You are on page 1of 21

LPG BOTTLING PLANT , BATHINDA

Doc. No. 266763-000-SP-4006 Rev: A Page 1 of 21

Specification for 415 V Capacitor Banks.

Hindustan Petroleum Corporation Ltd 8 S.V. Marg, Ballard Estate Mumbai- 400 001

Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 3 of 21

List of Content
1 2 Introduction Location and Environmental Conditions 2.1 2.2 2.3 3 Plant Location Environmental Conditions Electrical System Data

Page No
5 6 6 6 6 6 6 7 7 7 7 7 8 8 8 9 9 9 10 10 11 12 12 12 12 12 13 13 14 16 17 18

Scope of Supply 3.1 3.2 3.3 Electrical Equipment & Material: Engineering Services Exclusions

Codes and Standards 4.1 4.2 General Conflicting Requirements

Technical Particulars: 5.1 5.2 5.3 5.4 5.5 5.6 Design Criteria: Construction: RATINGS & CONTROLS Tropical Protection Painting Quality assurance:

6 7 8

Inspection and testing: Vendor documentation: Spares and special tools: 8.1 8.2 Spares Special tools

9 10 11 12

Installation and commissioning: Packing and transportation: Statutory Approval: Guarantee:

Appendix-A: Table of Compliance. Appendix-B: Electrical System Data Appendix-C: Codes & Standards. Appendix-D: Requisition for Engineering Documents
P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 4 of 21

Appendix-E: Guaranteed Technical Particulars Appendix-F: Electrical Drawings.

20 21

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 5 of 21

Introduction

This specification is intended to cover the design, manufacture, assembly, testing at manufacturer's works, supply & delivery, properly packed for transport F.O.R. site of 415V, 300 kVAR Capacitor Bank along with APFC relay & with all accessories for efficient and trouble-free operation for the LPG Bottling Plant project at Bathinda of Hindustan Petroleum Corporation Limited, India. The Capacitor bank will be housed in the PMCC panel. Hence the capacitor bank forms the part of the PMCC Package Supplier scope of work. The scope of work shall also include, the supervision of erection, testing, commissioning and putting into successful commercial operation of the switchgear furnished under this specification Following are the definitions: Company/Client/Owner Shall mean Hindustan Petroleum Corporation Limited (HPCL), Consultant Shall mean Mott MacDonald Consultants India Pvt. Ltd. (MMCI). Supplier of 415V PMCC, Capacitor Bank etc. This is to be understood as mandatory in relation to the requirements of this document. This is to be understood as a strong recommendation to comply with the requirements of this document. This is to be understood as vendor supplied equipment with all accessories.

Manufacturer / Vendor Shall

Should

Equipment

The Vendor shall ensure that the design complies with the requirements of this specification and its referenced specifications, data sheets & standards. The Guaranteed Technical Particulars, Appendix E, which forms part of this specification, shall be completed by the Vendor. Deviation if any should be specifically brought out at the offer stage in the Table of Compliance, Appendix A. Without the compliance table and Guaranteed Technical Particulars can cause rejection of the offer. Failure to clearly identify specific deviations if any shall be assumed by the Purchaser to be total compliance with the specification. This specification does not relieve the Vendor from final guarantee as to materials, apparatus, workmanship and performance of the equipment supplied.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 6 of 21

2
2.1

Location and Environmental Conditions


Plant Location

The Plant is situated at Village Phulo Khari, Taluka Talwandi Sabo, District Bathinda Punjab. Capacitor bank listed in scope of supply shall be located inside the PMCC panel which is situated in the MCC Room within plant complex.

2.2

Environmental Conditions
50 C
0 0

Design ambient temperature for Electrical Equipment (Indoor):

Design ambient temperature for Electrical Equipment (Outdoor): 55 C For other details Refer EIA Report for Site Enviormental condition.

2.3

Electrical System Data

Refer Doc No.: 266763-000-SP-4004BX [in Appendix B] for details.

Scope of Supply

The following equipments shall be supplied, in accordance with this specification; standards stated herein & enclosed appendices.

