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TECHNICAL USER'S MANUAL FOR:

MPCX37

Nordstrasse 11/F CH- 4542 Luterbach Tel.: ++41 (0)32 681 58 00 Fax: ++41 (0)32 681 58 01 Email: support@digitallogic.com Homepage: http://www.digitallogic.com

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

COPYRIGHT 1998-2006 BY DIGITAL-LOGIC AG

No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, in any form or by any means, electronic, mechanical, optical, manual, or otherwise, without the prior written permission of DIGITAL-LOGIC AG. The software described herein, together with this document, are furnished under a license agreement and may be used or copied only in accordance with the terms of that agreement. ATTENTION: All information in this manual and the product are subject to change without prior notice.

REVISION HISTORY:
MPCX Version V0.1 V0.2 V0.4 V0.5B V1.0 V1.0 V1.0 V1.0 V1.0 V1.0 V1.0A MPC Doc. Version Version V0.1 V0.2 V1.3 V0.5 V1.3B V0.6 V1.4 V0.7E V1.4 V0.7F V1.4 V0.7G V1.4. V0.7H V1.4 V0.8 V1.4 V0.8A V1.4 V0.9 Modification: Remarks, News, Attention: 07.2002 KUF Initial Version 09.2002 KUF Operating Systems 11.2002 KUF Replicator added 05.2003 KUF Added information for options 05.2003 BUM VGA-Default resolution, CD-Content 05.2003 KUF Nominal max. 28V specified 06.2003 KUF Safety regulations added, R4 connectors 06.2003 KUF BIOS & Solid State Drive added 07.2003 KUF Rep-Schematics, WLAN-Displ.Inst. 07.2003 KUF Display-Schema, RS485 on R1-R4 08.2003 KUF New: 4.24.1. Installing SIM-Card New 14.1,14.2,14.3 BIOS History New 8.7 RS485 Description New 7.7.1. U/I-Diagramm added New 7.6. U/I-Diagramm added 08.2003 KUF All chipset listed 08.2003 HAK Minor corrections 09.2003 HAK New photos chapter 6.6+50 C Spec. Ext.HD-Temp 09.2003 KUF Temp.range, safety regulations, new ext.temp harddisk,cooling options, 1kHz input freq. 09.2003 HAK 11.2 Replicator 4 picture new 05.2004 DAR Labeling, Replicator 01/02,X3 pinout 07.2004 DAR Chapter 4.21 DVI 02.2005 DAR WLAN / MIL connector description / title 04.2005 DAR Layout rework, Software and drivers 06.2005 DAR Replicator 4 corrections 06.2006 DAR New pictures, EC - Declaration of conformity 09.2006 DAR Chapter 5 12.2006 DAR Minor corrections Date/Vis:

V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A V1.0A 1.0A

V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4 V1.4

V0.9a V0.9b V0.9c V0.9d V0.9E V0.9F V0.9G V0.9H V1.0 V1.0A V1.0B V1.0C V1.0D

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

Read the safety regulation in chapter 3 before you start the system

ATTENTION

1. All information in this manual and the product are subject to change without prior notice. 2. Read this manual prior installation of the product. 3. Read the security information carefully prior installtion of the product.

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

Table of Contents
1
1.1 1.2 1.3 1.4 1.5 1.6 1.7

PREFACE ...........................................................................................................8
How to use this Manual .......................................................................................................8 Trademarks ...........................................................................................................................8 Disclaimer .............................................................................................................................8 Who should use this Productinformation..........................................................................8 Recycling Information..........................................................................................................8 Limited Warranty ..................................................................................................................9 EC Declaration of conformity.........................................................................................10

2
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

OVERVIEW.......................................................................................................11
Features of the MPCX ........................................................................................................11 Optional Features of the MPCX.........................................................................................11 MPCX Assembly Options .................................................................................................12 Specifications .....................................................................................................................13 Operating temperature with different functions: ............................................................16 Thermoscan ........................................................................................................................17 Ordering Codes ..................................................................................................................18 Related Application Notes.................................................................................................18 Packing List ........................................................................................................................19

SAFETY REGULATIONS .................................................................................20


3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 3.26 3.27 3.28 3.29 3.30 Safety: PowerOn indicator ...............................................................................................21 Safety: Coded and marked connectors ..........................................................................21 Safety: Protection of the supply input current...............................................................21 Safety: Wrong polarisation on the power input .............................................................21 Safety: Protection of the output currents .......................................................................21 Safety: Protection of overcurrent in the relays .............................................................21 Safety: Load Dump Protection in 12V/24V systems ......................................................21 Safety: Ground potential ..................................................................................................22 Safety: Power On/Off switch ............................................................................................22 Safety: Batteries inside the device ..................................................................................22 Safety: Protection of the primary battery .......................................................................22 Safety: Mobile Antenna.....................................................................................................23 Safety: Station Antenna.....................................................................................................25 Safety: Protection from high voltages ............................................................................26 Safety: Protection of the smartcard for the GSM...........................................................26 Safety: Protection against overtemperature ..................................................................26 Mechanical Safety: System mounting...........................................................................27 Mechanical Safety: Protection against broken glas ......................................................27 Environmental Safety: Protection against corrosion ....................................................27 Environmental Safety: At 25 C no hot surfaces.............................................................27 Environmental Safety: No release of toxics .................................................................27 Environmental Safety: Laser devices .............................................................................27 Environmental Safety: Noise emmission........................................................................28 Environmental Safety: Hazardous atmospheres ..........................................................28 Environmental Safety: Humidity and spraywater ..........................................................28 Safety: Independent software ........................................................................................28 Safety: Recycling the computersystem ........................................................................28 Safety: Static Electricity .................................................................................................28 Safety: Operators security ...............................................................................................29 Recorded Data Safety: .......................................................................................................29

4
4.1 4.2 4.3 4.4

MPCX FUNCTIONS..........................................................................................30
Operating Elements on the frontside ...............................................................................30 Connectors on frontside....................................................................................................31 Indicator LEDs on the frontside......................................................................................32 Operating Elements ...........................................................................................................34 4.4.1 ON /OFF Switch ............................................................................................................35 4.4.2 Enable the AutoRUN-Mode...........................................................................................36 4

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

4.5 4.6

Power Supply......................................................................................................................37 DC-Powerinput Specifications ..........................................................................................38 4.6.1 Nominal DC-Powerinput voltage ...................................................................................38 4.6.2 Minimal DC-Powerinput voltage specification...............................................................38 4.6.3 DC-Powercable Specifications.....................................................................................39 4.7 Remote ON/OFF with INGITION-Input ..............................................................................40 4.8 Harddisk 2.5 ......................................................................................................................41 4.9 Harddisk 2.5 for Extended Temperature ........................................................................41 4.10 MicroDrive and CompactFlash..........................................................................................42 4.11 Solid State Flashdisk Drive ...............................................................................................42 4.12 Controllers ..........................................................................................................................43 4.12.1 Interrupt Controllers ......................................................................................................43 4.12.2 Device Manager ............................................................................................................44 4.13 Timers and Counters .........................................................................................................45 4.13.1 Programmable Timers...................................................................................................45 4.13.2 Battery backed clock (RTC) ..........................................................................................46 4.13.3 Battery-Lifetime .............................................................................................................46 4.14 VGA, LCD ............................................................................................................................47 4.14.1 VGA / LCD Controller SMI721-4 .................................................................................47 4.14.2 Graphic modes ..............................................................................................................47 4.14.3 VGA Defaultresolutions from the BIOS........................................................................50 4.14.4 VGA Blockdiagram of the Videointerfaces...................................................................51 4.15 LAN 10/100Base-T ............................................................................................................52 4.16 FIREWIRE IEEE1394.........................................................................................................53 4.17 USB V1.1.............................................................................................................................54 4.18 Sound ..................................................................................................................................55 4.19 LCD LVDS...........................................................................................................................57 4.19.1 LCD LVDS Cable .........................................................................................................58 4.19.2 TFT-Colordefinition for LVDS........................................................................................59 4.20 LCD PanelLink (DVI)..........................................................................................................60 4.21 CRT-2 Analog Option .........................................................................................................63 4.22 IrDA- Option ........................................................................................................................63 4.22.1 IrDA-BIOS Settings ......................................................................................................63 4.23 GPS Receiver TU30-410-031 Option ..............................................................................63 4.24 GSM / GPRS MC35/45 Option..........................................................................................65 4.24.1 SIM-Card insertion .......................................................................................................65 4.24.2 Telephon program, which shows some features of GPRS module. ............................66 4.25 TV/Radio Tuner Option .....................................................................................................67 4.25.1 TV/FM Tunerprogram...................................................................................................68 4.25.2 TV-Tuner Mute: .............................................................................................................69 4.26 Video Input Driver Installation Win2000 (also for TV).....................................................70 4.26.1 Video Grabber Demoprogram.......................................................................................71 4.26.2 Notes about VideoInput-Capture driver functionality. ...................................................74 4.27 WLAN Option ......................................................................................................................75 4.28 Smart Battery Option Specification..................................................................................77 4.29 Option: External Active cooler..........................................................................................78 4.30 Option: External cooler from airconditioner ...................................................................79

5
5.1

DOCKING CONNECTOR DEFINITION...........................................................80


Docking 200pin MPCX-Connector ....................................................................................80 5.1.1 Docking MPCX-Connector Pin 1-100 .........................................................................81 5.1.2 Docking MPCX-Connector Pin 101-200 .....................................................................82 5.1.3 Signal description of the MPCX-Docking-Connector ....................................................83 5.1.4 Connector Specifications ..............................................................................................84

6
6.1 6.2 6.3 6.4 6.5

SOFTWARE / DRIVER .....................................................................................85


Driver Overview Windows ME...........................................................................................85 Driver Overview Windows 2000 ........................................................................................85 Driver Overview Windows XP ...........................................................................................86 Driver Overview DOS V6.22..............................................................................................86 Video Driver installation ....................................................................................................87 6.5.1 Installing control panel under windows .........................................................................87 5

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

6.5.2 Accessing chip functionality under Windows ................................................................88 6.5.3 Control panel functionalities ..........................................................................................89 6.5.4 Choosing the display output..........................................................................................89 6.5.5 Setting hotkeys for special display modes ....................................................................90 6.5.6 Initialisation of dual-display mode .................................................................................91 6.6 Driver installation ...............................................................................................................93 6.6.1 EEPROM Update utility.................................................................................................94 6.6.2 Establishing a 1394 connection under Windows ..........................................................94 6.7 Audio Driver Installation ....................................................................................................97 6.7.1 DOS Driver ....................................................................................................................97 6.7.2 WIN311, OS2, WIN95, WIN98, WIN NT .......................................................................98 6.7.3 Bundled Applications, MediaRack.................................................................................98 6.8 100/10 Ethernet LAN Driver Installation ..........................................................................99 6.8.1 Intel 82559ER Ethernet chip .........................................................................................99 6.9 Powermanagement settings for WINDOWS ..................................................................101 6.10 SmartBattery Monitor Installation...................................................................................104 6.11 Select the COM4-Device ..................................................................................................107 6.12 CAN-Driver Installation ....................................................................................................108 6.12.1 Driver Installation(Windows-2000) ..............................................................................108 6.12.2 Programming CANDLAG interface under Windows: ..................................................109 6.13 COM 1-4 IRQ Installation with WIN2000 ........................................................................112 6.13.1 MPC board with second SuperIO (MPCX)..................................................................112 6.13.2 Requirements ..............................................................................................................112 6.13.3 Restrictions..................................................................................................................112 6.13.4 Installation of COM ports under Windows 2000/XP....................................................112 6.14 WLAN-Terminal from Panasonic ....................................................................................114 6.15.1 WLAN Terminal Installation for Windows 2000...........................................................114

7
7.1 7.2

INTERFACES AND ADDRESSMAP ..............................................................118


PCMCIA Interface with VADEM 469 ...............................................................................118 CAN Interface....................................................................................................................121 7.2.1 CAN Software fr DOS 6.22 .......................................................................................121 7.2.2 Accessing the CAN-Controller 82527 from Intel .........................................................121 7.2.3 Function: INIT CAN with AH = 00 ..............................................................................122 7.2.4 Function: TRANSMIT CAN MESSAGE with AH = 01................................................122 7.2.5 Function: READY CAN with AH = 02.........................................................................123 7.2.6 Function: RECEIVE ONE CAN MESSAGE with AH = 03..........................................123 7.2.7 Function: CAN_RxDADR with AH = 4 * ...................................................................124 7.2.8 Function: Get_Status Register with AH = 5 ...............................................................124 7.2.9 Program Example in Pascal........................................................................................126 7.2.10 CAN System building ..................................................................................................128 7.2.11 CAN Bus cable and termination ..................................................................................128 7.2.12 To start the CAN Interface ..........................................................................................128 7.2.13 Installation of the CAN-Driver CA_I9.COM or CA_I5.COM ........................................128 7.2.14 Schematics of the CAN-Interface................................................................................129 7.3 Analog input......................................................................................................................130 7.4 Impuls counter system ....................................................................................................132 7.5 Digital 8Bit Outputs..........................................................................................................133 7.6 Digital 8Bit Inputs ............................................................................................................134 7.7 Read Digital Status...........................................................................................................135 7.7.1 Ignition Input sensitivity ...............................................................................................135 7.8 Write Digital Controllines ................................................................................................136 7.9 Flash Pageing Register 8Bit Output .............................................................................136

8
8.1 8.2 8.3 8.4 8.5 8.6 8.7

REPLICATOR

R1 ........................................................................................137

Replicator R1 Specification..........................................................................................137 Replicator R1 Connector Description .........................................................................139 DSUB Connector Specification.......................................................................................147 MPCX-Coaxial-Signals .....................................................................................................148 MPCX-Antenna coded connectors .................................................................................149 Coax-Crimptools and Coax-Stripper ..............................................................................149 RS485 Option for all Replicator ......................................................................................150 6

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

9
9.1 9.2

REPLICATOR R2 ...........................................................................................151
Replicator R2 Specification.............................................................................................151 Replicator R2 Connector Description .........................................................................153

10

REPLICATOR R3 ...........................................................................................160
10.1 10.2 Replicator R3 Specification.............................................................................................160 Replicator R3 Connector Description .........................................................................161

11

REPLICATOR
11.1 11.2

R4 ........................................................................................167

Replicator R4 Specification...........................................................................................168 Replicator R4 Connector Description ............................................................................170 Connector Connector Connector Connector DVI, LVDS, CRT1 & 2 Cable.....................................................................175 LPTI, KB, MS, USB Cable ........................................................................176 COM1, COM2, COM3, CAN Cable ...........................................................177 LAN, IEEE1394, Supply, Sound Cable ...................................................178

12

SCHEMATICS FOR REPLICATOR................................................................175


12.1 12.2 12.3 12.4

13

DIMENSIONS .................................................................................................179
13.1 13.2 13.3 13.4 13.5 13.6 Dimensions closed length...............................................................................................179 Dimensions open length..................................................................................................180 Dimensions top view........................................................................................................181 Dimensions mounting holes ...........................................................................................182 Dimensions mounting nuts .............................................................................................183 Dimensions holder plate for nut .....................................................................................184

14

BIOS ...............................................................................................................185
14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 BIOS-History .....................................................................................................................185 VGA-BIOS-History ............................................................................................................185 PMPIC-BIOS-History ........................................................................................................185 Activate the BIOS setup...................................................................................................186 Phoenix BIOS function keys ...........................................................................................186 Key <ESC> ........................................................................................................................186 Key <F2>............................................................................................................................186 Error messages (beep codes) .........................................................................................187 BIOS Settings....................................................................................................................187 14.10 Sub menu main choice .........................................................................................187 14.11 Sub menu Advanced.................................................................................................188 14.12 I/O Device Configuration..............................................................................................189 14.13 Submenu Security.....................................................................................................189 14.14 List of supported USB devices....................................................................................190

15

INDEX .............................................................................................................192

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

PREFACE

This manual is for integrators and programmers of systems based on the MPCX-Computer family. It contains information on hardware requirements, interconnections, and details of how to program the system. The specifications given in this manual were correct at the time of printing; advances mean that some may have changed in the meantime.

1.1 1.2

How to use this Manual Trademarks


DIGITAL-LOGIC AG Microsoft Inc.

This manual is written for the system integrator and the application programmer.

MICROSPACE, smartModule DOS Vx.y, Windows

1.3

Disclaimer

DIGITAL-LOGIC AG makes no representations or warranties with respect to the contents of this manual and specifically disclaims any implied warranty of merchantability or fitness for any particular purpose. DIGITAL-LOGIC AG shall under no circumstances be liable for incidental or consequential damages or related expenses resulting from the use of this product, even if it has been notified of the possibility of such damage. DIGITAL-LOGIC AG reserves the right to revise this publication from time to time without obligation to notify any person of such revisions

1.4
-

Who should use this Productinformation

Electronic engineers or system engineers with know-how in PC-technology. Without electronic know-how we expect you to have questions. This manual assumes, that you have a general knowledge of PC-electronics. Because of the complexity and the variability of PC-technology, we cant give any warranty that the product will work in any particular situation or combination. Pay attention to the electrostatic discharges. Use a CMOS protected workplace. Power supply OFF when you are working on the board or connecting any cables or devices.

Read the safety regulation in chapter Fehler! Verweisquelle konnte nicht gefunden werden.

1.5
Hardware:

Recycling Information
- Print: epoxy with glass fiber wires are of tin-plated copper ceramics and alloys of gold, silver check your local electronic recycling NiMH-Batteriies and Lithium Batteries inside the Computer Aluminium alloy

- Components: - Batteries: - Housing:

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

1.6

Limited Warranty

DIGITAL-LOGIC AG warrants the hardware and software products it manufactures and produces to be free from defects in materials and workmanship for one year following the date of shipment from DIGITAL-LOGIC AG, Switzerland. This warranty is limited to the original purchaser of product and is not transferable. During the one year warranty period, DIGITAL-LOGIC AG will repair or replace, at its discretion, any defective product or part at no additional charge, provided that the product is returned, shipping prepaid, to DIGITAL-LOGIC AG. All replaced parts and products become property of DIGITAL-LOGIC AG. Before returning any product for repair, customers are required to contact the company. This limited warranty does not extend to any product which has been damaged as a result of accident, misuse, abuse (such as use of incorrect input voltages, wrong cabling, wrong polarity, improper or insufficient ventilation, failure to follow the operating instructions that are provided by DIGITAL-LOGIC AG or other contingencies beyond the control of DIGITAL-LOGIC AG), wrong connection, wrong information or as a result of service or modification by anyone other than DIGITAL-LOGIC AG. Neither, if the user has not enough knowledge of these technologies or has not consulted the product manual or the technical support of DIGITAL-LOGIC AG and therefore the product has been damaged. Except, as expressly set forth above, no other warranties are expressed or implied, including, but not limited to, any implied warranty of merchantability and fitness for a particular purpose, and DIGITAL-LOGIC AG expressly disclaims all warranties not stated herein. Under no circumstances will DIGITAL-LOGIC AG be liable to the purchaser or any user for any damage, including any incidental or consequential damage, expenses, lost profits, lost savings, or other damages arising out of the use or inability to use the product.

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

1.7 EC Declaration of conformity

10

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

2
2.1

OVERVIEW
Features of the MPCX

The MICROSPACE-PCX is a miniaturized PC system incorporating the major elements of a PC/AT compatible computer. It includes standard PC/AT compatible elements, such as: PENTIUM-III CPU 256k L2-Cache SDRAM Memory 32 256Mbyte (SODIMM144) Harddisk: up to 60Gbyte Compactflash Typ-II socket rearside Compactflash Typ-II socket frontside Videocontroller XVGA with 4Mbyte Videomemory USB controller Firewire IEEE1394 controller LAN 100/10Base-T controller Docking-Connector CAN Bus controller 2 socket TypII/III PCMCIA Monitoring of all supplies

2.2

Optional Features of the MPCX

The MICROSPACE-PCX has a set of option, they must be ordered for assembly: GSM MC35/45 GPRS modem/handy (uses COM4) GPS receiver (uses COM3) Wireless-LAN (WLAN) Preheating for negative temperatures with harddisks or CD/DVD TV-Tuner Radio-Tuner Batterysupply 16Watt with NiMHcharger for backup function up to 0.5h 2x Compactflash type-II on rear and front side Watchdog functions MPCX-health monitoring (temperature, voltages, tolerances) COM3 and COM4 with RS485 instead of RS232C

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

2.3

MPCX Assembly Options

The MICROSPACE-MPCX has different assembly options. Ask the factory for the detailed information about the current available options and combination of options. There are soldering and assembly options available: Option GSM Module MC35/MC45 Soldering Assembly Modular option Coax conenctor configured Antennacable Uses COM4 yes Modular option Coax connector configured Antennacable Uses COM3 Different capacity Mounting kit and cable always inside the MPCX mounted yes Modular option yes Yes, needs the IRQ15 From COM ! Modular option Uses USB 1/0 Yes, specify country by the order RS485 instead of RS232 On Replicators R1 to R4

GSM supply 4volt GPS

Harddisk Harddisk preheating Battery 1.6Ah/9.6V Smart battery charger Compactflash socket WLAN-Option TV/Radio-Tuner COM3 and COM4

All Serialconnectors and USB-connectors , they are not longer available while an option is installed, are disabled with a special cover. The cover prevents to connect a disabled interface.

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

2.4
CPU:

Specifications
MPCX_P3 MPCX_P5: Compatibility: 1. Level Cache: 2. Level Cache: Physical Addressing: FSB: Math. Coprocessor: Clock Rates P3: Clock Rates P5: Main Memory: Mobile Pentium-III Mobile Pentium-MMX 8086 80486 16k data and 16k code 256kByte 35 lines 100MHz Integrated 300 700 MHz 266 MHz 64 256 Mbyte SODIMM144pin

Power Management: available Chipsets: MPCX: LAN: PCMCIA: Audio: Video: Firewire: CAN-Option: WLAN: SM-Bat Charger: Powersupply: Supply Input: Nominal 12/24VDC (nom. Range 10 to 28VDC), Minimum = 8Volt (max. duration = 30sec) Overvoltage = 28 to 60VDC , limiter activated at 31VDC (+/-1.0V) inverse polarity protected 11.5VDC (+/-0.5V) , nominal chargeing range 12 to 28VDC EMI filtered Load dump resistant, wrong polarity resistent Firewire: 2 x 12VDC, 0.5Amp. 2Amp. overcurrent protected LCD Backlight: 5.0V/12VDC, 0.5Amp 0.5A fuse protected LCD Digital: 3.3V/5VDC, 0.5Amp 0.5A fuse protected USB: 2 x 5VDC, 0.5Amp 1 Amp overcurrent protected PCMCIA: 2 x 5/3.3VDC, 0.5Amp 0.5A protected PS/2: 2 x 5VDC, 0.1Amp 0.5Amp fuse protected INTEL 440BX (for MMX: 430TX ) with INTEL PIIX4 Southbridge INTEL 82C551ER (559ER) VADEM: VG469 3.3V/5V mixed since V1.0), (5V only with V0.5) ESS 1869S SMI 721 4MB TSB 43AB22 INTEL 82C527 NETGEAR / ZCOM LT1759, SM-Bus, BQ2040 SM-Bat.Controller clock switching, sleep, possible controlled power-up, inactiveity-auto powerdown

Min.Charger Input: Protection: Protection: Specification: Supply Output:

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

Power Consumption: At 12V At 24V Standby Poweroff Typical 3.0 Amp., at standard operation Typical 1.5 Amp., at standard operation Typical 100mA at 12Volt Typical 2mA at 12Volt

Physical Characteristics: Dimensions: Length: 260mm without Replicator Length: 300 mm with Replicator Depth: 160 mm Height: 66 mm 3kg (with Replicator 3,5kg)

Weight:

Operating Environment: Relative Humidity: 5 - 90% non condensing C: IEC68-2-30 at -20 to +50 C operating M: MIL-STD-810E meth. 501.3, 502.3 at 20 to +50C operating C: IEC68-2-6 10-50Hz, 0.075mm and 55-500Hz, 1.0G M: MIL-STD-810E meth 506.3, 510.3 procedure-III 10-50Hz, 0.075mm and 55-500Hz, 1.0G C: IEC68-2-6 10-50Hz, 0.15mm and 55-500Hz, 2.0G M: MIL-STD-810E meth 506.3, 510.3 procedure-III 10-50Hz, 0.15mm and 55-500Hz, 2.0G C: IEC68-2-27 15G, 11ms sine M: MIL-STD-810E meth 516.4 15G, 11ms, sine C: IEC68-2-27 50G, 11ms, sine M: MIL-STD-810E meth 516.4 50G, 11ms, sine C: IEC68-2-13 4571meter operating M: MIL-STD-810E meth 506.3, 510.3 procedure-III (Drip) C: IEC68-2-1,2,14: -20 C to +50 C * M: MIL-STD-810E meth. 501.3, 502.3: -20C to +50C C: IEC68-2-1,2,14: -40 C to +85 C M: MIL-STD-810E meth. 501.3, 502.3: -40C to +85C

Vibration operating: Vibration nonoperating: Shock operating: Shock nonoperating: Altitude Temperature operating 1) Temperature storage 1)

1) without the smartBattery-Option, refer chapter 2.5 * depending from the peripherals and the harddisk/CD are installed, see table below.

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

EMI / EMC (IEC1131-2 refer MIL 461/462): ESD Electro Static Discharge: IEC 801-2, EN55101-2, VDE 0843/0847 Part 2 Metallic protection needed Separate Ground Layer included 15 kV single peak IEC 801-3, VDE 0843 Part 3, IEC770 6.2.9. not tested IEC 801-4, EN50082-1, VDE 0843 Part 4 250V - 4kV, 50 ohms, Ts=5ns Grade 2: 1KV Supply, 500 I/O, 5Khz IEC 801-5, IEEE587, VDE 0843 Part 5 Supply: 2 kV, 6 pulse/minute I/O: 500 V, 2 pulse/minute FD, CRT: none EN55022 MIL-STD-461D, CE & FCC Class B

REF Radiated Electromagnetic Field: EFT Electric Fast Transient (Burst): SIR Surge Immunity Requirements:

High-frequency radiation: Complies: EMI / EMC (IEC1131-2 refer MIL 461/462): ESD Electro Static Discharge:

IEC 801-2, EN55101-2, VDE 0843/0847 Part 2 Metallic protection needed Separate Ground Layer included 15 kV single peak

Security: Car / trucks: UL ETL SEV Safety E1 020148 In progress, finished end of July 2004 301 AR385-16

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

2.5

Operating temperature with different functions:


Option: Minimum Temp.: -40 C -40 C -20 C 0 C -20 C -40 C 0 C -40 C Maximum Temp. +70 C +70 C +50 C +50 C +70 C 1) +55 C +40 C +50 C Remarks

CPU/Peripheral: 300MHz Celeron-CPU CompactFlash Solid State Drive 2.5 MicroDrive IBM Harddisk 2.5 Harddisk 2.5 20GB-E28. Harddisk 2.5 DVD/CD DVD/CD

HD20GB-E28 Preheating Preheating

Ext. 6m/s Airflow Ext. 6m/s Airflow

700MHz P3-CPU CompactFlash Solid State Drive 2.5 MicroDrive IBM Harddisk 2.5 Harddisk 2.5 20GB-E28. Harddisk 2.5 DVD/CD DVD/CD

HD20GB-E28 Preheating Preheating

-40 C -40 C -20 C 0 C -20 C -40 C 0 C -40 C

+60 C +60 C +50 C +50 C +60 C 1) +50 C +40 C +45 C

Ext. 6m/s Airflow Ext. 6m/s Airflow

Notes: A: all values in the table above are specified without battery pack B: if battery pack is ordered, the temperature range is limited as follows: With Installed battery option, the storge and operating temperature ranges are modified as below: Operating discharge No preheating -20 C +50 C 2) Max. 1h discharging Operating discharge Preheating -40 C +50 C 2) Max. 1h discharging Operating charge No preheating +0C +40 C 3) Max. 6h charging Operating charge Preheating -40 C +40 C 3) Max. 6h charging None operating charge +0C +45 C Max. 4h charging With battery pack -20 C +35 C Longtime storage Storage temperature 1) With the optionally available harddisk-drive for extended temperatures model: HTA422020F9ATJ0 Travelstar A4K20-20 refer to the description in chapter 4.9 4.12 2) ) Longer exposition to high temperatures will reduce the life time of the battery and break the cell sealing. WARNING: Do not expose the computer to direct sunlight with battery included 3) Over +40 C, the charging of the battery pack is inhibited.

