Power Screw Rod Design

PRECISION SCREW JACKS . ELECTRIC LINEAR ACTUATORS . PLANETARY ROLLER SCREWS . SPIRAL BEVEL GEARBOXES .
DESIGN WITH POWER
POWER JACKS Ltd South Harbour Road Fraserburgh Aberdeenshire AB43 9BZ Scotland (UK)
Tel: +44 (0)1346 513131 Fax: +44 (0)1346 516827
www.powerjacks.com sales@powerjacks.com
PJSJB-CS-EN-01
FM 23810
All information in this document is subject to change without notice All rights reserved by Power Jacks Limited. May not be copied in whole or in part Power Jacks Limited 2010, Aberdeenshire, Scotland, United Kingdom
C-SERIES S-SERIES
Metric Machine Screw Jacks
Power Jacks More than just a screw jack
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Power Jacks are a manufacturer focused on providing customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking.
Our expertise has been built on a history of engineering craftsmanship and design dating back to 1903. The facility in Scotland is the UKs largest screw jack manufacturing facility, that uses the latest engineering technologies to deliver quality products (BS EN ISO 9001:2008) that offer reliability, performance and economy. Power Jacks is synonymous with screw jack technology and its development. We have been involved with Screw Jacks since the product was invented in the late 1930's and this gives us unparalleled experience in the design and manufacture of both standard and special designs. Complimenting the screw jacks the Power Jacks portfolio also includes the design and manufacture of spiral bevel gearboxes, electric linear actuators and planetary roller screws. This enables us to offer our customers a complete linear motion and power transmission system and solution. We know our customers demand our engineering expertise to help find a solution for their applications. We take pride in designing and delivering the best solution. This is what defines the Power Jacks range.
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Contents
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Standard Cubic
C-Series Screw Jack Features.................................................................................6 C-Series Screw Jack. ................................................................................................7 C-Series Translating Screw Jack Building System. .................................................8 C-Series Rotating Screw Jack Building System......................................................9 C-Series Screw Jack Product Code. .......................................................................10 C-Series Metric Machine Screw Jack Performance..............................................11 C-Series Translating Screw Jack 10kN..................................................................12 C-Series Rotating Screw Jack 10kN......................................................................13 C-Series Translating Screw Jack 25kN..................................................................14 C-Series Rotating Screw Jack 25kN......................................................................15 C-Series Translating Screw Jack 50kN..................................................................16 C-Series Rotating Screw Jack 50kN......................................................................17 C-Series Translating Screw Jack 100kN................................................................18 C-Series Rotating Screw Jack 100kN....................................................................19 Anti-Backlash for C-Series Screw Jacks...............................................................20 Anti-Rotation (Keyed) for C-Series Screw Jacks...................................................21 Anti-Rotation with Anti-Backlash or Safety Nut....................................................21 C-Series with Safety Nut........................................................................................22 End Fittings for C-Series Translating Screw Jacks...............................................23 Trunnion Mounts for C-Series................................................................................24 Motor Adaptor for C-Series....................................................................................25 Limit Switches on C-Series Screw Jack Cover Pipe..............................................26 Rotary Limit Switches for C-Series Screw Jacks. ..................................................27
High Peformance
S-Series Screw Jack Features...............................................................................28 S-Series Screw Jack...............................................................................................29 S-Series Translating Screw Jack Building System................................................30 S-Series Rotating Screw Jack Building System. ....................................................31 S-Series Screw Jack Product Code........................................................................32 S-Series Metric Machine Screw Jack Performance..............................................33 S-Series Translating Screw Jack 25kN..................................................................34 S-Series Rotating Screw Jack 25kN. ......................................................................35 S-Series Translating Screw Jack 50kN..................................................................36 S-Series Rotating Screw Jack 50kN. ......................................................................37 S-Series Translating Screw Jack 100kN................................................................38 S-Series Rotating Screw Jack 100kN. ....................................................................39 S-Series Translating Screw Jack 200kN................................................................40 S-Series Rotating Screw Jack 200kN. ....................................................................41 Anti-Backlash for S-Series Screw Jacks...............................................................42 Anti-Rotation (Keyed) for S-Series Screw Jacks. ...................................................43 Anti-Rotation with Anti-Backlash or Safety Nut....................................................44 S-Series with Safety Nut. ........................................................................................45 End Fittings for S-Series Translating Screw Jacks...............................................46 Trunnion Mounts for S-Series................................................................................47 Motor Adaptor for S-Series....................................................................................48 Limit Switches on S-Series Screw Jack Cover Pipe..............................................49 Rotary Limit switches for S-Series Screw Jacks...................................................50 Other Products from Power Jacks.........................................................................51
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Introducing the new C-Series Screw Jack range from Power Jacks, delivering new levels of versatility and quality.
Created by a team of experienced design engineers, the focus was to provide our customers with a new compact cubic Screw Jack, which offers versatility in mounting methods. In addition to this, we wanted to design a jack that had the perfect combination of excellent performance, a long lasting service life, durability, flexibility and an extensive accessory list. Perfect for industrial applications operating individually or as a multi unit jacking system. Over 140 Million Standard Configurations. 4 Standard Screw Jack Designs Standard Anti-Backlash* Anti-Rotation* Safety Nut
Anti-Rotation can be combined with standard, anti-backlash and safety nut designs. * Translating screw configurations.
Compact Durable Versatile Dynamic
Gearbox Housing Is one of the most functional features of the C-Series screw jack. Using a rugged cast housing made of either a highly durable SG Iron or Aluminium. This provides a strong housing that firmly and accurately holds the gear set in a reservoir of chosen lubricant suited to the most industrial demands. Reliable Worm Gear set Proven design used in millions of screw jacks. Forced Grease Lubrication Of lead screw. Radial lubrication holes on the worm gear allow the worm shaft to force grease through directly onto the lead screw threads.This lowers friction and operating temperature while increasing life. Corrosion Protection To suit all economic needs. Standard Industrial Paint Finish Arduous Environment Paint Finish Customer Specified Paint Plated Finish
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C-SERIES
Features
Translating and Rotating Screw Configurations 4 End Fittings as Standard: Top Plate Clevis End Fork End Rod End
Bellows Boot Screw Protection prevents ingress of dirt and debris onto screw threads.
Mounting Bolt Holes on 2 Faces
Precision Machined Lead Screw available in standard material or stainless steel. Worm Shaft Material available in standard, plated or stainless steel.
Grease Application Point
Integral Accessory Bolt Holes allow mounting of accessories to worm shaft.
Cover Pipe Fitted as Standard protects lead screw from damage and stops ingress of dirt and debris. Cover pipe also acts as grease reservoir for normal operation.
Special Features
2 Screw Lead Options for each screw jack size Over 140 million standard configurations 2 Gear Ratio Options for each screw jack size Aluminium Bronze Worm Gear accurately hobbed for greater gear contact Optimum lubrication via 2 integrated systems Delivering impressive rotary to linear motion performance
Worm Shaft Extensions as standard double (both sides) or optionally single extension (one side)
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C-SERIES
Translating Screw Jack Building System
Rod End Fork End
Clevis End
Top Plate
Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. Anti-Rotation (Keyed) 4. Stainless Steel
Bellows Boot
3
5 4
5. Left Hand Thread
C-SERIES
Options
2 1
Motor Adaptor Electric Motor with or without: Brake Coupling Encoder Forced Ventilation
Rotary Limit Switch Adaptor
Standard
Stop Nut Secondary Guide Anti-Rotation Key Adaptor*
Anti-Rotation (Keyed)
Rotary Limit Switch
Drive Shaft
Brake
Limit Switches
Anti-Backlash
Hand Wheel Gearbox
Trunnion
Trunnion Feet
Safety Nut
Protective Cap
Encoder
*For use with Anti-Backlash and some safety nut models only.
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C-SERIES
Rotating Screw Jack Building System
Double Hub Nut Standard Nut Safety Nut Safety Nut Double Hub Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot End 4. Stainless Steel Bellows Boot
4 3 2 1 6 5
5. Left Hand Thread 6. Larger Diameter Screw
C-SERIES
Options
Motor Adaptor
Electric Motor with or without: Brake Coupling Encoder Forced Ventilation
Standard
Rotary Limit Switch
Trunnion
Trunnion Feet Drive Shaft
Safety Nut
Brake
Hand Wheel Gearbox
Protective Cap
Encoder
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C-SERIES
Screw Jack Product Code Example
1 C 2 M 3 T 4 0 5 2 6 5 7 0 8 7 9 5 10 0 11 12 13 14 T B 1 1 15 16 17 18 0 0 P T 19 20 21 22 0 0 0 B 23 24 25 3 P 0
1 Screw Jack Type

C = C-Series Screw Jack
11 End Type
E C T F R A P N = = = = = = = = Threaded End Clevis Top Plate Fork End Rod End Plain End#9 Pilot End#1 No Pilot#1
15 Features
0 = K = C = R = Y = H = None Anti-Rotation (keyed) Secondary Guide Anti-Backlash Anti-Backlash & Anti-Rotation (keyed) Double Hub Nut#1
19 Worm Shaft Type

0 N C S = = = = Standard Material Nickel Plated Chrome Plated Stainless Steel
2 Screw Type
M = Machine Screw
3 Screw Configuration
T R = Translating Screw = Rotating Screw
20 Worm Shaft Ends

0 = Both L = Left Hand Side Only R = Right Hand Side Only
16 Cover Pipe 4,5,6 Capacity (kN)

010 025 050 100 = = = = 10kN 25kN 50kN 100kN
12 Gearbox Mounting
B = Base Mount T = Trunnion Mount Standard#2 U = T + Trunnion Feet X = Trunnion Mount 90#3 Y = X + Trunnion Feet
0 = Cover Pipe N = No Cover Pipe
21 Lead Screw Material

0 S L T = = = = Standard Stainless Steel Large Diameter#1,#8 Large Diameter Stainless Steel #1, #8
17 Stop Nut
0 = No Stop Nut P = Full Power Stop Nut
7,8,9,10 Stroke (mm)

e.g.0750 = 750mm
18 Safety Nut 13 Lead Screw Pitch

1 2 3 4 = = = = Option 1 Lead#4 Option 2 Lead#4 Option 1 Left Hand#5 Option 2 Left Hand#5 0 = No Safety Nut T = Safety Nut Tension C = Safety Nut Compression
22 Lead Screw Cover

0 = None B = Bellows Boot (fabric)
23 Drive 14 Gear Ratio

1 = Option 1 Ratio 2 = Option 2 Ratio 0 = M = B = H = 1 = 2 = 3 = A = Side Bolt Holes (both sides) Motor #6, #8 Brake Motor #6, #8 Hand Wheel Side Bolt Holes - LHS Side Bolt Hols - RHS No Side Bolt Holes Motor Adaptor #6, #8
24 Limit Switch #7, #8

