TECHNICAL CORRECTION

May 2001

Process Industry Practices Piping

PIP PN01CS2S01 Piping Material Specification 1CS2S01 Class 150, Carbon Steel, 0.125" C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pip.org.

2001 Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP.

PRINTING HISTORY October 1995 February 1999 June 1999 Issued as PIP PN01CS2P Revision Revision May 2000 December 2000 May 2001 Revision Technical Correction Technical Correction

Not printed with State funds

TECHNICAL CORRECTION
May 2001
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -20 to 100 200 TEMP C -29 to 38 93 psig 285 kPag 1965 For NPS 28 through 48 (Note 01) psig Calc kPag Calc ITEM PIPE NOTES 01, 19, 137 260 1795 Calc Calc NPS 1/2 1-1/2 2 24 26 28 48 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 02 03 03 03 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 2 48 2 48 2 42 2 48 2 48 2 48 2 48 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld Weld Weld SW SW SW SW THRD SW SW THRD THRD SW THRD SW SW Weld Weld Weld Weld Weld Weld Weld Process 150, ASME B16.5a-1998 -20F to 800F (Note 09) 0.125 in. (0.10 in. MIN)

PIP PN01CS2S01 Piping Material Specification Line Class 1CS2S01

MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: Carbon Steel ASME B31.3-1999 Per ASME B31.3 Per ASME B31.3

300 149 230 1585 Calc Calc

400 204 200 1380 Calc Calc

500 260 170 1170 Calc Calc ENDS

600 316 140 965 Calc Calc

700 371 110 760 Calc Calc

800 427 80 550 Calc Calc

For NPS 1/2 through NPS 26 (Full flange ratings per ASME B16.5 and ASME B16.47, Tables 2-1.1.)

SCH/RAT XS STD STD Calc XS XS XS

DESCRIPTION CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B (Ej=1.00) CS, ERW, ASTM A53-B, type E (Ej=0.85) CS, DSAW, API 5L-B, straight seam (Ej=0.95) CS, DSAW, API 5L-B, straight seam (Ej=0.95) CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B (Ej=1.00) CS, ASTM A234-WPB-S, MSS SP-95 CS, ASTM A234-WPB-S, MSS SP-95 CS, ASTM A105, MSS SP-97 CS, ASTM A105, MSS SP-97 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, round head, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, MSS SP-79 CS, ASTM A105, integral seat, MSS SP-83 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A105, MSS SP-97 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9

NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet THRD Latrolet SW Elbolet THRD Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Coupling Coupling (RED) Cap Cap Reducing Insert Union (GJ) Reducer (CONC) Reducer (ECC) Weldolet 90 LR ELL 45 LR ELL Tee Cap

59 03, 19

03

03 03 03

05

Process Industry Practices

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PIP PN01CS2S01 Piping Material Specification Line Class 1CS2S01

TECHNICAL CORRECTION
May 2001

ITEM VALVES Gate Gate Gate Gate Gate Globe Globe Lift Check Swing Check Swing Check Dual PLT Check Dual PLT Check Ball Ball Ball Ball Ball Ball Ball Ball Ball Lug Butterfly Lug Butterfly Lug Butterfly Plug Plug FLANGES Socket Weld Socket Weld Socket Weld Blind Blind Blind Slip-On Slip-On Weld Neck Weld Neck Weld Neck Weld Neck Pair WN Orifice GASKETS

NOTES 15 06

NPS 1/2 2 1/2 2 1/2 2 3 24 26 48 1/2 2 3 12 1/2 2 3 24 26 48 3 24 26 48 1/2 2 36 36 8 10 12 24 26 48 8 10 12 24 26 48 34 6 24 26 48 1/2 3 4 18 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 24 1/2 24 26 48 2 24 2 24 2 24 2 24 2 24 26 48 2 24 1/2 24 26 48 1/2 24

SCH/RAT Class 150 Class 800 Class 800 Class 150 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 300