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2.6 Thermoscan
Product: Scan time: 120min. MPCX_P3_700MHz Air temperature: +25 C CPU-Performance: on 100% CPU-Temperature: +56 C Inside Temperature: +51 C Harddisk temp: +40 C Average housing surface temp.: +45 C

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2.7
MPCX-37

Ordering Codes
MicroSpace PC without CPU, HD, SDRAM Standard for all features of the MPCX Standard for all features of the MPCX Standard only PC connectors MIL-Connectors IP67 for all features of the MPCX CPU Pentium-III 300MHz CPU Pentium-III 700MHz 814037 814120 814122 814124 814126 805154 805152 890007 890008 890009 814170 814140 814150 814160 814175 807034 814190 814195 814052 630013 693061 693062 693063 693061 693062 693063 814053 814050 814051

Replicator: Replikator 01 Replikator 02 Replikator 03 Replikator 04 CPU: SCP3-300MHz SCP3-700MHz

Harddisk: (refer the description in chapter 4.x) HD20GB Harddisk with 20Gbyte Standard Temperature HD60GB Harddisk with 60Gbyte Standard Temperature HD20GB-E28 Harddisk with 20Gbyte Extended Temperature E28 Options: Battery: GPS-Receiver GSM Handy TV/R-Tuner Europe WLAN-Modul HD Preheating Active cooler option Air conditioner cooler option Cables/Adapters: Car-Adapter Cable AC Adapter AC-Powercable Euro AC-Powercable US AC-Powercable GB Euro Power Cable US Power Cable GB Power Cable Connector Kits: MPCX Aerial Connector Kit Connector Kit sold Connector Kit crimp

2.8
#

Related Application Notes


Description

Application Notes are availble at http://www.digitallogic.ch ->support, or on any Application CD from DIGITAL-LOGIC.

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2.9

Packing List

Control the packing list after opening the box: - MICROSPACE-PCX - Users Manual - CD with drivers and documentations

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SAFETY REGULATIONS

The verification of the safety is followed to the guideline adapted from the US Army Communication and Electronics Command Supplement (119 version) 1 to AR385-16.

This sign indicates an important information.

This sign indicates an information that may injure the health.

This sign indicates an information that may destroy the device.

This sign indicates voltages above 28Volts.

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3.1 3.2

Safety: PowerOn indicator Safety: Coded and marked connectors

The green Power indicator is located in the front of the computersystem [MIL-STD-1472D].

All connectors (plugs and receptacles) are coded and marked to prevent insertion of the wrong plug into a receptacle or other mating unit [MIL-STD-1472D]. Depending of the mounted replicator unit, the connectors are PC-Style, DSUB or MIL versions. The male connectors are deenergized when disconnected [MIL-STD-454M].

3.3

Safety: Protection of the supply input current


The computersystem protects the internal supply from overcurrent by an internal fuse of 6.3amp. In case of an overcurrent the fuse opens the main circuit and interrupts the fault current [MILSTD-454M]

3.4

Safety: Wrong polarisation on the power input


The supply input is protected against wrong polarisation of the supply input with a seriediode. The diode withstands up to a voltage of 28Volts.

3.5

Safety: Protection of the output currents

The computer system limits the current of all peripheral supply outputs with fuses or with electronic currentlimiters. The following table shows the maximum available currents at each peripheral connector: USB: KB/MS: VGA: Firewire Nominal max. current: 0.5 Amp. @ 5V 0.1 Amp. @ 5V 0.1 Amp. @ 5V 0.5 Amp. @ 12V Max.Current 1 Amp. with resistor limiter 0.2 Amp. with polyfuse 0.2 Amp. with polyfuse 2 Amp. with electronic limiter

3.6

Safety: Protection of overcurrent in the relays

The computersystem can control 8 actors with the integrated relays. The current must be limited with an external currentlimiter, like a fuse. Place in each relays circuit a separate cablefuse of 2amp. to prevent the relays of overcurrent.

3.7

Safety: Load Dump Protection in 12V/24V systems

Currently there are two types of TVS devices integrated in the computersystem for the 12/24V automotive systems to protect against load dump: silicon-based single-junction Zener diodes and zinc-oxide-based metal oxide varistors (MOV). Even though Zener diodes and MOVs operate on different physical mechanisms, they both offer a typical 28V clamp voltage for the 12/24V systems. Input Varistor: B72220S300K (Infineon) Vbreak=30V

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3.8

Safety: Ground potential

All interface connectors are permanently in contact to the ground (earth). The computersystem must be wired to a ground system with a ground wire (colors green with yellow strips). [NFPA 7087]. The ground must have the capacity to safely conduct any current that might be imposed theron. The ground is wired separate from the electrical ground. The leakage current is: 5 uA at 28 V The ground cable must be separatated to the chassis by a nutstone.

3.9

Safety: Power On/Off switch

The power on/off switch does not cut all power of the complete equipmement. In the OFF-state is a microcontoller still working, to supervise the wakeup events (switch, remote-on, wake-on-LAN, wake-onevents) [MIL STD 454M] The system is consuming a power of approx. 10mW in the poweroff state. The power switch is clearly identified and located on the front panel [MIL-STD-545M] The power switch is protected from accidental contact, which causes a power on/off. The power switch must be activated over a defined periode 1-3sec. When the system is opened, the replicator unit must be removed and in this way no external power supply is available. Take care, that the internally installed batteries are even connected to the system.

3.10

Safety: Batteries inside the device


The system has two (RTC and GPS) integrated backup lithium batteries. Optional available is an internal primary NiMH-Battery. The energy of the primary battery is very high and the currents may destroy the system in case of accident. The primary battery system is overcurrent, overcharing, undercharging and temperatur protected. The batteries compartments are not vented. The system enclosure prevents the operator from an exploding battery cell.

3.11

Safety: Protection of the primary battery

The computer system can be ordered with an internal accumulator for working without a power supply over a short time of several minutes. The battery power is influenced from different aspects:

Explosion hazard: A highly-explosive oxyhydrogen gas mixture occurs when charging batteries.

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Fire, sparks, naked lights and smoking are prohibited: Avoid causing sparks when dealing with cables and electrical equipment, and beware of electrostatic discharges. Avoid shortcircuits.

Corrosive hazard: Battery acid is highly corrosive, therefore: Wear protective gloves and eye protection. Do not tilt battery, acid can escape from the degassing openings or vents.

Wear eye protection.

First aid: Rinse off acid splashed in the eyes immediately for several minutes with clear water. Then consult a doctor immediately. Neutralize acid splash on skin or clothes immediately with acid neutralizer (soda) or soap suds and rinse with plenty of water. If acid is consumed, consult a doctor immediately.

Warning note: Do not place the computer system with the batteries in direct daylight without protection. Discharged batteries can freeze up, therefore store in an area free from frost.

3.12

Safety: Mobile Antenna

RF Safe Approved Cell Phone Antennas when used in a car or truck, the roof acts as a ground plane for the antenna. To get the most from your antenna it should be centered on the roof without obstructions. Once the antenna is centered on the ground plane (Roof of vehicle) guide the rf cable inside the car by opening the door and choosing a path to where you will be placing your cell phone. Suggestions are running the antennas wire above the sun vision and across the rear view mirror, down the center of the dash to a phone holder or on the seat at arms reach! This antenna can be changed to another car in less than a minute or even taken into the office or home for added performance and safety! A Ground Plane Is Needed! Most ALL external mounted antennas for cell phones are made to be used on a flat metal surface which provides a ground plane for the antenna. If you plan to use your antenna away from your car, the antenna should be mounted on a flat metal surface such as a filing cabinet, or a metal sheet about 8"x8" to 12"x12" for maximum performance.

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By using a "Hardwire Car Antenna Kit, you move the RF radiation outside the car and away from you. Please note that glass mounted antenna kits cannot protect you from the radiation because the RF radiation can come through the window glass.

Diagram demonstrates RF radiation inside your By using an external mounted antenna, you place car. The radiation cannot escape and is trapped the RF radiation outside the car and away from you and your family. (w/RF Disabling Switch) inside the car with you.

Because most vehicles have metal roofs and largely come with factory tinted glass, your vehicle can act as a farady cage and concentrating reflector, amplifying RF density like a microwave oven. You must use an RF Safe approved antenna kit or car kit to wave guide (transport) the RF Radiation outside the vehicle to prevent amplification of the microwave effect.

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3.13

Safety: Station Antenna


The following general recommendations are made to insure your safety during the installation of an outdoor antenna. The following material should be considered as a supplement to the specific directions supplied by the manufacturer of the antenna. If you are installing or dismantling your antenna for the first time, seek professional assistance. If you are unsure of your competency regarding the installation, it is best to seek the help of a qualified professional antenna or tower installer. Read the manufacturer's directions and this advisory in full before proceeding. The installation or dismantling of any antenna near power lines is dangerous. Each year hundreds of people are killed or injured while attempting to install or dismantle an antenna. In many cases, the victim was well aware of the dangers, but did not take adequate steps to avoid the hazards. For your safety and proper antenna installation, read and follow all safety precautions. Choose an installation site for safety as well as performance. All electric power lines, cable lines and telephone lines look alike. To be safe, assume ANY overhead line can kill you. Do not place an antenna where it could potentially fall on to, or blow into a power line. To determine the SAFE DISTANCE follow these steps: (A). Determine the proposed height of your antenna. (B). Add the antenna length and the length of your tower mast. (C). Double the figure. Your answer will be the minimum safe distance from the nearest power line that you should install your antenna. Call the Power Company. Let them review your site. This might seem like an inconvenience, but a few hours with the Electric Company may help avoid a fatal accident. Play it safe. Never dig without contacting the utility companies. Never use a utility pole as a support for an antenna or guy wire. Never climb a utility pole. Outdoor antennas should be grounded with an approved lighting arresting device. Local codes may apply. The radio should also be grounded to an earth ground to help protect both the radio and its user. Do not use hot water pipes or gas lines as a ground source. Height or other restrictions on antennas may apply to your installation depending on your proximity to an airport, or local ordinances. Take the time to plan your installation procedure. Each person should have assigned tasks. A foreman or "boss" should be chosen to call out instructions and watch for signs of trouble. Dress properly with rubber soled shoes, rubber gloves, and long sleeve shirt. Use an approved safety belt. Do NOT work on a wet, snowy or windy day or if a thunderstorm is approaching. Do NOT use a metal ladder. If the assembly starts to drop . . . get away from it and let it fall. Remember that the antenna mast, cable, and guy wires are all excellent conductors of electrical current. If any part of the antenna should come in contact with a power line . . . DON'T TOUCH IT OR TRY TO REMOVE IT YOURSELF. Call your local power company immediately. They will remove it. Should an electrical accident occur . . . DON'T TOUCH THE PERSON IN CONTACT WITH THE POWER LINE, or you too can become electrocuted. Instead, use a DRY board, stick, or rope to push or pull the victim away from the power lines and antenna. Once clear, check the victim. If he has stopped breathing, immediately administer cardiopulmonary resuscitation (CPR) and stay with it. Have someone else call for medical help. Remember that guyed towers are NOT self-supporting at any height. If your antenna installation includes towering, read the additional advisory on towers. Install wire antennas high enough that they will not be "walked into" by people. Do not install wire antennas over or under utility lines.

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3.14

Safety: Protection from high voltages

The computer system must be connected to earth, with a separat earth cable from the case to an earthpoint. The high voltage (more than 10kV) may be overcome from the antennas (bad weather), standing outsinde of the operators room or vehicle. Be sure, that the earth is connected to the vehicle ground or the the earth of the environment. The antenna must have an adequacy lightning protection (NFPA 7087). If antenna acts as an aerial terminal, conductivity must equal or better that of #8 AWG solid copper. The joints must be mechanically strong & corrosion resistant. The resistance of the antenna joints must be less than 0.002Ohms. The supply input is protected against overvoltage by fast transient suppressor diodes SMBJ28A. Specifications: Peak Pulse Power Dissipation on 10/1000us waveform Breakdown voltage: 31.1 to 34.4 volts Revers stand-off voltage: 28 volts Peak pulse current: 45 amp Non repetitive surge current: 100 amp Fast response time: <1.0 picosec.

600 Watts

3.15

Safety: Protection of the smartcard for the GSM


The computer system can be ordered with an internal GSM/GPRS handy. In this case the SIM-Card must be placed into the smartCard holder for the GSM SIM-card. The computer system must be switched off, before changeing or inserting the GSM SIM-card.

3.16

Safety: Protection against overtemperature


The computer system integrates temperature sensitive components like:

Harddisk (max. 55 C) Powerbatteries (max. 50 C) GSM/GPRS Handy (max. 60 C) GPS Receiver (max. 60 C) The CPU with a max. junction temperature of 105C

In the BIOS, the temperatur level of the thermal protection of the CPU may be selected and enabled. If enabaled, the systems will reduce the CPU-Clock automatically, if the temperature rises above the defined limit. Do not cover the device with paper, textiles or other objects. This disables the passive cooling (cooling rips). The minimum space between the cooling rips and the next object is 50mm on each side. Make sure to allow enough airflow to the computersystem, when the device is assembled. Protect the computersystem from solar radiation or other thermal energy exposure. Do never place the running computer system in a closed case or box. Otherwise the inside air will heat up over the maximum temperature and the system will be destroied. Clean the surface of the computer system from dust, oil and other isolating materials, to prevent a reduction of the cooling efficiency. 26

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3.17

Mechanical Safety: System mounting

The computer system must be fixed with a minimum of 8 screws within the 2 or 4 nuts. It is very dangerous to place the device on the seat of a car, while driving. In case of an accident, the device will hit the window or a passenger. Do never drill some mounting holes into the chassis of the computersystem. The inside electronics or harddisk may be damaged. Use only the mounting nuts for mechanic assemlby. The computer system can be installed in standard direction (mounting bolts on bottom side). The maximum tilt angle is 0 ( -/+10 ). Use shock absorber for mounting the computer system into a vehicle.

3.18

Mechanical Safety: Protection against broken glas

The cover of the computer system integrates a transparent glas. To ensure your safety, there is thermally pre-stressed, non-shatterable glass for pressurized applications assembled, for special mechanical loads. If the glas should break, only the cover must be replaced. Do not repair the glas with a normal window glas. Do not open a harddisk, since the disk platter is a glass media and may broken.

3.19

Environmental Safety: Protection against corrosion


The computer system case is of anodized aluminium alloy. All screws and mechanical elements are in stainless material (V2A chrom nickel steel). The anodized aluminium case is not protected against longterm salt water exposure.

3.20

Environmental Safety: At 25 C no hot surfaces


The computer system running at +25 C ambient temperature shows no surfaces or other operating elements with temperatures above +60 C [MIL-STD-454M].

3.21

Environmental Safety: No release of toxics


As long as the computer system is used in the specified operating temperature range, no toxic, corrosive, or explosive fumes or vapors are exposed. [MIL-STD-454M].

3.22

Environmental Safety: Laser devices


The optionally available CD/DVD-Drive includes a laser class 1 device. In this case, a warning label sticks on the rearside of the computer system.

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3.23

Environmental Safety: Noise emmission


This computer system is a low noise system. The level is less than 35 dbA.

3.24

Environmental Safety: Hazardous atmospheres


The computer system must not be used in a hazardous atmosphere, because the system is not prevented from accidental ignition. Do never use the system in explosive gas or vapor, combustible dusts or ignitable fibers and flyings.

3.25

Environmental Safety: Humidity and spraywater

The computer system is protected from spray water with a sealed case and sealed connetors. The frontside with the operating components is protected against humidity by a cover. The cover must be closed all the time, if humidity or spray water is applied or it is expected to be applied. Only the connectors of the replicator R4 are fully protected against water (IP65). The replicator types R1-R3 must be protected with a watershield from direct spraying with water.

3.26

Safety:

Independent software

The computer system is divided into 3 different parts of software, running each on an own microcontroller or CPU. All 3 systems are communicating over the SM-Bus (system management bus). 1. Power management CPU and software: Always running, even the system is powered off 2. Battery charger controller is running allways 3. Pentium-CPU main processor controlled from the power management CPU

3.27

Safety:

Recycling the computersystem


Disposal: Never dispose of old batteries or the hole computer system as domestic waste. Return it to the manufacturer.

3.28

Safety:

Static Electricity

Excessive static electricity can damage components. Before you handle the chassis or its components, use the grounding wrist strap provided with the system to discharge static electricity. Instructions for using the wrist strap are printed on the straps envelope. Handle the components by the handles or front panel to help prevent accidental damage caused by static discharge.

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3.29

Safety: Operators security


It is important to protect yourself and your equipment before you perform any of the procedures outlined in this manual. When making changes to the configuration, power off the system and disconnect all power cords from their source.

To avoid damage or injury, always power off the system and disconnect all power cords from their source before handling the equipment. To help prevent accidental damage caused by static discharge, use a grounding wrist strap or other static-dissipating device when handling the equipment. Only qualified, experienced electronics service personnel should access and handle the equipment.

3.30

Recorded Data Safety:


Recorded data on the disk may be lost due to accidents such as disasters, shock damadge during operations, drive failure and overtemperature. Data may be lost due to unexpected or accidental power loss during write operation. The data may be lost due overvoltages or spikes over the specified limits of the internal protection circuits.

The manufacturer does not perform data recovery !

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4
4.1

MPCX FUNCTIONS
Operating Elements on the frontside

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4.2
(1) (2) (3) (4) (5)

Connectors on frontside

2x PCMCIA Slots 2x Typ II or 1x Typ III SIM Card slot GSM Headset connector (only with GSM option) USB Connector Firewire Connector 1

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4.3

Indicator LEDs on the frontside

(1) Power OFF indicator: power off: LED is blinking and power is applied sleep: LED is blinking power on: LED is off (2) Power ON indicator: power off: LED is off power on: LED is on (3) LAN activity indicator (4) Spare 1 (Reserve): (5) CompactFlash activity indicator: blinking = activity (6) Harddisk activity indicator: blinking = activity (7) LAN link LED: (8) Spare 2 (Reserve):

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(9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19)

Battery control LED: red = charger activ Digital-Input 8 channels with 8 yellow LED: Counter 1 Input LED Counter 2 Input LED GSM-Handy activity LED (blinking = SIM ok or activity) Battery Capacity LED, indicates the capacitc of the internal MiMH-battery To show, press short (1sec) on the power switch (1) Battery LED, green = not charged or AC-Input Digital-Output 8 channels with green LED Tacho-Counter Input LED Ignition indicator LED Preheat activ LED

10

11

12

13

14

15

16

17

18

19

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4.4

Operating Elements

(1) ON / OFF Switch (press for 0.5sec = shows the capacity, for 4 sec = off / 2 sec = on the computer) (2) MUTE- Switch: switch the audio output between silent and active. (3) SUSPEND-Switch: Toggles between suspend and resume function. (4) RESET-Switch: (only for service)

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4.4.1

ON /OFF Switch

The ON/OFF-Switch has 3 functions: In the OFF-State: 1.) 2.) Press for 2 seconds = Computer will switch ON Press only approx. 0.5 seconds = Batterycapacity will be displayed with 4 LEDs

In the ON-State: 3.) Press for 4 seconds = Computer will switch OFF

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4.4.2

Enable the AutoRUN-Mode

Depending of the application, it may be useful to start the computer automatically when the voltage on the powerinput is rising, without any operation at the power switch. To enable the AutoRUN-Mode, there are a programming sequence with the MUTE and the SLEEP switch along the computer is running.

Enable AutoRUN-Mode Programming sequence: Start the computer (by pressing the ON-switch for at least 2 min) Press the MUTE-switch while and simultan 2x the SLEEP-switch After the computer has been switched off, it will start automatically when the power penetrates to the supply connector. Disable AutoRUN-Mode Programming sequence: Start the computer (by pressing the ON-switch for at least 2 min) Press the MUTE-switch while and simultan 1x the SLEEP-switch After the computer has been switched off, it can be started via the ON-switch only.

ATTENTION: 1.) The computer can be always started over the IGNITION-Input. 2.) If the BATTERY-Option is assembled, do not enable the AutoRUN-Mode.

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4.5

Power Supply

(1) AC-Adapter:

(2) Car-Adapter-Cable

Car-Cable connected at the Replicator of the MPCX

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4.6
4.6.1

DC-Powerinput Specifications
Nominal DC-Powerinput voltage

The nominal DC-powerinput is within the range of: 10Volt to 28Volt. That means the device may be used in 12V or 24V battery supplies as used in boats, cars and trucks. The DC-input is protected with an internal fuse from overcurrent ! To prevent from high voltage spikes there are different voltage supressor diodes integrated. Short spikes up to 100V may be limited to 28V, to protect the internal electronic components.

4.6.2

Minimal DC-Powerinput voltage specification

Once the motor has been started, the power supply voltage may be reduced to under 8Volt for a short moment. The VERSAPAC is running with a minimal voltage of 7.2Volt, measured at the input of the rear connector. The following limits are specified: DC-Input Voltage Over 30V 28V 12/24V <11.5Volt 10Volt 8Volt 7.2Volt 6.5Volt Duration Protection circuit will work Highest static input voltage Allways: Nominal operating Batterycharging will be stoped Lowest static voltage 30sec limit 5sec limit 10ms limit Comment:

To protect the cars battery The current is to high ! The high current brings the filters probably into saturation Determined by the input capacitor energy at a given load.

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4.6.3

DC-Powercable Specifications

The powercable must be capable to bring the energy into the MPCX, without a to high voltage lost. Therefore the diameter of the powercord and the cable length are very important. Generally, use the cable as short as possible. We recommend: Cable type 3pin Powercable to the 3pin connector 3pin Powercable to the 3pin connector Square diameter 0.75 mm2 0.50 mm2 Max. Length 1 meter 1 meter Comment 150mV lost 200mV lost

We recommend to supply the D-SUB Connector for Replicator 2 and 3 with a cable that has the following specifications: 0.75mm diameter 2 meters maximum length ATTENTION: The Minimal DC-Powerinput voltage specification must be added to the voltage lost of the DC-cable ! Our test showed that with most of the cars the voltage is not falling below 7.5 volts while starting the engine.
2

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4.7

Remote ON/OFF with INGITION-Input

The computer may be started over a special control line, named as IGNITION START. This features allows, to supply the computer always from the car supply, while the startup of the computer is done with the signal IGNITION from the car. The control logic is as follow:

In the state computer=OFF Input IGNITION = 0V Input IGNITION = 12V no action computer will be switched ON, the bootprocedure starts

In the state computer=ON Input IGNITION = 0V Input IGNITION = 12V no action, computer stays in running mode no action, computer stays in running mode

The logic levels of the IGNITION input is defined as follow: Low level: High level: Protection: < 2Volts 8V to 28Volt optoisolated input with a load of 1k Ohms., reversepolarity protected

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4.8

Harddisk 2.5
The internal harddisk is mounted onto 4 rubber shock absorbers. Technical Specifications of the internal hard disk without the shock absorbers:

Characteristics: Capacity Manufacturer 20 to 80 Gbyte IBM Travelstar Modell: IC25N020ATCS04 (20GB) IBM Travelstar Modell: IC25N040ATCS04 (40GB) IBM Travelstar Modell: IC25N060ATCS04 (60GB) 512 Bytes 4-8 2 or 4 4200 RPM 7ms +5C to +55 C (for the system temperatures refer to chapter 2.5) 8% to 90% 333h / month 20% 0.67G (5-500Hz) random 800G / 1ms 3G ( 5-500Hz) 33dBA

Sector size Data heads Disks Rotations speed Latency Operating temperature Relative Humidity Power-on hours Max. read/write duty cycles Vibration in operation Non operation shock Vibration non operat. Acoustic Noise (seek)

4.9

Harddisk 2.5 for Extended Temperature

The internal harddisk is mounted onto 4 shock absorbers. Each absorber is a rubber cylinders with 40 shores.

Technical Specifications of the internal harddisk without the shockabsorbers: Characteristics: Capacity Manufacturer Sector size Data heads Disks Rotations speed Latency Operating temperature Temperature gradient Relative Humidity Power-on hours Max. read/write duty cycles Vibration in operation Non operation shock Vibration non operat. Acoustic Noise (seek) 20 Gbyte HITACHI Travelstar Modell: HTA422020F9ATJ0 (20GB)

512 Bytes 2 1 4200 RPM 7ms -20 C to +85C (for the system temperatures refer chapter 2.5) Max. 60 C / hour 5% to 90% 333h / month 20% 1.00G (22-500Hz) random 800G / 1ms 5G ( 22-500Hz) 33dBA 41

DIGITAL-LOGIC AG

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4.10

MicroDrive and CompactFlash

Formatted capacity

The defaults of the logical drive parameters in Identify Device Data are as follows: 358,686,720 538,804,224 1,077,608,448 Total Logical Data Bytes 701,568 1,052,352 2,104,704 Number of Sectors 695 1044 2088 Number of Cylinders 63 63 63 Number of Sectors/Track 16 16 16 Number of Heads Characteristics: Capacity Manufacturer Sector size Data heads Disks Rotations speed Latency Operating temperature Relative Humidity Vibration in operation Non operation shock Vibration non operat. 1Gbyte IBM MicroDrive Modell: DSCM-11000 512 Bytes 16 2 3600 RPM 8ms +0C to +55 C (for the system temperatures refer chapter 2.5) 8% to 90% 0.67G (5-500Hz) random 1500G / 1ms 3G ( 5-500Hz)

DMA-Function: Only with the 1Gbyte Drive available !

