Professional Documents
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1270C200-G001
(REV D)
Catalog 3105/USA Accumulator Bleed-Down Valve
Technical Information Series ABV101
Operation RV1
In
Pump flow is directed either to the system or the
accumulator. A check valve isolates the pump; and
allows accumulator discharge to reach the system. A
pilot-to-close check valve remains closed as long as Accumulator Outlet
adequate pressure is maintained on the inlet line.
Once this pilot pressure drops below the minimum pilot Gage
Tank
pressure of the CPC101P check valve, the check valve
opens allowing the accumulator to vent to tank. A
.100″ diameter orifice provides a bleed down to
prevent a surge as the accumulator bleeds to tank. A
direct-acting relief valve at the valve’s inlet provides a Inlet
safe pressure to both the system and the accumulator.
Performance Curve
Features
Pressure Drop-Accumulator port to tank without
• Built-in cartridge valves for reduced plumbing and ease of cartridges. For performance of each cartridge, see
maintenance each individual cartridge.
• Two gage ports PSI Bar Hydraulic Oil 135 SSU @ 100°F (28 cSt)
• Hardened operating parts for long life 100 6.9
80 5.5
Pressure Drop (∆P)
Specifications
60 4.1
Maximum Inlet 75 LPM (20 GPM)
Flow
40 2.8
Maximum Flow 225 LPM (60 GPM)
Accumulator
To Tank 20 1.4
abv101.pm6.5, bl, lk
26.9 25.4
(1.06) (1.00)
CV1
101.6
(4.00)
25.4 31.7
(1.00) (1.25)
117.9
Accum
(4.64) Out
RV1
76.2 84.1 76.2
(3.00) (3.31) G2 (3.00) 22.1
101.6 (.87)
38.1 38.1 (4.00) 38.1
Tank
G1
26.9 9.4 25.4
4.1 50.8 (1.06) (.37) (1.00)
(.16) (2.00)
65.0 50.8
(2.56) (2.00)
92.0
(3.62)
172.2
(6.78)
Max.
CPC1 In
76.2
(3.00)
26.9 25.4
(1.06) (1.00)
65.0
(2.56)
THIRD-ANGLE
PROJECTION
abv101.pm6.5, bl, lk
ABV 10 1 P P
Accumulator Size Stroke RV1 RV1 Optional CPC 1 Cracking CV1 Cracking Seals Body
Bleed-Down Adjust. Pressure Pressure Pressure Pressure Option
Valve Range Setting CPC 1 CV1 For Steel
Body Only
7/8-14 Relief
Valve Cavity Poppet Poppet
.100″ Dia.
bleed orifice
Description Code Type
03 6.9 - 20.7 Bar (100 - 300 PSI) 80 5.5 Bar (80 PSI)
Standard Setting:
10.4 Bar (150 PSI) @ 11.3 LPM (3 GPM)
08 13.8 - 55.2 Bar (200 - 800 PSI)
Standard Setting:
27.6 Bar (400 PSI) @ 11.3 LPM (3 GPM)
16 20.7 - 110.4 Bar (300 - 1600 PSI)
Standard Setting:
55.2 Bar (800 PSI) @ 11.3 LPM (3 GPM)
35 34.5 - 241.4 Bar (500 - 3500 PSI)
Standard Setting:
120.7 Bar (1750 PSI) @ 11.3 LPM (3 GPM)
SERVICE PARTS
abv101.pm6.5, bl, lk
Mounting style
ISO 3019-2
Side port
flange connection
ISO 6162-Type 1.
ZF Batavia
A - A3 Programme
Hydraulic Piston Pumps Series PVP
Characteristics
Pressure range:
Outlet: nominal pressure pN : 250 bar
ZF Batavia
A - A4 Programme
Series PVP Hydraulic Piston Pumps
Performance Curves
PVP 16 PVP 33
PVP 48 PVP 76
ZF Batavia
A - A5 Programme
Hydraulic Piston Pumps Series PVP
Noise Level
ZF Batavia
A - A6 Programme
Series PVP Hydraulic Piston Pumps
Suction pressure requirements
ZF Batavia
A - A7 Programme
Hydraulic Piston Pumps Series PVP
Dimensions
PVP 16
20.5 -0.25
61 A
11
Key
6x6x26
180 149 DIN6885
Inlet, outlet: M10x22 deep, 4x
175
ISO 6162-Type 1
47.6 19
DN 19
25-350 Bar Version
View A 22.2
135 Rotation
40
58 ∅18j6
In- Out-
∅80h8
let let
7
8
13 36
ZF Batavia
A - A8 Programme
Series PVP Hydraulic Piston Pumps
Dimensions
PVP 33
A Key
8x7x40
14 71 DIN6885
214 174
216
View A
158 123
∅25j6
53
In- Out- 22
IN OUT ∅100h8
let let 27
10
Rotation
13 9.2
52
30.2
ZF Batavia
A - A9 Programme
Hydraulic Piston Pumps Series PVP
Dimensions
PVP 48
88 14 Key
8x7x40
DIN6885
216 191
241
View A Drain port L2 Shaft only for 80% thru torque
ISO 6149 - M27x2
176
27
86 ∅100h8
69
In- Out- ∅25j6
IN OUT 25.4
let let L2
44.4 L1
86
ROT
Rotation
L3 ISO 6149 - M27x2 15 10
190.5 9.2
52
ZF Batavia
A - A10 Programme
Series PVP Hydraulic Piston Pumps
Dimensions
PVP 76
113 36-0.25
17
A
86 Key
10x8x40
DIN6885
236 227
279
52
View A
79
∅32j6
In- Out- L1 ∅125h8
let let
55
76
Rotation
16 10
197
9.2
31.8 42.9 M12x27 deep, 4x 58
1.8
∅3
66.7 77.8
Outlet 0 Inlet
∅5
ISO 6162 - Type 1 ISO 6162 - Type 1
DN32 DN50
400 bar 25-350 bar
ZF Batavia
A - A11 Programme
Hydraulic Piston Pumps Series PVP
Dimensions
PVP 100/140
A
Key
113 12x8x70
DIN6885
180 L2
260 267.5
288.3
342
Adjustable displ. limiter
max. 324.6
39.4
View A
IN OUT
90
2 ∅40k6
In- Out-
let let
∅125h8
101 86.4
Rotation
L2; M27x2; ISO 6149-6
10
9
244 19
92
Outlet Inlet
ISO 6162 DN 38 ISO 6162 DN 63
420 bar type 210 bar type
36.7 50.8
∅38
88.9
79.4
∅63
ZF Batavia
A - A12 Programme
Series PVP Hydraulic Piston Pumps
ZF Batavia
A - A13 Programme
Hydraulic Piston Pumps Series PVP
Ordering Code
P V P 3 6 K 8 R N X3612
Axial Piston Pressure Control
Range Options
Pump Port Rotation
variable Connections Clockwise Seals
Displacement Nitrile
Size and Shaft Use for
Displacement
systems
operating
below
1500 PSI
Max.
Code
Displacement
16 16 cm3/rev.
Code Description
33 33 cm3/rev.
48 48 cm3/rev. omit Standard pressure
compensator
76 76 cm3/rev.
M Remote
100 100 cm3/rev.
140 140 cm3/rev.
Code Pressure range
36 17 - 247 bar
Code Description
PVP 33
PVP16 PVP 48 PVP 76
ZF Batavia
A - A14 Programme
Series PVP Hydraulic Piston Pumps
Installation Information
Fluid Recommendations Installation and Mounting
Premium quality hydraulic mineral oil fluids are Horizontal mounting:
recommended, like H-LP oils to DIN 51524, part 2. The Outlet port side or top. Inlet port side or bottom, drain port
viscosity range should be 25 to 50 mm2/s (cSt) at 500 C. always uppermost.
Normal operating viscosity range between 12 and 100
mm2/s (cSt). Maximum start-up viscositiy is 320 mm2/ Vertical mounting: Shaft pointing upwards.
s. Operating temperature -10 to + 700 C.
For other fluids such as phosphoric acid esters consult Install pump and suction line in such a way that the
your Parker representative for assistance. maximum inlet vacuum never exceeds 0,8 bar absolute.
