HIGH TEMPERATURE CERAMIC & GRAPHITE ADHESIVES

Technical Bulletin A2

Aremcos high temperature ceramic and graphite adhesives are unique formulations for bonding, potting and sealing ceramics, composites, graphite, metals, quartz, and semiconductors for applications to 3200 F (1760C). TYPICAL APPLICATIONS

Electrical Halogen Lamps Heaters Igniters Fiberoptics Resistors Solid Oxide Fuel Cells

Instruments & Sensors Gas Chromatographs High Vacuum Components Liquid Metal Inclusion Counters Mass Spectrometers Oxygen Analyzers Strain Gauges Semiconductors Temperature Probes

Mechanical Ceramic Honeycombs Ceramic Textiles Graphite Blocks Refractory Insulation Sagger Plates Thread-Locking
Ceramabond 685-N bonds ceramic honeycomb to infrared heater.

PART NO. 503 552 569 670 671 835-M 835-MB 813-A 865 600-N 668 677 551-RN 669 571 632 618-N 516 685-N 835 885 890

FILLER

BONDING * C-C C-C, C-M

PRINCIPAL USE Dense Ceramics; Alumina-to-Alumina Solid Oxide Fuel Cells; Low CTE Metals
Ceramabond 835-M bonds halogen lamp.

C-C, C-M, Quartz Heaters, Igniters, Resistors, Sensors Al2O3 C-C, C-M C-C, C-M, M-M Ceramic Textiles, Thread-Locking Ceramic Textiles, Thread-Locking

C-C, C-M, Quartz Halogen Lamps C-C, C-M, Quartz Halogen Lamps C-C, C-M AlN C-C, C-M C-C, C-M Al2O3 SiO2 C-C, C-M C-C Graphite MgO Mica SiO2 Tundish Nozzles Probes & Sensors;Thermal Conductivity Refractory Repair Oxygen Sensors, Heaters Refractory Board
Ultra-Temp 516 bonds thermocouple to quartz tube. Ceramabond 503 coats heater used to 1700 C.

Graphite, Carbon Reducing/Vacuum Atmosphere Graphite C-M, M-M Mica C-C, Quartz C-C, C-M Oxidizing Atmosphere Heaters, Induction Coils, Sensors Mica Heaters Porous Ceramics, Quartz Tubes Thermocouples, Semiconductor Wafers Gasketing, Heaters, Igniters Halogen Lamps Zirconia, Solid Oxide Fuel Cells Crucibles, Heaters, Sagger Plates
M-M = Metal-to-Metal

Ultra-Temp 516 seals heater assembly.

ZrO2

C-C, C-M C-C, C-M C-C

SiC

C-C
C-M = Ceramic-to-Metal

*C-C = Ceramic-to-Ceramic

Graphi-Bond 551-RN bonds graphite blocks.

AREMCO PRODUCTS, INC.

P.O. Box 517, 707-B Executive Boulevard, Valley Cottage, NY 10989 (845) 268-0039 FAX: (845) 268-0041 E-mail: aremco@aremco.com Website: www.aremco.com Rev. 02/13 7

Handling

Curing

8 503 569 Ceramabond Al2O3 White White 1 Paste 2.15 - 2.30 3000 (1650) 4.2 (7.6) N/A 569-T Water 50-90 40-90 6 1-4 200, 2 200, 2 200, 2 200, 2 1-4 1-4 1-4 6 6 6 40-90 40-90 40-90 50-90 50-90 50-90 50-90 40-90 6 1-4 200, 2 Water Water Water Water 670-T 671-T 813-A-T 835-M-T N/A N/A N/A N/A 4.3 (7.7) 4.3 (7.7) 4.0 (7.2) 4.0 (7.2) 3.8 (6.8) 100 : 60-80 835-MB-T Water 50-90 40-90 6 1-4 200, 2 + 350, 2 + 500, 2 136 27 Excellent Excellent Good
Abbreviations N/A Not Applicable N/M Not Measured

