies can be spread wide and slipped down the poles into position where the side arms can then be tightened against the poles. The 3414 allows for brace and insulator attachment while properly transferring loads to side arms.
Ordering Example:
3414.6 F L - 100 Adjustment Range (Table IV, pg C-16) Depth of crossarm (Table III, pg C-15) Width of crossarm (Table II, pg C-15) Side plate vertical & horizontal bolt size (Table I, pg C-15)
C-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
Explanation and Use of Tables - In ordering a 3414 Spacer Fitting, a code made up from the tables is used to identify the arm size, their spacing and bolt sizes with which they will be used. For example: a 3414.6FL-100 would indicate a spacer for a 3-3/4" x 8-3/4" arm, 8-1/2" to 12-1/2" adjustment, and tapped 5/8" vertical and horizontal bolts. Table I gives the bolt sizes for which the spacer is to be tapped. Tables II & III give the various dimensions of the finished spacer. Table IV (page 16) gives the range of adjustment.
"X" "X" 1" Hole 3414 Body Section
Tables
Table I
Stock No. 3414.2 3414.4 3414.6 3414.7 3414.8 3414.9 3414.10 3414.11 3414.12 3414.13 3414.14 3414.15 Vertical Bolt 1/2" 5/8" 5/8" 3/4" 1/2" 3/4" 5/8" Tap 5/8" 7/8" 1/2" Punch 13/16" Punch 15/16" Horizontal Bolt 5/8" 3/4" 5/8" 5/8" 3/4" 3/4" 7/8" Punch 15/16" 7/8" Punch 11/16" Tap 3/4" Tap 5/8"
"S"
Thkns (Table II) 1-7/16" HB62, HN60 & Hole MFH60
Table II
Code Thickness A B C D E F G H J K L M N P Q R S T U V W X Y Z AA 2-5/8" 2-3/4" 2-7/8" 3-1/2" 3-5/8" 3-3/4" 3-7/8" 4" 4-1/2" 4-5/8" 4-3/4" 4-7/8" 5-1/2" 5-3/4" 3-3/8" 4-3/8" 6" 5-1/4" 3-1/4" 7-3/4" 5-1/8" 4-1/8" 3-1/8" 6-3/4" 2" "X" 1-5/16" 1-3/8" 1-7/16" 1-3/4" 1-13/16" 1-7/8" 1-15/16" 2" 2-1/4" 2-5/16" 2-3/8" 2-7/16" 2-3/4" 2-7/8" 1-11/16" 2-3/16" 3" 2-5/8" 1-5/8" 3-7/8" 2-9/16" 2-1/16" 1-9/16" 3-3/8" 1"
Table III
Code A B C D E F G H J K L M N P Q R S T U V W X Y Z AA Width 4-3/4" 5" 5-3/4" 6-1/2" 6-3/4" 7-1/2" 7-5/8" 7-3/4" 8-1/2" 8-5/8" 8-3/4" 8-7/8" 9-1/2" 5-3/8" 10-1/4" 4-1/2" 11-1/2" 6" 9-3/4" 9" 7-1/4" 8" 8-1/4" 10" 6" "Y" 2-3/32" 2-3/32" 2-3/32" 3-1/4" 3-3/8" 3-3/4" 3-13/16" 3-7/8 4-1/4" 4-5/16" 4-3/8" 4-7/16" 4-3/4" 2-3/32" 5-1/4" 2-3/32" 5-3/4" 2-3/32" 4-7/8" 4-1/2" 3-5/8" 4" 4-1/8" 5" 3" "W" 2-3/32" " " " " " " " " " " " " " " " " " " " " " " " " "Z" 0" 0" 0" 1-5/32" 1-9/32 1-21/32" 1-23/32" 1-25/32" 2-5/32" 2-7/32" 2-9/32" 2-11/32" 2-21/32" 0" 3-5/32" 0" 3-21/32" 0" 2-25/32" 2-13/32" 1-17/32" 1-29/32" 2-1/32" 2-29/32" 29/32" "S" 1-19/64" 1-27/64" 1-51/64" 1-55/64" 1-59/64" 2-19/64" 2-23/64" 2-27/64" 2-31/64" 2-51/64" 3-19/64" 3-51/64" 2-59/64" 2-35/64" 1-43/64" 2-3/64" 2-11/64" 3-3/64" 1-3/64"
C-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
Range of Adjustment
"B"
6-1/2"
1-11/32"
Table IV Adjustability B Total Adj. 12-1/2" 14-1/2" 16-1/2" 4" 4" 4"
C-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
AS2276 Type Twisted Clip 7/8" Bent Bolt 2722.1B-B
Applications
3414 Adjustable Spacer Fitting with Twisted Clip - Tension Brace Attachment
Vee Brace 7/8" Bent Bolt 2722.1B-B 3414 Adjustable Spacer Fitting with Single Brace Attachment
Vee Brace
C-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
Spacer Fitting Variations
3415 Spacer Fitting
Uses 5/16" plate.
C-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Fittings
B2046 Spacer Fitting
The B2046 series of spacer fittings are designed for extra heavy-duty applications and uses a 2817 Dead End Tee for conductor attachment.
C-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
Arm Depth The Hughes Brothers 1004 Flat Gain Plate is used between the crossarm and pole allowing moisture to drain from the connection. Adequate drainage of moisture at this critical connection helps minimize long term decay of each of the wood members. 1004 Flat Gain Plates are formed from 1/4" mild steel, and are hot dip galvanized per ASTM A153. Standard package quantity is 25.
Arm Depth 4-3/4" 5-3/4" 6-1/2" 7-3/4" 8-3/4" 9" 9-1/2" 10-1/2" 11-1/2" 13-1/2"
Hole Size / Stock Number 9/16" 1004.55 1004.56 1004.57 1004.58 1004.59 1004.510 1004.511 1004.512 11/16" 1004.65 1004.66 1004.67 1004.68 1004.69 1004.610 1004.611 1004.612 13/16" 1004.75 1004.76 1004.77 1004.78 1004.79 1004.710 1004.711 1004.712 15/16 1004.85 1004.86 1004.87 1004.88 1004.89 1004.895 1004.810 1004.811 1004.812 1004.814 1 1/8"
Unit Wt
1.2 lbs 1.4 lbs 1004.107 1.6 lbs 1.8 lbs 2.0 lbs 2.0 lbs 1004.1010 2.3 lbs 2.4 lbs 2.6 lbs 1004.1014 3.7 lbs
C-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
Hughes Brothers 1005 Ribbed Tie Plate is used at the crossarm mounting hole to ensure the integrity of the mounting bolt connection at the crossarm. Arm Depth 1005 Flat Gain Plates are formed from 1/4" mild steel, and are hot dip galvanized per ASTM A153. Standard package quantity is 25.
Arm Depth 4-3/4" 5-3/4" 6-1/2" 7-3/4" 8-3/4" 9" 9-1/2" 11-1/2"
Hole Size / Stock Number 9/16" 1005.55 1005.56 1005.57 1005.58 1005.59 1005.510 1005.512 11/16" 1005.65 1005.66 1005.67 1005.68 1005.69 1005.610 1005.612 13/16" 1005.75 1005.76 1005.77 1005.78 1005.79 1005.710 1005.712 15/16" 1005.85 1005.86 1005.87 1005.88 1005.89 1005.895 1005.810 1005.812 1 1/8" 1005.105 1005.106 1005.107 1005.108 1005.109 1005.1010 1005.1012
Unit Wt
1.2 lbs 1.4 lbs 1.6 lbs 1.9 lbs 2.0 lbs 2.1 lbs 2.1 lbs 2.6 lbs
C-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Arm Depth
All 1113 Embossed Tie Plates are hot dip galvanized per ASTM A 153. The standard packaged quantity is 25.
4"
Arm Depth 4-3/4" 5-3/4" 7-1/2" 8-1/2" 9-1/2" 10-1/2" 11-1/2" Hole Size / Stock Number 9/16" 1113.55 1113.56 1113.58 1113.59 1113.510 1113.511 1113.512 11/16" 1113.65 1113.66 1113.68 1113.69 1113.610 1113.611 1113.612 13/16" 1113.75 1113.76 1113.78 1113.79 1113.710 1113.711 1113.712 15/16" 1-5/16"
Unit Wt.
1.8 lbs 2.1 lbs 2.6 lbs 2.9 lbs 3.2 lbs 3.3 lbs 3.7 lbs
C-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
"Y"
Embossed 2" Stock No. A783.1A A783.1B A783.1C A783.1D A783.1E A783.1F A783.1G A783.1H A783.1J A783.1K A783.1L A783.1M A783.1N A783.1P A783.1Q A783.1R A783.1S A783.1T A783.1U A783.1V A783.1W A783.1X A783.1Y A783.1Z A783.1AA A783.1BB Wood Size (inches) 3-3/4 X 8-3/4 2-3/4 X 9-1/2 3-3/4 X 9-1/2 3-3/4 X 7-3/4 2-3/4 X 7-3/4 2-3/4 X 5-3/4 3-3/4 X 7-1/2 4-3/4 X 5-3/4 4-1/2 X 5-1/2 3-3/4 X 4-3/4 3-3/4 X 5-3/4 5-3/4 X 7-3/4 5-3/4 X 5-3/4 5-1/2 X 7-1/2 3-5/8 X 9-1/2 3-5/8 X 7-1/2 3-1/2 X 7-1/2 2-5/8 X 9-1/2 3-1/8 X 9 3-5/8 X 8-1/2 5-1/8 X 7-1/2 3-1/8 X 10-1/2 5-5/8 X 7-1/2 3-1/8 X 7-1/2 5-3/8 X 7 5-1/8 X 7-3/4 "X" "Y" (inches) (inches) 3-3/4 2-3/4 3-3/4 3-3/4 2-3/4 2-3/4 3-3/4 4-3/4 4-1/2 3-3/4 3-3/4 5-3/4 5-3/4 5-1/2 3-5/8 3-5/8 3-1/2 2-5/8 3-1/8 3-5/8 5-1/8 3-1/8 5-5/8 3-1/8 5-3/8 5-1/8 4-7/16 4-13/16 4-13/16 3-15/16 3-15/16 2-15/16 3-13/16 2-15/16 2-13/16 2-7/16 2-15/16 3-15/16 2-15/16 3-13/16 4-13/16 3-13/16 3-13/16 4-13/16 4-9/16 4-5/16 3-13/16 5-5/16 3-13/16 3-13/16 3-9/16 3-15/16 Unit Weight 4.2 4.2 4.3 4.4 4.2 3.8 4.3 3.4 3.3 3.1 3.2 4.2 3.6 4.1 4.3 3.7 4.1 4.2 3.1 4.1 4.0 4.5 4.0 3.6 3.9 3.9
"Y"
"X"
Ordering Example:
A783.1N-15 Mtg. Hole Size Arm Dimension
C-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Unit Wt/lbs
1.6 2.0 2.2 2.4 2.3 2.6 3.0 3.5 4.0 4.2 4.0 4.5 3.2 3.7 4.1 4.2 4.2 4.7 3.4 3.9 4.3 4.4 4.2 4.8 3.9 4.0 4.5 4.7 4.6 Hughes Brothers 2844 Pole Shims were used frequently before the advent of Hughes Brothers Adjustable Spacer Fittings in double arm assemblies. When a fixed spacer fitting is used, and variations between pole diameters occurs, 2844 Pole Shims are used as an alternative to gaining the larger pole in an H-Frame. 2844 Pole Shims are used predominantly in maintenance applications. Hot dip galvanized per ASTM A153.
Thickness
2844.10C 5-3/4" 2844.10H 7-3/4" 2844.10L 8-3/4" 2844.10N 9-1/2" 2844.10V 9" 2844.10Q 10-1/2" 2844.15C 5-3/4" 2844.15H 7-3/4" 2844.15L 8-3/4" 2844.15N 9-1/2" 2844.15V 9" 2844.15Q 10-1/2" 2844.20C 2844.20H 2844.20L 2844.20N 2844.20V 5-3/4" 7-3/4" 8-3/4" 9-1/2" 9"
15/16"
"W"
3"
C-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
The assembly is provided complete with bolts, nuts and locknuts as shown. The phase attachment bent bolt is drilled and includes a cotter key. All material is hot dip galvanized per ASTM A153.
Arm Size "B" "C" 7-1/2" 5-3/4" 6-3/4" 7-3/4" 7-1/2" 3-3/4" 2-7/8" 3-3/8" 3-7/8" 3-3/4"
A
5/8" x 4" Bent Bolt
Ordering Information:
Example for an Eye Bolt & Saddle Assembly: 2 8 2 4 .5 -"A"-"B" Arm Depth, Inches Arm Width, Inches Rod size (.5) for 5/8" or (.6) for 3/4"
C-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3' 7-3/8"
D
.292
.370
Crossarm Size (inches) Stock No. Other configurations available upon request. Please contact Hughes Brothers engineering staff for assistance. B2502-Q3A B2502-Q3B B2502-Q3C B2502-Q3D B2502-Q3E D 5-3/4 3-3/4 3-1/2 4-3/4 3-3/4 H 5-3/4 4-3/4 4-1/2 5-3/4 5-3/4 Unit wt / lbs 24 22 22 23 24
C-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
1/4" Hex Bolt Bracket 3-3/4" x 4-3/4" Arm (shown) L 1/2" Carriage Bolt
Stock No.
Ordering Example:
B2571-A1-20-20 "L" Dimension in inches "Y" Dimension in inches Arm size (see table)
C-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Type 1
A B D
F E
Stock No. AS2349-B AS2349-C AS2349-E2 AS2349-E3 Stock No. AS2349-A AS2349-A1 AS2349-D1 AS2349-E1 AS2349-F1 AS2349-F2 AS2349-F3 AS2349-G
Type (1 or 2) 1 1 1 1 Type (1 or 2) 2 2 2 2 2 2 2 2
Steel Size 1/2" x 4" 1/2" x 4" 1/2" x 4" 1/2" x 4" Steel Size
"B"
"C"
Hole Size 11/16" 15/16" 13/16" 13/16" Hole Size 11/16" 13/16" 11/16" 11/16" 13/16" 13/16" 13/16" 13/16"
4-1/4" 11/16" x 3-1/2" 4-1/4" 15/16" x 3" 4-1/4" 13/16" x 3" 4-1/4" 13/16" x 3"
"F" 11/16" x 3-1/2" 13/16" x 3" 11/16" x 3" 11/16" x 3-1/2" 11/16" x 3-1/2" 13/16" x 3-1/2" 11/16" x 3-1/2" 13/16" x 4"
Weight 5.6 lbs 5.3 lbs 4.2 lbs 6.2 lbs 4.4 lbs 4.4 lbs 9.2 lbs 5.5 lbs
1/4" x 4" 21" 1/4" x 4" 20" 1/4" x 4" 17" 1/4" x 4" 23-1/2" 1/4" x 4" 17" 1/4" x 4" 17" 1/2" x 4" 17" 1/4" x 4" 22"
C-28
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C-29
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
Galvanized per ASTM A153. Available with stainless steel bonding clips.
Grid gain teeth should be completely imbedded in wood pole when properly installed.
All Hughes Brothers Grid Gains are cast domestically of 65-45-12 Ductile Iron Benefits of Grid Gains Strengthens bolt connection at the pole by distributing the load over a larger area. Helps moisture drain from connections which improves pole and crossarm longevity.
C-30
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
1/4"
4"
4"
5-1/2"R
Stock No. Without With Bonding Bonding 1261-A 1261-B 1261-C Hole Diameter Unit Weight 1.3 lbs 1.3 lbs 1.3 lbs
6-3/4" 4"
C-31
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4-1/2"
3"
9"
6-3/4" 4"
Hole Diameter
Wt.
1262-AB 31/32" min. 1.4 lbs 1-1/16" 1.4 lbs 1262-BB 1-5/16" 1.4 lbs 1262-CB
C-32
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dead End Tee 1" Machine Bolt Welded Clip Angles 3002-10 3002-12 3002-14 3002-16
8"
C-33
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Side View
7"
Ordering Example
A1895-2-26
Stock No.
1"
C-34
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Spacer Lag Screws B1637-B (Single) 5/8" Threaded Rod 2" Pipe
Band
Typical double band stubbing configuration. (B1637-B Shown) Spacer Lag Screws Lag Screws
B1637-C (Double) Stock No. B1637-B6 B1637-B8 Band Only B1637.5-6 B1637.5-8 6'-0" 8'-0" 5.2 7.0 Band Length Wt. Lbs. Ea. 6'-0" 8'-0" 12 14 Stock No. B1637-C8* B1637-C10* B1637-C12* Band Only B1637.4-8* B1637.4-10* B1637.4-12* 8'-0" 10'-0" 12'-0" 6.0 7.5 9.0 Band Length Wt. Lbs. Ea. 8'-0" 10'-0" 12'-0" 14.5 16.0 17
C-35
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C-36
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
A
Stock No. 3016 3016-B 3018 A 30" 23" 17-3/4" Radius 7-1/2" 5-1/2" 7-1/2" Weight / lbs. 25 11 10
Size Inches 1-5/8 x 1-5/8 1-5/8 x 1-5/8 1-5/8 x 1-5/8 3/4 x 1-5/8 3/4 x 1-5/8 3/4 x 1-5/8
Length Inches 36 24 18 15 18 24
C-37
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
2501 2502
2503
2504
C-38
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
25031
Height Inches 3 3 3 4
C-39
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
Reasons to Consider Hughes Brothers Pole Bands
C-40
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
1111, 3100 & 3102 Distribution - Light Duty Pole Bands
1111, 3100, 3102 Hughes Brothers 1111, 3100 & 3102 Pole Bands are used for conductor and guy attachments. They are designed for a variety of line angle attachments. The 1111, 3100 & 3102 Pole Bands are easily adjustable to varying pole top diameters, and serve a dual purpose as anti-split devices. For the 1111, 3100 & 3102 series, pole through bolts are not required. All hardware connections are double nutted to ensure hardware remains tight. 1111-B & 3100-B Band sections are made from 1/4" x 4" steel with embossed bends. Each band section has a 9/16" hole for 1/2" lag screws. 3/4" x 6" Threaded rods with 4 nuts are furnished. Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.7 and an extra N70. *Connecting Links & Guy Rollers are ordered separately. Suggested connecting links are 3150 and 3170.
135
135o 90o
Stock No. 1111 3100 3102.1 3102.4 3102.6 1111-A 3100-A 1111-B 3100-B
Type
4-Way 90o 7 1/2-12 4-Way 90o 6 1/2-10 1/2 4-Way 90o 10-14 4-Way 90o 13-17 4-Way 90o 16-20 4-Way 135o 7 1/2-12 4-Way 135o 6 1/2-10 1/2 3-Way 90o 7 1/2-12 3-Way 90o 6 1/2-10 1/2
Suggested Maximum Conductor Working Load 6,000 Lbs., 45o Guy, 2 Way 3,500 Lbs., 30o Guy, 2 Way 4,500 Lbs., 45o Guy, 4 Way 2,600 Lbs., 30o Guy, 4 Way NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3102.4-ASSY 135o
C-41
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3103 Medium Duty Pole Bands
Hughes Brothers 3103 Pole Bands are designed for conductor & guy attachments. 3103 Pole Bands are well suited to wood, concrete or steel pole applications. Band sections are made from 3/8" x 4" steel. Each band section has a 9/16" hole to accommodate a 1/2" lag screw. 7/8" threaded rod with 4 nuts are furnished. Stock No. 3103.5 3103.6 3103.7 3103.8 3103.9 3103.10 Wt. Lbs. Each 18 21 23 26 28 32 Pole Dia. Inches 7 - 10 9 - 12 11 - 14 13 - 16 15 - 18 17 - 20 Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.8 and an extra N80. Connecting Links & Guy Rollers are ordered separately. Suggested connecting links are 3151, 3152, 3153, 3154, and 3176. NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3103.5-ASSY
Type 4-Way 90o 4-Way 90o 4-Way 90o 4-Way 90o 4-Way 90o 4-Way 90o
C-42
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3105 Medium Duty Pole Bands
Hughes Brothers 3105 Pole Bands are designed for conductor & guy attachments. 3105 Pole Bands are well suited to wood, concrete or steel applications. Band sections are made from 1/2" x 4" steel. Each band section has a 9/16" hole to accommodate a 1/2" lag screw. 7/8" threaded rods with 4 nuts are furnished. Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.8 and an extra N80. Connecting Links & Guy Rollers are ordered separately. Suggested connecting links are 3151, 3152, 3153, 3154, 3166, 3176 and 3184. NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3105.5-ASSY
Type 4-Way 90o 4-Way 90o 4-Way 90o 4-Way 90o 4-Way 90o
C-43
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3107 Heavy Duty Pole Band
C
The Hughes Brothers 3107 Pole Band is designed for insulator & guying attachments on applications with heavy loading criteria. The 3107 Pole Band uses a 1-1/4" pole through bolt.
Shown with 3157 Links & 28083 Roller, 2718.55 Bonding Clip and bolt.*
Shear blocks are used to properly transfer stresses to the pole and guy. The principal function of the band sections is to prevent the splitting of the pole. Band sections are made from 1/4" x 4" steel.
Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.10 and an extra N100. *Connecting Links, Guy Rollers & Bolts are ordered separately. Suggested connecting links are 3157, 3155, 3159, 3160 and 3167. Stock No. 3107.5 3107.6 3107.7 3107.8 3107.9 3107.10 Wt. Lbs. Each 38 39 41 44 46 49 Pole Dia. Inches
o
Type
Description
2-Way 180
NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3107.6-ASSY
C-44
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3108 Heavy Duty Pole Bands
C
The Hughes Brothers 3108 Pole Band is designed for insulator & guying attachments on applications with heavy loading criteria. The 3108 Pole Band uses a 7/8" pole through bolt.
Shown with 3154 Links & 28082 Roller.*
Shear blocks are used to properly transfer stresses to the pole and guy. The principal function of the band sections is to prevent the splitting of the pole. Band sections are made from 1/4" x 4" steel.
Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.8 and an extra N80. *Connecting Links, Guy Rollers & Bolts are ordered separately. Suggested connecting links are 3151, 3152, 3153, 3154 3166, 3176 and 3184. Stock No. 3108.5 3108.6 3108.7 3108.8 3108.9 3108.10 3108.11 3108.12 Wt. Lbs. Each Type 26 28 30 32 34 36 38 40 2-Way 180o Pole Dia. Inches Description
NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3108.6-ASSY
C-45
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3112 Heavy Duty Pole Bands
Hughes Brothers 3112 Pole Bands are designed for insulator and guying attachments on applications with very heavy loading.
Shown with 3157 Links and 2718.55 Bonding Clip.*
The 3112 Series uses a 1-1/4" pole thru bolt, with shear blocks to transfer loads to the pole and guy. An extra wide band section and double stud arrangement provides an excellent bearing surface on the pole to counter the vertical component of the guy load. Band sections are made from 3/8" x 5" steel. 1" stud bolts are included. Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.10 and an extra HN100. *Connecting Links, Guy Rollers & Bolts are ordered separately. Suggested connecting links are 3157, 3155, 3159, 3160 and 3167. Stock No. 3112.5 3112.6 3112.7 3112.8 3112.9 Wt. Lbs. Each 64 69 74 79 84 Type Pole Dia. Inches 7 - 10 10 - 14 12 - 17 15 - 19 17 - 21
2-Way 180o
NOTE: To order Pole Bands assembled, add suffix "ASSY" to part number i.e. 3112.5-ASSY
C-46
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3340 Extra Heavy Duty Pole Bands
Hughes Brothers 3340 Pole Bands are designed for insulator and guying attachments on applications with very heavy loading, such as dead end applications. Conductor loads are transferred to the guy and pole by a 1-1/4" threaded rod. Large links and yoke plates at both conductor and down guy distribute loads equally. Several variations of this arrangement are available. Before ordering, we suggest our engineers assist you in making a complete analysis of the application and associated links and yokes for these band assemblies. Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.7 and an extra N70.
C-47
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
3341 Extra Heavy Duty Pole Bands
Hughes Brothers 3341 Pole Bands are designed for insulator and guying attachments on applications with very heavy loading, such as in line dead end applications. Conductor loads are transferred to the guy and pole by a 1-1/4" threaded rod. Large links and yoke plates at both conductor and down guy distribute loads equally. Several variations of this arrangement are available. Before ordering, we suggest our engineers assist you in making a complete analysis of the application and associated links and yokes for these band assemblies. Two bonding options are available. For bonding on the band section, order stock no. 2718.55. For bonding on the stud, order stock no. 2727.7 and an extra N70.
C-48
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Bands
2845 Pole Top Anti-Split Band
The 2845 can be used at various locations on a pole as a preventative measure against pole splits due to either induced loads or seasoning checks. The Hughes 2845 anti-split band is formed from 3/16" x 3" steel and clamps to the pole with 1/2" carriage bolts. Stock No. 2845.5 2845.6 2845.7 Pole Dia. Inches 7-9 8 1/2 - 11 10 - 13 Wt. Lbs. Each 4 5 6 Ground Clip & 1/2" x 1 1/2" Carriage Bolt (Furnished when Specified). Add suffix "2718.55". EXAMPLE: 2845.5-2718.55 1/2" Carriage Bolt Band Material 3/16" x 3" Steel
C-49
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Connecting Links
C-C Offset
Connecting Links
Gap
B A Stock No. 3150 3152 3154 3170 Size in Inches 1/4 x 1-3/4 x 9-1/2 1/4 x 2 x 9-1/2 3/8 x 2 x 9-1/2 1/4 x 2 x 9-1/2 CC Hole Length 7-3/4" 7-1/2" 7-1/2" 7-1/2" Offset/ Link 3/4" 3/4" 1" 3/4"
C
A 13/16" 15/16" 15/16" 13/16" B 13/16" 15/16" 15/16" 13/16" Ultimate Strength Rating** 20,000 lbs. 24,000 lbs. 38,000 lbs. 24,000 lbs. Weight/ Each Lbs. 1.1 1.2 1.8 1.2 Standard Pkg. Qty. 50 40 30 50
1-3/8"
C-C Offset
Gap
A 1-3/8" CC Hole Length 7-1/4" 7" 7-1/4" 9-1/4" 7-1/8" 9-1/4" 9-1/4" 7-1/4" 7-1/2" 7-1/8" Offset/ Link 3/4" 3/4" 3/4" 1-3/8" 1" 1-3/8" 1-3/8" 3/4" 1" 1" Gap/ 2 Links 1-1/2" 1-1/2" 1-1/2" 2-3/4" 2" 2-3/4" 2-3/4" 1-1/2" 2" 2" Ultimate Strength Rating** 24,000 lbs. 24,000 lbs. 45,000 lbs. 45,000 lbs. 45,000 lbs. 45,000 lbs. 35,000 lbs. 38,000 lbs. 38,000 lbs. 38,000 lbs. Weight/ Standard Each Lbs. Pkg. Qty. 1.8 1.8 2.8 3.5 2.6 3.4 3.0 2.8 2.7 2.8 30 30 20 10 20 10 20 20 20 20
Stock No. 3151 3153 3155 3157 3160 3167 3168 3169 3172 3176
Size in Inches 1/4 x 3 x 9-1/2 1/4 x 3 x 9-1/2 3/8 x 3 x 10 3/8 x 3 x 12 3/8 x 3 x 9-1/2 3/8 x 3 x 12 5/16 x 3 x 12 3/8 x 3 x 10 3/8 x 3 x 9-3/4 3/8 x 3 x 9-1/2
A 15/16" 15/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 15/16" 15/16"
B 1-1/4" 15/16" 1-1/16" 1-1/16" 1-1/4" 1-1/4" 1-5/16" 15/16" 1-1/4" 1-1/4"
C-50
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Links
A B
Straight Links
C
C-C Ultimate Strength Rating** 24,000 lbs. 38,000 lbs. 38,000 lbs. 45,000 lbs. 60,000 lbs. 40,000 lbs. 40,000 lbs. Stock No. 2450 3165 3171 3173 3175 AS942-A A2273.1A Size in Inches 1/4 x 3 3/8 x 3 3/8 x 2 3/8 x 3 1/2 x 3 1/2 x 1-3/4 1/2 x 1-3/4 CC Hole Length 3" 6" 7-1/2" 6" 6" 6" 6" A 15/16" 15/16" 15/16" 1-1/8" 1-1/8" 13/16" 13/16" B 15/16" 15/16" 15/16" 1-1/8" 1-1/8" 13/16" 13/16" Weight/ Each Lbs. 1.1 2.5 1.8 2.4 3.2 1.8 1.8 Standard Pkg. Qty. 40 20 30 20 20 25 25
Guy Rollers
Hole Size R Hughes Brothers Guy Rollers are cast from 65-45-12 ductile iron. Galvanized per ASTM A 153.
WR
Diameter
Stock Wire Seat No. Radius WR Thickness 28082 28083 28084 28085 28086 1-1/8" 1-9/16" 15/16" 11/16" 1-1/8"
Hole Size
Thickness/ Diameter
15/16" 7/8" x 2 3/4" 3/8" 1 1/16" 1" x 3 1/4" 7/16" 13/16" 13/16" x 2 3/8" 5/16" 11/16" 13/16" x 1 3/4" 5/16" 15/16" 13/16" x 2 1/2" 3/8"
C-51
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Links
A
Twisted Links
B
C-C
Ultimate Strength Rating** 45,000 lbs. 60,000 lbs. 38,000 lbs. 45,000 lbs.
A B
Twisted Links
C-C
Stock No.
Size in Inches
Ultimate Strength Rating 20,000 lbs. 24,000 lbs. 24,000 lbs. 24,000 lbs. 19,000 lbs. 19,000 lbs.
AS942 1/2 x 1-3/4 AS2019-8* 1/2 x 2 AS2019-10* 1/2 x 2 AS2019-12* 1/2 x 2 AS2469 3/8 x 2 AS1263 3/8 x 2
C-52
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Links
Gap
C
CC Hole Length 10" 12" 14" 16" 18" 20" 22" 24" 30" 40" 42" Gap/ 2 Links 13/16" Clevis Pin Dia 5/8" A Ultimate Strength Rating Weight/ Each Lbs. 1.9 2.1 2.3 2.6 2.8 3.0 3.3 3.6 4.4 5.6 5.9 Standard Pkg. Qty. 25 25 25 25 25 20 20 15 15 10 10 11/16" 13,000 lbs.