The inlet line should be as short and as straight as
Seals possible. A short suction line cut to 450 is recommended
Buna N seals are used for operation with hydraulic fluids when the pump is mounted inside the reservoir, to
based on mineral oil. For synthetic fluids, e.g. phosphoric improve the inlet conditions. All connections to be leak-
acid esters, Fluorcarbon seals are required. Consult free, as air in the suction line will cause cavitation, noise,
your Parker representative for assistance. and damage to the pump.
Drain Line
Filtration
The drain line must lead directly to the reservoir without
For maximum pump and system component
restriction. The drain line must not be connected to any
functionability and life, the system should be protected
other return line. The end of the drain line must be below
from contamination by effective filtration.
the lowest fluid level in the reservoir and as far away as
Fluid cleanliness should be in accordance with ISO
possible from the pump inlet port. This ensures that the
classification ISO 4406. The quality of filter elements
pump does not empty itself when not in operation and
should be in accordance with ISO standards.
that hot aireated oil will not be recirculated. For the same
reason, when the pump is mounted inside the reservoir,
Filtration
the drain line should be arranged in such a way that a
The functionabillity and life of pumps and other hydraulic
siphon is created. This ensures that the pump is always
components can be improved decisively if the fluid
cleanliness corresponds to ISO 4406. filled with fluid. The drain pressure must not exceed 2
Hydraulic systems to Class 16/13 bar. Drain line length should not exceed 2 metres.
Servo systems to Class 15/12 Minimum diameter should be selected according to the
port size and a straight low pressure fitting with
The quality of filter elements should be in accordance with maximised bore should be used.
ISO standards.
Shaft Rotation and Alignment
It is specified to use the Parker off-line and return line
Pump and motor shafts must be aligned within 0,25mm
filters, where necessary pressure line filters may be used
T.I.R. maximum. A floating coupling must be used.
as an alternative to the return line filters.
Bellhousings and couplings can be ordered at
manufacturers listed in this catalogue. Please follow the
coupling manufacturer's installation instructions. Consult
your Parker representative for assistance on radial load
type drives.
Start Up
Prior to start up, the pump case must be filled with
hydraulic fluid (use case drain port). Initial start up
should be at zero pressure with an open circuit to enable
the pump to prime. Pressure should only be increased
once the pump has been fully primed.
ZF Batavia
A - A15 Programme
Catalog 1550-001/USA Series PZG Gear Pumps
Technical Information
High Pressure
VolumeMZG
Series Control
Gear Motors
• Very Low Noise Operation. • Operating fluid viscosity range is 80-1000 SSU.
Maximum start-up viscosity is 4000 SSU.
• High Operating Pressures
Up to: 3600 PSI Continuous and • Fluid should have maximum anti-wear properties, rust
4000 PSI Intermittent. and oxidation inhibitors.
• Rugged Housing Assembly. • Pump inlet vacuum should not exceed 10 in. Hg. (0.35
bar) at 1800 RPM or 5 in. Hg. (0.17 bar) at pump
• Special Seal Technology. rated speed. Maximum positive inlet pressure is 10
PSI (0.69 bar).
• Very High Efficiencies:
Volumetric Efficiency to 98% • Pump and prime mover shaft alignment must be within
Mechanical Efficiency to 95% 0.007 inches total indicator reading.
• High Tolerance to Contamination. • For applications with side load conditions, such as
belt driven pumps, please contact the Parker
• Long Life “DU” PTFE Lined Bushings. Hydraulic Pump/Motor Division.
• Reversible Motors are Standard. • For information not specified in this brochure please
contact your nearest Parker Distributor or the
Hydraulic Pump/Motor Division.
Options
• Straight Keyed or Spline Shafts.
5.1
Instructions: To size a pump…
1/ Where RPM intersects displacement
A
2000 read GPM.
5
2/ Where GPM intersects PSI read HP.
4.1
4
3000 Example: An electric motor operating at
3600 3 1725 RPM with a 4.1cc pump
2.7
would produce a flow of 1.9
2 2 GPM. At 3600 PSI this would
require a 5 HP electric motor.
1.3
1
.39 1.06
1.06 M 4.04 .25
L 3.25
.125 SQ.
KEY
.560 2.000
.41 Ø 1.998
.550
3.19
.47
Ø .500
.499
9 TOOTH SPLINE
2.60 20/40 PITCH
OUTLET PORT: 9/16-18 UNF 30° PRESSURE ANGLE
(SAE-6) O-RING MZG MOTOR DRAIN INLET PORT:
(BI-ROTATIONAL) 3/4-16 UNF
SAE-3 80 PSIG MAX (SAE-8) O-RING
MOTOR PORTS (SAE-8)
3600
14 2/ Where GPM intersects PSI read HP.
14
.44 3.250
Ø 3.248
.698
.61 .688
4.02
Ø .625
.624
2000
60
1/ Where RPM intersects displacement A
50
read GPM.
87.6 77.7
69.7 2/ Where GPM intersects PSI read HP.
60.0
40
51.5
3000 Example: An electric motor operating at
42.8
3600 30 39.3 1725 RPM with a 39.4cc pump
33.8 would produce a flow of 17.9
26.4 GPM. At 3600 PSI this would
20 22.5
require a 45 HP electric motor.
10
4.000
3.998
.987
.977
Pump
Displacement Motor
Code cc’s/rev(cu.in./rev)
013 1.3 (0.08) – Shaft Types
Size 1A 020 2.0 (0.12) – Code Type
Code Type Frame 027 2.7 (0.17) Yes 1 Straight Keyed
Size 041 4.1 (0.25) Yes
1A SAE AA 1A = 1/2" Dia.
051 5.1 (0.31) – 2A = 5/8" Dia.
2A SAE A 061 6.1 (0.37) Yes 3A = 7/8" Dia.
3A SAE B 070 7.0 (0.40) –
2 Splined
095 9.5 (0.60) Yes 1A = 9 Tooth
2A
113 11.3 (0.70) Yes 2A = 9 Tooth
Frame
140 14.0 (0.90) Yes
Size 3A = 13 Tooth
178 17.8 (1.10) Yes
208 20.8 (1.30) Yes
279 27.9 (1.70) Yes
225 22.5 (1.40) –
264 26.4 (1.60) –
337 33.7 (2.10) Yes
3A 394 39.4 (2.40) –
Frame 427 42.7 (2.60) Yes
Size 514 51.4 (3.10) Yes
600 60.0 (3.70) Yes
696 69.6 (4.20) –
776 77.6 (4.70) Yes
876 87.6 (5.30) Yes
Dimensions
Model GTS400S* 1*
Manifold M’T’D.-Push to Read Isolator Valve
rl01
e.
.?SIW.YI
8 ‘
w
I
MPTF TUR
EPORTS
.SU{14.2t
?.12 (28.4)-4 e z
1/4-18
Talus
NPW
PORT
TMWO. 1
f 1,4.18 NPTF THS.0
7-ANK PORT
- .2s (6.4)
Bolt Kits
Mllve Bolt Kit Bolt speclficetion* I BoltTque
GTS400 6K13 8-32 x 13/8” 50 iN.-LBS.-STEEL MANIFOLDS
35 IN.-LBS.-ALUMINUM MANIFOLDS
“Uee SAE Grade 8 or Better
How to Order
T GT
MODEL
T
MOUNTING
T
MATERIAL
T
SEALS
I
*
Omit
s
Line Mounted
suobpk:;
‘
400
420
114”NPTF
7/16-20 UNF (SAE 4)
SI Steel
‘*
Omit
v
Nitrile
Viton
ZF Batavia
C - C26 Programme
15P Series
Specifications: 15P
Pressure Ratings: Weights (approximate):
Maximum Allowable Operating Pressure 15P-2 4.6 lb. ( 2.1 kg.)