0 = L = R = P = None Electro-Mechanical Limit Switch Rotary Cam Limit Switch Proximity Sensor
25 Extra Design #8
0 = None S = Design Notes
Notes: #1. Rotating screw models only. #2. Trunnions on same side as worm shaft (standard). #3. Trunnions at 90 to worm shaft. #4. Standard right hand thread form. Worm shaft turns clockwise to extend screw. #5. Left hand thread form. Worm shaft turns anti-clockwise to extend screw. #6. Includes motor adaptor and coupling. IEC motor adaptor is standard. #7. Limit switch mounting included. #8. Design notes required to detail device/item specification. #9. Plain end A has same dimensions as E-threaded end except no thread form.
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C-SERIES
Metric Machine Screw Jacks Performance
Screw Jack Model 4 Capacity Lead Screw1 kN Diameter (mm) Lead Option mm Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 1mm 1mm 0.19 6.8 3.0 20.4 9.0 0.236 0.133 0.306 0.194 22 325 Translating Rotating Translating Rotating 1800 Aluminium 3.0 3.1 0.11 0.05 0.339 0.192 0.424 0.268 30 0.201 0.113 0.264 0.167 76 380 1800 SG Iron 8.3 8.7 0.21 0.11 9.4 4.1 19.8 8.7 59.4 26.1 0.302 0.171 0.383 0.242 102 0.213 0.117 0.281 0.172 210 740 1800 SG Iron 19.5 20.2 0.32 0.19 0.36 1 5 5:1 20:1 2mm 2mm 0.375 1mm 1mm 1.5 0.375 26.4 11.7 56.0 25.5 168.0 76.5 0.314 0.172 0.398 0.244 290 0.206 0.132 0.272 0.190 575 1000 1800 SG Iron 36.0 40.2 CM-010 10 20 2 10 1 6 6:1 24:1 2mm 2mm 1.5mm 1.5mm 3 0.55 76.0 34.7 115.9 60.5 347.7 181.5 0.305 0.195 0.388 0.271 780 CM-025 25 30 2 12 1 9 6:1 24:1 3mm 3mm 2mm 3.75 1.125 156.6 81.9 1.5mm CM-050 50 40 2 18 1 12 8:1 24:1 3mm 4mm CM-100 100 55 2 24
Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque Static Efficiency3 Dynamic Efficiency3 Lead Screw Restraining Torque (Nm)5 Worm Shaft Radial Load (N)6 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm (Nm)7
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 -
Axial Backlash
Typical Axial Backlash Values: Standard Screw Jack is 0.12mm to 0.23mm Screw Jack with Anti-Backlash feature is adjustable to a minimum of 0.025mm.
Useful Formulae
Input Speed (rpm) =
Linear Speed (mm/min) *Gear Ratio Lead of Screw (mm) Load (kN)*Lead(mm)*Input Speed(rpm) 60000*Efficiency*Gear Ratio Load (kN)*Lead(mm) 2* *Efficiency*Gear Ratio
Input Power (kW)
Input Torque (Nm) =
Notes: 1. All metric machine screws have a trapezoidal thread form. 2. For loads of 25% to 100% of screw jack capacity, torque requirements are approximately proportional to the load. 3. Efficiency values for standard grease lubricated worm gear box and lifting screw. 4. All C-Series screw jacks have grease lubricated gearbox and lead screw as standard. 5. Torque required to prevent the lead screw or lead nut from rotating if no anti-rotation device fitted. 6. Radial force applied midway along worm shaft key at 90 to key. 7. Maximum transmittable torque through worm shaft, not through gear set.
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C-SERIES
Translating Screw Jack 10kN Performance
Screw Jack Model 4 Capacity CM-010
CMT010
kN 10 Diameter (mm) 20 Lead Screw1 Lead (mm) 5 10 Option 1 5:1 Gear Ratios Option 2 20:1 Option 1 1 Turn 1mm 2mm Turn of worm for travel of lead screw Option 2 4 Turn 1mm 2mm Option 1 0.375 Maximum Input Power (kW) Option 2 0.19 Option 1 6.8 9.4 Start up torque at full load (Nm)2 Option 2 3.0 4.1 Option 1 20.4 Maximum Through Torque (Nm)7 Option 2 9.0 Option 1 0.236 0.339 3 Static Efficiency Option 2 0.133 0.192 Option 1 0.306 0.424 Dynamic Efficiency3 Option 2 0.194 0.268 Maximum Input Speed (rpm) 1800 Gear Case Material Aluminium CMT 3.0 Weight (kg) stroke = 150mm CMR 3.1
Weight (kg) per extra 25mm
100 78 40 31.83 31.75 LHS
CMT CMR
0.11 0.05
CMT010 Closed Height

31.5 Threaded End Top Plate Clevis End Fork End Rod End 85 42.5
32.5 75
63
CMT010 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
130 150 180 210 290
130 150 180 210 290
150 170 200 230 310
153 173 203 233 313
155 175 205 235 315
20 M12 x 1.75 24 34
CMT010 Stop Nut

Stop nut provides a full power mechanical stop at the end of the lead screw. To be used as a safety feature in emergency conditions. SN = Stroke + 25mm
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
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(SN) STROKE + 5
M6 x 1 12 DEEP
37.5
46
75
18
39
130 (CLOSED HEIGHT)
STROKE
With Bellow Boots (B)
5 x 5 x 25
14 (h8)
Closed Height C'
Threaded End
Top Plate
Clevis End
Fork End
Rod End
M8 x 1.25 15 DEEP (BOTH SIDES)
RHS
32.5
75
150
C-SERIES
Rotating Screw Jack 10kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
1200 1100 1000 900 800 700 600 500 400 300 200 100 0 FIXED/GUIDED PINNED/PINNED FIXED/FREE 0 100 200 300 100 50 200 100 300 150 COLUMN LENGTH (mm) 400 500 600 400 200 500 250 700 800 900 1000 1100 1200 700 350 800 400 900 450
CMR010
Fixed
Pinned
Fixed
600 300
Critical Screw Speed

Fixed/Free, Fcs = 0.15 1000 Critical Speed (rpm)
Fixed/Supported, Fcs = 0.7
100
Fixed/Fixed, Fcs = 1 LHS

L
10 1
Unsupported Screw Length (m)
(Based on both ends fixed and 80% of the critical speed)
10
Bellows Boot
A
57 4 x 11
20 12
B C
A
STROKE 16
B 39 39
C 110 110
D 15 15 1001 1500 90
CMT010
(BELLOWS BOOT NOT INCLUDED)
30 35 1 500 30
CMR010 Stroke F
501 1000 60
1500 2000 170*
STROKE + 44
12
35 80
35
*control tapes fitted C=110
Accessories & Options

Anti-Backlash End Fittings Rotary Limit Switch Adaptor
HUB FOR BELLOWS BOOT
35 18 39
17
Limit Switches
Double Hub Nut
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Corrosion Protection
Secondary Guide
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RHS
E 15 15
13
C-SERIES
Screw Jack Model 4 Capacity Lead Screw1 Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque (Nm)7 Static Efficiency3 Dynamic Efficiency3 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm CMT CMR CMT CMR kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 1mm 1mm 1.5 0.375 19.8 8.7 59.4 26.1 0.201 0.113 0.264 0.167 1800 SG Iron 8.3 8.7 0.21 0.11
54 130 106 43.29 43.24
LHS
CMT025
CM-025 25 30 6 6:1 24:1 2mm 2mm 12
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
26.4 11.7
0.302 0.171 0.383 0.242
37.50 90

Threaded End Top Plate Clevis End Fork End Rod End
52.50
105
40.50
81
Closed Height C' CMT025 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
Threaded End 145 165 190 215 245
Top Plate 145 165 190 215 245
Clevis End 170 190 215 240 270
Fork End 195 215 240 265 295
Rod End 192 212 237 262 292
RHS 5 x 5 x 30 16 (h8)
37.50
90 30
M20 x 2.5
30
CMT025 Stop Nut

Stop nut provides a full power mechanical stop at the end of the lead screw. To be used as a safety feature in emergency conditions.
46
41
SN = Stroke + 21mm
M6 x 1 14 DEEP
49
14
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(SN) STROKE + 5
82
23
46
145 (CLOSED HEIGHT)
STROKE
180
C-SERIES
Free Pinned Guided
3000
CMR025
2500
2000
1500
1000
500
COLUMN LENGTH (mm)
Fixed
Pinned
Fixed
0 FIXED/GUIDED 0 PINNED/PINNED FIXED/FREE
200 200 100
400
600 200
800 1000 1200 600 300 800 400 1000
1400 1600 1800 2000 1200 600 1400 700 1600
400
500

100
Fixed/Fixed, Fcs = 1 10 1
10
LHS
Bellows Boot
A
D
65
4 x 13.5
RHS
B C
30 20
A CMT025
25
B 46 46
C 120 120
D 15 15 1001 1500 80
40 40 1 500 30
STROKE
CMR025
Stroke F
501 1000 55
1500 2000 110*
(CLOSED HEIGHT)
15
40 90
HUB FOR BELLOWS BOOT 40
STROKE + 60
40
20

46 23
Limit Switches
Double Hub Nut
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Secondary Guide
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E 15 15
15
C-SERIES
Screw Jack Model 4 Capacity Lead Screw1 Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque (Nm)7 Static Efficiency3 Dynamic Efficiency3 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm CMT CMR CMT CMR kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 9 6:1 24:1 1.5mm 1.5mm 3 0.55 56.0 25.5 168.0 76.5 0.213 0.117 0.281 0.172 1800 SG Iron 19.5 20.2 0.32 0.19
78 180 150 55.58 55.63
LHS
CMT050
CM-050 50 40 18
3mm 3mm
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
76 34.7
0.314 0.172 0.398 0.244

42.5 115
72.5
145
57.5
115
Threaded End 195 215 235 260 325
Top Plate 195 215 235 260 325
Clevis End 220 240 260 285 350
Fork End 260 280 300 325 390
Rod End 254 274 294 319
19 (h8)
CMT050 Stop Nut

M24 x 3
35
40
STROKE
384
M12 X 1.75 16 DEEP (BOTH SIDES)
RHS 6 x 6 x 35
42.5
115
230 32 60
M8 x 1.25 16 DEEP
2. Designs subject to change without notice.