HIGH TEMPERATURE CERAMIC & GRAPHITE ADHESIVES PROPERTIES

552 835-M Ceramabond Al2O3 - SiO2 White White 1 30,000 40,000 2.35 - 2.45 3000 (1650) 3000 (1650) 2.00 - 2.15 2.00 - 2.05 3000 (1650) 3.0 (5.4) N/A 600-T Water 50-90 40-90 6 1-4 200, 2 + 350, 1 163 63 Excellent Excellent Good Good Good Excellent Good 202 27 Good Excellent Good 203 14 Excellent Good Good 40,000 80,000 5,000 - 15,000 2 1 White Tan 1 40,000 80,000 2.05 - 2.15 3200 (1760) 3000 (1650) 2.00 - 2.10 50,000 80,000 1 White White 1 40,000 80,000 2.20-2.40 2500 (1371) 4.0 (7.2) N/A 668-T Water 50-90 40-90 6 1 200, 1-4 Tan 1 15,000 25,000 1.90 - 2.10 2400 (1316) 4.1 (7.4) N/A 677-T Water 50-90 40-90 6 1-4 200, 2 Ceramabond Pyro-Putty Ceramabond 600-N Ceramabond Ceramabond Ceramabond Ceramabond 670 671 813-A 835-MB 668 677 Pyro-Putty

Tradename

Ceramabond

Major Constituent White 1 53,000 73,000 2,500 - 5,000 1.80 - 1.95 3000 (1650) 1.90 - 2.20 3000 (1650) 4.3 (7.7) N/A 552-T Water 50-90 40-90 6 1-4 200, 2 + 500, 2 173 52 Excellent Excellent Good Excellent Good Good Good Excellent 38 60 57 138 142 182 1 White

Color 1 50,000 90,000

No. Components

Viscosity, cP

Specific Gravity, g/cc

2.35 - 2.55

Temperature Limit, F (C )

3000 (1650)

CTE, in/in/F x 10-6 (C) N/A 503-T Water 50-90 40-90 6 <= 1 200, 2 + 500, 2 + 700, 2 171 60 Good Fair

4.0 (7.2)

Mix Ratio, powder:liquid

Thinner

Solvent

Application Temperature, F

Storage Temperature, F

Shelf Life, Months

Air Set, Hours

Heat Cure, F, Hrs

Dielectric Strength, volts/mil @ RT(@ 1000 F)

118 38 Excellent Excellent Good

118 N/M Excellent Good Good

General Notes All adhesives except 551-RN contain no volatile organic compounds (VOCs). Special pigments available upon request. Some adhesives including 503, 516, 552, 569, 571, 618-N, and 890 can be formulated using 1-5 micron ceramic powders. Add "-VFG" to the part number (ex. 503-VFG) and contact Aremco for special pricing.

Torque Strength, ft-lbs

Moisture Resistance

Alkali Resistance

Acid Resistance

Excellent

Footnotes Tested using a torque wrench after bonding a pre-oxidized 1/2"-13 nut and bolt and final curing at 1000 F. Properties were evaluated after curing at 700 F for 2 hours. Graphi-Bond 551-RN is also offered in a two-part, resin and powder, system called 551-RN-X for international shipments of 1 gallon or more. Graphi-Bond 551-RN also demonstrates a lap-shear strength of 770 psi. Ceramabond 571 ranges for viscosity and specific gravity reflect a powder-to-liquid mix ratio that ranges from 1-to-1 to 1.5-to-1.

HIGH TEMPERATURE CERAMIC & GRAPHITE ADHESIVES PROPERTIES

865 Graphi-Bond Graphite MgO Black Off-White 2 20,000 90,000 10,000 25,000 1.45 - 1.50 2300 (1260) 4.7 (8.5) N/A 632-T Water 50-90 40-90 6 1-4 200, 2 + 500, 2 150 2 Good Good Fair Good
Abbreviations N/A Not Applicable N/M Not Measured

551-RN 669 Graphi-Bond Ceramabond Mica Tan 1 40,000 60,000 1.80 - 1.90 3000 (1650) .33 (.59) N/A 618-N-T Water 50-90 40-90 6 1-4 200, 2 + 500, 2 + 700, 2 156 77 Excellent Good Good Water 50-90 40-90 6 <= 1 200, 2 + 500, 2 + 700, 2 73 40 Good Good Good Good 890-T N/A 2.4 (4.4) 4.1 (7.4) N/A 516-T Water 50-90 40-90 6 1-4 200, 2 + 500, 2 + 700, 2 188 50 Good Excellent Good 3000 (1650) 3200 (1760) 1.70 - 1.75 2.15 - 2.30 35,000 55,000 40,000 70,000 5,000 20,000 1.85 - 1.95 3000 (1371) 4.5 (8.1) N/A 685-N-T Water 50-90 40-90 6 1-4 200,2 1 1 1 1 Off-White Blue-Gray Tan Tan Tan 1 20,000 40,000 2.25 - 2.35 3000 (1371) 4.0 (7.2) N/A 835-T Water 50-90 40-90 6 <= 1 200,2 SiO2 SiC ZrO2 - ZrSiO4 Ceramabond Ceramabond Ceramabond Ceramabond Ceramabond Ceramabond 571 632 618-N 890 516 685-N 835