4.11

Solid State Flashdisk Drive


Technical Specifications of the internal harddisk without the shockabsorbers:

Characteristics: Capacity Manufacturer Write cycles: MTBF: Data retention: Burst rate: Access time Operating temperature Relative Humidity Vibration in operation Operation shock Vibration non operat. Altitude 2Gbyte M-Systems 5 Mio, unlimited read cycles 2,3 Mio h Min. 10 years 16.7 Mbyte/sec < 1ms -40 C to +85C (extended temp range version) (for the system temperatures refer to chapter 2.5) 5% to 95% 16G (5-500Hz) random MIL-STD-810F 1500G / 0.5ms halfsine MIL-STD-810F 16G ( 5-500Hz) 0 to 80'000 feet 42

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Manual V1.0D

4.12
4.12.1

Controllers
Interrupt Controllers

An 8259A compatible interrupt controller, within the chipset device, provides seven prioritized interrupt levels. Of these, several are normally associated with the board's onboard device interfaces and controllers, and several are available on the AT expansion bus. Interrupt IRQ0 IRQ1 IRQ2 IRQ3 IRQ4 IRQ5 IRQ6 IRQ7 IRQ8 IRQ9 Sources ROM-BIOS clock tick function, from timer 0 Keyboard controller output buffer full Used for cascade 2. 8259 COM4 (fix) COM3 (fix) Audio ES1869 AudioDrive (WDM) COM1 (disabled Floppy function) CAN-Bus (disabled LPT1 parallel printer IRQ) System CMOS / real time clock ACPI-Complienat system PCI-9 for USB PCI-9 for LAN PCI-9 for Video SMI721 PCI-9 for Firewire PCMCIA Controller socket 1 PCMCIA Controller socket 2 PS/2 mouse Math coprocessor Harddisk Primary - IDE COM2 or CompactFlash Drive onboard used yes yes yes yes yes yes yes yes yes yes

IRQ10 IRQ11 IRQ12 IRQ13 IRQ14 IRQ15 Attention: IRQ15: LPT1: FD:

yes yes yes yes yes yes

If CompactFlash Drives are in use, the COM2 must be programmed to share an other interrupt ! Printerfunction without IRQ-support, if needed use an USB-Printer No floppy support, use always a USB-Floppy

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4.12.2

Device Manager

Device Manager should display IRQs in the following definition:

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4.13
4.13.1

Timers and Counters


Programmable Timers

An 8253 compatible timer/counter device is also included in the board's ASIC device. This device is utilized in precisely the same manner as in a standard AT implementation. Each channel of the 8253 is driven by a 1.190 MHz clock, derived from a 14.318 MHz oscillator, which can be internally divided down to provide a variety of frequencies. Timer 2 can also be used as a general purpose timer if the speaker function is not required. Timer Assignment Timer 0 1 2 Function ROM-BIOS clock tick (18.2 Hz) DRAM refresh request timing (15 S) Speaker tone generation time base

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4.13.2

Battery backed clock (RTC)

An AT compatible date/time clock is located within the chipset. The device also contains a CMOS static RAM, compatible with that in standard ATs. System configuration data is normally stored in the clock chip's CMOS RAM in a manner consistent with the convention used in other AT compatible computers. Addresses: RTC-Address MAP: 10 3F 40 7F 70h = Index register 71h = Data transfer register 00 0F RTC (Real time clock) BIOS setup (Standard) Extended BIOS or SuperState BIOS setup

Typical battery current at 25 C :<5 A

4.13.3

Battery-Lifetime
Lowest temp. -40 C Nominal temp. +20 C 410mAh 3.6V Highest temp. +85 C 410mAh 3.8V

Battery specs:

Manufacturer: MAXELL Type: ER10/28 Capacity vers. Temp: 5uA 410mAh Voltage vers. Temp. 5uA 3.5V Nominal values: 3.6V / 410mAh / -55 C...~+85 C Information taken from the datasheet of MAXELL ER10/28 PRODUCT: Battery-Temperatur C +25 C -40 C +85 C +25 C -40 C +85 C Battery voltage V 3.6 3.5 3.8

VCC (+5V) switched ON A 0 0 0 >10 years >10 years >10 years

VCC (+5V) switched off A 2.8 2.0 9.8 >10 year > 10 year 4.5 year

MPCX 1.4 Battery current:

Battery-Lifetime:

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4.14
4.14.1

VGA, LCD
VGA / LCD Controller SMI721-4
TM

SMI721 High Performance Flat Panel / CRT HiQVideo

Accelerator with Integrated Memory

Highly integrated Flat Panel and CRT GUI Accelerator & Multimedia Engine, Palette/DAC, Clock Synthesizer, and integrated frame buffer Integrated High performance SDRAM memory. 4MB integrated memory, 83 MHz SDRAM operation HiQColor
TM

Technology implemented with TMED (Temporal Modulated Energy Distribution)

Hardware Windows Acceleration Integrated composite NTSC / PAL Support Hardware Multimedia Support High-Performance Flat Panel Display resolution and color depth at 3.3V 36-bit direct interface to color and monochrom, single drive (SS), and dual drive (DD), STN & TFT panels Advanced Power Management features minimize power usage in: - Normal operation - Standby (Sleep) modes - Panel-Off Power-Saving Mode VESA Standards supported Fully compatible with IBM VGA Driver Support for Windows XP, Windows 2000, Windows 98, Windows NT4.0

4.14.2
4.14.2.1

Graphic modes
Standard IBM compatible VGA modes

Standard IBM Compatible VGA Modes


Mode # (Hex) 0,1 0,1* 0,1+ 2,3 2,3* 2,3+ 4,5 6 7 7+ D E F 10 11 12 13 Type Colors Txt TXT TXT TXT TXT TXT Gr Gr TXT TXT Gr Gr Gr Gr Gr Gr Gr 16 16 16 16 16 16 4 2 Mono Mono 16 16 Mono 16 2 16 256 Alpha 40x25 40x25 40x25 80x25 80x25 80x25 40x25 80x25 80x25 80x25 40x25 80x25 80x25 80x25 80x30 80x30 40x25 Resolution 320x200 320x350 360x400 640x200 640x350 720x400 320x200 640x200 720x350 720x400 320x200 640x200 640x350 640x350 640x480 640x480 320x200 Font 8x8 8x14 9x16 8x8 8x14 9x16 8x8 8x8 9x14 9x16 8x8 8x8 8x14 8x14 8x16 8x16 8x8 Clock (MHz) 25.175 25.175 28.322 25.175 25.175 28.322 25.175 25.175 28.322 28.322 25.175 25.175 25.175 25.175 25.175 25.175 25.175 Hsync (KHz) 31.55 31.55 31.34 31.55 31.55 31.34 31.55 31.55 31.34 31.34 31.55 31.55 31.55 31.55 31.55 31.55 31.55 Vsync (Hz) 70.3 70.3 69.8 70.3 70.3 69.8 70.3 70.3 69.8 69.8 70.3 70.3 70.3 70.3 60.1 60.1 70.3 Memory (Min.) 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K 256K Buffer Start B8000 B8000 B8000 B8000 B8000 B8000 B8000 B8000 B8000 B8000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 Page 8 8 8 8 8 8 1 1 8 8 8 4 2 2 1 1 1

NOTE:

For Modes 3 and 7, 8-dot Fonts are used on the LCD.

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4.14.2.2 VESA Super VGA modes

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Manual V1.0D

VESA Super VGA Modes


VESA Mode # (Hex) 101 102 103 104 105 Extende d Mode 50 6A 55 6B 60 65 52 53 57 58 62 63 67 68 Type Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Colors 256 16 256 16 256 256 64K 16M 64K 16M 64K 16M 64K 16M Alpha 80x30 100x75 100x75 128x48 128x48 160x64 80x30 80x30 100x75 100x75 128x100 128x100 160x128 160x128 Resolution 640x480 800x600 800x600 1024x768 1024x768 1280x1024 640x480 640x480 800x600 800x600 1024x768 1024x768 1280x1024 1280x1024 Font 8x16 8x8 8x8 8x16 8x16 8x16 8x16 8x16 8x8 8x8 8x8 8x8 8x8 8x8 Memory (Min.) 512K 256K 512K 512K 1M 2M 1M 1M 1M 2M 2M 4M 4M 4M Buffer Start A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000

107
111 112 114 115 117 118 11A 11B

4.14.2.3

Low resolution modes

Low Resolution Modes


Mode # (Hex) 40 41 42 43 44 45 46 47 48 49 Type Gr Gr Gr Gr Gr Gr Gr Gr Gr Gr Colors 256 64K 256 64K 256 64K 256 64K 256 64K Resolutions 320x200 320x200 320x240 320x240 400x300 400x300 512x384 512x384 640x400 640x400 Vsync (Hz) 70 70 75, 60 75, 60 75, 60 75, 60 75 75 70 70 Video Memory 1MB 1MB 1MB 1MB 1MB 1MB 1MB 1MB 1MB 1MB Buffer Start A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000 A0000

4.14.2.4

Extended modes

640x480 Extended Modes


Mode # (Hex) 50 52 53 VESA Mode # (Hex) 101 111 112 Type Gr Gr Gr Colors 256 64K (16-bit) 16M (24-bit) 16M (32-bit) Alpha Format 80x30 80x30 80x30 Font 8x16 8x16 8x16 VCLK (MHz) 25.0 31.5 36.0 25.0 31.5 36.0 25.0 31.5 36.0 25.0 31.5 36.0 Hsync +/(KHz) 31.5 37.5 43.3 31.5 37.5 43.3 31.5 37.5 43.3 31.5 37.5 43.3 Vsync +/(Hz) 60 75 85 60 75 85 60 75 85 60 75 85 Video Memory 512 KB 1MB 1MB Buffer Start A0000 A0000 A0000

54

Gr

80x30

8x16

2MB

A0000

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800x600 Extended Modes


Mode # (Hex) 6A 55 57 58 59 VESA Mode # (Hex) 6A 103 114 115 Type Gr Gr Gr Gr Gr Colors 16 256 64K (16-bit) 16M (16-bit) 16M (24-bit) Alpha Format 100x75 100x75 100X75 100X75 100X75 Font 8x8 8x8 8X8 8X8 8X8 VCLK (MHz) 40.0 40.0 49.5 56.25 40.0 49.5 56.25 40.0 49.5 56.25 40.0 49.5 56.25 Hsync +/(KHz) 37.9 37.9 46.9 53.7 37.9 46.9 53.7 37.9 46.9 53.7 37.9 46.9 53.7 Vsync +/(Hz) 60 60 75 85 60 75 85 60 75 85 60 75 85 Video Memory 256KB 512KB 1MB 2MB 2MB Buffer Start A0000 A0000 A0000 A0000 A0000

1024x768 Extended Modes


Mode # (Hex) 6B 60 62 63 64 VESA Type Mode # (Hex) 104 Gr 105 Gr 117 118 Gr Gr Gr Colors 16 256 64K (16-bit) 16M (24-bit) 16M (32-bit) Alpha Format 128x48 128x48 128x48 128x48 128x48 Font 8x16 8x16 8x16 8x16 8x16 VCLK (MHz) 65.0 65.0 78.75 94.5 65.0 78.75 94.5 65.0 78.75 94.5 65.0 78.75 94.5 Hsync +/- (KHz) 48.4 48.4 60.0 68.7 48.4 60.0 68.7 48.4 60.0 68.7 48.4 60.0 68.7 Vsync +/(Hz) 60 60 75 85 60 75 85 60 75 85 60 75 85 Video Memory 512KB 1MB 2MB 4MB 4MB Buffer Start A0000 A0000 A0000 A0000 A0000

1280x1024 Extended Modes for CRT only


Mode VESA # Mode # (Hex) (Hex) 65 107 67 11A 68 11B Type Gr Gr Gr Colors 256 64K 16M (24-bit) Alpha Format 160x64 160x64 160x64 Font 8x16 8x16 8x16 VCLK (MHz) 78.75 78.75 78.75 Hsync +/(KHz) 47 47 47 Vsync +/(Hz) 43(I) 43(I) 43(I) Video Memory 2 MB 4 MB 4 MB Buffer Start A0000 A0000 A0000

1280x1024 Extended Modes for LCD only


Mode VESA # Mode # (Hex) (Hex) 65 107 67 11A 68 11B Type Gr Gr Gr Colors 256 64K 16M (24-bit) Alpha Format 160x64 160x64 160x64 Font 8x16 8x16 8x16 VCLK (MHz) 85 85 85 Hsync +/(KHz) 50.3 50.3 50.3 Vsync +/(Hz) 47 47 47 Video Memory 2 MB 4 MB 4 MB Buffer Start A0000 A0000 A0000

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1280x1024 Extended Modes support for Lynx3DM only


Mode VESA # Mode # (Hex) (Hex) 65 107 67 68 11A 11B Type Gr Gr Gr Colors 256 64K (16-bit) 16M (24-bit) Alpha Format 160x64 160x64 160x64 Font 8x16 8x16 8x16 VCLK (MHz) 78.75 108 135 78.75 108 135 78.75 108 135 Hsync +/(KHz) 47 64 79.98 47 64 79.98 47 64 79.98 Vsync +/(Hz) 43(I) 60 75 43(I) 60 75 43(I) 60 75 Video Memory 2 MB 4 MB 4 MB Buffer Start A0000 A0000 A0000

4.14.3

VGA Defaultresolutions from the BIOS

The selection in the VGA-BIOS defines the resolution in the boot up sequence until the video-driver will change the resolution depending of the driver-settings. The default values depend on the activated video interfaces. Customized default resolutions are available upon request. Installed Video-BIOS DVI LVDS 18Bit BIOS VGA Only BIOS Model: VersaPac, VersaPac-plus 800 x 600 (SMI86DVI.721) Model: MPCX 1024 x 768 (SMI17DVI.721) 1024 x 768 (SMI17LVD.721) 1024 x 768 (SMI17VGA.721)

In the MPCX Model is the LVDS BIOS with 1024x768 powerup screen resolution installed.

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4.14.4

VGA Blockdiagram of the Videointerfaces

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4.15

LAN 10/100Base-T

Controller: INTEL 82C559ER or 82C551ER Optimum Integration: Integrated IEEE 802.3 10BASE-T and 100BASE-TX compatible PHY Glueless 32-bit PCI master interface 128 Kbyte Flash interface ACPI and PCI Power Management

High Performance Networking Functions Chained memory structure similar to the 82559,82558, 82557, and 82596 Improved dynamic transmit chaining with multiple priorities transmit queues Full Duplex support at both 10 and 100 Mbps IEEE 802.3u Auto-Negotiation support 3 Kbyte transmit and 3 Kbyte receive FIFOs Fast back-to-back transmission support with minimum interframe spacing IEEE 802.3x 100BASE-TX Flow Control support

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4.16

FIREWIRE IEEE1394

Description: The Texas Instruments TSB43AB22 device is an integrated 1394a-2000 OHCI PHY/link-layer controller (LLC) device that is fully compliant with the PCI Local Bus Specification, the PCI Bus Power Management Interface Specification, IEEE Std 1394-1995, IEEE Std 1394a-2000, and the 1394 Open Host Controller Interface Specification. It is capable of transferring data between the 33-MHz PCI bus and the 1394 bus at 100M bits/s, 200M bits/s, and 400M bits/s. The TSB43AB22 device provides two 1394 ports that have separate cable bias (TPBIAS). The TSB43AB22 device also supports the IEEE Std 1394a-2000 power-down features for battery-operated applications and arbitration enhancements. Features: The TSB43AB22 device supports the following features: _ Fully compliant with provisions of IEEE Std 1394-1995 for a high-performance and IEEE Std 1394a _ Fully interoperable with FireWire and i.LINK implementations of IEEE Std 1394 _ Compliant with Intel Mobile Power Guideline 2000 _ Full IEEE Std 1394a-2000 support includes: connection debounce, arbitrated short reset, multispeed concatenation, arbitration acceleration, fly-by concatenation, and port disable/suspend/resume _ Two IEEE Std 1394a-2000 fully compliant cable ports at 100M bits/s, 200M bits/s, and 400M bits/s _ Cable ports monitor line conditions for active connection to remote node _ Cable power presence monitoring _ PCI burst transfers and deep FIFOs to tolerate large host latency _ External cycle timer control for customized synchronization _ Extended resume signaling for compatibility with legacy DV components _ PHY-Link logic performs system initialization and arbitration functions _ PHY-Link encode and decode functions included for data-strobe bit level encoding _ PHY-Link incoming data resynchronized to local clock _ Low-cost 24.576-MHz crystal provides transmit and receive data at 100M bits/s, 200 and 400M bits/s _ Node power class information signaling for system power management _ Serial ROM interface supports 2-wire serial EEPROM devices _ Register bits give software control of contender, power class, link active control bit, and IEEE Std 1394a _ PCI and CardBus register support _ Isochronous receive dual-buffer mode _ Out-of-order pipelining for asynchronous transmit requests _ Register access fail interrupt when the PHY SCLK is not active _ PCI power-management D0, D1, D2, and D3 power states _ Initial bandwidth available and initial channels available registers Related Documents: _ 1394 Open Host Controller Interface Specification (Release 1.1) _ IEEE Standard for a High Performance Serial Bus (IEEE Std 1394-1995) _ IEEE Standard for a High Performance Serial BusAmendment 1 (IEEE Std 1394a-2000) _ PC Card StandardElectrical Specification _ PC 2001 Design Guide _ PCI Bus Power Management Interface Specification (Revision 1.1) _ PCI Local Bus Specification (Revision 2.2) _ Mobile Power Guideline 2000 _ Serial Bus Protocol 2 (SBP-2) _ IEC 61883-1:1998 Consumer Audio/Video Equipment Digital Interface Part 1: General

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4.17

USB V1.1

USB Host controller functional description: PIIX4 contains a USB Host Controller (HC). The Host Controller includes the root hub with two USB ports. This permits connection of two USB peripheral devices directly to PIIX4 without an external hub. If more devices are required, an external hub can be connected to either of the built-in ports. The USBs PCI configuration registers are located in function 2, PCI configuration space. The PIIX4 Host Controller completely supports the standard Universal Host Controller Interface (UHCI) and thus, takes advantage of the standard software drivers written to be compatible with UHCI. Figure 9 shows a conceptual view of a USB system. UHCI consists of two partsHost Controller Driver (HCD) and Host Controller (HC). The Host Controller interfaces to the USB system software in the host via the HCD. The HCD software manages the Host Controller operation and is responsible for scheduling the traffic on USB by posting and maintaining transactions in system memory. HCD is part of the system software and is typically provided by the operating system vendor. HCD provides the software layer between the PIIX4s Host Controller and the USBD software layer (also located in the operating system). The UHCIs HCD software interprets requests from the USBD and builds Frame List, Transfer Descriptor, Queue Head, and data buffer data structures for the Host Controller. The data structures are built in system memory and contain all necessary information to provide end-to-end communication between client software in the host and devices on the USB. The PIIX4s Host Controller moves data between system memory and devices on the USB by processing these data structures and generating the transaction on USB. The Host Controller executes the schedule lists generated by HCD and reports the status of transactions on the USB to HCD. Command execution includes generating serial bus token and data packets based on the command and initiating transmission on USB. For commands that require the Host Controller to receive data from the USB device, the Host Controller receives the data and then transfers it to the system memory pointed to by the command. The UHCIs HCD provides sufficient commands and data to keep ahead of the Host Controller execution and analyzes the results as the commands are completed. For additional information on the functionality of PIIX4 USB Host Controller, refer to the Universal Host Controller Interface (UHCI) Design Guide, Revision 1.1 available from Intel Literature Center with order number 297650- 002. Note that the UHCI Design Guide refers to USB ports 1 and 2. The PIIX4 USB ports are ports 0 and 1 respectively. Additions to the PIIX4 USB interface beyond UHCI, revision 1.1 include support for over-current detection on USB ports 0 and 1. If an over-current condition is detected on a USB port, that port will be disabled. Bits 10:11 in each Port Status and Control register are used to report over-current conditions.

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4.18

Sound

Features: ESS1869 is compatible with: SoundBlaster and SoundBlaster Pro Microsoft-Windows Sound System Meets PC97/PC98 and WHQL specifications 3D Stereo Enhancement Digital mixer Game Port Ext. volume up/down Programmable IRQs, DRQs and I/O addresses Supports 16 Bit type F DMA playback LM4831 stereo 1W amplifier onboard Optional crystal 14MHz and EEPROM assembling possibilities Features:

Single, high-performance, mixed-signal, 16-bit stereo VLSI chip High-quality, OPL3 superset ESFM music synthesizer IDE CD-ROM interface High-performance DMA supports Demand Transfer and F-type Integrated Spatializer 3-D audio effects processor
Plug and Play Features On-chip Plug and Play support for audio, joystick port, FM, Modem, MPU-401, CD-ROM, and a userdefined I/O device Software address mapping with software chip select, plus 4 DMA and 6 IRQ selections for motherboard implementation Internal configuration data for audio Plug and Play support Serial interface for Plug and Play resource EEPROM Record and Playback Features Record, compress, and play back voice, sound, and music 16-bit stereo ADC and DAC Programmable independent sample rates from 4 kHz to 48.0 kHz for record and playback Full-Duplex operation for simultaneous record and playback 2- and 3-button hardware volume control for up, down, and mute Inputs and Outputs

Stereo inputs for line-in, auxiliary A (CD audio), and auxiliary B, and a mono input for microphone MPU-401 (UART mode) interface for wavetable synthesizers and MIDI devices Integrated dual game port
Mixer Features 7-channel mixer with stereo inputs for line, CD audio, auxiliary line, music synthesizer, digital audio (wave files), and mono inputs for microphone and speakerphone Programmable 6-bit logarithmic master volume control Compatibility

Supports PC games and applications for Sound Blaster and Sound Blaster Pro Supports Microsoft Windows Sound System Meets PC 97 and PC 98 and WHQL specifications

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Operating Systems Microsoft Windows95 and Windows98 Microsoft Windows 2000 Windows Sound System Microsoft Windows NT 4.0 IBM OS/2 Warp

The line-in is by default disabled, to prevent the noise from a not tuned tv/radio program. If no TV-Tuner is assembled, the sound-channel line in must be activated manualy with a tool. The tool is named with MUTE LINE IN. The tunerprogramm contols the tuner-linein himself.

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4.19

LCD LVDS

Use Nationals FPD Link to convey graphics data from your PC or notebook motherboard to your flat panel displays. The next table summarizes Nationals FPD Link devices. This family has been extended with the LVDS Display Interface chipset that provides higher resolution support and long cable drive enhancements. The LDI Chipset is ideal for desktop monitor applications and also industrial display applications. The FPD-Link receiver function is also integrated into the timing controller devices to provide a small single-chip solution for TFT Panels. There are 2 different LVDS-Transmitter integrated: 18Bit LVDS Transmitter: Recomended receiver device: 24Bit LVDS Transmitter: Recomended receiver device: compatible with the LVDS-Displays from Toshiba National DS90CF363 DS90CF364 standard XGA-Displays National DS90CF383 DS90CF384

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4.19.1

LCD LVDS Cable

When choosing cables and connectors for LVDS it is important to remember: 1. Use controlled impedance media. The cables and connectors you use should have a differential impedance of about 100. They should not introduce major impedance discontinuities that cause signal reflections. 2. Balanced cables (twisted pair) are usually better than unbalanced cables (ribbon cable, multiconductor) for noise reduction and signal quality. Balanced cables tend to generate less EMI due to field canceling effects and also tend to pick up electromagnetic radiation as common-mode (not differentialmode) noise, which is rejected by the receiver. 3. For cable distances < 0.5m, most cables can be made to work effectively. For distances 0.5m < d < 10m, CAT 3 (Category 3) twisted pair cable works well and is readily available and relatively inexpensive. Other types of cables may also be used as required by a specific application. This includes twin-ax cables built from separate pairs and ribbon style constructions, which are then coiled. Cabling suggestions: As described above, try to use balanced cables (twisted pair, twin-ax, or flex circuit with closely coupled differential traces). LVDS was intended to be used on a wide variety of media. The exact media is not specified in the LVDS Standard, as it is intended to be specified in the referencing standard that specifies the complete interface. This includes the media, data rate, length, connector, function, and pin assignments. In some applications that are very short (< 0.3m), ribbon cable or flex circuit may be acceptable. In boxto-box applications, a twisted pair or twin-ax cable would be a better option due to robustness, shielding and balance. Whatever cable you do choose, following the suggestions below will help you achieve optimal results.

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4.19.2

TFT-Colordefinition for LVDS


LVDS 18Bit TX0 TX1 TX2 TX3 TX4 TX5 TX6 TX7 TX8 TX9 TX10 TX11 TX12 TX13 TX14 TX15 TX16 TX17 TX18 TX19 TX20 LVDS 24 Bit TX0 TX1 TX2 TX3 TX4 TX5 TX6 TX7 TX8 TX9 TX10 TX11 TX12 TX13 TX14 TX15 TX16 TX17 TX18 TX19 TX20 TX21 TX22 TX23 TX24 TX25 TX26 TX27 Clock Line CLK1 CLK2

Color Datasignal Red 0 Red 1 Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Green 0 Green 1 Green 2 Green 3 Green 4 Green 5 Green 6 Green 7 Blue 0 Blue 1 Blue 2 Blue 3 Blue 4 Blue 5 Blue 6 Blue 7 FPLP FPFLM FPM nc Red 0 B Red 1 B Red 2 B Red 3 B Red 4 B Red 5 B Red 6 B Red 7 B Green 0 B Green 1 B Green 2 B Green 3 B Green 4 B Green 5 B Green 6 B Green 7 B Blue 0 B Blue 1 B Blue 2 B Blue 3 B Blue 4 B Blue 5 B Blue 6 B Blue 7 B ENAVDD ENABKL NC

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4.20

LCD PanelLink (DVI)

Silicon Images Transition Minimized Differential Signaling is an electrical standard used to transmit digital data to a display device. The transition minimization is achieved by implementing an advanced encoding algorithm that converts 8 bits of data into a 10-bit transition minimized, DC balanced character. The signal is optimized to reduce Electromagnetic Interference (EMI), which allows for faster signal transfer rates with increased accuracy. The differential circuitry in TMDS allows complimentary limited amplitude signals to be transmitted over twisted pair wires instead of more expensive coaxial cable. The TMDS link architecture consists of a TMDS transmitter that encodes and serially transmits a data stream over the TMDS link to a TMDS receiver. Video and sync information are serialized and sent over three sets of twisted pair wires, one set for red, green and blue data channels. An additional pair of wires is used to transmit a clock signal for timing. At the other end, the TMDS receiver synchronizes itself to character boundaries in each of the serial data streams, the transmitted signal is recovered and decoded. A fundamental principle of physics known as the "Copper Barrier" limits the amount of data that can be squeezed through a single copper wire. The limit is a bandwidth of about 165MHz, which equates to 165 million pixels per second. A single TMDS link has a bandwidth of 165 MHz, which enough to display resolutions of up to 1600 x 1200 (UXGA) at 60Hz. DVI, which is the first standard specifically written for the TMDS digital interface allows for up to two TMDS links, a total of 6 channels sharing a single clock, to be integrated into a single DVI connector to support a minimum bandwidth of 330 mega pixels per second. That is enough bandwidth to enable digital displays to reach resolutions of up to 2048 x 1536 (QXGA).

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The DVI specification does not supports hot plug and play of display devices. DVI also supports the VESA Display Data Channel (DDC) and Extended Display Identification Data (EDID) specifications, which enable the display, graphics adapter, and computer to communicate and automatically configure the system to support the different features available in the display. EDID is a standard data format for information such as display vendor, resolution and timing capabilities. A purely digital connection allows projector manufacturers to design products, which provide the sharpest, clearest image possible, without the need for any fine sync or complex pixel clock adjustments.

DVI-Integrated (DVI-I): Supports both analog and digital connections to the display. This 29-pin connector can carry single or dual-link all-digital video/data signals on 24 pins and uses 5pins to carry analog video/data signals and ground. It is easily distinguishable by the plusshaped slot surrounded by four pins used to carry the analog connection.

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General Description The SiI 160 transmitter uses PanelLink Digital technology to support displays ranging from VGA to UXGA resolutions (25-165 MHz). The SiI 160 transmitter supports up to true color panels (24 bit/pixel, 16.7M colors) in 1 or 2 pixels/clock mode, and also features an inter-pair skew tolerance up to 1 full input clock cycle. An advanced on-chip jitter filter is also added to extend tolerance to VGA clock jitter. Since all PanelLink products are designed on scaleable CMOS architecture to support future performance requirements while maintaining the same logical interface, system designers can be assured that the interface will be fixed through a number of technology and performance generations. PanelLink Digital technology simplifies PC & display interface design by resolving many of the system level issues associated with high-speed digital design, providing the system designer with a digital interface solution that is quicker to market and lower in cost. Features Scaleable Bandwidth: 25-165 MHz (VGA to UXGA) Low Power: 3.3V core operation High Skew Tolerance: 1 full input clock cycle (6ns at 165 MHz) Flexible panel interface: single or dual pixel in at up to 24-bits Cable Distance Support: over 5m with twisted-pair, fiber-optics ready Compliant with DVI 1.0 (DVI is backwards compatible with VESA P&DTM and DFP)

Transmitter from Silicon Image: SIL 160 Recommended receiver: SIL161

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4.21

CRT-2 Analog Option

As an option, a second CRT-Analog output may be assembled. This option must be ordered separately. This option is installed at the place of the DVI or LVDS-Interface.