Stock No. A1609-10 A1609-12 A1609-14 A1609-16 A1609-18 A1609-20 A1609-22 A1609-24 A1609-30 A1609-40 A1609-42
A Gap
Stock No. 1906-9 1906-12 1906-14 1906-20 1906-24 1906-30 1906-40 1906-47 1906-53
CC Hole Length 9" 12" 14" 20" 24" 30" 40" 47" 53"
Weight/ Each Lbs. 7.3 9.2 10.2 14.3 16.9 21.0 27.0 31.5 35.4
15/16" 15/16"
C-53
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Roller Links 7/8" x 3" Machine Bolts 7/8" Square Nuts 7/8" Lock Nuts
Ordering Information
Stock No. TG-92-1 TG-92-1 ASSY Description Unassembled, 5/Box Assembled, 5/Box Wt. ea. (lbs.) 7.6 7.6
Yoke Plates Guy Rollers 7/8" x 3" Machine Bolts 7/8" Square Nuts 7/8" Lock Nuts
Ordering Information
Stock No. TG-92-2 TG-92-2 ASSY Description Unassembled, 4/Box Assembled, 4/Box Wt. ea. (lbs.) 14.6 14.6
C-54
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
1 B
4 A
Dimensions in Inches Stock No. Thickness A 1896 1896-A 1896-B AS2355 AS2355-A AS2355-B AS2355-C AS2355-D AS2355-E AS2355-F AS2355-G AS2355-H AS2355-J AS2355-K AS2355-L AS2355-M AS2355-Q AS2585-E AS2585-G AS2585-K AS2585-Q AS2585-U AS2585-W 3/8" 3/8" 1/2" 3/8" 1/2" 3/4" 3/4" 3/8" 3/4" 5/8" 1/2" 3/4" 5/8" 3/4" 5/8" 3/4" 1/2" 1/2" 5/8" 3/4" 3/8" 3/4" 5/8" 6 6 6 6 7 6 6 18 6 9 6 6 4-1/2 18 8 6 10 B 5-3/16 5-3/16 5-3/16 4 4 4 5-3/16 9 5-3/16 3-5/8 2-1/2 4 5 9 4 5-3/16 6 1 2 3 4
15/16 15/16 15/16 15/16 15/16 15/16 15/16 15/16 15/16 15/16 1-1/16 15/16 15/16 1-1/16 15/16 15/16 1-1/16 15/16 15/16 15/16 15/16 15/16 1-1/8 1-1/8 1-1/8 1-1/16 15/16 15/16 11/16 11/16 11/16 1 13/16 13/16 13/16 1-1/16 1-1/16 1-1/16 1-1/16 11/16 11/16 11/16 1-1/8 1-1/8 15/16 15/16 15/16 15/16 15/16 15/16 15/16 15/16 15/16 3/4 3/4 1-1/2 13/16 13/16 13/16 1-1/4 1-1/4 1-1/4 1-1/4 15/16 1-1/4 1-1/4 15/16 15/16 15/16 15/16 7/8 7/8 7/8 7/8 13/16 11/16 11/16
C-55
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
1
B 6 3-3/8
6 6 3-3/8 3-3/8
1-1/8 15/16 15/16 15/16 15/16 1-1/8 15/16 15/16 15/16 15/16
1 B 2 C 3 A
Dimensions in Inches Stock No. Thickness AS2585-C AS2585-D 3/4" 3/4" A 32 26 B 5-1/4 4-1/4 C 1 2 3 4 5 13/16 13/16 Ultimate Strength Weight Rating / lbs. Each / lbs. 38,000 38,000 54.0 39.3
5-1/4 1 4-1/4 1
C-56
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
1 B 2 C 3 A
Dimensions in Inches Stock No. Thickness A AS2355-P 3/4" 18 B 3-1/8 C 3 1 2 3 4 5 6 Ultimate Strength Weight Rating / lbs. Each / lbs. 38,000 26.0
C
4 5
2 A
Dimensions in Inches Stock No. Thickness A AS2585-A AS2585-B AS2585-F AS2585-L AS2585-Z 1/2" 3/4" 5/8" 5/8" 5/8" B 1 2 3 13/16 13/16 13/16 13/16 13/16
Ultimate Weight Strength Rating / lbs. Each / lbs. 30,000 50,000 40,000 40,000 40,000 5.9 43.2 20.7 7.2 15.3
12 4 13/16 13/16 13/16 32 10-1/2 1 13/16 22 7-1/4 1 12 4 13/16 13/16 13/16 18 6-1/4 1
C-57
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
1
1/2" Tapped Holes
B A
Ultimate Strength Weight Rating / lbs. Each / lbs. 40,000 40,000 16.7 16.7
3-5/8 1-1/4 1-1/4 1-1/4 1-1/4 3-5/8 1-1/4 1-1/4 1-1/4 1-1/4
C-58
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
AS2585-H Yoke Plate
B
C
A
Dimensions in Inches Stock No. Thickness AS2585-H 5/8" A 13 B 3-5/8 All Holes 15/16" Ultimate Strength Weight Rating / lbs. Each / lbs. 40,000 10.2
1
Dimensions in Inches Stock No. Thickness AS2585-J 5/8" A 8-1/2 B 1 2 3 4 Ultimate Strength Weight Rating / lbs. Each / lbs. 30,000 7.9
C-59
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
Dimensions in Inches Stock No. Thickness AS2585-Y 5/8" A 13 B 4-1/2 All Holes 11/16"
A
Dimensions in Inches Stock No. Thickness AS2355-N 5/8" A 6 B 6 All Holes 13/16" Ultimate Strength Weight Rating / lbs. Each / lbs. 30,000 10.2
C-60
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Yoke Plates
1
B 2 A 3
A 13
B A
D
A 12-1/2
C-61
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
Length Thread
3"
2812.5-12-B1CL
Chain Link "B1" Designates 1/2" chain link* "B" Designates 5/8" link Length Bolt Diameter
Stock No. 2812.5-10-B1CL 2812.5-12-B1CL 2812.5-14-B1CL 2812.5-16-B1CL 2812.5-18-B1CL 2812.6-10-BCL 2812.6-12-BCL 2812.6-14-BCL 2812.6-16-BCL 2812.6-18-BCL
Bolt Diameter Length 5/8" 10" 12" 14" 16" 18" 3/4" 10" 12" 14" 16" 18"
Thread Suggested Max. Length Weight/lbs Vertical Load 5" 6" 7" 8" 9" 5" 6" 7" 8" 9" 3.1 3.2 3.3 3.5 3.8 3.9 4 4.7 5.2 5.4 5000 lbs
*1/2" chain link furnished with 5/8" support (unless otherwise specified). *5/8" chain link furnished with 3/4" support (unless otherwise specified).
C-62
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
Length Thread Length
Bolt Diameter Length 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 12" 14" 16" 12" 14" 16"
Weight 3.2 lbs 3.3 lbs 3.5 lbs 4 lbs 4.7 lbs 5.2 lbs
1501.6 -12-B1CL
Chain Link "B1" Designates 1/2" chain link* "B" Designates 5/8" link Length Bolt Diameter *1/2" chain link furnished with 5/8" support (unless otherwise specified). *5/8" chain link furnished with 3/4" support (unless otherwise specified).
C-63
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2859 Shield Wire Support
Stock No. 2859.1-10 2859.1-12 2859.1-14 2859.1-16 2859.1-18 2859.1-20 "L" 10" 12" 14" 16" 18" 20" Weight 5.5 lbs 6.1 6.5 6.8 6.9 7.2 4" Suggested Max. Vertical Load Vertical Transverse 5,000 lbs 2,500 lbs The Hughes Brothers 2859 Shield Wire Support features two 5/8" through bolts, curved front & back plates and a 1/2" chain link. The curved front plate is welded to both through bolts. Shipped with nuts and locknuts as shown. L
6" 3"
C-64
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
3-3/4"
Add suffix B1CL for 1/2" chain link. Add suffix BCL for 5/8" chain link.
C-65
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Bayonets
B2502 Shield Wire Bayonets
The Hughes Brothers B2502 shield wire bayonets allow for the installation of an overhead static wire or fiber optic static wire on unshielded lines without changing the existing conductor attachment locations or hardware. In many cases, the Hughes Brothers Shield Wire Bayonets will be used in addition to lightning arrestors. Many other configurations with varying clearances for specific pole top assemblies are available.
End Cap Shoulder Eye Bolt Chain Link Detail A 1/2" Base Plate Bearing Plate 3/4" Bolt
Ordering Example:
L
Stock No. "L" R1 R2 Unit Wt.
B2502-C 7' 10" 25" 25" 110 lbs Base Plate Detail R2 R1
8" 12"
3' 0"
C-66
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Bayonets
B2502 Shield Wire Bayonet Test Results
C
Type B2502-C Shield Wire Bayonet Assembly Vertical strength - 2300 lbs Longitudinal Strength - 1000 lbs Transverse strength - 1200 lbs
Cycle Test No deformation or indication of fatigue failure occurred after cycle testing the B2502-C Shield Wire Bayonet Assembly for 1.5 million cycles. 1 million cycles - 0 to 150 lbs 500,000 cycles - 0 to 300 lbs
Cycle tests
C-67
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Bayonets
T 1"
W The Hughes Brothers 2813 Shield Wire Supports are used on rectangular members. A 4"x3/16" saddle plate is welded to the bracket. Hughes 2813 Shield wire Supports are available for any size bayonet.
Welded Washer Nut & Extra Nut Stock No. 3" 2813
Ordering Information
2813.66-3AB1WN Rod Diameter (decimal equivalent) Rod Length in inches Thread Length Washer Nut & Nut Chain Link, B = 5/8", B1 = 1/2" Saddle Size (from table above)
C-68
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Bayonets
AS2613 Shield Wire Bayonet
Transverse Loading
Hughes Brothers AS2613 Series Shield Wire Bayonets are made from structural hot rolled angles and hot dip galvanized after fabrication. The bayonets are furnished so the shield wire attachments may be attached to either leg of the angle. (The Shield Wire Attachments are not furnished as part of the bayonet and must be ordered separately.) 9/16" Hole for Bonding The Corner Bayonet bent angle is offset 8-1/2".
B A Stock No. Inches Inches AS2613.1A AS2613.2A AS2613.3A AS2613.4A AS2613-F1 AS2613-F2 AS2613-F3 AS2613-F4 36 48 66 84 36 48 66 84 10 12 15 20 10 12 15 20 Angle Size Inches Ultimate Transverse Wt. Lbs. Load Rating Each (lbs) 10 17 25 36 15 20 36 59 300 400 250 250 575 450 375 460
Corner
Corner Bayonets
Straight
2 x 2 x 1/4 2 1/2 x 2 1/2 x 1/4 2 1/2 x 2 1/2 x 1/4 3 x 3 x 1/4 2 x 2 x 3/16 2 x 2 x 3/16 2 x 2 x 1/4 2 1/2 x 2 1/2 x 1/4
Straight Bayonets
15/16"
J-Bolt Gooseneck
2"
3-3/4"
C-69
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2821 Swinging Angle Brackets
The Hughes Brothers 2821 Swinging Angle bracket is used on H-Frame, double arm assemblies to provide additional clearance from conductor to crossarm when the insulators are in a deflected position as is the case on slight angle structures. The 2821 Swinging Angle Bracket is furnished complete with bolt and nuts. Standard stock sizes are listed in the table.
Length Inches 12 15 18 21
Spacing Inches 9 12 15 18
"AA" 20,000
Spacing
Length
BB 45o AA
45o
CC
C-70
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2823 Swinging Angle Bracket
The Hughes Brothers 2823 Swinging Angle bracket is used on single arm crossarm assemblies to provide additional clearance from conductor to crossarm when the insulators are subject to deflections as is the case on slight angle structures. The 2823 Swinging Angle Bracket is furnished complete with bolts, nuts and washer plate. Other sizes can be ordered by stating length, spacing and crossarm size.
"B" 9 12 15 18
"C" 12 15 18 21
"C"
2823 Bracket
BB
45o
CC AA 45o
C-71
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2846 Swinging Angle Bracket
The Hughes Brothers 2846 Swinging Angle Brackets are used where the insulators are suspended from the pole, usually on angles from 6o to 25o depending on the conductor size and span length. The principal function of the swinging angle bracket is to provide additional clearance from the conductor to the pole. The swinging action of the bracket relieves the pole from the torque load introduced by uneven tension in the conductor in adjacent spans or in the event of a broken conductor.
13/16" Holes
3/4" Rod
3/4"R
Load
45o
"A"
7/8" Hole chamfered both sides Stock No. 2846.6 2846.7 "A" 9" 12" "B" 9" 12" Wt. / lbs Load Rating 8.8 9.0 5,000 5,000
"B"
C-72
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
3/4" Washer Head Bolt
2822
1-1/4" Hole (chamfered both sides)
"B"
2842
"B"
"A"
Stock No. 2822.5 2822.6 2822.7 2822.8 2842.5 2842.6 2842.7 2842.8
"A" 12 15 18 21 12 15 18 21
"B" 9 12 15 18 9 12 15 18
Load Rating / lbs Mtg. Bolt 45o at insulator Weight connection Spacing Lbs. ea. 6 9 12 15 6 9 12 15 20,000 29 35 41 47 28 32 38 44
NOTE: When a bracket is required other than those listed in the tables, specify the bracket length and through-bolt spacing desired.
C-73
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2848 Swinging Angle Bracket
7/8" Bolt 1" Bolts 7/8" Forged Eye Bolt 2817 Dead End Tee 3" x 3" x 1/4" Angle 4" Grid Gain
1-1/4" Hole
B 45o AA
Hughes Brothers 2848 Swinging Angle Bracket is used to provide additional clearance from the conductor to the pole. The swinging action of the bracket relieves the pole from the torque load induced by uneven tensions in adjacent spans or in the event of a broken conductor. The 2848 Swinging Angle Bracket can also be used as a jumper string support. The bracket is furnished complete with mounting bolts, grid gain and tee for guy attachment.
Stock No. 2848-A 2848-B 2848-C 2848-D 2848-E 2848-F 2848-G 2848-H 2848-J 2848-K 2848-L 2848-M
"A" 1'-9" 1'-9" 1'-9" 2'-0" 2'-0" 2'-3" 2'-3" 2'-3" 2'-3" 2'-6" 3'-0" 3'-0"
"B" 2'-0" 2'-6" 3'-0" 2'-6" 3'-0" 3'-0" 3'-6" 4'-0" 5'-0" 3'-6" 4'-0" 4'-6"
C-74
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
2831 Swinging Angle Bracket
The 2831 Swinging Angle Bracket is designed for use with Hughes Brothers 3105 Pole Bands. The 3105 Pole Band helps the pole carry a larger load without splitting. 7/8" Bolt
C
A
AA
45o
30,000 lbs
NOTE: The pole bands and links shown are not furnished as part of the swinging angle bracket assembly and should be ordered separately. To order (2) 3105 Pole Bands with the 2831 bracket specify pole band and bracket as follows: Example: 2831-B-3105.6* (2) 3105.6 Pole Bands, (links & rollers ordered separately) 2831 Bracket *See pole bands for correct pole diameter.
C-75
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
7/8" Bolt Special 3107 Pole Band
1-1/4" Hole
B AA 45o
Weight Load Rating lbs. ea. "AA" 93 121 102 122 177 164 35,000 lbs
NOTE: The pole bands and links shown are not furnished as part of the swinging angle bracket assembly and should be ordered separately. To order (2) 3107 Pole Bands with the 1796 bracket specify pole band and bracket as follows: Example: 1796-B-3107.6* (2) 3107.6 Pole Bands, (links & rollers ordered separately) 1796 Bracket *See pole bands for correct pole diameter.
C-76
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
7-5/8"
Stock No.
14-1/8"
2839
12o
16-1/4"
C-77
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
1-1/2"
Brackets
A Stud Hole Mtg. Hole
C
3/8"
15o C
The Hughes Brothers B2047 series Post Insulator Mounting Brackets feature a curved mounting base. A variety of material thicknesses and widths are offered. Insulator mounting studs are also manufactured by Hughes Brothers. Please see fastener section, 2750 series.
Radius
Stock No. B2047.1 B2047.2 B2047.3 B2047.4 B2047.8 B2047.9 B2047.11 B2047.13 B2047.15 B2047.18 B2047.19
A 10" 6" 10" 15" 6" 15" 5" 15" 15" 9-1/2" 10"
B 10" 10"/12" 10"/12" 12" 10" 10" 10" 12" 10" 10" 10" 10"/12" 10" 10"
C 4" 4" 4" 4" 4" 6" 3" 4" 4" 4" 4" 4" 4" 4"
Radius 3-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2" 8" 3-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2"
Stud Hole 13/16" 13/16" 13/16" 13/16" 13/16" 15/16" 11/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 15/16"
Top Mtg.Hole 11/16" 11/16" 11/16" 11/16" 11/16" 13/16" 11/16" 11/16" 11/16" 11/16" 11/16" 11/16" 13/16" 13/16"
Bottom Mtg.Hole 11/16"x1-3/8" 11/16" 11/16" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16"x1-3/8" 11/16" 13/16"x1-1/2" 13/16"x1-1/4"
Weight / lbs 12.0 9.5 13.2 17.0 17.0 24.5 6.0 16.6 16.4 12.0 12.0 13.0 12.0 14.0
C-78
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
C Top Mtg. Hole A
30o
Stud Hole Bottom Mtg. Hole Stud Hole Top Mounting Hole Bottom Hole 9/16" 15/16" 15/16" 15/16" Top Hole 11/16" 13/16" 13/16" 13/16" Bottom Mtg. Hole Weight / lbs 11/16" 11/16" 11/16"x1-3/8" 11/16"x1-3/8" 11/16" 11/16"x1-3/8" 11/16" 4.3 6.2 12.3 6.0 10.4 12.0 10.4
Stock No.
B1859.1 4-1/4" B1859.2 8-1/4" B1859.3 15" B1859.4 7-3/4" B1859.5 12" B1859.6* 15" B1859.7 12"
11/16" 11/16" x 1-3/8" 11/16" 11/16"x1-3/8" 11/16" 11/16" 13/16" 11/16" 13/16" 11/16"x1-3/8" 13/16" 11/16" 11/16" 11/16"x1-3/8"
C-79
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
B2025 Heavy Post Insulator Mounting Bracket
The Hughes Brothers B2025 series of post insulator mounting brackets have a curved mounting base. The B2025 series is used for extra heavy loads and greater pole clearances.
5/8" Bolt
Angle
Insulator by others 5/8" Bolts 7/8" Bolt, CW80, MF80 (sold separately)
Stock No.
Stud Hole
C-80
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
L 13/16" Hole B
C
Hughes Brothers C4466 Series of Line Post Insulator Stand-Off Arms are used for special applications requiring a 1 ft. to 3 ft. clearance from the pole.
13/16"
Stock No. C4466-B1.0 C4466-B1.25 C4466-B1.5 C4466-B1.75 C4466-B2.0 C4466-B2.25 C4466-B2.5 C4466-B2.75 C4466-B3.0
Wt./lbs. 33 35 37 39 43 46 49 52 55
Ordering Example:
C4466-B1.75A "A" for 13/16" ins. mtg. hole "B" for 15/16" ins. mtg. hole Length "L" in feet
C-81
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
9/16"
C
C
12"
6"
Hughes Brothers B1964 Single or Double Conduit Support Bracket is a single piece welded steel unit. The conduit is attached by a 1/2" U-bolt. A 6" clearance from the pole to the center of the conduit is maintained for conduit 2" to 4" in outside diameter. The bracket is attached to the pole by 5/8" lag screws or 5/8" bolts. Stock No. B1964 Unit wt. 6.7 lbs Std Pkg. 8
5-1/2
"
To order 3/8" U-bolt for 2" conduit, use stock no. AS2477.2A. To order 3/8" U-bolt for 4" conduit, use stock no. AS2477.6A.
C-82
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
AS2477 Conduit Support Bracket
6"
The AS2477 series Conduit Support Brackets are welded steel units. The bracket is attached to the pole by 5/8" lag screws or 5/8" bolts. The bottom base fitting hole is an open slot to ease installation. Stock No. AS2477-A AS2477-B AS2477-C AS2477-D Unit wt. Conduit Dia. 9.6 8.6 6.8 9.0 (2) 4" or (2) 2" 2" or 6" 2" or 5" 2", 5" or 6"
Ordering Example:
Bracket only - A S 2 4 7 7 - B Bracket with U-bolt(s) - A S 2 4 7 7 - B 6 U-bolt / Conduit Size NOTE: AS2477-A4 or AS2477-A2 includes two (2) U-bolts. Each AS2477 bracket can be ordered with or without U-bolts as part of the assembly.
AS2477-A
AS2477-B
AS2477-C
AS2477-D
4" 6"
5" 6"
2"
C-83
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Brackets
B2379 Conduit / Pipe Hanger
The B2379 Series Conduit / Pipe Hangers facilitate the mounting of equipment to conduit, steel poles or pipe. Each bracket assembly has 1/2" bolts staked to a band section. No. of Equipment Unit Wt. Mtg. Holes 3.9 lbs. 3.5 lbs. 3.0 lbs. 5.3 lbs. 5.5 lbs. 3.0 lbs. 3.2 lbs. 3.0 lbs. 3.7 lbs. 4.1 lbs. 1 1 1 1 1 1 1 2 2 2
B2379-KGE-1A** 3-1/2" to 4" 4" to 5" B2379-KGE-1B** B2379-KGE-2A** 3-1/2" to 4" 4" to 5" B2379-KGE-2B** 5" to 6" B2379-KGE-2C**
*Bracket comes complete with 5/8" x 1-1/2" bolt and spring lock washer in each 11/16" equipment mounting hole. **Bracket comes complete with 5/8" x 2" bolt and spring lock washer in each equipment mounting hole. 11/16" Hole
C-84
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
D C
D Weight B
The insulator mounting hole is 13/16" in diameter. Stock No. Mtg Hole B2006.1 B2006.2 B2006.4 B2006.7* B2006.8* B2006.9 11/16" 11/16" 11/16" 11/16" 11/16" 11/16" A B Weight / lbs 8.7 7.3 14.4 13.8 17.4 9.0
5" 8" 5" 5" 8" 12-1/8" 8" 12" 5" 24" 8" 6"
C-85
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Benefits of the Hughes Brothers Nylon Alloy threads are: - A flexible more resilient thread than lead threads - Superior insulator alignment - A firm, stable fit with most common pin insulators ie. no rocking of the insulator - Superior strength over lead threads
The 2770 is designed to be equally strong when mounted with channel facing or away from the pole. This feature allows for a 1" variation in pole mounting bolt length.
C-86
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Thread Diameter
100 = 1" threads 130 = 1-3/8" threads "C" dimension (when applicable) Length "A" dimension
Ordering Example:
2770-A 20-C5-100 Stock No.
Unit Wt. lbs 6.2 6.2 4.7 4.7 3.4 3.4 2.9
Testing
Transverse and Longitudinal Loading
C-87
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Secondary Brackets
1084 Secondary Spool Bracket
The Hughes Brothers 1084 Secondary Spool Bracket is made from one piece of 4"x 3/16" steel, curved to fit the contour of the pole. The 1084 features a 90o slot in the base which makes it possible to rotate the bracket into two positions. This allows the bracket to be used as a pulley for stringing and sagging and then rotated and bolted into position. The 1084 uses a 5/8" machine bolt with a tapped bottom hole. The 1084A uses a 5/8" pin & cotter key. Stock No. 1084 1084-A Unit Wt. 2.8 lbs 2.8 lbs Std Pkg. 10 10
3-1/2"
2-3
/4"
L 11/16"
B2684-G Bracket
3-1/2"
The B2684-G Neutral Standoff Bracket offsets the neutral wire from the pole allowing for more climbing space. The B2684-G uses a 5/8" pin & Stock No. Unit Wt. "L" cotter key. B2684-G B2684-G1 B2684-G2 4.2 lbs 5.0 lbs 4.0 lbs 12" 14-1/8" 9"
9/16"
2-3 /4"
3-1/8"
31/ 2"
C-88
Ridge Irons
13/16" Hole
1144
11/16" Slot 11/16" Hole 9/16" Square hole for bonding 11/16" Slot
8"
1144-A
C-89
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
13/16" Hole
2608
13/16" Slot 13/16" Hole 9/16" Square hole for bonding 13/16" Slot
Both the 2608 and 2608-A are simple in design, contain a minimum of parts and withstand all loads that can be carried by standard insulator pins. These ridge irons are formed to fit the pole which helps to prevent pole-top splitting and are used primarily for 13.2 kv. to 44 kv. construction. The side members are formed from 4" x 1/4" steel. Shipped in bundles of five ridge irons Insulator pins not included Mounting bolts should be ordered from our bolt section
8"
Stock No.
2608-A
2608 2608-A
C-90
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
13/16" Holes
18" 12"
11/16" Hole 11/16" Slot Stock No. 2600 2600-A Pole Dia. Unit Weight / lbs Inches 6-1/2 - 9 6-1/2 - 9 28 30
8"
C-91
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
2606 Ridge Iron
Hughes Brothers 2606-A Ridge Irons for line post construction are similar to the 2608 Ridge Irons. They are designed to increase the strength of the assembly by the use of a pole band. The pole band, made from 1-3/4" x 1/4" steel, fits over the formfitted side members of the Ridge Iron and pole and effectively reduces the possibility of pole replacements due to pole-top splitting. Studs and pin-shank brackets are boxed and bands and side members are bundled Insulator pins are not included Mounting bolts should be ordered from the Fastener Section
8"
2606
2606-A
C-92
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
2604 Ridge Iron
Cross Tie attachment hole 11/16" Holes Hughes Brothers 2604 Ridge Iron is a complete assembly with two side members and cross plate, and is designed to be adaptable to varying pole diameters. 13/16" Shield Wire clamp hole 11/16" Hole The top plate can be removed after installation to allow the shield wire to be placed in between the side plates. In case of failure of the clamp or pin, or if the clamp becomes loose, the shield wire is held at the top of the pole and will not drop on the conductor.
Stock No.
8"
2604
C-93
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
13/16" Shield wire clamp hole
11/16" Hole
The 2605 Ridge Iron is used where additional height is required at the top of the pole. When the X dimension exceeds 12" a heavier side angle may be required. Contact Hughes Brothers engineering staff for other configurations. The top plate can be removed after installation to allow the shield wire to be placed in between the side plates.
8"
Bonding Hole
Weight Stock No. Pole Dia / in Lbs. / Ea. 2605-9* 2605-10 2605-12* 2605-14 2605-16 6-1/2 - 11 14.0 15.5 18.6 19.7 20.6
*Stock item
Ordering Example:
2 6 0 5 - "X" Distance above pole top
Side members and cross plates are bundled separately Mounting bolts should be ordered from our Bolt Section Stock items are shipped 2 units per box
C-94
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
1155 Ridge Iron
11/16" Hole Hughes Brothers 1155 Ridge Iron is designed so that failure of the clamp or pin will not drop the shield wire on the conductor. The 1155 is simple in design, containing a minimum of parts. The side members are form-fitted, shaped to fit the pole. The clamp attachment link is chamfered on both sides. Pole Dia. Wt. Ea. Lbs. Inches 6-1/2 - 9 15
8"
C-95
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ridge Irons
B2638 Ridge Irons
C
Hughes Brothers B2638 Ridge Irons for post insulator construction have a 5" bolt circle. The B2638 series provides for varying pole top diameters. For single bolt insulator attachment, a 4" x 4" x 1/2" square washer with 15/16" hole is recommended. B Stock No. Pole Diameter B2638-A B2638-B B2638-D B2638-E 10-1/4" to 16" 6" to 11-3/4" 6" to 11-3/4" 6" to 11-3/4" A B Weight Ea. 38 lbs 35 lbs 47 lbs 65 lbs
Pole Mounting holes are 13/16" Insulator mounting holes are 11/16" Center insulator mounting hole is 15/16"
C-96
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Hanger Links
1701
X
1702
(For T-2 conductor)
Stock No. 1701-1 1701-2 1701-3 1701-4 1701-5 1701-6 1701-7 1701-8 1701-9 1701-10 1702-1 1702-2 1702-3 1702-4
Conductor Range .482 to .542 .543 to .645 .646 to .750 .751 to .907 .908 to 1.005 1.006 to 1.208 1.209 to 1.355 1.356 to 1.557 1.558 to 1.882 1.883 to 2.333 2x.250 to 2x.447 2x.448 to 2x.642 2x.721 to 2x.858 2x.859 to 2x1.108
12"
Link Diameter 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 5/8" 5/8" 5/8" 3/4"
Top Eye Thickness 7/16" 7/16" 7/16" 9/16" 9/16" 9/16" 9/16" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 3/4"
Bottom Eye Thickness 1/4" 1/4" 5/16" 5/16" 5/16" 1/2" 1/2" 5/8" 3/4" 3/4" 5/8" 5/8" 5/8" 3/4"
Top Bolt Dimension Bolt Diameter X Length* 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 3/4" 5/8" 5/8" 5/8" 3/4" 4-1/8" 4-1/8" 4-1/8" 4-7/8" 5-1/8" 5-7/8" 6-3/8" 6-5/8" 7-1/2" 7-1/2" 3-3/4" 4-3/4" 5-1/2" 5-1/2" 4-1/2" 4-1/2" 4-1/2" 5-1/4" 5-1/2" 6-1/4" 6-3/4" 7" 7-7/8" 7-7/8" 5" 6" 7" 7"
Ultimate Strength 12,500 lbs 12,500 lbs 12,500 lbs 24,000 lbs 24,000 lbs 24,000 lbs 24,000 lbs 35,000 lbs 35,000 lbs 35,000 lbs 24,000 lbs 24,000 lbs 24,000 lbs 35,000 lbs
C-97
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A2051.3 Weight
A2051 Assembly
NOTE: The A2051 assembly features an eye bolt and shackle
Ordering Example:
A2051-A-100. 4 Assembly type Total weight (50 lb increments) 1888 stock number (see opposite page)
2-3/4"
C-98
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No.