885 Ceramabond

Tradename AlN Grey 1 1 Paste 1.45 - 1.50 5400 (2985) 3200 (1760) 7.0 (12.6) 1.0:1.0 - 1.5:1.0 571-T Water 50-90 40-90 6 1-4 200,2 4.1 (7.4) N/A Ethanol Ethanol 40-90 30-75 6 1-4 265,4 + 500,2 200,2 75 91 22 Excellent 30 26 Excellent Good Good Excellent Good Good 105 1-4 6 40-90 50-90 Water 669-T N/A 4.2 (7.6) 1400 (760) 1.45 - 1.50 1.90 - 2.20 20,000 40,000 Paste 1 Black

Ceramabond

Major Constituent

Color

Tan 1 10,000 20,000 2.65 - 2.70 3200 (1760) 4.0 (7.2) N/A 885-T Water 50-90 40-90 6 <= 1 500,2

No. Components

Viscosity, cP

Specific Gravity, g/cc

1.95 - 2.15

Temperature Limit, F (C )

3000 (1650)

CTE, in/in/F x 10-6 (C) N/A 865-T Water 50-90 40-90 6 1-4 200, 2 + 350, 2 + 500, 2 187 27

1.5 ( 2.7)

Mix Ratio, powder:liquid

Thinner

Solvent

Handling

Application Temperature, F

Storage Temperature, F

Shelf Life, Months

Air Set, Hours

Curing

Heat Cure, F, Hrs

Dielectric Strength, volts/mil @ RT (@ 1000 F)

176 35 Excellent Good Good

111 50 Good Good Good

105 40 Good Good Good

General Notes All adhesives except 551-RN contain no volatile organic compounds (VOCs). Special pigments available upon request. Some adhesives including 503, 516, 552, 569, 571, 618-N, and 890 can be formulated using 1-5 micron ceramic powders. Add "-VFG" to the part number (ex. 503-VFG) and contact Aremco for special pricing.

Torque Strength, ft-lbs

Moisture Resistance Good Good

Excellent

Alkali Resistance

Acid Resistance

Footnotes Tested using a torque wrench after bonding a pre-oxidized 1/2"-13 nut and bolt and final curing at 1000 F. Properties were evaluated after curing at 700 F for 2 hours. Graphi-Bond 551-RN is also offered in a two-part, resin and powder, system called 551-RN-X for international shipments of 1 gallon or more. Graphi-Bond 551-RN also demonstrates a lap-shear strength of 770 psi. Ceramabond 571 ranges for viscosity and specific gravity reflect a powder-to-liquid mix ratio that ranges from 1-to-1 to 1.5-to-1.

DESIGN GUIDELINES
General design criteria for bonding with ceramic and graphite adhesives are similar to those for epoxies and other organic adhesives. Main considerations include the coefficient of thermal expansion, joint design, glue line thickness, and operating environment.

APPLICATION PROCEDURES
Surface Preparation
Smooth surfaces are difficult to bond and should be etched, abrasive blasted or oxidized, then cleaned thoroughly prior to application. Aremcos Corr-Prep CPR2000 is recommended for etching metals. Porous substrates should be pre-coated with a binder to prevent separation and absorption of the adhesive binder. Add a -T to the part number (ex. 503-T) to designate the product thinner.

Coefficient of Thermal Expansion

Due to the high thermal loading implicit in most ceramic adhesive applications, the joint design should account for the difference in the coefficient of thermal expansion between the adhesive and the components that are being joined. In the illustration above, note that the poor design loads the adhesive in tension since the metal expands faster than the ceramic. The good design allows for this thermal mismatch and loads the adhesion in compression, offering higher reliability.
CERAMIC-TO-METAL RECOMMENDED DESIGN

Mixing
One-part adhesives tend to settle and should be mixed thoroughly prior to use. Refer to Tech Bulletin A12 for information about Aremcos Model 7000 Pneumatic Mixer. Mix ratios for twopart adhesives are shown in the Property Chart. Viscosity may be adjusted by thinning up to 20% by weight.

