Bolt Loading VDI M39.

xmcd

MARYLAND METRICS -- THREAD DATA CHART: Metric Thread -- Coarse Pitch
Nominal
Size
ISOM
Thread
Form
Type
Major
Diameter
mm
d=D
Pitch
mm
p
Root
Radius
mm
r
Pitch
Diameter
mm
d2=D2
Minor
Diameter
Male Thd.
d3
Minor
Diameter
Female Thd.
D1
Thread
Height
Male Thd.
h3
Thread
Height
Female Thd.
H1
Tap
Drill
Diameter
mm
39.00 M 39.00 4.00 0.577 36.402 34.093 34.670 2.454 2.165 35.00
copyright maryland metrics-- all rights reserved filnam:isomlee.xls ver t3a
Fastner size M39
Diameter at stress cross-section A.s (Minor dia of male thread)
D
S
34.093 mm :=
Shank diameter of bolt neck
D
T
34.093 mm :=
Outside diameter of the consact area under the head of the driven fastner
D
W
60 mm :=
Effective diameter for friction at the contact of the head of the driven fastner
D
km
60 mm 42 mm +
2
:=
D
km
51 mm =
Effective tensile stress cross-section of the bolt thread
A
S
976 mm
2
:=
Pitch of the bolt thread
P 4 mm :=
R
y
210 MPa :=
Actual proof stress of the bolt
Minimum 2% Proof stess fo bolt material ISO 898 grade 50
stated in eurocode
R
p.0.2
210 MPa :=
Outside diameter of bolt at the smallest cross section
d
0
34.093 mm :=
Pitch diameter of the bolt thread
d
2
36.402 mm :=
Minor Diameter of bolt thread
d
3
34.093 mm :=
Minimum cross section area of the bolt
A
0
d
0
2

4
912.894 mm
2
= :=
Half flank angle of blt thread

th

6
0.524 = :=
Coefficien of friction between bolt and nut thread

G
0.14 :=
Coefficien of friction at the contact of the driven head

K
0.14 :=
Degree of explotiaiton of bolt yield stress desired at max assembly condition
90% :=
Page 1 of 9
Bolt Loading VDI M39.xmcd
l
K
550 mm :=
Bolt clamp Length
Shank length
l
1
l
K
:=
Joint coefficient
w 1 :=
Clamped parts hole diameter
d
h
42 mm :=
d
w
410 mm :=
D
A
220 mm :=
atan 0.6 ( ) 30.964 deg = :=
R
p.0.2.min
210 MPa :=
E
steel
200 GPa :=
E
conc
30 GPa :=
E
p
E
conc
:=
A
S
R
p.0.2
204.96 kN =
Maximum assembly preload
expected from tightening to specified
torque
F
M.Tab
A
S
R
p.0.2

1 3
4
1
d
3
d
2
+
P
d
2

G
cos
th
( )
+
|

\
|
|

(
(
(
(

2
+
151 kN = :=
Note this is not with in the VDI spec and should normally be taken from tables
A Preload to resist a maximum force of:- F
A.max
125 kN :=
Page 2 of 9
Bolt Loading VDI M39.xmcd
R1 tightening factor in acordance with table 8
A
1.4 :=

Page 3 of 9
Bolt Loading VDI M39.xmcd
bolt diameter to clamping length
l
K
d
0
16.132 =
For friction coefficient class B
F
KRmin
0 N :=
R2 Required minimum clamp load.
The joint is symetrically clamped
F
Kerf
F
KRmin
:=
F
Kerf
0 kN =
R3 Splitting the working load, elastic resilience and load introduction factor

S
l
K
A
S
E
steel

:=

S
2.818 10
6

mm
N
=

P
2
w d
h
tan
( )

ln
d
w
d
h
+
( )
D
A
d
h

( )

d
w
d
h

( )
D
A
d
h
+
( )

(
(

2
D
A
2
d
h
2

l
K
D
A
D
W

( )

w tan
( )