3.1
Sr. No.

Electrical Equipment & Material:


Item Description 415V Capacitor Bank as per following details: Unit Quantity Remarks

1.0

415V, 300 kVAR capacitors bank along with its control panels, used for power factor improvement in 415V Main PMCC as per following details & attached Single Line diagram Dwg. No 266763000-410-002D. Rated voltage Highest system voltage Capacitor Bank rating Short time withstands current Control supply Voltage 415 V 433 V 300 kVA 50 kA for 1 Sec. Refer Appendix B

Set

Capacitor Bank along with its control panel & APFC relay will be housed in the PMCC panel.

Inspection and Testing as specified. Submission of documents as specified. Painting as specified.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 7 of 21

Preservation, preparation of shipment and delivery to site. List of Spares for two years normal operation. Start-up spares and commissioning spares. List of special tools required (Vendor to provide list with the bid). Any other items, required to make system complete.

3.2

Engineering Services

The Vendor shall provide engineering services, which shall include, but not necessarily be limited to, the following: Providing/coordinating detailed design of all equipment and components within the scope of supply. Resolving engineering queries related to the equipment and components within the scope of supply. Performing all relevant calculations pertaining to the equipment and components within the scope of supply. Providing progress reports etc. Providing expediting services for all sub-vendors, if any. Providing quality assurance, including all sub-vendors if any with respect to ISO 9000 or equivalent. Quality Assurance. Supervision of Installation/erection and commissioning. Training of clients personnel at site / Vendors shop.

3.3

Exclusions

Installation/Erection & commissioning.

4
4.1

Codes and Standards


General

The Capacitor bank shall meet the requirements of this specification and latest edition of applicable standards listed in enclosed Appendix-C

4.2

Conflicting Requirements

In case of conflict between documents relating to the enquiry or purchase order, the following priority of documents shall apply.
P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 8 of 21

First priority

This engineering specification along with attached drawings/ data sheets and subsequent purchase order & variations thereto. Relevant Indian /International standards.

Second priority

Note: Should any conflict arise either before or after order placement the Vendor shall immediately inform the Purchaser for technical resolution of the conflict.

5
5.1
5.1.1

Technical Particulars:
Design Criteria:
The capacitors shall be connected to the bus of the PMCC and shall be manually as well as automatically switched in and out in steps so as to correct the power factor to the required value depending on the actual kVAR requirement of the bus. Compensation to the lagging kVAR shall be made corresponding to the reference power factor as set on the APFC relay at the panel. The Tenderer shall supply the necessary L.T. capacitors and the associated control devices complete with contactors, relays, switches, lamps etc. to achieve the above objective. Capacitors shall comply with the general safety regulations for power installation prescribed in the relevant standard. Capacitors units shall be suitable for operation at a r.m.s. voltage between terminals not exceeding 1.1 times the rated voltage, excluding transients All capacitors shall be suitably protected against over current by means of suitable over current trips (other than fuses), which are adjusted to interrupt the circuit when the current exceeds the safe permissible limit. Capacitor units shall also be protected against the internal faults and the affected units / banks shall be automatically and immediately isolated in the event of such faults. Capacitors shall be provided with proper discharge device built into the unit to reduce the residual voltage to a safe value within the specified time as recommended in the relevant standard after the capacitor has been disconnected from the supply.

5.1.2

5.1.3

5.1.4

5.1.5

5.2
5.2.1

Construction:
Capacitors units shall be hermetically sealed to protect leaks and contamination of dielectric. All joining in the steel casing shall be welded and tested for liquid tightness. Terminals of capacitor units shall be suitably brought out through bushings, hermetically soldered to the steel case, for external cable connection. Terminals shall be provided with stud, bolts, nuts, washers and cable shoes of appropriate size for proper termination. Capacitors shall be of two-layer dielectric design. Impregnated paper or equivalent shall be used as dielectric material.

5.2.2

5.2.3

5.2.4

Metal container of the capacitors shall be provided with two distinct earthing terminals with nuts, bolts, washers suitable for connecting 50 mm x 6 mm G.S. strip as earth continuity conductor.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 9 of 21

5.2.5

The capacitors and their control elements like relays, contactors, timers, protective elements shall be housed in well-ventilated panels. Capacitors and their control elements may be installed in different compartments of the same panel to minimize the space requirement. Both manual by ON-OFF push buttons and automatic by Automatic Power Factor Correction relay shall be provided for power factor correction. Auto/Manual selector switch for the above shall be provided on the capacitor control panel The terminals of each capacitor shall be made accessible.