4.22

IrDA- Option

Since BIOS version V2.36, standard- IrDA can be accessed through the connector X7 (pin5/pin6). The IrDA-Interface is not assembeld on the Standard-Product. It is available as option.

4.22.1

IrDA-BIOS Settings

I/O Device Configuration : Serial Port B : Mode : Base I/O Adress : Interrupt : Auto oder Enabled IRDA 2F8 IRQ 3

4.23
Features

GPS Receiver TU30-410-031 Option

Uniform printed circuit board design for all four available configurations Twelve parallel satellite tracking channels for fast acquisition and re-acquisition Fast Time-To-First-Fix (TTFF) performance if required or minimum power consumption for standard operation Less than 8 seconds TTFF hot start, less than 40 seconds cold start with the CX11239 Less than 1 second reacquisition after blockages up to 10 seconds Enhanced algorithms provide superior navigation performance in urban canyon and foliage environments Adaptive threshold-based signal detection for improved reception of weak signals Maximum navigation accuracy achievable with the Standard Positioning Service (SPS) Automatic altitude hold mode from Three-Dimensional to Two-Dimensional navigation Automatic cold start acquisition process (when no initialization data is entered by the user) Maximum operational flexibility and configurability via user commands over the host serial port Ability to accept externally supplied initialization data over the host serial port User selectable satellites User selectable visible satellite mask angle Serial data output that includes Conexant binary protocol and selected National Marine Electronics Association (NMEA-0183) v2.1 messages

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Technical Specifications:
Accuracy Accuracy is a function of the entire Navstar GPS system and geometry of the satellites at the time of measurement. In general, individual receivers have very little influence on the accuracy provided. Navigational accuracies using Full Accuracy C/A Code (SA Off) and the SPS (SA On) are shown in Table 3. These accuracies are based on a Position Dilution of Precision (PDOP) of 6.0 and the maximum vehicle dynamic of 500 m/s Once per second second typical with a 10 second blockage Conexant binary serial I/O messages and NMEA 0183 v2.1 (selected messages) Regulated primary power for the Jupiter GPS receiver is required according to the information provided in Table 5. Besides regulated primary power, the board can be supplied with backup power to maintain SRAM and RTC states whenever primary power is removed. Backup power must be between 2.5 and 3.5 V (for all boards, regardless of regulated primary power voltage), and will draw between 50 and 70 uA when primary power is removed. When primary power is present, the board will draw no current from the backup source. When the receiver is operated with an active GPS antenna, the antennas maximum preamp pass-through current is 50 mA at voltages up to +12 V. This current must be limited outside of the receiver. 1575.42 MHz (GPS L1 frequency) at a level between 130 dBW and 163 dBW. If an active antenna is used, the best results are obtained when total gain (antenna gain, amplifier gain, and cable loss) is in the range of 12 to 18 dB. Maximum total gain must be less than 23 dB 10 dBW signal within a bandwidth of 10 MHz centered about the L1 carrier frequency 2.800 x 1.600 x 0.440 inches (71 x 41 x 11 mm) Depending on configuration, not to exceed 25 grams

Solution Update Rate Re-acquisition Serial Data Output Protocol Power Requirements

Radio Frequency Signal Environment RF Input

Burnout Protection

Physical Dimensions Weight Environmental Cooling (operating/storage) Convection Temperature 40C to +85 C Humidity Relative humidity up to 95 percent non-condensing or a wet-bulb temperature of +35 C, whichever is less Altitude (operating/storage) 1000 feet to 60,000 feet Maximum Vehicle Dynamic 500 m/s (acquisition and navigation) Vibration Full performance. See the composite SAE curve in Figure 7. Survival, 18G peak, 5 ms duration

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4.24

GSM / GPRS MC35/45 Option


MC35 Dualband Siemens 3.3V 900 / 1800 GSM Phase 2+ 2W (900) / 1W (1800) -20 C to +55C GPRS class B Downlink: max 85 kbit/s Uplink: max. 21 kBit/s MT, MO, CB, Text and PDU mode Group 3 class 1&2 AT commands 3V cards MC45 Trippleband Siemens 3.3V 900/1800/1900 GSM 2W (900) / 1W (1800/1900) -20 C to +55C GPRS class B Downlink: max 85 kBit/s Uplink: max. 21 kBit/s MT, MO, CB, Text and PDU mode Group 3 class 1&2 AT commands 3V cards

Specification: Powersupply Frequency bands: Transmit power Operating Temperature GPRS connectivity: SMS: FAX Serialinterface: SIM card:

First step, before using the GSM/GPRS modes, the COM4 must be conencted to the GSM-Handy with the COM4 switch. Start the COM4-Switch an select the GSM/GPRS selection.

4.24.1

SIM-Card insertion

Attention The system must be power-off for replacing the SIM-Card. Open the SIM-Card holder at the frontside of the system and put in the SIM-Card in correct direction.

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4.24.2

Telephon program, which shows some features of GPRS module.


All available functions are similar to standard mobile phone functions: 1. Standard call: a. Enter the phone number, you wish to dial, with using standard numeric keys or keys on the virtual Telefon keypad. b. Press Enter key or a button Whlen. Auflegen c. To break current connection press ESC key or a button 2. Answering to incoming call: a. GPRS module automatically detect incoming call and program inform user with the sound via standard sound system of MPCX board. b. Press a button Whlen. 3. Sending SMS messages: a. Enter the phone number, you wish to send SMS message, with using standard numeric keys or keys on the virtual Telefon keypad. b. Press a SMS text eingeben button. c. Enter text of message, you want to send, using PC keyboard. d. Press Enter key or a button Whlen.

Additional buttons function: Telefonbuch button opens the phone book. Program scans the SIM card phone book and then, its possible to edit it, add a new records and delete records. After editing its necessary to update phone book, to store information on a SIM card. - Minimieren button minimize a program and place an icon into Windows tray: . To restore a program from a tray, its necessary to click on the Telefon icon. - Schliessen button closes the program. - Sprache button allows to choose the language. - Right click on this button shows full messages story. Notes: 1. At start program try to open COM4 port and initialize GSM/GPRS module. The result of initialization and standard GPRS module commands shows in the message window of the Telefon. 2. Telefon is just demo program and dont support all commands of GPRS module.

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DIGITAL-LOGIC AG

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Manual V1.0D

4.25
Features:

TV/Radio Tuner Option

o o o o o o o o o o o

System B and G, and FM radio broadcast True 5 V device (low power dissipation) Full frequency range from channel 2 (48.25 MHz) to channel 69 (855.25 MHz) FM radio band coverage from 87.50 MHz to 108.00 MHz PLL controlled tuning Programmable PLL step size (31.25, 50 or 62.5 kHz) True-synchronous vision IF demodulator (PLL) Ultra linear FM PLL demodulator for FM radio broadcast Demodulated video output, AF sound output, second IF sound output I2C-bus control of tuning, address selection, AFC status information Complies with European regulations on radiation, signal handling and immunity (CENELEC 5020, 55013 and Amtsblatt 15/92) o Small horizontally mounted metal housing.

Description: The FM1216 front-end is designed to receive both TV and FM stereo signals in the PC Multimedia environment. The units are available with separate 75 inputs for TV and FM broadcast reception. The input connectors available are either standard phono or IEC type (female for TV, male for FM radio). The tuning, bandswitching and antenna selection are made through the I2C-bus. The front-end covers the TV bands from 48.25 MHz to 855.25 MHz. The FM band covers the standard 87.50 MHz to 108.00 MHz. An RDS decoder can be connected to the AF-MPX output. The FM1216 meets the input immunity and radiation requirements of CENELEC. The FM1216 consists of a TV tuner, an FM radio tuner and an IF section, all designed on a single PCB. The front-end is assembled in a metal housing made of a rectangular tinplated steel frame, with front and rear covers, which have soldered contacts to the frame. The two phono or IEC antenna connectors (female for TV, male for FM radio) are mounted on one side of the frame for the TV/FM signal inputs. All other connections are made via pins at the bottom. The TV IF section uses an intercarrier SAW filter, followed by a true-synchronous vision IF demodulator (PLL) IC. The analog AFC voltage is fed to the 5-level A/D converter in the PLL tuning IC, so that the AFC status can be read via the I2C-bus. In the FM radio mode, the level detector and AFT functions are provide for the autosearch routines. The level detector and AFT status can be read from the A/D bits in the status-byte. The mute function is also provided to suppress the audio output signal, if required. The tuner AGC for both TV and FM radio operation, is generated with a novel AGC detector which measures the IF signal level directly at the tuner IF output pins. As opposed to the conventional AGC detector, this new circuit allows a higher take-over level and offers superior immunity against tuner overload. The demodulation of the TV sound and FM radio IF (10.70 MHz) is done with a PLL demodulation circuit contained in the IF IC. In the FM radio mode, the multiplexed AF signal is then channelled to a stereo decoder IC which extracts the left/right analog signals. The multiplexed audio signal is also available at pin 25 to support RDS or BTSC implementations. The second IF sound output is provided to connect external (analog 2 carrier or digital) stereo processing.

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Manual V1.0D

4.25.1

TV/FM Tunerprogram

TV/FM tuner is a program based on multimedia properties of the MPCX board with built-in tuner FM1216(FM1216ME). Program works in two modes: TV and FM. button allows to switch between TV and FM modes.

Control and adjustment of TV mode: Note: Please, be sure, that TV cable is connected to antenna plug of MPCX. Expand control panel with press of

button:

Button starts scanning TV channels. Wait until program will finish scanning.(Red line on the top of program caption shows the progress). allows to fine adjust the frequency of channel. Button adds adjusted frequency to the end of channels list. Button deletes selected channel from channels list. Button deletes all channels from the list. Release the button after adjustment .

Additional buttons function: opens video input driver format dialog, which allows to choose basic image dimensions size and image format. opens video input driver source dialog, which allows to change the source, connector and video input standard. (For tuner application Source must be set to Video Capture, Connector to SVHS and Standard to NTSC. opens video input driver display dialog, which allows to adjust the picture brightness, contrast saturation, hue, and align the TV image. opens dialog window, where its possible to change the tuner model and settings. Note: These functions are accessible only with correctly installed Slilicon Motion video input driver.

Caption buttons: Button shows the TV picture on the full screen. For setting normal size, its enough to doubleclick on the TV picture or press ESC on the keyboard. Buttons and are minimize and close a program accordingly. Hotkeys: Keyboard arrows Up and Down are used for listing the TV channels. ESC key allows to return from full screen to normal mode.

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Control and adjustment of FM mode:


For switch on FM mode use the button in FM mode. on the program caption, will indicate, that program is

Assignments of functional controls of FM mode are very similar to assignments of TV mode. Expand control panel with press of button:

Button starts scanning FM channels. Wait until program will finish scanning.(Red line on the top of program caption shows the progress). allows to fine adjust the frequency of channel. Button adds adjusted frequency to the end of channels list. Button deletes selected channel from channels list. Button deletes all channels from the list. Release the button after adjustment . Hotkeys:
Keyboard arrows Up and Down are used for listing the FM channels. Info: Lists of TV and FM channels saves into the program ini-file and restores after program restart.

Language options:
Press left mouse button on the program caption and choose the language:

This option will be stored in system registry and will always be restored after program start.

4.25.2 TV-Tuner Mute:


If no TV-Tuner is assembled, the sound-channel line in must be activated manualy with a tool. The tool is named with MUTE LINE IN. The tunerprogramm contols the tuner-linein himself.

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4.26

Video Input Driver Installation Win2000 (also for TV)

Driver installations: a.) Updating VGA driver (its necessary for proper work of capture driver). -Open Desktop properties (right click on desktop, then choose Properties item in pop-up menu). -Choose the tabsheet Settings and click on the Advanced button. -In the new opened window choose then the tabsheet Adapter and click on the Properties button. -In the window Silicon Motion Lynx3DM Properties click Driver and then the button Update Driver. -Then in Update Device Driver Wizard click Next, then choose Display a list of the known drivers... and click Next button. -In the next window click on the Have a disk button and Browse to find "smisetup.inf". -In the Select a Device Driver window choose the Silicon Motion Lynx3DM and click Next. -In Start Device Driver Installation window click Next. -Then click Yes button in the Digital Signature Not Found window. -The click Finish button and close Silicon Motion Lynx3DM Properties window. -You have to reboot the computer after updating VGA driver. b.) DirectX 8.1 installation At minimum DirectX8.1 must be installed for proper work of the capturing driver. Follow the instructions for DirectX installation. c.) Capture driver installation SmiVCap is not a PnP driver, and it must be installed manually: -Open Control Panel, then Add/Remove Hardware. -Then click Next button, choose Add/Troubleshoot a device and then Next again. -Choose Add a new device in the Devices list and click Next button. -In the window Find New Hardware choose No, I want to select hardware from a list and click Next. -Choose Sound, video and game controllers from the Hardware types list and click Next button. -In the Select a Device Driver window press Have a disk button and browse to find smivcap.inf file. -The click Next button until window Digital Signature Not Found appear, click Yes. -Click Finish button and close Control Panel.

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4.26.1

Video Grabber Demoprogram

The program is intended for showing the simple use of video input. At the first start up of the program, it is necessary to have a driver available, which supports the capturing feature. Open dialog window Settings(the button ) and choose the driver in the drop-down list. If no driver is mentioned, then its necessary to close the program and to install a driver, using the Windows standard driver installation procedure. Main window buttons assignment:

Captures single frame from the video-input and copies it to standard Windows clipboard (Ctrl+C).

Captures single frame and saves it as standard Windows graphics file (bmp format) (Alt+F).

Captures video-stream and saves it as standard Windows video file (avi format). To stop capture, press the ESC key or press the button again (Alt+G).

Plays captured video file. Pressing this button while playing stops the playing and allows you to look at any frame of the video file, using the slider under the toolbar (Alt+P).

Opens Settings dialog window (Alt+S).

Shows this help file (F1).

Exits the program (Alt+X).

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Settings:

MPCX-37

Manual V1.0D

This dialog allows you to adjust picture parameters, select input video channel and set the timing values for the video capturing process. The buttons Video Format, Video Source and Video Display calls appropriated dialogs for changing some parameters of the picture format such as Brightness, Contrast, image dimensions and some others. The button Compression calls a dialog of video compression. This dialog box lets you specify software compression techniques during a capture session. Because software compression requires processing time, it is generally inappropriate to use it during a real-time capture, except at very slow frame rates. The RLE compression method, which requires similar processing time during capture and playback, is the only recommended method during real-time capture. Options: Preview. Sets the display area to display an image stored in the frame buffer after capture. Overlay. Sets the display area to display the video-input signal from the hardware source (before cature). Capture Video Sequence: This lets you specify parameters for the capture session and the video sequence, including the video and audio format. There are the following options: Frame Rate. Sets the number of frames per second to capture. More frames per second provide a better quality but require more storage space and a faster data-transfer rate. The maximum is determined by the capabilities of your capture system. Enable Capture Time Limit. Specifies whether to capture for a preset length of time. If this option is selected, you can type a time-limited value in the Seconds box. Capture Audio. Specifies whether to capture audio while capturing video, ensuring close synchronization between the audio and video tracks. Capture File: A file created on the hard disk for the purpose of storing captured video and audio data.

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Troubleshooting:

MPCX-37

Manual V1.0D

A video source for real-time capture (such as a video camera or video recorder) provides an uninterrupted stream of information to the capture hardware. The capture hardware copies each frame of the video sequence (and each portion of audio) and transfers it to the disk before the next frame of data enters the capture hardware. A video frame contains one image of the video sequence. Real-time capture demands a fast computer and hard disk. The computer must process and store the incoming video frame before the next frame is received in the capture board. If the system gets slower, during capture, frames of video data are dropped (lost). Note During capture, your hard disk might not keep up with the frame rate you specified. If this occurs, the program inserts blank frames where it is unable to store frame data. When the capture session is completed, the program reports the number of blank or dropped frames. Dropped frames use minimal storage space (8 bytes) and do not adversely affect audio/video synchronization. Note: Using enough fast frame rate on a slow computer, will might cause a crash or hanging your system.

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4.26.2

Notes about VideoInput-Capture driver functionality.

SmiVCap driver was tested with amcap.exe, vidcap32.exe and GraphEdit.exe. Recording of video is possible only in Overlay/Preview mode, when video port is opened. SmiVCap driver transfer video stream in YUV4:2:2(with swapped bytes) mode, but Windows convert this stream on the fly, so avi file records normally and its possible to watch it with Media Player. SmiVCap driver supports now 3 Color Space modes: YUV422, RGB555 and RGB24. Capture size is fixed 320*240 pixels. Maximal frame rate is about 15 fps(YUV mode), driver provides software color conversion in RGB modes and these modes are not recommended for video recording, because of processor overloading in real-time mode. Single frame capturing is available in RGB555 and RGB24 modes. Video processor features, such as Brightness, Contrast, Saturation and Hue are available via standard WFV functions or in Dialog window. Driver supports 3 video inputs. Composite Video In N3 is normally connected to the tuner controller. Tuner.exe: The size of preview window is scalable, this allows to use Tuner program in Full Screen mode. Tuner features are not implemented into capture driver, and Tuner.exe program uses direct access to the tuner registers. Read more in tuner.hlp. VideoGrabber.exe: Microsoft WFV is allowed to install any video compressors. For example, its possible to install DivX video compressor and set it in Settings Compression for VideoGrabber. Video file will be recorded with assigned codec. Without video compression, computer spend a time while recording a data to the hard drive. Use codec, which compress the data on the fly in computer memory we lose a processor time for compression, but we win a time in recording onto hard drive. Thus optimal combination of compression coefficients and required quality will provide efficient video recording.

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4.27

WLAN Option

Internaly connected to the USB channel 1 ! (Since the Netgear WLAN modul is end of life, we
Operate with the ZCOM module). ZCOM XI-726 (USB Wireless LAN): General Feature: - Compliance with IEEE802.11b - Compliance with USB v1.1 - Compliance with WECA Wi-Fi - Security - Support IEEE 802.11 compatible 64 bit WEP - Support 128 bits128RC4 algorithm - Single sided component, 4 layer FR4 PCB, with metal shielding case Hardware Specification: - Radio - Chip set: Intersil Prism2.5 - Base-band processor/MAC chip: ISL3873B - Data rate: 1,2,5.5,11 Mbps - Antenna: external, with receiving diversity function - Nominal radiated power: 14dBm (For ETSI/FCC/ARIB) - Nominal radiated power: 9Bm (For China) - Receiver sensitivity with data rate FER = 8*10E-2 11Mbps<-82dBm 5.5Mbps<-84dBm 2Mbps<-88dBm 1Mdps<-90dBm - Security system: RC4 WEP 64 /128bit - Operating mode: Ad-hoc, 802.11Ad-hoc and Infrastructure - Adaptor firmware - Protocol and device driver interface identical to Intersil firmware - According to IEEE802.11b regulation, all channels (channel 1~ channel 14) should be allowed (2.400GHz~2.497GHz) USA/Canada CH1-CH11 Europe/Mainland China Ch1-Ch13 Japan Ch1-Ch14 - Card standard - Standard: IEEE 802.11(b) Compliant - Type: USB adaptor. - Operating voltage: 5V5% - Supply current: < 400mA - Suspend mode: < 15mA - Mechanical dimension & Weight - Dimension: 50x100x2.8mm - Net weight: Compact Size Weight =18g - Environmental requirements - Operating temperature: 0~55 - Operating humidity(non-condensing): 5~95% - Storage temperature: C20~85 - Storage humidity: 95% Max

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Netgear: General Feature: - Compliance with IEEE802.11b - Compliance with USB v1.1 - Compliance with WECA Wi-Fi Security: - Support IEEE 802.11 compatible 64 bit WEP - Support 128 bits128RC4 algorithm Hardware Specification: - Radio - Chip set: Intersil Prism2.5 - Base-band processor/MAC chip: ISL3873B - Data rate: 1,2,5.5,11 Mbps - Nominal radiated power: 14dBm (For ETSI/FCC/ARIB) - Receiver sensitivity with data rate FER = 8*10E-2 11Mbps<-82dBm 5.5Mbps<-84dBm 2Mbps<-88dBm 1Mdps<-90dBm - Security system: RC4 WEP 64 /128bit - Operating mode: Ad-hoc, 802.11Ad-hoc and Infrastructure Adaptor firmware: - Protocol and device driver interface identical to Intersil firmware - According to IEEE802.11b regulation, all channels (channel 1~ channel 14) should be allowed (2.400GHz~2.497GHz) - USA/Canada CH1-CH11 , Europe/Mainland China Ch1-Ch13, Japan Ch1-Ch14 Card standard: - Standard: IEEE 802.11(b) Compliant Regulation: - US: FCC PART 15 SUBPART B&C(3M) - Canada: RSS 210 - Europe : EN60950(LVD), EN 300 328(EMI), ETS 301 489(EMS)

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4.28

Smart Battery Option Specification


System 11.5 Volt 27 Volt 0.6Amp. = approx. 4h chargingtime NiMH 8 x 1.2V -25 C to +50C (limited to 1h) 0 C to +40C, at higher temperatur the charger is disabled -20 C to +35C (longtime) LT1779 Linear Technology Approx. 1.5mA = min.30day over the full temp.range in the first year 4h typical 0 C: 80% (5h) 25 C 95% (4h) 35 C 65% (6h) 0y 0 cycles 100% 1y 100 cycles 95% 2y 200 cycles 90% 3y 300 cycles 80% 4y 400 cycles 60% 5y 500 cycles 50% +0C 100% +25 C 100% +50 C 80%

This specifications are for the smartBattery Charger Option assembled in the computersystem: Smart Battery Charger Min. Charger Voltage Max. Charger Voltage: Charger Bat.Current: Batteries: Discharge temperature Charge temperature Storage temperature Controller Suspend Current Charging time: Charging efficiency: (air temperatur) Degeneration of the capacity over the lifetime at +25 C

Degeneration of the discharging capacity in function of the air temperature

The battery specifications are valid when not assembled in the system ! For the system operating temperature refer the system specifications. Smart Battery Unit Nominal Voltage Charging Voltage: Bat.Capacity: Max. Discharge Current Battery: Manufacturer/Type: Designation IEC: Charging Cycles Discharge Temperature Charge Temperature Controller EEPROM Self discharging Ingredients Chemical system Cell types: Internal DC resistance Cells only 9.6 Volt 10.5 Volt 1.6Ah with 0.2C/8V/25 C 4.6Amp at +25 C NiMH 8 x 1.2V VARTA 55117 HR 15/50 500 (IEC 285) -20 C to +60C (limited to 1h) 0 C to +45C BQ2040 Yes, for the battery values Approx. 1.5% in a day. Within 60 day not using, the battery is empty 35% of Nickel hydroxide Ni(OH)2 40% of Hydrogen absorbing alloy 15% of Potassium hydroxide KOH Sealed cells 25mOhm

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DIGITAL-LOGIC AG

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4.29

Option: External Active cooler

The option for the external active cooling is used for temperatur critical applications, where not enough passive or natural air flow may be available. The motor is regulated and begins to run when the computer system is heated over +40 C. The air inlet is on both sides an will be blown through all nuts of the cover. The cooler is producing a laminar air flow. The power is supplied from the rear USB connector.

Specifications Starting temperature Air flow Power consumption Lifetime of the motor Service: 40 C 12m/s 5V / 100mA 50000h Change of the airinlet filters

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4.30

Option: External cooler from airconditioner

The option for the external cooler from the air conditioning system in the vehicle is used for temperatur critical applications, where not enough passive or natural air flow may be available. With the help of a 17mm diameter tube the air is transported from the airconditioning system to the computer system. The air inlet is is connected to the tube. The air will be blown through all nuts of the cover. The cooler is producing a laminar air flow. This option is a fully passive cooling system with a long lifetime.