(MAOP): 3000 psi (207 bar)
Rated Fatigue Pressure: 2000 psi (138 bar)
Design Safety Factor: 3:1 M12 Micro
Operating Temperatures: Pin 1 - 24VDC
Buna: -40°F (-40°C) to 225°F (107°C) Pin 2 - Normally Closed
Viton: -15°F (-26°C) to 275°F (135°C) Pin 3 - Not Used
Pin 4 - Normally Open
Element Collapse Rating: Pin 5 - GND
Standard- 150 psid (10.2 bar)
“H” Option- 2000 psid (138 bar)
“X” Option- 3000 psid (209 bar)
Materials:
Bowl: impacted aluminum (anodized 6061-T6)
Head: extruded aluminum (anodized 6061-T6)
Bypass: nylon
ISO6149 M27x2
ZF Batavia
C - C27 Programme
15P Series
15P-2 Element Performance
ZF Batavia
C - C28 Programme
15P Series
HOW TO ORDER:
Select the desired symbol (in the correct position) to construct a model code.
Example:
(Assigned
F3 15P 2 10Q E5MD 50 XX 19 By Parker)
ZF Batavia
C - C29 Programme
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Young & Franklin Inc.
FIELD SERVICE MANUAL
Moduflow™ Series
IL2 /RF2/CF2 Low Pressure Filters
Applications for
Moduflow Filters
■ Power Unit Fabrication minimizes turbulence and pressure needs to be serviced. There is even a
loss through the filter, improving “no element” indicator that can
■ Off-line Filter Loops system performance. sense when there is not an element
■ Mobile Equipment installed in the filter.
The newly designed closed bottom
The Moduflow filter is widely elements for the RF2 and IL2 models From top to bottom, the Moduflow
considered the most versatile filter insures all contamination remains filter series provides the high
available on the market. The unique trapped within the element as the level of filtration and long term
diverter valve assembly, and inside filter is serviced. dependability so vital to today’s
to outside flow through the element, hydraulic systems.
allows the Moduflow to be config- A wide variety of visual and
ured for in-line, in-tank or suction electrical indicators allows you to
filtration. The flow diverter know exactly when the element
FILTER
FLANGE HEAD
925167 RETURN
PUMP OUT IN
TANK BRACKET
924904
BOWL
BOWL
TANK
OUTLET
PORT
INLET
Features
Flanges Cover
■ NPT or ■ Slotted for
SAE ¾” to 2” quick release
■ Lightweight ■ Lightweight
aluminum aluminum
Indicators Bowl
■ Visual or electrical ■ Single or
■ Mounted on either side double length
■ Optional “no element” ■ Durable steel
indication construction
Bypass/Diverter Element
(not visible) (not visible)
■ 5 different ■ Available in
pressure settings cellulose, wire
■ No bypass option mesh or high
available performance
Microglass II media
■ Single or
double length
Efficiency Capacity
Beta Rating Efficiency % PSID BAR
10,000 50
02Q
3.0
40
05Q
10Q
1,000 99.9
05Q
2.5
10Q
200 99.5 30
20Q 2.0
100 99.0
1.5
20
20 95.0
1.0
Q
20
10
02Q 0.5
2 50.0
1 0 0.0
0 5 10 15 20 25 0 10 20 30 40 50 60
Particle Size (Micrometre) Grams
12 12
0.8 0.4
PSID
PSID
BAR
BAR
10Q
8 0.6 8 0.3
0 0.0 0 0.0
0 20 40 60 80 100 0 20 40 60 80 100
GPM GPM
6 6
0.4 0.4
PSID
PSID
BAR
BAR
03C
10C 0.3 0.3
4 4
0 0.0 0 0.0
0 20 40 60 80 100 0 20 40 60 80 100
GPM GPM
6 6
0.4 0.4
PSID
PSID
BAR
BAR
4 0.3 4 0.3
0.2 0.2
20C
2 2
0.1 0.1
40W
0 0.0 0 0.0
0 20 40 60 80 100 0 20 40 60 80 100
GPM GPM
Efficiency Capacity
Beta Rating Efficiency % PSID BAR
10,000 50
02Q 3.0
40
05Q
1,000 99.9
10Q
05Q
2.5
10Q
200 99.5 30
2.0
100 20Q 99.0
1.5
20
20 95.0
1.0
Q
20
10
02Q 0.5
2 50.0
1 0 0.0
0 5 10 15 20 25 0 20 40 60 80 100 120
Particle Size (Micrometre) Grams
12 6
0.8 0.4
PSID
PSID
BAR
BAR
1½” SAE
10Q 0.6 0.3
8 4
0 0.0 0 0.0
0 25 50 75 100 125 150 0 25 50 75 100 125 150
GPM GPM
6 6
0.4 0.4
PSID
PSID
BAR
BAR
4 0.3 4 0.3
0.2 0.2
2 2
74W 0.1 0.1
40W
0 0.0 0 0.0
0 25 50 75 100 125 150 0 25 50 75 100 125 150
GPM GPM
PSID
BAR
BAR
4 0.3 4 0.3
40SA
0.2 20C 0.2
2 2
0.1 0.1
0 0.0 0 0.0
0 25 50 75 100 125 150 0 25 50 75 100 125 150
GPM GPM
A
168.0
6.7
78.7
3.1
OPTIONAL
IL & RF INLET TANK
196.3 OPTIONAL FLANGE
7.7 C BMOUNTING
BRACKET
Specifications: DIL2
3.3
.013
Pressure Ratings:
Maximum Allowable Operating Pressure
(MAOP): 200 psi (13.8 bar) 116.8
4.60 79.0
Design Safety Factor: 2:1 3.11
Rated Fatigue Pressure: 150 psi (10.3 bar)
76.2
Element Burst Rating: 70 psid (3.4 bar) 3.00
Indicators:
Linear Measure: millimeter
Visual (optional) inch
Electrical (optional) 15A@250VAC / .5A@125 VDC
Electrical (“D” option) 5A@250VAC / 3A@28 VDC
479.3
Color Coding: 18.87
White (normally closed)
AIR BLEED
Red (normally open) EACH FILTER
Black (common) 30.2
1.19
FILTER SCHEMATIC
OPTIONAL
OUTLET FLANGE
OUTLET 402.8
345.9 15.86
13.62
FILTER FILTER
177.8
INLET
7.00
BYPASS BYPASS
DRAIN
INLET VENT OPTIONAL MECHANICAL INDICATOR
Approximate handle torque required for changeover. Typical Flow/Pressure Curves For Duplex Valves
1.75
25
LPM
DIFF. PRESSURE
5
GPM
0.25
0
100 200 300
0
0 10 20 30 40 50 60 70 80 90 100
System Pressure (psi) GPM FLOW LPM
0 25 50 75 100 125 150 175 200 225 250 275 300 325 375
RF2
SINGLE ELEMENT
Check valve rod assy. 452.1
Single length: P/N 926954 17.8
Double length: P/N 925140 CF2
(Used on submersible SINGLE ELEMENT
CF2 only. Submersible RF2 391.3
uses only the check valve assy.) 15.4
CF2/RF2
Note: Cover Seal Engages DOUBLE ELEMENT
Before CF Rod 688.3
Assembly Opens
Check Valve 27.1
Accessories
“M” OPTION-VISUAL INDICATOR,
Linear Measure: millimeter NO ELEMENT WARNING
inch
161.5
6.5
8.7
0.344 122.9
DIA. THRU 4.84
PLACES
60 7.9
TYP 0.31
114.3
4.500
R
114.3 6.44
4.500 0.25
114.3
4.500 13.5
.531 DIA. THRU TYP.
57.2
2.25 41.1
1.62
25.4
1.00
MATERIAL 149.2
THICKNESS 5.875
4.60 DIA. B.C.
.18
4 12
10
13
6
10
12
4
11
6 10
17
8
6 7 6
5
3
19 20
2
14
15
16
18
HOW TO ORDER: Select the desired symbol (in the correct position) to construct a model code.
Example:
Design number
IL2 1 10Q MP 35 Y9Y9 1 assigned
by Parker
BOX 8: Modifications
Symbol Description
1 None
3 Magnets
11 No-bypass
1
Piston-Type Accumulators Piston and Bladder-Type
Compact, Sturdy Design for Dependable Hydraulic Accumulators
Performance, Maximum Efficiency and
Long Life for your Hydraulic System
**NEW**
Threaded-both-end construction
on 2", 4" & 6"
fatigue-rated construction".