*
D F C A
5/8" A2159- *
Std. Package 25 25 25 10 10 10 10
C-99
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Open Type
Stock No's 1034 1036 1070 1073
Alley Type
Stock No's 1035 1071
Bridge Type
Stock No's 1040 1072
D-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transformer Platforms
Open, Alley and Bridge Type Transformer Platforms
Hughes Brothers Standard Transformer Platforms are complete units partially factory assembled for quick and easy installation. These prefabricated units are economical because no field work is required other than boring the pole holes; theres no cutting, fitting, waste or costly delays. Complete units can be relocated if necessary, to meet service demands. Wood members are made from select Douglas-fir components, pressure treated with pentachlorophenol. The following pages show Open, Alley and Bridge type transformer platforms for various pole spacings.
Stock No. 1034 1070 1036 1073 1035 1071 1040 1072
C. to C. Pole Spacing 12'0" 14'9" 16'0" 14'9" 12'0" 14'9" 12'0" 14'9"
Hughes Brothers Open, Alley & Bridge Type Transformer Platforms are shipped complete and ready to assemble. All components are shipped banded as shown above.
D-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5' 6"
5b
2 9 3 3
D
4 12 17 18 19 5b 5a
6a 3
5b 11 15 16
13
Section A-A
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
Item 1 2 3 4 5a 5b 6a 6b 7a 7b 8 9 10 11 12 12 14 15 16 17 18 19
Quan. 2 2 2 2 2 2 2 2 17 2 2 46 24 4 4 4 8 4 32 8 8 8
Part No. S1 S2 S6 S3 S4R S4L S5R S5L W1 W1N2 W2 BC33-F B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description 8" Channel Side Angle Cross Angle Cross Angle Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 2 Ends Notched Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
D-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5a
5b
5'6"
3' 2"
6b
6a
D
7b 4 12 17 18 19 1 5b 5b 5b
5b
7a
11 15 16 13
11 15 16
14' 9" Poles may vary from 14' 6" to 15' 0" c to c
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
Item 1 2 3 4 5a 5b 6a 6b 7a 7b 8 9 10 11 12 12 14 15 16 17 18 19
Quan. 2 2 2 2 2 2 2 2 17 2 2 46 28 4 4 4 8 4 32 8 8 8
Part No. S12 S2 S6 S3 S4R S4L S5R S5L W1 W1N2 W2 BC33-1 B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description 8" Channel Side Angle Cross Angle Cross Angle Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 2 Ends Notched Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
D-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
S-12
2' 9"
5' 6"
2' 9"
D
3/8" x 3" Carriage Bolt 6b 2 3/4" x 18" Threaded Rod, 2 - 2" Round Washers 2 - Sq. Nuts, 2 - MF Locknuts 5b
3' 2"
1 5a
12' 5-1/2" Frame constructed of 2" x 2-1/2" x 3/16" angles 5/8" Bolt 5/8" x 18" Bolt, CW60 Curved Washer, Sq. Nut, MF Locknut 5/8" Lag Screw
14' 9" Poles may vary from 14' 6" to 15' 0" c to c
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
Item 1 2 3 4 5a 5b 6a 6b 7a 7b 8 9 10 11 12 12 14 15 16 17 18 19
Quan. 2 2 2 2 2 2 2 2 21 2 2 54 28 4 4 4 8 4 32 8 8 8
Part No. S12 S31 S6 S3 S4R S4L S5R S5L W1 W1N2 W19 BC33-1 B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description 8" Channel Side Angle Cross Angle Cross Angle Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 2 Ends Notched Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
D-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
10 14 16
5' 6"
D
12 17 18 19 5b Brace Angles made right & left 5a
3' 2"
8" x 11.5# Channel 1 14' 5-1/2" 5a Frame constructed of 2" x 2-1/2" angles 11 15 16 13 16' 0" Poles may vary from 15' 9" to 16' 3" c to c 2
5b
11 15
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
Item 1 2 3 4 5a 5b 6a 6b 7a 7b 8 9 10 11 12 13 14 15 16 17 18 19
Quan. 2 2 2 2 2 2 2 2 24 2 2 60 28 4 4 4 10 4 32 8 8 8
Part No. S9 S10 S6 S3 S4R S4L S5R S5L W1 W1N2 W4 BC33-1 B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description 8" Channel Side Angle Cross Angle Cross Angle Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 2 Ends Notched Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
D-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4' 3"
10 16 7b 7c
9 6a
D
4a 12 17 18 19
3' 2"
6b
4b
3a
3b
1 2 10' 5-1/2"
5b
5a
5b 11 15 16
11 15 16
12' 0" Pole spacing may vary from 11' 9" to 12' 3"
13
Item
1 2 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 7c 8 9 10 11 12 13 14 15 16 17 18 19
Quan.
2 2 1 1 1 1 1 1 1 1 17 1 1 1 42 22 2 4 2 8 2 24 8 8 8
Part No.
S1 S2 S7R S7L S8R S8L S4R S4L S5R S5L W3 W3N1RT W3N1LT W2 BC33-1 B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description
8" Channel Side Angle Cross Angle (Right) Cross Angle (Left) Cross Angle (Right) Cross Angle (Left) Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 1 End Notched (Right) Plank with 1 End Notched (Left) Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
D-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5a
4' 3"
7b
7c
3' 2"
6b
6a
D
4 12 17 18 19 2 5b 5b 11 15 16
7b
3a
7a
3b
7c
5a
11 15 16
14' 9" Pole spacing may vary from 14' 6" to 15' 0" C to C
13
Item
1 2 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 7c 8 9 10 11 12 13 14 15 16 17 18 19
Quan.
2 2 1 1 1 1 1 1 1 1 17 1 1 1 42 22 2 4 2 8 2 24 8 8 8
Part No.
S12 S2 S7R S7L S8R S8L S4R S4L S5R S5L W3 W3N1RT W3N1LT W2 BC33-1 B61 3/4-1 1/4 B618-6 TR718-5 LS64 1/2 SW2-60 CW60 MF60 RW2-70 N70 MF70
Description
8" Channel Side Angle Cross Angle (Right) Cross Angle (Left) Cross Angle (Right) Cross Angle (Left) Brace Angle (Right) Brace Angle (Left) Railing Support Angle (Right) Railing Support Angle (Left) Plank Plank with 1 End Notched (Right) Plank with 1 End Notched (Left) Railing 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 5/8" x 18" Bolt 3/4" x 18" Thr'd Rod 5/8" x 4-1/2" Lag Screw 2" x Sq. Washer, 11/16" Hole 4" Sq. Curved Washer, 11/16" Hole 5/8" MF Locknut 2" Round Washer 13/16" Hole 3/4" Std. Nut 3/4" MF Locknut
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
D-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
D
3/4" Thru bolts 8" x 11.5# Channel 2 1 2" Rd. Washer 4 7 11 12 10' 5-1/2"
12' 0" Poles may vary from 11' 9" to 12' 3" C to C
Item 1 2 3 4 5 6 7 8 9 10 11 12
Quan. 2 2 4 19 38 16 4 8 8 16 8 8
Part No. S1 S2 S11 W5 BC33-1 B61 3/4-1 1/4 TR718-5 SW2-60 RW2-70 MF60 N70 MF70
Description 8" Channel Side Angle Cross Angle Plank 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 3/4" x 18" Thr'd Rod 2" x Sq. Washer, 11/16" Hole 2" Round Washer 13/16" Hole 5/8" MF Locknut 3/4" Std. Nut 3/4" MF Locknut
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
D-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6 8 10
2' 6"
D
8" x 11.5# Channel 10' 5-1/2" 2 1 11 12 7 9
14' 9" Pole spacing may vary from 14' 6" to 15' 0"
Item 1 2 3 4 5 6 7 8 9 10 11 12
Quan. 2 2 4 19 38 16 4 8 8 16 8 8
Part No. S12 S2 S11 W5 BC33-1 B61 3/4-1 1/4 TR718-5 SW2-60 RW2-70 MF60 N70 MF70
Description 8" Channel Side Angle Cross Angle Plank 3/8" x 3" Carriage Bolt 5/8" x 1-3/4" Bolt 3/4" x 18" Thr'd Rod 2" x Sq. Washer, 11/16" Hole 2" Round Washer 13/16" Hole 5/8" MF Locknut 3/4" Std. Nut 3/4" MF Locknut
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
D-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Hughes Brothers Spread Channel Transformer Platforms have side channels which are attached to channels rather than directly to the poles. This allows for greater vertical space under the platform. The spread-channel type platform has the planks made into removable panels allowing the transformer to be raised vertically through the platform. The panels are easily replaced in their proper positions. The same advantages are present in the removal of a transformer. Usually a transformer can be removed without disturbing the adjacent transformers. Hughes Brothers Transformer Platforms are furnished complete, shipped with all bolts, ready to install. These prefabricated units are economical because no field work is required other than boring the pole holes; theres no cutting, fitting, waste or costly delays. Wood parts are made from Douglas-fir, pressure treated with pentachlorophenol. Steel parts are hot dip galvanized.
D-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
2' 3"
6' 0"
4' 6"
2' 3"
D
3' 0"
2' 3"
Specify
Hughes Brothers No. 2100 Spread Channel Transformer Platforms are made for center to center pole spacing from 110" to 199" with guard rails and walking space on both sides. Shipped complete, ready to install, Hughes No. 2100 Platform has two 8" x 11.5-lb. side or spread channels and two 10" x 15.3-lb. pole channels. The platform has two 8" x 11.5-lb. vertical pole channels; four clip angles and eight rail supports of 1/4" stock, and two 3" x 3" x 1/4" angle braces. It has two rail guards, 2-1/4" x 5" x 110"; the platform planks, 3-3/8 x 5-3/8" x 60", are cleated into removable panels; and the four posts for guard rails are 3" x 3" x 40". Stock No. 2100-12-0 2100-14-9
Ordering Example:
2100 - 14 - 9 Inches Feet
2' 0"
4' 0"
} Pole Spacing
Hughes Brothers Transformer Platforms can be furnished in sizes other than those shown. Consult the Hughes Brothers Engineering Department. When ordering other than stock numbers shown, specify center to center pole spacing.
D-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6' 0"
NOTE: Douglas-fir plank and railings are pressure treated with Pentachlorophenol. Steel members and parts are hot dip galvanized.
2' 3"
2-1/4" x 5" railing 2' 3" 2' 3" 3/4" bolt thru pole 12" x 20.7# 3-3/8" x 5-3/8" plank
D
3' 0"
4' 0"
3/4" bolt
Specify
Hughes Brothers No. 2102 Spread-Channel Transformer Platforms are made for center to center pole spacing from 149" to 209" with guard rails and walking space on both sides. Shipped complete, ready to install, Hughes Brothers No. 2102 Platform has two 10" x 15.3-lb. side or spread channels; two 12" x 20.7-lb. pole channels; two 8" x 11.5-lb. vertical pole channels; four clip angles and twelve rail supports of 1/4" stock; and two 3" x 3" 1/4" angle braces. All metal parts, bolts and washers are hot dip galvanized. Two guard rails, 2-1/4" x 5" x 150", platform planks, 3-3/8" x 5-3/8" x 60", which are cleated into removable panels and four guard rail posts, 3" x 3" x 40", are made of Douglas-fir, pressuretreated with pentachlorophenol. Hughes Brothers Transformer Platforms can be furnished in sizes other than those shown. Consult the Hughes Brothers Engineering Department. When ordering other than stock numbers shown, specify center to center pole spacing. Stock No. 2102-12-0 2102-14-9 2102-16-9 2102-18-9 2102-20-9
C. to C. Pole Spacing Weight / lbs 12'-0" 14'-9" 16'-9" 18'-9" 20'-9" 1700 1800 2000 2200 2400
Ordering Example:
2102 - 14 - 9 Inches Feet
} Pole Spacing
2' 0"
D-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cluster Mounts
Hughes Brothers Cluster Mounts
Hughes Brothers 3020 Cluster Mounts provide a reliable method of mounting very heavy transformers in a three plane or "cluster" arrangement. The Hughes Brothers cluster mounts enable transformers to be attached on the ground and many electrical connections made before the cluster is raised into position.
3020.3C Back Plate provides rigidity when mounting transformers 75kVA & larger. (Ordered Seperately)
12"
Stock No.
Transformer Max Transformer Mounting Bolts Weight ea. 3000 lbs 3000 lbs
5/8" x 3" 3020-5/8 3/4" x 2-1/2" 3020-3/4 3020-3/4-AP Includes 3020.3B 3020.3B 3020.3C
3020.3B Adaptor Plate used for transformers having four mounting lugs. 5/8" x 2" mounting bolts included. (Ordered Seperately) Adaptor Plates Adapter Plate Back Plate
D-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cluster Mounts
3021 Cluster Mount
The Hughes Brothers 3021 cluster mount is recommended for transformers with 12" lug spacing (3020 offers 12" & 24" lug spacing). Transformers may be mounted on the ground and the entire cluster raised into position. Key hole and key slot mounting holes on the unit enable the entire assembly to be placed on mounting bolts already in place on the pole. The unit is furnished assembled as shown along with six 5/8" x 2" transformer mounting bolts. Pole mounting hardware is sold separately. The 3021 is approved for use by REA borrowers. Max Transformer Weight / lbs weight 56 2500 lbs
12"
12"
D-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cluster Mounts
3022 Transformer Bracket
The 3022 Transformer Bracket is designed to mount two small transformers in parallel on a single bracket. The bracket is complete with four 5/8" x 1-1/2" transformer mounting bolts. 5/8" pole mounting bolts are ordered separately.
D
8" 29o Lifting 11/16" Hole Weight Max. Transformer Stock No. lbs ea. Weight Ea 3022 24 2,000 lbs.
12"
3"
2-1/2"
12"
11/16" x 1-1/2" Slot Key Slot to take Head and Shank of 5/8" Bolt
D-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Grounding Platforms
Grounding Platforms
A Hughes Brothers Grounding Platforms are used as an operating platform for switch structures and substations applications. Other configurations are available.
3"
D
A
A2137 Series
Grounding Detail
Furnished with two GWB51-1/2 1/2" x 1-1/2" Ground Wire Bonding Bolts, with MF50 Locknuts Grounding Detail
Stock No. AS2492-A AS2492-B AS2492-C AS2492-D Stock No. A2137-A A2137-B A2137-C A2137-D A2137-E
AS2492 Series
Bonding Option
Top Surface
15" (2) 9/16" holes on floor Floor Plate 15" (2) 9/16" holes on floor Floor Plate 12" (1) GWB51-1/2 on leg Expanded Metal 2'-0" (2) 9/16" holes on side Grating C Wt./ lbs 139 247 210 265 130
4'-0" 2" 6'-0" 1-1/2" 6'-0" 2" 6'-0" 1-1/2" 4'-0" 2"
D-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ventilating Grates
C3100, C4551 & C4664 Series Sidewalk Ventilating Grates
Hughes Brothers Ventilating Grates are custom fabricated to individual requirements. Compliance with NESC safety codes per Paragraph 323A are maintained or exceeded. In order to fabricate a ventilating grate, Hughes Brothers Engineering department will require the following information: Grate opening dimensions Design Loads Will the grating be subject to vehicular loads? For non-vehicular loading, the design live load shall not be less than 300 lbs / ft2. Live loads shall be increased by 30% for impact.
D-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Vault Covers
C4060, C4059 & D259 Series Vault Covers
Hughes Brothers Vault Covers are similar to ventilating grates but feature hinged grating with safety bars and covered padlock pockets.
Padlock Cover
D-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Vault Ladders
Vault Ladders
Hughes Brothers will fabricate vault ladders to accompany vault covers and ventilating grates. Typically, vault covers and ladders are custom made. Please contact Hughes Brothers Engineering staff with your specific requirements.
16 "
12"
OSHA Notes: 3/4" min. steel rungs. 16" min. rung length. 7" min. clearance from step center to object behind ladder.
D-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Clip Angle 2" Welded Bracket A 1/2" U-bolt (for lifting) 9/16" Hole for 1/2"x12" Bolt & Locknut Splice Case Hanger View A-A
10-1/2"
2' 6"
36"
Clip Angle 3-3/4" View B-B B B
D-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
14"
2' 6"
3-3/4"
3' 0"
D-21.1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
D A B
A2169-G
with Key Hole
D
Captive Bolt Size 1/2" x 1-1/2"
C
Stock No. A B C Top Mtg. Hole Bot. Mtg. Hole D Strap 3/8"x2" 3/8"x2" 3/8"x1-1/2" 3/8"x 2" 3/8"x1-1/2"
A2169-L 10" 10" 8" 11/16"x1-3/8" 11/16" 4 5/8" A2169-D 10" 4" 8" 11/16"x1-3/8" 11/16" 4 5/8" A2169-F 9" 5-1/2" 12 -1/2" 11/16"x1" 11/16" 6" A2169-N* 7-5/8" 10" 8-3/4" 11/16"x1-1/4" 11/16" 5" A2169-G 7-1/2" 5" 8-1/2" 11/16" 11/16" x 1-5/16" 3-3/8" * 2" x 1" channel.
1/2" x 2"
A2185
E A D C
Stock No. A2185.5 A2185.6 A B C D E 3-5/8" 3-5/8" Slot Size 9/16"x2-1/4" 9/16"x2-1/4" Material Size Captive Bolt Size
D-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A2169-J
C D
B
D E F Channel Strap Captive Bolt Size
12" 10-1/2" 11/16"x1-1/2" 11/16" 8" 1/8"x1/2"x2" 3/8"x 1-1/2" 1/2"x1-5/8" 12-1/8" 10" 11/16"x1-5/16" 11/16"x1-1/4" 8" 2"x9/16"x3/16" 3/8"x1-1/4" 1/2"x1-1/2"
C D F E
9/16"
B A
A2169.14A
C 10"
F 8"
Channel 2"x9/16"x3/16"
Strap 3/8"x1-1/4"
12-9/16" 12-1/8"
11/16"x1-5/16" 11/16"x1-1/4"
1/2" x 1-1/2"
B2255-A
B
D A F E
Stock No. B2255-A A 10-1/4" B C D E
F 6"
Channel 2"x1"x3/16"
Strap 3/8"x1-1/2"
11/16"
D-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A2169-A
B
7/16" 1-1/2"
E A
7/16"
F
1-1/8"
A 10-1/2"
B 7"
C 12"
D 11/16"x1"
E 11/16"
F 5-1/8"
Channel 2"x1/2"x1/8"
Strap 3/8"x2"
A2169.29C
Also available with strap (A2169.29B)
A
The B2684-I has the above arrestor attachment bolt configuration. Stock No. A2169.29C B2684-I A2169.17A A B
C E B
11"
B2387.1
Made from 3/8"x2" steel, the B2387.1 features 11/16" slotted base mounting holes and 7/16"x1-1/2" apparatus mounting holes. Stock No. B2387.1 Weight 6.7 lbs
3-7/8"
10"
D-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A2121
A B C D
D
C 2-1/4" 2-1/4" 2-1/4" 2-1/4" D 1-1/2" 1-1/2" 1-1/2" 1-1/2" Material Thick. Captive Bolt Size 3/8"x1-3/4" 5/16"x1-1/2" 3/8"x1-3/4" 3/8"x1-3/4" 1/2"x1-5/8" 1/2"x1-1/2" 1/2"x1-1/2" 1/2"x1-5/8"
4-1/8" ~ 5-1/8" 2-11/16 ~ 4" 4-1/8" ~ 5-1/8" 2-11/16" ~ 4" 4-1/2" ~ 5-1/2" 5-3/8 ~ 6-7/8" 5-1/2" ~ 6-1/2" 4-3/8" ~ 6-7/8"
AS2324
A B C D
Stock No.
C 2-1/4" 2-1/4"
D 1-1/2" 1-1/2"
D-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A2185-B
A B C D
Captive Bolt Size 1/2"x 2"
Stock No.
B 2-11/16" ~ 4"
C 2-1/4"
D 1-1/2"
B A C D
A2185-C Stock No. A B 0" ~ 4-1/2" 0 ~ 4" C 8-3/16" 7-1/4" A2169-P D
A2169-P A2185-C
D B A C
AS2324-B
Stock No.
D-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6-1/2" 2-5/8"
12" 1/2"x1-1/2"
B2251
B D 11/16" x 1-5/16" Keyhole
D A
11/16" Hole
C 8" 8"
D 12-1/2" 12-1/2"
*Material - 2" x 2" x 3/16" Tubing. **Material - 2" x 2" x 3/16" Angle.
D-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fastener Specifications
Standard Specifications for Fasteners
Standards for Fasteners from American Society for Testing and Materials (ASTM) ASTM Fastener Standards
ASTM A194 Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service.
This specification covers a variety of carbon and alloy steel nuts. These steel nuts are used with A 325 Bolts. Hughes Brothers uses Grade 2H.
ASTM A307 Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength
This specification covers the chemical and mechanical requirements of two grades of carbon steel bolts and studs in sizes 1/4 inch through 4 inch. Grade A bolts are used for general applications.
ASTM A242, A588, and A709 Standard Specifications for High Strength Low Alloy Structural Steels with enhanced atmospheric corrosion resistance. ASTM A536 Ductile Iron Castings
This specification covers castings made of ductile iron, also known as spheroidal or nodular iron is used for eyenuts and washer nuts, Grade 65-45-12.
ASTM A325 Standard Specification for High-Strength Bolts for Structural Steel Joints
This specification covers the chemical and mechanical requirements of various types of quenched and tempered steel bolts commonly known as high strength structural bolts, intended for use in structural joints. Type 1, Bolts made of medium carbon steel. Type 3, Bolts having atmospheric corrosion resistance.
ASTM A320 Alloy Steel Bolting Material for Low-Temperature Service. This specification covers alloy steel
bolting materials for pressure vessels, valves, flanges, and fittings for low-temperature service. The term "bolting material" as used in this specification covers rolled, forged, or strain hardened bars, bolts, screws, studs, and stud bolts. The material may be further processed by centerless grinding or by cold drawing. Austenitic stainless steel may be solution annealed or annealed and strain-hardened. Several grades are available.
ASTM A394 Standard Specification for Zinc Coated Steel Transmission Tower Bolts
This specification covers the chemical and mechanical requirements of hexagon and squarehead zinc coated steel bolts and atmospheric corrosion resistant bolts in nominal thread diameters of 1/2, 5/8, 3/4, 7/8 and 1 inch for use in the construction of transmission towers, substations, and similar steel structures. Type 0: Zinc coated bolts made of low or medium carbon steel. Type 3: Bolts having atmospheric corrosion resistance and weathering characteristics comparable to that of steel covered in Specifications A242, A588 and A709.
ASTM A563 Standard Specification for Carbon and Alloy Steel Nuts
This specification covers chemical and mechanical requirements for eight grades of carbon and alloy steel nuts for general structural and mechanical uses on bolts, studs, and other externally threaded parts. Grade A nuts are used for general applications.
E-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fastener Specifications
ASTM Galvanizing Standards
ASTM A123 Standard Specification for Zinc (Hot Dip Galvanized) Coatings on Iron and Steel Products
This specification covers the requirements for zinc coating (galvanizing) by the hot dip process on iron and steel products made from rolled, pressed and forged shapes, castings, plates, bars and strips. This specification covers both unfabricated products and fabricated products, for example, assembled steel products, structural steel fabrications, large tubes already bent or welded before galvanizing, and wire work fabricated from uncoated steel wire. This specification also covers steel forgings and iron castings incorporated into pieces fabricated before galvanizing or which are too large to be centrifuged (or otherwise handled to remove excess galvanizing bath metal).
Standards from the American National Standard Institute - Pole Line Hardware
ANSI C135.1 Standard for galvanized steel bolts and nuts for overhead line construction.
This standard covers carriage bolts, machine bolts, double arming bolts, double end bolts, and nuts commonly used in overhead line construction.
ASTM A153 Standard Specification for Zinc Coating (Hot Dip) on Iron and Steel Hardware
This specification covers zinc coatings applied by the hot dip process on iron and steel hardware. This document is intended to be applicable to hardware items that are centrifuged or otherwise handled to remove excess galvanizing bath metal (free zinc).
ANSI C135.2 Standard for threaded galvanized ferrous strand-eye anchor rods and nuts of overhead line construction. ANSI C135.4 Standard for galvanized ferrous eyebolts and nuts for overhead line construction. ANSI C135.5 Standard for galvanized ferrous eyenuts and eyelets for overhead line construction. ANSI C135.14 Standard staples with rolled or slash points for overhead line construction.
Standards from American National Standards Institute & American Society of Mechanical Engineers
ANSI/ASME B1.1 Standard for Unified Inch Screw Threads (UN and UNR Thread Form)
This specification specifies the thread form, series, class, allowance, tolerance, and designation for unified screw threads.
ANSI/ASME B18.2.1 Standard for Square and Hex Bolts and Screws
This Standard is intended to cover the complete general and dimensional data for the various types of inch series square and hex bolts and screws.
IFI 128 Standard for Hex Coupling Nuts This standard covers the general and dimensional requirements for hex coupling nuts.
E-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners
Dimension Table
Bolt Size 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Nominal Width 9/16" 3/4" 15/16" 1-1/8" 1-5/16" 1-1/2" 1-7/8" Head Height 1/4" 21/64" 27/64" 1/2" 19/32" 21/32" 27/32" Nominal Width
Head Height
E
Bolt Size
Shear Strengths
Bolt Diameter 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Single Shear Through Threads 5,200 8,330 12,440 17,270 22,690 36,590 Single Shear Through Shaft 7,950 12,420 17,890 24,350 31,800 49,700
Tensile Strengths
Bolt Diameter 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Minimum Tensile Strength 4,250 lbs. 7,800 lbs. 12,400 lbs. 18,350 lbs. 25,400 lbs. 33,500 lbs. 53,300 lbs.
Decimal Equivalency Chart Fraction Decimal HUGHES 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" .2 .3 .5 .6 .7 .8 .1 1.125 1.25 2 3 5 6 7 8 10 11 12
Ordering Information
B716-6
Thread length in inches Bolt length in inches First digit in decimal equivalent (see chart) Designates square head machine bolts
E-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Square Head Bolts
Stock No.
Item Description
Std. Pkg.
Stock No.
Item Description
Std. Pkg.
1/2" Square Head Bolts B51-1/2-1-1/4 1/2" x 1-1/2" B52-1-1/4 1/2" x 2" B52-1/2-1-1/4 1/2" x 2-1/2" B53-1-1/4 1/2" x 3" B53-1/2-1-1/4 1/2" x 3-1/2" B54-1-1/4 1/2" x 4" B54-1/2-1-1/4 1/2" x 4-1/2" B55-1-3/4 1/2" x 5" B55-1/2-1-1/4 1/2" x 5-1/2" B56-3 1/2" x 6" B57-3 1/2" x 7" B58-4 1/2" x 8" B59-4 1/2" x 9" B510-4 1/2" x 10" B512-6 1/2" x 12" B514-6 1/2" x 14" 5/8" Square Head Bolts B61-1/2-1-1/4 5/8" x 1-1/2" B61-3/4-1-1/4 5/8" x 1-3/4" B62-1-1/2 5/8" x 2" B63-1-1/2 5/8" x 3" B64-1-1/2 5/8" x 4" B65-1-1/2 5/8" x 5" B66-1-1/2 5/8" x 6" B67-3 5/8" x 7" B68-4 5/8" x 8" B610-4 5/8" x 10" B612-6 5/8" x 12" B614-6 5/8" x 14" B616-6 5/8" x 16" B618-6 5/8" x 18" B620-6 5/8" x 20"
250 250 250 250 200 100 100 100 100 100 100 100 50 50 50 50
20 lbs. 23 lbs. 25 lbs. 28 lbs. 31 lbs. 33 lbs. 36 lbs. 39 lbs. 41 lbs. 44 lbs. 49 lbs. 55 lbs. 60 lbs. 65 lbs. 76 lbs. 87 lbs.
31 lbs. 33 lbs. 35 lbs. 44 lbs. 52 lbs. 60 lbs. 68 lbs. 77 lbs. 85 lbs. 101 lbs. 118 lbs. 134 lbs. 151 lbs. 167 lbs. 184 lbs.
3/4" Square Head Bolts B72-1-3/4 3/4" x 2" B72-1/2-1-3/4 3/4" x 2-1/2" B73-1-3/4 3/4" x 3" B74-2 3/4" x 4" B75-2 3/4" x 5" B76-3 3/4" x 6" B77-3 3/4" x 7" B78-4 3/4" x 8" B710-4 3/4" x 10" B712-6 3/4" x 12" B714-6 3/4" x 14" B716-6 3/4" x 16" B718-6 3/4" x 18" B720-6 3/4" x 20" B722-6 3/4" x 22" B724-6 3/4" x 24" B726-6 3/4" x 26" B728-8 3/4" x 28" B730-8 3/4" x 30" B732-8 3/4" x 32"
56 lbs. 62 lbs. 68 lbs. 80 lbs. 91 lbs. 103 lbs. 115 lbs. 127 lbs. 151 lbs. 175 lbs. 198 lbs. 222 lbs. 246 lbs. 270 lbs. 293 lbs. 317 lbs. 341 lbs. 365 lbs. 390 lbs. 424 lbs.
E-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Square Head Bolts
Stock No.
Item Description
Std. Pkg.
Stock No.
Item Description
Std. Pkg.
