Drill Stem Components

More than 95 years of experience

TAG is a leading drilling contractor and manufacturing plant with more than 500 employees, founded in 1912 by Hermann von Rautenkranz. ITAG is still privately owned and located in Celle, Germany. Today, ITAG is divided in three close cooperating companies, ITAG L&R GmbH, ITAG Valves and Oilfield Products GmbH, and ITAG Tiefbohr GmbH. The main products of ITAG L&R, which stands for long and round, are drill stem components, mandrel bars, propeller shafts, tie rods, high pressure tubes, and truck winches. With a background of almost 100 years of worldwide experience in drilling and workover activities, ITAG puts all of its know-how and engineering expertise into the development of equipment for the oil and gas industry.

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Table of Contents

Drill Collars/Dimensions Page 4 - 6 Drill Collar Products Page 8 - 21 Service Page 22 - 23 Tubing/Casing Page 24 - 25

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Drill Collars
Box end
TAG Drill Collars are high quality products which meet the hardest operating conditions. Each collar undergoes strict quality control, more than one hundred checks are made in the course of manufacturing. All mechanical properties meet or exceed the requirements of API Spec. 7-1 for Drill Collars. ITAG Drill Collars are made of AISI 4145 H modified alloy steel or non-magnetic material. Other grades are available on request. ITAG Drill Collars are used successfully for sour gas wells. After forging or rolling, the bars are peeled, heat treated, stress relieved, ultrasonically inspected and straightened to API specifications, to ensure that each bar will meet the physical properties shown in Table 1.2. Machining and Manufacturing ITAG Drill Collar bars are bored under ultrasonic control and gauged to API specifications with a 10 ft. drift mandrel. The thread connections on AISI 4145 H mod. are protected by manganese phosphatizing to minimize galling during make-up and all threads are coated with API thread compound on copper, zinc or lead base. All Drill Collar end connections are provided with thread protectors.

Hardbanding

Elevator groove recess Hardbanding Slip recess groove

Inspection After machining each Drill Collar is inspected again by ITAG Quality Control. The most important tests carried out on thread connections are magnetic particle inspection (MT) on AISI 4145 H mod. or liquid-penetrant (PT) testing on non-magnetic material respectively, gauging of thread connections with API gauges, and general dimension checks. The customer will receive certificates with the results of the above tests together with the material certificate stating chemical and physical properties of the used material. Hardbanding Hardbanding will be applied on request on both ends of the Drill Collar and between slip and elevator recess. The available space for future recutting of the threads is not affected, as the tool joint length is increased. The 4 OD is the smallest diameter that can be hardbanded due to thin walls in smaller sizes. Hardbanding material consists of granular tungsten carbide that is fed automatically into the molten weld puddle to obtain uniform distribution of the tungsten carbide particles. The resulting deposit of hardbanding can be flush to the OD of the collar or raised according to customers specification.

Slick or spiral

Hardbanding

Pin end

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Mechanical Properties/ Dimensions

Table 1.2 Mechanical Properties of Drill Collars made of AISI 4145 mod. Material AISI 4145 mod. Drill Collar Diameter Yield Strength Tensile Strength Elongation Lo = 4 do Reduction of Area Impact Test - longitudinal Impact Test - transversal Hardness at Test Diameter inch (mm) ksi (MPa) ksi (MPa) % % ftlbs Joule ftlbs Joule HB 20 / 18 28 / 24 290 - 340 6 7/8 (175) 110 (760) 145 165 (970 - 1150) > 6 7/8 (175) 100 (690) 135 160 (931 - 1100) 15 45 40 / 35 54 / 47 18 / 16 25 / 22 285 - 325 Non-magnetic Material Stainless steels 6 7/8 (175) 110 (760) 120 (830) 18 40 / 35 54 / 47 each, for information only > 6 7/8 (175) 100 (690) 110 (760) 20

Mechanical Properties

* Impact Test CVN/ISO-V; average / single values at 20C (70F)

Dimensions
Spiral Finish Spiralized Drill Collars are used to prevent differential pressure sticking as they reduce wall contact between the Drill Collar and the well surface. See Table 1.4 and Figure 1.3. The pin and box end of the collar are left uncut to allow recutting of thread connections. Slip and Elevator Recess For safety reasons and faster handling, slip and elevator recesses are cut on request. Slip and elevator recesses are used together or separately. To avoid fatigue failures initiating from sharp notches, emphasis is placed on the machining of smooth radii. The elevator shoulder is cold-worked.

Figure 1.3 Spiral Design (right hand)

Table 1.4 Spiral Collar Dimension

OD Range inch (mm) 3 1/8 - 3 3/4 (79,4 - 95,3) 4 - 4 3/4 5-5 6-6 7-7
3/4 3/4 3/4

Depth of Cut inch (mm)

5/32 1/32 3/16 1/32 7/32 1/32 1/4 1/32 9/32 1/32 5/16 1/16 3/8 1/16 7/16 1/16 1/2 1/16

Spirals 3 3 3 3 3 3 3 3 3

Pitch inch (mm) 36 1 (915 25) 36 1 (915 25) 45 1 (1140 25) 45 1 (1140 25) 63 1 (1600 25) 63 1 (1600 25) 72 1 (1830 25) 72 1 (1830 25) 81 1 (2060 25)