Longer Life for Your Hydraulic Units... Fluids — Accumulators are compatible with a wide
range of fluids. The standard accumulator may be used
The piston-type accumulator offers you many important with petroleum-based industrial oil or the water-base
advantages. Its simple, compact, cylindrical design and flame resistant fluids. Standard temperature range for
sturdy construction ensures dependable performance, pistontype accumulators is -20°F to +200°F. Seals
maximum efficiency and long service life. compatible with most industrial fluids can be furnished on
special orders with temperature ranges from -65°F to
Selection — Piston-type accumulators are available in 2" +400°F.
through 12" bore sizes. For the proper size accumulator to
meet your requirements, refer to page 23 for accumulator Water Service — Suitability is provided by plating all
sizing data. Additional size selection information and data surfaces and parts.
is available from your local distributor.
Seals — Piston-type accumulators using petroleum-
Pressure Ratings — Patented V-O ring delivers full based fluids, water-glycol or water-in-oil emulsions may
sealing on 3000 psi and 5000 psi units. For pressures be used with standard nitrile (Buna-N) seals. Accumula-
over 5000 psi, consult factory. tors using synthetic, flame resistant fluids require special
seals. When phosphate esters or its blends are used,
For sizes available see “How to Order” on page 12. Viton or EPR seals will be required. Consult your local
distributor for seal and fluid compatibility.
Vent Hole
Rupture Disk
2"
Gas Cap
Steel Gas Valve Protector
— Eliminated damages
from external sources
Precharge — Precharge is the initial gas pressure that is This patented, five-blade V-type O-ring maintains full
contained by the accumulator prior to the system start-up. contact between piston and wall without rolling. This
For precharge instructions, see Maintenance Bulletin sealing remains effective even under rapid cycling, with
1630M1. operating pressures at 5000 psi.
Construction — Piston-type accumulators are designed The V-O ring also holds full pressure throughout long idle
with a compact, rugged steel tube and cap. Safety bleed periods between cycles. As a result, you get more
holes in the tube and gas valve are exposed before dependable, full pressure storage of hydraulic energy.
disassembly of the gas cap can be completed, warning of The V-O ring also ensures safer, more reliable absorption
any gas pressure not relieved in the accumulator. of sudden pressure peaks in your fluid system.
Sealing at full pressure rating — The piston is carried The piston-type accumulator line also includes models for
on PTFE guide rings, eliminating metal-to-metal contact. design into original equipment, for laboratory test setups
Of the many features offered by the piston-type accumu- and for replacements in plant systems. Piston-type
lator, the most important and unique is its piston sealing, accumulators can be mounted in any position and can be
illustrated in the cross section above. equipped with many different accessories.
3
3000 PSI Piston-Type Accumulators
for Oil & Water Service Piston and Bladder-Type
Capacities and Dimensions Hydraulic Accumulators
3000 PSI Piston-Type Accumulators for Oil & Water Service
Models, Capacities and Dimensions Safety
Vent
3 Mounting Hole
Holes
F Dia. Gas
E Thread
Bolt Circle Valve Type
G Deep
(see note)
C
D
Hydraulic
Port
B
Models Volume D Hydraulic Port
Accumulator Accumulator Gas SAE
Oil Water Gal. Oil Volume A B C Size Thread Tube E F G Weight
Service Service Cu. In. Cu. In. No. Size Size (Ibs.)
****A2N . . . . . . . . New****
A2N0010D1 ▲ A2N0010DW▲ – 10 11.5 8.31 4.5
A2N0029D1 ▲ A2N0029DW▲ (1Pint) 29 30.5 2.38 14.19 11/16 12 11/16 -12 .75 – – – 6.6
A2N0058D1 ▲ A2N0058DW▲ (1Quart) 58 59.5 23.19 9.7
A3N0029D1 A3N0029DW* 1 Pint 29 34 10.25 19.6
A3N0058D1* A3N0058DW* 1 Quart 58 63 3.56 14.34 11/8 12 11/16 -12 .75 3
/8 -24 2.25 .44 23.4
A3N0090D1* A3N0090DW* 1.5 Liter 90 95 18.94 27.6
1
A3N0116D1* A3N0116DW* /2 Gal. 116 121 22.56 30.9
A3N0183D1* A3N0183DW* 3 Liter 183 188 32.06 35.0
A4N0058D1 ▲ A4N0058DW▲ 1 Qt. 58 68 11.63 32
1
A4N0116D1▲ A4N0116DW▲ /2 Gal. 116 126 16.19 38
A4N0231D1 ▲ A4N0231DW▲ 1 Gal. 231 241 4.75 25.19 11/8 20 15/8 -12 1.25 1
/2 -20 3.25 44 51
A4N0347D1 ▲ A4N0347DW▲ 11/2 Gal. 347 357 34.31 64
A4N0578D1 ▲ A4N0578DW▲ 21/2 Gal. 578 588 52.38 89
A6N0231D1 ▲ A6N0231DW▲ 1 Gal. 231 266 17.38 77
A6N0347D1 ▲ A6N0347DW▲ 11/2 Gal. 347 382 21.81 91
A6N0578D1 ▲ A6N0578DW▲ 21/2 Gal. 578 613 30.63 118
A6N0924D1 ▲ A6N0924DW▲ 4 Gal. 924 959 6.88 43.81 11/8 24 17/8 -12 1.50 1
/2 -20 4.38 .56 159
A6N1155D1 ▲ A6N1155DW▲ 5 Gal. 1155 1190 52.63 186
A6N1733D1 ▲ A6N1733DW▲ 71/2 Gal. 1733 1768 74.63 247
A6N2310D1 ▲ A6N2310DW▲ 10 Gal. 2310 2345 96.63 323
A7K0578D1▲ A7K0578DW▲ 21/2 Gal. 578 633 26.50 184
A7K1155D1▲ A7K1155DW▲ 5 Gal. 1155 1210 41.50 247
A7K1733D1▲ A7K1733DW▲ 71/2 Gal. 1733 1788 8.25 56.50 15/8 *32 21/2 -12 2.00 5
/8 -18 5.75 .75 310
A7K2310D1▲ A7K2310DW▲ 10 Gal. 2310 2365 71.50 374
A7K3465D1▲ A7K3465DW▲ 15 Gal. 3465 3520 101.50 501
A9K2310D1▲ A9K2310DW▲ 10 Gal. 2310 2400 48.75 506
A9K3465D1▲ A9K3465DW▲ 15 Gal. 3465 3555 11.00 66.94 15/8 *32 21/2 -12 2.00 3
/4 -16 7.00 .75 646
A9K4620D1▲ A9K4620DW▲ 20 Gal. 4620 4710 85.06 786
7
A12K5775D1 ▲ A12K5775DW▲ 25 Gal. 5775 5975 67.50 3" SAE Flange /8 -9 1335
A12K6930D1 ▲ A12K6930DW▲ 30 Gal. 6930 7130 14.38 79.12 15/8 Ports (Code 61) (6) 9.00 1.50 1504
A12K9240D1 ▲ A12K9240DW▲ 40 Gal. 9240 9440 98.88 See Page 9 Holes 1793
A12K11550D1▲ A12K11550DW▲ 50 Gal. 11550 11750 119.62 for Dimensions 2095
Notes: ▲ See page 10 “How To Order” to complete the model number. ■ 2", 3", 4" & 6" Bore use standard gas valve.
7", 9" & 12" use heavy duty (military) valve.
■ SAE Flanges available on Series A6, A7, A9, B6, B7, B9
*Most fitting in the SAE #32 size are rated for 2000 to 3000 PSI service is
accumulators and gas bottles. See page 9 for dimensions.
required, 3 options are available:
■ A.S.M.E. Coded accumulators and gas bottles available. All 7"- 12" 1) Purchase 3000 psi rated fitting (part number 0865010000) shown on page 8.
bore accumulators and gas bottles use A.S.M.E. approved materials. 2) Order accumulator with SAE #24 port or smaller. See “How to Order” on page 10 for
■ When accumulators are to be used with gas bottles, proper model number.
oversize gas ports should be specified. 3) Order accumulator with code 61 (3000 psi) SAE flange port. See page 9 for
dimensions and “How to Order” on page 10 for proper accumulator model number.