61
16
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(SN) STROKE - 5
Note: 1. All dimension in millimetres unless otherwise stated.
61
58.5
117
(CLOSED HEIGHT)
195
C-SERIES
Free Pinned Guided
6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 300 100 600 200
COLUMN LENGTH (mm)
CMR050
Fixed
Pinned
Fixed
900 300
1200 500
1500 1800 2100 2400 2700 600 700 800 900 1000
200 400
600
800 1000 1200 1400 1600 1800 2000 400

100
Fixed/Fixed, Fcs = 1 10 1
10
LHS
Bellows Boot
A
D
85
4 x 18
RHS
B C
40 25
STROKE
A CMT050 CMR050
B 60* 60
C 140 140
D 15 15 1001 1500
50 55 1 500 30
30
*B=70 for an anti-backlash models
Stroke F
501 1000 50
1500 2000
115
STROKE + 80
20
65
55
75 140** **control tapes fitted C=140

55 60
20
32
Limit Switches
Double Hub Nut
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Secondary Guide
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E 15 15
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C-SERIES
Screw Jack Model 4 Capacity CM-100
CMT100
kN 100 Diameter (mm) 55 Lead Screw1 Lead (mm) 12 24 Option 1 8:1 Gear Ratios Option 2 24:1 Option 1 1 Turn 1.5mm 3mm Turn of worm for travel of lead screw Option 2 4 Turn 2mm 4mm Option 1 3.75 Maximum Input Power (kW) Option 2 1.125 Option 1 115.9 156.6 Start up torque at full load (Nm)2 Option 2 60.5 81.9 Option 1 347.7 7 Maximum Through Torque (Nm) Option 2 181.5 Option 1 0.206 0.305 Static Efficiency3 Option 2 0.132 0.195 Option 1 0.272 0.388 Dynamic Efficiency3 Option 2 0.190 0.271 Maximum Input Speed (rpm) 1800 Gear Case Material SG Iron CMT 36.0 Weight (kg) stroke = 150mm CMR 40.2
Weight (kg) per extra 25mm
CMT CMR
0.57 0.36
200

83
166 66.06 66.00
57.5 140
LHS
82.5 165
65.5
Threaded End 250 270 290 315 380
Top Plate 250 270 290 315 380
Clevis End 295 315 335 360 425
Fork End 354 374 394 419 484
Rod End 335 355 375 400 465

RHS
131
25 (h8)
8 x 7 x 40
57.5
140 55
M36 x 4
CMT100 Stop Nut

40
85 40
M8 x 1.25 14 DEEP
73
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(SN) STROKE - 15
80
70
160
250 (CLOSED HEIGHT)
STROKE
280
C-SERIES
Free Pinned Guided
1.2.104 1.1.104 1.104 9000 8000 7000 6000 5000 4000 3000 2000 1000 500 500 200
COLUMN LENGTH (mm)
CMR100
Fixed
Pinned
Fixed
1000 400
1500 600
2000 1500 800
2500 3000 2000 1000 2500 1200
3500 1400
4000
1000
3000

100
Fixed/Fixed, Fcs = 1 10
L
1
10
LHS
Bellows Boot
A D
120
4 x 22
RHS B C
55 35
A CMT100 CMT100
40 STROKE + 100 50 (BELLOWS BOOT NOT INCLUDED)
B 85 85
C 150 150
D 15 15 1001 1500
E 15 15 1500 2000
65 80 1 500 30
STROKE
Stroke F
501 1000 50
25
80 160
75 140* *control tapes fitted C=150
75

80 85
20
Limit Switches
Double Hub Nut
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Secondary Guide
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C-SERIES
Anti-Backlash for Screw Jacks
The Anti-Backlash feature provides a reliable method to regulate the axial backlash in a screw jack for applications where there is a reversal of loading from tension to compression. The amount of backlash between the screw and worm gear nut can be adjusted (adjust shell cap) to a desired amount or a practical minimum. To avoid binding and excessive wear do not adjust backlash to less than 0.025mm. The Anti-Backlash feature also acts as a safety device, providing dual nut load carrying unit, when the worm gear becomes worn. A visual wear indicator is included as standard on all models and a feeler gauge can be used to measure the wear. This can be upgraded to use a sensor on request (consult Power Jacks).
Removable cap to check wear by eye & gauge Adjustable Shell Cap
Anti-Backlash Gear
Dimensions for Anti-Backlash

The dimensions for these screw jacks are the same as the standard units except those detailed below.
Model A B C D E CMT010-R 140 32 10 39 54 CMT025-R 155 32 22 55 70 CMT050-R 205 40 28 70 95 CMT100-R 260
C
50 37 85 110
B A
Performance for Anti-Backlash

Model Lead Screw Start-Up Torque at Full Load (Nm) Static Efficiency Lead (mm) Option 1 Option 2 Option 1 Option 2 Dynamic Efficiency Option 1 Option 2 CMT010-R 5 7.5 3 0.212 0.120 0.275 0.174 3.4 10 10.4 4.6 0.305 0.173 0.381 0.242 CMT025-R 6 21.9 9.8 0.181 0.102 0.238 0.151 8.8 12 29.2 13.0 0.272 0.154 0.344 0.218 CMT050-R 9 62 28 0.192 0.105 0.253 0.155 18 85 39 0.283 0.154 0.358 0.219 CMT100-R 12 129 67 0.185 0.119 0.245 0.171 24 175 90 0.274 0.175 0.349 0.244
Weight (kg) stroke = 150mm
20.2
36.8
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw.
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C-SERIES
Anti-Rotation (Keyed) for Screw Jacks
Key Adaptor Key Lead Screw with Keyway
The Anti-Rotation feature for translating screw jacks stops the lead screw from rotating without the need for end fixing. This is done by keying the lead screw. However the keyway in the screw will cause slightly greater than normal wear on the internal threads of the worm gear.
Benefits: Compact unit integrates anti-rotation into gearbox Dimensions are the same as the standard translating screw jack Standard round cover pipe for easy installation Proven industrial anti-rotation design
Performance for Anti-Rotation

Model Lead Screw Start-Up Torque at Full Load (Nm) Static Efficiency Lead (mm) Option 1 Option 2 Option 1 Option 2 Dynamic Efficiency Option 1 Option 2 CMT010-K 5 7.2 3.2 0.224 0.124 0.291 0.184 10 9.9 4.4 0.322 0.182 0.403 0.255 CMT025-K 6 20.8 9.2 0.191 0.107 0.251 0.159 12 27.7 12.2 0.287 0.162 0.364 0.230 CMT050-K 9 59 27 0.203 0.111 0.267 0.164 18 80 37 0.299 0.163 0.378 0.232 CMT100-K 12 122 64 0.196 0.125 0.258 0.180 24 165 86 0.290 0.185 0.368 0.257
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw. Weight is the same as standard unit.
Anti-Rotation with Anti-Backlash or Safety Nut

The anti-backlash and safety nut features can be combined with the anti-rotation feature into one screw jack. For this option the anti-rotation device is located in-line with the cover pipe.
Dimensions for Anti-Backlash with Anti-Rotation (Keyed)

Model F G H CMT010-Y Stroke +5 30 42.5 CMT025-Y Stroke +10 35.5 60 CMT050-Y Stroke +15 40 75 CMT100-Y Stroke +20 48 90
C T
DETAIL A
kN
Dimensions for Safety Nut with Anti-Rotation (Keyed)

Load Direction - Tension (T)
Model F G CMT010-KT Stroke +5 35 CMT025-KT Stroke +10 50 55 CMT050-KT Stroke +15 59 70 CMT100-KT Stroke +20 57 89
H 45 Detail A = Same as standard CMT screw jack
Load Direction - Compression (C)

Model CMT010-KC CMT025-KC CMT050-KC CMT100-KC Stroke +20 48 90 F Stroke +5 Stroke +10 Stroke +15 G 30 35.5 40 H 42.5 60 75 Detail A = Same as standard safety nut screw jack with compression load (Refer P22)
Performance for Anti-Backlash with Anti-Rotation

F
Model Lead Screw Start-Up Torque at Full Load (Nm) Static Efficiency Dynamic Efficiency Lead (mm) Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
CMT010-Y 5 8.3 3.8 0.201 0.114 0.261 0.165 10 11.5 5.3 0.290 0.164 0.362 0.230
CMT025-Y 6 24.8 10.3 0.172 0.097 0.226 0.143 12 33.0 13.7 0.258 0.146 0.330 0.207
CMT050-Y 9 65.6 30.0 0.182 0.100 0.240 0.147 20 18 89.3 40.9 0.269 0.146 0.340 0.208
CMT100-Y 12 136 70.3 0.176 0.113 0.233 0.162 24 184 95.2 0.263 0.166 0.332 0.232
3.15
8.75
37.3
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw. Anti-Rotation with Safety Nut performance is the same as the Anti-Rotaton unit.
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21
C-SERIES
with Safety Nut
Power Jacks metric machine screw jacks can be fitted with a safety nut, which provides 2 safety roles: 1. In the event of excessive wear on the nut thread the load will be transferred from the standard nut to the safety nut. This will also provide visual wear indication as the gap between the safety nut decreases to zero as the standard lifting nut wears. 2. In the unlikely event of catastrophic nut thread failure the safety nut will sustain the load. The safety of industrial and human cargo is therefore improved. There are several configurations for each safety nut device as they only work in one load direction. For this reason when ordering please supply a sketch of your application showing load directions. C = Load direction - Compression T = Load direction - Tension kN C kN C kN T T
Translating Screw Jack with Safety Nut

The dimensions for these screw jacks are the same as the standard units except those detailed below. Load Direction - Compression (C)
Model A B C D E CMT010-C 140 32 10 39 54 CMT025-C 155 33 22 55 70 CMT050-C 205 40 28 70 95 CMT100-C 250 40 40 85 85
C B D
Dimension F, G, H not applicable Detail A = As per table Detail B = Same as standard CMT screw jack

F G H Stroke + 5 35 45 Stroke + 10 50 55 Stroke + 15 59 70 Stroke + 20 57 89
F
G kN
C D
Model
CMT010-T
CMT025-T
CMT050-T
CMT100-T
Dimension A, B, C, D, E not applicable Detail A = Same as standard CMT screw jack Detail B = As per table
Model Wieght (kg) CMT010 2.9 CMT025 8.0 CMT050 18.6 CMT100 34.7
Rotating Screw Jack with Saftey Nut