( 4,0 0,8) (4,8 0,8) (5,6 0,8) (6,4 0,8) (7,1 0,8) (7,9 1,6) (9,5 1,6) (11,1 1,6) (12,7 1,6)

(101,6 - 120,7) (127,0 - 146,1) (152,4 - 171,5) (177,8 - 196,9) (203,2 - 222,3) (228,6 - 247,7)
3/4 (254,0

8 - 8 3/4 9 - 9 3/4 10 - 10 11 - 12

- 273,1)

(279,4 - 304,8)

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Table 1.5 Stress Relief Grooves Dimensions Number or Size and Style of Connection* NC 35 NC 38 (3 1/2 IF) NC 40 (4 FH) NC 44 NC 46 (4 IF) DCBinch (mm) Tol. +1/64 (0,4), -0 3 15/64 (82,2) 3 15/32 (88,1) 3 21/32 (92,9) 4 (101,6) 4 13/64 (106,8) 4 5/8 (117,5) 4 51/64 (121,8) 5 15/64 (133,0) 5 63/64 (152,0) 3 23/32 (94,5) 4 1/2 (114,3) 5 9/32 (134,1) 5 55/64 (148,8) 6 25/32 (172,2) 5 7/64 (129,8) 6 3/64 (153,6) DSRG inch (mm) Tol. +0, -1/32 (0,8) 3 15/64 (82,2) 3 33/64 (89,3) 3 25/32 (96,0) 4 3/16 (106,4) 4 21/64 (109,9) 4 3/4 (120,7) 5 19/64 (134,5) 5 55/64 (148,8) 6 47/64 (171,1) 4 1/64 (102,0) 4 55/64 (123,4) 5 27/64 (137,7) 6 13/32 (162,7) 7 19/64 (185,3) 5 1/4 (133,4) 6 23/128 (157,0)

Bend-relief Recess External stress-relief grooves on both ends of the Drill Collars reduce the bending stresses in the thread connections. These stressrelief grooves result in a strong decrease of fatigue damages. Further information on request. Stress-relief Features on Thread Connections The thread connections of ITAG Drill Collars have cold-worked stress-relief features according to API to minimize bending stresses of pin and box. See Table 1.5 and Figure 1.6. Recommended make-up torques see Table 1.8. Cold-worked Thread Roots Drill Collar connection life can be improved by pre-stressing the thread roots of connections by cold working. In this process a hydraulic ram forces the roller into the thread root, and the roller is then moved down the thread spiral. The roller has the same contour as the thread root, and pressure between the two causes a cold working of the metal in the thread root. Cold worked metal surfaces have greater resistance to fatigue failure, because after thread rolling is completed, the fibers in the thread roots remain in compression. As a result, cold rolled thread roots can withstand bending stresses longer without cracking in fatigue.

NC 50 (4 1/2 IF) NC 56 NC 61 NC 70 4 1/2 REG 5 1/2 REG 6 5/8 REG 7 5/8 REG 8 5/8 REG 5 1/2 FH 6 1/2 FH Figure 1.6 Stress Relief Design

Stress-relief Groove

Bore Back

Table 1.9 Drill Collar Groove Dimensions Groove Dimensions Based on Drill Collar O. D. Drill Collar O. D. Ranges inch (mm) 4 (101,6) - 4 5/8 (117,5) 4 3/4 (120,7) - 5 5/8 (142,9) 5 3/4 (146,1) - 6 5/8 (168,3) 6 3/4 (171,5) - 8 5/8 (219,1) 8 3/4 (222,3) & larger Elev. Groove Depth F* inch (mm) Tol. 0.008 (0,2) 7/32 (5,6) 1/4 (6,4) 5/16 (8,0) 3/8 (9,5) 7/16 (11,1) R inch (mm) Slip Groove Depth G* inch (mm) 3/16 (4,8) 3/16 (4,8) 1/4 (6,4) 1/4 (6,4) 1/4 (6,4)

1/8 (3,2) 1/64 (0,4) 1/8 (3,2) 1/64 (0,4) 1/8 (3,2) 1/64 (0,4) 3/16 (4,8) 1/32 (0,8) 1/4 (6,4) 1/32 (0,8)

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Drill Stem Products

Drill Collars Heavy Weight Drill Pipes / Non-welded Performance Data / Non-welded Pup Joint / Subs Rotary Square Kellys Rotary Hexagon Kellys Kelly Valves Special Drill Collars / Non-magnetic Stabilizer

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Drill Collars
22 in. - 2 in. 43 3/4 in. - 2 in.
19 1/4 in. 3 in. 3 in. 3 in.

Length 31 ft 6 in. C = O. D. - 2F * D = O. D. - 2G 78 3/4 in - 2 in

in. R1

OD

*Dimensions F and G see Table 1.9

R cold worked

Table 1.8 Drill Collars Sizes and Connections (Part 1)

Drill Collar O. D. inch (mm) Bore I. D. inch (mm) Thread Connection lb/ft Approx. Weight kg/m Bending Strength Ratio Recommended Make-up Torque ft-lb Nm Drill Collar O. D. inch (mm) Bore I. D. inch (mm) Thread Connection lb/ft Approx. Weight kg/m Bending Strength Ratio Recommended Make-up Torque ft-lb Nm

3 1/8 (79,4) 3 1/2

(88,9)