7/8" Square Head Bolts B82-2 7/8" x 2" B82-1/2-2 7/8" x 2-1/2" B83-2 7/8" x 3" B84-2 7/8" x 4" B85-2-1/2 7/8" x 5" B86-2-1/2 7/8" x 6" B88-3 7/8" x 8" B810-6 7/8" x 10" B812-6 7/8" x 12" B814-6 7/8" x 14" B816-6 7/8" x 16" B818-6 7/8" x 18" B820-6 7/8" x 20" B822-6 7/8" x 22" B824-6 7/8" x 24" B826-8 7/8" x 26" B828-8 7/8" x 28" B830-8 7/8" x 30" B832-8 7/8" x 32" 1" Square Head Bolts B103-2 1" x 3" B103-1/2-2-1/2 1" x 3-1/2" B104-2-3/4 1" x 4" B105-3 1" x 5" B106-2 1" x 6" B108-4 1" x 8" B1010-4 1" x 10" B1012-6 1" x 12" B1014-6 1" x 14" B1016-6 1" x 16" B1018-6 1" x 18" Note: Other lengths available.
50 50 50 50 50 40 30 25 20 20 15 15 15 10 10 10 10 10 10
83 lbs. 91 lbs. 93 lbs. 115 lbs. 131 lbs. 147 lbs. 180 lbs. 212 lbs. 244 lbs. 277 lbs. 309 lbs. 341 lbs. 373 lbs. 406 lbs. 438 lbs. 470 lbs. 503 lbs. 535 lbs. 570 lbs.
1" Square Head (con't.) B1020-6 1" x 20" B1022-6 1" x 22" B1024-6 1" x 24" B1026-6 1" x 26" B1028-8 1" x 28" B1030-8 1" x 30" 1-1/4" Square Head Bolts B123-1/2-2 1-1/4" x 3-1/2" B124-2 1-1/4" x 4" B125-3 1-1/4" x 5" B126-3 1-1/4" x 6" B127-3 1-1/4" x 7" B128-3 1-1/4" x 8" B1210-4 1-1/4" x 10" B1212-6 1-1/4" x 12" B1214-6 1-1/4" x 14" B1216-6 1-1/4" x 16" B1218-6 1-1/4" x 18" B1220-6 1-1/4" x 20" B1222-6 1-1/4" x 22" B1224-8 1-1/4" x 24" B1226-8 1-1/4" x 26"
10 10 10 10 5 5
496 lbs. 538 lbs. 581 lbs. 624 lbs. 667 lbs. 710 lbs.
40 40 40 30 25 25 20 15 15 10 10
137 lbs. 148 lbs. 158 lbs. 179 lbs. 201 lbs. 243 lbs. 285 lbs. 327 lbs. 369 lbs. 412 lbs. 454 lbs.
20 20 20 20 15 10 10 10 10 5 5 5 5 5 5
259 lbs. 275 lbs. 308 lbs. 341 lbs. 374 lbs. 407 lbs. 473 lbs. 539 lbs. 605 lbs. 671 lbs. 737 lbs. 803 lbs. 869 lbs. 935 lbs. 1000 lbs.
E-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Hex Head Bolts
Dimension Table
Bolt Size 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Nominal Width 9/16" 3/4" 15/16" 1-1/8" 1-5/16" 1-1/2" 1-7/8" Head Height 1/4" 11/32" 27/64" 1/2" 37/64" 43/64" 27/32" Width Hughes Brothers Hex Head Bolts are manufactured in accordance with ANSI C135.1 and ASTM A307, using SAE C1018 cold drawn or ASTM A36 steel. Hex head bolts are galvanized in accordance with ASTM A153. Each bolt is shipped with an assembled nut. All hex head bolts feature a 60 semi-cone point. The unthreaded portion of any hex bolt is capable of being bent 180, about a diameter equal to the diameter of the bolt without cracking the steel on the outside portion of the bend.
H B
Head Height
Ordering Information
HB 7 1 6 - 6
Thread length in inches Bolt length in inches First digit in decimal equivalent (see chart) Designates hex head bolts
Fraction Decimal HUGHES 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" .2 .3 .5 .6 .7 .8 .1 1.125 1.25 2 3 5 6 7 8 10 11 12
E-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Hex Head Bolts H B
Stock No. Item Description Std. Pkg. 250 250 250 250 200 100 100 100 100 100 100 100 50 50 50 50 Weight 100 Pcs. 20 lbs. 23 lbs. 25 lbs. 28 lbs. 31 lbs. 33 lbs. 36 lbs. 39 lbs. 41 lbs. 44 lbs. 49 lbs. 55 lbs. 60 lbs. 65 lbs. 76 lbs. 87 lbs. Stock No. Item Description Std. Pkg. 100 100 100 50 50 50 40 40 30 30 30 25 20 20 20 15 15 15 10 10 Weight 100 Pcs. 56 lbs. 62 lbs. 68 lbs. 80 lbs. 91 lbs. 103 lbs. 115 lbs. 127 lbs. 151 lbs. 175 lbs. 198 lbs. 222 lbs. 246 lbs. 270 lbs. 293 lbs. 317 lbs. 341 lbs. 365 lbs. 390 lbs. 424 lbs.
1/2" Hex Head Bolts HB51-1/2-1-1/4 1/2" x 1-1/2" HB52-1-1/4 1/2" x 2" HB52-1/2-1-1/4 1/2" x 2-1/2" HB53-1-1/4 1/2" x 3" HB53-1/2-1-1/4 1/2" x 3-1/2" HB54-1-1/4 1/2" x 4" HB54-1/2-1-1/4 1/2" x 4-1/2" HB55-1-3/4 1/2" x 5" HB55-1/2-1-1/4 1/2" x 5-1/2" HB56-3 1/2" x 6" HB57-3 1/2" x 7" HB58-4 1/2" x 8" HB59-4 1/2" x 9" HB510-4 1/2" x 10" HB512-6 1/2" x 12" HB514-6 1/2" x 14" 5/8" Hex Head Bolts HB61-1/2-1-1/4 5/8" x 1-1/2" HB61-3/4-1-1/4 5/8" x 1-3/4" HB62-1-1/2 5/8" x 2" HB63-1-1/2 5/8" x 3" HB64-1-1/2 5/8" x 4" HB65-1-1/2 5/8" x 5" HB66-1-1/2 5/8" x 6" HB67-3 5/8" x 7" HB68-4 5/8" x 8" HB610-4 5/8" x 10" HB612-6 5/8" x 12" HB614-6 5/8" x 14" HB616-6 5/8" x 16" HB618-6 5/8" x 18" HB620-6 5/8" x 20"
31 lbs. 33 lbs. 35 lbs. 44 lbs. 52 lbs. 60 lbs. 68 lbs. 77 lbs. 85 lbs. 101 lbs. 118 lbs. 134 lbs. 151 lbs. 167 lbs. 184 lbs.
3/4" Hex Head Bolts HB72-1-3/4 3/4" x 2" HB72-1/2-1-3/4 3/4" x 2-1/2" HB73-1-3/4 3/4" x 3" HB74-2 3/4" x 4" HB75-2 3/4" x 5" HB76-3 3/4" x 6" HB77-3 3/4" x 7" HB78-4 3/4" x 8" HB710-4 3/4" x 10" HB712-6 3/4" x 12" HB714-6 3/4" x 14" HB716-6 3/4" x 16" HB718-6 3/4" x 18" HB720-6 3/4" x 20" HB722-6 3/4" x 22" HB724-6 3/4" x 24" HB726-6 3/4" x 26" HB728-8 3/4" x 28" HB730-8 3/4" x 30" HB732-8 3/4" x 32"
E-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Hex Head Bolts H B
Stock No. Item Description Std. Pkg. 50 50 50 50 40 30 25 20 20 15 15 15 10 10 10 10 10 10 Weight 100 Pcs. 83 lbs. 91 lbs. 115 lbs. 131 lbs. 147 lbs. 180 lbs. 212 lbs. 244 lbs. 277 lbs. 309 lbs. 341 lbs. 373 lbs. 406 lbs. 438 lbs. 470 lbs. 503 lbs. 535 lbs. 570 lbs. Stock No. Item Description Std. Pkg. 15 15 10 10 10 10 10 10 5 5 Weight 100 Pcs. 327 lbs. 369 lbs. 412 lbs. 454 lbs. 496 lbs. 538 lbs. 581 lbs. 624 lbs. 667 lbs. 710 lbs.
7/8" Hex Head Bolts HB82-2 7/8" x 2" HB82-1/2-2 7/8" x 2-1/2" HB84-2 7/8" x 4" HB85-2-1/2 7/8" x 5" HB86-2-1/2 7/8" x 6" HB88-3 7/8" x 8" HB810-6 7/8" x 10" HB812-6 7/8" x 12" HB814-6 7/8" x 14" HB816-6 7/8" x 16" HB818-6 7/8" x 18" HB820-6 7/8" x 20" HB822-6 7/8" x 22" HB824-6 7/8" x 24" HB826-8 7/8" x 26" HB828-8 7/8" x 28" HB830-8 7/8" x 30" HB832-8 7/8" x 32" 1" Hex Head Bolts HB103-2 1" x 3" HB103-1/2-2-1/2 1" x 3-1/2" HB104-2-3/4 1" x 4" HB105-3 1" x 5" HB106-2 1" x 6" HB108-4 1" x 8" HB1010-4 1" x 10"
1" Hex Head Bolts (con't.) HB1012-6 1" x 12" HB1014-6 1" x 14" HB1016-6 1" x 16" HB1018-6 1" x 18" HB1020-6 1" x 20" HB1022-6 1" x 22" HB1024-6 1" x 24" HB1026-6 1" x 26" HB1028-8 1" x 28" HB1030-8 1" x 30" 1-1/4" Hex Head Bolts HB123-1/2-2 1-1/4" x 3-1/2" HB124-2 1-1/4" x 4" HB125-3 1-1/4" x 5" HB126-3 1-1/4" x 6" HB127-3 1-1/4" x 7" HB128-3 1-1/4" x 8" HB1210-4 1-1/4" x 10" HB1212-6 1-1/4" x 12" HB1214-6 1-1/4" x 14" HB1216-6 1-1/4" x 16" HB1218-6 1-1/4" x 18" HB1220-6 1-1/4" x 20" HB1222-6 1-1/4" x 22" HB1224-8 1-1/4" x 24" HB1226-8 1-1/4" x 26"
40 40 40 30 25 25 20
137 lbs. 148 lbs. 158 lbs. 179 lbs. 201 lbs. 243 lbs. 285 lbs.
20 20 20 20 15 10 10 10 10 5 5 5 5 5 5
259 lbs. 275 lbs. 308 lbs. 341 lbs. 374 lbs. 407 lbs. 473 lbs. 539 lbs. 605 lbs. 671 lbs. 737 lbs. 803 lbs. 869 lbs. 935 lbs. 1000 lbs.
Note: Cold weather bolts are available under ASTM A320 specifications. Cold weather bolts are necessary only in the most extreme circumstances. To order cold weather bolts, substitute an "FB" for the "B" prefix for all machine bolt sizes.
E-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Type O Tower Bolts
Hughes Brothers Type O Tower Bolts are manufactured in accordance with ASTM A394. Type O Tower Bolts are hot dip galvanized in accordance with ASTM A153. Tower Bolts are shipped with an un-assembled hex nut. Bolt threads are unified coarse thread series and class 2A tolerance as defined in ANSI/ASME B1.1. Threads are cut to conform to the following:
Tensile Strengths
Bolt Size 1/2" 5/8" 3/4" 7/8" 1" Minimum Tensile Strength 10,500 lbs. 16,700 lbs. 24,700 lbs. 34,200 lbs. 44,850 lbs.
Shear Strengths
Bolt Size 1/2" 5/8" 3/4" 7/8" 1" Bolt Length 1-1/4" 1-1/2" 1-3/4" 2-1/4" 2-1/2" Single Shear Single Shear Through Threads Through Shaft 6,950 lbs. 11,150 lbs. 16,650 lbs. 23,150 lbs. 30,400 lbs. 9,000 lbs. 14,100 lbs. 20,250 lbs. 27,600 lbs. 36,050 lbs.
Threads
Bolt Size 1/2" 5/8" 3/4" 7/8" 1" Threads Per Inch 13 11 10 9 8
Stock Numbers for Bolt Diameters 1/2" BT51-1/4 BT51-1/2 BT51-3/4 BT52-1/4 BT52-1/2 5/8" BT61-1/4 BT61-1/2 BT61-3/4 BT62-1/4 BT62-1/2 3/4" BT71-1/4 BT71-1/2 BT71-3/4 BT72-1/4 BT72-1/2 7/8" BT81-1/4 BT81-1/2 BT81-3/4 BT82-1/4 BT82-1/2 1" BT101-1/4 BT101-1/2 BT101-3/4 BT102-1/4 BT102-1/2
Dimension Table
Bolt Dia. 1/2" 5/8" 3/4" 7/8" 1" Nominal Width 3/4" 15/16" 1-1/8" 1-5/16" 1-1/2" Width Head Height 11/32" 27/64" 1/2" 37/64" 43/64"
Bolt Length
T-O
Head Height
Length of full body
Ordering Information
BT 6 4-1/2 - 3-1/4
Full body length in inches Bolt length in inches The first digit in decimal equivalent (see chart on previous pages) Designates type "O" tower bolt
Note: Full body is the distance from the underside of the head to the first scratch of threads.
E-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Width
A325
Head Height
E
Dimension Table
Bolt Size 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Nominal Width 7/8" 1-1/16" 1-1/4" 1-7/16" 1-5/8" 2" Head Height 5/16" 25/64" 15/32" 35/64" 39/64" 25/32"
Tensile Strengths
Bolt Diameter 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" Minimum Tensile Strength 17,050 27,100 40,100 55,450 72,700 105,000 lbs. lbs. lbs. lbs. lbs. lbs.
Decimal Equivalency Chart Fraction Decimal HUGHES 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" .2 .3 .5 .6 .7 .8 .1 1.125 1.25 2 3 5 6 7 8 10 11 12
Ordering Information
AB 7 1 6 - 6 CT
Add suffix "CT" to get Type 3 bolt Thread length in inches Bolt length in inches The first digit in decimal equivalent (see chart) Designates high strength bolts
E-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
High Strength Bolts
A325
Stock No.
Item Description
Std. Pkg.
Stock No.
Item Description
Std. Pkg.
1/2" High Strength Bolts AB51-1/2-1 1/2" x 1-1/2" AB52-1 1/2" x 2" AB52-1/2-1 1/2" x 2-1/2" AB53-1 1/2" x 3" AB53-1/2-1 1/2" x 3-1/2" AB54-1 1/2" x 4" AB54-1/2-1 1/2" x 4-1/2" AB55-1 1/2" x 5" AB55-1/2-1 1/2" x 5-1/2" AB56-1 1/2" x 6" AB57-3 1/2" x 7" AB58-4 1/2" x 8" AB59-4 1/2" x 9" AB510-4 1/2" x 10" AB512-4 1/2" x 12" AB514-6 1/2" x 14" 5/8" High Strength Bolts AB61-1/2-1-1/4 5/8" x 1-1/2" AB61-3/4-1-1/4 5/8" x 1-3/4" AB62-1-1/4 5/8" x 2" AB63-1-1/4 5/8" x 3" AB64-1-1/4 5/8" x 4" AB65-1-1/4 5/8" x 5" AB66-1-1/4 5/8" x 6" AB67-3 5/8" x 7" AB68-4 5/8" x 8" AB610-4 5/8" x 10" AB612-4 5/8" x 12" AB614-6 5/8" x 14" AB616-6 5/8" x 16" AB618-6 5/8" x 18" AB620-6 5/8" x 20"
250 250 250 250 200 100 100 100 100 100 100 100 50 50 50 50
20 lbs. 23 lbs. 25 lbs. 28 lbs. 31 lbs. 33 lbs. 36 lbs. 39 lbs. 41 lbs. 44 lbs. 49 lbs. 55 lbs. 60 lbs. 65 lbs. 76 lbs. 87 lbs.
31 lbs. 33 lbs. 35 lbs. 44 lbs. 52 lbs. 60 lbs. 68 lbs. 77 lbs. 85 lbs. 101 lbs. 118 lbs. 134 lbs. 151 lbs. 167 lbs. 184 lbs.
3/4" High Strength Bolts AB72-1-3/8 3/4" x 2" AB72-1/2-1-3/8 3/4" x 2-1/2" AB73-1-3/8 3/4" x 3" AB74-1-3/8 3/4" x 4" AB75-1-3/8 3/4" x 5" AB76-1-3/8 3/4" x 6" AB77-3 3/4" x 7" AB78-4 3/4" x 8" AB710-4 3/4" x 10" AB712-4 3/4" x 12" AB714-6 3/4" x 14" AB716-6 3/4" x 16" AB718-6 3/4" x 18" AB720-6 3/4" x 20" AB722-6 3/4" x 22" AB724-6 3/4" x 24" AB726-6 3/4" x 26" AB728-8 3/4" x 28" AB730-8 3/4" x 30" AB732-8 3/4" x 32"
56 lbs. 62 lbs. 68 lbs. 80 lbs. 91 lbs. 103 lbs. 115 lbs. 127 lbs. 151 lbs. 175 lbs. 198 lbs. 222 lbs. 246 lbs. 270 lbs. 293 lbs. 317 lbs. 341 lbs. 365 lbs. 390 lbs. 424 lbs.
Note: Other lengths and specified thread lengths are available. Check with representatives or factory for availalbility.
E-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
High Strength Bolts
A325
Stock No.
Item Description
Std. Pkg. 50 50 50 50 40 30 25 20 20 15 15 15 10 10 10 10 10 10
Weight 100 Pcs. 83 lbs. 91 lbs. 115 lbs. 131 lbs. 147 lbs. 180 lbs. 212 lbs. 244 lbs. 277 lbs. 309 lbs. 341 lbs. 373 lbs. 406 lbs. 438 lbs. 470 lbs. 503 lbs. 535 lbs. 570 lbs.
Stock No.
Item Description
Std. Pkg. 20 15 15 10 10 10 10 10 10 5 5
Weight 100 Pcs. 285 lbs. 327 lbs. 369 lbs. 412 lbs. 454 lbs. 496 lbs. 538 lbs. 581 lbs. 624 lbs. 667 lbs. 710 lbs.
7/8" High Strength Bolts AB82-1-1/2 7/8" x 2" AB82-1/2-1-1/2 7/8" x 2-1/2" AB84-1-1/2 7/8" x 4" AB85-1-1/2 7/8" x 5" AB86-1-1/2 7/8" x 6" AB88-3 7/8" x 8" AB810-6 7/8" x 10" AB812-6 7/8" x 12" AB814-6 7/8" x 14" AB816-6 7/8" x 16" AB818-6 7/8" x 18" AB820-6 7/8" x 20" AB822-6 7/8" x 22" AB824-6 7/8" x 24" AB826-8 7/8" x 26" AB828-8 7/8" x 28" AB830-8 7/8" x 30" AB832-8 7/8" x 32" 1" High Strength Bolts AB103-1-3/4 1" x 3" AB103-1/2-1-3/4 1" x 3-1/2" AB104-1-3/4 1" x 4" AB105-1-3/4 1" x 5" AB106-1-3/4 1" x 6" AB108-4 1" x 8"
1" High Strength Bolts (con't.) AB1010-4 1" x 10" AB1012-4 1" x 12" AB1014-6 1" x 14" AB1016-6 1" x 16" AB1018-6 1" x 18" AB1020-6 1" x 20" AB1022-6 1" x 22" AB1024-6 1" x 24" AB1026-6 1" x 26" AB1028-8 1" x 28" AB1030-8 1" x 30" 1-1/4" High Strength Bolts AB123-1/2-2 1-1/4" x 3-1/2" AB124-2 1-1/4" x 4" AB125-2 1-1/4" x 5" AB126-2 1-1/4" x 6" AB127-3 1-1/4" x 7" AB128-3 1-1/4" x 8" AB1210-4 1-1/4" x 10" AB1212-6 1-1/4" x 12" AB1214-6 1-1/4" x 14" AB1216-6 1-1/4" x 16" AB1218-6 1-1/4" x 18" AB1220-6 1-1/4" x 20" AB1222-6 1-1/4" x 22" AB1224-8 1-1/4" x 24" AB1226-8 1-1/4" x 26"
40 40 40 30 25 25
137 lbs. 148 lbs. 158 lbs. 179 lbs. 201 lbs. 243 lbs.
20 20 20 20 15 10 10 10 10 5 5 5 5 5 5
259 lbs. 275 lbs. 308 lbs. 341 lbs. 374 lbs. 407 lbs. 473 lbs. 539 lbs. 605 lbs. 671 lbs. 737 lbs. 803 lbs. 869 lbs. 935 lbs. 1000 lbs.
Note: Other lengths and specified thread lengths are available. Check with representatives or factory for availalbility.
E-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Washer Head Bolts
OD Hughes Brothers Washer Head Bolts are manufactured in accordance with ANSI C135.1 using SAE C1018 cold drawn or ASTM A36 steel. Washer head bolts are hot dip galvanized in accordance with ASTM A153.
Dimension Table
Bolt Size 1/2" 5/8" 3/4" 7/8" Nominal Width 3/4" 15/16" 1-1/8" 1-5/16" Head Height 21/64" 27/64" 1/2" 19/32" O.D. Nominal 1-3/4" 2-5/8" 2-3/4" 3"
Each bolt is shipped with an assembled nut. All washer head bolts are square head (see dimension table) and feature a 60 semi-cone point. The unthreaded portion of any washer head bolt is capable of being bent 180, about a diameter equal to the diameter of the bolt without cracking the steel on the outside portion of the bend.
Shear Strengths
Bolt Dia. 1/2" 5/8" 3/4" 7/8" Single Shear Through Threads 5,200 lbs. 8,330 lbs. 12,440 lbs. 17,270 lbs. Single Shear Through Shaft 7,950 lbs. 12,420 lbs. 17,890 lbs. 24,350 lbs.
Tensile Strengths
Bolt Diameter 1/2" 5/8" 3/4" 7/8" Minimum Tensile Strength 7,800 lbs. 12,400 lbs. 18,350 lbs. 25,400 lbs.
Decimal Equivalency Chart Fraction Decimal HUGHES 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" .2 .3 .5 .6 .7 .8 .1 1.125 1.25 2 3 5 6 7 8 10 11 12
Ordering Information
WB 7 1 6 - 6
Thread length in inches Bolt length in inches The first digit in decimal equivalent (see chart) Designates washer head bolts
E-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Washer Head Bolts
Stock No.
Item Description
Std. Pkg.
Stock No.
Item Description
Std. Pkg.
1/2" Washer Head Bolts WB51-1/2-1-1/4 1/2" x 1-1/2" WB52-1-1/4 1/2" x 2" WB52-1/2-1-1/2 1/2" x 2-1/2" WB53-1-1/4 1/2" x 3" WB53-1/2-1-1/2 1/2" x 3-1/2" WB54-1-1/4 1/2" x 4" WB54-1/2-1-1/4 1/2" x 4-1/2" WB55-1-1/4 1/2" x 5" WB55-1/2-1-1/4 1/2" x 5-1/2" WB56-3 1/2" x 6" WB57-3 1/2" x 7" WB58-4 1/2" x 8" WB59-4 1/2" x 9" WB510-4 1/2" x 10" WB512-4 1/2" x 12" WB514-6 1/2" x 14" 5/8" Washer Head Bolts WB61-1/2-1-1/4 5/8" x 1-1/2" WB61-3/4-1-1/4 5/8" x 1-3/4" WB62-1-1/2 5/8" x 2" WB63-1-1/2 5/8" x 3" WB64-1-3/4 5/8" x 4" WB65-1-3/4 5/8" x 5" WB66-3` 5/8" x 6" WB67-3 5/8" x 7" WB68-4 5/8" x 8" WB610-4 5/8" x 10" WB612-4 5/8" x 12" WB614-6 5/8" x 14" WB616-6 5/8" x 16" WB618-6 5/8" x 18" WB620-6 5/8" x 20"
250 250 250 250 200 100 100 100 100 100 100 100 50 50 50 50
31 lbs. 34 lbs. 36 lbs. 38 lbs. 40 lbs. 45 lbs. 47 lbs. 49 lbs. 51 lbs. 54 lbs. 58 lbs. 63 lbs. 67 lbs. 72 lbs. 81 lbs. 90 lbs.
50 lbs. 52 lbs. 54 lbs. 63 lbs. 71 lbs. 80 lbs. 89 lbs. 97 lbs. 106 lbs. 123 lbs. 140 lbs. 157 lbs. 175 lbs. 191 lbs. 209 lbs.
3/4" Washer Head Bolts WB72-1-3/4 3/4" x 2" WB72-1/2-1-3/4 3/4" x 2-1/2" WB73-1-3/4 3/4" x 3" WB73-2 3/4" x 3" WB74-1-3/4 3/4" x 4" WB75-1-3/4 3/4" x 5" WB76-3 3/4" x 6" WB77-3 3/4" x 7" WB78-4 3/4" x 8" WB710-4 3/4" x 10" WB712-6 3/4" x 12" WB714-6 3/4" x 14" WB716-6 3/4" x 16" WB718-6 3/4" x 18" WB720-6 3/4" x 20" WB722-6 3/4" x 22" WB724-6 3/4" x 24" WB726-6 3/4" x 26" WB728-6 3/4" x 28" WB730-8 3/4" x 30" WB732-8 3/4" x 32"
100 100 50 50 50 40 30 25 25 25 25 20 20 15 15 15 15 15 10 10 10
86 lbs. 93 lbs. 99 lbs. 99 lbs. 111 lbs. 123 lbs. 136 lbs. 148 lbs. 160 lbs. 185 lbs. 209 lbs. 234 lbs. 259 lbs. 283 lbs. 308 lbs. 332 lbs. 357 lbs. 382 lbs. 406 lbs. 431 lbs. 455 lbs.
E-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Washer Head Bolts
Stock No.
Item Description
Std. Pkg.
Stock No.
Item Description
Std. Pkg.
7/8" Washer Head Bolts WB82-2 7/8" x 2" WB82-1/2-2 7/8" x 2-1/2" WB84-2 7/8" x 4" WB85-2-1/2 7/8" x 5" WB86-3 7/8" x 6" WB88-3 7/8" x 8" WB810-3 7/8" x 10" WB812-6 7/8" x 12" WB814-6 7/8" x 14"
50 50 50 50 40 25 25 20 15
108 lbs. 117 lbs. 142 lbs. 159 lbs. 175 lbs. 209 lbs. 243 lbs. 276 lbs. 310 lbs.
7/8" Washer Head Bolts WB816-6 7/8" x 16" WB818-6 7/8" x 18" WB820-6 7/8" x 20" WB822-6 7/8" x 22" WB824-6 7/8" x 24" WB826-8 7/8" x 26" WB828-8 7/8" x 28" WB830-8 7/8" x 30" WB832-8 7/8" x 32"
15 15 15 10 10 10 10 10 10
344 lbs. 378 lbs. 411 lbs. 445 lbs. 479 lbs. 513 lbs. 546 lbs. 580 lbs. 614 lbs.
Carriage Bolts
Bolt Length Bolt Thread Unit Stock Length Length Wt. No. Inches Inches Lbs. 3/8" Carriage Bolts* BC32-F 2 Full .08 BC33-F 3 Full .10 BC34-F 4 Full .14 BC34-1/2-F 4-1/2 Full .13 BC35-F 5 Full .14 BC35-1/2-F 5-1/2 Full .16 BC36-F 6 Full .17 BC37-6 7 6 .20 BC38-3 8 3 .25 Bolt Stock Length No. Inches 1/2" Carriage Bolts BC52-F 2 BC52-1/2-F 2-1/2 BC53-F 3 BC54-F 4 BC55-F 5 BC55-1/2-1-1/2 5-1/2 BC56-F 6 BC57-1-1/2 7 BC58-F 8 Thread Unit Length Wt. Inches Lbs. Full Full Full Full Full 1-1/2 Full 1-1/2 Full .14 .16 .17 .23 .30 .31 .32 .41 .41 Bolt Stock Length No. Inches 5/8" Carriage Bolts BC61-1/2-F 1-1/2 BC62-F 2 BC64-F 4 BC65-1/2-1-1/2 5-1/2 BC66-F 6 BC68-6 8 3/4" Carriage Bolts BC72-F 2 BC73-1-3/4 3 Thread Unit Length Wt. Inches Lbs. Full Full Full 1-1/2 Full 6 .19 .24 .38 .46 .52 .58
Full 1-3/4
.46 .46
E-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
2719 Oval Eyebolt
Hughes Brothers Oval Eyebolts are manufactured in accordance with ANSI C135.4. All oval eyebolts are hot dip galvanized in accordance with ASTM A153. Oval eyebolts are roll threaded and furnished assembled with one nut. B D R MIN Thread Length
Length "L" C Bolt Dia. 5/8" A 1-1/2" B 2" C 2" D 35/64" R Min 5/16"
E
Minimum Tensile Strength 13,550 lbs.
Following ANSI C135.4 specifications, the unthreaded portion of eyebolts are capable of being bent 180 about a diameter equal to the shank without cracking the steel on the outside portion of the bend.
Ordering Information
Stock No. Oval Eyebolts 2719.68-4 2719.610-6 2719.612-6 2719.614-6 2719.616-6 2719.618-6 Bolt Length Thread Length Weight 100 Pcs.
128 lbs. 146 lbs. 156 lbs. 168 lbs. 188 lbs. 212 lbs.
E-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
L T 1-1/4"
1/2" Shoulder Eyebolts 2720.54-1-1/8 1/2" 2720.55-1-1/4 1/2" 2720.56-3 1/2" 2720.57-3 1/2" 2720.58-4 1/2" 2720.510-4 1/2" 2720.512-4 1/2" 5/8" Shoulder Eyebolts 2720.64-3 5/8" 2720.66-3 5/8" 2720.68-4 5/8" 2720.610-4 5/8" 2720.612-6 5/8" 2720.614-6 5/8" 2720.616-6 5/8" 2720.618-6 5/8" 2720.620-6 5/8" 2720.622-6 5/8" 2720.624-6 5/8" 3/4" Shoulder Eyebolts 2720.74-3 3/4" 2720.76-3 3/4" 2720.78-4 3/4" 2720.710-4 3/4" 2720.712-6 3/4" 2720.714-6 3/4" 2720.716-6 3/4" 2720.718-6 3/4" 2720.720-6 3/4" 2720.722-6 3/4" 2720.724-6 3/4" 2720.726-6 3/4" 2720.728-8 3/4"
Hughes Brothers Welded Shoulder Eyebolts feature a 3" round washer welded to an eyebolt. The 2720 shoulder eyebolts are manufactured from SAE C1018 cold drawn or ASTM A36 steel. All shoulder eyebolts are galvanized in accordance with ASTM A153. Each shoulder eyebolt is furnished with one nut.