The dimensions for these screw jacks are the same as the standard units except those detailed below. A bellows boot hub can be provided on the flanged half of the safety nut.
Model A B C D E F G CMR010 Stroke +76 66.5 30 12 80 35 4 x 11 57 PCD CMR025 Stroke +95 75 33.5 15 90 40 4 x 13.5 65 PCD CMR050 Stroke +140 125 58 20 115 55 4 x 18 85 PCD CMR100 Stroke +170 145 67 25 160 80 4 x 22 120 PCD
E
F
PCD = Pitch Circle Diameter Nut must be orientated correctly for load direction
Model Weight (kg) CMR010 3.3 CMR025 9.0 CMR050 21.1 CMR100 42.2
22
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STROKE + A
DETAIL B
DETAIL A
C-SERIES
End Fittings for Translating Screw Top Plate
C
E
F
D D
G
C
Capacity A B C D E F (PCD) G
B A B A
10kN 80 30 25 10 11 55 8 M6 x 1 0.43
25kN 100 40 31.5 12 13.5 70 10 M8 x 1.25 0.79
50kN 120 50 36.5 16 18 85 10 M8 x 1.25 1.5
100kN 150 65 42 20 22 110 12 M10 x 1.5 2.82
E
F
G
C
E
F
H Weight (kg)
D F
G
H
Clevis End
J J
B A
C C
H H
B A
PCD = Pitch Circle Diameter
E
D J
Capacity A B C D E F G
10kN 12 30 63 36 18 M12 x 1.75 26 Deep M6 x 1 15 20 0.26
25kN 16 40 79.5 46 23 M20 x 2.5 32 Deep M8 x 1.25 15 30 0.57
50kN 20 50 91.5 60 30 M24 x 3 37 Deep M8 x 1.25 15 35 1.0
100kN 22 65 120 66 33 M36 x 4 42 Deep M10 x 1.5 20 40 2.1
E
D
A E A
F H F
B
H
H J Weight (kg)
Fork End
C B C B C B C
G
D
E E
F F
GG
D
B
K FK
Capacity A B C D E F G
10kN 12 12 24 48 24 18 62 M12 x 1.75 20 M6 x 1 10 0.12
25kN 20 20 40 80 40 30 105 M20 x 2.5 34 M8 x 1.25 10 0.55
50kN 25 25 50 100 50 36 132 M24 x 3 42 M8 x 1.25 15 1.1
100kN 35 35 70 144 72 54 188 M36 x 4 60 M10 x 1.5 20 2.93
A A
H H D H E
L L
C B
H J K L Weight (kg)
K
J K J D
B
C
A
C C
B
A B
A
H
E E
L
K H J
H D
B
C
Rod End
Capacity A B C D E F G H
10kN 50 12 18 34 M12 x 1.75 23 22 10 8 19 0.1
25kN 77 20 27 53 M20 x 1.5 40 35 16 13 32 0.35
50kN 94 25 32 64 M24 x 2 48 42 20 17 36 0.64
100kN 125 35 42 82 M36 x 3 60 58 25 21 50 1.3
E F
G
F
J K Weight (kg)
Note: Lead screw threaded end made to suit rod end.
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23
C-SERIES
Trunnion Mounts
2 x E
A B
C D
Trunnion rotated through 90 Standard Trunnion
P
H F
With Trunnion Feet
Trunnion mounts provide a pivot point at the gearbox of the screw jack. 2 Pivot Plane Options Supplied with or without Trunnion Feet Option of Male or Female Trunnions Trunnion mounts can be mounted on either side of the screw jacks gearbox
U
2 x E
R S
A B
D V C W
2 x E
N
A B
Q Q
I I
When the trunnions are on the same side as the worm shaft multiple screw jacks can be linked in line with a drive shaft and pivot around a common axis. The trunnion mounts are connected to the screw jacks gearbox with 4 bolts.
Model A B C D E F G H I J K L M N O P Q R S T U V W X Y Z C-010 70 42 34 21 11 12 65 20 30 134 67 149 64.5 84.5 90 124 216.5 20 f7 30 20 2.5 20 30 1.5 16.5 22 C-025 100 70 40 26 13.5 14 85 30 36 164 82 189 83.5 105.5 100 156.5 251.5 25 f7 35 20 2.5 25 35 1.5 16.5 26 C-050 140 55 35.5
N
X Y Z
L M
L N
P
M
K K
J J
O O
H H
C-100
With Trunnion Feet
100 2 x E
A 170 B 120
D
70 43.5 22 25 130 47.5 60 265 132.5 300 133 K 167 190 242 446.5 45 f7 58 35 5 45 74 2 32 40
U
18 20
42.5 50 226 113 261
P
H
Male Trunnion
U U
118.5 142.5 142 210 350 35 f7 47 20 2.5 35 47 2 26 39
T
Female Trunnion
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V W X Y Z
R S
R S T T
R S
120
L
C-SERIES
Motor Adaptor
Mount an electric motor to the C-Series screw jack with the extensive range of motor adaptors designed to be used in conjunction with a flexible jaw coupling that connects the motor drive shaft to the screw jacks worm shaft.
Model IEC Frame 63 B5 D140 63 B14 C90 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 A 122.5 122.5 122.5 122.5 132.5 132.5 B 10 10 10 10 12 12 C-010 C 140 90 160 105 200 120 D 65 65 65 65 65 65 Coupling 19/24 A14 A11 19/24 A14 A11 19/24 A14 A14 19/24 A14 A14 19/24 A14 A19 19/24 A14 A19
Available OR S OR S OR S
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200
D C
C-025 A 145.5 145.5 145.5 145.5 162.5 162.5 174.5 174.5 B 10 10 12 12 12 12 12 12 C 160 105 200 120 200 140 250 160 D 75 75 75 75 75 75 75 75 Coupling 19/24 A16 A14 19/24 A16 A14 19/24 A16 A19 19/24 A16 A19 24/30 A16 A24 24/30 A16 A24 24/30 A16 B28 24/30 A16 B28
90 B14 C140 100 B5 D250 100 B14 C160
Available OR S OR S OR S OR S
Model IEC Frame 80 B5 D200 80 B14 C120

B
C-050 A 172.5 172.5 192.5 192.5 192.5 192.5 192.5 192.5 222.5 222.5 B 12 12 12 12 12 12 12 12 12 12 C 200 120 200 140 250 160 250 160 300 200 D 86 86 95 95 95 95 95 95 95 95 Coupling 19/24 A19 A19 19/24 A19 A19 24/30 A19 A24 24/30 A19 A24 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 28/38 A19 B38 28/38 A19 B38
90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160
A2
112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200
Available OR OR OR S OR S OR S OR S
Model IEC Frame 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 208.5 208.5 218.5 218.5 218.5 218.5 239.5 239.5 B 12 12 12 12 12 12 12 12
C-0100 C 200 140 250 160 250 160 300 200 D 100 100 100 100 100 100 100 100 Coupling 24/30 A25 B24 24/30 A25 B24 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 28/38 A25 B38 28/38 A25 B38
Available OR S OR S OR S OR S
Note: 1. NEMA Motor adaptors available on request 2. Motor adaptors are for the support of motor weight only 3. OR = On Request 4. S = Standard
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25
C-SERIES
Limit Switches on Screw Jack Cover Pipe
Limit switches can be mounted on the screw jacks cover pipe to signal stroke positions such as end of travel. The switch is triggered by a cam or target disc on the end of the lead screw. Features: 1. Inductive Proximity Sensors as standard. Others including electro-mechanical and safety rated available on request. 2. No contact, so no wearing parts. 3. 2 Wire sensor 24VDC for either Normally Closed (NC) or Normally Open (NO) switching. 4. Sensor has rugged one-piece Metal housing. 5. Optical setting aid 6. M12 Plug in connection for fast change-ability. 7. Sensor kit includessensor, mounting ring, target ring and modification to screw jack cover pipe. 8. Switch can have a fixed or adjustable mounting. 9. For full sensor details request Power Jacks design guide catalogue or download it from www.powerjacks.com
C-Series Screw Jack

STROKE
C
B
Model Switch Size A (mm) B (mm) C (mm) D (mm) E (mm) 5 F Adjustment (mm) G (mm)
CMT010 M8 Stroke + 15 50 10 34 78.5 5 34
CMT025 M12 Stroke + 15 50 15 36 84 5 49
CMT050 M12 Stroke + 12 50 15 41 89 5 61
CMT100 M12 Stroke + 24 50 20 46 100 5 73
Note: 1. *Structure dimension (C) only required when screw jack is secured on this face. Not required if secured on opposite face. 2. All dimensions in mm unless otherwise stated. 3. Dimensions subject to change without notice.
26
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STRUCTURE*
SWITCH
C-SERIES
Rotary Limit Switches for Screw Jacks
RLS-51 Rotary cam limit switches can be used as end of travel limit switches with the option of intermediate switches. Each limit switch is individually adjustable over the entire stroke of the screw jack. 2 to 8 limit switches in one unit Useable revolutions from 4 to 16000 Switch types include: Changeover (Normally Closed/Open), Normally Closed, Gold or Silver contacts Maintenance free rotary cam gearbox Enclosure IP66 as standard Mounting options for B14 (face), B5 (flange) and B3 (foot) Available in 3 voltages 250VAC, 24VDC & 80VDC Maximum input speed 1800rpm Operating temperature 40C to +80C Options for potentiometer, anti-condensation heaters and encoders Stage technology option to VBG70 Mounted onto a screw jacks free worm shaft as an alternative where cover pipe mounted limit switches are not possible e.g. rotating screw jacks.
B E
PLUG
F
For full details on the RLS-51 limit switch request a brochure from Power Jacks or download details from www.powerjacks.com
Type A C
G
C-010 109 86 120 11
C-025 119 86 120 11
C-050 139 86 120 11
C-100 154 100 160 10
D E
B
D
Switches 2 132 132 132 132 132 157 4 132 132 132 157 157 157 6 157 157 157 182 182 182 8 157 182 182 207 207 207
PG16
Size 1 2 3 4 5 6
Revolutions 4.1, 6.5, 11 17.5, 29, 48 75, 125, 205 323, 540, 880 1384, 2288, 3735 5900, 9800, 16000
All Units F 4 G 128 H 153 I 59 J 35 K 18
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27
Introducing the high performance S-Series screw jack range from Power Jacks.
To meet the increasing industrial demands on machine screw jacks our team of experienced design engineers set out to provide our customers with a new high performance cubic machine screw jack. It has typically 50% higher duty cycle capabilities than standard machine screw jacks, thus reducing the need for ball screw jacks or larger de-rated machine screw jacks in high duty applications. In addition the range is engineered to have a long lasting service life, high durability, large selection of configurations, versatile mounting and an extensive accessory list. Ideal for applications that demand more from a machine screw jack, but do not warrant a ball screw jack. Installed singularly or as part of multi-unit jacking systems. Over 350 Million Standard Configurations per Model Type. 4 Standard Screw Jack Designs Standard Anti-Backlash* Anti-Rotation* Safety Nut
Anti-Rotation can be combined with standard, anti-backlash and safety nut designs. * Translating screw configurations.
Gearbox Housing Design optimised for high thermal efficiency. Recognisable by the exterior fins, which increase surface area. The housing is cast using a highly durable SG Iron. This provides a strong housing that firmly and accurately holds the gear set in a reservoir of chosen lubricant suited to most industrial demands. Reliable Worm Gear Set Proven gear geometry used in millions of screw jacks. Oil Filled Gearbox For optimum lubrication and cooling of the worm gear set at up to 3000 rpm input. Lead Screw Grease Rated for extreme pressure to ensure correct lubrication at all rated loads. Corrosion Protection To suit all economic needs. Standard Industrial Paint Finish Arduous Environment Paint Finish Customer Specified Paint Plated Finish
High Performance Reliable Durable Versatile Dynamic
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S-SERIES
Features
Translating and Rotating Screw Configurations 4 End Fittings as Standard: Top Plate Clevis End Fork End Rod End
Bellows Boot Screw Protection prevents ingress of dirt and debris onto screw threads.
Mounting Bolt Holes on 2 Faces
Precision Machined Lead Screw available in standard material or stainless steel.
Oil Fitting in all Sides
Worm Shaft Material available in standard, plated or stainless steel.
Integral Accessory Bolt Holes allow mounting of accessories to worm shaft.
Cover Pipe Fitted as Standard protects lead screw from damage and stops ingress of dirt and debris. Cover pipe also acts as grease reservoir for normal operation.
Special Features
2 Screw Lead Options for each screw jack size. Over 350 million standard configurations 3 Gear Ratio Options for each screw jack size. Aluminium Bronze Worm Gear accurately hobbed for greater gear contact. Optimum lubrication via 2 dedicated systems Outstanding rotary to linear motion performance
Worm Shaft Extensions as standard double (both sides) or optionally single extension (one side). High thermal efficiency
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29
S-SERIES
Translating Screw Jack Building System
Rod End Fork End Clevis End Top Plate Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. Anti-Rotation (Keyed) 4. Stainless Steel Bellows Boot
3 5 4
5. Left Hand Thread
S-SERIES
Options
2 1
Motor Adaptor Electric Motor with or without: Coupling Brake Encoder Forced Ventilation
Standard
Stop Nut Secondary Guide Anti-Rotation Key Adaptor
Rotary Limit Switch
Drive Shaft
Brake
Limit Switches
Anti-Backlash
Hand Wheel Gearbox
Trunnion
Trunnion Feet
Safety Nut
Protective Cap
Encoder
30
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S-SERIES
Rotating Screw Jack Building System
Double Hub Nut Standard Nut Safety Nut Safety Nut Double Hub Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot End 4. Stainless Steel Bellows Boot
4 3 2 1 6 5
5. Left Hand Thread 6. Larger Diameter Screw
S-SERIES
Motor Adaptor
Options
Electric Motor with or without: Brake Coupling Encoder Forced Ventilation
Standard
Rotary Limit Switch Trunnion
Trunnion Feet Drive Shaft
Safety Nut
Brake
Hand Wheel Gearbox
Protective Cap
Encoder
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31
S-SERIES
Screw Jack Product Code Example
1 S 2 T 3 O 4 2 5 5 6 6 1 7 5 8 0 9 0 10 11 12 13 C 1 R K 14 15 16 17 18 19 20 C P C 1 B 3 B 21 22 23 24 25 0 0 0 B 0
1 Screw Jack Type