1 1/4 (31,8) 1 1/2 (38,1) 1 1/2 (38,1) 1 1/4 (31,8) 1 1/2 (38,1) 2 (50,8) 1 1/2 (38,1) 1 3/4 (44,5) 2 (50,8)

NC 23 NC 23 NC 26 2 7/8 REG NC 26 NC 26 2 7/8 REG NC 31 NC 31 NC 31 NC 31 NC 31 NC 31 NC 31 NC 35 NC 35 NC 35 NC 35 NC 35 NC 38 NC 38 NC 38 NC 38 NC 38 NC 40 NC 38 NC 40 NC 40 NC 40

22 20 27 27 33 32 32 35 42 40 38 50 48 46 52 50 47 59 56 53 50 65 63 60 52 70 70 67 60

33 30 40 40 49 48 48 52 62 60 57 74 71 68 77 74 70 88 83 79 74 97 94 89 78 104 104 100 89

2,57 : 1 2,94 : 1 2,42 : 1 2,42 : 1 2,96 : 1 3,18 : 1 3,10 :1 2,43 : 1 2,38 : 1 2,50 : 1 2,75 : 1 2,86 : 1 2,95 : 1 3,13 : 1 2,44 : 1 2,58 : 1 2,82 : 1 2,97 : 1 3,14 : 1 2,38 : 1 2,61 : 1 2,61 : 1 2,71 : 1 2,88 : 1 2,59 : 1 3,23 : 1 2,45 : 1 2,57 : 1 3,12 : 1

3300 2600 4600 3800 5500 4700 4900 6800 8800 8100 6900 10300 9400 8300 12200 10800 9300 12400 11000 12900 11000 16300 14800 13100 12200 15000 18900 17100 12300

4500 3600 6200 5200 7500 6400 6700 9300 12000 11100 9300 14000 12700 11200 16600 14700 12600 16800 14900 17500 15000 22100 20000 17700 16500 20300 25600 23200 16700 7 (177,8) 6 3/4 (171,5) 6 1/2
(165,1)

2 (50,8) 5 3/4 (146,1) 2 1/4 (57,2) 2 13/16

(71,4)

NC 44 4 1/2 REG NC 40 4 1/2 REG 4 1/2 REG 4 1/2 FH NC 44 4 1/2 REG 4 1/2 FH NC 44 4 1/2 REG 4 1/2 FH NC 46 NC 44

78 78 75 75 67 67 83 83 83 75 75 75 75 91 91 91 91 84 84 99 99 92 108 108 100 100 118 118 110 110

116 116 112 112 100 100 124 124 124 112 112 112 112 135 135 135 135 125 125 147 147 137 161 161 149 149 175 175 164 164

2,90 : 1 2,29 : 1 3,04 : 1 2,37 : 1 2,72 : 1 2,22 : 1 2,49 : 1 2,77 : 1 2,33 : 1 2,84 : 1 3,18 : 1 2,61 : 1 2,24 : 1 2,91 : 1 3,19 : 1 2,71 : 1 2,38 : 1 3,04 : 1 2,63 : 1 3,12 : 1 2,76 : 1 3,05 : 1 3,18 : 1 2,21 : 1 2,19 : 1 2,37 : 1 2,54 : 1 2,54 : 1 2,73 : 1 2,73 : 1

19100 20600 17300 20600 16700 18100 23600 21900 23600 18400 16900 20000 22400 23900 22200 25400 28000 20300 22700 25700 28300 22900 28700 36700 31900 32400 38600 39400 32800 36300

25900 27900 23500 27900 22700 24500 32000 29700 32000 25000 23000 27200 30400 32400 30100 34500 38000 27500 30700 34900 38400 31100 38900 49800 43300 44000 52400 53400 44400 49300

3 3/4
(95,3)

4 1/8 (104,8) 4 1/4

2 1/4
(57,2)

6 (152,4) 2 13/16
(71,4)

(108,0)

4 1/2
(114,3)

1 1/4 (31,8) 1 1/2 (38,1) 1 3/4 (44,5) 1 3/4 (44,5) 2 (50,8)

4 3/4
(120,7)

6 1/4 (158,8)

2 1/4 (57,2)

4 1/2 REG 4 1/2 FH NC 46 4 1/2 FH NC 46 4 1/2 FH NC 46 NC 46 NC 46 NC 50 5 1/2 REG NC 50 NC 50 5 1/2 REG NC 50 5 1/2 REG

2 1/4 (57,2) 1 3/4 (44,5)

2 13/16
(71,4)

5 (127,0)

2 (50,8) 2 1/4 (57,2) 2 1/2 (63,5) 1 3/4 (44,5)

2 1/4 (57,2) 2 13/16

(71,4)

5 1/4 (33,4)

2 (50,8) 2 1/4 (57,2) 2 13/16 (71,4) 2 (50,8)

2 1/4 (57,2) 2 13/16

(71,4)

5 1/2 (139,7)

2 1/4 (57,2) 2 13/16

(71,4)

2 1/4 (57,2) 2 13/16 (71,4)

Parts conforming to ANSI/API Spec. 7-1

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ID

R2 in.

R2 in.

spiralized or non-spiralized
22 in. - 2 in. 43 3/4 in. - 2 in.
19 1/4 in. 3 in. 3 in. 3 in.

Length 31 ft 6 in. C = O. D. - 2F * D = O. D. - 2G ID

R1

in.

R2 in.

R2 in.