A
C
Hydraulic
Port
C
B
†
D Hydraulic Port
SAE
Volume A B C Size Thread E F G Weight
Models Gal. Cu. In. No. Size (lbs.)
A2N0010D1▲ - 10 9.13 9
A2N0029C1▲ 1 Pint 29 2.75 15.06 1.625 12 11/16 -12 - - - 13
A2N0058C1▲ 1 Qt. 58 24.06 20
A4N0058C1▲ 1 Qt. 58 12.50 61
1
A4N0116C1▲ /2 Gal. 116 17.06 78
A4N0231C1▲ 1 Gal. 231 5.25 26.06 1.625 16 15/16-12 1
/2-20 3.25 0.44 111
A4N0347C1▲ 11/2 Gal. 347 35.19 145
A4N0578C1▲ 21/2 Gal. 578 53.25 212
A6N0347C1▲ 11/2 Gal. 347 24.06 219
A6N0578C1▲ 21/2 Gal. 578 7.50 32.88 1.625 16 15/16 -12 1
/2 -20 3.25 0.44 278
A6N1155C1▲ 5 Gal. 1155 54.88 426
A7K1155C1▲ 5 Gal. 1155 42.50 531
A7K1733C1▲ 71/2 Gal. 1733 9.00 57.50 1.625 16 15/16 -12 5
/8 -18 5.75 0.75 684
A7K2310C1▲ 10 Gal. 2310 72.50 836
A9K2310C1▲ 10 Gal. 2310 12.75 50.75 1.625 16 15/16 -12 3
/4 -16 7.00 0.75 1112
A9K3465C1▲ 15 Gal. 3465 68.94 1439
5
3000 PSI Auxilliary Gas Bottles Piston and Bladder-Type
Capacities and Dimensions Hydraulic Accumulators
3000 PSI Auxiliary Gas Bottles
Where space will not permit the installation of In some cases, a piston-type accumulator and
a required piston-type accumulator, a smaller gas bottle combination may be lower in total
accumulator may often be used by connecting it cost. Piston travel, confined to the accumulator,
to an auxiliary gas bottle(s) that can be located must be carefully calculated with ample margins.
in some nearby spot where space is available. Available auxiliary gas bottle sizes are shown in
the table below.
Capacities and Dimensions
3 Mounting Safety
Holes Vent Hole
E Thread
G Deep F Dia. C
Bolt Circle Gas Valve
Type
(see note)
A
D
Port
Notes: ▲ See page 10 “How To Order” to complete the model number. ■ 2", 3", 4" & 6" Bore use standard gas valve.
7", 9" & 12" use heavy duty (military) valve.
■ SAE Flanges available on Series A6, A7, A9, B6, B7, B9
*Most fittings in the SAE #32 size are rated for 2000 PSI. If 2000 to 3000 PSI service is
accumulators and gas bottles. See page 9 for dimensions.
required, 3 options are available:
■ A.S.M.E. Coded accumulators and gas bottles available. All 7"- 12" 1) Purchase 3000 PSI rated fitting (part number 0865010000) shown on page 8.
bore accumulators and gas bottles use A.S.M.E. approved materials. 2) Order accumulator with SAE #24 port or smaller. See “How to Order” on page 10 for
■ When accumulators are to be used with gas bottles, proper model number.
oversize gas ports should be specified. 3) Order accumulator with code 61 (3000 PSI) SAE flange port. See page 9 for
dimensions and “How to Order” on page 10 for proper accumulator model number.
D
3 Mounting Gas Port
Holes
E Thread F Dia. F Dia.
G Deep Bolt Circle Bolt Circle
D
Port 3 Mounting
Holes
B E Thread
G Deep
Notes: ▲ See page 10 “How To Order” to complete the model number. * Most fittings in the SAE #32 size are rated for 2000 PSI. If 2000 to 3000 PSI service is
required, 3 options are available:
■ SAE Flanges available on Series A6, A7, A9, B6, B7, B9
accumulators and gas bottles. See page 9 for dimensions. 1) Purchase 3000 PSI rated fitting (part number 0865010000) shown on page 8.
2) Order accumulator with SAE #24 port or smaller. See “How to Order” on page 10 for
■ A.S.M.E. Coded accumulators and gas bottles available. All 7"- 12" proper model number.
bore accumulators and gas bottles use A.S.M.E. approved materials. 3) Order accumulator with code 61 (3000 PSI) SAE flange port. See page 9 for
■ When accumulators are to be used with gas bottles, dimensions and “How to Order” on page 10 for proper accumulator model number.
oversize gas ports should be specified.
7
Adapter Selector
Reducer Selector Piston and Bladder-Type
New Products Hydraulic Accumulators
Adapter Selector S.A.E. to N.P.T.F.
From SAE To NPTF
Gas
Acc. Bottle SAE Thread Tube Pipe NPTF Use Adapter No. A. Hex.
Series Series No. Size O.D. Size Thread (Includes O-Ring) Dim. Size
_
A2 12 11/16-12 3
/4 1
/2 1
/ 2- 14 656007 0001 3
/4 11/ 4
A2 – 12 11/16-12 3
/4 3
/4 3 -14
/4 562683 0000 11/16 13/ 8
A4 B4 20 15/8 -12 11/ 4 11/ 4 11/4 -111/ 2 562682 0000 111/ 32 2
A6 B6 24 1 / 8-12
7 1 /2
1 1 /2
1 1 / 2 11 / 2
1 1 562681 0000 1 / 32
13 21/ 4
A7 B7 32 21/ 2-12 2 2 2-111/ 2 572089 0000 115/ 32 2 7/ 8
A9 B9 32 21/ 2-12 2 2 2-111/ 2 572089 0000 115/ 32 2 7/ 8
HEX
1.88"
SAE #5 Port
2 1/2 - 12 Thread (4 -Places)
2.50" Sq.
and 1.50" Thick.
Hydra-Ride
The Hydra-Ride is basically a cylindrical vessel with a ■ Improved softer ride reduces loss from damage to
unique floating piston separator between pressurized fragile products
gas on one side and the incompressible fluid from the
■ Reduced hydraulic shock lowers maintenance costs
hydraulic circuit on the other, resulting in these benefits:
on your trucks
Port Adapter for smaller straight V O-Ring Seal ■ Improved lift truck ride reduces operator fatigue
thread or tapered pipe thread (Parker Patented)
G ■ Improved efficiency of your material-handling
3 Holes (for C
Mounting) ■ Replacement of seals and alignment rings is easy and
Tapped E thread A
F Bolt Circle
inexpensive—just order the repair kit for the model
number stamped on the name plate
B
D—S.A.E. Hydraulic Tube Fitting ■ Thoroughly proven design and rugged construction
O-Ring Boss for (Size D) O.D. Tube
Safety Fuses
Safety fuses (thermo fuses) are used as a safety device pre-determined pressure. Safety fuses are available on all
on piston-type accumulators and gas bottles to prevent sizes of bladder-type and piston-type accumulators and
overpressurizing of the gas due to external heat or hydraulic gas bottles except 1 qt. bladder. When ordering, please
pressure. The rupture disks are calibrated to rupture at a specify rupture pressure required.
Housing No. Housing Rupture Disk
1/2" NPT SAE#8 Pressure Rating Part Number Pressure PSI 1"
7560010000 0864710000 10000 PSI 756003 ______ PSI Vent Hole Adapter for Fuses
Note: When ordering, specify housing part number, disk part number and Rupture Disk
rupture pressure desired. Example: 7560010000/756003-3000 PSI. 2" 1 1/8" HEX
1
5-1/4" S.A.E.
*Note: Some flanges using this bolt pattern are not rated for 3000 PSI.
Order 3000 PSI flanges.
9
Piston Accumulators Piston and Bladder-Type
Ordering Information Hydraulic Accumulators
How To Order Piston Accumulators
Each Series “A” Piston Accumulator or “B” Gas Bottle can be specified by using the symbols in the chart below to develop a model number. Select
only those symbols that represent the accumulator features desired, and place them in sequence indicated by the example at the top of the chart.