Specifications Starting temperature Air flow Air inlet diameter Power consumption Lifetime of the motor Service: Always Depends of the air conditioner 17mm None 10 years None

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DIGITAL-LOGIC AG

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5
5.1
Signals

DOCKING CONNECTOR DEFINITION


Docking 200pin MPCX-Connector
Function: USB-Port USB-Port Future USB ports Keyboard Mouse Serial Serial Serial Serial Printer LVDS DVI 12V/5V/3.3V VGA-Analog-1 VGA-Analog-2 PAL/NTSC Out PAL/NTSC In Digital-Output Digital Input 0-10V Analog Inputs Counterinput 8254 Counterinput 8254 Ingnition ON/OFF IEEE-1394 Stereo Linein Stereo Lineout Steroe Out 10/100Base-T CAN-Bus 12V-28V Supply Detectionsignals Internal-Protection EMI, Fuse EMI, Fuse Fuse Fuse V24, EMI V24, EMI TTL/GPS TTL/GSM/PIC EMI, TTL EMI, EMI, EMI EMI, OV-Protection EMI, OV-Protection EMI, 75Ohm-Term EMI, 75Ohm-Term TTL TTL EMI, OV-Protection TTL EMI, opto-isolated, OV-Protected EMI, opto-isolated, EMI, Fuse EMI filtered EMI filtered TTL EMI, mag. Isolated Optoisolated, EMI EMI, Fuse, polarityprotection TTL-IN, 1k-Pullup Connector Required extern Circuitry: None None EMI-Filter EMI-Filter EMI-Filter EMI-Filter Converter V24, EMI-Filter Converter V24, EMI-Filter EMI-Filter None None None None None None None EMI, Isolation EMI, Isolation None EMI, Isolation None None None None None Isolation, if needed None None None None

USB-0 USB-1 USB-2/3-Option PS2-KB PS2-MS COM1 COM2 COM3 or GPS COM4 or GSM Printer LVDS-18/24/36Bit PanelLink 24Bit LCD-Power-Out Video1 Video2 (Option) Video TV-Output Video Input Digital-Output 8x Digital-Input 8x Analog In 8x Impulse-Input 2x Tacho-Input Ignition-Input Firewire Audio-In Audio-Out SPDIF-Option LAN CAN Power Input Replikatiordetect

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5.1.1
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Docking MPCX-Connector Pin 1-100


Group RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL VGA VGA VGA VGA VGA VGA VGA VGA VGA VGA Power Power Power Power Volt 12V 12V 12V 12V 12V 12V 12V 12V TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL A A A 5V 5V A A A 5V 5V Description RXD-COM1 TXD-COM1 DSR-COM1 RTS-COM1 CTS-COM1 DTR-COM1 RI-COM1 DCD-COM1 Ground RXD-COM2 TXD-COM2 DSR-COM2 RTS-COM2 CTS-COM2 DTR-COM2 RI-COM2 DCD-COM2 Ground RXD-COM3 TXD-COM3 DSR-COM3 RTS-COM3 CTS-COM3 DTR-COM3 RI-COM3 DCD-COM3 Ground RXD-COM4 TXD-COM4 DSR-COM4 RTS-COM4 CTS-COM4 DTR-COM4 RI-COM4 DCD-COM4 Ground VGA-RED VGA-GREEN VGA-BLUE VGA-HSYN VGA-VSYN VGA-RED2 VGA-GREEN2 VGA-BLUE2 VGA-HSYN2 VGA-VSYN2 VCC VCC VCC5PER VCC5PER Pin 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Group PS2 PS2 PS2 PS2 PS2 Power Power USB USB USB USB USB USB USB USB Power Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Printer Power FW FW FW FW FW FW FW Power Audio Audio Audio Audio Audio Volt 5V 5V 5V 5V 5V 3V 3V 3V 3V 3V 3V 3V 3V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 12V A A 12V A A Description VCCKB KBDATAKBCLKMDATAMCLKGround Ground USB0+ USB0USB1+ USB1-

Reserved for USB Reserved for USB

A A D A A

USB3+ USB3Ground PSLCT PE PBUSY PACK PD7 PD6 PD5 PD4 PD3 PSLCTIN PD2 PINIT PD1 PERROR PD0 PAUTO PSTROBE Ground Firewire0PWR Firewire0-B+ Firewire0-BGround Firewire0-PWR Firewire0-A+ Firewire0-AGround TXDD GPS RXDD GPS Line-In-R Line-In-L Option: SP/DIF-Out Line-Out-R Line-Out-L Masse

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5.1.2
Pin 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150

Docking MPCX-Connector Pin 101-200


Group Power Power Digital Digital Digital Digital Digital Digital Digital Digital Power Digital Digital Digital Digital Digital Digital Digital Digital Power Digital Digital Power Analog Analog Analog Analog Analog Analog Analog Analog Power Tacho Tacho Power Video Video Power VGA VGA Power Video Video Video Video CAN CANP Power Power Volt TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL TTL 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V A A A A 5V 5V A A A A A A FSEQ FSEQ Description VCC VCC D-In0 D-In1 D-In2 D-In3 D-In4 D-In5 D-In6 D-In7 Ground D-Out0 D-Out1 D-Out2 D-Out3 D-Out4 D-Out5 D-Out6 D-Out7 Ground Frequenz-Input-1 Frequenz-Input2 Ground Analog-Input 0 Analog-Input1 Analog-Input2 Analog-Input3 Analog-Input4 Analog-Input5 Analog-Input6 Analog-Input7 Ground Tacho-Input + Tacho-InputGround VSDA VSCL Ground Video-Input Video-Input1 Ground Video-Out Y Video-Out C VSDA2 VSCL2 CAN-P CAN-N Ground IN Ground IN Pin 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 Group Power Power Power LCD LCD LCD LCD LCD LCD Power LCD LCD LCD LCD LCD LCD LCD LCD LCD Power LCD LCD Power LCD LCD LCD LCD LAN LAN LAN LAN DOCK DOCK DOCK DOCK Res CAR Power Power Power Power Power Power Power Power CAR Power Power Volt FSEQ FSEQ DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV A A A A LSEQ LSEQ LSEQ LSEQ 12V Description Ground Ground Ground LVDS0+ / TX0+ LVDS0- / TX0LVDS1+ / TX1+ LVDS1- / TX1LVDS2+ / TX2+ LVDS2- / TX2Ground LVDSCA+ / TX_CLK+ LVDSCA- / TX_CLKGround LVDS4+ LVDS4LVDS5+ LVDS5LVDS6+ LVDS6Ground LVDSCB+ LVDSCBGround LCDBKL LCDBKL LCDVDD LCDVDD LAN-TX+ LAN-TXLAN-RX+ LAN-RXDOCK DET2 MAIN SW2 DOCK DET0 DOCK DET1 RGANG (max. 5V nicht geschtzt) Ground IN Ground IN Ground IN Ground IN VIN VIN VIN VIN Zuendung Ein/Aus VIN VIN

LSEQ FSEQ FSEQ

FSEQ: Powerpins with firstclosing sequenced contacts LSEQ: Controlpins with lastclosing sequenced contacts Pin 154 to 162 are shared between LVDS and PanelLink, depending on the assembled interface.

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5.1.3
5.1.3.1
Signal or Group

Signal description of the MPCX-Docking-Connector


Signal Lines
Type Io Io Io Out Out io bus bus Out In Out In In In io bus DCSupply DCSupply Supply Control Detect Power 5mA Current [mA] 10mA 10mA 48mA 10mA 24mA Volt [V] +/-12V TTL TTL 1V 1V TTL Diff Diff 1V TTL TTL TTL 0-10V Pullup none none 1k none none 1k none none none 1k none 1k none Protection Filtered None 33ohm & filter filtered filtered filtered filtered filtered filtered filtered filtered filtered filtered 16bit resolution, overload protected up to 28V, 1nF capacitor Mouse und Keyboard Peripheral Bus 400MHz Highspeed peripheral bus Line-Out R + L from Soundchip Description COM1 is allways RS232 COM2-4

RS232-Serial Serial Printer VGA LCD PS2 USB Firewire Audio Digital Input Digital Output Counter Analog Tacho LAN CAN CAR-Ground CAR-Supply CAR-Ignition DOCK DOCK

L=0-2V none H=4-28V Base-T Diff Earth 10 - 28V none none none

optoisolated Tachosignal from carinstrument Isolated with TX/RX Signals from a standard inductor 100/10Base-T RJ45 connector filtered CAN-BUS Differentialsignals CAR-Ground filtered CAR-Battery

10 28V none TTL TTL 1k 1k

optoisolated Ignition ON/OFF to Control the MPC supply L = present, open = not present L = Power on, H = Power off

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5.1.4

Connector Specifications

The DIGITAL LOGIC AG MPCX-Dockingconnector, 200pin AMP connectors. Parameter: Material: Electrical: Condition: Contact: Housing: Listed: Current: Voltage: Termination Resistance: Insulation Resistance: Mating Cycles: Connector Mating Force: Connector Unmating Force: Pitch: Number of pins: Specification: Gold (30um) over Nickel Polyester UL94V-0 1.0 Amp per pin 500 VAC 25mOhms 1000Mohm 500 0.44N per contact 0.15N per contact 8 row 1.27mm 200

Mechanical:

The manufacturer of the connector is: Inside of the MPCX-Docking *: AMP 200pin Part-Name: RECEPTACLE Alternative Part-Number: AMP 787851-1 AMP 787851-2

The manufacturer of the connector is: Docking or Replicator for MPCX*: AMP 200pin Part-Name: PLUG VERTICAL Alternative PLUG-RIGHT ANGLE Part-Number: AMP 787887-1 AMP 787855-2

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6
6.1

SOFTWARE / DRIVER
Driver Overview Windows ME
Driver Name: Status: SMI Ok SMI Ok Ok TI Ok INTEL Ok INTEL Ok OK ESS OK DL Ok DL Ok DL Dev. DL Ok DL Dev. Siemens Ok Siemens OK Ok DL Ok DL Ok DL Ok Phoenix Ok DL Ok DL Ok Version Remarks / Interface INTEL Hotplug Hotplug and Legacysupport

Function: Video CRT / LCD Video Input /TV-Tuner IDE Firewire LAN USB PCMCIA Vadem 469 Sound In,Out,Record Digital-Input Digital-Output Counter Input Analog-Input CAN-BUS Driver GSM MC35 GPRS-Modem GSM MC35 Voice Phone GPS SmartCard Reader WLAN SmartBattery Charger SmartBattery Monitor Monitor LM81/78 TV/Radio Tuner

COM4 COM4 COM3 COM2 USB SM-Bus SM-Bus SM-Bus

6.2

Driver Overview Windows 2000


Driver Name: Status: SMI Ok SMI Ok Ok TI Ok INTEL Ok INTEL Ok OK ESS Ok DL Ok DL Ok DL Dev. DL Ok DL Ok Siemens Ok Siemens Ok Ok DL Ok DL Ok DL Ok Phoenix Ok DL Ok DL OK Version Remarks / Interface TV-Driver from SMI needed INTEL Hotplug Hotplug and Legacysupport Tests needed

Function: Video CRT / LCD Video Input /TV-Tuner IDE Firewire LAN USB PCMCIA Vadem 469 Sound In, Out, Rec Digital-Input Digital-Output Counter Input Analog-Input CAN-BUS Driver GSM MC35 GPRS-Modem GSM MC35 Voice Phone GPS SmartCard Reader WLAN SmartBattery Charger SmartBattery Monitor Monitor LM81/78 TV/Radio Tuner

COM4 COM4 COM3 COM2 USB SM-Bus SM-Bus SM-Bus TV-Driver from SMI needed

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6.3

Driver Overview Windows XP


Driver Name: Status: DLAG Dev. DLAG Dev. Ok TI Ok INTEL OK INTEL Ok OK ESS Ok. DL Ok. DL Ok. DL Dev. DL Ok. DL Dev. Siemens Ok. Siemens Ok. Ok. DL Ok. DL Ok Windows Ok. Windows Ok. DL Ok DLAG Dev. Version Remarks / Interface Only needed for Video Input INTEL Hotplug Hotplug and Legacysupport

Function: Video CRT / LCD Video Input /TV-Tuner IDE Firewire LAN USB PCMCIA Vadem 469 Sound In,Out,Rec Digital-Input Digital-Output Counter-Input Analog-Input CAN-BUS Driver GSM MC35 GPRS-Modem GSM MC35 Voice Phone GPS SmartCard Reader WLAN SmartBattery Charger SmartBattery Monitor Monitor LM75 / 81 TV/Radio Tuner

COM4 COM4 COM3 COM2 USB SM-Bus SM-Bus SM-Bus

6.4

Driver Overview DOS V6.22


Driver Name: Status: SMI Ok SMI No Ok TI No INTEL Ok INTEL Ok OK ESS OK DL Ok DL Ok DL Ok DL Ok DL Ok Siemens Ok Siemens Test Ok DL Ok DL No DL Dev Phoenix Dev DL Dev DL No Version Remarks / Interface INTEL Hotplug Hotplug and Legacysupport

Function: Video CRT / LCD Video Input /TV-Tuner IDE Firewire LAN USB PCMCIA Vadem 469 Sound Digital-Input Digital-Output Counter Input Analog-Input CAN-BUS Driver GSM MC35 GPRS-Modem GSM MC35 Voice Phone GPS SmartCard Reader WLAN SmartBattery Charger SmartBattery Monitor Monitor LM81/78 TV/Radio Tuner

COM4 COM4 COM3 COM2 USB SM-Bus SM-Bus SM-Bus

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6.5

Video Driver installation

Once your new configuration has been started for the first time (both your CPU application board and with MSMV104+), you will be asked to install the correct driver for the SMI721 chip. Please choose the driver from the MICROSPACE application CD, the location of which is to be found in chapter 4. Using both LCD and VGA CRT, check if the LCD bios is available and download the latest driver from our webpage: http://www.digitallogic.ch

6.5.1

Installing control panel under windows

After the right driver has been installed, the chip control panel being able to change the display properties has to be installed. The location of the files (MICROSPACE Application CD) needed to install the control panel can also be found in the table of chapter 4. Figure 8.2a: SMI Control panel installation

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6.5.2

Accessing chip functionality under Windows

After the control panel has been installed, the extended display properties can be accessed by clicking on the SMI icon at the right bottom of the display Figure 8.3a: Location of the SMI icon for direct access to the extended display properties

Click on the SMI

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6.5.3

Control panel functionalities

The control panel enables different standard features, such as to change the display resolution and color depth. But it also fit with some additional nice features, which allow to choose the display output, the display rotation or to enter stretch mode, allowing for example a 640x480 resolution to be extended to a full LCD 800x600 display. The following sections show the different features together with a small summary of the different display modes which can be set.

6.5.4

Choosing the display output

The different available modes are listed below:


-

CRT only mode LCD only mode Simultaneous mode (LCD+CRT) Dual display mode under windows with extension of the windows desktop on the second monitor TV-Output (PAL or NTSC)

Note: It is also possible to use a second LCD instead of a CRT in simultaneous mode and dual display mode. The panel type must be configured in the bios. Figure 8.4.1a: Choosing between different display outputs

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6.5.5

Setting hotkeys for special display modes

The control panel also enables some shortcut to switch between the different display modes, including rotation and stretching. Figure 8.4.2a: Setting hotkeys for the special display modes

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6.5.6

Initialisation of dual-display mode

To be able to use Dual-Display-Mode, the nominal resolution of the DVI-monitor must be set (regulator screen area), see also specification. If the set resolution does not correspond to the connected DVImonitor, it is not possible to set the Dual-Display function (DualApp = ON) in the under menue (Advanced). Furter on the colour depth mus be adjusted to 16bit (Colours) to guarantee enough video memory for both connected displays. Figure 8.4.3a: Using dual-display mode

The DualApp function can be set In the under menue Advanced under Special Modes. The new settings must be confirmed by pressing the Apply key.

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Afterwards the below shown window appears. In this window the picture part for the right and left monitor can be defined.

If all the settings have been carried out properly, the Dual-Display-Picture shows up.

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6.6

Driver installation

The TSB43AB22 drivers are directly available under windows (Texas Instrument OHCI compatible IEE1394 Host Controller) Figure 6.1.1: Required driver for the TSB43AB22 under Windows 2000

Figure 6.1.2: Installed driver under Windows 2000

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Figure 6.1.2: Driver location under Hardware manager

6.6.1

EEPROM Update utility

An EEPROM is present on the design storing some important information about PCI configuration and a global unique ID that is required by all 1394 device to be fully compliant. The MSMW104+ EEPROM is already programmed with the right file to configure PCI registers specific to TI TSB43AB22 device. Customer could need to reprogram the EEPROM, either because it has been damaged or to provide a new ID. The program OHCIROM.EXE with its different options enables a selective update of the EEPROM content. Please consult chapter 3 to find the location of the tool on the Digital-Logic product CD.

6.6.2

Establishing a 1394 connection under Windows

The following steps are needed to establish a connection to 1394 devices. A. The device needs first to be plugged into the dedicated FW port. B. 1394 bus supports plug and play feature, once plugged in, the device will be detected. C. You can be prompted to install a driver for the connected device. Please use the provided drivers from the manufacturer. The device drivers may also be in the default driver set from your operating system and you may need the operating system source. D. Once the driver be installed, you should normally be able to communicate with the device. The following figures show the installation process of a compliant IEE1394 hard-disk under Windows 2000. This is only intended as an example of IEE1394 device under Windows. As said before, your device may need drivers which are not directly provided by the OS. In that case, you will be prompted to use the available manufacturer drivers.

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Figure 6.3.1: IEE1394 bus property location under Windows 2000

IEE1394 connected device access

The following picture shows the obtained windows if the symbol be Figure 6.3.2: IEE1394 connected device

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Figure 6.3.3: Ready to use Hard-disk once installation is completed

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6.6.2.1

Firewire Software

The software can be found on the MICROSPACE Application CD.

CD:\products\msm\peripheralpc104+\ms File description mw104\software\ Ohcirom.exe Ohcirom.pdf 43ab22.def, 43ab22.dat EEPROM update utility EEPROM update utility program description EEPROM content for TSB43AB22

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6.7

Audio Driver Installation

To download the latest chip producer drivers, go to: http://www.esstech.com or http://www.analog.com or http://www.digitallogic.ch

6.7.1

DOS Driver

ESSCFG.EXE allows the user to configure the ESS sound chip with a base address, a DMA chanel, an IRQ channel, and an address for the MPU-401 port, if a wavetable is supported by the sound card. ESSVOL.EXE allows the user to configure the output volume level of the mixer in the sound chip. Type ESSCFG.exe [Enter] to run the program or ESSCFG.EXE /? [Enter] for help. Type ESSVOL.EXE [Enter] to run the program or ESSVOL.EXE /? [Enter] for help. Typical parameters are: address : 220 DMA : 1 IRQ : 5 MPU-401 : 330 1) Run esscfg.exe and use the following settings: IRQ =7 DMA =1 2nd DMA =0 Adr. = 220 2) All other 3) Reboot the system 4) Add a VESA driver (vesa.com) to the autoexec.bat (Necessary when using the shareware "SUPERSONIC" and if grafic controller is set to Vesa LocalBus) 5) Add the DMA mapping tool (PDMA0TO0.exe) to the autoexec.bat (FLOPPY does not work anymore until a cold boot and disabled tool). Not necessary on CPU's with enough available DMA's, read also application note 079 6) Install des program SUPERSONIC with install.exe and configure the devices afterwards with the setup.exe (When using the SBPRO driver, one can also record) 7) Add a mouse driver in the autoexec.bat if SUPERSONIC does not detect any = disabled

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EXAMPLES: AUTOEXEC.BAT C:\SOUND\ESSCFG.EXE /A:220 /I:7 /D:1 /E:0 /B:D /J:E @ECHO OFF PROMPT $p$g PATH C:\DOS;c:\ss;c:\sound; SET TEMP=C:\DOS MODE CON CODEPAGE PREPARE=((850) C:\DOS\EGA.CPI) MODE CON CODEPAGE SELECT=850 KEYB SG,,C:\DOS\KEYBOARD.SYS vesa.com c:\sound\pdma0to0.exe lmouse.com

CONFIG.SYS DEVICE=C:\DOS\SETVER.EXE DEVICE=C:\DOS\HIMEM.SYS /testmem:off DOS=HIGH COUNTRY=041,,C:\DOS\COUNTRY.SYS DEVICE=C:\DOS\DISPLAY.SYS CON=(EGA,,1) FILES=30 rem DEVICE=C:\SOUND\ES1868.COM /A:0 /I:0

6.7.2

WIN311, OS2, WIN95, WIN98, WIN NT

For all the other operating systems (OS), please run the setup program to install the appropriate drivers, if not already recognized by the OS. Note, that depending on the BIOS, one has might to reserve certain IRQ's to avoid corruptions with other devices.

6.7.3

Bundled Applications, MediaRack

Insert the Disk witch contains all the bundled and optional applications. Run a:\setup.exe (for Win 3.11, Win95, NT4.0). The installer will create a program group called bundled applications and optional applications. Included applications: MEDIA RACK MEDIA LAUNCHER WAVE SHAPER DOC TALKER TTS and NOTE TALKER TTS KARAOKE PRODUCER PRESTO ARRANGER

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6.8

100/10 Ethernet LAN Driver Installation

Required programs and drivers are located on our CD in the directory x:\DRIVERS\NETWORK\INTEL\

6.8.1

Intel 82559ER Ethernet chip

Create a directory C:\network on your harddisk. Copy the programs and drivers of x:\DRIVERS\NETWORK\INTEL\82559ER\ onto your HD.

6.8.1.1 Installation example for MSDOS Novell 4.11


-

Make sure, that the following directories are in the directory c:\network: x:\drivers\network\intel\82559er\drivers x:\drivers\network\intel\client\dos

Create a *.bat file in the route C:\, with the name startpro.bat. The file has the following contents: c: cd network cd drivers lsl e100bodi ipxodi cd.. cd dos vlm cd \ Start the file startpro.bat.

6.8.1.2 Driver installation WINDOWS 98SE


-

Update the driver from the Intel PRO/10+PCI device in the device manager. Choose the option select list with drivers. Choose the Intel 8255xx based Ethernet PCI Adapter(10/100) . Go on. If you get a failure report, press ok. If the PC hangs switch off / on the power. After reboot you must activate the Intel 8255xx driver in the device manager.

6.8.1.3 Driver installation WINDOWS NT

Please note, that one has to write the whole directory path, when NT asks for the new driver installation. Windows NT does not search automatically for a new directory. Installing another driver: Select the path, where the driver is located, especially where the OEM- inf file is located. E.g. on our DLAG- CD x:\drivers\network\intel

6.8.1.4 Driver installation WINDOWS 2000


-

Update the driver from the Intel PRO/10+PCI device in the device manager. Choose the option select list with drivers. Choose the Intel 8255xx based Ethernet PCI Adapter(10/100) . Go on.

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6.8.1.5 EEPROM update


Do not use this function, if the EEPROM is not corrupted ! To download the datas in the EEPROM, make the following steps: - copy the folder << x:\drivers\network\intel\82559er\eeupdate >> to a floppy disk. - start MSDOS - type the following string: a:\eeupdate -all -device=1209 generic.eep generic.dat Now the EEPROM is updated again.

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6.9 Powermanagement settings for WINDOWS


Depending on the Windows powermanagemet settings it is possible to set different modes:
-

Hibernate Suspend (Standby) Power Off

Hibernate If the hibernate mode is active, the contents of the RAM will be saved to the hard drive and the system will be powered off. After turning on the computer again, the content of the RAM will be restored from the hard drive. Suspend (Standby): After entering the sleep mode, the computer turns off several non essential components. By pressing the Sleep button again, the computer is ready again within seconds.

Activate the powermanagement for Windows

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Hibernate: In this screen you can assign the hibernate function to the sleep button.

Sleep (StandBy): In this screen you can assign the Suspend function to the sleep button.

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Power Off: In this screen you can assign the Power off function to the sleep button.

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6.10

SmartBattery Monitor Installation

In the operating systems WIN98 and WIN2000 is the batterymonitor allready integrated. Since the MPCX-Computer uses the ACPI-protocol, all ACPI compatible monitoring programms are working with the smartBattery. 1. Start Control Panel Start -> Settings -> Control Panel (Start -> Einstellungen -> Systemsteuerung)

Open Power Option

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Thresholds of the battery capacity for displaying the warning. Select the activity in the case of the capacity falls below the limit.

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Charging the battery

Display the battery-status

No battery installed:

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6.11

Select the COM4-Device

The COM4 may be connected to 3 different devices:

Use the programm COM4-Switch to select the COM4-device. PIC: GSM SERIAL Is the internal power management device (only for test purposes) The GSM Handy (normal conenction) External COM4 Device (alternativ function, if no GSM is used)

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6.12
6.12.1
a. b. c. d.

CAN-Driver Installation
Driver Installation(Windows-2000)
Open Control Panel. Doubleclick on Add/Remove Hardware. To continue click Next> button. On the page Choose a Hardware Task check Add/Troubleshoot a device and click Next> button. e. After New hardware detection windows automatic procedure, choose Add a new device item and click Next> button. f. In the Find New Hardware page choose No, I want to select the hardware from a list and click Next> button. g. Choose Other devices in the Hardware Type list and click Next> button. h. On the page Select a Device Driver press Have Disk... button and find the driver location (CANDLAG.INF). After opening the inf file, installation program will show a Models list and CAN bus interface string. Then press Next> button. i. After showing hardware resources and pressing Finish button, installation program will ask to restart your computer. Press Yes. j. After computer restart, please make sure that CAN bus interface has been installed properly. Open Control Panel, then doubleclick on System icon. Choose tabsheet Hardware and click on Device Manager button. Then expand CAN bus controllers and doubleclick on CAN bus interface. Be sure, that device is working properly and has occupied correct resources.

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6.12.2

Programming CANDLAG interface under Windows:

Programming of the CAN controller is supported by resident driver and program examples of IO operations, based on DeviceIoControl function. Files: CANDLAGioctl.h contains definitions for IO codes and structures CANDLAGF.c and CANDLAGF.h contains examples of subroutines which provide access to CAN controller via driver. CAN527.h contains definitions for INTEL 82527 chip.

Structures and definitions(CANDLAGioctl.h):


typedef struct _can_init { unsigned char Rate; } CANINIT; This structure is used for the function L_CAN_Init (see below), where Rate - baudrate of controller. typedef struct _can_transmit { unsigned long MessID; unsigned char NumObj; unsigned char DataLen; unsigned char CanType; unsigned char Message[8]; } CANTRANSMIT; This structure is used for the function L_CAN_Transmit (see below), where NumObj number of object (1-14). MessID Message ID for current message, 11 bits for standard and 29 bits for extended. DataLen length of message (1-8). CanType type of message, 0- standard, 1- extended. Message[8] message array. typedef struct _can_receive { unsigned long RxCount; unsigned long MessID; unsigned char NumObj; unsigned char DataLen; unsigned char CanType; unsigned char Message[8]; } CANRECEIVE; This structure is used for the function L_CAN_Receive (see below), where RxCount number of received messages in driver buffer NumObj number of object (1-14). MessID Message ID for current message. DataLen length of message (1-8). CanType type of message, 0- standard, 1- extended. Message[8] message array. typedef struct _can_mask15 { unsigned long Mask; } CANMASK15; This structure is used for the function L_CAN_Mask15 (see below), where Mask filtering mask for received messages via 15 object. typedef struct _can_info { unsigned long Ver; unsigned long IntCounter; unsigned long RxCount; unsigned char ChipStatus; } CANINFO; This structure is used for the function L_CAN_Info (see below), where 109

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Ver current driver version. IntCounter counter of hardware interrupts (is used for debugging) RxCount number of received messages in driver buffer ChipStatus value of 82527 status in interrupt section of driver after interrupt processing, this allows to control transmitting and receiving errors. typedef struct _can_ready { unsigned long RxCount; } CANREADY; This structure is used for the function L_CAN_Ready (see below), where RxCount number of received messages in driver buffer, this is the shortest way to get information about received messages in driver buffer. typedef struct _can_dwrite { unsigned char Index; unsigned char Value; } CANDWRITE; This structure is used for the function L_CAN_DWrite (see below), where Index index register number of 82527. Value value to be written into indexed register of 82527. typedef struct _can_dread { unsigned char Index; } CANDREAD; This structure is used for the function L_CAN_DRead (see below), where Index index register number of 82527, to read from. Functions (CANDLAGF.c and CANDLAGF.h): bool OpenCAN(void) the first function, which must be called to create a link between CAN interface driver and user software. It returns true, if device was successfully opened, otherwise false. void CloseCAN(void) the last function, which breaks a link between driver and user software. unsigned char L_CAN_Init(unsigned char Baud) the function, which initialize hardware controller and set the CAN bus baudrate. It returns a chip status after initialization. unsigned char L_CAN_Transmit(unsigned char NumObj,unsigned char DaLen,unsigned char CanT,unsigned long MeID,unsigned char *Mess) the function transmit the message with listed parameters, it returns a chip status after starting of transmission. See parameters description in CANTRANSMIT structure definition. unsigned char L_CAN_TransmitS(CANTRANSMIT *Transmit) - alternative function with pointer to CANTRANSMIT structure. unsigned long L_CAN_Ready(void) this function returns number of received messages(but not have been read) in driver buffer. unsigned long L_CAN_Receive(CANRECEIVE *Buffer) the function, which copies received message from driver buffer into user buffer, if it have been received. It returns number of messages before reading operation. void L_CAN_Mask15(unsigned long Mask) the function, which set the filter for message object 15. unsigned char L_CAN_GetStatus(void) returns chip status at any time of request. void L_CAN_ResetStatus(void) this function allows to reset (write zero) into chip status register. void L_CAN_Info(CANINFO *Info) returns information about driver and hardware, see CANINFO structure definition. Two low level functions, which provide access directly to the chip controller: 110

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void L_CAN_DWrite(unsigned char Index,unsigned char Val) write the value into indexed register of the 82527 chip. unsigned char L_CAN_DRead(unsigned char Index) read a value from indexed register of the 82527 chip. bool L_CAN_TxEmpty(unsigned char NumObj) example of using L_CAN_Dread function, it returns true, if transmission buffer of NumObj is available (chip is ready to transmit the next message) and false if not.

Hardware definitions (CAN527.h): This file contains definitions for hardware 82527 controller and important definitions of baudrate speed values: #define BAUD_1000 #define BAUD_500 #define BAUD_250 #define BAUD_125 #define BAUD_100 #define BAUD_50 #define BAUD_20 #define BAUD_10

0 1 2 3 4 5 6 7

Note1: For detailed information about INTEL 82527 available functions, please read 82527 user manual. Note2: For detailed information about the CAN software, please read appropriated documents about OpenCAN and DeviceNET software technologies.