OD

*Dimensions F and G see Table 1.9

R cold worked

Table 1.8 Drill Collars Sizes and Connections (Part 2)

Drill Collar O. D. inch (mm) Bore I. D. inch (mm) Thread Connection lb/ft Approx. Weight kg/m Bending Strength Ratio Recommended Make-up Torque ft-lb Nm Drill Collar O. D. inch (mm) Bore I. D. inch (mm) Thread Connection lb/ft Approx. Weight kg/m Bending Strength Ratio Recommended Make-up Torque ft-lb Nm

7 1/4 (184,2)

2 1/4 (57,2) 2 13/16

(71,4)

NC 50 5 1/2 REG NC 50 5 1/2 REG 5 1/2 REG NC 56 6 5/8 REG NC 56 6 5/8 H 90 6 5/8 REG NC 56 6 5/8 H90 6 5/8 REG NC 56 6 5/8 H 90 6 5/8 REG NC 56 6 5/8 H 90 6 5/8 REG

127 127 111 111 137 129 139 139 139 136 136 136 150 150 150 147 147 147 160 160 160 160 158 158 158 172 172 169 169 169

189 189 177 177 204 192 207 207 207 202 202 202 223 223 223 219 219 219 238 238 238 238 235 235 235 256 256 251 251 251

2,91 : 1 2,69 : 1 3,12 : 1 2,87 : 1 3,04 : 1 2,39 : 1 2,29 : 1 2,70 : 1 2,15 : 1 2,35 : 1 2,76 : 1 2,22 : 1 2,60 : 1 3,02 : 1 2,41 : 1 2,66 : 1 3,09 : 1 2,48 : 1 2,93 : 1 2,32 : 1 2,72 : 1 2,22 : 1 2,99 : 1 2,36 : 1 2,20 : 1 2,59 : 1 2,48 : 1 3,11 : 1 2,63 : 1 2,48 : 1

39000 42700 33100 36700 43100 48200 53400 48700 55000 50900 46200 53000 53900 49100 56000 51300 46600 53000 54400 65400 56000 63000 51800 65400 63000 68800 71500 53000 66100 68500

52900 57900 44900 49800 58500 65400 72400 66000 74500 69000 62700 71800 73100 66600 75900 69600 63300 71800 73700 88700 75900 85400 70200 88700 85400 93200 96900 71800 89600 92800 11 (279,4) 10 (254,0) 9 3/4 (247,7) 9 1/2 (241,3) 9 1/4
(235,0)

2 13/16 8 3/4 (222,3)

(71,4)

NC 61 6 5/8 FH 5 1/2 IF NC 61 6 5/8 FH NC 61 7 5/8 REG 6 5/8 FH NC 61 7 5/8 REG 6 5/8 FH 6 5/8 FH 7 5/8 REG 7 5/8 REG 6 5/8 FH 6 5/8 FH NC 70 7 5/8 REG 6 5/8 FH NC 70 7 5/8 REG NC 70 7 5/8 REG NC 70 7 5/8 REG NC 70 NC 70 8 5/8 REG NC 77 8 5/8 REG NC 77

184 184 184 180 180 195 195 195 192 192 192 207 207 204 204 220 220 220 216 216 216 232 232 229 229 246 243 302 302 299 299

274 274 274 268 268 290 290 290 286 286 286 309 309 304 304 327 327 327 321 321 321 345 345 341 341 366 362 449 449 445 445

2,87 : 1 2,16 : 1 2,67 : 1 2,92 : 1 2,18 : 1 3,17 : 1 2,28 : 1 2,41 : 1 3,22 : 1 2,31 : 1 2,44 : 1 2,69 : 1 2,53 : 1 2,55 : 1 2,72 : 1 2,97 : 1 2,32 : 1 2,78 : 1 3,00 : 1 2,34 : 1 2,81 . 1 2,55 : 1 3,06 : 1 2,57 : 1 3,09 : 1 2,79 : 1 2,81 : 1 2,82 : 1 2,77 : 1 2,84 : 1 2,78 : 1

69300 79500 71200 66700 79500 69900 84400 84400 67200 84400 81500 85000 91900 89000 82100 85700 102300 92600 82800 102300 89700 109200 93300 106200 90400 110000 107000 146400 150400 143000 147100

94000 107800 96600 90400 107800 94800 114400 114400 91100 114400 110500 115300 124600 120700 111400 116200 138700 125600 112200 138700 121600 148100 126500 144000 122500 145100 198500 198500 204000 193900 199500

7 1/2
(190,5)

2 1/4 (57,2) 2 13/16 (71,4) 2 13/16

(71,4)

3 (76,2) 2 13/16
(71,4)

9 (228,6) 3 (76,2) 2 13/16

(71,4)

7 3/4 (196,9) 3 (76,2)

2 13/16 (71,4) 8 (203,2) 3 (76,2)

3 (76,2) 2 13/16
(71,4)

3 (76,2) 2 13/16
(71,4)

2 13/16
(71,4)

NC 61 6 5/8 H 90 7 H 90 6 5/8 REG NC 61 7 H 90

8 1/4 (209,6) 3 (76,2)

3 (76,2) 2 13/16
(71,4)

2 13/16
(71,4)

NC 61 7 H 90 6 5/8 H 90 NC 61 7 H 90

3 (76,2) 2 13/16
(71,4)