Tensile Strengths
Bolt Diameter 1/2" 5/8" 3/4" 7/8" Minimum Tensile Strength 7,800 lbs. 12,400 lbs. 18,350 lbs. 25,400 lbs.
4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6"
120 lbs. 168 lbs. 192 lbs. 204 lbs. 216 lbs. 235 lbs. 240 lbs. 250 lbs. 268 lbs. 288 lbs. 308 lbs.
4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28"
3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 6" 8"
168 lbs. 200 lbs. 245 lbs. 270 lbs. 293 lbs. 320 lbs. 340 lbs. 360 lbs. 374 lbs. 396 lbs. 421 lbs. 443 lbs. 470 lbs.
E-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
1-3/8" L T
Stock No.
Bolt Dia.
Weight 100 Pcs. 158 lbs. 166 lbs. 174 lbs. 182 lbs. 190 lbs. 198 lbs. 206 lbs.
1/2" Shoulder Eyebolts 2721.54-1-1/8 1/2" 2721.55-1-1/4 1/2" 2721.56-3 1/2" 2721.57-3 1/2" 2721.58-4 1/2" 2721.510-4 1/2" 2721.512-4 1/2" 5/8" Shoulder Eyebolts 2721.64-3 5/8" 2721.65-3 5/8" 2721.66-3 5/8" 2721.68-4 5/8" 2721.610-4 5/8" 2721.612-4 5/8" 2721.614-6 5/8" 2721.616-6 5/8" 2721.618-6 5/8" 2721.620-6 5/8" 2721.622-6 5/8" 2721.624-6 5/8" 3/4" Shoulder Eyebolts 2721.76-3 3/4" 2721.78-4 3/4" 2721.710-4 3/4" 2721.712-4 3/4" 2721.714-6 3/4" 2721.716-6 3/4" 2721.718-6 3/4" 2721.720-6 3/4" 2721.722-6 3/4" 2721.724-6 3/4" 2721.726-6 3/4" 2721.728-8 3/4"
Hughes Brothers 2721 Welded Shoulder Eyebolt has a 4" curved washer welded to an eyebolt. The 2721 shoulder eyebolts are manufactured from SAE C1018 cold drawn or ASTM A36 steel, and are galvanized in accordance with ASTM A153. Each 2721 shoulder eyebolt is furnished with one nut.
Tensile Strengths
Bolt Diameter 1/2" 5/8" 3/4" 7/8" Minimum Tensile Strength 7,800 lbs. 12,400 lbs. 18,350 lbs. 25,400 lbs.
4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
3" 3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6"
198 lbs. 212 lbs. 225 lbs. 232 lbs. 242 lbs. 262 lbs. 282 lbs. 299 lbs. 315 lbs. 325 lbs. 350 lbs. 366 lbs.
Stock No.
Bolt Dia.
Length L 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28"
Thread Weight T 100 Pcs. 3" 4" 4" 6" 6" 6" 6" 6" 6" 6" 8" 8" 316 lbs. 350 lbs. 386 lbs. 414 lbs. 479 lbs. 486 lbs. 519 lbs. 557 lbs. 570 lbs. 600 lbs. 653 lbs. 684 lbs.
6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28"
3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 6" 8"
249 lbs. 276 lbs. 303 lbs. 330 lbs. 357 lbs. 384 lbs. 411 lbs. 438 lbs. 465 lbs. 492 lbs. 519 lbs. 546 lbs.
7/8" Shoulder Eyebolts 2721.86-3 7/8" 2721.88-4 7/8" 2721.810-4 7/8" 2721.812-6 7/8" 2721.814-6 7/8" 2721.816-6 7/8" 2721.818-6 7/8" 2721.820-6 7/8" 2721.822-6 7/8" 2721.824-6 7/8" 2721.826-8 7/8" 2721.828-8 7/8"
E-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
B T
C L
Tensile Strengths
Bolt Diameter 1/2" 5/8" 3/4" 7/8" Stock No. Bolt Dia. Minimum Tensile Strength 7,800 lbs. 12,400 lbs. 18,350 lbs. 25,400 lbs. Weight 100 Pcs. 39 lbs. 51 lbs. 62 lbs. 73 lbs. 84 lbs. 95 lbs. 107 lbs. 117 lbs. Stock No.
Bolt Dia.
L 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28"
T 2" 3" 3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 8" 8"
B 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16"
C 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8" 1-7/8"
Weight 100 Pcs. 80 lbs. 88 lbs. 105 lbs. 116 lbs. 128 lbs. 150 lbs. 175 lbs. 199 lbs. 219 lbs. 246 lbs. 271 lbs. 295 lbs. 321 lbs. 345 lbs. 369 lbs.
1/2" Forged Eyebolts 2724.56-4 1/2" 2724.58-4 1/2" 2724.510-4 1/2" 2724.512-4 1/2" 2724.514-4 1/2" 2724.516-4 1/2" 2724.518-4 1/2" 2724.520-4 1/2" 5/8" Forged Eyebolts 2724.64-2 5/8" 2724.64-3 5/8" 2724.65-3 5/8" 2724.66-3 5/8" 2724.68-4 5/8" 2724.610-4 5/8" 2724.612-4 5/8" 2724.614-6 5/8" 2724.616-6 5/8" 2724.618-6 5/8" 2724.620-6 5/8" 2724.622-6 5/8" 2724.624-6 5/8" 2724.626-8 5/8" 2724.628-8 5/8" 2724.630-8 5/8" 2724.632-8 5/8" 2724.634-8 5/8"
4" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34"
2" 3" 3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 8" 8" 8" 8" 8"
13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16"
1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8"
48 lbs. 48 lbs. 60 lbs. 68 lbs. 85 lbs. 101 lbs. 124 lbs. 132 lbs. 150 lbs. 167 lbs. 187 lbs. 200 lbs. 220 lbs. 236 lbs. 252 lbs. 268 lbs. 289 lbs. 307 lbs.
3/4" Forged Eyebolts 2724.74-2 3/4" 2724.75-3 3/4" 2724.76-3 3/4" 2724.77-3 3/4" 2724.78-4 3/4" 2724.710-4 3/4" 2724.712-4 3/4" 2724.714-6 3/4" 2724.716-6 3/4" 2724.718-6 3/4" 2724.720-6 3/4" 2724.722-6 3/4" 2724.724-6 3/4" 2724.726-8 3/4" 2724.728-8 3/4" 7/8" Forged Eyebolts 2724.85-3 7/8" 2724.86-3 7/8" 2724.87-3 7/8" 2724.88-4 7/8" 2724.810-4 7/8" 2724.812-4 7/8" 2724.814-6 7/8" 2724.816-6 7/8" 2724.818-6 7/8" 2724.820-6 7/8" 2724.822-6 7/8" 2724.824-6 7/8" 2724.826-8 7/8"
5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26"
3" 3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 8"
15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16"
2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8" 2-1/8"
108 lbs. 126 lbs. 145 lbs. 163 lbs. 201 lbs. 237 lbs. 276 lbs. 308 lbs. 344 lbs. 379 lbs. 407 lbs. 452 lbs. 467 lbs.
E-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Hughes Brothers Threaded Rods are manufactured in accordance with ANSI C135.1 and ASTM A307, using ASTM A36 or SAE C1018 cold drawn steel. The threaded rods are hot dip galvanized in accordance with ASTM A153. Various ordering options are available for full thread, or any portion of thread. Standard thread length options are listed. Threaded rod with partial threads are furnished with one nut on each end unless otherwise specified. Full threaded rod (double arming bolts) are furnished with 4 nuts unless otherwise specified. The suffix "2N" designates only 2 nuts for full threaded rod. Decimal Equivalency Chart Fraction Decimal HUGHES 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" .2 .3 .5 .6 .7 .8 .1 1.125 1.25 2 3 5 6 7 8 10 11 12
Ordering Information
TR 7 1 6 - F 2N
Designates only 2 nuts (full threaded rod only). Without the "2N" suffix, 4 nuts are always supplied on full threaded rod, or "NN" designates no nuts. Designates full threads Bolt length, in 2" increments First digit in decimal equivalent (see chart) Designates threaded rod
E-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No.
Item Description
Std. Pkg. 50 50 50 50 50 50
Weight 100 Pcs. 75 lbs. 84 lbs. 94 lbs. 112 lbs. 121 lbs. 130 lbs.
Stock No.
Item Description
Std. Pkg. 20 20 15 15 15 15 10 10 10 10 10 10 10 10 5 5
Weight 100 Pcs. 262 lbs. 291 lbs. 320 lbs. 349 lbs. 378 lbs. 406 lbs. 435 lbs. 464 lbs. 493 lbs. 522 lbs. 551 lbs. 580 lbs. 609 lbs. 638 lbs. 667 lbs. 696 lbs.
1/2" Full Threaded Rods TR512-F 1/2" x 12" TR514-F 1/2" x 14" TR516-F 1/2" x 16" TR520-F 1/2" x 20" TR522-F 1/2" x 22" TR524-F 1/2" x 24" 5/8" Full Threaded Rods TR612-F 5/8" x 12" TR614-F 5/8" x 14" TR616-F 5/8" x 16" TR620-F 5/8" x 20" TR622-F 5/8" x 22" TR624-F 5/8" x 24" 3/4" Full Threaded Rods TR712-F 3/4" x 12" TR714-F 3/4" x 14" TR716-F 3/4" x 16" TR718-F 3/4" x 18" TR720-F 3/4" x 20" TR722-F 3/4" x 22" TR724-F 3/4" x 24" TR726-F 3/4" x 26" TR728-F 3/4" x 28" TR730-F 3/4" x 30" TR732-F 3/4" x 32" TR734-F 3/4" x 34" TR736-F 3/4" x 36" TR738-F 3/4" x 38" TR740-F 3/4" x 40" TR742-F 3/4" x 42"
25 25 25 25 25 25
125 lbs. 139 lbs. 154 lbs. 182 lbs. 196 lbs. 211 lbs.
7/8" Full Threaded Rods TR812-F 7/8" x 12" TR814-F 7/8" x 14" TR816-F 7/8" x 16" TR818-F 7/8" x 18" TR820-F 7/8" x 20" TR822-F 7/8" x 22" TR824-F 7/8" x 24" TR826-F 7/8" x 26" TR828-F 7/8" x 28" TR830-F 7/8" x 30" TR832-F 7/8" x 32" TR834-F 7/8" x 34" TR836-F 7/8" x 36" TR838-F 7/8" x 38" TR840-F 7/8" x 40" TR842-F 7/8" x 42"
30 30 25 25 20 20 15 15 15 15 10 10 10 10 10 10
180 lbs. 205 lbs. 221 lbs. 242 lbs. 262 lbs. 283 lbs. 304 lbs. 325 lbs. 346 lbs. 366 lbs. 387 lbs. 408 lbs. 429 lbs. 449 lbs. 470 lbs. 491 lbs.
E-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No.
Item Description
Std. Pkg. 15 15 15 10 10 10 10 10 5 5 5 5 5 5 5 5
Weight 100 Pcs. 356 lbs. 392 lbs. 431 lbs. 468 lbs. 506 lbs. 544 lbs. 581 lbs. 619 lbs. 656 lbs. 694 lbs. 732 lbs. 769 lbs. 807 lbs. 844 lbs. 882 lbs. 920 lbs.
Stock No.
Item Description
Std. Pkg. 10 10 10 5 5 5 5 5 5 5 5 5 5 4 4 4
Weight 100 Pcs. 468 lbs. 538 lbs. 607 lbs. 677 lbs. 747 lbs. 817 lbs. 887 lbs. 956 lbs. 1026 lbs. 1096 lbs. 1166 lbs. 1236 lbs. 1305 lbs. 1375 lbs. 1445 lbs. 1515 lbs.
1" Full Threaded Rods TR1012-F 1" x 12" TR1014-F 1" x 14" TR1016-F 1" x 16" TR1018-F 1" x 18" TR1020-F 1" x 20" TR1022-F 1" x 22" TR1024-F 1" x 24" TR1026-F 1" x 26" TR1028-F 1" x 28" TR1030-F 1" x 30" TR1032-F 1" x 32" TR1034-F 1" x 34" TR1036-F 1" x 36" TR1038-F 1" x 38" TR1040-F 1" x 40" TR1042-F 1" x 42"
1-1/4" Full Threaded Rods TR1212-F 1-1/4" x 12" TR1214-F 1-1/4" x 14" TR1216-F 1-1/4" x 16" TR1218-F 1-1/4" x 18" TR1220-F 1-1/4" x 20" TR1222-F 1-1/4" x 22" TR1224-F 1-1/4" x 24" TR1226-F 1-1/4" x 26" TR1228-F 1-1/4" x 28" TR1230-F 1-1/4" x 30" TR1232-F 1-1/4" x 32" TR1234-F 1-1/4" x 34" TR1236-F 1-1/4" x 36" TR1238-F 1-1/4" x 38" TR1240-F 1-1/4" x 40" TR1242-F 1-1/4" x 42"
E-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No.
Item Description
Std. Pkg. 30 30 25 25 20 20 15 15 15 15 10 10 10 10 10 10
Weight 100 Pcs. 136 lbs. 142 lbs. 160 lbs. 173 lbs. 187 lbs. 204 lbs. 224 lbs. 236 lbs. 256 lbs. 264 lbs. 284 lbs. 298 lbs. 325 lbs. 339 lbs. 351 lbs. 365 lbs.
Stock No.
Item Description
Std. Pkg. 20 20 15 15 15 15 10 10 10 10 10 10 10 10 10 10
Weight 100 Pcs. 222 lbs. 256 lbs. 290 lbs. 324 lbs. 358 lbs. 392 lbs. 425 lbs. 455 lbs. 493 lbs. 527 lbs. 561 lbs. 595 lbs. 629 lbs. 662 lbs. 696 lbs. 730 lbs.
5/8" Threaded Double End Rods TR612-5 5/8" x 12" TR614-5 5/8" x 14" TR616-5 5/8" x 16" TR618-5 5/8" x 18" TR620-5 5/8" x 20" TR622-5 5/8" x 22" TR624-5 5/8" x 24" TR626-5 5/8" x 26" TR628-5 5/8" x 28" TR630-5 5/8" x 30" TR632-5 5/8" x 32" TR634-5 5/8" x 34" TR636-5 5/8" x 36" TR638-5 5/8" x 38" TR640-5 5/8" x 40" TR642-5 5/8" x 42" 3/4" Threaded Double End Rods TR712-5 3/4" x 12" TR714-5 3/4" x 14" TR716-5 3/4" x 16" TR718-5 3/4" x 18" TR720-5 3/4" x 20" TR722-5 3/4" x 22" TR724-5 3/4" x 24" TR726-5 3/4" x 26" TR728-5 3/4" x 28" TR730-5 3/4" x 30" TR732-5 3/4" x 32" TR734-5 3/4" x 34" TR736-5 3/4" x 36" TR738-5 3/4" x 38" TR740-5 3/4" x 40" TR742-5 3/4" x 42"
7/8" Threaded Double End Rods TR812-5 7/8" x 12" TR814-5 7/8" x 14" TR816-5 7/8" x 16" TR818-5 7/8" x 18" TR820-5 7/8" x 20" TR822-5 7/8" x 22" TR824-5 7/8" x 24" TR826-5 7/8" x 26" TR828-5 7/8" x 28" TR830-5 7/8" x 30" TR832-5 7/8" x 32" TR834-5 7/8" x 34" TR836-5 7/8" x 36" TR838-5 7/8" x 38" TR840-5 7/8" x 40" TR842-5 7/8" x 42"
30 30 25 25 20 20 15 15 15 15 10 10 10 10 10 10
196 lbs. 220 lbs. 240 lbs. 252 lbs. 275 lbs. 300 lbs. 313 lbs. 336 lbs. 362 lbs. 388 lbs. 414 lbs. 440 lbs. 465 lbs. 491 lbs. 517 lbs. 543 lbs.
Note: The last digit of the stock number indicates the standard thread length at each end of the threaded double end rods. Threaded double end rods are furnished with two square nuts.
E-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No.
Item Description
Std. Pkg. 15 15 15 15 10 10 10 10 5 5 5 5 5 5 5 5
Weight 100 Pcs. 297 lbs. 341 lbs. 385 lbs. 429 lbs. 473 lbs. 517 lbs. 561 lbs. 605 lbs. 649 lbs. 693 lbs. 737 lbs. 781 lbs. 825 lbs. 869 lbs. 913 lbs. 957 lbs.
Stock No.
Item Description
Std. Pkg.
1" Threaded Double End Rods TR1012-5 1" x 12" TR1014-5 1" x 14" TR1016-5 1" x 16" TR1018-5 1" x 18" TR1020-5 1" x 20" TR1022-5 1" x 22" TR1024-5 1" x 24" TR1026-5 1" x 26" TR1028-5 1" x 28" TR1030-6 1" x 30" TR1032-6 1" x 32" TR1034-6 1" x 34" TR1036-6 1" x 36" TR1038-6 1" x 38" TR1040-6 1" x 40" TR1042-6 1" x 42"
1-1/4" Threaded Double End Rods TR1212-6 1-1/4" x 12" 10 TR1214-6 1-1/4" x 14" 10 TR1216-6 1-1/4" x 16" 10 TR1218-6 1-1/4" x 18" 5 TR1220-6 1-1/4" x 20" 5 TR1222-6 1-1/4" x 22" 5 TR1224-6 1-1/4" x 24" 5 TR1226-6 1-1/4" x 26" 5 TR1228-6 1-1/4" x 28" 5 TR1230-6 1-1/4" x 30" 5 TR1232-6 1-1/4" x 32" 5 TR1234-6 1-1/4" x 34" 5 TR1236-6 1-1/4" x 36" 5 TR1238-6 1-1/4" x 38" 4 TR1240-6 1-1/4" x 40" 4 TR1242-6 1-1/4" x 42" 4
468 lbs. 538 lbs. 607 lbs. 677 lbs. 747 lbs. 817 lbs. 887 lbs. 956 lbs. 1026 lbs. 1096 lbs. 1166 lbs. 1236 lbs. 1305 lbs. 1375 lbs. 1445 lbs. 1515 lbs.
Note: The last digit of the stock number indicates the standard thread length at each end of the threaded double end rods.
Threaded double end rods are furnished with two square nuts.
Chain Links
Hughes Brothers Chain Links are formed from ASTM A36 steel. B A Stock No. 1329-B 1329-B1 1329-B3 Weight 100 Pcs. 73 lbs. 41 lbs. 59 lbs.
Di
a.
E-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - U-Bolts/Links
U-Bolts
Hughes Brothers U-Bolts are used primarily on steel angle H-frame cross ties. A Stock No. Bolt Dia. A
3" 1-1/2" 1-1/2" 3" 2" 1-1/2"
B
4-1/8" 3" 2-1/2" 5-1/8" 3-3/4" 3-5/8"
C
2" 1-1/2" 1-3/4" 3" 2" 2"
R
1-3/16" 1/2" 1/2" 1-3/16" 11/16" 7/16"
U-Bolt without Nuts 1327 5/8" 1328-A 1/2" 1328-B 1/2" 1327-A 5/8" 1329-A* 5/8" 1330-A 5/8"
C
R
DIA
U-Bolt, with 4 nuts and 2 locknuts 1327-CPT 5/8" 3" 1328-A-CPT 1/2" 1-1/2" 1328-B-CPT 1/2" 1-1/2" 1327-A-CPT 5/8" 3" 1329-A-CPT* 5/8" 2" 1330-A-CPT 5/8" 1-1/2" *Uses square nuts.
114 lbs. 116 lbs. 116 lbs. 132 lbs. 116 lbs. 96 lbs.
DIA
Stock No.
Dia.
"A"
"B"
"C"
U-Bolt, with 2 hex nuts & 2 split lock washers (for conduit support brackets) 2" 3/8" 2-7/8" 3-1/4" 2-1/4" AS2477.2 6" 7" 7-3/4" 4" 3/8" AS2477.3 5" 6" 6-1/2" 3-1/4" 3/8" AS2477.5 4" 3/8" 4-3/4" 5-1/2" 3" AS2477.6 B1964.1A B1964.1B B1964.1C 1/2" 1/2" 1/2" 3-1/4" 5" 7" 4" 6" 8" 2-5/8" 3" 4" 2" 4" 6"
B C
E-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Clips
Stock No. 2718.3 2718.5 2718.6 2718.7 2718.8 2718.10 2718.33* 2718.55* 2718.66* Bolt Dia. 3/8" 1/2" 5/8" 3/4" 7/8" 1" 3/8"x1-1/2" 1/2"x1-1/2" 5/8"x1-3/4" Max. Wire Dia. 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" Std. Pkg. 250 250 250 250 250 250 250 200 100 Weight 100 Pcs. 8 lbs. 9 lbs. 19 lbs. 18 lbs. 18 lbs. 16 lbs. 19 lbs. 29 lbs. 53 lbs.
E-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Studs
2722 Bent Bolt & Stud
Hughes Brothers 2722 Bent Bolts and Bent Studs are used primarily for connecting transmission braces to spacer fittings in transmission double arm assemblies. They are manufactured from SAE C1018 cold drawn or ASTM A36 steel. All bent bolts and bent studs are galvanized in accordance with ASTM A153. Each bent bolt is furnished with a nut and locknut. Each bent stud is furnished with two nuts and two locknuts.
E
L
Stock No. Bent Bolts 2722.1A-B 2722.1B-B 2722.2A* Bent Studs 2722.1C-B 2722.1D-B 2722.2B*
Item Description
3/4" Bent Bolt 6" 7/8" Bent Bolt 6" 7/8" Bent Bolt 7-1/2"
Tensile Strengths and Shear Strengths of Hughes Brothers 2722 Bent Bolts and Bent Studs conform to ANSI C135.1.
3/4" Bent Stud 8" 7/8" Bent Stud 8" 7/8" Bent Stud 10"
E-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Studs
Insulator Mounting Studs
Hughes Brothers Insulator Mounting Studs are manufactured in accordance with ANSI C135.1. The insulator mounting studs are threaded to diameters specified in ANSI CZ9.7 and are galvanized in accordance with ASTM A153. Insulator mounting studs are furnished assembled with hardware as shown. Tensile strengths of Hughes Brothers insulator mounting studs are the same as the tensile strengths of Hughes Brothers machine bolts. (See page E-3.) The serrated collar and lock washer ensure a tight hardware connection. Longer studs, for wood crossarms feature a wrench shoulder below the serrated collar.
"A" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 7/8" 7/8" 7/8"
"B" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 7/8" 7/8"
Weight 100 Pcs. 43 lbs. 37 lbs. 51 lbs. 63 lbs. 73 lbs. 68 lbs. 63 lbs. 73 lbs. 68 lbs.
2755.1A 3-3/16" 2" 2755.3A 4-3/16" 3" 2755.4A 5-3/16" 4" Standard Package: 100
E-28
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Studs
Insulator Mounting Studs
For Use on Wood
L T A 1" 1/2" B
Stock No.
"L"
"T"
"A" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
"B" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8"
Weight 100 Pcs. 118 lbs. 121 lbs. 125 lbs. 132 lbs. 139 lbs. 146 lbs. 167 lbs. 181 lbs. 153 lbs.
2752 Mounting Studs 2752.1A 7" 4" 2752.2A 7-1/2" 6" 2752.3A 8" 6" 2752.4A 9" 6" 2752.5A 10" 6" 2752.6A 11" 6" 2752.7A 14" 6" 2752.8A 16" 6" 2752.9A 12" 6" Standard Package: 40 2753 Mounting Studs 2753.1A 7" 4" 2753.2A 8" 6" 2753.3A 9" 6" 2753.4A 10" 6" 2753.5A 11" 6" 2753.6A 12" 6" 2753.7A 14" 6" 2753.8A 16" 6" Standard Package: 30 2754 Mounting Studs 2754.1A 7-1/2" 4" 2754.2A 8" 4" Standard Package: 30
140 lbs. 152 lbs. 163 lbs. 172 lbs. 183 lbs. 194 lbs. 214 lbs. 234 lbs.
7/8" 7/8"
7/8" 7/8"
E-29
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Bolts
Anchor Bolts
Hughes Brothers Anchor Bolts are manufactured from SAE C1018 cold drawn or ASTM A36 steel. The threads meet ANSI / ASME B1.1 specifications. The minimum bend radius is equal to the diameter of the anchor bolt.
T X
Ordering Information
ANB1036-8B6G20
Galvanizing length (G) from threaded end, in inches, or F for fully galvanized Bend length (Y) in inches Thread length (T) in inches Rod length (X) in inches Rod diameter (see table) Designates anchor bolt
E-30
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Pins
A 1/4" Hole (Round flat head may be substituted depending on availability) B Dia
Stock No. 2743.62-1/4 2743.64-1/2 2743.65 2743.72 2743.72-1/4 2743.72-1/2 2743.72-3/4 2743.82-3/4 2743.83 2743.84
Dia. 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 3/4" 7/8" 7/8" 7/8"
A 2-1/4" 4-1/2" 5" 2" 2-1/4" 2-1/2" 2-3/4" 2-3/4" 3" 4"
B 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-3/16" 1-3/16" 1-3/16"
Weight C 100 Pcs. 1/4" 19 lbs. 1/4" 46 lbs. 1/4" 48 lbs. 1/4" 36 lbs. 1/4" 37 lbs. 1/4" 38 lbs. 1/4" 39 lbs. 3/8" 51 lbs. 3/8" 55 lbs. 3/8" 73 lbs.
Drilled Bolts
To order any bolt drilled and with a AS2531.1D cotter pin, add suffix "D" after the bolt length as follows:
B83D-2
E-31
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Nuts
C
Square Nuts
A
Hughes Brothers Square nuts are compatible with all ANSI C135.1 hardware. Nuts are tapped oversize in accordance with ASTM A563 for proper fit on galvanized bolts.
B
7/8" 2.3 lbs. 1-1/8" 5 lbs. 1-3/8" 9 lbs. 1-1/2" 15 lbs. 1-3/4" 24 lbs. 2" 37 lbs.
Hex Nuts
A
Weight 100 Pcs. 2 lbs. 4 lbs. 9 lbs. 10 lbs. 20 lbs. 27 lbs. 55 lbs.
E-32
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Hughes Brothers Hex Nuts are compatible with all ANSI C135.1 hardware. Hex nuts are tapped oversize in accordance with ASTM A563.
Fasteners - Nuts
2745 Welded Washer Nut
Hughes Brothers 2745 Welded Washer Nut has a 3/16" x 3" round washer which is welded to a standard square nut. Stock No. 2745.5* 2745.6 2745.7 2745.8
*2" Washer
E-33
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Nuts
B E
C D F
Part Number Bolt Dia. EN50 EN60 EN70 EN80 EN100 1/2 5/8 3/4 7/8 1
F 3 3 3 4-5/16 4-5/16
E
Std Pkg Wt / lbs Quantity .5 .6 .6 1.5 1.5 100 100 100 25 25
E-34
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Nuts
Locknuts
Stock No. MF50 MF60 MF70 MF80 MF100 Description 1/2" Square Locknut 5/8" Square Locknut 3/4" Square Locknut 7/8" Square Locknut 1" Square Locknut Std. Pkg. 1,000 1,000 700 500 400 Weight 100 Pcs. 2.3 lbs. 3.9 lbs. 5.4 lbs. 7.2 lbs. 11.7 lbs.
Hex Locknuts
Stock No. MFH50 MFH60 MFH70 MFH120 Description 1/2" Hex Locknut 5/8" Hex Locknut 3/4" Hex Locknut 1-1/4" Hex Locknut Std. Pkg. 1,000 1,000 500 300 Weight 100 Pcs. 2.1 lbs. 2.6 lbs. 4.6 lbs. 11.7 lbs.
E-35
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Washers
Stock No. SLW2-30 SLW2-50 SLW2-60 SLW2-70 SLW2-80 SLW2-100 SLW2-30H SLW2-50H SLW2-60H SLW2-70H SLW2-60EM SLW2-70EM SLW2-80EM SLW2-100EM Bolt Dia. 3/8" 1/2" 5/8" 3/4" 7/8" 1" 3/8" 1/2" 5/8" 3/4" 5/8" 3/4" 7/8" 1" Std. Pkg. 1,000 1,000 500 500 500 250 NA Weight 100 Pcs. 2.6 lbs. 2.7 lbs. 4.5 lbs. 7.7 lbs. 10.5 lbs. 23.2 lbs. 2.9 lbs. 3.1 lbs. 4.9 lbs. 8.2 lbs. 5.3 lbs. 8.7 lbs. 12.5 lbs. 16.2 lbs.
Extra Heavy
Heavy
Standard
5/8" 9/16" 1" 11/16" 1" 13/16" 1" 15/16" 1" 1-1/16" 1-1/16" 1-3/8"
Stock No.
Weight 100 Pcs. .1 lbs. .7 lbs. 1.0 lbs. 1.6 lbs. 2.3 lbs. 2.6 lbs.