5.2.6

5.2.8

5.3

RATINGS & CONTROLS

The following manual controls shall be provided on the front of the panel: 5.3.1 The selected basic unit size shall be 25kVAr or any lower rating. - to be established by the Tenderer/ successful Tenderer by design calculation. The built-up unit sizes shall be multiplication of the single unit i.e. 25kVAr, 50kVAr and 100kVAr. The total capacitor bank shall comprise a number of the built-up units of different ratings. The automatic power factor relay shall provide output signals in at least eight (8) stages to enable achieve the set power factor at all possible loading conditions. The control panel shall have digital display of the set and achieved power factors and analog display of current in all the three phases of the line to the capacitor bank. Rated capacity of the Power factor capacitor improvement panel shall be 300 kVAR. The panel shall be provided with but not limited to following:

5.3.2

5.3.3

5.3.4

a) 630A ACB with motor operated spring charge operating mechanism and electrically operated closing and tripping coil, 415/110 V PTs with set of MCCBs, set of CTs, Ammeter with Ammeter switch, indicating lamps. b) Capacitors bank will be connected directly with 415V, 1600A, 3 Ph, 4 W bus bars of PMCC. c) Required number of capacitor duty contactors with backup fuses to feed capacitor banks of various ratings such as 100 kVAr (4x25 kVAr), 50 kVAr (2x25 kVAr) and 25 kVAr (1x25 kVAr).

5.4
5.4.1 5.4.2

Tropical Protection
All equipment, accessories and wiring shall have fungus protection, involving special treatment of insulation and metal against fungus, insects & corrosion. Screens of corrosion resistant material shall be furnished on all ventilating louvers to prevent the entrance of insects.

5.5
5.5.1

Painting
All metal surfaces shall be thoroughly cleaned and degreased, pickled and phosphatised. Thereafter, a coat of phosphate paint and a coat of zinc chromate primer shall be applied. After removing all imperfections, all metal surfaces shall be sprayed with two coats of final paint as per colour shade RAL 7032. Final coat shall be of epoxy based. All unpainted parts shall be plated to prevent corrosion.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 10 of 21

5.6
5.6.1 5.6.2

Quality assurance:
The Manufacturer is expected to demonstrate that he has working Quality Assurance System which complies with ISO 9001 or may be appropriate to the type of contract and his product. If the Vendor elects to sub-contract part of the work he shall ensure that only those sub-contractors or suppliers are used who can demonstrate that they operate Quality Systems based on ISO 9001 or ISO 9002 as applicable. The Vendor shall give his sub-contractors or suppliers assistance in attaining the required standard, if necessary. This shall not relieve the Vendor of his responsibility for the quality of the finished work. The Owner reserves the right to audit the Vendors Quality System. The Vendor shall assign sufficient full time personnel to the Project to ensure the Quality Assurance / Quality Control System, documented in a Quality Assurance / Control Manual, is maintained and kept up-to-date throughout the duration of any purchase order. The Vendors Quality Assurance / Control System shall become an integral part of any Purchase Order. Vendor shall organize a prefabrication / inspection meeting with the Owner. Within 3 weeks from the date of Purchase Order the Manufacturer shall submit a Quality Assurance Plan for the review of the Owner.

5.6.3

6
6.1 6.2

Inspection and testing:


The responsibility for inspection, certification, etc. of all materials, parts lies with the Vendor. The Vendor shall specify all of the inspection and testing requirements in the quality plan which shall identify the activities requiring the Owners approval, review, witnessing etc. Inspection and testing requirements shall be in accordance with this specification, other All Equipment shall be inspected for compliances with: a) Requirement of Owners specification & correspondence therefore. b) Applicable codes, standards and specifications, which shall also include sub- referenced standards therein. c) Test and Inspection Plans produced by the vendor.

6.3 6.4

Inspectors have the right to request additional inspections or tests to ensure that the equipment complies with the specification and all relevant codes & standards. Manufacturer shall furnish valid Type Test Certificates of similar models along with the offer. Fresh type tests for the equipment are not needed, provided the Manufacturer can submit certificates that the equipment complies with all type tests as prescribed by IEC/IS Standard specifying the test requirements for that equipment. The routine tests shall include but not necessarily limited to the following: a) Operation under simulated service condition to ensure accuracy of wiring, correctness of control scheme & proper functioning of the equipment. b) All wiring and current carrying part shall be given appropriate High Voltage test. c) Primary current and voltage shall be applied to all instrument transformers. d) Routine test shall be carried out on all equipment such as circuit breakers, instrument transformers, relays, meters etc.