8 1/2
(215,9)

3 (76,2)

3 (76,2)

Parts conforming to ANSI/API Spec. 7-1

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Heavy Weight Drill Pipes Non-welded

Box end
General ITAG Heavy Weight Drill Pipes (HWDP) are less rigid than Drill Collars, but much heavier in weight than normal Drill Pipes. Therefore they are mainly used for directional drilling, with high deviation angle. Mounted between Drill Collars and Drill Pipes, Heavy Weight Drill Pipes reduce the high bending stresses, thus protecting the thread connections in the transition zone. ITAG Heavy Weight Drill Pipes have the same outside dimensions as Drill Pipes for easy handling. The central upset protects the pipe surface from abrasive wear. The extra long tool joints allow recutting of threads several times. Material ITAG Heavy Weight Drill Pipes are nonwelded. They are made of one solid bar of AISI 4145 H modified alloy steel or nonmagnetic material. They have optimal grain structure and avoid the well-known disadvantages of welding. AISI 4145 H mod. has a yield strength of 120.000 psi, and thus is best suitable for standard operations as well as directional or horizontal drilling. Performance data see Table. 2. 4. Machining and Inspection The accuracy of machining and inspection of ITAG Heavy Weight Drill Pipes is as demanding as in the Drill Collar production. Ultrasonic tests over the entire length, magnetic particle testing of thread connections, gauging of thread connections with API gauges and general dimen sion control are only a few tests of the full inspection program. These inspections and also the chemical and mechanical properties are recorded in test certificates which the customer will receive with each Drill Pipe. Dimensional data see Table 2.2 and - 2.3. The thread connections are treated by a phosphate surface coating to keep the API thread compound on copper, zinc or lead base in place and to minimize galling during make-up and break-out. Pressed steel thread protectors or if desired - steel armed plastic protectors are furnished to all heavy wall Drill Pipe end connections. Hardbanding To improve wear characteristics, Arnco 300 or TITAN hardbanding is used on pin and box connections and central upsets. Hardbanding material consists of granular tungsten carbide that is fed automatically into the molten weld puddle to obtain uniform distribution of the tungsten carbide particles. Standard pads: One 3 wear pad on both pin and box end, plus one 3 pad on taper section of box; Two 3 wear pads on central upsets. For standard one layer completely flush with the OD on both tool joints and center upset is applied. If casing wear is a problem, customers should specify anti-casing wear with an additional cover layer. Stress Relief Features The thread connections of ITAG Heavy Weight Drill Pipes have stress relief features according to API to minimize bending stresses of pin and box. Recommended make-up torques see table 2.5. Stress relief features as well as thread roots are cold-worked. Internal Coating ITAG Heavy Weight Drill Pipes will be provided with internal plastic coating on customers request. However, as there are no critical weldings where corrosion can start, internal plastic coating is normally not required, and therefore such expenses can be saved.

Hardbanding

Hardbanding

Upset

Hardbanding

Hardbanding

Pin End

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Dimensions
How to Order
When ordering or requesting a quotation, please specify: Nominal diameter Pipe grade Size and type of connections Overall length of HW Drill Pipe Type of thread potectors Type of hardbanding Special features required

31 ft 6 in.
25 in. DEU 40 in. OD OD DCU 27 in. ID
in. R 1/8

n.

Nominal Size

Bore Diameter

Center Upset Diameter

Tool Joint Diameter

Elevator Upset Diameter

35

R1

4i

4i

18

3/8

n.

2 +

in.

Connection Size

Weight 30`6

inch (mm) 3 1/2 (88,9) 4 (101,6) 4 1/2 (114,3) 5 (127,0) 5 1/2 (139,7) 6 5/8 (168,3)

OD

inch (mm) 2 1/4 (57,2) 2 1/2 (63,5) 2 11/16 (68,3) 3 (76,2) 3 1/4 (82,6) 5 (127,0)

ID

inch (mm) 4 (101,6) 4 1/2 (114,3) 5 (127,0) 5 1/2 (139,7) 6 (152,4) 7 1/8 (181,0)

DCU

inch (mm) 4 3/4 (120,7) 5 1/4 (133,4) 6 1/4 (158,8) 6 5/8 (168,3) 7 (177,8) 8 (203,2)

inch (mm) 3 7/8 (98,4) 4 3/16 (106,4) 4 11/16 (119,1) 5 1/8 (130,2) 5 11/16 (144,5) 6 15/16 (176,2) NC 38 NC 40 (4 FH) NC 46 NC 50 5 1/2 FH 6 5/8 FH

DEU

lb (kg) 800 (360) 1530 (700) 1850 (840) 2240 (1000)

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Heavy Weight Drill Pipe Performance - Data Non Welded

Table 2.4 Performance Data

Pipe Tensile Strength Nominal Size OD x ID Connection Size Pipe lb (kN) 679382 (3022) 1512363 (6727) 1860915 (8278) 1860915 (8278) 1785592 (7943) Tool Joint lb (kN) 608467 (2708) 1281964 (5705) 1403717 (6246) 1280833 (5699) 1237495 (5507)

Pipe Torsional Strength Pipe ft-lb (Nm) 40396 (54770) 123623 (167610) 165994 (225057) 165994 (225057) 223198 (302616) Tool Joint ft-lb (Nm) 19230 (26081) 52773 (71576) 63087 (85565) 62480 (84742) 64035 (86851)