PAL Locknuts
E-36
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Washers
Square Washers
Hughes Brothers Square Washers are galvanized in accordance with ASTM A153 standards. Stock No. Bolt Size Hole Size 9/16" 9/16" 9/16" 9/16" 11/16" 11/16" 11/16" 11/16" 11/16" 11/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 13/16" 15/16" 15/16" 15/16" 15/16" 15/16" 15/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" 1-1/16" W/ Thickness 2" x 2" x 1/4" 2" x 2" x 1/8" 2-1/4" x 2-1/4" x 1/4" 3" x 3" x 1/4" 2" x 2" x 1/4" 2-1/4" x 2-1/4" x 1/4" 2-1/4" x 2-1/4" x 3/16" 2-1/2" x 2-1/2" x 1/4" 3" x 3" x 1/4" 4" x 4" x 1/4" 2" x 2" x 1/4" 2" x 2" x 1/8" 2-1/4" x 2-1/4" x 1/4" 2-1/4" x 2-1/4" x 3/16" 3" x 3" x 1/4" 3" x 3" x 3/8" 4" x 4 "x 1/4" 4" x 4" x 3/8" 2-1/2" x 2-1/2" x 1/4" 3" x 3" x 1/4" 3" x 3" x 3/8" 3-1/2" x 3-1/2" x 3/8" 4" x 4" x 1/4" 4" x 4" x 3/8" 3" x 3" x 1/4" 3-1/2" x 3-1/2" x 1/4" 3-1/2" x 3-1/2" x 3/8" 4" x 4" x 1/4" 4" x 4" x 3/8" 6" x 6" x 3/8" 6" x 6" x 1/2" Std. Weight Pkg. 100 Pcs. 200 200 200 100 200 200 200 200 100 50 200 200 200 200 100 100 50 50 200 100 100 100 50 50 100 100 100 50 50 25 25 25 lbs. 12 lbs. 34 lbs. 62 lbs. 25 lbs. 34 lbs. 26 lbs. 42 lbs. 63 lbs. 113 lbs. 25 lbs. 12 lbs. 34 lbs. 26 lbs. 63 lbs. 95 lbs. 113 lbs. 170 lbs. 63 lbs. 63 lbs. 95 lbs. 130 lbs. 113 lbs. 170 lbs. 63 lbs. 87 lbs. 130 lbs. 113 lbs. 170 lbs. 334 lbs. 445 lbs.
SW2-50 1/2" SW2-50-1/8 1/2" SW2-1/4-50 1/2" SW3-50 1/2" SW2-60 5/8" SW2-1/4-60 5/8" SW2-1/4-60-3/16 5/8" SW2-1/2-60 5/8" SW3-60 5/8" SW4-60 5/8" SW2-70 3/4" SW2-70-1/8 3/4" SW2-1/4-70 3/4" SW2-1/4-70-3/16 3/4" SW3-70 3/4" SW3-70-3/8 3/4" SW4-70 3/4" SW4-70-3/8 3/4" SW2-1/2-80 7/8" SW3-80 7/8" SW3-80-3/8 7/8" SW3-1/2-80-3/8 7/8" SW4-80 7/8" SW4-80-3/8 7/8" SW3-100 1" SW3-1/2-100 1" SW3-1/2-100-3/8 1" SW4-100 1" SW4-100-3/8 1" SW6-100-3/8 1" SW6-100-1/2 1"
Ordering Example:
SW 6-100-3/8
Material thickness Hole size "W" Dimension Designates Square Washer
E-37
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Washers
Round Washers
Hughes Brothers Round Washers are galvanized in accordance with ASTM A153 standards.
Stock No. RW1-30 RW2-30 RW1-3/8-50 RW1-1/2-50 RW2-50 RW1-1/2-60 RW2-60 RW3-60 RW2-70 RW3-70 RW2-80 RW3-80 RW3-100
Bolt Size 3/8" 3/8" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 3/4" 3/4" 7/8" 7/8" 1"
Hole Size 7/16" 7/16" 9/16" 9/16" 9/16" 11/16" 11/16" 11/16" 13/16" 13/16" 15/16" 15/16" 1-1/16"
Outside Dia. Thickness 1" 2" 1-3/8" 1-1/2" 2" 1-1/2" 2" 3" 2" 3" 2" 3" 3" 14 ga. 11 ga. 10 ga. 11 ga. 1/4" 11 ga. 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"
Std. Pkg. 1,000 200 500 500 200 500 200 100 200 100 200 100 100
Weight 100 Pcs. 2 lbs. 21 lbs. 3 lbs. 10 lbs. 21 lbs. 10 lbs. 21 lbs. 50 lbs. 21 lbs. 50 lbs. 21 lbs. 45 lbs. 42 lbs.
Beveled Washers
Stock No. BW-1/2 BW-5/8 BW-3/4 BW-7/8 Bolt Dia. 1/2" 5/8" 3/4" 7/8" Weight 100 Pcs. 9 lbs. 13 lbs. 15 lbs. 34 lbs.
E-38
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Washers
Square Curved Washers
Hughes Brothers Square Curved Washers are curved edge-to-edge. Square curved washers are galvanized in accordance with ASTM A153.
Outside
Dimensions/ Thickness 3" x 3" x 1/4" 3" x 3" x 1/4" 4" x 4" x 1/4" 4" x 4" x 1/4" 4" x 4" x 1/4" 4" x 4" x 1/4"
Std. Weight Pkg. 100 Pcs. 100 100 50 50 50 50 63 lbs. 63 lbs. 113 lbs. 113 lbs. 113 lbs. 113 lbs.
Curved Washers
Hughes Brothers Curved Washers are curved corner-to-corner to make a diamond shaped washer. Curved washers are galvanized in accordance with ASTM A153.
Outside
Stock No. CW60 CW70 CW80 CW100 CW80-3/8 CW100-3/8 CW80-1/2 CW100-1/2
Bolt Size 5/8" 3/4" 7/8" 1" 7/8" 1" 7/8" 1"
Hole Size 11/16" 13/16" 15/16" 1-1/16" 15/16" 1-1/16" 15/16" 1-1/16"
Dimensions/ Thickness 4" x 4" x 1/4" 4" x 4" x 1/4" 4" x 4" x 1/4" 4" x 4" x 1/4" 4" x 4" x 3/8" 4" x 4" x 3/8" 4" x 4" x 1/2" 4" x 4" x 1/2"
Std. Weight Pkg. 100 Pcs. 50 50 50 50 40 40 30 30 113 lbs. 113 lbs. 113 lbs. 113 lbs. 162 lbs. 162 lbs. 216 lbs. 216 lbs.
E-39
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Washers
Tapped Flange Washers
Hughes Brothers Tapped Flange Washers are used under insulator pins where crossarm braces are attached or wherever a static proof connection is required. The flange provides a means for tightening the washer using a crescent wrench. Outside Dimensions/ Thickness 3" x 3" x 3/16" 3" x 3" x 3/16" 3" x 3" x 3/16" 3" x 3" x 3/16"
Std. Weight Pkg. 100 Pcs. 100 100 100 100 66 lbs. 66 lbs. 66 lbs. 66 lbs.
E-40
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ordering Information:
Example for an Eye Bolt & Saddle Assembly:
2 8 2 4 .5 - "A"-"B"
Arm depth 4.5" to 9.5" Arm width 3" to 6" Rod size (.5) for 5/8" or (.6) for 3/4" To Order just a Saddle Washer: Stock No. 2824.1B-* 2824.1C-* 2824.1D-* 2824.1E-* 2824.1F-* 2824.1G-* Tapped Hole 1/2" 5/8" 3/4" 7/8" Through Hole 13/16" 15/16" -
E-41
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Screws
Gimlet Point Lag Screws
For maximum holding strength, Hughes Brothers Gimlet Point Lag Screws should be installed with a wrench, rather than a hammer.
Stock No. LS21-1/4 LS22-1/2 LS5/16-2 LS32-1/2 LS33 LS34 LS36 LS52 LS53 LS53-1/2 LS54 LS55 LS56 LS57 LS64 LS64-1/2 LS65
Item Description 1/4" x 1-1/4" 1/4" x 2-1/2" 5/16" x 2" 3/8" x 2-1/2" 3/8" x 3" 3/8" x 4" 3/8" x 6" 1/2" x 2" 1/2" x 3" 1/2" x 3-1/2" 1/2" x 4" 1/2" x 5" 1/2" x 6" 1/2" x 7" 5/8" x 4" 5/8" x 4-1/2" 5/8" x 5"
Std. Pkg. 1,000 1,000 1,000 500 500 500 250 500 250 250 250 250 200 150 150 150 150
Weight 100 Pcs. 2 lbs. 4 lbs. 4 lbs. 8 lbs. 8 lbs. 10 lbs. 15 lbs. 11 lbs. 15 lbs. 20 lbs. 20 lbs. 25 lbs. 29 lbs. 40 lbs. 32 lbs. 35 lbs. 40 lbs.
E-42
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners - Shackles
C F
2865 Shackles
Hughes Brothers 2865 Shackles are forged from ASTM A36 steel. B A
D E
Ultimate Strength 18,000 lbs 25,000 lbs 35,000 lbs 18,000 lbs 25,000 lbs 35,000 lbs
Std. Pkg. 50 40 20 50 40 20
Weight 100 Pcs. 72 lbs. 143 lbs. 215 lbs. 72 lbs. 143 lbs. 215 lbs.
1-1/2" 13/16" 1-1/4" 1-3/4" 1-1/16" 1-5/8" 2" 1-1/4" 1-7/8" 1-1/2" 13/16" 1-3/4" 1-1/16" 2" 1-1/4" 1-1/4" 1-5/8" 1-7/8"
B 1-7/8" A
3-1/2"
1"
Std. Weight Pkg. 100 Pcs. 25 25 25 220 lbs. 241 lbs. 220 lbs.
3/4"
E-43
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners-Clevis/Turnbuckles
AS2545 Turnbuckles
Hughes Brothers Turnbuckles are forged from carbon steel. They are normally furnished with a bolt, nut and cotter in the jaw of the turnbuckle. Rod end eyes have a hole size 1/16" larger than the rod size.
E-44
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners-Clevis/Turnbuckles
E B Jaw Dimensions
Eye Dimensions
Stock No. AS2545-Z AS2545-BB AS2545-A AS2545-B AS2545-X AS2545-FF AS2545-BBB AS2545-T AS2545-TT AS2545-C AS2545-D AS2545-Y AS2545-E AS2545-F
CC Length @ Ultimate Midposition Strength 18-1/2" 18" 22" 22" 17-1/2" 27" 25" 20-1/2" 20-1/2" 29" 27" 27" 30" 30" 28,000 28,000 28,000 28,000 28,000 28,000 28,000 35,000 35,000 35,000 35,000 35,000 45,000 45,000
Weight 100 Pcs. 450 lbs. 450 lbs. 525 lbs. 525 lbs. 525 lbs. 600 lbs. 600 lbs. 600 lbs. 600 lbs. 850 lbs. 850 lbs. 850 lbs. 1200 lbs. 1200 lbs.
Min Length 15-1/2" 15" 17-1/2" 17-1/2" 13" 21" 19" 17-1/2" 17-1/2" 23" 21" 21" 24" 24"
Max Length 21-1/2" 21" 26-1/2" 26-1/2" 22" 33" 31" 23-1/2" 23-1/2" 35" 33" 33" 36" 36"
3/4" x 9"
Jaw & Jaw Jaw & Rod End Rod End & Rod End Jaw & Jaw Jaw & Rod End Jaw & Jaw Jaw & Rod End Jaw & Jaw Jaw & Rod End Rod End & Rod End Jaw & Jaw Jaw & Rod End
3/4" x 12"
7/8" x 6"
7/8" x 12"
1" x 12"
E-45
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fasteners-Clevis/Turnbuckles
Mounting Hole B Clevis Hole 2"
AS2277 Clevis
The Hughes Brothers AS2277 Clevis allows for a simple method for making a jaw or clevis connection at the pole. The clevis is used with standard machine bolts, sold separately.
C A Ultimate Tensile* Strength 25,000 lbs. 18,350 lbs. 18,350 lbs. 12,400 lbs. 18,350 lbs. 18,350 lbs. 25,400 lbs.
Clevis Hole
Mtg. Hole
Std. Weight Pkg. 100 Pcs. 30 30 30 30 30 30 30 172 lbs. 177 lbs. 170 lbs. 140 lbs. 144 lbs. 196 lbs. 198 lbs.
4" 2-1/4" 3/8" 15/16" 15/16" 4" 2-1/4" 3/8" 13/16" 13/16" 4" 2-1/4" 3/8" 1-1/16" 13/16" 4-3/4" 1-13/16" 1/4" 13/16" 11/16" 4-3/4" 2" 1/4" 13/16" 13/16" 6-3/4" 2" 1/4" 13/16" 13/16" 4-1/2" 2-1/4" 3/8" 1" 15/16"
E-46
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Fiberglass
Pultruded Fiberglass Reinforced Plastic Rod Data Sheet
Hughes Brothers Fiberglass Reinforced Polymer Rod is designed and manufactured for high performance in applications where resistance to stress, weathering and corrosive atmospheres are important. Hughes Brothers FRP Rod is produced by pultrusion process. The glass strands are held at a constant tension and are drawn through a resin bath where the strands are completely saturated with resin. The glass/resin rovings are then pulled through a a sizing die to remove excess resin and through a radio frequency pre-heater. Polymerization takes place in a heated final sizing die and the rod exits this die a thermoset shape. Hughes Brothers FRP Rod is produced in a variety of cross section diameters ranging from 1/2 in. through 3 in. diameter. The standard color is a medium-dark gray.
Properties
Tensile Strength Modulus of Elasticity, Tension Flexural Strength Modulus of Elasticity, Flexural Compressive Strength Modulus of Elasticity, Compressive Rockwell M Hardness Barcol Hardness Izod Impact (ft. lbs. per inch) Arc Resistance Specific Gravity Nominal Glass Content Heat Distortion Point Ultraviolet Light Resistance ASTM D-638 ASTM D-638 ASTM D-790 ASTM D-790 ASTM D-695 ASTM D-695 112 55-65 ASTM D-256 ASTM D-495 ASTM D-792 73% 240F Excellent 120,000 PSI min. 6.0 x 106 PSI min. 120,000 PSI min. 6.0 x 106 PSI min. 70,000 PSI min. 6.0 x 106 PSI min.
F-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
F
Guy Strain End Fitting Details
CF692 - CF693 15,000 lb Clevis (3/4" dia. Pin)
2-3/16"
15/16"
1-5/8"
13/16"R
11/32"R
9/32"R
11/16" Hole
9/16"
1-3/16"
7/8"
1"
F-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF694 21,000 lb Clevis (3/4" dia. Pin)
2-9/16"
15/16"
1-5/8"
7/8"
13/16" Hole
13/16" Hole
15/32"R
1" 1-13/16"
5/8"
5/16"R
F
13/ 32"
1-7/8" 1"R
45o
15/16" Hole
15/16" 1-5/8"
F-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF690 - 15,000 lb Flexible Bail Strain Insulators
CC L
Stock No.
CF690-24 24" CF690-36 36" CF690-54 54" CF690-72 72" CF690-120 120"
F
CC L
NOTE: For specific fitting dimensions, see "End Fitting Details" on pages F-2 & F-3.
F-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF693 15,000 lb Strain Insulators
With Thimble Eye End
CC L
Stock No.
"L" Inches 12 18 24 30 36 42 54 78
"CC" Wt. Lbs. Inches Each 21 27 33 39 45 51 63 87 4.06 4.36 4.66 4.96 5.26 5.56 6.16 6.76
28085 Roller
Note: For CITM, cross linked polymeric coating, add suffix "C". (Example CF693-24C)
Fig. 1 Suffix R R2 CT-_R TT R T Figs. 1&2 2&2 2&3 3&3 2&4 3&4
Fig. 2 Fittings
Fig. 3
Fig. 4
Clevis / Clevis with 1 Roller Clevis / Clevis with 2 Rollers Clevis with Roller / Thimble Eye Thimble Eye / Thimble Eye Clevis with Roller / Flexible Bail Thimble Eye / Flexible Bail
F-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF694 - 21,000 lb Strain Insulators
Stock No. CF694-12 CF694-18 CF694-24 CF694-30 CF694-36 CF694-42 CF694-54 CF694-78 CF694-96 CF694-120 CF694-144 "L" Inches 12 18 24 30 36 42 54 78 96 120 144 "CC" Inches 21-3/4" 27-3/4" 33-3/4" 39-3/4" 45-3/4" 51-3/4" 63-3/4" 87-3/4" 105-3/4" 129-3/4" 153-3/4" Wt. Lbs. Each 5.60 5.78 5.96 6.14 6.32 6.50 6.86 7.58 8.30 9.02 9.74
CC L
28084 Roller
Fig. 1 Suffix R R2 CT CT-_R TT YCC YCC-_R YCT Figs. 1&2 2&2 1&3 2&3 3&3 1&4 2&4 3&4
Fig. 2 Fittings
Fig. 3
Fig 4. Example CF694-36R CF694-36R2 CF694CT-36 CF694CT-36R CF694TT-36 CF694YCC-36 CF694YCC-36R CF694YCT-36
Clevis / Clevis with 1 Roller Clevis / Clevis with 2 Rollers Clevis / Thimble Eye Clevis with Roller / Thimble Eye Thimble Eye / Thimble Eye Clevis / Y-Clevis Clevis with Roller / Y-Clevis Y-Clevis / Thimble Eye
F-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF695 - 30,000 lb Strain Insulators
Stock No. CF695-12 CF695-18 CF695-24 CF695-30 CF695-36 CF695-42 CF695-54 CF695-78 CF695-96 CF695-108 CF695-120 CF695-144 CF695-168 L Inches 12 18 24 30 36 42 54 78 96 108 120 144 168 CC Inches 23-1/8 29-1/8 35-1/8 41-1/8 47-1/8 53-1/8 65-1/8 89-1/8 107-1/8 119-1/8 131-1/8 155-1/8 179-1/8 Wt. Lbs. Each 7.20 7.50 7.80 8.10 8.40 8.70 9.00 9.60 10.20 10.80 12.00 12.00 12.60
CC L
NOTE: For specific fitting dimensions, see "End Fitting Details" on pages F-2 & F-3.
1 & 2 Clevis / Clevis with 1 Roller CF695-36R CF696-36R 2 & 2 Clevis / Clevis with 2 Rollers CF695-36R2 CF696-36R2
Fig. 1
Fig. 2
CC L
F-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Strains
CF694TB 21,000 lb Adjustable Guying Assembly
The Hughes Brothers Guy Strain and Turnbuckle Assembly is superior to adjustable guy strains incorporating a turnbuckle onto the end of the guy strain. The Hughes assembly allows for adjustment of the turnbuckle without having to unbolt an end of the assembly. L 22" (mid adjustment) +or- 4-1/2 inches
Ordering Example:
CF694TB-36
Specifies "L" length Guy Strain type with turnbuckle
F
CF999TT-"L" 60,000 lb Guying Assembly
A 60,000 lb guy strain can be made by combining two CF695 30,000 lb Guy Strains. To order as an assembly, use the stock no. CF999TT-"L". Clevis thimbles, if required, are ordered separately.
9-5/8"
9-5/8"
6"
Ductile Iron Mounting Base CF500-13 1-1/2" 3.9 CF500-15 1-1/2" 4.1 CF500-19 1-1/2" 4.4 CF500-21 1-1/2" 4.6 11/16"Hole CF500-13A CF500-15A CF500-19A CF500-21A 1-1/2" 1-1/2" 1-1/2" 1-1/2" 3.9 4.1 4.4 4.6
13 15 19 21 13 15 19 21
Lengths other than those shown are readily available. Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF500-15AC -For 1-3/8" insulator threads, add suffix B; example CF500B-15. (For CF500 series only).
3"
CF500A
CF500
F-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
L2
11/16"
Rod Dia. Wt. Lbs. "L" "L2" Inches Each Inches Inches 2 2 6.5 7.8 19 24 15-3/4 20-3/4
8"
F
CF859 Pole Top Pin
The CF859 Series feature aluminum end fittings with 1" threads conforming to ANSI C29.5. Threads are coated with a semi-conductive heat shrink material. Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. "L" Tensile Inches Each Inches Trans. Longitud. &Vert. 2 2 2 2 7.5 8.0 8.8 11 24 27 32 45 1700 1500 1150 900 1700 1500 1150 900 2500 2500 2500 2500 L
11/16" Hole
8"
F-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Jumper Brackets
CF578 Light Duty Jumper Bracket
Hughes Brothers Light Duty Jumper Brackets are manufactured from Fiberglass Reinforced Plastic (FRP) with aluminum alloy fittings. The plastic material is a Polyester matrix containing ultraviolet protective inhibitors. The CF578 features 1" threads per ANSI C29.5 cut directly into the FRP rod. The threads are coated with a semi-conductive heat shrink material. The Aluminum alloy is A-356-T6. All exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. L Lengths other than those shown are readily available.
F
1500 1500 1500 1500
Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. "L" Vertical Longitud. Transverse Inches Each Inches Cant. Cant. Cant. 1-1/4 1-1/4 1-1/4 1-1/4 1.8 2.0 2.2 2.4 12 14 16 18 1000 900 800 700 800 700 600 500
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF578-14C
F-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Jumper Pins
CF793 Jumper Pin
The CF793 & CF792 are intended for use on steel dead ends or crossarms as a jumper pin. The base fitting is made of 65-45-12 Ductile Iron with hot dip galvanizing. The 5/8" bolt is an ANSI C135.1 standard bolt. Exposed rod length for the CF793 is "L-X". For the CF792, the exposed rod length is L-2" With a moment arm of 14" from the base, the CF793 has an ultimate load rating of 700 lbs. "L"
1-1/2" Dia. Solid Fiberglass Rod
"BL" MF60, 5/8" Locknut N60, 5/8" 5/8" Bolt Square Nut
2"
5-5/16"
Sleeve Casting
1" ANSI C29.5 Threads covered with semi-conductive heat shrink material
Ordering Example
C F 7 9 3 - "L" - "BL"
Bolt Length Distance from base to tip (9" min.) CF792 - "L" - "BL" is identical to the CF793 except insulator threads are cut directly into rod as shown above.
F-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
L 11/16" Hole
F
H
ANSI C29.5 threads cut directly in to the FRP rod. Rod Dia. Wt. Lbs. "L" "H" Inches Each Inches Inches 1-1/2 1-1/2 1-1/2 1-1/2 3 3.4 3.9 4.4 6.8 6.9 13 16 18 24 24 30 6-8 6-8 6-8 6-8 8 8 Ultimate Strength-Lbs. Vertical Longitud. Transv. Cant. Cant. Cant. 1500 1400 1000 900 1700 1400 1100 1100 950 900 1350 1000 2500 2500 2500 2500 2500 2500
15o
-For CITM, cross linked polymeric coating, add suffix C ; example CF560-15C -For 1-3/8" insulator threads, add suffix A to CF560 & CF626 series; example CF560A-15C.
F-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
15o
11/16" x 2-3/4" Slot Stock No. CF886-13 CF886-18 CF886-20 Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF886-18C Rod Dia. Wt. Lbs. "L" "L2" Inches Each Inches Inches 1-1/2 1-1/2 1-1/2 4.1 4.4 4.7 13 18 20 8 13 15 Ultimate Strength-Lbs. Vertical Longitud. Transv. 1500 1200 1000 1100 950 900 2500 2500 2500
6" to 8"
The CF886 features a base fitting design which allows for the removal of one phase on a two phase installation.
F-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
15o 8"
Rod Dia. Wt. Lbs. "L" "L2" Inches Each Inches Inches 2 2 2 4.1 4.4 4.7 15 18 24 10 13 19
F
Ultimate Strength-Lbs. Vertical Longitud. Transv. 1400 1200 900 1100 950 700 2500 2500 2500
-For CITM, cross linked polymeric coating, add suffix C ; example CF888-18C
F-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
L2
6" to 8"
15o
Stock No.
Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. "L" "L2" Trans. Trans. Inches Each Inches Inches Vertical Longitud. Insulator Eye 4.3 4.6 4.8 5.1 5.9 14 16 18 21 24 9 11 13 16 19 2000 1600 1500 1200 1050 1200 1000 900 800 700 2000 2000 2000 2000 2000 5000 5000 5000 5000 5000
CF810-14F 1-1/2 CF810-16F 1-1/2 CF810-18F 1-1/2 CF810-21F 1-1/2 CF810-24F 1-1/2
For 1-3/8" thread size, substitute CF870F for the CF810F series.
F-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
L2
6" to 8"
15o
F
Stock No. CF810-14 CF810-16 CF810-18 CF810-21 CF810-24 Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. L L2 Trans. Trans. Inches Each Inches Inches Vertical Longitud.Insulator Eye 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 4.3 4.6 4.8 5.1 5.9 14 16 18 21 24 9 11 13 16 19 2000 1600 1500 1200 1000 1200 1000 900 800 700 2000 2000 2000 2000 2000 5000 5000 5000 5000 5000
Note: -For CITM, cross linked polymeric coating, add suffix C ; example CF810-15C
The CF810 features a base fitting design which allows for the removal of one phase on a two phase installation.
F-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole
L2
1" Threads
8"-10"
Rod Dia. Wt. Lbs. "L" "L2" Inches Each Inches Inches 2 2 2 2 8.6 9.0 9.4 9.9 15 18 24 30 9-1/4 12-1/4 18-1/4 24-1/4
Ultimate Strength-Lbs. Trans. Trans. Vertical Longitud. Insulator Eye 2400 2250 2100 1800 1950 1900 1850 1750 2000 2000 2000 2000 5000 5000 5000 5000
Note: -For CITM, cross linked polymeric coating, add suffix C ; example CF830-15C
F-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
8"-10"
Rod Dia. Wt. Lbs. L L2 Ultimate Strength-Lbs. Inches Each Inches Inches Vertical Longitud. 2 2 2 2 2 2 7.3 8.4 8.6 9.0 10.0 11.5 12 17 18 20 24 30 6-1/4 11-1/4 12-1/4 14-1/4 18-1/4 24-1/4 2550 1800 1700 1530 1275 1020 2260 1600 1510 1360 1135 900
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF784-17C -Strength ratings are from base of insulator.
F-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Suspension Brackets
Hughes Brothers Fiberglass Suspension Brackets
Hughes Brothers Fiberglass Suspension Brackets are manufactured from Fiberglass Reinforced Plastic (FRP) with ductile iron fittings. The plastic material is a Polyester or Vinylester matrix each containing ultraviolet protective inhibitors. Exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An L 11/16" Key Hole
L2
option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. Lengths other than those shown are readily available. Ductile iron is 65-45-12 Hot dip galvanizied
6" to 8"
15o
11/16" Hole
11/16" x 2-3/4" Slot Stock No. CF615-12 CF615-14 CF615-16 CF615-18 CF615-21 CF615-24 Rod Dia. Wt. Lbs. "L" "L2" Ultimate Strength-Lbs. Inches Each Inches Inches Vertical Longitud. Transv. 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 7.7 8.0 8.2 8.5 8.8 9.2 12 14 16 18 21 24 5-1/4 7-5/16 9-3/8 11-7/16 14-9/16 17-5/8 1800 1600 1400 1200 1050 900 1300 1200 1100 1000 850 700 5000 5000 5000 5000 5000 5000
The CF615 features a base fitting design which allows for the removal of one phase on a two phase installation.
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF615-18C.
F-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Suspension Brackets
L 13/16" Hole
L2
11"
Notes: -For CITM, cross linked polymeric coating, add suffix "C"; example CF898-36C.
F
L
13/16" Hole
L2
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF899-36C.
F-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
10"
Angle Brackets
Hughes Brothers Two Phase Angle Brackets
Hughes Brothers Two Phase Brackets are manufactured from Fiberglass Reinforced Plastic (FRP) with ductile iron and aluminum fittings. The plastic material is a Polyester or Vinylester matrix containing ultraviolet protective inhibitors. The insulator threads are in accordance with ANSI C29.5. Threads are coated with a semi-conductive heat shrink material. Exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. Lengths other than those shown are readily available. Ductile iron is 65-45-12 with hot dip galvanizing. Aluminum alloy is A-356-T6
F
11/16" Hole
1-3/8" Threads
15o
8"
To receive unit with ductile iron end with (1" threads) fitting on compression side, substitute prefix CF901 for CF761.
Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. "L" "L2" Transv. Transv. Inches Each Inches Inches Vertical Longitud. Fit. Eye Pin 1-1/2 1-1/2 6.6 7.4 36 48 10.7 16.9 1200 900 1200 900 5000 5000 1500 1500
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF761-36C
F-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole L2
8"
CF862
The CF862 has 1-3/8" threads and the same base fitting as the CF813.
11/16" Hole
L2
CF813A
15o
6" to 8"
Stock No.
Rod Thread Dia. Wt. Lbs. "L" Size Inches Each Inches 8.2 8.6 9.2 11.0 8.7 10.2 11.1 30 36 42 48 36 44 48
Ultimate Strength-Lbs. Transv. Transv. Vertical Longitud. Insulator Eye 1700 1500 1100 1000 1500 1150 1000 1100 900 800 700 900 800 700 2000 2000 2000 2000 2000 2000 2000 5000 5000 5000 5000 5000 5000 5000
CF813-30 1" 1-1/2 CF813-36 1" 1-1/2 CF813-42 1" 1-1/2 CF813-48 1" 1-1/2 CF862-36 1-3/8" 1-1/2 CF862-44 1-3/8" 1-1/2 CF862-48 1-3/8" 1-1/2
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF813-A48C.
F-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
CF861 has grid gain teeth on base plate. CF861A does not.
L2 11/16" 15o
Rod Thread Dia. Wt. Lbs. "L" "H" Size/in. Inches Each Inches Inches 1-3/8 1-3/8 1-3/8 1-3/8 1 1 1 2 2 2 2 2 2 2 8.2 8.7 9.2 11.1 8.6 10.2 11.1 30 36 42 48 36 44 48 6-8 6-8 6-8 6-8 8 - 10 8 - 10 8 - 10
Ultimate Strength-Lbs. "L2" Trans. Trans. Inches Vertical Longitud. Insulator Eye 10-3/8 13-7/16 16-9/16 19-11/16 2700 2550 2400 2250 2050 2000 1950 1900 2000 1925 1900 2000 2000 2000 2000 2000 2000 2000 5000 5000 5000 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF861-48C.
F-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole
L2
15o
8"
Wt. Lbs. "L" Each Inches 12.2 14.9 13.6 16.2 17.5 20.2 36 38 42 54 60 72
Ultimate Strength Per Arm-Lbs. Trans. Trans. Vertical Longitud. Insulator Eye 2550 2250 2400 2100 1950 1800 2000 1900 1950 1850 1800 1750 2000 2000 2000 2000 2000 2000 5000 5000 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF834-42C -For 1-3/8" insulator threads, add suffix B; example CF834B-42.
