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analysis.
Assembly modeling is a tool that allows and facilitates the collaboration among designers, analysis people, manufacturing people, and others, to insure their assembly works together. This enables individuals in different disciplines to work concurrently, resulting in faster and less costly delivery of products to market.
Ken Youssefi Mechanical Engineering Dept.
Assembly Modeling
Constructing an assembly begins with bringing in a base component, selected because of its central role. Each component brought in needs to be oriented and located relative to other components in the assembly.
Ken Youssefi
Assembly Modeling
Bottom-Up Design (Modeling) this is a logical, traditional, and most common approach. The individual parts a created independently, inserted into the assembly, and located and oriented (using the mating conditions) as required by the design. The bottom-up-approach is the preferred technique if the parts have already been created (off the shelf). It allows the designer to focus on the individual parts. It also makes it easier to maintain the relationships and regeneration behavior of parts than in the top-down approach.
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Base component
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Assembly Modeling
Top-Down Design (Modeling) In this approach, the assembly file is created first with an assembly layout sketch. The parts are made in the assembly file or the concept drawing of the parts are inserted and finalized in the assembly file. In other words, the final geometry of the parts have not been defined before bringing them into the assembly file. The approach is ideal for large assemblies. Combination basic geometry for a part is established first, then it is brought into an assembly for further refinements.
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Coincident (Mate)
The coincident mating condition is applied between to planar faces
Each face is specified by its unit normal vector, n, and a point on the surface, P. The coincident condition is satisfied by forcing n1 and n2 to be opposite of each other, and the two faces touch each other Mechanical Engineering Dept. such that P1 and P2 are coincident 13
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Each face is specified by its unit normal vector, n, and a point on the surface, P. The coplanar condition is satisfied by forcing n1 and n2 to be in the same direction, and the two points, P1 and P2, are chosen to lie on the twoDept. edge to mate Mechanical Engineering 14
The concentric mating condition is achieved by forcing the axes to become collinear. Each axis is defined by two points.
Ken Youssefi Mechanical Engineering Dept.
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Degrees of Freedom
Any component that is unconstrained in space has six degrees of freedom.
Translation movement along X, Y, and Z axis (three degrees of freedom) Rotation rotate about X, Y, and Z axis (three degrees of freedom)
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UC Berkeley
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Degrees of Freedom
Coincident
Two selected surfaces become co-planar and face in opposite directions. This constrains 3 degrees of freedom (two rotations and one translation)
Align (coplanar)
The two selected surfaces (planar) lie in the same plane. Constrains 3 degrees of freedom (two rotations and one translation)
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Degrees of Freedom
Concentric
Two selected cylindrical objects become aligned. Constrains four degrees of freedom (two rotations, two translations)
Parallel
Two planar surfaces are made parallel, not necessarily co-planar, and face the same direction (similar to Align Offset except without the specified distance). Constrains two degrees of freedom (two rotations)
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Creating an Assembly
Part Part
Assembly
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Hollow faces
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Example
Second Constrain: Align the right faces of both components.
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Two degrees of freedom remains, the fastener can still move in and out and rotate inside the hole.
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Assembly in SW
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Assembly in SW
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Assembly Example
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Assembly in SW
For bottom-up assembly, insert the base component, in this case the Block.
You can also drag and drop components into the assembly file
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Select entities
Type of Mates
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Select Face 1
Select Coincident
Select Face 2
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Undo
Accept
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Advanced Mates
Forces two similar entities to be symmetric about a plane or planar face. Constrains a selected point on a component to a path. Establishes a relationship between the translation of one component and the translation of another component. Allows components to move within a range of values for distance and angle mates.
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Mechanical Mates
Cam & Follower It allows you to mate a cylinder,
plane, or point to a series of tangent extruded faces, such as you would find on a cam. Hinge Limits the movement between two components to one rotational degree of freedom.
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Exploded View
Select Exploded View option from the Insert menu Select each component and drag to a desired location
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Assembly in SolidWorks
You can use the SmartMates to save time. To create SmartMates while dragging a component: 1. Hold down Alt and drag a component over potential mate partners. 2. The component becomes transparent and the pointer changes when it is over a valid mate partner. 3. Drop the component to apply the mate.
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Select
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The assembly is not fully constrained yet, parts can slide relative to each other in the x direction
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Choose Placement and select the two faces to fully constrain the assembly
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Mating Components
You may Remove (delete) any constraint by right clicking the constraint, or add a new constraint
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Mechanical Mates
Rigid - Connects two components so that they do not move relatively to each other. Zero degree of freedom
Pin - Connects a component to a referenced axis so that the component rotates with respect to this axis. One degree of freedom (rotation)
Slider - Connects a component to a referenced axis so that the component moves along the axis. One degree of freedom (translation)
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Mechanical Mates
Cylinder - Connects a component so that it moves along and rotates about a specific axis. Two degrees of freedom (rotation and translation about the same axis) Planar - Connects components so that they move in a plane relatively to each other with two degrees of freedom in the plane and one degree of freedom around an axis perpendicular to it (3 degrees of freedom, two translation and one rotation) Ball - Connects a component so that it can rotate in any direction with three degrees of freedom (360 rotation). Bearing - A combination of Ball and Slider connections with four degrees of freedom. There are three degrees of freedom (for 360 rotation) 56 and movement along a referenced axis
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Flow Line
Select Create offset line in Edit Position option
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Assembly in NX
Open a new file and call it an Assembly Or select Assemblies from the Start menu
Mate Component
Position Component
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Assembly in NX
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Assembly in NX
Mate Component
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Assembly in NX
Handles
Reposition Component
Point to point
Assembly in NX5
Use the Make Work Part option to activate a part to modify.
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Example
Select Add Existing Component select the file containing the first component in the assembly
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Example
Note that Mate option is automatically selected
Select Add Existing Component again select the file containing the second component in the assembly
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Example
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Example
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Example
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Add the third component (bolt) and Mate the bottom of the bolt head with the top surface of the base
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Select Mate Component option select Center select the bolt cylinder surface and the hole surface
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Exploded Views
Select Exploded Views from the Assemblies menu
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This option may not produce a perfect exploded view the first time; it is intended to give you a good start towards a perfect explosion. After using AutoExplode Components, you can follow up and refine your explosion by choosing Edit Explosion and editing the parameters with the Explode Component dialog.
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Select Assemblies choose Edit Explosion select the object to be moved Drag the object to the new position or move it according to a specific distance
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