(
(

+
E
p

:=

P
1.434 10
7

mm
N
=
Load factor with the application under the bolt head

P

S
+
0.048 = :=

K
:=
n
2d
0.15 :=

n
n
2d

P

S
+
7.264 10
3
= :=
f
Z
3.5 m := f
Z
3.5 10
6
m =
R4 Preload changes
See table 5.4/1 P64
F
Z
f
Z
5

P

S
+
6 kN = := 5 no interfaces
conservative
Page 4 of 9
Bolt Loading VDI M39.xmcd
R5 Determinine the minimum assembly preload
No temperature reqirements
F
M.min
F
Kerf
1
n

( )
F
A.max
+ F
Z
+ :=
F
M.min
130 kN =
R6 Determine maximum assembly preload
F
M.max

A
F
M.min
:=
F
M.max
182 kN =
R7 Determine the assembly stress

red.Mzul
R
p.0.2.min
:=

red.Mzul
189 MPa =
F
Mzul
A
0
R
p.0.2.min

1 3
3
2
d
2
d
0

P
d
2

1.55
G
+
|

\
|
|

(
(

(
(

:=
F
Mzul
116 kN =
F
A.max
6.053 kN =
0.1 R
p.0.2.min
A
S
20.496 kN =
Page 5 of 9
Bolt Loading VDI M39.xmcd
R8 Determine the working stress

n
F
A.max
0.908 kN =
F
S.max
F
Mzul

n
F
A.max
+ :=
F
S.max
117 kN =

Z.max
F
S.max
A
0
:=

Z.max
128.11 MPa =

max
M
g
W
p
:=
M
g
d ??????????
F
S.max
117 kN =
F
M.max
182 kN =
F
M.min
130 kN =
G
S.max.x
F
S.max

S

0 mm
F
S.max

P

\
|
|
|
|

:=
G
M.max.x
F
M.max

S

0 mm
F
M.max

P

\
|
|
|
|

:=
G
M.min.x
F
M.min

S

0 mm
F
M.min

P

\
|
|
|
|

:=
G
S.max.y
0 kN
F
S.max
0 kN
|

\
|
|
|
|

:=
G
M.max.y
0 kN
F
M.max
0 kN
|

\
|
|
|
|

:=
G
M.min.y
0 kN
F
M.min
0 kN
|

\
|
|
|
|

:=
( ) ( )
Page 6 of 9
Bolt Loading VDI M39.xmcd
G
Z.x
F
M.min
F
Z
+
( )

S

0 mm
F
M.min
F
Z
+
( )

P

(
(
(
(

:= G
Kerf.x
F
Kerf

( )

S

0 mm
F
Kerf
( )

P

(
(
(
(

:=
G
Z.y
0 kN
F
M.min
F
Z

( )
0 kN

(
(
(
(

:= G
Kerf.y
0 kN
F
Kerf
( )
0 kN

(
(
(
(

:=
yield
x
0.6 mm
0 mm
0.3 mm
|

\
|
|
|

:=
yield
y
A
S
R
p.0.2

A
S
R
p.0.2

A
S
R
p.0.2

\
|
|
|
|

:=
25
50
75
100
125
150
175
200
225
250
G
S.max.y
kN
G
M.max.y
kN
G
M.min.y
kN
G
Z.y
kN
G
Kerf.y
kN
yield
y
kN
Page 7 of 9
Bolt Loading VDI M39.xmcd
0.6 0.4 0.2 0 0.2 0.4
F s max
max preload
min preload
Loss of preload
Required clamp force
trace 6
G
S.max.x
mm
G
M.max.x
mm
,
G
M.min.x
mm
,
G
Z.x
mm
,
G
Kerf.x
mm
,
yield
x
mm
,
F
set
F
M.max
F
M.min
+
2
156 kN = :=
F
set
A
S
R
p.0.2

76.114 % =
Page 8 of 9
Bolt Loading VDI M39.xmcd
P 4 mm =
150 kN
S

P
|

\
|
|

rev 38.038 deg =

G
M.max.x
0.513
0
0.026
|

\
|
|
|

mm =
Page 9 of 9