F-25
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
8"
l o s b
CF789-40 CF789-42 CF789-48 CF789-60 2 2 2 2 12.2 13.6 14.9 16.2 40 42 48 60
Stock No.
e t e
7 8 11 19
"L2" Ultimate Strength Per Arm-Lbs. Inches Vertical Longitud. Transv. 2300 2250 2100 1600 1800 1750 1500 1200 1500 1500 1500 1500
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF789-30C -"LF" dimension based on using 23kV Ohio Brass insulator 37610 or equivalent -All strength ratings are from base of insulator
F-26
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No. Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF636-30C -For 1-3/8" cut insulator threads, unit number is CF637 CF636-30 CF636-36 CF636-42 CF636-48
Rod Dia. Wt. Lbs. "L" "L2" Mechanical Strength-Lbs. Inches Each Inches Inches Vertical Longitud.Transv. 1-1/2 1-1/2 1-1/2 1-1/2 15.7 16.4 17.0 18.0 30 36 42 48 11-5/8 15-3/8 17-7/8 21-1/8 1500 1200 1000 900 1500 1200 1000 900 1500 1500 1500 1500
8"
F-27
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Substitute prefix CF547 to receive unit with ductile iron end fittings on all three phases.
L2
L L3 11/16" Hole
15o H 11/16" x 1-1/4" Slot Rod Dia. Wt. Lbs. "L" "L2" "L3" "H" "X" Inches Each Inches Inches Inches Inches Inches 1-1/2 1-1/2 10.7 10.9 36 36 24 24 15-1/4" 15-1/4" 8 6 30-1/4" 30-1/4" Ultimate Strength Per Arm-Lbs. Side Arms Center Arm Vert. Long. Tran. Long. Tran. 1200 1200 950 950 950 950 750 750 750 750
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF545-36-24-6C -For 1-3/8" insulator threads, add suffix B; example CF545B-36-24-6.
F-28
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole L3
15o 8" 11/16 x 1-1/4" Slot Rod Dia. Wt. Lbs. "L" "L2" "L3" Inches Each Inches Inches Inches 11.4 13 36 36 40 Ultimate Strength Per Arm-Lbs. "X" Side Arms Center Arm Inches Vertical Long. Transv. Long. Transv. 1200 1200 1200 2000 2000 2000 1000 600 1000 600
Stock No.
19-1/2" 13-7/8" 23-3/16" 1500 32 13-7/8" 32-5/8" 1500 24-5/8" 15-9/16" 26-13/16" 1500
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF822-36-24C -For 1-3/8" insulator threads, add suffix B; example CF822B-36-24.
Ordering Example:
To receive unit with ductile iron end on center phase, substitute prefix CF823 for CF822.
CF822-"L"-"L2"
F-29
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole
8"
15o
Ultimate vertical load per "L1" "L2" Weight attachment 14" 22" 28" 24" 28" 28" 18 lbs 23 lbs 27 lbs 1,175 lbs 845 lbs 725 lbs
Ordering Example:
CF890A-"L1"-"L2"
F
L1 L2 L3
8"
Ultimate vertical load per "L1" "L2" "L3" Weight attachment 30 lbs 34 lbs 535 lbs 420 lbs
Ordering Example:
CF890B-"L1"-"L2"-"L3"
F-30
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6"
2"
Two 11/16" Holes Rod Dia. Wt. Lbs. "L" Ultimate Strength-Lbs. Inches Each Inches Vertical Trans. 1-1/2" 1-1/2" 3.8 3.9 15 18 1500 1200 5000 5000
Stock No. CF759 Strap, 1/4"x2"x12" with 1/2" captive bolts and mounting bolt CF667-15 CF667-18
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF667-18C. -For Captive mounting bolt, add suffix B; example CF667B-15. -For Cutout Adapter Strap, add suffix -2; example CF667-15-2.
F-31
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6" to 8"
15o
5-1/4"
CF667A-15 1-1/2 CF667A-18 1-1/2 11/16" x 2-3/4" Slot 9/16" x 1-1/2" Slot
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF667A-18C.
6"
2"
12"
Rod Dia. Inches 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
Wt. Lbs. "L" Ultimate Strength-Lbs. Each Inches Vertical Trans. 5.0 5.5 6.1 6.2 6.5 12 13 15 18 20 1800 1700 1500 1200 1000 5000 5000 5000 5000 5000
Ordering Example:
CF668-13 B-11
Center mounting hole in 16 th's. Captive bolts in outer holes (optional) Length "L"
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF668-18C.
F-32
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
11/16" Hole L
L2
8"
11/16" Hole
11/16" Hole
Ordering Example:
CF670-"L"-"L2"
Stock No. Rod Dia. Wt. Lbs. "L" Inches Each Inches 16.2 17.0 48 48 "L2" Inches 13 18 Ultimate Strength Per Arm Vertical 900 lbs. 900 lbs.
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF670-48-13C -For Captive mounting bolt, add suffix B; example CF670B-48-13 -For Cutout Adapter Strap, add suffix -2; example CF670-48-13-2
F-33
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
9/16" Holes
L2
13/16" Hole
8"
12" 11/16" x 1-1/4" Slot Rod Dia. Wt. Lbs. "L" Inches Each Inches 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 20 18 23 21 22 48 36 60 48 48
"L2" Inches 13 13 30 18 24
Ult. Strength / Lbs. Per Arm Vertical 900 900 700 900 900
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF910C -For 1/2" x 2" Captive mounting bolts, add suffix B; example CF910-B1.
F-34
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4"
11/16" Hole
6" to 8"
15o
F
"L2" Ultimate Strength-Lbs. Inches Vertical Longitud. Transv. 5-1/8 9-1/4 11-3/8 17-9/16 1800 1350 1200 900 900 900 900 900 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF592C The CF592 features a base fitting design which allows for the removal of one phase on a two phase installation.
F-35
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
L2
11/16" Hole
6" to 8"
15o
"L2" Ultimate Strength-Lbs. Inches Vertical Longitud. Transv. 5-1/8 9-1/4 11-3/8 17-9/16 1800 1350 1200 900 900 900 900 900 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF700-18C
The CF700 features a base fitting design which allows for the removal of one phase on a two phase installation.
F-36
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
6" to 8"
15o
F
Stock No. CF892-12 CF892-16 CF892-18 CF892-24 Rod Dia. "L" "L2" Ultimate Strength-Lbs. Inches Inches Inches Vertical Longitud.Transv. 1-1/2 1-1/2 1-1/2 1-1/2 12 16 18 24 5-1/8 9-1/4 11-3/8 17-9/16 1800 1350 1200 900 900 900 900 900 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF892-18C The CF892 features a base fitting design which allows for the removal of one phase on a two phase installation.
F-37
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4"
6" to 8"
11/16" Holes
Rod Dia. "L" "L2" Ultimate Strength-Lbs. Inches Inches Inches Vertical Longitud. Transv. 1-1/2 1-1/2 1-1/2 1-1/2 30 36 42 48 7-3/8 10-1/2 13-1/2 16-5/8 1440 1200 1025 900 900 900 900 900 5000 5000 5000 5000
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF590-30C
F-38
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Rod Dia. "L" "L2" Ultimate Strength-Lbs. Inches Inches Inches Vertical Longitud.Transv. 1-1/2 1-1/2 1-1/2 1-1/2 30 36 42 48 7-3/8 10-1/2 13-1/2 16-5/8 1440 1200 1025 900 900 900 900 900 5000 5000 5000 5000
For CITM, cross linked polymeric coating, add suffix C ; example CF550-48C.
F-39
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dead Ends
Fiberglass Dead End Assemblies
Hughes Fiberglass Dead End Assemblies are manufactured from Fiberglass Reinforced Plastic (FRP) with aluminum alloy fittings. The plastic material is a Polyester matrix containing ultraviolet protective inhibitors. The Tubular Dead End assembly is filled with an expanding foam filler. All exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. Aluminum alloy per A356-T6. The end fittings of the CF542 & CF799 are painted blue. Lengths other than those shown are readily available.
11/16" Hole
8"
11/16" Hole
Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF540-38C
F-40
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dead Ends
L 11/16" 11/16" Hole
The CF799 & CF765 feature 11/16" apparatus mounting holes on end fittings.
CF799 Solid Rod Dead CF765 Tubular Dead End Crossarm Assembly End Crossarm Assembly
Stock No. CF799-36 CF799-38 CF799-42 CF799-48 CF799-54 CF799-60 Rod Dia. Wt. Lbs. "L" Ultimate Strength -Lbs. Inches Each Inches Per Conductor 3 3 3 3 3 3 35 36 38 41 44 47 36 38 42 48 54 60 12,000 11,500 10,000 9,000 7,500 6,000 Stock No. CF765-36 CF765-38 CF765-42 CF765-48 CF765-54 CF765-60 Rod Dia. Wt. Lbs. "L" Ultimate Strength -Lbs. Inches Each Inches Per Conductor 3 3 3 3 3 3 15 15 16 17 17 18 36 38 42 48 54 60 7000 6700 6000 5000 4000 3000
8"
Notes -To obtain two 5/8" eyebolts, nuts and locknuts assembled -For CITM, cross linked polymeric coating, add suffix in end fittings add suffix -1 to part number; example C ; example CF765-38C CF799-36-1.
F-41
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dead Ends
B2761 Fiberglass Braceless Dead End
Welded Dead End Bracket 3/4 Bolt, CW70 Curved Washers, EN70, Extra N70 (Mtg. hardware ordered seperately)
44 (B2761-A) 55 (B2761-B) 44 (B2761-A) 55 (B2761-B)
4 x 6 Fiberglass Tube
1- 0
F
Rated Ultimate Strengths B2761-A: 15,000 pounds per phase B2761-B: 12,000 pounds per phase Unit Weight 75 pounds 105 pounds
Other configurations and lengths available. Contact Hughes Brothers for more information.
F-41.1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2000 Hughes Brothers, Inc.
Cantilever Arms
Transmission Crossarm Assemblies
Hughes Brothers Fiberglass Medium Duty Transmission Crossarm Assemblies are manufactured from Fiberglass Reinforced Plastic (FRP) with ductile iron and aluminum alloy fittings. The plastic material is a Polyester or Vinylester matrix containing ultraviolet protective inhibitors. The insulating level of steel structures is significantly improved through the use of fiberglass framing. All exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. Lengths other than those shown are readily available. Ductile iron is 65-45-12. Hot dip galvanizing per ANSI/ASTM A153. Aluminum alloy per A356-T6.
CF584-1
F
Ordering Example:
CF584-"L"-"H"-1
Single arm assembly
CC
AS2653-B ball eye fitting included for class 52-3 or 52-5 insulator
Stock No.
Wt. Lbs. "L" "CC" "H" Ultimate Strength-Lbs. Each Inches Inches Inches Vertical Longitud. Transverse 36 48 60 25 38 52 18 24 32 5000 5000 5000 1700 1500 1200 10,000 10,000 10,000
-For CITM, cross linked polymeric coating, add suffix C ; example CF584-36-18-1C.
F-42
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF584-2 Transmission Crossarm
C C-
CC
F
Ball eye fitting included
Ordering Example:
CF584-"L"-"H"-2
Double arm assembly Note: 3/4" mounting bolts ordered separately.
Stock No.
Wt. Lbs. "L" "CC" "H" Ultimate Strength-Lbs. Each Inches Inches Inches Vertical Longitud. Transverse 36 48 60 25 38 52 18 24 32 5000 5000 5000 1700 1500 1200 10,000 10,000 10,000
-For CITM, cross linked polymeric coating, add suffix C ; example CF584-36-18-2C.
F-43
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF885A-1 & CF912-1 Heavy Duty Transmission Crossarm
Ordering Example:
CF885A-"L"-"H"-1
Single arm assembly
"CC
"
F
Ball eye fitting included L
8"
Stock No. CF885A-36-18-1 CF885A-48-24-1 CF885A-60-32-1 CF885A-72-38-1 CF885A-84-45-1 CF885A-96-52-1 CF912-72-38-1 CF912-84-45-1 CF912-96-52-1
Rod Dia. Wt. Lbs. "L" "CC" "H" Ultimate Strength-Lbs. Inches Each Inches Inches Inches Vertical Longitud. Transv. 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 2-1/2 2-1/2 2-1/2 53 58 63 68 73 78 91 100 109 36 48 60 72 84 96 72 84 96 13 26 40-1/2 53-1/2 67-1/2 81-1/2 53-1/2 67-1/2 81-1/2 18 24 32 38 45 52 38 45 52 7500 7500 7500 7500 5000 5000 8000 7500 7500 1700 1500 1200 1000 900 800 1000 900 800 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
F-44
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF885A-2 & CF912-2 Heavy Duty Transmission Crossarm
CC
CC
Ordering Example:
CF885A-"L"-"H"-2
Double arm assembly Stock No. CF885A-36-18-2 CF885A-48-24-2 CF885A-60-32-2 CF885A-72-38-2 CF885A-84-45-2 CF885A-96-52-2 CF912-72-38-2 CF912-84-45-2 CF912-96-52-2 Rod Dia. Wt. Lbs. "L" "CC" "H" Ultimate Strength-Lbs. Inches Each Inches Inches Inches Vertical Longitud. Transv. 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 1-7/8 2-1/2 2-1/2 2-1/2 124 134 144 154 164 174 200 218 236 36 48 60 72 84 96 72 84 96 13 26 40-1/2 53-1/2 67-1/2 81-1/2 53-1/2 67-1/2 81-1/2 18 24 32 38 45 52 38 45 52 7500 7500 7500 7500 5000 5000 8000 7500 7500 1700 1500 1200 1000 900 800 1000 900 800 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
8"
F-45
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF879-D Cantilever Arms for Lattice Towers
The CF879 series of fiberglass cantilever arms is intended for use on lattice towers. This configuration is suitable for new construction or reframing and upgrading of existing structures. Many lattice towers that were placed in service in the early part of the century can gain years of additional service by upgrading conductor and cantilever arm assemblies. Please allow Hughes Brothers engineering staff to assist you in the application of reframing cantilever arm assemblies.
F-46
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF863-C Cantilever Arms for Lattice Towers
Tension Rod
F
Compression Rod Junction Plate
F-47
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Cantilever Arms
CF879-C3 Cantilever Arms for Lattice Towers
The CF879 series of fiberglass lattice tower cantilever arms have been successfully used to improve the BIL of existing or new lattice towers. In many instances, the service life of an existing steel lattice tower can be extended significantly by upgrading weathered steel cantilever arms and reconductoring. Hughes Brothers engineering staff can assist you in the application of reframing cantilever arm assemblies.
Spacer Plates
Tension Rods
F-48
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Braces
CF533 Fiberglass Crossarm Brace
Hughes Brothers Fiberglass Crossarm Braces are manufactured from Fiberglass Reinforced Plastic (FRP) 7/16" X 1-1/4". The plastic material is a Polyester matrix containing ultraviolet protective inhibitors.
The brace is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. Stock No. CF533-26 CF533-28 "L" Wt. Lbs. Inches Per Pair 26 28 1.8 2.0
F-49
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
Fiberglass Downlead Standoff Brackets
Hughes Brothers Downleads are manufactured from Fiberglass Reinforced Plastic (FRP) with ductile iron or steel fittings. The plastic material is either a Polyester or Vinylester matrix each containing ultraviolet protective inhibitors. All exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. Ductile iron is 65-45-12 Hot dip galvanizing per ANSI/ASTM A153
F-50
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
CF755B Downlead Bracket
11/16" Hole for 5/8" Mounting Bolt "L" 13/16" dia. Rod Gain Teeth
"L2"
Hughes Brothers CF755B Downlead bracket is made from fiberglass reinforced plastic (FRP) with ductile iron end fittings. The exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. The end fittings are ductile iron per 65-45-12. The downlead clamp holds wire ranging from 0.125" to 0.502". The unit can be furnished in any practical length.
Ordering Information
CF755B-"L2"
Length of exposed FRP Stock No. CF755B-12 CF755B-14 CF755B-16 CF755B-18 CF755B-20 CF755B-22 CF755B-24 "L2" 12" 14" 16" 18" 20" 22" 24" "L" 16-1/4" 18-1/4" 20-1/4" 22-1/4" 24-1/4" 26-1/4" 28-1/4"
F-50.5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
Hughes Brothers CF755.6 & CF755C downlead brackets offer different mounting configurations than the CF755B. All specifications are identical to the CF755B.
Ordering Information
CF755.6-"L2"
"L2"
Ordering Information
CF755C-"L2"
F-50.5.5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
Fiberglass Downlead Standoff Brackets - continued
Typical Application
F-51
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
RL L 3"
Hole A
CF756A Downlead
13/16" dia. rod, chamfered on each end. Part No. "L" Inches "RL" Inches 16 20-3/8" 22 24 25 26 28 31 32 40 Hole A 7/16"
CF756A1 Downlead
13/16" dia. rod, chamfered on each end. Part No. "L" Inches "RL" Inches Hole A 3/8"
CF756A-12 12 CF756A-16-3/8 16-3/8" CF756A-18 18 CF756A-20 20 CF756A-21 21 CF756A-22 22 CF756A-24 24 CF756A-27 27 CF756A-28 28 CF756A-36 36
CF756A1-12 12 16 CF756A1-16-3/8 16-3/8" 20-3/8" CF756A1-18 18 22 CF756A1-20 20 24 CF756A1-21 21 25 CF756A1-22 22 26 CF756A1-24 24 28 CF756A1-27 27 31 CF756A1-28 28 32 CF756A1-36 36 40
CF756A2 Downlead
13/16" dia. rod, chamfered on each end. Part No. "L" Inches "RL" Inches Hole A 5/16" CF756A2-12 12 16 CF756A2-16-3/8 16-3/8" 20-3/8" CF756A2-18 18 22 CF756A2-20 20 24 CF756A2-21 21 25 CF756A2-22 22 26 CF756A2-24 24 28 CF756A2-27 27 31 CF756A2-28 28 32 CF756A2-36 36 40
F-52
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
CF756.6 Downlead
7/16" Chamfered L
Ordering Example
CF756.6-12 .6 for 5/8" pole mounting bolt
.7 for 3/4" pole mounting bolt
"L2" "L" Inches Inches 12 14 16 18 20 22 24 15-1/4 17-1/4 19-1/4 21-1/4 23-1/4 25-1/4 27-1/4
F-53
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Downleads
CF757A Down Lead Bracket
L Stock No. CF757A-12 CF757A-14 CF757A-16 CF757A-18 CF757A-20 CF757A-22 CF757A-24 "L2" "L" Inches Inches 12 14 16 18 20 22 24 20-1/2 22-1/2 24-1/2 26-1/2 28-1/2 30-1/2 32-1/2 L2 3"
Ordering Example
CF757.6-12
.6 for 5/8" bolt, .7 for 3/4" bolt.
F-54
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Phase Spacers
Mid-Span Phase Spacers
Hughes Brothers Mid-Span Phase Spacers are manufactured from Fiberglass Reinforced Plastic (FRP). The plastic material is a Polyester or Vinylester matrix containing ultraviolet protective inhibitors. All exposed fiberglass rod is coated with 2-3 mils of acrylic urethane enamel paint which is baked to hardness. An option is available to coat exposed rod with CITM cross linked polymeric coating for improved weatherability and tracking characteristics. The CF800 series has options available for hot stick installation of phase spacers for 15 & 35kV operation.
Insulator by others
Filled with epoxy bonding material Hendrix HPI-35 (35kV) Pin Insulator supplied on CF800 is standard, Hendrix HPI-15 (15kV) supplied with CF800-"L"C
F-55
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Phase Spacers
CF800D 35kV Mid-Span Phase Spacer
L
Hughes Brothers CF800-"L"D & E enable the installation of a phase spacer using hot sticks. The Hendrix vise-top insulator features options for two conductor installation locations. Insulator jaws open to virtually any conductor size.*
Filled with Epoxy bonding material Torque bolts are tightened until the ring breaks away.
Ordering Example:
CF800-"L"DM
Designates bare conductor application. Length *Conductor Opening Max.=1.70" Min.=0.35"
1" Fiberglass rod (both ends threaded) Hendrix No. HPI 15-VT(M) 15kV pin insulator
Ordering Example:
CF800-"L"EM
F-56
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Misc. Brackets
L 11/16" Key hole 5/8" L2 The Hughes CF785 Standoff Bracket allows for attachment of Cable TV, Telephone Cable or other apparatus by means of a 5/8" bolt. An alternative version, the CF785B is identical but does not have a 15o rise.
6" to 8"
15o
Rod Ultimate Strength-Lbs. Dia. Wt. Lbs. "L" "L2" Trans. Inches Each Inches Inches Vertical Longitud. Insulator 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 8.0 8.2 8.5 8.8 9.2 14 16 18 21 24 9 11 13 16 19 2000 1600 1500 1200 900 1200 1000 900 800 700 2000 2000 2000 2000 2000
The CF785B uses a zero degree rise base fitting shown at right.
F
CF635 Cable Extension
The CF635 Cable Extension Bracket allows for attachment by a 2 bolt clamp or by Cable TV or Telephone Cable Hangers. Rod Dia. Inches 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 Ultimate Strength-Lbs. Vertical Cant. Tensile 1800 1700 1500 1200 1000 5000 5000 5000 5000 5000 11/16" Notes: -For CITM, cross linked polymeric coating, add suffix C ; example CF635-18C. 7/16"x1-1/4" Slots L 11/16" Key Hole
12 13 15 18 20
8"
Stock No.
2-7
/8"
F-57
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Misc. Brackets
11/16" dia.
L2
The CF583 features a clevis / clevis connection while the CF914 uses an eye to eye. Stock No. CF583-L CF914-L "L" L L "L2" "L" minus 8" "L" minus 8-1/2" Rod dia. 1-1/2" 1-1/2"
CF583
Uses 3/4" dia pins.
CF914
2"
3"
"L" 78"
3"
10"
5'-0"
F-58
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ordering Information
This catalog section will help you determine which base plate & phase attachment option are most suited to your individual application.
G-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
16o
Clearance
7"
Rise
See pages G-10 thru G-13 for base plate options Insulator String Length 2'-0" 3'-0" 4'-0" 5'-0" 6'-0" 7'-0" Clearance @=45 Swing Angle 1'-6 7/8" 2'-1" 2'-6 1/2" 3'-0 1/4" 3'-6" 4'-0" Clearance @=30 Swing Angle 1'-11 1/8" 2'-8 1/4" 3'-5" 4'-1 1/4" 4'-9 1/2" 5'-6"
G-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Ordering options
Example: 4000 A 10.5 A 33 G
G-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Clearance 24o
7"
Rise
See pages G-10 thru G-13 for base plate options Insulator String Length 2' - 0" 3' - 0" 4' - 0" 5' - 0" 6' - 0" 7' - 0" Clearance @=45 Swing Angle 1' - 4 1/2" 1' - 9" 2' - 1 1/2" 2' - 6" 2' - 10 1/2" 3' - 3" Clearance @=30 Swing Angle 1' - 9 1/4" 2' - 5" 3' - 0" 3' - 7" 4' - 2" 4' - 9"
G-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No 4010A3.5A33G 4010A4.0A33G 4010A4.5A33G 4010A5.0A33G 4010A5.5A33G 4010A6.0A33G 4010A6.5A33G 4010A7.0A33G 4010A7.5A33G 4010A8.0A33G 4010A8.5A33G 4010A9.0A33G 4010A9.5A33G 4010A10.0A33G 4010A10.5A33G 4010A11.0A33G
Arm Length 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 8'-6" 9'-0" 9'-6" 10'-0" 10'-6" 11'-0"
Rise Approx. Wt. (lbs.) 0'-11" 1'-2" 1'-5" 1'-7" 1'-10" 2'-0" 2'-3" 2'-5" 2'-8" 2'-10" 3'-1" 3'-3" 3'-6" 3'-8" 3'-11" 4'-1" 65 70 75 80 90 95 105 115 120 130 135 145 150 160 170 185
ORDERING OPTIONS
Example: 4010 A 10.5 A 33 G
(G = Galvanized) Coating (W = Self Weathering) (P = Painted) Material Strength (KSI)
See Page G-16 for load ratings
G-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
16o
Clearance
See pages G-10 thru G-13 for base plate options Insulator String Length 2' - 0" 3' - 0" 4' - 0" 5' - 0" 6' - 0" 7' - 0" Clearance @=45 Swing Angle 1' - 6 7/8" 2' - 1" 2' - 6 1/2" 3' - 0 1/4" 3' - 6" 4' - 0" Clearance @=30 Swing Angle 1' - 11 1/8" 2' - 8 1/4" 3' - 5" 4' - 1 1/4" 4' - 9 1/2" 5' - 6"
7"
Rise
G-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
G
ORDERING OPTIONS
Example: 4020 A 10.5 A 33 G
(G = Galvanized) Coating (W = Self Weathering) (P = Painted) Material Strength (KSI)
See Page G-17 for load ratings
G-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Clearance 24o
7"
Rise
G
Insulator String Length 2' - 0" 3' - 0" 4' - 0" 5' - 0" 6' - 0" 7' - 0" Clearance @=45 Swing Angle 1' - 4 1/2" 1' - 9" 2' - 1 1/2" 2' - 6" 2' - 10 1/2" 3' - 3" Clearance @=30 Swing Angle 1' - 9 1/4" 2' - 5" 3' - 0" 3' - 7" 4' - 2" 4' - 9"
G-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Stock No. 4030A3.5A33G 4030A4.0A33G 4030A4.5A33G 4030A5.0A33G 4030A5.5A33G 4030A6.0A33G 4030A6.5A33G 4030A7.0A33G 4030A7.5A33G 4030A8.0A33G 4030A8.5A33G 4030A9.0A33G 4030A9.5A33G 4030A10.0A33G 4030A10.5A33G 4030A11.0A33G
Arm Length 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 8'-6" 9'-0" 9'-6" 10'-0" 10'-6" 11'-0"
Rise 0'-11" 1'-2" 1'-5" 1'-7" 1'-10" 2'-0" 2'-3" 2'-5" 2'-8" 2'-10" 3'-1" 3'-3" 3'-6" 3'-8" 3'-11" 4'-1"
Approx. Wt. (lbs.) 60 65 70 75 85 90 95 105 110 120 125 135 140 145 150 160
ORDERING OPTIONS
Example: 4030 A 10.5 A 33 G
(G = Galvanized) Coating (W = Self Weathering) (P = Painted) Material Strength (KSI)
See Page G-17 for load ratings
G-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
A
Bearing Plate
Many variations of base plate options are available. Consult Hughes Brothers Engineering Staff before ordering.
14"
Base Plate
B
Bearing Plate 1" mounting bolts, nuts and washers sold separately. Styles A & B work equally well on concrete poles.
14"
G-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C
14"
G
Option C works equally well on concrete poles.
G-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Many variations of base plate options are available. Consult Hughes Brothers Engineering Staff before ordering.
E
1" mounting bolts, nuts and washers sold separately.
14"
F
2-1/2"
14"
7/8" mounting bolts, nuts and washers sold separately. Options D & E shown here in a steel pole application.
12-1/4"
G-12
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Specify
K
1" mounting bolts, nuts and washers ordered separately
Specify
G-13
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4-3/8"
C
2821 Swinging Angle Bracket
5-1/2"
4-3/8"
4-3/4" 4-3/4"
5-1/2"
G-14
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Strength Tables
TABLE A
Ultimate Strength Based on ANSI C135.1 Bolt Strengths
Base Plate Configuration Type
Arm Length (feet) 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 A&D (2) 7/8" Bolts 5720 4900 4290 3810 3450 3120 2860 2630 2450 2280 2140 2020 1710 1800 1710 1630 1550 B, C, & E (2) 1" Bolts 7870 6700 5910 5250 4720 4300 3940 3630 3380 3150 2950 2780 2630 2490 2360 2250 2150 F (3) 7/8" Bolts 11440 9800 8580 7620 6900 6240 5720 5260 4900 4560 4280 4040 3820 3600 3420 3260 3100
Design Note: Check both the ultimate tube strength and the ultimate strength based on bolt strengths.
Contact Hughes Brothers Engineering Dept. for ultimate strengths based on other types of bolts.
TABLE B
G-15
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
ARM LENGTH (FEET) 80KSI 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550 7550
VERTICAL 65KSI 50KSI 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 6150 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 4700 36KSI 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 33KSI 80KSI 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 3100 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 6250 65KSI 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000
LONGITUDINAL 50KSI 36KSI 33KSI 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550
NOTE: Check both the ultimate tube strength and the ultimate bolt strength. The ultimate strength of the complete unit is the lesser of the two strengths.
G-16
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
ARM LENGTH (FEET) 80KSI 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.5 9.0 10.0 10.5 11.0 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550 6550
VERTICAL 65KSI 50KSI 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 5350 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 4100 36KSI 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 33KSI 80KSI 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 5920 5420 5050 4760 4520 4330 4170 4040 3920 3820 3740 3660 3590 3530 3480 3430 3380 65KSI 4810 4400 4100 3860 3620 3520 3390 3280 3190 3110 3040 2970 2920 2870 2820 2780 2750
LONGITUDINAL 50KSI 36KSI 33KSI 3700 3390 3150 2970 2820 2710 2610 2520 2450 2390 2330 2290 2240 2210 2170 2140 2110 2660 2440 2270 2140 2030 1950 1880 1820 1760 1720 1680 1640 1610 1590 1560 1540 1520 2440 2230 2080 1960 1860 1780 1720 1660 1620 1580 1540 1510 1480 1450 1430 1410 1390
NOTE: Check both the ultimate tube strength and the ultimate bolt strength. The ultimate strength of the complete unit is the lesser of the two strengths.