Series Nominal Con- Options Capacity Design Design Seal Hydraulic Port Gas Port
Bore struction Pressure Number Compound Modification Modification
A 6 N 0578 D 1 K - - / - -
Series Special Gas Port Design Seal Compound
Accumulator A Pressure (See catalog for
Standard
Gas Bottle B (Leave blank) — temperature settings)
3000 PSI
Water Service W (4"-12" Bore) Buna-N-Standard K
Nominal Bore Size 2" (A2N) D Viton E
NPT Fuse* F Standard Ports Available
starting 1993 EPR D
Inches (Actual) SAE Fuse G See port modifications table if
2 HWBF J using other than standard ports
2000 PSI shown below
3 NPT Fuse Low Temp. Q
Water Service* WF
Some 12" K
4 Bores Special Seals S Standard Ports
5 SAE Fuse (to be specified) 3000 PSI 5000 PSI
6 (5-3/4") Water Service WG Bore Units Units
5000 PSI C See p 7 for temperature settings
Size Port Sizes Port Sizes
7
9 5,000 PSI 2" SAE #12 SAE #12
Special Design Number
12 (11-7/8") Gas Valve M
X Standard 1 3" SAE #12 SAE #12
5,000 PSI 4" SAE #20 SAE #16
Gas Valve Special Port 3 6" SAE #24 SAE #16
Water Service WM (See port table) 7" SAE #32 SAE #16
*Safety fuse assembly not Special Design X 9" SAE #32 SAE #16
included. Order fuse assembly 12" 3" SAE –
separately.
Flange Code 61
Note: most SAE #32 fittings are
Type of Construction Bore Size Capacity
rated for 2000 PSI. SAE #32 ports
Threaded Both Ends, Non-ASME (10 cu. in.) 0010 can be used for 3000 PSI service if
Material. Standard on 2", 3", 4" & 6" 2" (29 cu. in.) 0029 used in conjunction with fitting as
(58 cu. in.) 0058
(3000 PSI Fatigue Tested Design) N shown on page 10 part number
(29 cu. in.) 0029 0865010000. Flange ports may
Threaded Both Ends, ASME
K (58 cu.in.) 0058 also be used for 3000 PSI service.
Material. Standard on 7" & up 3" (90 cu. in.) 0090
Same as “K” but with ASME approval (116 cu. in.) 0116
stamp. 7" Bore & up. Available as (183 cu. in.) 0183
special on smaller sizes. L
(58 cu. in.) 0058
Hydra-Ride Modification H (116 cu. in.) 0116
4" (1 Gal.) 0231
Threaded Both Ends, TUV 1-1/2 Gal.) 0347 Hydraulic/Gas Modifications
approved 3", 4" & 6" Bores only T (2-1/2 Gal.) 0578 Designated by 2 digits
(1 Gal.) 0231 1st Digit Style 2nd Digit Description
(1-1/2 Gal.) 0347 – (blank) Std – (blank) Standard
(2-1/2 Gal.) 0578
6" (4 Gal.) 0924 OPTIONAL AT ADDITIONAL COST Minimum
(5 Gal.) 1155 1st Digit 2nd Digit STRAIGHT THREAD PORTS Bore Size
(7-1/2 Gal.) 1733
(10 Gal.) 2310 T – SAE A SAE #5 (1/2-20) 2"
B SAE #6 (9/16-18) 2"
(2-1/2 Gal.) 0578 C SAE #8 (3/4-16) 2"
(5 Gal.) 1155
7" (7-1/2 Gal.) 1733 D SAE #12 (1-1/16-12) 2"
(10 Gal.) 2310 E SAE #16 (1-5/16-12) 3"
(15 Gal.) 3465 F *SAE #20 (1-5/8-12) 3"
(10 Gal.) 2310 G *SAE #24 (1-7/8-12) 4"
9" (15 Gal.) 3465 H **SAE #32 (2-1/2-12) 7"
(20 Gal.) 4620 I SAE #10 (7/8-14) 2"
(25 Gal.) 5775 1st Digit 2nd Digit SAE 4 - BOLT FLANGE PORTS Maximum
12" (30 Gal.) 6930 3000 PSI (Code 61) 5000 PSI (Code 62) Port / Bore
(40 Gal.) 9240
(50 Gal.) 11550 P – Flange T 1/2" J 11/ 2" P 11/ 2" N.A. / 2"
U 3/4" L 2" Q 2" 11/ 2" / 4"
Consult factory for other sizes
available.
V 1"
1
W 1 /4" N 3"
1
M 2 / 2"
S 3" See {
R 2 / 2" Not Code 62 21/ 2" / 6"
1
Page 9
** Rated for 2000 PSI. 3000 PSI rating can be obtained if used in conjunction with fitting as
shown on page 8 part number 0865010000.
Bladder-Type
Accumulators…
Provide Efficient and Reliable Pressure for
Your Hydraulic System Requirements
Bladder-type accumulators can be a valuable
tool in your hydraulic system, supplying and
maintaining pressure efficiently, effectively, and
economically . . . cycle after cycle!
Materials
Major Standard Material Major Standard Material
Component Material Options Component Material Options
Shell Chrome-Molybdenum • Electroless-Nickel Oil Port AISI 4130 or 4140 • Electroless-Nickel Plating
Steel, SA372 Plating 1.2 Mil. Assembly Series Carbon Steel • SA351, GR, CF8M,
TYPE V, GR. I, CL.B • Phenolic Resin Coating Stainless
Bladder Nitrile • Butyl Tube 304 Stainless None
Assembly • Viton Assembly
• EPR Valve AISI 4130 • Electroless-Nickel Plating
• Low Temp. Adapter
11
Features Piston and Bladder-Type
Options Hydraulic Accumulators
Bottom Repairable
Bladder-Type Accumulator Features New "2 piece" valve stem
with separate gas valve
(1 Gallon and larger).
Available in 1 Pint, 1
Quart, 1, 2 1/2, 5, 10,
and 15 Gallon sizes
for 5000 PSI working
pressure.
Available in 2 1/2, 5,10
and 15 Gallon sizes Valve stem construction for
for 5000 PSI working 1 quart, and new 1 pint size
pressure.
High Flow Ports
available in 2 1/2, 5,10 Shell is made from a
11, and 15 Gallon sizes. single piece of chrome-
Bladder-type accumu- molybdenum steel and
lators provide excellent has a 4 to 1 design
gas and fluid separation. factor, at rated pressure.
Bladders are designed
Totally enclosed bladder
without pleats which can
requires no mechanical
have stress concen-
seals.
trations and cause
potential eraly failure. Bladder-type accumu-
S.A.E. Straight thread lators are available to
O-ring ports are meet ASME. Consult
standard. NPT, and SAE factory for other
Split Flange Ports agency approvals.
Military Gas Valve on
are available at no
additional cost. 5000 PSI.
S.A.E. Split
Flange Port
Conventional
Top-Repairable
Bladder-Type Accumulator Features
Bladder-type accumul-
New "2 piece" valve
ators are available to
stem with separate
meet ASME. Consult
gas valve.
factory for other
agency approvals.
Available in 2 1/2-15
Gallon sizes for 3000
or 5000 PSI working Bladder-type
pressure. accumulators provide
positive gas and fluid
High Flow Ports separation. Bladders do
available in 2 1/2, 5, 10 not have pleats or high
11, and 15 Gallon sizes. stress areas that can
cause premature failure.
Conventional top
loading permits bladder Shell is made from a
to be removed from top single piece of chrome
or bottom. molybdenum steel
and has a 4 to 1 design
Totally enclosed bladder
factor, at rated pressure.
requires no mechanical
seals.
Available Ports
—SAE, NPTF and SAE Split Flange.
(Optional "High Flow" Port Available.
See Page 16.)
13
3000 PSI Bladder-Type Accumulators
for Oil & Water Service Piston and Bladder-Type
Capacities & Dimensions, Oil Port Options Hydraulic Accumulators
Bladder Accumulator – Bottom Repairable 3000 PSI (207 Bar)
Hydraulic
Models Size A B C D E F G Port Weight
G(HEX.)
C SAE Size Lbs.
Oil Water Gal. Inch Thread (Kg.)
