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DESIGN OF CRANE GIRDER Bending Moment TM 81.00 TM Self wt Factor 1.06 Impact Factor 1.25 Design Moment TM 107.33 Bend.Stress considered KG/CM^2 1650.00 Sec. Modulus Required CM^3 6504.55 Span of girder CM 900.00 Control of deflection 750.00 Modulus of Elastisity KG/CM^2 2100000.00 Bending stress allowed KG/CM^2 1650.00 NQ Factor 1.20 Height min.required CM 1.4 92.08 Assumed Thickness of Web CM 1.60 h/t 57.55 Lemda minimum 125.00 Lemda maximum 150.00 Height optimum CM 106.84 Height optimum alternative CM 113.54 Assumed overall depth CM 93.60 Checking of distribution of concetrated load over web and flange connection factor C1 3.25 Moment of inertia of rail KG/CM^2 1600.00 Z required CM^3 32.50 N1 factor 1.30 Maximum wheel load TON. 23.39 Compressive stress on web KG/CM^2 584.75 Assumed top flange thickness CM 2.00 Assumed bottom flange thickness CM 1.60 therefore depth of web CM 90.00 Area of bottom flange required CM^2 45.49 Calculated bottom flange width CM 28.43 Assumed bottom flange width CM 40.00 area of top flange CM^2 50.04 calculated top flange width CM 25.02 Assumed top flange width CM 50.00 Total area of girder CM^2 308.00 Neutral axis of section from top CM 41.58 distance of bottom flange from N.A. CM 52.02 Moment of inertia of section CM^4 433700.77 Sectional Modulus at top flange CM^3 10430.06 Sectional Modulus at bottom flange CM^3 8337.48 Control of deflection CM 0.76 permissible control of deflection CM 1.20 Calculated bending stress (top) KG/CM^2 1029.00 Calculated bending stress (bottom) KG/CM^2 1287.26 PASSED

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Design of Bearing Stiffener Shear Force TON. Shear Force including impact & self wt TON. Assumed bearing stiffner width CM Assumed bearing stiffner thickness CM Area of stiffner incl. eff. web area CM^2 M.O.Inertia of bearing stiffner CM^4 Radius of gyration of stiffner CM Slenderness Ratio of stiffner Axial stress allowed KG/CM^2 Capacity of stiffner to bear load TON. Check For Shear stress Shear stress actual KG/CM^2 d/t Permiss. shear stress as per table 6.6a of IS800 KG/CM^2 Checking of Thickness of unstiffened Web d1*sqr(tvacal)/816 Fy N/MM^2 d1*sqr(fy)/1344 d1/85 Checking of Thickness of vertical stiffened Web Smallest clear panel dimension CM 1/180 of smallest clear panel dimension CM d2*sqr(fy)/3200 d2/200 Assumed vertical stiffener spacing CM Web to Flange Connection Q Horizontal Shear KG/CM Depth of rail CM stress due to wheel load KG/CM Resultant force KG/CM Size of weld MM Strength of weld KG/CM Size of weld for bearing stiffner Force per side Therefore use weld size CM Calculation of weight of crane girder Stiffiner data Length CM Width CM Thickness CM Nos. Weight of intermediate stiffners KG Weight of bearing stiffners KG Weight of top flange KG Weight of bottom flange KG Weight of web KG GRAND TOTAL WEIGHT OF CRANE GIRDER KG

44.00 58.30 40.00 2.00 112.00 10666.67 9.76 6.46 1500.00 PASS 168.00 404.86 56.25 910.00 7.02 250.00 10.59 10.59 150.00 0.83 3.25 0.42 125.00 3958.18 532.08 13.50 754.52 532.79 6.00 0.47 323.89 6.00

70.00 10.00 1.00 18.00 98.910 148.208 704.616 450.954 1011.482 2414.170

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CROSS-SECTION OF CRANE GIRDER

500 20

936

16 900

20

400

(A) BEARING STIFFENER -(B) INTERMEDIATE STIFFENER -(C) WEIGHT OF ONE GIRDER --

400 WIDE 100 WIDE

20 10

2414.17016 Kg

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