ENDS RF SW T/SW RF RF SW RF SW RF RF

DESCRIPTION CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST, FP CS body w/ 13CR trim, HF ST, FP CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 410 SS disc/ST CS body w/ 410 SS disc/ST CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST, FP CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, PTFE sleeve lined CS body w/ 316 SS trim, PTFE sleeve lined, GO CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47 Series B CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47, Series B CS, ASTM A105, ASME B16.36, SW taps 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, ASME B16.47 Series B dimensions 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 ASTM A193, Gr B7 stud w/ 2 heavy hex nuts ASTM A194, Gr 2H GA01CB500 GA08CB300 GA08CB200 GA01CB501 GA01CB502 GL08CB300 GL01CB500 CL08CB300 CS01CB500 CS01CB501 CD01CB700 CD01CB701 BA03CB300 BA01CB500 BA01CB501 BA01CB505 BA01CB502 BA01CB506 BA01CB504 BA01CB503 BA01CB507 BF01CB700 BF01CB701 BF01CB702 PL01CB500 PL01CB501

61 62 62 07, 26, 63 07, 26, 63 09 09 08, 09 09 09 09 08, 09 08, 09 08, 09 09 09 09 09 09 02 11 12 12 12 13 11, 13 12, 13

SW RF RF RF RF RF RF RF RF

RF RF RF FF RF RF RF RF RF RF RF FF RF RF RF

14

BOLTING Stud Bolts

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Process Industry Practices

TECHNICAL CORRECTION
May 2001

PIP PN01CS2S01 Piping Material Specification Line Class 1CS2S01

90 BRANCH CONNECTION Legend and Chart

48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T J J J J P P P P P P P W W W W S S S S 48

T H H H P P P P P P P W W W W S S S S 42

T G G G G P P P P P W W W W S S S S 36

T F F F F P P W W W W W W S S S S 30

T P P P P P W W W W W W S S S S 24

T P P P P W W W W W W S S S S 20

T P P P W W W W W W S S S S 18

T P P W W W W W W S S S S 16

BRANCH SIZE

T B B B B B B B S S S S 14

T B T B B T B B B B B B B B B B B B S S S S S S S S S S S S 12 10 8 HEADER SIZE

T B B B S S S S 6

T B B S S S S 4

T B S S S S 3

T E E E E 2

T E E E 1-1/2

T E E 1

T E 3/4

T 1/2

B E F G H J P S T W

Branch Weld Reducing Tee 0.300" (Note 59) 0.360" (Note 59) 0.420" (Note 59) 0.480" (Note 59) Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Sockolet Tee Weldolet (Note 05)

NOTES: 01 02 03 05 06 07 08 09 11 12 13 14 15 19 26 59

61 62 63 137

Where pipe schedule is shown under SCH/RAT, it is adequate for the full flange rating. Where Calc is shown, the pressure limit may be lower than flange rating. All butt-welded component thicknesses shall match pipe thickness. Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match equipment. Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table. Designer shall check weld thickness of integrally reinforced branch connections to determine if PWHT is required. These valves shall be used only for vent, drain, and instrument connections. These valves have no flanges, but are installed between line flanges with extra length bolts. Full port valves shall be used when indicated on P&ID. Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturers recommended pressure-temperature restrictions. Provide flat face flanges adjacent to flat face equipment nozzles. To be used only to match Class 300 rated flange connections at control valves and special equipment. Weld neck flanges shall be used against buttweld fittings. Otherwise, use slip-on flanges. Use full face gaskets at flat faced flanges. To be used when mating to flanged nozzles. Sch 160 pipe and pipe nipples shall be used for threaded connections for NPS 1/2 - 1-1/2. To be used only when indicated on P&ID. Use branch weld with reinforcement pad when the minimum header wall thickness (specified or measured) at the branch location exceeds xxx, where xxx equals the wall thickness value for the letter symbol shown in the legend. Use full encirclement reinforcement (length equals twice branch pipe OD) when the wall is less than or equal to xxx. Install in horizontal position with cover up. Install in horizontal position with cover up or in vertical position with upward flow. Install in horizontal position with hinge pin vertical or in vertical position with upward flow. Sch 160 pipe shall be used for threaded connections for NPS 2.

Process Industry Practices

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PIP PN01CS2S01 Piping Material Specification Line Class 1CS2S01

TECHNICAL CORRECTION
May 2001

REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV003 - Carbon Steel Gate Valve Descriptions PIP PNSMV004 - Carbon Steel Globe Valve Descriptions PIP PNSMV005 - Carbon Steel Check Valve Descriptions PIP PNSMV006 - Carbon Steel Ball Valve Descriptions PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions PIP PNSMV008 - Carbon Steel Plug Valve Descriptions

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Process Industry Practices