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6.13
6.13.1

COM 1-4 IRQ Installation with WIN2000


MPC board with second SuperIO (MPCX)

Simultaneous use of 4 COM ports on the MPC board for the MPCX

6.13.2

Requirements

For 3 COM ports - BIOS version 3.04 or higher (important!!!) For 4 COM ports - BIOS version 3.04 or higher (important!!!) To use IRQ15 the secondary IDE channel must be deactivated in the BIOS.

6.13.3
-

Restrictions

For COM1 and COM2 IRQ 6 and IRQ 15 can only be selected on the standard port address. (COM1 3F8, COM2 2F8) For IRQ 15 the secondary IDE channel must be deactivated in the BIOS. To free IRQ6, the support for the floppy controller was removed from the BIOS.

6.13.4
1.

Installation of COM ports under Windows 2000/XP

- For Windows 2000: Copy the MSPORTS.INF from DLAG to %SystemRoot%\INF (mostly C:\WinNT\INF. Proceeding: Start->Run -> %SystemRoot%\INF -> OK -> copy file-> reboot of Windows. - For Windows XP: Copy the MSPORTS.INF from DLAG to %SystemRoot%\INF (mostly C:\Windows\INF. Proceeding: Start->Run -> %SystemRoot%\INF -> OK -> copy file -> reboot of Windows. Afterwards enter the hardware manager: Start->Run devmgmt.msc (in the enter field) -> OK. Delete all COM ports. Then click with the left mouse button into the device manager and select Search for altered hard ware Now 2 COM ports should been installed themselves again. Do not yet reboot the computer, time can be saved by rebooting only after all changes have been made. Press the Windows key and break at the same time. Go to the tab hardware and start the hardware assistant. Press Continue Select Add device resp. solve problem and Continue Add new device and Continue Select No, self select hardware components from list and Continue Select Connections (COM und LPT) and Continue Select (Standard interface types) / Communication interface and Continue Confirm message For COM3 select: Address 3E8 and IRQ 4 For COM4 select: Address 2E8 und IRQ 3 OK and Continue

2.

3. 4. 5. 6. 7.

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Completed and no reboot of computer The same procedure again for COM4 8. 9.

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Manual V1.0D

Set IRQ-distribution COM1 und COM2 manually (as mentioned in BIOS) Thereafter the attributes of the COM ports are ment to look approx. as follows: (Configuration exnd ample: COM1/IRQ6; COM2/IRQ15 (2 IDE deactivated); COM3/4 standard)

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6.14

WLAN-Terminal from Panasonic

Since the LVDS Display (XGA, 1024 x 768) and the WLAN Display from PANASONIC (SVGA, 800x600) work with different resolutions, the windows resolution must be reduced to SVGA, as soon the WLAN Display from PANASONIC is connected. In this moment, the LVDS-Screen is not longer full format on the screen. In the simultaneous mode (LVDS and WLAN-Display) , the SMI721-Controlprogram allows to enable the stretch function for the LVDS-Display. With this function the image of 800x600 pixel will be stretched on the full 1024x768 screen.

Enable stretching function for full size image on a 1024x768 pixel screen. The 800x600 pixels are automatically stretched to 1024x768 pixels.

6.15.1

WLAN Terminal Installation for Windows 2000

Driver installation The new driver is not working!! With a manual modification of an INF file the device can nevertheless be made running, although this is not a final solution!

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WLAN utility installation Carry out the setup program in file u4016 and make a normal installation afterwards. Configuration of WLAN modules for the display a) Installation of the IP address Click on the desktop with the right mouse key on network environment -> Click properties on the wireless lan network connection with the right mouse key -> Select properties internet protocol (TCP/IP) -> Properties Manual IP address selection Turn on the display and press the menue key Change into the register wireless Register now on the PC the IP address and subnetmask as shown on the display under PC IP and net mask (the netmask/subnetmask must be identical on both systems)

Confirm the settings with OK Confirm the second window also with OK

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b) Installation of SSID Double klick on the wireless tool next to the system clock

MPCX-37

Manual V1.0D

Make the following installations in the register configuration: 1. Set the network type to 802.11 Ad Hoc 2. Turn on the display and press the menue key Change into the register wireless Set the tick at ESS ID and copy the display number under SSID (must be identical) 3. Safe the modifications by clicking to apply

1 2. 3.

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Installation of MeiWDS software Start the setup (enter path!) Carry out the setup normally and reboot the system afterwards. Set password Click with the right mouse key on the MeiWDS icon next to the system clock Select password in the menue Enter the same password as on the display (see below)

Turn on the display Press the menue key on the display Change into the register options Click on setup at wireless connection Answer the question with yes Select AdHock for network type Error messages: Error message: ... Authentication failed Solution: Check password -> refer to set password

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7
7.1

INTERFACES AND ADDRESSMAP


PCMCIA Interface with VADEM 469
(read / write) (write only)

Boot Option for selecting the Index Base Addresses:


Data Register: 3E0h Index Register: 3E1h GENERAL SETUP: Registers: 00 D7:6 D5:4 D3:0

RO Socket A: = 00

Socket B: = 40h

Interface Type reserved Chip Revision: 0011 = Intel, 1011 = Vadem

INTERFACE STATUS: Registers: 01 D7 D6 D5 D4 D3:2 D0:1 GPI Pin PC-CARD power Actv: Ready/Busy: Write protect: Card Detect: Battery Voltage Detect:

RO Socket A: = 01

Socket B: = 41h

0 = power off, 1 = power on 0 = PCCard is busy, 1 = PCCard is ready 0 = R/W, 1 = PCCard is write protected complement of the values CD[1:2] 00:= battery is dead, 11:= battery is good

POWER AND RESETDRV CONTROL: Registers: 02 RW Socket A: = 02 D7 D6 D5 D4 D3:2 D1:0 Output Enable Disable resume resetdrv Auto Power Switch Enable PC-CARD Power Enable] 00 = Vpp = open 01 = Vpp = Vcc 01 = Vpp = +12V 11 = Vpp reserved 00 = Vcc = open 01 = Vcc = Vcc 01 = Vppcc +12V 11 = Vpp reserved

Socket B: = 41h

POWER AND RESETDRV CONTROL: Registers: 03 RW Socket A: = 03 D7 D6 D5 D4 D3:2 D1:0 Output Enable Disable resume resetdrv Auto Power Switch Enable PC-CARD Power Enable 00 = Vpp = open 01 = Vpp = Vcc 01 = Vpp = +12V 11 = Vpp reserved 00 = Vcc = open 01 = Vcc = Vcc 01 = Vppcc +12V 11 = Vpp reserved

Socket B: = 43h

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Manual V1.0D

CARD STATUS CHANGE REGISTER: Registers: 04 RW Socket A: = 04 D7 D6:5 D4 D3 D2 D1: D0: Activity Timeout Reserved PC GPI Change Card Detect Change Ready Change Battery Warning Battery is dead

Socket B: = 44h

ADDRESS WINDOW REGISTER: Registers: 05 RW Socket A: = 05 D7:6 D5 D4:0 I/O Window Enable MEMCS16 Decode Memory Window Error

Socket B: = 45h

ADDRESS WINDOW: Registers: 06 D7:6 D5 D4:0

RW Socket A: = 06

Socket B: = 46h

I/O Windows Enable MEMCS16 Decode Memory Window Enable

ADDRESS START WINDOW Lowbyte: Registers: Window 0: 10h RW Window 1: 18h RW Window 2: 20h RW Window 3: 28h RW Window 4: 30h RW D7:0

Socket A: = 10h Socket A: = 18h Socket A: = 20h Socket A: = 28h Socket A: = 30h

Socket B: = 50h Socket B: = 58h Socket B: = 60h Socket B: = 68h Socket B: = 70h

System Memory Window Start Address A19 : 12

ADDRESS START WINDOW Highbyte: Registers: Window 0: 11h RW Window 1: 19h RW Window 2: 21h RW Window 3: 29h RW Window 4: 31h RW D7 D6 D5:4 D3:0

Socket A: = 11h Socket A: = 19h Socket A: = 21h Socket A: = 29h Socket A: = 31h

Socket B: = 51h Socket B: = 59h Socket B: = 61h Socket B: = 69h Socket B: = 71h

Data Size 0 = 8bit 1 = 16 bit Zero Wait State 0 = 1WS Scratch bits System Memory Window Start Address A23 : 20

1 = 0WS

ADDRESS STOP WINDOW Lowbyte: Registers: Window 0: 12h RW Window 1: 1Ah RW Window 2: 22h RW Window 3: 2Ah RW Window 4: 32h RW D7:0

Socket A: = 12h Socket A: = 1Ah Socket A: = 22h Socket A: = 2Ah Socket A: = 32h

Socket B: = 52h Socket B: = 5Ah Socket B: = 62h Socket B: = 6Ah Socket B: = 72h

System Memory Window Start Address A19 : 12

ADDRESS STOP WINDOW Highbyte: Registers: Window 0: 13h RW Window 1: 1Bh RW Window 2: 23h RW Window 3: 2Bh RW Window 4: 33h RW D7:6 D5:4 Zero Wait State Scratch bits

Socket A: = 13h Socket A: = 1Bh Socket A: = 23h Socket A: = 2Bh Socket A: = 33h

Socket B: = 53h Socket B: = 5Bh Socket B: = 63h Socket B: = 6Bh Socket B: = 73h

D3:0

System Memory Window Stop Address A23 : 20 119

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CARD MEMORY OFFSET ADDRESS Lowbyte: Registers: Window 0: 14h RW Socket A: = 14h Window 1: 1Ch RW Socket A: = 1Ch Window 2: 24h RW Socket A: = 24h Window 3: 2Ch RW Socket A: = 2Ch Window 4: 34h RW Socket A: = 34h D7:0 Card Memory Offset Address A19 : 12

Socket B: = 54h Socket B: = 5Ch Socket B: = 64h Socket B: = 6Ch Socket B: = 74h

CARD MEMORY OFFSET ADDRESS Highbyte: Registers: Window 0: 15h RW Socket A: = 15h Window 1: 1Dh RW Socket A: = 1Dh Window 2: 25h RW Socket A: = 25h Window 3: 2Dh RW Socket A: = 2Dh Window 4: 35h RW Socket A: = 35h D7 D5:0 Write Protect D6 REG Active Card Memory Offset Address A25 : 20

Socket B: = 55h Socket B: = 5Dh Socket B: = 65h Socket B: = 6Dh Socket B: = 75h

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7.2
7.2.1
CA_I5 CA_I9 CANTEST CANTEST DOSLIB CA_I5 CA_I9 CANSELE CANSELE MAKECAN

CAN Interface
CAN Software fr DOS 6.22
ASM ASM ASM EXE INC COM COM ASM EXE BAT 35,341 08-31-96 35,341 08-31-96 15,688 08-31-96 3,756 08-31-96 37,006 08-31-96 15,323 08-31-96 15,323 08-31-96 14,411 08-31-96 3,654 08-31-96 02-07-95 3:12p 12:43p 12:43p 4:24p 4:24p 3:18p 12:43p 12:43p 3:06p 3:05p

7.2.2
7.2.2.1

Accessing the CAN-Controller 82527 from Intel


IO-mapped Operation

This mode is default on standard boards. Assumes that the BASE-IO-ADR is selected on 340h: Assumes that you are using an IO-mapped board with the CANIO PLD. Sample: Read, modify, write-back register 08 of the 82527 Register-Address Register 08 Register-Address Read register 08 from 82527 to al Modify register 08 which is in al Write modified register 08 back to 82527 mov mov out mov in or/and out dx, al, dx, dx, al, al, dx, 341h 08h al 340h dx xx al

For testing the correct settings read the power-on default in the Register 02: Register-Address Register 02 Register-Address Read register 02 from 82527 mov mov out mov in dx, al, dx, dx, al, 341h 02h al 340h dx

to

al

The result in the al-register must be 61h, this is the default value after power-up! For more information see 82527 Serial Communications Controller manual 82527pm.pdf .

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Manual V1.0D

7.2.3

Function: INIT CAN with AH = 00

Function description: This function initialises the CAN controller on the board. The transfer speed may be selected depending on the CAN nodes. Remember, all CAN nodes must use the same transfer speed. Register definition before calling the INT61h: AH = 00 Function request number AL = undefined BL = transfer speed BL = 00 for 100 kBit/sec BL = 01 for 500 kBit/sec BL = 02 for 20 kBit/sec BL = 03 for 50 kBit/sec Register definition after returning from INT61h: AL = Status of the CAN controller

7.2.4

Function: TRANSMIT CAN MESSAGE with AH = 01

Function description: This function transmits one CAN message to the CAN bus. The length of the datafield must be defined over register CL. Since the INTEL CAN controller allows to communicate with basic and with extended CAN, the message type must be defined by register CH. The CAN message is composed of the ARBITRATION- and the DATA-string. Register definition before calling the INT61h: AH = 01 Function request number AL = 0101 uses the first message buffer of the 82527 CL = Data Length code CL = 00 .. 08 (8 databytes are the maximum) CH = CAN message type CH = 00 : BASIC-CAN CH = 01 : EXTENDED-CAN ES:SI = Pointer to the first byte of the CAN message. CAN Message: Byte number: Arbitration: Databytes: 00 0 01 1 02 2 03 3 04 00 05 01 06 02 07 03 08 04 09 05 0A 06 0B 07

The number of the valid databytes is defined by register CL. BASIC-CAN: EXTENDED-CAN: Only the first 11 bits of the arbitration string may be used. All 21 bits of the arbitration string may be used.

Register definition after returning from INT61h: AL = Status of the CAN controller

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Manual V1.0D

7.2.5

Function: READY CAN with AH = 02

Function description: This function asks the internal receive buffer, if some CAN messages are available. If yes, the AX register returns the number of available messages. Register definition before calling the INT61h: AH = 02 Function request number AL = undefined Register definition after returning from INT61h: AX = Number of received CAN messages.

7.2.6

Function: RECEIVE ONE CAN MESSAGE with AH = 03

Function description: This function receives one CAN message from the internal buffer, if at least one message was in the buffer. After initialising, the driver receives all incoming CAN messages automatically and stores them in the dynamic buffer. This feature prevents the application program to interrupt real-time if the CAN message was received. The capacity of the internal buffer is enough for memorising 1000 messages. Register definition before calling the INT61h: AH = 03 Function request number AL = undefined ES : SI = Pointer to the first byte of the CAN message buffer, that may be used as a target to transfer the current message. Register definition after returning from INT61h: AX = Number of the CAN message. They are available, after transferring the current message. AX = 000 means, no other messages are available in the internal buffer.

ES:SI = Pointer to the first byte of the CAN message buffer, filled with the current CAN message.

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CAN Message: Byte number: Arbitration: Databytes: BASIC-CAN: EXTENDED-CAN: 00 0 01 1 02 2 03 3 04 00 05 01 06 02 07 03 08 04 09 05 0A 06 0B 07

Only the first 11 bits of the arbitration string may be used. All 21 bits of the arbitration string may be used.

After returning from this function, the transferred CAN message is available in the buffer pointed by the ES-SI registers.

7.2.7
Version: 1.1

Function: CAN_RxDADR with AH = 4 *


30.08.96 Felix Basic Code

Function description: With this function it is possible to put a mask to the message 15 Mask Register 0C, 0D, 0E and 0F. If this function is not used, the default is dont care. A 0 value means dont care or accept a 0 or 1 for that bit position. A 1 value means that the incomming bit value must-match exactly the corresponding bit in message 15. See also Intel Manual 82527. Register definition before calling the INT61h: AH = 04 Function request BX = Mask15 ID Register 0C and Reg 0D CX = Mask15 ID Register 0E and Reg 0F Register definition after returning from INT 61h: AX = 00

7.2.8
Version: 1.1

Function: Get_Status Register with AH = 5


30.08.96 Felix Basic Code

Function description: This function receives the status information of the 82527 CAN Controller . For the description of the status register see chapter 7.2.8.1 Status Register (01H) information of the 82527 CAN Controller. Register definition before calling the INT61h: AH = 05 Function request Register definition after returning from INT 61h: AX = Status Register 527

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7.2.8.1
Byte: Info: Dir: BOFF:

MPCX-37

Manual V1.0D

Status Register (01H) information of the 82527 CAN Controller


07 BOFF R 06 WARN R 05 WAKE R 04 RXOK RW 03 TXOK RW 02 LEC2 RW 01 LEC1 RW 00 LEC1 RW

Bus OFF Status: one: There is an abnormal rate of errors occurrences on the CAN bus. More than 256 errors. zero: The 82527 is not bus off, normal operation. Warning Status: one: There is an abnormal rate of occurrences of errors on the CAN bus. More than 96 errors. zero: The 82527 is not in an abnormal error status.

WARN:

WAKE: Wake up Status: This bit is set when the 82527 had been previously set into sleep mode by the CPU. This bit is resetted by reading the status register. RXOK: Received Message successfully: one: A message has been received successfully. Must be resetted by the CPU after full transmission. zero: No message was received. TXOK: Transmitted Message successfully: one: A message has been transmitted successfully. Must be resetted by the CPU after full transmission. zero: Since this bit was last resetted by the CPU, no message has been successfully transmitted. LEC 0 - 2 00 01 02 03 Last Error Code No Error Stuff error, more than 5 bits in a sequence have occurred in a part of a received message where this is not allowed. Form Error Acknowledge Error The message transmitted by this device was not acknowledged by another node. Bit 1 Error During the transmission of a message, the 82527 wanted to send a recessive level, but the monitored CAN bus value was dominant. Bit 0 Error During the transmission of a message, the 82527 wanted to send a dominant level, but the monitored CAN bus value was recessive. CRC Error The CRC checksum was incorrect in the message received. unused

04

05

06 07

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7.2.9

Program Example in Pascal

The purpose is to make a program in a higer language which uses the six general functions: TRANSMIT, RECEIVE, INIT, READY, RxDADR and Get_Status from the CAN-driver CA_I5.COM , CA_I9.COM Before the CAN-driver may be accessed, the driver must be installed. The CA_I5.COM , CA_I9.COM CAN-driver is a stay memory resident program, that may be asked by every application or programming language to communicate with the CAN board. First we used the program example INTR from the Pascal 6 help . With this example we established the next two program. The CanTran1.exe program transmits one CAN message to the CAN bus. PROGRAM CanTran1; USES crt,printer,dos; CONST canmessage : array[1..12] of BYTE = (02,02,00,00,01,02,03,04,05,06,07,08); VAR Daten regs : byte; : Registers;

{***************************************************} {* Main *} {***************************************************} BEGIN TEXTCOLOR(lightgreen);TEXTBACKGROUND(blue);CLRSCR; WRITELN; {******************************} { Function Init CAN with AH=00 } {******************************} { Init CAN function } regs.ah := 0; { Function request number } regs.al := 0; { none } regs.bl := 0; { transferspeed 100k } Intr($61,regs); { Call DOS , Funktion INT61 } {******************************************} { Function Transmit CAN Message with AH=01 } {******************************************} regs.ah := 1; } regs.al := 1; buffer 1 of the 82527 } regs.cl := 8; regs.ch := 0; regs.es := Seg(canmessage); regs.si := Ofs(canmessage[1]); Intr($61,regs); INT61 } { uses the first message { 00..08 databytes } { BASIC-CAN } { Pointer to the first { byte of the CAN message} { Call DOS , Function

{ Function request number

daten := regs.al; controller } WRITELN; WRITE ('Das CAN Resultat ist: ', Daten ); READLN; END. 126

{ Get Status of the CAN

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Manual V1.0D

The CANRES1.EXE. program will receive only one message PROGRAM CanRes1; USES crt,printer,dos; CONST canmessage : array[1..12] of BYTE = (02,02,00,00,01,02,03,04,05,06,07,08); VAR Daten canreceivemess regs c : : : : byte; array[1..12] of byte; Registers; integer ;

{***************************************************} {* Main *} {***************************************************} BEGIN TEXTCOLOR(lightgreen);TEXTBACKGROUND(blue);CLRSCR; WRITELN; WRITE ('Eine CAN Message wird erwartet: '); {******************************} { Function Init CAN with AH=00 } {******************************} { Init CAN function } regs.ah := 0; { Function request number } regs.al := 0; { none } regs.bl := 0; { transferspeed 100k } Intr($61,regs); { Call DOS , Function INT61 } {*******************************} { Function Ready Can with AH=02 } {*******************************} { Get can status } Repeat regs.ah := 2; { Function request number } regs.al := 0; { none } Intr($61,regs); { Call DOS , Function INT61 } UNTIL (regs.al > 0); {******************************} { Function Init CAN with AH=03 } {******************************} { Receive CAN Message } regs.ah := 3; number } regs.al := 1; buffer 1 } regs.es := Seg(canreceivemess); regs.si := Ofs(canreceivemess[1]); Intr($61,regs); INT61 } daten := regs.al; WRITELN; WRITELN ('Anzahl noch vorhandener Messages: ', Daten ); FOR c:=1 TO 12 DO BEGIN WRITE (':',canreceivemess[c]); END; readln; END.

{ Function request { use message { Pointer to the } { first byte of the CAN message} { Call DOS, Function

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7.2.10 7.2.11

CAN System building CAN Bus cable and termination

The CAN bus must be terminated on each end of the bus with one 120ohm resistor!

120 ohm Connector Pin 2 7 First CAN-Node 1

120 ohm 2 7 Last CAN-Node

CAN-Node 2

CAN-Node ........

7.2.12

To start the CAN Interface

The CA_I5.COM, CA_I9.COM driver is a stay memory resident program, that may be asked by every application or programming language to communicate with the CAN board. The CAN-driver provides four general functions: TRANSMIT, RECEIVE, INIT and READY. Before the CAN-driver may be accessed, the driver must be installed.

7.2.13

Installation of the CAN-Driver CA_I9.COM or CA_I5.COM


To use with IRQ5 and IO ADR 340 To use with IRQ9 and IO ADR 340 default

CA_I5.COM CA_I9.COM

If you need another IRQ or IO ADR it has to be altered in the CA_I5.ASM, CA_I9.ASM . Description Input The CAN board is at default IRQ 9 and address 340. Do not change anything! Execute the file CA_I9.COM. The CA_I9.COM installation message informs you [ENTER] about the successful installation as a memory resident program. Screen

"******************************************* " "* DIGITAL-LOGIC AG Switzerland *" "******************************************* " * TSR-CAN-Driver 82527 Ver.:1.10b * " "******************************************* " "Parameters: Speed : var 20k to 500k " " IRQ : 9 " " IO ADR : 340/341h " " SW INT : 61h " " Product: MSMCAN "

If no ERROR Message appears, the installation was successful.

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7.2.14

Schematics of the CAN-Interface

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7.3

Analog input

Analog to Digital converter specifications: Type: ADS 7806 Manufacturer: Burr Brown Resolution: 12 Bit Acquisition and conversion time: 25s Accuracy: +/- 0.5 % Reference Voltage: 2.5V Reference Tolerance: +/- 20mV Operating Temperature: -40 C to +85C Input voltage range: +/-10V Overvoltageprotection: 11V to 28V

Schematics of each analog input channel:

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ANALOG CMOS MULTIPLEXER Specs: Type: Manufacturer: Switch Time Average: Access Time: Operating Temperature: MPC 508A Burr Brown 3.5s 0.5s -40 C to +85C

Table to select the analog channel: Write to Port 312h Write Readback Ports 312h Read Enable Disable Selected Analog Channel Channel 0 Channel 1 Channel 2 AD-Byte PIC_COM4 GSM_COM4 GPS_COM3 WDOG_Pulse

1 1 1 1

0 0 0 0

To initiate an analog conversion, follow these steps: 1. 2. 3. 4. 5. 6. Program the multiplexer to the correct analog channel by writing the corresponding code to I/O address 312h Wait upon the setting time of 3.5s Start the converter by writing a 00 to the port 314h Read the port 310h and test the busy flag on bit 4. This bit must go to low until the conversion is finished If the busy bit is 1, the value may be read out of the ADC Read lower 8 bit from address 314h and the higher 4 bit from address 315h

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7.4

Impuls counter system

Two timer / counter circuits are available : TIMER/COUNTER Specs: Type: Manufacturer: Channels: Input: Isolation Voltage: Vin hi: Vin low: Max. input Frequency: 8254 Intel 3 each opto isolated 1500V 4 28V 0 2V 1kHz

Schematics of each timer input channel: XD0+

330 1N4148

1.1k Z5V6

TTL

TL122

XD0-

Timer/Counter 1:

Address 318h 31BH Channel 0: Frequency 1 Channel 1: Frequency 2 Channel 2: Frequency 3 all gates connected to +5V

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7.5

Digital 8Bit Outputs

The 8 digital outputs are fully software controlled and are coupled with the relays. DIGITAL OUTPUT Specs: Type: Channels: Output: Isolation voltage: Switch: Max. Current: Contact voltage: Max. frequency: Current protection: Latchable output 8 Relais-isolated 1500V Relays 2 Amp 60VAC 100Hz none

Schematic of each output channel: AKx MKx RKx

TTL

Contact description: AKx Workingcontacts AK0 to AK7 , close with a logic 1 RKx Quietcontact RK0 to RK7 , close with a logic 0 and is the powerup-state MKx Commoncontact Programming the digital outputs: Port 311h: Bit 0 for digital output 0 Bit 6 for digital output 6 ( 1= ON , 0=OFF) Bit 7 for digital output 7 ( 1= ON, 0=OFF)

Read back the status of the digital output with reading the adress 311h.

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7.6

Digital 8Bit Inputs

The 8 digital input are readed by the software. DIGITAL INPUT Specs: Type: Channels: Output: Isolation voltage: Max. High voltage: Switching point: Low voltage: Max. Input frequency: Current protection: Invers current protection: Voltage source / max. Voltage: 74HCT244 8 Opto-isolated 1500V 5-28V 4,4V 0-2 V 1kHz none yes UB15 (Ignition voltage), 12/24Volt

Schematics of each input channel: XD0+

150 1N4148

500 Z5V6

TTL

TL122

XD0-

Read the digital inputs: Port 313h: Bit 0 for digital input 0 Bit 6 for digital input 6 ( 1= ON , 0=OFF) Bit 7 for digital input 7 ( 1= ON, 0=OFF)

I (mA) 60 50 40 30 20 10 0 2
1.4 2.9 4.4 5 13.4 5.9 34.7 28.6 42.3 46.1 55.6

4.4

10

20

24

28

30

35 U (V)

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7.7

Read Digital Status

The 8 status input are readed by the software. Read the digital status: Port 310h:

Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7

for Ignition Detect (H=Ignition, L=No Ignition) for Docking Detect 0 for Docking Detect 1 for ADBUSY (Status ADC) for Counter Input 1 for Counter Input 2 for Counter Input 3 (Tacho Signal) for GSM-Powerdown

7.7.1

Ignition Input sensitivity

The ignition input is very senitive. The switching point is at 1.4volt.

I (mA) 25 20 15 10 5 0 1
0.03 0.2 0.5 2.2 5.2 11 16 13.5 17.4 21.2

*1.4

10

20

24

28

30

35 U (V)

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7.8

Write Digital Controllines

The 8 control line output are writed by the software. Write the digital controllines: Port 312h:

Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7

for for for for for for for for

AD-Channel 0 AD-Channel 1 AD-Channel 2 TV-Tuner Enable Enable COM4 to PIC Enable COM4 to GSM Enable COM4 to external COM4-RS232 WD-Puls

Read back the status of the controllines by reading the adress 312h.