S = S-Series Screw Jack
10 End Type
E C T F R A P N = = = = = = = = Threaded End Clevis Top Plate Fork End Rod End Plain End#11 Pilot End#1 No Pilot#1
14 Designation
F = Factory Designated#4 C = Oil Filled Gearbox A = Grease Filled Gearbox#5
21 Worm Shaft Type

0 N C S = = = = Standard Material Nickel Plated Chrome Plated Stainless Steel
2 Screw Configuration
T R = Translating Screw = Rotating Screw
15 Cover Pipe
P = Cover Pipe F = No Cover Pipe
22 Stop Nut
0 = No Stop Nut P = Full Power Stop Nut
3,4,5 Capacity (kN)

025 050 100 200 = = = = 25kN 50kN 100kN 200kN
16 Lead Screw Thread 11 Lead Screw Pitch

1 = Option 1 Lead 2 = Option 2 Lead C = Right Hand (Clockwise)#2 A = Left Hand (Anti-Clockwise)#3
23 Safety Nut
0 = No Safety Nut T = Safety Nut Tension C = Safety Nut Compression
12 Gear Ratio 6,7,8,9 Stroke (mm)

e.g.1500 = 1500mm 1 2 3 X = = = = Option 1 Ratio Option 2 Ratio Option 3 Ratio Special Ratio
17 Lead Screw Material

1 2 L T = = = = Carbon Steel (Standard) Stainless Steel Large Diameter#1 #10 Large Diameter Stainless Steel#1 #10
24 Gearbox Mounting
B = T = U = X = Y = Base Mount Trunnion Mount Standard#7 T + Trunnion Feet Trunnion Mount 90#8 X + Trunnion Feet
13 Features
0 = K = C = R = V = Y = W = H = None Anti-Rotation (keyed) Secondary Guide Anti-Backlash Inverted Screw Anti-Backlash Anti-Backlash & Anti-Rotation (keyed) Inverted Screw Anti-Backlash & Anti-Rotation (keyed) Double Hub Nut#1
18 Lead Screw Cover

0 = None B = Bellows Boot (fabric) T = Telescopic Spiral (metal)
25 Limit Switch #9, #10

0 = L = R = P = None Electro-Mechanical Limit Switch Rotary Cam Limit Switch Proximity Sensor
19 Drive
0 = 1 = 2 = 3 = M = B = H = A = No Side Bolt Holes Side Bolt Holes LHS Side Bolt Holes RHS Side Bolt Holes (both sides) Motor#6, #10 Brake Motor#6, #10 Hand Wheel Motor Adaptor#6, #10
20 Worm Shaft Ends

0 = Both L = Left Hand Side Only R = Right Hand Side Only
Notes: #1. Rotating screw models only. #2. Standard right hand thread form. Worm shaft turns clockwise to extend screw. #3. Left hand thread form. Worm shaft turns anti-clockwise to extend screw. #4. Factory designated number for special design. #5. Grease filled gearbox recommended for normal running input speed below 500rpm. #6. Includes motor adaptor and coupling. IEC motor adaptor is standard. #7. Trunnions on same side as worm shaft (standard). #8. Trunnions at 90 to worm shaft. #9. Limit switch mounting included. #10. Design notes required to detail device/item specification. #11. Plain end A has same dimensions as E threaded end except no thread form.
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S-SERIES
Metric Machine Screw Jacks Performance
Screw Jack Model 4 Capacity Lead Screw1 kN Diameter (mm) Lead Option mm 1 6 6:1 24:1 8:1 (AOR) 4mm 1mm 3mm 1.5 0.375 1.5 19 8 15 59.4 26.1 59.4 0.209 0.121 0.194 0.262 0.299 0.302 0.309 0.164 0.220 0.226 0.239 0.247 0.288 0.293 0.301 76 440 3000 SG Iron 13.8 15.0 0.16 0.11 0.314 0.183 0.293 0.379 0.434 0.438 0.448 0.238 0.320 0.328 0.347 0.358 0.418 0.424 0.436 102 0.222 0.125 0.206 0.281 0.324 0.329 0.337 0.171 0.238 0.246 0.263 0.264 0.312 0.318 0.328 210 1100 3000 SG Iron 25.5 27.9 0.24 0.19 26 11 20 54 24 44 168.0 76.5 168.0 0.325 0.184 0.302 0.398 0.460 0.466 0.477 0.242 0.337 0.349 0.372 0.374 0.442 0.451 0.465 290 0.214 0.140 0.227 0.272 0.315 0.320 0.328 0.188 0.252 0.260 0.274 0.285 0.324 0.329 0.336 575 1200 3000 SG Iron 47.7 53.9 0.47 0.36 8mm 2mm 6mm 6mm 1.5mm 4.5mm 3.0 0.550 3.0 73 33 59 111 57 140 347.7 181.5 347.7 0.317 0.207 0.336 0.389 0.450 0.456 0.468 0.269 0.359 0.370 0.391 0.407 0.462 0.469 0.479 780 0.190 0.124 0.201 0.243 0.282 0.286 0.293 0.168 0.225 0.232 0.245 0.255 0.289 0.294 0.300 1300 1600 3000 SG Iron 67.8 76.9 0.72 0.53 S-025 25 30 2 12 1 9 6:1 24:1 8:1 (AOR) 12mm 3mm 9mm 6mm 2mm 8mm 3.75 1.125 3.75 151 77 190 252 129 317 525 275 525 0.290 0.189 0.307 0.358 0.415 0.421 0.431 0.248 0.331 0.341 0.361 0.375 0.426 0.432 0.442 1705 S-050 50 40 2 18 1 12 8:1 24:1 6:1 (AOR) 12mm 4mm 16mm 6mm 2mm 8mm 3.75 1.125 3.75 330 168 416 S-100 100 55 2 24 1 12 8:1 24:1 6:1 (AOR) 12mm 4mm 16mm S-200 200 65 2 24
Option 1 Gear Ratios Option 2 Option 3 Option 1 4 x Turns of worm for travel of lead screw Option 2 Option 3 Option 1 Maximum Input Power (kW) Option 2 Option 3 Option 1 Start up torque at full load (Nm)2 Option 2 Option 3 Option 1 Maximum Through Torque (Nm)7 Option 2 Option 3 Option 1 Static Efficiency3 Option 2 Option 3 Option 1 Option 1 Option 1 Option 1 Option 2 Dynamic Efficiency3 Option 2 Option 2 Option 2 Option 3 Option 3 Option 3 Option 3 Lead Screw Restraining Torque (Nm) 5 Worm Shaft Radial Load (N)6 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm Translating Rotating Translating Rotating 50rpm 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+
Axial Backlash
Typical Axial Backlash Values: Standard Screw Jack is 0.12mm to 0.23mm Screw Jack with Anti-Backlash feature is adjustable to a minimum of 0.025mm.
Useful Formulae
Input Speed (rpm) =
Linear Speed (mm/min) *Gear Ratio Lead of Screw (mm) Load (kN)*Lead(mm)*Input Speed(rpm) 60000*Efficiency*Gear Ratio Load (kN)*Lead(mm) 2* *Efficiency*Gear Ratio
Input Power (kW)
Input Torque (Nm) =
Notes: 1. All metric machine screws have a trapezoidal thread form. 2. For loads of 25% to 100% of screw jack capacity, torque requirements are approximately proportional to the load. 3. Efficiency values for standard lubricated worm gearbox and lead screw. 4. For normal running speeds above 500 rpm the gearbox is oil lubricated and grease lubricated below 500 rpm. The lead screw is grease lubricated in both cases. 5. 6. 7. 8. Torque required to prevent the lead screw or lead nut from rotating if no anti-rotation device fitted. Radial force applied midway along worm shaft key at 90 to key. Maximum transmittable torque through worm shaft, not through gear set. Available on request (AOR) , consult Power Jacks.
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33
S-SERIES
Screw Jack Model 4 S-025 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 19 8 15 59.4 26.1 59.4 0.209 0.121 0.194 0.262 0.299 0.309 0.164 0.220 0.239 0.247 0.288 0.301 0.314 0.183 0.293 0.379 0.434 0.448 0.238 0.320 0.347 0.358 0.418
50 30 95 130 65 100 RHS M12 x 1.75 16 DEEP (BOTH SIDES) Fork End Rod End STROKE 4 MAX (SN) STROKE 52 115 46 M6 x 1 14 DEEP 157 30 57.5 16 (h8) 5 x 5 x 25 30
C C C C C
ST025
25 30 6 6:1 24:1 8:1 (AOR) 4mm 1mm 3mm 1.5 0.375 1.5 26 11 20 8mm 2mm 6mm 12
Capacity Lead Screw1
Gear Ratios
4 x Turns of worm for travel of lead screw
Maximum Input Power (kW)
Start up torque at full load (Nm)2
Option 2 Option 3 Option 1
Maximum Through Torque (Nm)7
Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
Static Efficiency3
160 120 70 43.31 43.26
Dynamic Efficiency3
Option 2 750rpm Option 2 1500rpm+ Option 3 50rpm Option 3 750rpm Option 3 1500rpm+
LHS
0.436
ST025 SR025 SR025 ST025
SG Iron 13.8 15.0 0.16 0.11
Weight (kg) stroke = 150mm Weight (kg) per extra 25mm
ST025 Closed Height