6.5

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 11 of 21

6.6

Routine tests on the equipment shall be carried out as per the relevant IS/IEC. Equipment offered for final inspection shall be complete and ready for shipment, with the possible exception of the final paint finish. Routine Test certificates to be submitted for Equipment and its all auxiliaries. Type test certificate of similar equipment shall be submitted. Vendor to furnish required copies of test certificates, Ref Documents, Drawings, and Instruction Manuals before Equipment are dispatched. Factory acceptance test (FAT) is required to be done at no extra cost to the purchaser. The purchaser or his representative shall be advised of the tentative date for FAT at least 3 weeks in advance prior to the test date. Any defects found by the TPI or the Owners appointed Inspector shall be rectified in his presence. Where this is not possible or practical, check lists shall be prepared and signed by the Third Party Inspector stating all pending items. Copies of these lists shall be sent to the Owner to enable their subsequent checking. The equipment shall not leave the Vendor factory before all defects have been rectified and without the written permission of the Owner. All spare parts shall be subjected to the same inspection standards and full material certification as the main order. The equipment shall not leave the Vendor / Sub-Vendors factory before all discovered defects have been rectified and without the written permission of the Owner/Purchaser. Any acceptance or release of equipment following an inspection or test activity shall in no way relieve the Vendor of his contractual responsibility to provide guarantees as to the suitability of the materials, workmanship and performance of the equipment in accordance with this Specification. Owner/Consultant reserves the right to waive the inspection at any stage. Inspection shall be carried out only on receipt of Vendor's internal test report of the equipment offered and scrutiny of the same. In the event, on receipt of inspection call, the Owner/Consultants representative reaches the Vendor's works and finds the material not ready for inspection/incomplete/has short supply, the inspector will return to his base station and all expenses incurred by the inspector including to and from travelling expenses from his base station to place of inspection, boarding and lodging etc shall be reimbursed by Vendor.

6.7 6.8 6.9

6.10

6.11 6.12 6.13

6.14

7
7.1

Vendor documentation:
All information listed here is to be furnished along with the offer as a minimum. a) Clause wise comments / deviations on specification in `Table of Compliance [enclosed Appendix A]. If not furnished, compliance to all requirements in specifications will be binding on the Vendor. b) Duly filled up Guaranteed Technical Particulars [enclosed Appendix-E]. c) List of components & accessories with Makes. d) List of recommended spares for two years normal operation with itemised rates. e) Type test certificates. f) Technical Catalogues and brochures of major Components.

g) List of clientele for similar equipment in last 5 years. h) Complete list of special tools (if required)
P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 12 of 21

i) 7.2 7.3

Documents as per RED. The Manufacturer shall furnish the drawings and documents as per enclosed Requisition for Engineering Documents - RED Form [Appendix-D]. The Owner/Consultant will review drawings submitted by Vendor & return to the Vendor one copy of drawings with comments to carry out necessary changes, if any, during the engineering / manufacturing stage. The documents required by the Third Party Inspection Agency are not covered under this specification. The Vendor shall provide all the drawings and documents required by the Third Party Inspection agency in compliance with the applicable codes and standards.

7.4

8
8.1

Spares and special tools:


Spares

The Manufacturer shall furnish list of spares and provide all necessary spares for testing, precommissioning, commissioning. Any of the spares if used during testing/commissioning must be replenished at no extra cost to the purchaser. The Manufacturer shall also provide all consumables required during erection up to commissioning. In addition to above, Manufacturer shall quote separately for Spares required for two years of operation.

8.2

Special tools

The Manufacturer shall include any special tools, which are required for the installation, commissioning, operation and maintenance of the equipment being supplied. A list of special tools shall be supplied along with the offer

Installation and commissioning:

Vendor shall dispatch Installation and Commissioning instructions at least 2 weeks before the arrival of the equipment. Vendor shall provide qualified personnel to supervise the installation and carryout site testing and commissioning of all equipment supplied under this contract. Prices for these services shall be given separately.