7.9

Flash Pageing Register 8Bit Output

The 8 digital latch for the 64k Window select. Programming the digital outputs: Port 316h: Bit 0 for digital output 0 Bit 6 for digital output 6 ( 1= ON , 0=OFF) Bit 7 for digital output 7 ( 1= ON, 0=OFF)

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8
8.1

REPLICATOR R1
Replicator R1 Specification

PC Signals KB, MS, USB, LPT, COM1-4: Voltage Protection: Filtered: Immunity: COM1 COM2 COM3 COM4 TTL EMV Yes 8kV , grade c RS232 RS232 RS232 (assembly option: RS485) if no GPS Option installed RS232 (assembly option RS485) if no GSM Option installed

PC Signals VGA: Voltage Protection: Filtered: Immunity: Power Input: Voltage Voltage range: Current: Max. Frequency : Overvoltage protection: Reverse polarity prot. Protection: Filtered: Immunity: Digital Output: Voltage: Current: Switch on time: Switch off time: Max. switchfrequency: Contact resistance: Number of cycles: Contact material: Isolation voltage: Temperatur range: Relais manufacturer: Contact type: Protection: Filtered: 60 VDC / 60 VAC 2Amp 2ms 1ms 100Hz with max. current 50mOhm > 100Mio cycles PdNi with gold 1500V -40 C to +70C ERNI, REL12-A0-1.1 Umschalter (AK / RK) none none 12/24VDC nominal 10 28V Max. 4 Amp. 1 kHz Up to 60Vpeak, < 1sec Yes, up to 28V EMV Yes 8kV , grade a 1Vpp EMV Over- and Under-Voltageprotection with currentlimiter Yes 8kV , grade c

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Manual V1.0D

Digital and Counter Input: Voltage ON Voltage OFF Input current: Isolation voltage: Temperatur range: Switching frequency: Protection: Filtered: Analog Input: Voltage Input current Channels: Resolution: Slopetime: Protection: Filtered: Sealing / Coating : Vergussmasse: Manufacturer: MIL Std Grade: Group: Compound/Glasseal : Kleber: Manufacturer: MIL Std Grade: Group: Compound/Aluminiumseal : Kleber: Manufacturer: MIL Std Grade: Group: LOCTITE 3430 LOCTITE Typ I 2 LOCTITE 5145 LOCTITE MIL-A-46146B Typ I 2 Sylgard 170 Silicone Elastomer Dow Corning MIL-PRF-23586 F B2 QPL 0V to 10V 1uA 8 12Bit 1KHz per channel None yes 4V to 28V 0V to 2V 10mA 1500V -40 C to 70 C 1 kHz Reverse polarity Overvoltage up to 28V Overvoltage up to 60V (t < 1sec) Yes

138

DIGITAL-LOGIC AG

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Manual V1.0D

8.2

Replicator R1

Connector Description

X7 Mouse X8 Keyboard X9 USB

X6 I/O

X4 Peripherie

X5 Printer

X3 POWER

X1 VGA

X2 DISPLAY

Connector X1 X2 X3 X4 X5 X6 X7 X8 X9

Function Video Display LVDS Auxiliary Power Peripherie & Power Printer I/O PS/2-Mouse PS/2-Keyboard USB

Rearside 15p HiDens Female 44p HiDens Female 3p Female 44p HiDens Male 25p D-Sub Female 78p HiDens Female 5pol DIN 5pol DIN 4pol USB

Gewinde UNC40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 none none none

Cabelside 15p HiDens Male 44p HiDens Male 3p Male 44p HiDens Female 25p D-Sub Male 78p HiDens Male 5pol DIN 5pol DIN 4pol USB

Gewinde UNC 40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 none none none

(X3 manufaturer = binder, www.compona.ch part-number = 188076-2)

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DIGITAL-LOGIC AG

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Manual V1.0D

X4 PERIPHERAL CONNECTOR
Pin Group

(x29) D-SUB 44Pin Male


Volt Description

Pin 1 SERIAL RS232 Pin 2 SERIAL RS232 Pin 3 SERIAL RS232 Pin 4 SERIAL RS232 Pin 5 SERIAL RS232 Pin 6 SERIAL RS232 Pin 7 SERIAL RS232 Pin 8 SERIAL RS232 Pin 9 Pin 10 SERIAL RS232 Pin 11 SERIAL RS232 Pin 12 SERIAL RS232 Pin 13 SERIAL RS232 Pin 14 SERIAL RS232 Pin 15 SERIAL RS232 Pin 16 SERIAL RS232 Pin 17 SERIAL RS232 Pin 18 Pin 19 PS2 5V Pin 20 PS2 5V Pin 21 PS2 5V Pin 22 PS2 5V Pin 23 PS2 5V Pin 24 Power Reserved for USB Pin 25 Reserved for USB Pin 26 Pin 27 Power 5V Pin 28 USB 3V Pin 29 USB 3V Pin 30 Power Pin 31 CAR 12/24V Pin 32 Power Pin 33 Power Pin 34 CAR 12/24V Pin 35 Power 10-28V Pin 36 Power 10-28V Pin 37 CAN A Pin 38 CANP A Pin 39 Audio D Pin 40 Video A Pin 41 Video A Pin 42 Power Pin 43 Tacho 12/24V Pin 44 Tacho 0V (RS485-x available with an assembly option)

DCD-COM3 DSR-COM3 RXD-COM3 RTS-COM3 TXD-COM3 CTS-COM3 DTR-COM3 RI-COM3 GND DCD-COM4 DSR-COM4 RXD-COM4 RTS-COM4 TXD-COM4 CTS-COM4 DTR-COM4 RI-COM4 GND VCCKB KBDATAKBCLKMDATAMCLKGround

(RS485-A) (RS485-B)

(RS485-A) (RS485-B)

Reserved for USB Reserved for USB

VCC5PER USB0+ USB0Ground RGANG Ground IN Ground IN Zuendung Ein/Aus VIN VIN CAN-P CAN-N Option: SP/DIF-Out Video-Out Y Video-Out C GNDE Tacho-Input + Tacho-Input-

140

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Manual V1.0D

X2 DISPLAY CONNECTOR (x26) D-SUB 44Pin Female

Pin

Group

Volt

Description

DVI

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44

LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD Power Power VGA VGA VGA VGA VGA Video Video Power USB USB Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power Audio Audio

5/12V 5/12V 3/5V 3/5V DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV

VGA - Analog VGA - Analog VGA - Analog VGA - 5V VGA - 5V VESA-I2C VESA-I2C 5V 3V 3V TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 Analog-Ground Analog Sound Analog Sound

LCDBKL LCDBKL LCDVDD LCDVDD LVDS0+ LVDS0LVDS1+ LVDS1LVDS2+ LVDS2LVDSCA+ LVDSCALVDS4+ LVDS4LVDS5+ LVDS5LVDS6+ LVDS6LVDSCB+ LVDSCBGround Ground VGA-RED2 VGA-GREEN2 VGA-BLUE2 VGA-HSYN2 VGA-VSYN2 VSDA2 VSCL2 VCC5PER USB1+ USB1Ground DCD-COM2 DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 RI-COM2 GNDE Line-Out-R Line-Out-L

1) 1) 2) 2) TMDS DATA0+ TMDS DATA0TMDS DATA1+ TMDS DATA1TMDS DATA2+ TMDS DATA2TMDS CLOCK+ TMDS CLOCK-

TMDS SHIELD

DDC DATA DDC CLOCK

1) Voltage selected with jumper (inside the MPCX) between 5V/12V/VIN, default = 12V 2) Voltage selected with jumper (inside the MPCX) between 3V/5V, default = 3.3V

141

DIGITAL-LOGIC AG

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Manual V1.0D

X6 IO-CONNECTOR (x44) HiDensity-D-SUB 78 Pin Female


Pin Group Volt Description

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44 Pin 45 Pin 46 Pin 47 Pin 48 Pin 49 Pin 50 Pin 51

SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power VGA Audio Audio Power Relais0 Out=ON Relais0 In Relais0 Out=OFF Relais1 Out=ON Relais1 In Relais1 Out=OFF LAN LAN LAN LAN FirewirePower Out Firewire Firewire Firewire Firewire Power Counter1 Input Counter1 Input Counter2 Input Counter2 Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Power Power

RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Gound 5V Analog Sound Analog Sound Analog Ground max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A A A A A 12V / 0.5Amp. A A A A 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground

DCD-COM1 DSR-COM1 RXD-COM1 RTS-COM1 TXD-COM1 CTS-COM1 DTR-COM1 RI-COM1 Ground Video-Input1 Line-In-R Line-In-L GNDE RK0 KK0 AK0 RK1 KK1 AK1 LAN-TX+ LAN-TXLAN-RX+ LAN-RXFirewire-PWR Firewire-B+ Firewire-BFirewire-A+ Firewire-AGND Frequenz-Input1+ Frequenz-Input1Frequenz-Input2+ Frequenz-Input2DI0+ DI0DI1+ DI1DI2+ DI2DI3+ DI3DI4+ DI4DI5+ DI5DI6+ DI6DI7+ DI7GND GND

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DIGITAL-LOGIC AG
Pin 52 Pin 53 Pin 54 Pin 55 Pin 56 Pin 57 Pin 58 Pin 59 Pin 60 Pin 61 Pin 62 Pin 63 Pin 64 Pin 65 Pin 66 Pin 67 Pin 68 Pin 69 Pin 70 Pin 71 Pin 72 Pin 73 Pin 74 Pin 75 Pin 76 Pin 77 Pin 78 Analog Analog Analog Analog Analog Analog Analog Analog Power Relais2 Relais2 Relais2 Relais3 Relais3 Relais3 Relais4 Relais4 Relais4 Relais5 Relais5 Relais5 Relais6 Relais6 Relais6 Relais7 Relais7 Relais7 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A

MPCX-37

Manual V1.0D

Analog-Input 0 Analog-Input1 Analog-Input2 Analog-Input3 Analog-Input4 Analog-Input5 Analog-Input6 Analog-Input7 GND RK2 KK2 AK2 RK3 KK3 AK3 RK4 KK4 AK4 RK5 KK5 AK5 RK6 KK6 AK6 RK7 KK7 AK7

Refer chapter 7 for the schematics of the relais and analog I/O pins.

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DIGITAL-LOGIC AG

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Manual V1.0D

X3 Auxiliary Power - CONNECTOR 3 Pin Male


Pin Group Volt Description

Pin 1 Pin 2 Pin 3

Ground Ignition-ON Power

0V 12/24V 12 28V

Car Ground Ignition ON Car Power (battery)

view to the male connector on the replicator Connector (manufacturer: binder, part number = 99-0076-100-03) to the powercable: (X3 manufaturer = binder, distributor = www.compona.ch part-number = 189 076-2)

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X3 Connector Specifications: Subminiatur Rundsteckerverbinder Serie 711 Spezifikationen Subminiature circular connectors series 711 Specifications General Characteristics Allgemeine Kennwerte
Verriegelung Anschlussart Anschlussquerschnitt in mm Kabeldurchlass Schutzart Gehuse Mechanische Lebensdauer Obere Grenztemperatur Untere Grenztemperatur Gewicht Kabelsteckverbinder Gewicht Flanschsteckverbinder Elektrische Kennwerte Bemessungsspannung Bemessungs-Stossspannung Verschmutzungsgrad berspannungskategorie Isolierstoffgruppe Prfstossspannung Bemessungsstrom (40 C) Durchgangswiderstand Isolationswiderstand Werkstoffe Kontaktstift Kontaktbuchse Kontaktoberflche Steckerkrper Buchsenkrper Gehuse Kabelstecker Flanschgehuse
2

Locking system Termination Wire gauge in mm Cable outlet Shell protection Mechanical operation Upper temperature Lower temperature Weight cable connector
2

schrauben / screw lten, tauchlten / solder, dip solder max. 0.25 max. 24 3 4 mm (.12 - .16 in) IP 40 >500 Steckzyklen / >500 mating cycles +85 C (+185 F) -40 C (-40 F) ~ 5g ~ 3g 125V 1500V 1 II III 1750V 4A <3m >10 CuZn (Messing/brass) CuSn (Bronze/bronce) Au (Gold/gold) PBT (UL94V-O) PA 66 (UL 94V-O) PA 66 (UL 94V-O) CuZn (Messing, vernickelt / brass, nickel plated)
10

Anschlussquerschnitt in AWG

Wire gauge in AWG

Weight socket Electrical Characteristics Rated voltage Rated Impulse voltage Pollution degree Overvoltage categorie Material group Test voltage Rated current (40 C) Contact resistance Insulation resistance Materials Pin contact Socket contact Contact plating Male insert Female Insert Housing cable connector Socket

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X5 PRINTER CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13

(x31)

D-Sub 25pin Female Pin Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Function AUTO ERROR INIT SELECT nc nc nc nc nc GND GND GND

Function STROBE D0 D1 D2 D3 D4 D5 D6 D7 ACK BUSY PE SLCT

X1

VIDEO CONENCTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15

(x28)

HiDensity D-Sub 15pin Female

Function VGA Red VGA Green VGA Blue Nc GND GND GND GND Nc Nc Nc DDDA VGA horizontal synchronisation VGA vertical synchronisation DDCK

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DIGITAL-LOGIC AG

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Manual V1.0D

8.3

DSUB Connector Specification

from www.conec.com :

The DSUB connector are available from different sources in switzerland or europe: www.conec.com www.farnell.com www.compona.com www.distrelec.com

The characteristics of the CONEC connectors, used in the replicator are: Mechanical characteristics: Engagement force Disengagement force Spec. Listed: Number of cycles Contact area Insulatormaterial: Center contact Operating temp. Vibration: Humidity: Shock: Climatic class Electrical characteristics: Impedance Frequency range Contact resistance Working voltage Working current DC to 1 MHz < 2mOhms < 125 V rms (50Hz) < 5 Amp DC 83 200N 83 200N UL94V-0 Min. 50 class A Ni 3.0 ym PA 6.6 GF 25 Au 1.2 ym -55 to +125 C 10 90% not condensing -

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

8.4

MPCX-Coaxial-Signals

At the rearside of the MPCX are the following coaxial signals available: All connectors are FAKRA compatible from ROSENBERGER: www.rosenberger.de The characteristics of the FAKRA coax connectors: Mechanical characteristics: Engagement force Disengagement force Spec. Listed: Number of cycles Contact area Center contact Operating temp. Vibration: Humidity: Shock: Climatic class Electrical characteristics: Impedance Frequency range Contact resistance Working voltage Working current 50 Ohms DC to 6GHz < 5mOhms < 335 V rms (50Hz) < 1.5Amp DC 25N 2N MIL-C-39012, CECC22130 , IEC60169-10 UL94V-0 Min. 50 Ni 2.0 ym Au 0.8 ym -40 to +100 C MIL-STD-202 Meth. 204/B MIL-STD-202 Meth. 106/D MIL-STD-202 Meth. 213/B IEC68: 40/100/21

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

8.5

MPCX-Antenna coded connectors

Signals GPS GSM Radio TV WLAN

Color: Blue Violet Black Green Red

Function: GPS-Antenna GSM-Antenna Radio-Antenna TV-Antenna WLAN-Antenna

Connector on MPCX 59S50A-102A4-C 59S50A-102A4-D 59S50A-102A4-A 59S50A-102A4-E

Cable connector 59K13D-102A4-C 59K13D-102A4-D 59K13D-102A4-A 59K13D-102A4-E

Cable typ RG174 RG174 RG179 RG179 RG174 50Ohm 50Ohm 75Ohm 75Ohm 50Ohm

8.6

Coax-Crimptools and Coax-Stripper

Used for RG178, RG179 cables into the FAKRA connector. The crimptools are available from stock on: www.farnellinone.ch Part number: tool for crimping Insert for RG178/9 Coax stripper tool 887-146 887-195 887-237 and 887-298

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DIGITAL-LOGIC AG

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Manual V1.0D

8.7

RS485 Option for all Replicator

On all Replicators and for COM3 and COM4 are optional a RS485 interface available.

The RS485 driver (LTC485 from Linear Technology) is controlled with two handshakesignals: RTSx DTRx used for Receiver Enable (1 = enable, 0 = disable) used for Transmitter Enable (1 = enable, 0 = disable )

For the RS485 is a driver nedded who controlls the enablesignals in conjunction with the dataflow.

The data are transfered over: TXDx RXDx Datastream for sending Received datastream

Speed: Max. 115 kBit/s

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DIGITAL-LOGIC AG

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Manual V1.0D

9
9.1

REPLICATOR R2
Replicator R2 Specification

PC Signals KB, MS, USB, LPT, COM1-4: Voltage Protection: Filtered: Immunity: COM1 COM2 COM3 COM4 TTL EMV Yes 8kV , grade c RS232 RS232 RS232 (assembly option: RS485) if no GPS Option installed RS232 (assembly option RS485) if no GSM Option installed

PC Signals VGA: Voltage Protection: Filtered: Immunity: Power Input: Voltage Voltage range: Current: Overvoltage protection: Reverse polarity prot. Protection: Filtered: Immunity: Digital Output: Voltage: Current: Switch on time: Switch off time: Max. switchfrequency: Contact resistance: Number of cycles: Contact material: Isolation voltage: Temperatur range: Relais manufacturer: Contact type: Protection: Filtered: 60VDC / VAC 2Amp 2ms 1ms 100Hz with max. current 50mOhm > 100Mio cycles PdNi with gold 1500V -40 C to +70C ERNI, REL12-A0-1.1 Umschalter (AK / RK) None None 12/24VDC nominal 10 28V Max. 4 Amp. Up to 60Vpeak, < 1sec Yes, up to 28V EMV Yes 8kV , grade a 1Vpp EMV Over- and Under-Voltageprotection with currentlimiter Yes 8kV , grade c

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

Digital and Counter Input: Voltage ON Voltage OFF Input current: Isolation voltage: Temperatur range: Switching frequency: Protection: Filtered: Analog Input: Voltage Input current Channels: Resolution: Slopetime: Protection: Filtered: Sealing / Coating : Vergussmasse: Manufacturer: MIL Std Grade: Group: Compound/Glasseal : Kleber: Manufacturer: MIL Std Grade: Group: Compound/Aluminiumseal : Kleber: Manufacturer: MIL Std Grade: Group: LOCTITE 3430 LOCTITE Typ I 2 LOCTITE 5145 LOCTITE MIL-A-46146B Typ I 2 Sylgard 170 Silicone Elastomer Dow Corning MIL-PRF-23586 F B2 QPL 0V to 10V 1uA 8 12Bit 1KHz per channel None yes 4V to 28V 0V to 3V 10mA 1500V -40 C to 70 C 1 kHz Reverse polarity Overvoltage up to 28V Overvoltage up to 60V (t < 1sec) Yes

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DIGITAL-LOGIC AG

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Manual V1.0D

9.2

Replicator R2

Connector Description

X7 MOUSE

X6 I/O

X5 COM1

X4 PERIPHERIE

X10 LAN X8 KEYBOARD X3 POWER

X9 USB

X1 VGA

X2 DISPLAY

Connector X1 X2 X3 X4 X5 X6 X7 X8 X9 X10

Function Video Display LVDS Auxiliary Power Peripherie & Power COM 1 I/O PS/2-Mouse PS/2-Keyboard USB LAN

Rearside 15p HiDens Female 44p HiDens Female 3p Male 44p HiDens Male 9p D-Sub Male 78p HiDens Male 5pol DIN 5pol DIN 4pol USB RJ45

Gewinde UNC40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 none none none None

Cabelside 15p HiDens Male 44p HiDens Male 3p Female 44p HiDens Female 9p D-Sub Female 78p HiDens Female 5pol DIN 5pol DIN 4pol USB

Gewinde UNC 40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 none none none none

(X3 manufaturer = binder, www.compona.ch part-number = 188076-2)

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DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X4 PERIPHERAL CONNECTOR
Pin Group

(x29) D-SUB 44Pin Male


Volt Description

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31

SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL PS2 PS2 PS2 PS2 PS2 Power
Reserved for USB Reserved for USB

RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 5V 5V 5V 5V 5V

DCD-COM3 DSR-COM3 RXD-COM3 RTS-COM3 TXD-COM3 CTS-COM3 DTR-COM3 RI-COM3 GND DCD-COM4 DSR-COM4 RXD-COM4 RTS-COM4 TXD-COM4 CTS-COM4 DTR-COM4 RI-COM4 GND VCCKB KBDATAKBCLKMDATAMCLKGround

(RS485-A) (RS485-B)

(RS485-A) (RS485-B)

Reserved for USB Reserved for USB

Power USB USB Power CAR

5V 3V 3V 12/24V

VCC5PER USB0+ USB0Ground RGANG (max. 5V nicht geschtzt)

Pin 32 Power Pin 33 Power Pin 34 CAR 12/24V Pin 35 Power 10-28V Pin 36 Power 10-28V Pin 37 CAN A Pin 38 CANP A Pin 39 Audio D Pin 40 Video A Pin 41 Video A Pin 42 Power Pin 43 Tacho 12/24V Pin 44 Tacho 0V (RS485-x available with an assembly option)

Ground IN Ground IN Zuendung Ein/Aus VIN VIN CAN-P CAN-N Option: SP/DIF-Out Video-Out Y Video-Out C GNDE Tacho-Input + Tacho-Input-

154

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X2 DISPLAY CONNECTOR (x26) D-SUB 44Pin Female


Pin Group Volt Description DVI

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44

LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD Power Power VGA VGA VGA VGA VGA Video Video Power USB USB Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power Audio Audio

5/12V 5/12V 3/5V 3/5V DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV

VGA - Analog VGA - Analog VGA - Analog VGA - 5V VGA - 5V VESA-I2C VESA-I2C 5V 3V 3V TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 Analog-Ground Analog Sound Analog Sound

LCDBKL LCDBKL LCDVDD LCDVDD LVDS0+ LVDS0LVDS1+ LVDS1LVDS2+ LVDS2LVDSCA+ LVDSCALVDS4+ LVDS4LVDS5+ LVDS5LVDS6+ LVDS6LVDSCB+ LVDSCBGround Ground VGA-RED2 VGA-GREEN2 VGA-BLUE2 VGA-HSYN2 VGA-VSYN2 VSDA2 VSCL2 VCC5PER USB1+ USB1Ground DCD-COM2 DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 RI-COM2 GNDE Line-Out-R Line-Out-L

1) 1) 2) 2) TDMS DATA0+ TDMS DATA0TDMS DATA1+ TDMS DATA1TDMS DATA2+ TDMS DATA2TDMS CLOCK+ TDMS CLOCKNc Nc Nc Nc Nc Nc Nc Nc TDMS SHIELD Ground Nc Nc Nc Nc Mc TDMS-DDCDATA TDMS DDCCLOCK VCC5PER USB1+ USB1Ground DCD-COM2 DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 RI-COM2 GNDE Line-Out-R Line-Out-L

3) Voltage selected with jumper (inside the MPCX) between 5V/12V/VIN, default = 12V 4) Voltage selected with jumper (inside the MPCX) between 3V/5V, default = 3.3V

155

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X6 IO-CONNECTOR (x44) HiDensity-D-SUB 78 Pin Male


Pin Group Volt Description

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44 Pin 45 Pin 46 Pin 47 Pin 48 Pin 49 Pin 50 Pin 51

PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL Power VIDIN Audio Audio Power Relais0 Out=ON Relais0 In Relais0 Out=OFF Relais1 Out=ON Relais1 In Relais1 Out=OFF PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL Power Counter1 Input Counter1 Input Counter2 Input Counter2 Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Power Power

LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 Gound A Analog Sound Analog Sound Analog Ground max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground

P-D0 P-D1 P-D2 P-D3 P-D4 P-D5 P-D6 P-D7 Ground Video-Input1 Line-In-R Line-In-L GNDE RK0 KK0 AK0 RK1 KK1 AK1 P-ACK P-BUSY P-E P-SLCT P-SLCTIN P-INIT P-ERROR P-AUTO P-STROBE GND Frequenz-Input1+ Frequenz-Input1Frequenz-Input2+ Frequenz-Input2DI0+ DI0DI1+ DI1DI2+ DI2DI3+ DI3DI4+ DI4DI5+ DI5DI6+ DI6DI7+ DI7GND GND

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DIGITAL-LOGIC AG
Pin 52 Pin 53 Pin 54 Pin 55 Pin 56 Pin 57 Pin 58 Pin 59 Pin 60 Pin 61 Pin 62 Pin 63 Pin 64 Pin 65 Pin 66 Pin 67 Pin 68 Pin 69 Pin 70 Pin 71 Pin 72 Pin 73 Pin 74 Pin 75 Pin 76 Pin 77 Pin 78 Analog Analog Analog Analog Analog Analog Analog Analog Power Relais2 Relais2 Relais2 Relais3 Relais3 Relais3 Relais4 Relais4 Relais4 Relais5 Relais5 Relais5 Relais6 Relais6 Relais6 Relais7 Relais7 Relais7 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF Out=ON In Out=OFF max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A

MPCX-37

Manual V1.0D

Analog-Input 0 Analog-Input 1 Analog-Input 2 Analog-Input 3 Analog-Input 4 Analog-Input 5 Analog-Input 6 Analog-Input 7 GND RK2 KK2 AK2 RK3 KK3 AK3 RK4 KK4 AK4 RK5 KK5 AK5 RK6 KK6 AK6 RK7 KK7 AK7

Refer chapter 7 for the schematics of the relais and analog I/O pins.