Threaded End Top Plate Clevis End
Closed Height C' ST025 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
Threaded End 157 157 171 189 208 228
Top Plate 157 157 171 189 208 228
Clevis End 182 182 196 214 233 253
Fork End 207 207 221 239 258 278
Rod End 204 204 218 236 255 275
ST025 Stop Nut

Note: 1. All dimension in millimetres unless otherwise stated.
2. Designs subject to change without notice.
34
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(CLOSED HEIGHT)
M20 x 2.5
30
95
190
Maximum Input Speed (rpm) Gear Case Material
3000
S-SERIES
Free Pinned Guided
3000
SR025
2500
2000
1500
1000
500
COLUMN LENGTH (mm)
Fixed
Pinned
Fixed
200 200 100
400
600 200
800 1000 1200 600 300 800 400 1000
1400 1600 1800 2000 1200 600 1400 700 1600
400
500

100
Fixed/Fixed, Fcs = 1 10 LHS

L
1
10
Bellows Boot
C C
65 4 x 13.5
RHS
30 20
Gearbox
Nut
A ST025
B 2 2 301 600 28
C 130 130 601 1050 46
D 10 10
E 10 15
F 45 40
40 40 1 300 14
STROKE
25
SR025 Stroke G
1051 1500 1501 1800 65 85*

15
40 90
STROKE + 60
40

40

20
Limit Switches
Double Hub Nut
15
Safety Nut
Motor Adaptors
Drives
50
Trunnion Mounts Corrosion Protection Secondary Guide
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35
S-SERIES
Screw Jack Model 4 S-050 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 54 24 44 168.0 76.5 168.0 0.222 0.125 0.206 0.281 0.324 0.337 0.171 0.238 0.263 0.264 0.312 0.328 0.325 0.184 0.302 0.398 0.460 0.477 0.242 0.337 0.372
62.5 83 200 155 55.63 55.58 35 115 125
RHS
ST050
50 40 9 6:1 24:1 8:1 (AOR) 6mm 1.5mm 4.5mm 3.0 0.550 3.0 73 33 59 12mm 3mm 9mm 18
Gear Ratios
Static Efficiency3
Dynamic Efficiency3
Option 2 750rpm Option 2 1500rpm+ Option 3 50rpm Option 3 750rpm Option 3 1500rpm+
LHS
0.374 0.442 0.465

160 80
Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm
ST050 SR050 ST050 SR050
3000 SG Iron 25.5 27.9 0.24 0.19
ST050 Closed Height

M16 x 2 24 DEEP (BOTH SIDES)
19 (h8)
6 x 6 x 32
35
4 MAX
(SN) STROKE
40
C C C C C
M24 x 3
35
STROKE
115 61
M8 x 1.25 22 DEEP
Closed Height C' ST050 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
Threaded End 192 192 206 224 244 258
Top Plate 192 192 206 224 244 258
Clevis End 217 217 231 249 269 283
Fork End 257 257 271 289 309 323
Rod End 251 251 283 303 317

72.5 145 192
With Bellow Boots (B) 265
ST050 Stop Nut

60
36
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(CLOSED HEIGHT)
230
S-SERIES
Free Pinned Guided
6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 300 100 600 200
COLUMN LENGTH (mm)
SR050
Fixed
Pinned
Fixed
900 300
1200 500
1500 1800 2100 2400 2700 600 700 800 900 1000
200 400
600
800 1000 1200 1400 1600 1800 2000 400

100
Fixed/Fixed, Fcs = 1
LHS
L
10
1
10
Bellows Boot
C C
85
4 X 18
40 25
Gearbox
Nut
A
B 2 2 301 600 28
C 140 140 601 1050 46
D 10 10
E 10 15
F 50 50
STROKE
30
ST050 SR050 Stroke G 1 300 14
50 55
55 115
1051 1500 1501 1800 66 80*

STROKE + 80
20
65
55
20

Limit Switches
Double Hub Nut
15
Safety Nut
Motor Adaptors
Drives
62
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37
RHS
S-SERIES
Screw Jack Model 4 S-100 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 111 57 140 347.7 181.5 347.7 0.214 0.140 0.227 0.272 0.315 0.328 0.188 0.252 0.274 0.285 0.324 0.336 0.317 0.207 0.336 0.389 0.450 0.468 0.269 0.359 0.391 0.407 0.479
190 145 72.5 100 235 165 66.06 66.00
LHS
ST100
Gear Ratios
Static Efficiency3
Dynamic Efficiency3
Option 3
50rpm
Option 3 750rpm Option 3 1500rpm+
0.462
95
145
RHS
50
ST100 SR100 ST100 SR100
3000 SG Iron 47.7 53.9 0.47
ST100 Closed Height

25 (h8)
M36 x 4
4 MAX
ST100 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
224 224 238 256 275 295
224 224 238 256 275 295
269 269 283 301 320 340
328 328 342 360 379 399
309 309 323 360 380

(SN) STROKE

170 70
M8 x 1.25 14MM DEEP
ST100 Stop Nut
76
38
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85
341
(CLOSED HEIGHT)
Closed Height C'
Threaded End
Top Plate
Clevis End
Fork End
Rod End
40
224
STROKE
55
50
0.36
8 x 7 x 40
145
290
S-SERIES
Free Pinned Guided
1.2.104 1.1.104 1.104 9000 8000 7000 6000 5000 4000 3000 2000 1000 500 500 200
COLUMN LENGTH (mm)
SR100
Fixed
Pinned
Fixed
1000 400
1500 600
2000 1500 800
2500 3000 2000 1000 2500 1200
3500 1400
4000
1000
3000

100
LHS
Fixed/Fixed, Fcs = 1 10
L
1
10
Bellows Boot
120
C C
4 x 22
RHS
55 35
Gearbox
Nut
A
B 3 3 301 600 28
C 150 150 601 1050 46
D 10 10
E 10 15
F 70 70
STROKE
50
ST100 SR100 Stroke G 1 300 14
65 80
STROKE + 100
25
80 160
1051 1500 1501 1800 65 85*

75
80
20

Limit Switches
Double Hub Nut
Safety Nut
31
Motor Adaptors
Drives
78
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39
S-SERIES
Screw Jack Model 4 S-200 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 252 129 317 525 275 525 0.190 0.214 0.201 0.243 0.282 0.293 0.168 0.225 0.245 0.255 0.289 0.300 0.290 0.189 0.307 0.358 0.415 0.431 0.248 0.331
110
ST200
Gear Ratios
Static Efficiency3
Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
275 190 66.06 66.00

LHS
115
Dynamic Efficiency3
220
ST025 SR025 STO25 ST025
SG Iron 67.8 76.9 0.72 0.53
165
3000
ST200 Closed Height

M24 x 3 36 DEEP (BOTH SIDES)
RHS
28 (h8)
8 x 7 x 40
50
160
65
M48 x 5
4 MAX
ST200 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
265 265 279 297 317 331
265 265 279 297 317 331
310 310 324 342 362 376
402 402 416 434 454 468
370
195
With Bellow Boots (B) 370 384 422 436

88
97.5
402
ST200 Stop Nut

M10 x 1.5 14DEEP
97
40
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(SN) STROKE
265 (CLOSED HEIGHT)
Closed Height C'
Threaded End
Top Plate
Clevis End
Fork End
Rod End
55
STROKE
320
0.426 0.442
82.5
Option 3
50rpm
0.375
160
0.361
50
S-SERIES
Free Pinned Guided
2.4.104 2.2.104 2.104 1.8.104 1.6.104 1.4.104 1.2.104 1.104 8000 6000 4000 2000 500 500 200
COLUMN LENGTH (mm)
SR200
Fixed
Pinned
Fixed
1000 1500 2000 2500 3000 3500 4000 4500 1000 400 1500 800 2000 2500 3000 3500 600 1000 1200 1400 1600

Fixed/Free, Fcs = 0.15
1000 1000
Critical Speed (rpm)

C
Critical Speed (RPM)
100 100
LHS
Fixed/Fixed, Fcs = 1 1 10 1 10 Unsupported Screw Length (m) Unsupported Length (m) speed] [Based on both ends fixedScrew and 80% of the critical (Based on both ends fixed and 80% of the critical speed) 10 10
Bellows Boot
135
C D D
4 x 26
RHS
B
F
65 45
Gearbox
Nut
A ST200 SR200 Stroke G 1 300 14 75 90
B 3 3 301 600 28
C 170 170 601 1050 46
D 15 15
E 10 15
F 80 80
STROKE
65
90 185
STROKE + 100
1051 1500 1501 1800 66 80*

25
75
90

20
Limit Switches
Double Hub Nut
51
Safety Nut
Motor Adaptors
Drives
97
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41
S-SERIES
Anti-Backlash for Screw Jacks
The Anti-Backlash feature provides a reliable method to regulate the axial backlash in a screw jack for applications where there is a reversal of loading from tension to compression. The amount of backlash between the screw and worm gear nut can be adjusted (adjust shell cap) to a desired amount or a practical minimum. To avoid binding and excessive wear do not adjust backlash to less than 0.025mm. The Anti-Backlash feature also acts as a safety device, providing dual nut load carrying unit, when the worm gear becomes worn. It can also be fitted with a wear indicator for critical applications. This can be further upgraded to use a sensor for automatic detection (consult Power Jacks).
Inverted Screw Option
Anti-Backlash Gear
Adjustable Shell Cap
The S-Series Anti-Backlash screw jacks are available with an inverted screw design for maximum design flexibility (refer to diagram on the left).
Cover Pipe
Dimensions for Anti-Backlash

Model A B C ST025-R 76 15 172 ST050-R 100 25 217 ST100-R 127 28 252 ST200-R 145 34 299
Performance for Anti-Backlash