Application
Apply a thin coat of adhesive to each surface using a brush, spatula or dispenser. Using a clamp or similar tool, maintain a uniform glue line of 2-8 mils (200-500 microns) by applying even pressure across the assembly. Wipe away excess material prior to drying. Refer to Tech Bulletin A12 for optional dispensing tools
Model 7000 Mixer

Joint Design
Most adhesives offer relatively poor tensile-shear strength, so it is important to design a joint that will distribute the mechanical stress by maximizing the length of the glue line as shown in this illustration.

CERAMIC-TO-CERAMIC RECOMMENDED JOINT DESIGN

Curing
Refer to the Property Chart for specific curing instructions for each product.

Glue Line Thickness

The clearance between mating parts at operating temperature should be 2-8 mils (50-200 microns). Less than 2 mils will prevent uniform adhesion; greater than 8 mils will often result in cohesive shear failure within the adhesive. A maximum depth of 0.25 is recommended when using a ceramic or graphite adhesive for a small potting application.

Operating Environment
These adhesives offer excellent chemical, electrical and ultra high thermal resistance, and do not outgas under high vacuum.The main limitations are (a) relatively low mechanical strength and (b) slight porosity after curing. Contact Aremco for suggestions about how to reduce porosity and produce gas-tight seals.
Graphi-Bond 551-RN seals sensor in carbon brushes.

Ceramabond 569 bonds flex heater to quartz vessel.

10

Ceramabond 571 coats copper induction heater.

Ceramabond 571 coats oxygen sensor.

Ceramabond 571 bonds thermocouple to glass.

Ceramabond 618-N bonds porous ceramic filter elements.

Ceramabond 671 used as a high temp threadlocker.

Ceramabond 503 repairs furnace saggar plate.

Ceramabond 685-N bonds ceramic gasket to metal door.

Ceramabond 813-A seals tundish nozzle.

Ceramabond 835 bonds halogen lamp.

Ceramabond 552 seals thermocouple in metal housing.

Ceramabond 835-M bonds cover to halogen lamp.

Ceramabond 835-M bonds halogen lamp.

11

CERAMICS

METALS

12

CERAMIC ADHESIVE SELECTOR CHART

o

Material 503 Al2O3 AlN SiC x x x x x x x x x x x x x x x x x x x x . x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Graphite MgO Mica SiO2 x x Al2O3-SiO2 ZrO2 - ZrSiO4 552 569 670 671 813-A 835-M 835-MB 600-N 668 677 865 551-RN 669 571 632 618-N 890 516 685-N 835

CTE F ( C)

885

x x x x x x x x

x x

x x

x x x

x x x

x x x

x x

x x

Alumina Alumina-Silica Aluminum Nitride Beryllia Boron Carbide Boron Nitride Borosilicate Glass Calcium Silicate Ceramic Textile Cordierite Graphite Macor Mica Mullite Quartz Refractory, Dense Refractory, Light Weight Sapphire Silica Silicon Carbide Silicon Nitride Steatite Zirconia Zirconia Silicate Aluminum Brass Cast Iron Copper Inconel Molybdenum Nickel Nickel-Iron Platinum Silicon Silver Stainless (300 Series) Stainless (400 Series) Steel (1010) Tantalum Titanium Tungsten x x x x x x x x x x x x x x x x x x x x x x x x

4.4 (7.9) 1.8 (3.2) 1.5 (2.7) 4.1 (7.4) 2.6 (4.7) 4.2 (7.6) 1.8 (3.2) 3.0 (5.4) 1.1 (2.0) 4.3 (7.7) 5.2 (9.4) 4.7 (8.5) 3.0 (5.4) 0.30 (0.54) 4.2 (7.6) 0.31 (0.56) 2.9 (5.2) 1.8 (3.2) 4.0 (7.2) 5.7 (10.3) 4.0 (7.2) 15.0 (27.0) 10.2 (18.4) 5.9 (10.6) 9.3 (16.7) 6.4 (11.5) 2.9 (5.2) 7.2 (13.0) 2.6 (4.7) 4.9 (8.8) 1.6 (2.9) 10.6 (19.1) 9.6 (17.3) 6.2 (11.2) 6.5 (11.7) 3.9 (7.0) 5.8 (10.4) 2.5 (4.5)

x x x x x

= Preferred x = Applicable

Refer to Price List for availability of sample kits and complete order information.

Aremco Products makes no warranty express or implied concerning the use of this product. The user assumes all risk of use or handling whether or not in accordance with directions or suggestions, or used singly or in combination with other products.