10

Packing and transportation:

Packing, shipping and delivery of equipment at site and unloading requirements shall be as per relevant Standard. Vendor to submit the procedure & all the relevant necessary datas / informations along with offer. Preparation of the skids for shipment is a crucial step in the completion of this contract. The Vendor must take in to consideration that all equipment and the skid itself shall be prepared for land transportation.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 13 of 21

11

Statutory Approval:

The Equipment supplied shall be acceptable to local Electrical Inspectorate and changes required, if any, shall be carried out by the vendor without any extra cost.

12

Guarantee:

Equipment shall be guaranteed to meet the specified performance at specified conditions in terms of power, air flow, thermal performance, design conditions etc. Equipment and its components shall be guaranteed against faulty design, defective / improper materials poor workmanship or failure from normal use during the guarantee period. Vendor shall make all necessary and desirable alterations, repairs and replacement free of charge in the even of mal performance or defects occurring in the equipment during guarantee period. Also refer to guarantee clause under Purchase Order.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Appendix-A: Table of Compliance. Rev: A Page 14 of 21

The Vendor shall confirm that clauses of the specification have been complied with/accepted or further clarifications are desired, or Vendor has taken a deviation with reason thereto.

CLIENT : M/s. Hindustan Petroleum Corporation Ltd LPG Bottling Plant project at Bhatinda. Spec. Clause No. 1 2 2.1 2.2 2.3 3 3.1 3.2 3.3 4 4.1 4.2 5 5.1 5.2 5.3 5.4 5.5 5.6 6 7 8 8.1 8.2 Conforms Yes/No Alternative Yes/No

VENDOR REF.

Clarification

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 15 of 21 VENDOR REF.

CLIENT : M/s. Hindustan Petroleum Corporation Ltd LPG Bottling Plant project at Bhatinda. Spec. Clause No. 9 10 11 12 Appendix A: Appendix B: Appendix C: Appendix D: Appendix E: Conforms Yes/No Alternative Yes/No

Clarification

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 16 of 21

Appendix-B: Electrical System Data

[Doc. No. 266763-000-SP-4004BX]

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Appendix-C: Codes & Standards. Rev: A Page 17 of 21

IS-13585 ( Part I ) :1994 IS-1248 ( Part I to IX) :2003 IS-2419 :1979 IS-2705 ( Part I to IV) : 1992 IS-3156 (Part I to IV) : 1992 IS-3231 : 1986 (Part I) / (Part II) : 1987 IS-4146 : 1983 IS-4201 :1983 IS-4237 :1982 IS 4691 :1985 IS-4794 ( Part I & II) : 1968 IS-5082 :1998 IS-6236:1971 IS-6875 : Part I : 1973

: : : : : : : : : : : : : :

Shunt capacitors of non self heating types up to & including 1000V Direct acting indicating analogue electrical measuring instruments and their accessories Dimensions for panel mounting indicating and recording electrical instruments Current Transformer Voltage Transformer Electrical Relays for Power System Protection Application guide for Voltage Transformers Application guide for Current Transformers General Requirements for Switchgear and Control Gear for Voltages not exceeding 1000V AC or 1200V DC Degree of Protection provided by enclosures Push Button Switches Wrought aluminium & aluminium alloy bars, rode, tubes and sections for electrical purposes. Direct recording electrical measuring instruments. Control switches (switching devices for control and auxiliary circuits including contactor relays) for voltages up to and including 1000V AC and 1200V DC. Specification for Low-Voltage Switchgear and Control gear Assemblies Low Voltage Fuses Code of Practice for Selection, Installation and Maintenance of Switchgear and Controlgear Specification for Low-voltage Switchgear and Controlgear Low Voltage Switchgear & Controlgear- Part 1 - General rules Low voltage switchgear and control gear Assemblies Part 1: Type-tested and partially type-tested assemblies. Low voltage capacitors.