Screw Jack Model 4 Lead Screw Gear Ratios Lead (mm) Option 1 Option 2 Option 3 Option 1 Start up torque at full load (Nm) Option 2 Option 3 Option 1 Static Efficiency Option 2 Option 3 50rpm Option 1 750rpm 1000rpm 1500rpm+ 50rpm Dynamic Efficiency Option 2 750rpm 1000rpm 1500rpm+ 50rpm Option 3 750rpm 1000rpm 1500rpm+ Weight (kg) stroke = 150mm 9 17 0.188 0.109 0.175 0.237 0.269 0.272 0.278 0.148 0.198 0.203 0.215 0.222 0.259 0.263 0.271 14.2 21 6 6:1 24:1 8:1 (AOR) 28 12 23 0.283 0.164 0.263 0.344 0.391 0.394 0.403 0.214 0.288 0.295 0.313 0.322 0.376 0.382 0.392 60 27 48 0.200 0.112 0.185 0.253 0.292 0.296 0.303 0.153 0.213 0.220 0.237 0.237 0.281 0.286 0.295 26.7 ST025-R 12 9 6:1 24:1 8:1 (AOR) 82 36 66 0.293 0.165 0.272 0.358 0.414 0.419 0.430 0.218 0.302 0.312 0.335 0.336 0.398 0.406 0.418 124 63 156 0.193 0.126 0.204 0.245 0.284 0.288 0.295 0.169 0.227 0.234 0.247 0.257 0.291 0.296 0.302 50.3 ST050-R 18 ST100-R 12 8:1 24:1 6:1 (AOR) 167 85 211 0.285 0.186 0.302 0.350 0.405 0.411 0.421 0.242 0.323 0.333 0.352 0.367 0.416 0.422 0.431 280 143 353 0.171 0.112 0.181 0.219 0.254 0.257 0.264 0.151 0.202 0.209 0.220 0.229 0.260 0.264 0.270 70.8 24 ST200-R 12 8:1 24:1 6:1 (AOR) 366 187 462 0.261 0.170 0.276 0.322 0.373 0.379 0.388 0.223 0.298 0.307 0.325 0.338 0.383 0.389 0.397 24
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw.
42
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S-SERIES
Anti-Rotation (Keyed) for Screw Jacks
The Anti-Rotation feature for translating screw jacks stops the lead screw from rotating without the need for end pinning. This is done by keying the lead screw. However the keyway in the screw will cause greater than normal wear on the internal threads of the worm gear.
Dimensions for Anti-Rotation

Model A B C D ST025-K 60 50 Stroke 35 ST050-K 75 60 Stroke 42 ST100-K 90 76 Stroke 52 ST200-K 102 95 Stroke 63
A B
Performance for Anti-Rotation

Screw Jack Model 4 ST025-K Lead (mm) Option 1 Option 2 Option 3 Option 1 20 9 16 0.199 0.115 0.185 0.249 0.284 0.287 0.294 0.156 0.209 0.215 0.227 0.235 0.274 0.278 0.286 14.6 6 6:1 24:1 8:1 (AOR) 27 11 21 0.297 0.174 0.278 0.360 0.413 0.416 0.426 0.226 0.304 0.311 0.330 0.340 0.397 0.403 0.414 57 25 46 0.211 0.119 0.196 0.267 0.308 0.312 0.320 0.162 0.226 0.234 0.250 0.250 0.296 0.302 0.311 26.8 12 9 6:1 24:1 8:1 (AOR) 77 34 62 0.309 0.175 0.287 0.378 0.437 0.443 0.454 0.230 0.320 0.332 0.354 0.355 0.420 0.428 0.441 117 60 148 0.203 0.133 0.215 0.259 0.300 0.304 0.312 0.179 0.239 0.247 0.260 0.271 0.308 0.312 0.319 50.3 ST050-K 18 ST100-K 12 8:1 24:1 6:1 (AOR) 159 81 200 0.301 0.197 0.318 0.369 0.428 0.434 0.445 0.255 0.341 0.352 0.372 0.387 0.439 0.446 0.455 265 135 334 0.180 0.118 0.191 0.231 0.268 0.271 0.278 0.160 0.214 0.220 0.233 0.242 0.275 0.279 0.285 71.6 24 ST200-K 12 8:1 24:1 6:1 (AOR) 347 177 437 0.275 0.180 0.291 0.340 0.394 0.400 0.410 0.235 0.315 0.324 0.343 0.357 0.405 0.411 0.419 24
Lead Screw Gear Ratios
Start up torque at full load (Nm)
Static Efficiency
Option 2 Option 3 50rpm Option 1 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+ 50rpm Option 3 750rpm 1000rpm 1500rpm+
Dynamic Efficiency
Option 2
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw.
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43
S-SERIES
Anti-Rotation with Anti-Backlash or Safety Nut
The anti-rotation feature can be combined with the Anti-Backlash or Safety Nut mechanism into one screw jack. For this option the anti-rotation device is located in-line with the cover pipe. As with the standard anti-backlash screw jack these are also available with an inverted screw design for maximum design flexibility (refer to diagram below).
Dimensions for Anti-Backlash with Anti-Rotation (Keyed)

The dimensions for these screw jacks are the same as the standard anti-backlash units except those detailed below.
Model D E F G ST025-Y 60 50 Stroke 35 ST050-Y 75 60 Stroke 38 ST100-Y 90 76 Stroke 52 ST200-Y 102 95 Stroke 63
C T kN
Inverted Screw Option
Dimension for Safety Nut with Anti-Rotation (Keyed)

Model D E F G ST025-KT 55 50 Stroke 50 ST030-KT 70 60 Stroke 60 ST100-KT 89 76 Stroke 60 ST200-KT 110 95 Stroke 65
Load Direction - Compression (C)

Model D E F G ST025-KC 60 50 Stroke 35 ST030-KC 75 60 Stroke 38 ST100-KC 90 76 Stroke 52 ST200-KC 110 95 Stroke 63
F
E
Detail A = Same as Safety Nut screw jack with compression load
Performance for Anti-Backlash with Anti-Rotation

Screw Jack Model 4 Lead Screw Gear Ratios Lead (mm) Option 1 Option 2 Option 3 Option 1 Start up torque at full load (Nm) Option 2 Option 3 Option 1 Static Efficiency Option 2 Option 3 50rpm Option 1 750rpm 1000rpm 1500rpm+ 50rpm Dynamic Efficiency Option 2 750rpm 1000rpm 1500rpm+ 50rpm Option 3 750rpm 1000rpm 1500rpm+ Weight (kg) stroke = 150mm 22 10 18 0.179 0.104 0.166 0.225 0.257 0.258 0.264 0.140 0.188 0.193 0.205 0.211 0.246 0.250 0.257 15 6 6:1 24:1 8:1 (AOR) 30 13 24 0.269 0.156 0.250 0.326 0.371 0.374 0.383 0.204 0.273 0.280 0.297 0.306 0.357 0.363 0.373 63 28 51 0.190 0.107 0.176 0.240 0.277 0.281 0.288 0.145 0.202 0.209 0.225 0.225 0.266 0.272 0.280 28 ST025-Y* 12 9 6:1 24:1 8:1 (AOR) 86 38 69 0.278 0.156 0.258 0.340 0.393 0.398 0.408 0.206 0.286 0.297 0.317 0.319 0.378 0.386 0.397 130 67 164 0.183 0.120 0.194 0.233 0.270 0.273 0.280 0.161 0.215 0.222 0.234 0.244 0.277 0.281 0.287 52.7 ST050-Y* 18
ST100-Y* 12 8:1 24:1 6:1 (AOR) 176 90 222 0.271 0.177 0.287 0.332 0.385 0.390 0.400 0.230 0.307 0.317 0.335 0.348 0.395 0.401 0.410 24
ST200-Y* 12 8:1 24:1 6:1 (AOR) 294 150 371 0.162 0.106 0.172 0.208 0.241 0.244 0.250 0.144 0.192 0.198 0.209 0.218 0.247 0.251 0.256 75.1 385 197 486 0.248 0.162 0.262 0.306 0.355 0.360 0.369 0.212 0.283 0.292 0.308 0.321 0.364 0.370 0.378 24
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw
44
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Detail A = Same as standard S-Series screw jack
DETAIL A
Detail A = Same as Anti-Backlash screw jack
S-SERIES
with Safety Nut
kN
Power Jacks metric machine screw jacks can be fitted with a safety nut, which provides 2 safety roles: 1. In the event of excessive wear on the nut thread the load will be transferred from the standard nut to the safety nut. This will also provide visual wear indication as the gap between the safety nut decreases to zero as the standard lifting nut wears. 2. In the unlikely event of catastrophic nut thread failure the safety nut will sustain the load. The safety of industrial and human cargo is therefore improved. There are several configurations for each safety nut device as they only work in one load direction. For this reason when ordering please supply a sketch of your application showing load directions.
kN
kN
Translating Screw Jack with Safety Nut

The dimensions for these screw jacks are the same as the standard units except those detailed below. Load Direction - Compression (C)
Model
A
C T kN
ST025-C 76 15 172
ST050-C 100 25 217
ST100-C 127 28 252
ST200-C 145 34 299
A B C
B
DETAIL A
Dimensions F, G, D not applicable Detail A = As per table Detail B = Same as standard S-Series screw jack

Model D F G ST025-T 55 Stroke 50 ST050-T 70 Stroke 60 ST100-T 89 Stroke 60 ST200-T 110 Stroke 65
DETAIL B
Dimensions A, B, C not applicable Detail A = Same as standard S-Series screw jack

Detail B = As per table
E D
Rotating Screw Jack with Saftey Nut

The dimensions for these screw jacks are the same as the standard units except those detailed below. A bellows boot hub can be provided on the flanged half of the safety nut.
Model A B C D
STROKE + A
SR025 Stroke +95 75 33.5 15 90 40 4 x 13.5 65 PCD 15.4
SR050 Stroke +140 125 58 20 115 55 4 x 18 85 PCD 28.8
SR100 Stroke +170 145 67 25 160 80 4 x 22 120 PCD 55.9
SR200 Stroke +170 145 67 25 185 90 4 x 26 135 PCD 79.5
E
C
F G Weight (kg)
E
D

Model Weight (kg) ST025 15.2 ST050 28.4 ST100 54.9 ST200 78.8
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45
S-SERIES
End Fittings for Translating Screw Top Plate
Capacity A B C D E F (PCD) G H Weight (kg) 25kN 100 40 31.5 12 13.5 70 10 M8 x 1.25 0.79 50kN 120 50 36.5 16 18 85 10 M8 x 1.25 1.5 100kN 150 65 42 20 22 110 12 M10 x 1.5 2.82 200kN 170 75 58 25 26 120 16 M12 x 1.75 4.5
B A
H H F H J J C H C
E E
F F
DC D C
G G
E
F