X3 Auxiliary Power - CONNECTOR 3 Pin Male


Pin Group Volt Description

Pin 1 Pin 2 Pin 3

Ground Ignition-ON Power

12 28V 12/24V 0V

Car Power (battery) Ignition ON Car Ground

157

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X1

VIDEO CONENCTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15

(x28)

HiDensity D-Sub 15pin Female

Function VGA Red VGA Green VGA Blue Nc GND GND GND GND Nc Nc Nc DDDA VGA horizontal synchronisation VGA vertical synchronisation DDCK

X5 COM1 CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9

(J11) Group SERIAL SERIAL SERIAL SERIAL POWER SERIAL SERIAL SERIAL SERIAL

D-Sub 9pin Male Volt RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Description DCD-COM1 RXD-COM1 TXD-COM1 DTR-COM1 GND DSR-COM1 RTS-COM1 CTS-COM1 RI-COM1

X6 LAN CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8

(J10) Group LAN LAN LAN LAN LAN LAN LAN LAN

RJ45 Volt A A A Description LAN-TX+ LAN-TXLAN-RX+ 75 to GND 75 to GND LAN-RX75 to GND 75 to GND

158

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X7 MOUSE CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6

(X34)

PS2 Volt 5V 5V 5V Description MDATANc GND VCCKB MCLKNc

Group PS2 Power Power PS2

X8 KEYBOARD CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Group PS2 Power Power PS2

(X33)

PS2 Volt 5V 5V 5V Description KBDATANc GND VCCKB KBCLKNc

X8 USB CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Group Power USB USB Power

(X35)

USB Volt 5V 5V 5V Description VCC-USB USB1USB1+ GND

159

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

10
10.1

REPLICATOR R3
Replicator R3 Specification

PC Signals KB, MS, USB, LPT, COM1-4: Voltage Protection: Filtered: Immunity: COM1 COM2 COM3 COM4 TTL EMV Yes 8kV , grade c RS232 RS232 RS232 (assembly option: RS485) if no GPS Option installed RS232 (assembly option RS485) if no GSM Option installed

PC Signals VGA: Voltage Protection: Filtered: Immunity: Sealing / Coating : Vergussmasse: Manufacturer: MIL Std Grade: Group: Compound/Glasseal : Kleber: Manufacturer: MIL Std Grade: Group: Compound/Aluminiumseal : Kleber: Manufacturer: MIL Std Grade: Group: LOCTITE 3430 LOCTITE Typ I 2 LOCTITE 5145 LOCTITE MIL-A-46146B Typ I 2 Sylgard 170 Silicone Elastomer Dow Corning MIL-PRF-23586 F B2 QPL 1Vpp EMV Over- and Under-Voltageprotection with currentlimiter Yes 8kV , grade c

160

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

10.2

Replicator R3

Connector Description

X1 DISPLAY

X2 VGA

X3 X4 X5 X6 CAN COM1 COM3 COM4

X15 POWER X14 KEYBOARD X13 MOUSE

X7 USB2

X12 LINE IN

X11 X10 LINE OUT PRINTER

X9 X8 LAN USB1

Connector X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15

Function Display LVDS Video CAN COM 1 COM 3 COM 4 USB2 USB1 LAN Printer Line Out Line In PS/2-Mouse PS/2-Keyboard Auxiliary Power

Rearside 26p HiDens Female 15p HiDens Female 9p D-Sub Male 9p D-Sub Male 9p D-Sub Male 9p D-Sub Male 4pol USB 4pol USB RJ45 25p D-Sub Female 3.5mm Jack 3.5mm Jack 5pol DIN 5pol DIN 3p Male

Gewinde UNC40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 UNC40/4 none none None UNC40/4 None None none none

Cabelside 26p HiDens Male 15p HiDens Male 9p D-Sub Female 9p D-Sub Female 9p D-Sub Female 9p D-Sub Female 4pol USB 4pol USB 25p D-Sub Male 5pol DIN 5pol DIN 3p Female

Gewinde UNC 40/4 UNC 40/4 UNC 40/4 UNC 40/4 UNC 40/4 UNC 40/4 none none none UNC 40/4 none none none none

(X15 manufaturer = binder, www.compona.ch part-number = 188076-2)

161

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X1 DISPLAY CONNECTOR (J15) HiDensity-D-SUB 26 Pin Female


Pin Group Volt LVDS-Description DVI-Description

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26
1) 2)

Power LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power

DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV 5/12V 3/5V TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232 TTL/RS232

Ground LVDS0+ LVDS0- LVDS1+ LVDS1LVDS2+ LVDS2- LVDS4+ LVDS4LVDS5+ LVDS5LVDS6+ LVDS6LVDSCA+ LVDSCALVDSCB+ / DDA-Data LVDSCB- / DDC-Clock 1) LCDBKL 2) LCDVDD DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 Ground

Shield TDSM DATA0+ TDSM DATA0TDMS DATA1+ TDMS DATA1TDMS DATA2+ TDMS DATA2NC NC NC NC NC NC TDMS CLOCK+ TDMS CLOCKTDMS-DD-Data TDMS-DD-Clock 1) 2) DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 Ground

MPCX internally selected by jumper (default = 12V) MPCX internally selected by jumper (default = 3.3V)

X15 Auxiliary Power - CONNECTOR 3 Pin Male


Pin Group Volt Description

Pin 1 Pin 2 Pin 3

Ground Ignition-ON Power

12 28V 12/24V 0V

Car Power (battery) Ignition ON Car Ground

162

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X2 VIDEO CONENCTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15

(x4)

HiDensity D-Sub 15pin Female

Function VGA Red VGA Green VGA Blue Nc GND GND GND GND Nc Nc Nc DDDA VGA horizontal synchronisation VGA vertical synchronisation DDCK

X4 COM1 CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9

(J10) Group SERIAL SERIAL SERIAL SERIAL POWER SERIAL SERIAL SERIAL SERIAL

D-Sub 9pin Male Volt RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Description DCD-COM1 RXD-COM1 TXD-COM1 DTR-COM1 GND DSR-COM1 RTS-COM1 CTS-COM1 RI-COM1

X5 COM3 CONNECTOR Pin

(J12) Group

D-Sub 9pin Male Volt RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Description DCD-COM3 RXD-COM3 (RS485-A) TXD-COM3 (RS485-B) DTR-COM3 GND DSR-COM3 RTS-COM3 CTS-COM3 RI-COM3

Pin 1 SERIAL Pin 2 SERIAL Pin 3 SERIAL Pin 4 SERIAL Pin 5 POWER Pin 6 SERIAL Pin 7 SERIAL Pin 8 SERIAL Pin 9 SERIAL (RS485-x available with an assembly option)

163

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X6 COM4 CONNECTOR Pin

(J13) Group

D-Sub 9pin Male Volt RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 Description DCD-COM4 RXD-COM4 (RS485-A) TXD-COM4 (RS485-B) DTR-COM4 GND DSR-COM4 RTS-COM4 CTS-COM4 RI-COM4

Pin 1 SERIAL Pin 2 SERIAL Pin 3 SERIAL Pin 4 SERIAL Pin 5 POWER Pin 6 SERIAL Pin 7 SERIAL Pin 8 SERIAL Pin 9 SERIAL (RS485-x available with an assembly option)

X3 CAN CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9

(J1) Group CAN Power Power CAN

D-Sub 9pin Male Volt A Description Nc CAN-N GND Nc Nc GND CAN-P Nc Nc

X10 PRINTER CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13

(J5)

D-Sub 25pin Female Pin Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Function AUTO ERROR INIT SELECT GND GND GND GND GND GND GND GND

Function STROBE D0 D1 D2 D3 D4 D5 D6 D7 ACK BUSY PE SLCT

164

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X9 LAN CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8

(J2) Group LAN LAN LAN LAN LAN LAN LAN LAN

RJ45 Volt A A A Description LAN-TX+ LAN-TXLAN-RX+ 75 to GND 75 to GND LAN-RX75 to GND 75 to GND

X13 MOUSE CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6

(X2)

PS2 Volt 5V 5V 5V Description MDATANc GND VCCKB MCLKNc

Group PS2 Power Power PS2

X14 KEYBOARD CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Group PS2 Power Power PS2

(X1)

PS2 Volt 5V 5V 5V Description KBDATANc GND VCCKB KBCLKNc

X7 USB2 CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Group Power USB USB Power

(X5)

USB Volt 5V 5V 5V Description VCC-USB USB0USB0+ GND

165

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X8 USB1 CONNECTOR Pin Pin 1 Pin 2 Pin 3 Pin 4 Group Power USB USB Power

(X6)

USB Volt 5V 5V 5V Description VCC-USB USB1USB1+ GND

X12 LINE-IN CONNECTOR Pin Pin 1 Pin 4 Pin 5 Group Audio Audio Power

(J3)

JACK 3.5mm Volt Analog Sound Analog Sound Analog Ground Description Line-In-R Line-In-L GNDE

X13 LINE-IN CONNECTOR Pin Pin 1 Pin 4 Pin 5 Group Audio Audio Power

(J4)

JACK 3.5mm Volt Analog Sound Analog Sound Analog Ground Description Line-Out-R Line-Out-L GNDE

166

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

11

REPLICATOR R4
Connector characteristics from the replicator R4: Aluminium alloy Olive green cadmium (B) thermoplastic Silicone elastomer Copper alloy Gold 500 mating cycles 300 G during 3ms MIL S901 grade A Sine 10 2000 Hz - 30 G

MIL-C 38999 serie 1 Mechanical

Shell: Plating: Insulator: Grommet & Seal: Contact: Plating: Endurance: Shock: Vibration:

Electrical Contact resistance: Contact rating: Shielding: 14mOhm 5 Amp 90 db to 100MHz

Environment Temperature range: Sealing: Salt spray: Damp heat: Standards: MIL-C 38999 serie 1 QPL approved NFC 93422 HE 308 DTAT C 5935 X 0005 GAM/T1 List -65 C to +175 C 2 bar, IP67 MIL-STD 1344 method 1001: - 500h MIL.C 38999: 10cycles 24h

167

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

11.1

Replicator R4 Specification

PC Signals KB, MS, USB, LPT, COM1-4: Voltage Protection: Filtered: Immunity: COM1 COM2 COM3 COM4 TTL EMV Yes 8kV , grade c RS232 RS232 RS232 (assembly option: RS485) if no GPS Option installed RS232 (assembly option RS485) if no GSM Option installed

PC Signals VGA: Voltage Protection: Filtered: Immunity: Power Input: Voltage Voltage range: Current: Overvoltage protection: Reverse polarity prot. Protection: Filtered: Immunity: 12/24VDC nominal 10 28V Max. 4 Amp. Up to 60Vpeak, < 1sec Yes, up to 28V EMV Yes 8kV , grade a 1Vpp EMV Over- and Under-Voltageprotection with currentlimiter Yes 8kV , grade c

Digital Output: Voltage: Current: Switch on time: Switch off time: Max. switchfrequency: Contact resistance: Number of cycles: Contact material: Isolation voltage: Temperatur range: Relais manufacturer: Contact type: Protection: Filtered: 60VDC / VAC 2Amp 2ms 1ms 100Hz with max. current 50mOhm > 100Mio cycles PdNi with gold 1500V -40 C to +70C ERNI, REL12-A0-1.1 Umschalter (AK / RK) None None

168

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

Digital and Counter Input: Voltage ON Voltage OFF Input current: Isolation voltage: Temperatur range: Switching frequency: Protection: Filtered: 4V to 28V 0V to 3V 10mA 1500V -40 C to 70 C 1 kHz Reverse polarity Overvoltage up to 28V Overvoltage up to 60V (t < 1sec) Yes

Analog Input: Voltage Input current Channels: Resolution: Slopetime: Protection: Filtered: 0V to 10V 1uA 8 12Bit 1KHz per channel None yes

Sealing / Coating : Vergussmasse: Manufacturer: MIL Std Grade: Group: Sylgard 170 Silicone Elastomer Dow Corning MIL-PRF-23586 F B2 QPL

Compound/Glasseal : Kleber: Manufacturer: MIL Std Grade: Group: LOCTITE 5145 LOCTITE MIL-A-46146B Typ I 2

Compound/Aluminiumseal : Kleber: Manufacturer: MIL Std Grade: Group: LOCTITE 3430 LOCTITE Typ I 2

169

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

11.2

Replicator R4 Connector Description

Connector X4 X3 X1 X2

Function Control I/O Serial, Parallel,LAN PS/2, VGA, Power Display with COM2

Rearside FCI-MIL 66pin code N FCI-MIL 55pin code N FCI-MIL 37pin code N FCI-MIL 37pin code A

Manufacturer and order codes for the cable connenctors are: X4 X3 X1 X2 X4 X3 X1 X2 FCI FCI FCI FCI FCI FCI FCI FCI 66pin 55pin 37pin 37pin 66pin 55pin 37pin 37pin In the replicator 8LT3C-19B35PN 8LT3C-17B35PN 8LT3C-15B35PN 8LT3C-15B35PA At the cable 8LT5-19B35SN 8LT5-17B35SN 8LT5-15B35SN 8LT5-15B35SA & & & & M85049/49-2-18W M85049/49-2-16W M85049/49-2-14W M85049/49-2-14W

170

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

X4 PERIPHERAL CONNECTOR
Pin

(x4)

MIL-C 38999 Male


Volt Description

Group

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44 Pin 45 Pin 46 Pin 47 Pin 48 Pin 49 Pin 50

Relais0 Out=ON Relais0 In Relais0 Out=OFF Relais1 Out=ON Relais1 In Relais1 Out=OFF Relais2 Out=ON Relais2 In Relais2 Out=OFF Relais3 Out=ON Relais3 In Relais3 Out=OFF Relais4 Out=ON Relais4 In Relais4 Out=OFF Relais5 Out=ON Relais5 In Relais5 Out=OFF Relais6 Out=ON Relais6 In Relais6 Out=OFF Relais7 Out=ON Relais7 In Relais7 Out=OFF Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Dig Input Counter1 Input Counter1 Input Counter2 Input Counter2 Input CAR Power Analog Power Analog Power

max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A max 60V / 2A 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 0 28V Ground 12/24V 0-10V 0-10V

RK0 KK0 AK0 RK1 KK1 AK1 RK2 KK2 AK2 RK3 KK3 AK3 RK4 KK4 AK4 RK5 KK5 AK5 RK6 KK6 AK6 RK7 KK7 AK7 DI0+ DI0DI1+ DI1DI2+ DI2DI3+ DI3DI4+ DI4DI5+ DI5DI6+ DI6DI7+ DI7Frequenz-Input1+ Frequenz-Input1Frequenz-Input2+ Frequenz-Input2RGANG (max. 5V nicht
geschtzt)

GND Analog-Input 0 GND Analog-Input 1 GND

171

DIGITAL-LOGIC AG
Pin 51 Pin 52 Pin 53 Pin 54 Pin 55 Pin 56 Pin 57 Pin 58 Pin 59 Pin 60 Pin 61 Pin 62 Pin 63 Pin 64 Pin 65 Pin 66 Analog Power Analog Power Analog Power Analog Power Analog Power Analog Power CAN CAN Tacho Tacho 0-10V 0-10V 0-10V 0-10V 0-10V 0-10V A A 0V 12/24V

MPCX-37

Manual V1.0D

Analog-Input 2 GND Analog-Input 3 GND Analog-Input 4 GND Analog-Input 5 GND Analog-Input 6 GND Analog-Input 7 GND CAN-P CAN-N Tacho-Input Tacho-Input+

Refer chapter 7 for the schematics of the relais and analog I/O pins.

X3 PERIPHERAL CONNECTOR
Pin

(x3)

MIL-C 38999 Male


Volt Description

Group

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32

SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power Power PARALLEL PARALLEL PARALLEL PARALLEL

RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232

LPT1 LPT1 LPT1 LPT1 172

DCD-COM1 DSR-COM1 RXD-COM1 RTS-COM1 TXD-COM1 CTS-COM1 DTR-COM1 RI-COM1 GND DCD-COM3 DSR-COM3 RXD-COM3 (RS485-A) RTS-COM3 TXD-COM3 (RS485-B) CTS-COM3 DTR-COM3 RI-COM3 GND DCD-COM4 DSR-COM4 RXD-COM4 (RS485-A) RTS-COM4 TXD-COM4 (RS485-B) CTS-COM4 DTR-COM4 RI-COM4 GND GND P-STROBE P-D0 P-D1 P-D2

DIGITAL-LOGIC AG
Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Pin 38 Pin 39 Pin 40 Pin 41 Pin 42 Pin 43 Pin 44 Pin 45 Pin 46 Pin 47 Pin 48 Pin 49 Pin 50 Pin 51 Pin 52 Pin 53 Pin 54 Pin 55 PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL FirewirePower Out Firewire Firewire Firewire Firewire LAN LAN LAN LAN Power LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 LPT1 12V / 0.5Amp. A A A A A A A A

MPCX-37

Manual V1.0D

P-D3 P-D4 P-D5 P-D6 P-D7 P-ACK P-BUSY P-E P-SLCT P-AUTO P-ERROR P-INIT P-SLCTIN Firewire-PWR Firewire-A+ Firewire-AFirewire-B+ Firewire-BLAN-TX+ LAN-TXLAN-RX+ LAN-RXGND

(RS485-x available with an assembly option) X1 PERIPHERAL CONNECTOR


Pin

(x2)

MIL-C 38999 Male


Volt Description

Group

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26

Power Power Power Ground Ground Ground Ignition-ON Power PS2 PS2 PS2 PS2 PS2 Power Audio Audio Audio Audio Power Power USB USB USB USB Audio VIDIN

12 28V 12 28V 12 28V 0V 0V 0V 12/24V 5V 5V 5V 5V 5V 5V Analog Sound Analog Sound Analog Sound Analog Sound Analog Ground 5V 5V 5V 5V 5V D A 173

Car Power (battery) Car Power (battery) Car Power (battery) Car Ground Car Ground Car Ground Ignition ON VCC5PER VCCKB KBDATAKBCLKMDATAMCLKGround Line-In-L Line-In-R Line-Out-L Line-Out-R GNDE VCC-USB USB0+ USB0USB1+ USB1Option: SP/DIF-Out Video-Input1

DIGITAL-LOGIC AG
Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37 Power Video Video VGA VGA VGA VGA VGA Video Video Power

MPCX-37

Manual V1.0D

A A VGA - Analog VGA - Analog VGA - Analog VGA - 5V VGA - 5V VESA-I2C VESA-I2C

GNDE Video-Out Y Video-Out C VGA-RED1 VGA-GREEN1 VGA-BLUE1 VGA-HSYN1 VGA-VSYN1 VSDA1 VSCL1 Ground

X2 PERIPHERAL CONNECTOR
Pin

(x1)

MIL-C 38999 Male


Volt Description DVI

Group

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 Pin 27 Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 33 Pin 34 Pin 35 Pin 36 Pin 37

LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD LCD Power Power SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL Power VGA VGA VGA VGA VGA Video Video Power

DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV 3/5V 5/12V

RS232 RS232 RS232 RS232 RS232 RS232 RS232 RS232 VGA - Analog VGA - Analog VGA - Analog VGA - 5V VGA - 5V VESA-I2C VESA-I2C

LVDS0+ LVDS0LVDS1+ LVDS1LVDS2+ LVDS2LVDSCA+ LVDSCALVDS4+ LVDS4LVDS5+ LVDS5LVDS6+ LVDS6LVDSCB+ LVDSCBLCDVDD LCDBKL Ground Ground DCD-COM2 DSR-COM2 RXD-COM2 RTS-COM2 TXD-COM2 CTS-COM2 DTR-COM2 RI-COM2 GND VGA-RED2 VGA-GREEN2 VGA-BLUE2 VGA-HSYN2 VGA-VSYN2 VSDA2 VSCL2 Ground

TDMS DATA0+ TDMS DATA0TDMS DATA1+ TDMS DATA1TDMS DATA2+ TDMS DATA2TDMS CLOCK+ TDMS CLOCK-

TDMS SHIELD

DDC DATA DDC CLOCK

174

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

12
12.1

SCHEMATICS FOR REPLICATOR


Connector DVI, LVDS, CRT1 & 2 Cable

X2

X2

X1

X2

175

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

12.2

Connector LPTI, KB, MS, USB

Cable

X2

X1

X2

X1

X1

176

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

12.3

Connector COM1, COM2, COM3, CAN

Cable

X2

X3

X3

X4

177

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

12.4

Connector LAN, IEEE1394, Supply, Sound

Cable

X3

X3

X1

X3

X1

178

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13
13.1

DIMENSIONS
Dimensions closed length

179

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13.2

Dimensions open length

180

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13.3

Dimensions top view

181

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13.4

Dimensions mounting holes

182

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13.5

Dimensions mounting nuts

183

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

13.6

Dimensions holder plate for nut

184

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

14

BIOS

The BIOS-setup menu allows several adjustments of the system which must be implemented only by skilled personal.

14.1
Version/ Release: 3.03 3.04 3.05

BIOS-History
Date: Description APM/ACPI Support Minor Mod. VG469 3/5V mixed, WD Support Remarks File

25.6.03

14.2
Version/ Release: V1.0

VGA-BIOS-History
Date: 25.6.03 Description MPCX-VGA/LVDS-Bios SMI86LVD.721 (800x600) SMI17LVD.721 (1024x768) VPAC-VGA/DVI-BIOS SMI17DVI.721 (1024x768) SMI86DVI.721 (800x600) Remarks Dock-DET2 Feature Close Open Dock-DET2 Features Closed Open File SMILVD10.VGA

V1.0

25.6.03

SMIDVI10.VGA

With the DOS-Tools SMI_VER.EXE the VGABIOS Version may be readed out.

14.3
Version/ Release:

PMPIC-BIOS-History
Date: Description Remarks File

8.0

25.6.03

Basic Version

185

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

14.4

Activate the BIOS setup

After turning on the device, immediately press the key: F2 and the menu of the BIOS setup appears.

14.5

Phoenix BIOS function keys


Key F2 SPACE / ENTER Pfeile F10 ESC

The special keys which are used in the Phoenix BIOS are:
Action Call BIOS Change settings Navigation Save Terminate

14.6
1.

Key <ESC>

Pressing of <Esc> changes to the POST screen and activates one of two functions:

In case multi boot is installed the boot process is running to the end of POST, where the Boot First Menu will be shown: Loading of an operating system of a bootable free selectable carrier. Go into setup. Leaving the Boot First Menu (with <ESC>) and loading of the operating system in the defined sequence. If multi boot is not installed the process is carried out without query.

14.7

Key <F2>

Through pressing of key <F2> during the boot process change will be made onto POST screen and the BIOS setup will be displayed.

186

DIGITAL-LOGIC AG

MPCX-37

Manual V1.0D

14.8

Error messages (beep codes)

During the boot process the BIOS produces status messages in the shape of data onto Port 80H and acoustically by internal beeper in case the screen is not initialized.
PHOENIX 1 1-2 1 x sort signal before booting (INT19H) Search for BIOS extensions. 1x long, 2x short signal by faulty checksum. Test at not allowed interrupt Memory address error xxxx Memory data error xxxx Test memory freshening Test 8742 keyboard controller BIOS ROM checksum Timer error DMA controller error Memory error CMOS error, set standard value in BIOS setup

2-2-3-1 1-3-4-1 1-3-4-3 1-3-1-1 1-3-1-3 1-2-2-3 1-2-3-1 1-2-3-3 1-3-3-1 1-4-2-1

14.9

BIOS Settings

14.10 Sub menu main choice

In this main overview the following changes can be carried out: Set Date/Time (see chart below) Turn on and off quick boot resp. diagnostic screen. Language choice between german and english.
Feature System time System date Options HH:MM:SS MM/DD/YYYY Description Set time Set of current date

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14.11

Sub menu Advanced

For Win95 Installed O/S set <Win95>, for all other operating systems to position <other>. The BIOS requires this information for the identification of PnP under Windows 95.

Feature PS/2 Mouse

Shut down Control

Options Enabled Disabled Auto Detect OS Controlled Off

Description Disabled activates the mouseport and sets free the IRQ12 for the ISA Bus. The ATX Support will be deactivated which means that the voltages wont automatically deactivated during shut down. The ATX Support will be switched on whereby the system can be switched off on software base after shutting down.

Soft Off

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14.12

I/O Device Configuration


Options Disabled Enabled Auto OS Controlled Description Disabled turns off the ports. Enabled requires a manual base address and an IRQ. Auto configurates through PnP resources for the interface. OS Controlled: The BIOS leaves the assigning of the resources to the operating system and reserves no resources. Disabled turns off the serial interfaces. Enabled requires a manual base address and a IRQ. Auto configurates through PnP resources for the interface. OS Controlled: The BIOS leaves the assigning of the resources to the operating system and reserves no resources Output only is the standard protocol for the unidirectional operation.

Feature Serial interface A: Seraial interface B:

Parallel Port:

Disabled Enabled Auto OS Controlled

Mode

Output only Bi-directional

14.13

Submenu Security

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To use password security functions see following chart:


Feature Setting of user password Options Max. 7 alpanumeric figures Description Pressing the <Enter> key summons the entering of a user password. Therewith certain settings are protected. Description Pressing the <Enter> key summons the entering of a supervisor password. This function allows full access to all settings. Setting Enabled summons the entering of a password for boot function from floppy.

Feature Setting of supervisor password

Options Max. 7 alphanumeric figures

Password on boot

Enabled Disabled

14.14

List of supported USB devices

Excerpt of devices tested by Digital-Logic:


Devices USB Floppies USB Keyboards Manufacture TEAC Model FD05PUB Logitech, iTouch CHICONY, KU8933 Logitech, Mini Wheel Mouse MBE55 IOMEGA Predator USB 4x4x6 EU Acer CRW 6424MU FREECOM FCCD40 HP CD-Writer 8230e TEAC-210 Boot Results i/o

i/o

USB Mice

i/o

USB CDR-WRITERS

i/o

USB CDROMS USB CDR-WRITERS USB-CD

Failed

Failed

i/o

This list is subject to a permanent update and extension. The right column contains a not final list of the devices supported by PHOENIX Possibly not all devices of the list are directly supported due to space problems. The service team of DigitalLogic is responsible for individual wishes of customers.

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PHOENIX:
Device USB HUBS USB Keyboards Manufacturer D-Link DSB H7 (8 port) D_Link H4 (4 port) SANTE (4 port) USB MIN SIIG Hub (4 port) Belkin Express Bus (8 port) NCI Hub (4 port hub) ADS Ultra Hub (4 port hub) Friendly Net Hub (4 port hub) USB BTC KB Model: 7932 USB Otronic M/N: Scorpius 980N NEC CHERRY M/N: G80_3400_100 USB MS InteliMouse 1.1A USB Belkin mouse USB AVB ID: HQXPC97010_06 Interex M/N: MOSXU Logitec M/N: M_UA3T InteliMouse Explorer TEAK Model FD-05PUB TEAK Model FD-05PU Mitsumi (no model No.) Sony ITC Y-E DATA ver. 3.12 VST Model: FDUSB-M Y-E Data IOMEGA 100 MB ZIP Drive IOMEGA 250 MB ZIP Drive USB 2.2 GB ORB HDD USB DiskOnKey (DOK) Ver 21D Interface Connect at least 6 USB Hub in to the Platform. Connect all USB devices to them. Most of them should be detected and function as usual.

Connect USB KB in to the USB Hub with PS/2 KB. It should function as usual.

USB Mice

Connect USB Mouse in the a USB Hub with the PS/Mouse. It should function as usual.

USB Floppies

Connect at least 2 USB FD in to the one of the USB Hub with the Legacy Floppy. They should function as usual. Connect both USB ZIP drives in to the USB Hub. One is functional. Connect both USB HDD drives in to the USB Hub and boot to DOS. They should function as usual. Connect all USB CD-ROM and IDE CD-ROM as 1 st boot device and boot to DOS.

USB ZIP Drives USB Hard Drives

USB CDROMS

Panasonic KXLRW20AN 4X IOMEGA ZIP CD-ROM TEAK USB CD_ROM (CDWE54E) Addonics CD-ROM Addonics CD-RW Addonics DVD Imation Super Disk LS120 Matsushita Addonics Super Disk LS-240

USB LS-120 Drive

Connect USB LS120/240 and boot to DOS. Should be directly connected to the M/B.

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15

INDEX
1 G 99 8 GENERAL SETUP I 45 43 A INTERFACE STATUS Interrupt Controllers IO-mapped Operation IrDA L LCD Controller LEC 0 - 2 P POWER AND RESETDRV CONTROL: R 46 46 125 RECEIVE ONE CAN MESSAGE RTC (Real time clock) RXOK S Security smart Battery monitor software Software Driver Specifications Status Register (01H) information T termination Timer Assignment TXOK V D VGA 10 44 97 W WAKE WARN WLAN Terminal from Panasonic 15 125 125 114 47 128 45 125 15 104 121 97 13 125 123 46 125 118 47 125 118 43 121 63 118

100/10 Ethernet LAN

8253 8259A

Accessing the CAN-Controller 82527 from Intel 121 ADDRESS WINDOW 119 ADDRESS START WINDOW Highbyte 119 ADDRESS START WINDOW Lowbyte 119 ADDRESS STOP WINDOW Highbyte 119 ADDRESS STOP WINDOW Lowbyte 119 ADDRESS WINDOW REGISTER 119 B Battery backed clock (RTC) battery current BOFF C CA_I5.COM 128 CA_I9.COM 128 cable 128 CAN-Driver 108 CanRes1 127 CanTran1 126 CARD MEMORY OFFSET ADDRESS Highbyte 120 CARD MEMORY OFFSET ADDRESS Lowbyte 120 CARD STATUS CHANGE REGISTER: 119 COM4-Device 107 COMx- IRQ and WIN2000r 112 Coprocessor 137, 138, 151, 152, 160, 168, 169

Declaration of conformity Device Manager DOS E EMI / EMC

192

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