Service Service (Liters) (Cm) Size
AB003B3T1A1 AB003B3T1W1 10 C.I. 11.18 1.56 2.25 1.03 0.94 7.75 0.94 #8 3.5
3
(0.157) (28.4) (4.0) (5.7) (2.6) (2.4) (19.7) (2.4) /4-16 (1.6)
AB005B3T1A1 AB005B3T1W1 1 Pt. 10.75 2.0 3.40 1.39 1.31 6.87 #12 8
(0.473) (27.30) (5.1) (8.6) (3.5) (3.3) (16.5) N/A 11/16 -12 (3.6)
AB01B3T1A2 AB01B3T1W2 1 Qt. 11.12 2.0 4.50 1.62 1.50 7.63 0.94 #16 10
(0.946) (28.2) (5.1) (11.4) (4.1) (3.8) (19.4) (2.38) 11/16 -12 (4.5)
A
F
AB03B3T1A1 AB03B3T1W1 150 C.I. 19.56 2.08 4.50 1.60 1.5 15.5 0.94 #16 20
(2.5) (24.3) (5.3) (11.4) (4.1) (3.8) (39.4) (2.4) 15/16 -12 (9.1)
AB04B3T1A1 AB03B3T1W1 1 17.00 3.50 6.75 2.37 2.13 11.38 11/4 #20 34
(3.79) (43.2) (8.9) (17.1) (6.0) (5.4) (28.9) (3.2) 15/8 -12 (15)
AB10B3T1A1 AB10B3T1W1 2.5 21.25 3.62 9.06 3.00 2.88 15.62 11/4 #24 80
(9.46) (53.9) (9.2) (23.0) (7.6) (7.3) (39.6) (3.2) 17/8 -12 (36)
B
AB20B3T1A1 AB20B3T1W1 5 33.50 3.62 9.06 3.00 2.88 27.88 11/4 #24 120
(18.9) (85.1) (9.2) (23.0) (7.6) (7.3) (70.8) (3.2) 17/8 -12 (54)
AB40B3T1A1 AB40B3T1W1 10 54.00 3.62 9.06 3.00 2.88 48.38 11/4 #24 220
D (37.9) (137.2) (9.2) (23.0) (7.6) (7.3) (122.8) (3.2) 17/8 -12 (100)
E (Flat) AB44B3T1A1 AB44B3T1W1 11 59.75 3.62 9.06 3.00 2.88 54.12 11/4 #24 240
(41.6) (151.7) (9.2) (23.0) (7.6) (7.3) (137.4) (3.2) 17/8 -12 (109)
AB60B3T1A1 AB60B3T1W1 15 77.50 3.62 9.06 3.00 2.88 71.88 11/4 #24 305
(56.8) (196.9) (9.2) (23.0) (7.6) (7.3) (181.9) (3.2) 17/8 -12 (138)
Above dimensions also apply to Gas Bottles. See Page 18.
AB44C3T1A1 AB44C3T1W1 11 59.00 3.62 9.06 3.00 2.88 53.88 11/4 #24 240
(41.6) (149.8) (9.2) (23.0) (7.6) (7.3) (136.8) (3.2) 17/ 8 -12 (109)
AB60C3T1A1 AB60C3T1W1 15 76.75 3.62 9.06 3.00 2.88 71.63 11/4 #24 305
(56.8) (194.9) (9.2) (23.0) (7.6) (7.3) (181.9) (3.2) 17/ 8 -12 (138)
AB80C3T1A1 AB80C3T1W1 25 76.75 5.25 14.25 4.25 — 60.75 N/A N/A 700
B
(9.46) (55.1) (9.8) (24.5) (7.6) (7.3) (40.3) (3.2) 17/ 8 -12 (54)
AB20C5T1A1 AB20C5T1W1 5 33.92 3.88 9.63 3.00 2.88 28.13 11/4 #24 220
(18.9) (86.1) (9.8) (24.5) (7.6) (7.3) (71.4) (3.2) 17/ 8 -12 (100)
AB40C5T1A1 AB40C5T1W1 10 54.42 3.88 9.63 3.00 2.88 48.63 11/4 #24 335
(37.9) (138.2) (9.8) (24.5) (7.6) (7.3) (123.5) (3.2) 17/ 8 -12 (152)
4.0" AB60C5T1A1 AB60C5T1W1 15 77.92 3.88 9.63 3.00 2.88 72.13 11/4 #24 485
B
8 NPT (56.8) (197.9) (9.8) (24.5) (7.6) (7.3) (183.2) (3.2) 17/ 8 -12 (220)
Straight Lbs.
Straight Gal. Inch Thd Male Male (Kg)
Thread NPT (Liters) (Cm) “A” Mod “H” Mod
D
AB10B3A1A1 AB10B3H1A1 2.5 22.88 5.62 9.06 4.00 15.25 11/4 41/4"-8 4" 120
Straight Thd. O-Ring Port (9.46) (58.1) (14.2) (23.0) (10.1) (38.7) (3.2) (54)
Port "A"
AB20B3A1A1 AB20B3H1A1 5 35.12 5.62 9.06 4.00 27.50 11/4 41/4"-8 4" 220
(10.2) (89.2) (14.2) (23.0) (10.1) (69.8) (3.2) (100)
AB40B3A1A1 AB40B3H1A1 10 55.62 5.62 9.06 4.00 48.00 11/4 41/4"-8 4" 335
(37.9) (141.2) (14.2) (23.0) (10.1) (122.0) (3.2) (152)
AB11B3A1A1 AB11B3H1A1 11 61.38 5.62 9.06 4.00 53.75 11/4 41/4"-8 4" 485
(41.8) (156.0) (14.2) (23.0) (10.1) (136.5) (3.2) (220)
AB60B3A1A1 AB60B3H1A1 15 79.12 5.62 9.06 4.00 71.50 11/4 41/4"-8 4" 315
(59.8) (201.0) (14.2) (23.0) (10.1) (181.96) (3.2) (143)
Note: All high flow accumulators have identical overall dimensions.
15
Transfer Barrier Accumulators
3000 PSI & 5000 PSI Piston and Bladder-Type
Model Numbers, Capacities & Dimensions Hydraulic Accumulators
C
F
Model Numbers, Capacities and Dimensions
Transfer Barrier Accumulator — 3000 PSI (207 Bar)
Gas Weight
Models Size Volume A B C D E G
Lbs.
(Kg)
Oil Water Gal. in3 in in in SAE# in SAE#
Service Service (Liters) (cm3) (cm) (cm) (cm) Thd (cm) Thd
TB10B3TT1A1 TB10B3TT1W1 2.5 600 211/2 31/2 91/16 24 3 12 80
(9.46) (9,834) (54.6) (8.8) (23.0) 17/8 -12 (7.6) 11/16 -12 (36)
TB20B3TT1A1 TB20B3TT1W1 5.0 1203 333/4 31/2 91/16 24 3 12 120
A (18.9) (19,717) (85.7) (8.8) (23.0) 17/8 -12 (7.6) 11/16 -12 (54)
TB40B3TT1A1 TB40B3TT1W1 10.0 2259 541/2 31/2 91/16 24 3 12 220
(37.8) (37,025) (138.4) (8.8) (23.0) 17/8 -12 (7.6) 11/16 -12 (100)
B D
Transfer Barrier Accumulator — 5000 PSI (345 Bar)
Transfer Barrier
Accumulator
Gas Weight
Models Size Volume A B C D E G
Lbs.
(Kg)
Oil Water Gal. in3 in in in SAE# in SAE#
Service Service (Liters) (cm3) (cm) (cm) (cm) Thd (cm) Thd
TB10B5TT1B1 TB10B5TT1W1 2.5 600 22 33/4 99/16 24 3 12 120
(9.46) (9,834) (55.9) (9.5) (24.3) 17/8 -12 (7.6) 11/16 -12 (54)
TB20B5TT1B1 TB20B5TT1W1 5.0 1203 341/2 33/4 99/16 24 3 12 220
(18.9) (19,717) (87) (9.5) (24.3) 17/8 -12 (7.6) 11/16 -12 (100)
TB40B5TT1B1 TB40B5TT1W1 10.0 2259 55 33/4 99/16 24 3 12 335
(37.8) (37,025) (139.7) (9.5) (24.3) 17/8 -12 (7.6) 11/16 -12 (152)
17
Bladder Accumulators Piston and Bladder-Type
Ordering Information Hydraulic Accumulators
How To Order Bladder Accumulators
Each Series “AB” Bladder Accumulator or “BB” Gas Bottle can be specified by using the symbols in the
chart below to develop a model number. Select only those symbols that represent the accumulator
features desired, and place them in sequence indicated by the example at the top of the chart.