3 1/2 x 2 1/4 5x3 5 1/2 x 3 1/4 5 1/2 x 3 1/4 6 5/8 x 5

NC 38 NC 50 5 1/2 FH 5 1/2 IF 6 5/8 FH

Calculations are acc. to API RP 7 G and are based on min. yield strength of 120 KSI (830N/mm)
Table 2.5 Make-up Torque and Operating Limits New Tool Joint Nominal Size OD x ID Connection Size Premium Class Tool Joint Class 2 Tool Joint min Box Shoulder with eccentric wear
9/ 64

min Box Shoulder Make-up Torque Make-up Torque New OD min. OD with min. OD ft-lb (Nm) ft-lb (Nm) eccentric wear 4 3/4 6 1/2 7 7 3/8 8 11538 (15649) 34290 (46508) 37852 (51339) 37488 (50845) 44325 (60119) 4 1/2 6 7/32 6 21/32 7 1/16 7 1/2
11/ 64

Make-up Torque ft-lb (Nm)

3 1/2 x 2 1/4 5x3 5 1/2 x 3 1/4 5 1/2 x 3 1/4 6 5/8 x 5

NC 38 NC 50 5 1/2 FH 5 1/2 IF 6 5/8 FH

7296

(9895)

4 7/16 6 3/32 6 17/32 6 29/32 7 13/32

6287

(8526)

13/ 21

32

25644 (34780) 25557 (34663) 24739 (33554) 29639 (40199)

11/

32

21978 (29809) 21308 (28900) 18664 (25314) 25525 (34620)

/64

17/ 15/ 1/

64

19/ 4 6 9/

64

32

Calculations are acc. to API RP 7 G and are based on min. yield strength of 120 KSI (830N/mm)

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Pup Joints / Subs

Square shoulder on request OD ID

Pup Joints/ Subs

18 10in

Taper shoulder

35 13in

Length
Nominal Size OD inch (mm) 2 3/8 (60,3) 2 7/8 (73,0) 3 1/2 (88,9) 4 (101,6) Bore Diameter ID inch (mm) 1 3/4 (44,5) 2 1/8 (54,0) Tool Joint OD D inch (mm) 3 3/8 4 1/8 4 1/8 4 3/8 4 3/4 (85,7) (104,8) (104,8) (111,1) Length 5 ft. 10 ft. 15 ft. 20 ft. Weight (kg) NC 26 NC 31 NC 31 NC 31 NC 38 NC 38 (2 3/8 (2 7/8 (2 7/8 (2 7/8 (3 1/2 (3 1/2 IF) IF) IF) IF) IF) IF) 26 37 42 43 63 72 86 77 81 100 97 108 111 113 120 126 124 115 41 61 66 69 100 108 136 108 113 158 152 172 175 177 183 175 170 155 56 83 88 91 140 151 181 140 150 213 210 240 242 245 252 237 226 205 71 102 107 110 181 200 231 177 181 272 270 304 306 308 317 293 276 252

Connection

2 (50,8) 1 5/8 (41,2) 2 1/4 (57,2) 2 1/4 (57,2) 2 13/16 (71,4) 3 1/4 (82,6) 3 1/4 (82,6) 3 1/4 (82,6) 3 1/4 (82,6) 3 1/2 (88,9) 3 1/2 (88,9) 3 1/2 (88,9) 3 1/2 (88,9) 3 1/2 (88,9) 3 3/4 (95,3) 4 (101,6)

(120,7) 5 (127,0)

5 1/4 (133,4) 5 3/4 (146,1) 6 (152,4) 6 (152,4) 6 1/4 (158,8) 6 3/8 (161,9) 6 1/2 (165,1) 6 5/8 (168,3) 7 1/4 (184,2) 7 (177,8) 7 1/4 (184,2) 7 3/8 (187,3)

NC 40 (4 FH) NC 46 (4 IF) NC 46 (4 IF) NC 46 (4 IF) NC 46 (4 IF) NC 50 (4 1/-2 IF) NC 50 (4 1/2 IF) NC 50 (4 1/2 IF) NC 50 (4 1/2 IF) 5 1/2 FH 5 1/2 FH 5 1/2 FH 5 1/2 IF

4 1/2 (114,3)

General ITAG Pup Joints are made from heat treated low alloy or nonmagnetic steel with the same specifications as for Drill Collars. All connections are machined and finished according to API specification. Machining and Manufacturing The drill stem subs are manufactured acc. to API Spec. 7-1, Sec. 7. Only certified materials are used. After gauging and magnetic particle testing the thread roots are cold-rolled to improve the performance of the connection. To prevent galling the threads are phosphatized and fully coated with API thread compound. Furthermore all subs are provided with thread protectors. How to Order When ordering or requesting a quotation, please specify: Sub-use (kelly-sub, etc.) Length Largest OD Bore Connection size and type Any other special require ments such as reducted section OD, float bore size and type, casing rubber protector, etc.