IS 8623 : ( Part I to II) :1983 IS-9224: Part I ( 1979) IS 10118 :1982 IS 13947 : 1993 IEC 60947 :2007 IEC 61439 :2009 IEC 60831-1 :2009 IEC 60931-1

: : : : : : :

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 18 of 21

Appendix-D: Requisition for Engineering Documents RED Form Owner/Purchasers Office Hindustan Petroleum Corporation Ltd 8 S.V. Marg, Ballard Estate Mumbai- 400 001 Distribution Office Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059 Prints Documents shall be sent to: 4 4 FINAL The Purchasing Office via courier service The Purchasing Office via courier service TIMING FOR SUBMITTAL - for approval 2 weeks after order date

SPECIAL INSTRUCTIONS Production Schedule Manufacturing, inspection & testing sequence plan DRAWINGS OFF ER Approval drawings / Final drawings to be submitted under cover of an ADS form / FDS form respectively Submission of Following, but not limited to: Guaranteed Technical Particulars General Arrangement Drawing showing masses, main dimensions Cross section details showing arrangement of auxiliary components, etc. Foundation Plan & Loading details Single line diagram, Feeder list Block Logic, Schematic & Connection Diagrams Bill of Material Make of Each Components Type Test, Routine Test Certificates Spares List for two Years Operation As Built Drawing SPARE PARTS DOCUMENTS ESPIR forms including 1 transparency TEST AND INSPECTION DOCUMENTS Documents to be submitted under transmittal Manufacturing report Test Report / Data Curves Calibration Certificates for testing Instruments. Bought out Equipments Certificates. Prints APPROV AL Prints

Required number for

Disk Prints - final issue 2 weeks after approval date Documents shall be submitted to:

2 2 -

4 4 4

2 2 2

4 4 4

2 2 2 2 -

4 4 4 4 4 4 4 4

2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 Prints Documents shall be submitted to:

Purchasing Office via courier service

1 1 1 1

4 4 4 4

Purchasing Office via courier service within 4 weeks of relevant test / inspection. Purchasing Office via courier service not later than at time of dispatch of equipment.

OPERATING DOCUMENTS

Installation instructions Operating instructions

1 1

4 4

Combine into one manual

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 19 of 21 1 4

Maintenance instructions ADDITIONAL REQUIREMENTS

1. Referenced standards / codes shall be the latest issue unless otherwise stated.

REMARKS Invoice must certify that the drawings and engineering documents specified above have been dispatched to all parties concerned. Any deviation from the timing for submittal of documents shall be notified to the Approval / Distribution Offices by fax or E mail. Shop fabrication shall not be started before the required approval drawings have been released for construction by the party concerned, unless otherwise stated on the "Approval Drawing Specification". Each document shall bear the item / tag and order reference number and be dispatched by air mail, unless other instructions are stated on the RED. Units / dimensions to be used on Engineering documents shall be SI. The documents shall be in English. Description on drawings and similar documents may be in other languages provided English translations are also given. Drawings and documents shall be suitable for microfilming and comply with accepted national or international standards for the preparation of technical drawings. Only the following standard sizes should be used: A4, A3, A2, and A1.

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Appendix-E: Guaranteed Technical Particulars 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 . 11 . 12 . 13 . 14 . 15 . 16 . 17 . 18 . 19 . 20 . a b c d e f g h i Reference Standard for Capacitor Rating (Total) Rated insulation voltage Rated service voltage Rated kVAR of basic unit Rated frequency Operating temperature Service life Max. permissible voltage Max. permissible current Capacitance tolerance Dielectric: material & type Dielectric loss Total losses AC test voltage between terminals AC test voltage between terminals and case Discharge device details Dimension of Panel: WxDxH Weight of Panel Component Details Panel Capacitor Air Circuit Breaker Power Contactor Aux. Contactor C. T. V. T. MCB APFC Relay : : : : : : : : : w/kVAR w/kVAR Volt Volt : : : : : : : : : : : : : : : : : mm X mm X mm kg : : Model/ Cat. No. Rev: A Page 20 of 21

kVAR Volt Volt kVAR Hz C Hours Volt Amp %

Make

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

LPG BOTTLING PLANT , BATHINDA


Doc. No. 266763-000-SP-4006 Rev: A Page 21 of 21

Appendix-F: Electrical Drawings.

01.

Dwg. No. 266763-000-410-002B:- Single Line diagram for PMCC

P:\Kolkata\Engineering\JOBS\OGO-269323-HPCL Bathinda-LPG\ELECTRICAL\03. Issued to client\Capacitor Bank\266763-000-SP-4006.doc

You might also like