E
F J C C D
G H
Clevis End
Capacity A B C D E F G H J Weight (kg) 25kN 16 40 79.5 46 23 M20 x 2.5 32 Deep M8 x 1.25 15 30 0.57 50kN 20 50 91.5 60 30 M24 x 3 37 Deep M8 x 1.25 15 35 1.0 100kN 22 65 120 66 33 M36 x 4 42 Deep M10 x 1.5 20 40 2.1 200kN 30 75 143 80 40 M48 x 5 58 Deep M12 x 1.75 25 50 3.1
J J J
E
C
E A A
D
G
CG
E A
G
F
Fork End
Capacity A B C D E F G H J K L Weight (kg) 25kN 20 20 40 80 40 30 105 M20 x 2.5 34 M8 x 1.25 10 0.55 50kN 25 25 50 100 50 36 132 M24 x 3 42 M8 x 1.25 15 1.1 100kN 35 35 70 144 72 54 188 M36 x 4 60 M10 x 1.5 20 2.93 200kN 50 50 96 192 96 73 265 M48 x 5 82 M12 x 1.75 25 7.86
K
J K J
C B C B C
D D
E E
F F
GG
D
C B
A A
H H
FL
L
G
A
C B
D H E
B
C
A
C C
E E
L
K
J
A B C
Rod End
Capacity A B C D E F G H J K Weight (kg) 25kN 77 20 27 53 M20 x 1.5 40 35 16 13 32 0.35 50kN 94 25 32 64 M24 x 2 48 42 20 17 36 0.64 100kN 125 35 42 82 M36 x 3 60 58 25 21 50 1.3 200kN 160 50 60 112 M45 x 3 68 75 35 30 65 3.5
E
H H K J H D D F F
B
C
A E F
G
F
Note: Lead screw threaded end made to suit rod end.
46
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J K
B
K K F K
B
F
B
H
B A
B A
H
B A
S-SERIES
Trunnion Mounts
Trunnion rotated through 90
Standard Trunnion
P
O
G
With Trunnion Feet
Trunnion mounts provide a pivot point at the gearbox of the screw jack. 2 Pivot Plane Options Supplied with or without Trunnion Feet Option of Male or Female Trunnions Trunnion mounts can be mounted on either side of the screw jacks gearbox
2 x E
A B
C D
When the trunnions are on the same side as the worm shaft multiple screw jacks can be linked in line with a drive shaft and pivot around a common axis. The trunnion mounts are connected to the screw jacks gearbox with 4 bolts.
Model S-025 100 70 40 26 13.5 14 85 30 36 190 95 220 100 120 133 184 321 25 f7 35 20 2.5 25 35 1.5 17 39 S-050 140 100 55 35 18 20 120 42.5 50 240 120 280 123 157 170 240 413 35 f7 47 20 3 35 47 2 26 47 S-100 170 120 70 44 22 25 130 47.5 60 292 146 337 151 186 200 277 483 45 f7 58 35 5 45 58 2.5 26 55 S-200 220 150 90 58 30 25 170 59 75 352 176 407 181 226 232.5 329 565 60 f7 74 40 5 60 75 4 50 59
A B C D
K
J
With Trunnion Feet
E F G H I J K L M N O P Q R S T
Male Trunnion
V X Y Z
U V W X Y Z
U
Female Trunnion
R S
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47
S-SERIES
Motor Adaptor
Mount an electric motor to the S-Series screw jack with the extensive range of motor adaptors designed to be used in conjunction with a flexible jaw coupling that connects the motor drive shaft to the screw jacks worm shaft.
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 158 158 158 158 175 175 185 185 B 10 10 10 10 10 10 10 10 C 160 105 200 120 200 140 250 160 -
S-025 D 75 75 75 75 75 75 75 75 Coupling 19/24 A16 A14 19/24 A16 A14 19/24 A16 A19 19/24 A16 A19 24/30 A16 A24 24/30 A16 A24 24/30 A16 B28 24/30 A16 B28 -
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 180 180 200 200 200 200 200 200 200 230 B 10 10 10 10 10 10 10 10 10 10 C 200 120 200 140 250 160 250 300 300 200
S-050
D
86 86 95 95 95 95 95 95 95 95
19/24 A19 A19 19/24 A19 A19 24/30 A19 A24 24/30 A19 A24 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 28/38 A19 B38 28/38 A19 B38
A
Model IEC Frame 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 221 221 221 221 221 221 252 252 B 10 10 10 10 10 10 10 10 C 200 140 250 160 250 160 160 200
S-100 D 100 100 100 100 100 100 100 100 Coupling 24/30 A25 B24 24/30 A25 B24 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 28/38 A25 B38 28/38 A25 B38
Model IEC Frame 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 267 267 10 10 246 10 246 10 A 236 B 10 C 200 250 250 300 200
S-200 D 120 120 120 120 120 On Request 24/30 B28 B28 24/30 B28 B28 28/38 A28 B38 28/38 A28 B38 On Request On Request Coupling 24/30 B28 A24
Note: 1. NEMA Motor adaptors available on request. 2. Motor adaptors are for the support of motor weight only.
48
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Coupling
S-SERIES
Limit Switches on Screw Jack Cover Pipe
Limit switches can be mounted on the screw jacks cover pipe to signal stroke positions such as end of travel. The switch is triggered by a cam or target disc on the end of the lead screw. Features: 1. Inductive Proximity Sensors as standard. Others including electro-mechanical and safety rated available on request. 2. No contact, so no wearing parts. 3. 2 Wire sensor 24VDC for either Normally Closed (NC) or Normally Open (NO) switching. 4. Sensor has rugged one-piece Metal housing. 5. Optical setting aid 6. M12 Plug in connection for fast change-ability. 7. Sensor kit includes sensor, mounting ring, target ring and modification to screw jack cover pipe. 8. Switch can have a fixed or adjustable mounting. 9. For full sensor details request Power Jacks design guide catalogue or download it from www.powerjacks.com
S-Series Screw Jack

Model Switch Size A (mm) B (mm) C (mm) D (mm)
MOUNTING PLATE*
ST025 M12 50 Stroke + 15 25 50 83 15 10
ST050 M12 50 Stroke + 18 35 60 90 15 10
ST100 M18 50 Stroke + 24 50 76 103 20 10
ST200 M18 50 Stroke + 24 55 95 110 20 10
STROKE
F*
E (mm)5 F (mm) Switch Adjustment (mm)
Note: 1. *Mounting Plate (F) only required when screw jack is secured on this face. Not required if secured on opposite face. 2. All dimensions in mm unless otherwise stated. 3. Dimensions subject to change without notice.
A B
SWITCH
E
D
www.powerjacks.com
49
S-SERIES
Rotary Limit Switches for Screw Jacks
Rotary limit switches can be used as end of travel limit switches with the option of intermediate switches as well. Each limit switch is individually adjustable over the entire stroke of the screw jack. 2 to 8 limit switches in one unit Useable revolutions from 4 to 16000 Switch types include: Changeover (Normally Closed / Open), Normally Closed, Gold or Silver contacts Maintenance free rotary cam gearbox Enclosure IP66 as standard Mounting options for B14 (face), B5 (flange) and B3 (foot) Available in 3 voltages 250VAC, 24VDC and 80VDC Operating temperature 40C to +80C Options for potentiometer, anti-condensation heaters and encoders are available Stage technology version to VBG70 available These units are mounted onto a screw jacks free worm shaft and offer an alternative where cover pipe mounted limit switches are not possible e.g. rotating screw jacks. For full details on the RLS51 limit switch request a brochure from Power Jacks or download details from www.powerjacks.com
Model A C E D B Size 1 2 3 4 5 6 Revolutions 4.1, 6.5, 11 17.5, 29, 48 75, 125, 205 323, 540, 880 1384, 2288, 3735 5900, 9800, 16000 2 132 132 132 132 132 157 4 132 132 132 157 157 157 S-025 138 86 10 120 S-050 151 86 10 120 S-100 172 100 11 160 Switches 6 157 157 157 182 182 182 8 157 182 182 207 207 207
B A
F
S-200 201 125 13 160
All Units F 4 G 128 H 153 I 59 J 35 K 18
Maximum speed of RLS-51 input shaft is 1800rpm. The mounting kit includes the flexible coupling and worm shaft adaptor.
Note: 1. All dimensions are in millimetres (mm) unless otherwise stated. 2. Dimensions are subject to change without notice.
50
www.powerjacks.com
D C
Power Jacks
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51

Power Screw Rod Design

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Power Screw Rod Design

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PRECISION SCREW JACKS . ELECTRIC LINEAR ACTUATORS . PLANETARY ROLLER SCREWS . SPIRAL BEVEL GEARBOXES .

DESIGN WITH POWER

Tel: +44 (0)1346 513131 Fax: +44 (0)1346 516827

Power Jacks More than just a screw jack

Compact Durable Versatile Dynamic

Mounting Bolt Holes on 2 Faces

Grease Application Point

Integral Accessory Bolt Holes allow mounting of accessories to worm shaft.

Rod End Fork End

5. Left Hand Thread

Rotary Limit Switch Adaptor

Stop Nut Secondary Guide Anti-Rotation Key Adaptor*

Rotary Limit Switch

5. Left Hand Thread 6. Larger Diameter Screw

Electric Motor with or without: Brake Coupling Encoder Forced Ventilation

Rotary Limit Switch

Trunnion Feet Drive Shaft

Hand Wheel Gearbox

1 Screw Jack Type

19 Worm Shaft Type

20 Worm Shaft Ends

16 Cover Pipe 4,5,6 Capacity (kN)

0 = Cover Pipe N = No Cover Pipe

21 Lead Screw Material

7,8,9,10 Stroke (mm)

18 Safety Nut 13 Lead Screw Pitch

22 Lead Screw Cover

23 Drive 14 Gear Ratio

24 Limit Switch #7, #8

Input Power (kW)

Input Torque (Nm) =

100 78 40 31.83 31.75 LHS

CMT010 Closed Height

130 150 180 210 290

130 150 180 210 290

150 170 200 230 310

153 173 203 233 313

155 175 205 235 315

CMT010 Stop Nut

130 (CLOSED HEIGHT)

With Bellow Boots (B)

Closed Height C'

M8 x 1.25 15 DEEP (BOTH SIDES)

Critical Screw Speed

Fixed/Supported, Fcs = 0.7

Fixed/Fixed, Fcs = 1 LHS

1500 2000 170*

*control tapes fitted C=110

Accessories & Options

HUB FOR BELLOWS BOOT

Double Hub Nut

0.302 0.171 0.383 0.242

CMT025 Closed Height

Threaded End 145 165 190 215 245

Top Plate 145 165 190 215 245

Clevis End 170 190 215 240 270

Fork End 195 215 240 265 295

Rod End 192 212 237 262 292

M10 x 1.5 15 DEEP (BOTH SIDES)

With Bellow Boots (B)

CMT025 Stop Nut

145 (CLOSED HEIGHT)

0 FIXED/GUIDED 0 PINNED/PINNED FIXED/FREE

75 140 control tapes fitted C=140