5 (127,0)

5 1/2 (139,7)

General

ITAG Drill Stem Subs are designed for many purposes. They will meet the customers most common and special requirements. Therefore the subs can be supplied with all standard diameters, standard lengths and connections and threads to be specified in the purchase order. Straight OD Subs Saver Subs

Lift Subs

Reduced OD Subs

Reduced OD Subs

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Rotary Square Kellys

General
ITAG Rotary Square and Hexagon Kellys are high quality products which meet the hardest operating conditions. Square and Hexagon Kellys are manufactured from AISI 4145 H modified low alloy bars with fully machined ends. Thread roots are cold rolled and phosphatized, drive section and internal diameter controlled
Length B C D 508 mm (20) A 406,4 mm (16)

to API specifications. The mechanical and chemical properties are comparable to those of the ITAG Drill Collars and meet or exceed the figures given in API RP 7G Table. 4.1 For transportation the kelly is protected by a plain shipping scabbard or, if required, by a rat hole drilling scabbard.

Table 4.2. Square Kelly Dimensions

Nominal Size A inch (mm) 2 1/2 (63,5) 3 (76,2) 3 1/2 (88,9) 4 4 (108,0)
1/

Bore B inch (mm) 1 1/4 (31,8) 1 3/4 (44,4) 2 1/4 (57,2) 2 (71,4)
13/ 16

Lower Pin

Upper Box Joint API Connection left hd. 6 5/8 REG 4 1/2 REG 6 5/8 REG 4 1/2 REG 6 5/8 REG 4 1/2 REG 6 5/8 REG 4 1/2 REG 6 5/8 REG D inch (mm) 7 3/4 (196,8) 5 3/4 (146,0) 7 3/4 (196,8) 5 3/4 (146,0) 7 3/4 (196,8) 5 3/4 (146,0) 7 3/4 (196,8) 5 3/4 (146,0) 7 3/4 (196,8)

Approx. Weight of 40 ft. lg. lb (kg) 890 (400) 790 (360) 1080 (490) 980 (450) 1320 (600)

API Connection NC 26 NC 31 NC 38 NC 46 NC 50 NC 56 5 1/2 FH

C inch (mm) 3 3/8 (85,7) 4 1/8 (104,8) 4 3/4 (120,6) 6 1/4 (158,8) 6
3/ 8

1820 (830) 2780 (1260)

(161,9)

Figure 4.1

5 1/4 (133,4)

3 1/4 (82,6)

7 (177,8)

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Rotary Hexagon Kellys

Length

508 mm (20)

406,4 mm (16)

Table 4.5. Hexagon Kellys Dimensions

Lower Pin Upper Box Joint API Connection left hd. 6 5/8 REG 4 1/2 REG 6 5/8 REG 4 1/2 REG 6 5/8 REG 4 1/2 REG D inch (mm) 7 3/4 (196,9) 5 3/4 (146,0) 7 3/4 (196,9) 5 3/4 (146,0) 7 3/4 (196,9) 5 3/4 (146,0) lb (kg) 970 (440) 870 (400) 1300 (590) 1200 (540) 1740 (790) Approx. Weight of 40 ft. lg.

Nominal Size A inch (mm) 3 (76,2) 3 1/2 (88,9) 4 1/4 (108,0) 5 1/4 (133,4) 6 (152,4)

Bore B inch (mm) 1 1/2 (38,1) 1 3/4 (44,5) 2 1/4 (57,2) 3 (76,2) 2 16 (71,4)
13/

API Connection NC 26 NC 31 NC 38 NC 46 NC 50 NC 56 5 1/2 FH

C inch (mm) 3 3/8 (85,7) 4 1/8 (104,8) 4 3/4 (120,6) 6 1/4 (158,8) 6 3/8 (161,9) 7 (177,8)

3 1/4 (82,6) 2 13/16 (71,4) 3 1/2 (88,9)

6 5/8 REG

7 3/4 (196,9)

2550 (1160)

6 5/8 REG

7 3/4 (196,9)

3040 (1380)

How to Order When ordering or requesting a quotation, please specify: Kelly type Nominal size Bore diameter Length Size and type of upper connection Size and type of lower connection Upper upset OD Lower upset OD Special features required Transportation scabbard

D
B

Figure 4.4

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TOPGUARD Kelly Valves

New Generation of Kelly Valve
The TOPGUARD Drill String Safety Valve (DSSV) has been designed to improve safety and enviromental protection on onshore and offshore drilling rigs. The TOPGUARD has successfully passed a Design Verification Test as described in API Spec. 7, 40th edition, March 2002. It fulfils and exceeds the requirements for the API Service Class 2 (surface and downhole service). The test procedures and results have been published in SPE/IADC paper 39320.

Multiple Service

Designed as manual and remote operated Topdrive valve as well as upper and lower Kelly cock.

Low Torque Design

For opening under differential pressure up to 2000 psi and closing under high flow rate.

Longlife

Due to metal-to-metal sealing with special hardfacing on ball and seat rings.

Gastight

Under internal pressure.

and

external

Bi-directional Sealing

Under full working pressure from below or above.

Improved Load Capacity

Verified by finite elements analysis.