G-17
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
12"
9-1/2"
All holes are 1-1/2" chamfered both sides. Standard End Triangular End
Ordering Example
C4484- CDE "L" G
Grounding Lug (optional) "L" Length in inches "CDE" for triangular end plate "C" for standard end plate
G-18
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
5-1/2"
13/16" Hole
Stock No. Post Insulator (by others) C4466-B1.0 C4466-B1.25 C4466-B1.5 C4466-B1.75 C4466-B2.0 C4466-B2.25 C4466-B2.5 C4466-B2.75 C4466-B3.0
Wt./lbs. 33 35 37 39 43 46 49 52 55
Ordering Example:
C4466-B1.75A
"A" for 13/16" ins. mtg. hole "B" for 15/16" ins. mtg. hole Length "L" in feet
G-19
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
12"
"A"
3"
Length
13/16"
13/16"
See note*
Ordering Example
C4484-B4.5A
Base Plate Code Suffix Base Plate Type A B C D E F Pole Dia. Range 15"-18" 18"-21" 21"-24" 24"-28" 12"-15" 26"-31" Stock No. C4484-B4.0 C4484-B4.5 C4484-B5.5 Length 4' - 0" 4' - 6" 5' - 6" "A" 2' - 0" 2' - 3" 3' - 3"
*Take off link available as an option by adding suffix "DET" as follows: C4484-BDET4.5A
G-20
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
The B2751-A steel underbuild bracket is designed to allow for the addition of underbuild cables. The bracket is manufactured from galvanized steel tube with an ultimate vertical load rating of 765 lbs per position. All pole mounting and cable mounting holes are 11/16 diameter.
1'-4"
4" 11/16" Keyhole Slot
1'-0"
8"
3/4"
4-1/8"
11/16"dia. Hole
Ordering Example:
B2751-A Unit Wt. 18 lbs
Other configurations available.
G-20.1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Length 6"
1-1/2"
Rise
G
"X"
12" 12" 16" 16" 16" 16" 16" 16" 16" 16"
Stock No.
C4080-B 4.5 C4080-B 5.0 C4080-A 5.5 C4080-A 6.0 C4080-A 6.5 C4080-A 7.0 C4080-A 7.5 C4080-A 8.0 C4080-A 8.5 C4080-A 9.0
Arm Size
5 1/8" x 5 " - 8 " 5 1/8" x 5 " - 8 1/4" 5 1/8" x 5 3/4" - 8 1/2" 5 1/8" x 5 3/4" - 8 3/4" 5 1/8" x 5 3/4" - 9" 5 1/8" x 5 3/4" - 9 1/4" 5 1/8" x 6 7/8" - 9 1/2" 5 1/8" x 6 7/8" - 9 3/4" 5 1/8" x 6 7/8" - 9 7/8" 5 1/8" x 6 7/8" - 10 1/8"
Length
4' - 6" 5' - 0" 5' - 6" 6' - 0" 6' - 6" 7' - 0" 7' - 6" 8' - 0" 8' - 6" 9' - 0"
Radius
10' - 7" 11' - 7" 12' - 7" 13' - 7" 14' - 7" 15' - 7" 16' - 7" 17' - 7" 18' - 7" 19' - 7"
Rise
1' - 10" 1' - 11 1/2" 1' - 11 3/4" 2' - 1 3/8" 2' - 2 7/8" 2' - 4 1/2" 2' - 6" 2' - 7 5/8" 2' - 9 1/2" 2' - 10 3/4"
Unit Wt.
123 lbs 130 lbs 142 lbs 150 lbs 158 lbs 167 lbs 180 lbs 194 lbs 208 lbs 223 lbs
G-21
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
G
Dead End Tee
Note: C4080-D Series, substitute C4080-D for C4080-A to order with dead end tee option.
G-22
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Length 6"
1-1/2"
Rise
G
Stock No. C4113-B 4.5 C4113-B 5.0 C4113-A 5.5 C4113-A 6.0 C4113-A 6.5 C4113-A 7.0 C4113-A 7.5 C4113-A 8.0 C4113-A 8.5 Arm Size 3 1/8" x 5" - 8" 3 1/8" x 5" - 8" 3 1/8" x 5" - 8" 3 1/8" x 5" - 8" 3 1/8" x 5" - 8" 3 1/8" x 5" - 8 1/4" 3 1/8" x 5" - 8 1/4" 3 1/8" x 5" - 8 3/4" 3 1/8" x 5" - 9" Length 4' - 6" 5' - 0" 5' - 6" 6' - 0" 6' - 6" 7' - 0" 7' - 6" 8' - 0" 8' - 6" Radius 10' - 7" 11' - 7" 12' - 7" 13' - 7" 14' - 7" 15' - 7" 16' - 7" 17' - 7" 18' - 7" "X" 12" 12" 16" 16" 16" 16" 16" 16" 16" Rise 1' - 11" 2' - 0 5/8" 2' - 2 1/8" 2' - 3 3/8" 2' - 5 3/8" 2' - 7 1/8" 2' - 9" 2' - 10 7/8" 3' - 0 3/4" Unit Wt. 95 lbs 99 lbs 103 lbs 108 lbs 112 lbs 116 lbs 121 lbs 127 lbs 133 lbs
G-23
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
C4625 Series
G
C4619 Series
G-24
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Structure Rebuild / Upgrade Kits
Hughes Brothers has helped utilities develop economical solutions for rebuilding and upgrading existing H-frame structures. Each upgrade project is unique with its own set of variables, objectives and goals. For this reason, close cooperation with the experienced Hughes engineering staff is required. The following benefits can be realized as the result of an upgrade project: Maintenance of existing right of way while operating lines at higher capacity Increased conductor clearances Increased service life of existing towers through repair/restoration Improved transmission reliability through increased structure strength Bring non-compliant towers into compliance with NESC codes Hughes Brothers is prepared to assist in the project completion by: assisting in structural design analysis to salvage as much of the existing structure as possible performing full scale tests to verify designs supply material in kit form to ease field construction ensure timely delivery of material to proper location(s)
H-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
C4700 Series Reframing Configurations
C4700
Bill of Material to Include: 4-Vee Braces 1-X Brace 2-Bayonets 1-Shield Wire Support Assy. Existing Structure After Upgrade
C4701
Bill of Material to Include: 4-Vee Braces 2-Bayonets 1-Shield Wire Support Assy.
Existing Structure
After Upgrade
C4702
Bill of Material to Include: 2-Vee Braces 2-Bayonets 1-Shield Wire Support Assy.
C4703
Bill of Material to Include: 2-Vee Braces 2-Bayonets 1-Shield Wire Support Assy.
H
After Upgrade
Existing Structure
After Upgrade
Existing Structure
H-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
C4704
Bill of Material to Include: 2-Bayonets 1-Shield Wire Support Assy.
C4705
Bill of Material to Include: 4-Vee Braces 1-X Brace 2-Bayonets
Existing Structure
After Upgrade
Existing Structure
After Upgrade
C4706
Bill of Material to Include: 4-Vee Braces 2-Bayonets
C4707
Bill of Material to Include: 2-Vee Braces 2-Bayonets
Existing Structure
After Upgrade
Existing Structure
After Upgrade
C4708
Bill of Material to Include: 2-Vee Braces 2-Bayonets
C4709
H
Bill of Material to Include: 2-Bayonets
Existing Structure
After Upgrade
Existing Structure
After Upgrade
H-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Use the drawings and tables on the following pages to determine which upgrade kit is best suited to your needs. Please record all information on this form to assist Hughes Brothers Engineering staff in analyzing your situation.
Customer Ordering Number Existing line voltage kV Rebuild line voltage kV Miles of line miles Estimated material delivery date Age of line years (example: installed age) Pole type(s): Douglas fir Southern Yellow Pine Western Red Cedar Pole heights feet thru feet Pole classes thru Existing Crossarm height feet (from top of pole) Pole spacing feet Arm Relocation Height feet Y feet IL feet Phase spacing feet Maximum vertical span feet Maximum transverse span feet Ruling span feet Existing conductor type (example: 795 ACSR 26/7) New conductor type (if applicable) (example: 954 ACSR 26/7) Number of conductors per phase Shield wire type (example: 3/8" EHS steel strand) Number of shield wires (total) Maximum tangent structure line angle Conductor Maximum design tension pounds Shield wire maximum design tension pounds NOTE: Additional copies of this Cone of protection angle (example: 30) form may be obtained by contacting Hughes Brothers. Step Bolt Option Yes No
H-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Ordering Information
New Shield Wire Support Assembly Bayonet Assemblies New Bracing, as Required
Bayonet Height
Phase Spacing
IL
Pole Spacing
H-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Ordering Information (cont'd)
New Shield Wire Support Assembly
Bayonet Height
Phase Spacing
IL Y
Pole Spacing
H
Ordering Example
C 4 7 0 1 G 2 E 2 ****
Customer Code (3 to 4 characters - example NSP) Reframed phase spacing Arm relocation height Reframed pole spacing Bayonet height Series Number
Existing Structure
H-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Spacing to be specified
Bayonet Details
H
Top view of double arm connection at bayonet for arms above pole top.
H-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Top Attachment Details
New Shield Wire Attachment Existing Shield Wire Attachment
H-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
Basic H-frame Installation Procedure
H
7 8 Crane raises arm to new location
Crane cable is attached to crossarm. Double arm assembly is spread apart at each pole using hydraulic jacks. Crossarm bolts are removed.
H-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structure Reframing
New arm mounting bolts are installed and spreading jacks are removed.
10
Shield wire angle is bolted to bayonet extensions on the ground and raised to position. Pole bands are slipped over top of pole and into position.
11
12
13
14
H-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Misc. Hardware
B2739-B Right of Way Gate Assembly
8'-0" 9' - 1/4"
5'-0"
Gate by others.
Double dip galvanized for excellent longevity All fabrication done at factory Simple connections for ease of construction Long term stability Professional appearance to satisfy land owners
I-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Misc. Hardware
B2712.1 Tower Leg Reinforcement Bracket
10.5
o
1"
12"
The B2712.1 Tower Leg Reinforcement Bracket is used to repair or brace rusted or broken lattice tower legs. New holes can be drilled into the foundation or the base plate can be made to fit existing anchor bolts. Contact Hughes Brothers with your specific lattice tower repair or reinforcement needs.
I-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Lighting Standards
Pole Cap
Internal Raceway
2-6
D Pole Cap No. 5-1/8 5-1/8 5-3/4 5-3/4 5-1/8 C4773.10A C4773.10A C4773.10B C4773.10B C4773.10A
I-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
4"
I-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
1 x 2 Slot
12
4-3/8 5/8
3 4
I-5
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Guy Anchor
B2286-C Guy Anchor Assembly
Hughes Brothers B2286-C Guy Anchor Assembly is made of 1-3/8 rod and is hot dip galvanized.
16-0
6 Thread
1-5/8
1-5/8 1-1/41-5/8
(2) 1-3/8 Hex Nuts CW130 (2) 1-3/8 Hex & Lock Nuts, 1/2 Washer 28083 Roller
4-1/2
I-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
General Engineering
Since the early 1920s, the Hughes Brothers' engineering staff has assisted in the construction of more than a hundred thousand circuit miles of overhead construction. Our engineering staff is prepared to offer their assistance by providing: Structural analysis of tower configurations Full scale testing Design & computer aided drafting Cost analysis and competitive bid analysis Project administration i.e., order processing, expediting, delivery coordination for the materials we supply. Field inspection and customer service
Transmission engineers are fully aware that the mere assembly of poles, arms, braces, insulators, conductors, guys and hardware is not transmission construction. Properly designed transmission structures result from a complete study of all the conditions affecting the project.
This catalog section gives full consideration to the following important design criteria: 1) The most economically designed tangent structure, which considers only a maximum span, does not usually or necessarily result in the most economical transmission line. 2) Properly designed, efficient transmission structures result from a complete study of the route of the line, including profile, soil types, number and magnitude of angles, and the unusual and local conditions which are a part of any line. 3) Braced H-Frame lines have been built at a savings over unbraced H-Frame lines, resulting in greater strength and lower maintenance.
4) H-Frame lines can and have been built at a savings in cost over single pole lines. 5) Full size tests should be made on new developments before they are used in actual construction. 6) Successful transmission line construction is not based on the length of time in service, but whether it has been subjected to the load for which it was designed. In the presentation of this manual, we have tried to indicate to designers, operators and builders of overhead construction that our staff of engineers and our testing laboratory are available to the utility industry.
J
J-1
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
The selection of the design of the tangent structure should be made with reference to the overall cost of the line which will include an analysis of the profile, conductor, right of way and local conditions affecting span lengths. In general, Type C construction shown below, will rarely produce the most economical line. The span length will be limited, requiring more structures and associated parts; the deflection and earth pressure will be excessive. The simple installation of the X-brace, as in Type B will eliminate deflection, reduce earth pressure, permit the use of smaller poles and result in longer spans and greater safety factors. The Type A design will usually result in the safest, strongest and most economical long span, high voltage structure. The knee or vee braces permit the pole tops to act as guided cantilevers by introducing a point of inflection between the cross arm and top of the X-braces. Without these braces, the poles above the X-Braces act as simple cantilevers.
J
J-2
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
Full Scale Structure Tests A Continuing Process
1935
1955
1986
J
J-3
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
Principles that were used 50 years ago are still applicable today
Reprinted by request from Hughes Brothers Catalog No. 11, circa late 1940's
J
J-4
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
Reprinted by request from Hughes Brothers Catalog No. 11, circa late 1940's
J
J-5
2001 Hughes Brothers, Inc.
Structural Analysis
Theoretical Maximum Transverse Span Analysis of Hughes Brothers H-Frame Structures
Initial Conditions:
1. Bending stress of pole = 8,000 psi 2. Y = 6'-6" 3. Crossarm height = 8'-9" 4. Z = Pole spacing minus 1 ft 5. 70', class 2 Douglas-fir poles 6. Set depth = 9'-0" 7. Pole spacing = 15'-6"
Ultimate Circumference Pole Moment Location in Inches (ft-lbs.) a b c d 46.92 35.69 30.48 28.14 218,183 96,025 59,808 46,804
List of Assumptions
1. Plane surfaces will remain plane and bracing will create a plane of contraflexure (point of zero moment). 2. Horizontal load is equally distributed between the poles. 3. Pole taper is to be uniform for the entire length of pole. 4. Foundations are rigid and fixed.
NOTE: Circumferences are based on ANSI minimum dimensions. Find location of planes of contraflexure:
J
J-6
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
H-Frame Structure Strength Analysis (cont'd)
Find maximum load (P) to fail poles at each location:
List of Assumptions
1. Plane surfaces will remain plane and bracing will create a plane of contraflexure (point of zero moment). 2. Horizontal load is equally distributed between the poles. 3. Pole taper is uniform for the entire length of pole. 4. Foundations are rigid and fixed.
where:
L =Unbraced length in inches, assumed to be 1/2 of the brace length I = Moment of inertia E = Modulus of Elasticity
J
J-7
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
H-Frame Structure Strength Analysis (cont'd)
List of Assumptions
1. Plane surfaces will remain plane and bracing will create a plane of contraflexure (point of zero moment). 2. Horizontal load is equally distributed between the poles. 3. Pole taper is uniform for the entire length of pole. 4. Foundations are rigid and fixed.
J
J-8
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
H-Frame Structure Strength Analysis (cont'd)
9 lb
J
J-9
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Structural Analysis
Maximum Theoretical Transverse Spans
X-Brace= 1042 Crossarm Height Fiber Stress= 8000 psi Y Crossarm Height= 8.75 ft Y= 6.5 ft Pole Spacing= 15.5 ft 1042 X-brace
Conductor- 795 ACSR, 26/7 "Drake" Shield Wire- 3/8" EHS X-Brace Height= 3.375 in X-Brace Width= 5.375 in X-Brace Strength= 20,000 lbs Wind Load= Radial Ice= Safety Factor= # of Conductors= # of Shield Wires= 9 lbs 0 in 4 3 2
POLE CLASS
POLE HEIGHT
H3 H2 H1 1 2 3 1055* 1065* 1076* 1086* 1096* 1107* 981* 993* 1005* 1017* 1029* 1041* 918* 931* 944* 958* 972* 987* 864* 877* 892* 908* 924* 940* 815* 831* 847* 864* 880* 866 771* 787* 806* 825* 843* 769 730* 749* 769* 788* 808* 689 693* 713* 733* 754* 778* 624 653* 676* 699* 720* 745* 617* 640* 665* 689* 691 589* 614* 638* 664* 641 555* 581* 609* 635* 591 521* 550* 579* 607* 546 491* 519* 550* 580* 506 *Denotes X-brace controlling.
J
J-10
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Pole Dimensions
Determining Pole Diameters
To determine the diameter of a pole at any given distance from the top: 1. Find the butt circumference by selecting the pole class in row 1 2. Move down the column to the desired pole length 3. Select the pole top circumference from row 2 4. Perform the following calculation: NOTE: Pole circumference tables located on pages J-12 & J-13
Special Note:
The diameter found is a minimum pole dimension, based on ANSI 05.1. Most poles will run larger than this dimension.
J
J-11
Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Dimensions of Douglas-fir (both types) and Southern Pine Poles from ANSI 05.1-1992
H-6 39 37 35 33 31 29 27 25 23 21 19 17 15 15 12 H-5 H-4 H-3 H-2 H-1 1 2 3 4 5 6 7 9 10
Class
Length of pole (ft.) Minimum circumference at 6 ft from butt (in.) 58.5 61.0 63.5 65.5 67.5 69.0 71.0 72.5 74.5 76.0 77.5 79.0 80.5 82.0 83.5 85.0 86.0 82.5 78.5 75.0 81.0 77.5 74.0 80.0 76.5 72.5 69.0 70.0 71.0 78.5 75.0 71.5 68.0 77.0 74.0 70.5 67.0 63.0 64.5 65.5 66.5 67.5 76.0 72.5 69.0 65.5 62.0 74.5 71.0 67.5 64.5 61.0 73.0 69.5 66.5 63.0 59.5 56.0 57.0 58.5 59.5 60.5 61.5 62.5 63.5 71.5 68.0 65.0 61.5 58.5 55.0 69.5 66.5 63.5 60.0 57.0 54.0 50.5 51.5 53.0 54.0 55.0 56.0 57.0 58.0 59.0 59.5 68.0 65.0 62.0 59.0 55.5 52.5 49.0 66.5 63.5 60.5 57.0 54.0 51.0 48.0 45.0 46.0 47.0 48.0 49.0 64.5 61.5 58.5 55.5 52.5 49.5 46.5 43.5 62.5 59.5 57.0 54.0 51.0 48.0 45.0 42.0 60.5 58.0 55.0 52.0 49.5 46.5 43.5 40.5 38.0 39.0 40.5 41.5 58.5 55.5 53.0 50.5 47.5 45.0 42.0 39.0 36.5 56.0 53.5 51.0 48.5 45.5 43.0 40.5 37.5 35.0 32.5 34.0 51.0 48.5 46.0 43.5 41.0 38.5 36.0 33.5 31.0 43.5 41.5 39.0 36.5 34.0 31.5 29.0 36.5 34.0 32.0 29.5 27.5 25.0 27.0 28.5 30.0 33.5 31.5 29.5 27.5 25.5 23.0 31.0 29.0 27.0 25.0 23.0 21.0 19.5 21.5 23.5 25.0 17.5 19.5 20.5 -
20
4.0
14.0 15.0 -
25
5.0
30
5.5
35
6.0
Pole Dimensions
40
6.0
45
6.5
50
7.0
55
7.5
60
8.0
65
8.5
70
9.0
75
9.5
80
10.0
85
10.5
90
11.0
95
11.0
100
11.0
105
12.0
110
12.0
115
12.0
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
120
12.0
125
12.0
NOTE: Classes and lengths for which circumferences at 6 feet from the butt are listed in boldface type are the preferred standard sizes. Those shown in light type are included for engineering purposes only.
** The figures in this column are intended for use only when a definition of groundline is necessary in order to apply requirements relating to scars, straightness, etc.
J-12
Dimensions of Western Red Cedar* and Ponderosa Pine Poles from ANSI 05.1-1992
H-6 39 37 35 33 31 29 27 25 23 21 19 17 15 15 12 H-5 H-4 H-3 H-2 H-1 1 2 3 4 5 6 7 9 10
Class
Length of pole (ft.) Minimum circumference at 6 ft from butt (in.) 64.5 67.0 70.0 72.0 74.5 76.5 78.5 80.5 82.5 84.5 86.0 87.5 89.5 91.0 92.5 94.0 95.5 91.5 87.5 90.0 86.0 82.0 83.0 88.5 84.5 80.5 87.0 83.5 79.5 75.5 76.5 78.0 79.0 85.5 82.0 78.0 74.0 84.0 80.5 76.5 72.5 82.5 79.0 75.0 71.5 67.5 69.0 70.0 71.5 72.5 74.0 75.0 81.0 77.0 73.5 70.0 66.0 79.0 75.5 72.0 68.5 64.5 61.0 62.5 63.5 65.0 66.0 67.5 68.5 69.5 70.5 77.0 74.0 70.5 67.0 63.0 59.5 75.5 72.0 68.5 65.0 61.5 58.0 54.5 56.0 57.0 58.5 59.5 61.0 62.0 63.0 64.0 65.0 66.0 73.5 70.0 67.0 63.5 60.0 56.5 53.0 71.5 68.0 65.0 61.5 58.5 55.0 51.5 69.0 66.0 63.0 59.5 56.5 53.5 50.0 46.5 48.0 49.5 51.0 52.0 53.5 54.5 67.0 64.0 61.0 57.5 54.5 51.5 48.5 45.0 64.5 61.5 58.5 55.5 52.5 49.5 46.5 43.5 40.0 42.0 43.5 45.0 46.0 62.0 59.0 56.0 53.5 50.5 47.5 44.5 41.5 38.5 56.5 53.5 51.0 48.0 45.0 42.5 39.5 36.5 34.0 36.0 37.5 48.0 45.5 42.5 40.0 37.5 34.5 32.0 40.0 37.5 35.0 32.5 30.0 37.0 34.5 32.5 30.0 28.0 25.5 28.0 30.0 31.5 33.0 33.5 31.5 29.5 27.0 25.0 23.0 21.5 24.0 26.0 27.5 -
20
4.0
15.0 16.5 -
25
5.0
30
5.5
35
6.0
40
6.0
45
6.5
50
7.0
55
7.5
60
8.0
65
8.5
70
9.0
75
9.5
80
10.0
85
10.5
90
11.0
95
11.0
100
11.0
105
12.0
110
12.0
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
115
12.0
120
12.0
125
12.0
NOTE: Classes and lengths for which circumferences at 6 feet from the butt are listed in boldface type are the preferred standard sizes. Those shown in light type are for engineering purposes only.
Pole Dimensions
J-13
**
The figures in this column are intended for use only when a definition of groundline is necessary in order to apply requirements relating to scars, straightness, etc.
Lead (feet)
J
J-14
2001 Hughes Brothers, Inc.
Single Arm
Pole
Double Arm
LOAD
See Pole Line Hardware section for Adjustable Spacer Fitting information.
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2001 Hughes Brothers, Inc.
Post Insulators vs Davit Arm construction Hughes Brothers Davit Arm vs Post Insulator
Post Insulator
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Case 2
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Davit Arm
Case 1
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NESC "Heavy" 230 kv line Conductor:795 26/7 ACSR (Drake) bundled Vert. load = 2.0942 lbs./ft x 2 x 1.5 OCF= 6.2826 lbs./ft. Davit Arm 6'-6" arm - Hughes No. 4020A6.5C50G Max. vert. = 3630 lbs. Max. span = 577 ft. 9.15 structures/mile
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Case 2 NESC "Heavy" 230kv line Conductor: 795 54/7 ACSR (Condor) bundled Vert load = 2.4421 lbs./ft x 2 x 1.5 OCF = 7.3263 lbs./ft. Davit Arm 6'-6" arm - Hughes No. 4020A6.5C50G Max.vert. = 3630 lbs. Max. span = 495 ft. 10.66 structures/mile
Conclusion
Hughes Brothers Davit Arms can provide a more economical means of supporting conductors than post insulators. The longer spans that are obtained with davit arm construction translate into total project cost savings. Fewer poles, insulators, and less labor lower the construction cost. In the long run, less equipment in the fields means lower maintenance costs.
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Full scale structure test of a 38 yr old H-frame conducted for Dairyland Power Cooperative, November 10, 1988.
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A B
A B
Conductor
D
West Pole
Thrust
Uplift
Test No. 1
Vertical Loads - Conductor (each) 4,000 lbs. Shield Wire (each) 2,500 lbs.
Transverse Loads
L O A D I N L B S. Load No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Per S.W. 0 300 450 600 750 900 1050 1200 1350 1500 1650 1800 Per Phase 0 Total Load 0
LOAD
DEFLECTIONS IN INCHES A 0 0 2-1/2 3-5/8 4-7/8 6-3/4 8-1/2 10-3/4 12-3/8 14-7/8 17-1/2 21-5/8 West Pole B C 0 0 2-3/8 3-5/8 5 6-7/8 8-1/2 10-5/8 12-3/8 14-7/8 17-1/2 21-1/2 0 0 1-3/4 2-1/4 3-3/4 5-1/8 6-1/2 8-1/4 9-5/8 11-1/2 13-1/2 16-1/4 D Thrust 0 0 0 0 0 0 0 0 0 0 0 0 A B East Pole C Uplift 0 0 0 0 0 0 0 0 0 0 0 0
VERTICAL
400 1800 567 2600 767 3500 967 4400 5300 1167 1367 6200 1567 7100 1767 8000 1967 8900 2167 9800 2367 10700
0 0 0 0 0 0 0 0 1-3/4 2-1/8 1-1/4 1-3/8 3-1/8 3-1/4 2-3/8 2-3/8 4-3/8 4-1/2 3-1/4 3-1/8 6-1/4 6-1/4 4-5/8 4-3/8 8-3/8 8-1/8 6-1/8 5-3/4 9-3/4 9-7/8 7-3/8 6-3/4 11-1/2 11-3/4 8-7/8 8-3/8 13-7/8 14-1/8 10-1/2 10-1/8 17-1/8 17-1/8 13 12-7/8 20-7/8 21 16-1/8 NA L U R E
Test Procedure
Vertical loads are applied by suspending pre-weighed concrete and steel weights at each phase and shield wire position. The weights are raised by remotely operated hydraulic cylinders. Transverse loads are the applied by means of power operated winches. The loads are monitored by certified dynamometers. Deflections are measured at selected points on the structure by reading calibrated rules with a transit. All data is recorded at the time it is generated.
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Load 7
5,300 lbs.
Load 8
6,200 lbs.
Load 9
7,100 lbs.
Load 12
9,800 lbs.
Load 13
Failure
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
3910 4040
4040
4300
West
East
The above figures indicate the bending strengths of the poles predicted through nondestructive evaluation as well as the actual stresses at failure determined through structural analysis. While strength predictions will not always be this accurate (strength prediction was within 1% of stress failure), the test results illustrate the value of assessing the reliability of existing structures and making improved upgrading and reframing decisions.
-3440 3860
2680
4020 -3360 NOTE: Douglas-fir pole which had been in service 38 years.
4400 2880
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Transmission Design
Transmission Design Configurations
Since 1921, Hughes Brothers has been developing a diverse selection of framing designs for wood, concrete and steel construction. Each structure is designed to meet the specific loading, geographical, right of way and construction preferences of the project at hand. Our library of structure designs is without equal in the industry. Before embarking on a new transmission structure design, we hope that you will contact Hughes Brothers engineering staff. Our tower design expertise is offered without obligation.
69 kV - 161 kV
Wood tension braces provide maximum conductor clearance. Compression braces (braces attached below the crossarms) are also available.
69 kV - 230 kV
"Wishbone" framing with single or double arm assemblies is a very cost effective type of framing for single pole construction.
69 kV - 161 kV
69 kV - 230 kV
Fiberglass is an attractive option for both single and double circuit construction with either wood, concrete or steel poles.
Wood or steel Davits used on wood, concrete and steel poles for both single and double circuit construction and have proven to be more economical than post insulator construction for many applications.
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2001 Hughes Brothers, Inc.
Transmission Design
69 kV - 230 kV
Fiberglass framing in conjunction with wood X-Bracing is an effective option for maintenance or upgrading existing structures.
69 kV - 161 kV
Double or single (laminated or solid sawn) arms are available for the standard H-Frame with or without knee or vee braces.
69 kV - 161 kV
The framing for a typical H-Frame in this voltage range may be sized for either a single or bundled conductor.
230 kV
The framing for this typical HFrame is sized to provide electrical clearances required for lines of this voltage and may be sized for either a single or bundled conductor. Typically pole spacings are greater than for 69 - 161 kV construction.
230 kV
The framing for this K-Frame structure uses relatively short crossarm timbers which are more readily available from solid sawn lumber. The timbers may be sized for either a single or bundled conductor.
345 kV
This wide based H-Frame with the center phase supported by a vee string, reduces the length and cost of framing members and also reduces potential uplift and thrust problems.
345 kV
This narrow pole spacing H-Frame uses a vee string for support of the center phase and is especially suited for narrow right-of-way applications.
345 kV
This is a typical H-Frame for EHV. The framing members are custom designed for specified wire sizes and span lengths.
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
345 kV
This H-Frame is constructed with extended double center crossarm braces to support the shield wires and is often used when the shield wires are insulated or if the structure is designed for large transverse loads.
345 kV
The 345 kV K-Frame structure utilizes shorter, more readily available timbers. The shorter members are also easier to transport in rough terrain.
345 kV
The double K-Frame is designed for long spans and/or larger conductor sizes.
69 kV - 230 kV
Wood double circuit tangent structures have proven to be reliable and very economical for most voltage ranges.
345 kV / 230 kV
Wood double circuit tangent structures with different voltages are effective and economical for voltages through 345 kV / 230 kV
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
Angled Structures for Single Conductor Lines
Small Angle Small Angle
Small Angle
Medium Angle
Medium Angle
Transposition
Long Span
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.
Transmission Design
Angle Structures for Bundled Conductor Lines
Small Angle Small Angle
Medium Angle
Large Angle
Transposition
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Hughes Brothers, Inc.
P.O. Box 159 / 210 N. 13th / Seward, NE 68434 / Phone (402) 643-2991 / Fax (402) 643-2149
2001 Hughes Brothers, Inc.