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Kelly Valves

Pressure Rating Up to 20.000 psi Size Range ID 1 INCH 4 INCH OD 4 INCH 12 INCH Connections Rotary shouldered connections such as NC, REG, IF & FH or others on request Special Applications Are available on customers request Scope of Delivery Each TOPGUARD Kelly Valve is shipped in a box with: thread protectors hexagon wrench certificates

Valves & Oilfield Products GmbH

ITAG

New Generation of Kelly Valve

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Itagstrae 5- 17 29221 Celle Germany Head Office Tel.: +49 51 41 / 914-0 Fax: +49 51 41 / 914 270 ivop@itag-ce.de

Special Drill Collars

B
eyond the standardized products ITAG L&R is able to manufacture non-magnetic Drill Collars for directional drilling (LWD / MWD) or other applications, according to customers specifications. Multi-step ID contours in depths of up to 7m (23ft) comply with high demands on concentricity, straightness, dimensional tolerances and surface finish. We will also manufacture your special features like complex milling operations or eccentric inside pockets. ITAG L&R also has a wide experience in machining and BTA deep hole drilling (trepanning) of non-magnetic steel grades up to 225,000 psi (~ 1550 Mpa =1550 N/mm), e.g. DEW AMAGNIT 601 or Daido DNM140.

the longer, the better...

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Non-magnetic

Accurate deep hole boring of inside contours in extreme depths

Accuracy of fits: Surface finish: Fits located in depth of: Straightness: Technology: Material:

0.002inch (0,05mm) Ra 63inch (Ra 0,8 m) 23feet (7m) 0.006inch/feet 0,15mm/300mm overall length BTA Deep-Hole-Drilling System Non-magnetic steel alloy

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Stabilizer

ITAG

L&R manufactures all types of stabilizers according to our customers specifications up to an overall OD of 55 (~1400 mm): integral spiral blade stabilizers, integral straight-rib stabilizers, sleeve replaceable type stabilizers, or welded blade stabilizers. For stabilizers are not a standardized product, all details of design may be configured to customer requirements. Stabilizers are furnished with API threads which are cold worked or manganese phosphatized on request. To reduce wear, stabilizers are gene-

rally provided with carbide compound inserts or welded hard facing. Stabilizers are made of AISI 4145 H modified alloy steel with mechanical properties according to API Specification 7-1 or of non-magnetic material and meet or exceed the highest quality requirements. ITAG L&R have a wide experience in machining, welding and cladding of stabilizers. We manufacture new stabilizers or repair your used stabilizer (re-threading incl. phosphatizing, cladding / welding of hard facing, new inserts).

Please contact us for further details

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Stabilizing Your

Drill Stem

- 21 -

Service
Repair of Tubular Goods for Oil and Gas Fields
Recutting of threads for: Tubings Casings Drill Pipes Heavy Weight Drill Pipes Drill Collars Subs Pup Joints Kellys Stabilizers

Performance of the ITAG Service Center:

Casing threads up to 24 inch OD and lengths according to API can be recut on special machines. All threads can be manganese phospha tized. Make-up of couplings on casings and tubings ac cor ding to customers requirements. Cladding

ITAG is licensed by:

API Monogram Certificates 5 CT, 7-1, 6A, and 6D Vallourec-Mannesmann TDS, BDS, MAT, MUST, Mid Omega VAM VAM EIS VAM premium connections VAM TOP VAM TOP HC VAM TOP HT

Quality Control

The ITAG quality assurance department is provided with a very comprehensive range of quality control equipment and guarantees that all products will leave the service center fully checked.

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Field Service

At IVOP, a repair shop for blowout preventers is incorporated in the service center where all types of annular and ram type blowout preventers can be repaired. This shop provides facilities for the complete range of repair works such as welding, replacement of flanges, lining of ring grooves with stainless steel, disassembling and assembling of preventers etc. Repair welding and pressure tests can be certified by DNV or Lloyds Register of Shipping. This repair shop is a service of the ITAG Tiefbohr GmbH.

Drill Collar Repair:

Milling of new spirals Milling of special features for Drill Collars Milling of new slip/elevator recesses Hardbanding Straightening of Drill Collars

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Tubing/Casing
or API 5CT and many VAM premium connections ITAG L&R offers service as a pipe threader and also as manufacturer of accessories and pup joints. Pin- and boxthreads up to 24 can be cut in all steel grades on several hollow spindle lathes. Common alloy and non-alloy carbon steel for sour service and non-sour service are machined according to API mostly, but ITAG L&R also has a wide experience in machining of non-magnetic, corrosion, acid, and heat resis-

tant steel grades up to 225,000 psi (~1550 MPa = 1550 N/mm), e.g. duplex or super-duplex materials. Threading service is offered for new pipes and as repair of your used pipes. We also offer make-up of the machined pipe with couplings. Threaded pipes and accessories are provided with thread protectors. ITAG L&R maintains a large variety of own API gauges (Spec. API 7.2 and 5B) and therefore is able to react on your request for manufacturing or repair of pipes very quickly.

Please contact us for further details

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Tubing/Casing

- 25 -

- 26 -

worldwide

ITAG L & R GmbH

7-1-0692 5CT-1057

L&R offers special products and services like drill stem components, threading / re threading pipes up to 24, repair casing, tubing, Drill Pipes, and Drill Collars, according to your requirements and your detailed

plans on our modern production machinery and maintains a certified quality system according to DIN EN ISO 9001. For more details please do not hesitate to contact us.

Drill Stem Components High Pressure Pipe Casing and Tubing Mandrels Ship Shafts (Hollow) Screw Spindles

Pull Rods Hollow Shafts Welding and Cladding Winches Service Special products on request

L & R GmbH
Itagstrae 5- 17 29221 Celle Germany Head Office Tel.: +49 51 41 / 914-0 Fax: +49 51 41 / 914 301

ITAG

www.itag-celle.de ilr@itag-ce.de