Series Size Con- Pressure Port Seal Design Design
struction Compound Variation Code
AB 04 B 3 T 1 1
Seal
Compound
Working Buna N (Std.) 1
Pressure Two Character Field
Series Hi Temp Buna N 2
3000 PSI 3
Accumulator AB Butyl (Opt.) 3
4000 PSI 4 Design Variation Design
Gas Bottle BB Viton ” 5
5000 PSI 5 Standard ASME
Transfer Barrier TB EPR ” 7 1 Gal. & Up A
Special 8 Low Temp ” 9 Chemical ASME
Service** C 150 C.I. & Lower D
Water Appendix
Series Available Hydraulic Port W G
Service 22 Shell
3000 5000 SAE Straight Thread O-Ring
Symbol PSI PSI (Standard) T TÜV T
NEW 10 C.I. 003 • 1 Pint SAE #12 Special S
1 Pint 005 • 1 Quart SAE #12
1 Gallon SAE #20
1 Quart 01 • Design Code
21/ 2 Gal. thru SAE #24
NEW 150 C.I. 05 • 15 Gallon Included in all
1
1 Gallon 04 • NPT Pipe Standard Units
21/2 Gallon 10 • • (No Cost Option) U
3
Other Special
5 Gallon 20 • • 1 Pint /4" NPT Design #
1 Quart 3
/4" NPT *
10 Gallon 40 • • Assigned
1 Gallon 11/4" NPT
11 Gallon 44 • 21/ 2 Gal. thru 2" NPT
15 Gallon 60 • • 15 Gallon * 1 through 40 gal. - A.S.M.E.
NEW 25 Gallon 100 • SAE 4-Bolt Split Flange design with “U” stamp.
NEW 40 Gallon (SAE J518 Code 61) F
160 •
(No Cost Option) 1 pt. and 1 qt. A.S.M.E. design
1 Pint Not Available available with “U” stamp. If “U”
1 Quart Not Available stamp is required it must be
Type of Construction 1 Gallon 11/4" SAE Split Flange specified at time of order.
Bottom Repairable 21/ 2 Gal. thru 2" SAE Split Flange
B 15 Gallon (3000 PSI) NOTE: A.S.M.E. documentation
Std. on All Sizes or any other certification must be
11/ 2" SAE (5000 PSI)
HIgh Flow 4" NPT (Male) requested at time of order.
(Extra Cost Option) H
Conventional **Our engineering department must
Available on 21/ 2 Gal.
Top - Repairable thru 15 Gal. Sizes be advised of the specific
Optional for C only (3000 PSI) chemical used so that
21/2 Gal. & up High Flow 41/4 - 8 UN-2 compatibility of seals and
Straight Thread (Male) A metal components can be
(Extra Cost Option) evaluated.
Available on 21/ 2 Gal.
thru 15 Gal. Sizes
only (3000 PSI)
High Flow Flange adapted to above
41 /4 - 8 UN-2 High Flow B
(Extra Cost Option)
Available on 21/ 2 Gal.
thru 15 Gal. Sizes
only (3000 PSI)
NPT Pipe (Undersize)
X
(No Cost Option)
21/ 2 Gal. thru 11/4" NPT
15 Gal. (3000 PSI)
SPECIAL
S
Accumulator Accessories
Charging and Gaging Assembly 1/8" NPT
.305-32 Thread
Part Number Charging and Gaging Assembly for 3000 PSI 1/4" NPT
Bleed .305-32 Thread
144595 0000 Charging and Gaging Assembly consists of 10' charging hose
(Std) (Right with standard right-hand thread nitrogen fittings, adapter in- Valve 1/8" NPT
Hand) corporating gas valve, bleeder valve and gas chuck (less
gage). For left hand thread nitrogen bottle fitting specify part
number 144596 0000.
144595 0000
085122 0000
Part Number Gaging Assembly for 3000 PSI
Gas .305-32 Thread
085122 0000 Gaging device consisting of adapter incorporating gas valve, Chuck
bleeder valve and gas chuck (less gage).
1/8" NPT
Reducer .960-14 Thread Military
Part Number Charging and Gaging Assembly for 5000 PSI Coupler 1/4" Gas
Valve
144912 0000 Charging and Gaging Assembly consists of 10' charging hose
with standard left-hand thread nitrogen fitting (1.035-14 Bleed
NGO female) adapter incorporating gas valve, bleeder valve Valve
and gas chuck (less gage).
.305-32
Part Number Gaging Assembly for 5000 PSI Thread
144961 0000 Gaging device consisting of adapter incorporating gas valve, 144912 0000 144961 0000
bleeder valve and gas chuck (less gage).
.305-32 Thread
Gages
2 1/2" Dial Type
Pressure Gage 1.035-14 L.H. 086213 0000
Part Number Pressure Range 086213 0000
19
Mounting Accessories Piston and Bladder-Type
Brackets Hydraulic Accumulators
“U” Bolts for Piston & Bladder-Type Accumulators
Bladder-Type Accumulator
Accumulator Part No. and Dimensions Bladder-type accumulators should be
Models (3000 PSI) mounted vertically with the hydraulic
port down.
Piston Bladder “U” Bolt A B C D E Thd. Wt.
Bore Size Part No. Lbs. CAUTION: Bladder-type accumulators
A2 — 0854370000 1/4 2-7/16 2-11/16 2-11/16 1-3/4 1/4-20 0.2 should never be mounted more than
25° angle from the vertical.
A3 1 Pint 0862090000 1/2 3-11/16 4-1/16 3-5/8 2 3/8-16 0.9
— 1 Qt. 0854380000 1/2 4-5/8 5-1/8 4-1/2 3 1/2-13 1.2
A4 — 0864960000 1/2 5 5-1/2 4-1/2 3 1/2-13 1.3
— 1 Gal. 0865390000 5/8 6-3/4 7-3/8 6-1/8 3-3/4 5/8-11 2.4
A6 — 0864970000 5/8 7-1/8 7-3/4 6-1/8 3-3/4 5/8-11 2.5
A7 — 0854400000 5/8 8-1/4 8-7/8 7 3-3/4 5/8-11 3.0
— 21 /2 - 15 Gal. 0853360000 5/8 9 9-5/8 7-1/8 3-3/4 5/8-11 3.0
"U" Bolt
A9 — 0854410000 3/4 11-1/4 12 9-1/2 4-1/2 3/4-10 6.0
A12 — 0854420000 7/8 14-1/8 15 10-1/4 4-1/4 7/8-9 8.2
— *21/2 - 15 Gal. 0865020000 5/8 9-3/4 10-3/8 7-1/4 3-13/4 5/8-11 3.5
E
D
*5000 PSI Units
B A
**2000 PSI Units C
NOTE: “U” Bolts should never be
mounted more than 1 inch from end
Base Bracket
Piston Accumulator Rubber Ring
of accumulator (piston type). or Gas Bottle Straps should be tight on the shell when
"U" Bolt using a bladder-type accumulator
1 inch max. 1 inch max. (2 places)
Welded Lug
(2 places) C
B A
D E
Mounting Holes
(2 places) "U" Bolt
Nuts included on
Mounting all "U" Bolts
Plate
21/2 -15 Gal. 1449070000 9.0 8.5 10.0 11.7 4.84 .35 x 1.2 4.2
D
(2 pc) .51
6.99 DIA A
(21/2-15 Gal.) E
4,72 DIA.
Base Brackets for Bladder-Type Accumulators (1 Gal.)
B
Accumulator Base Bracket Wt. Rubber Ring Wt. C
Size Part Number Lbs. Part Number Lbs. 4.80 (2.5-15 Gal.)
1 Qt. 3.81 (1 Gal.) 144907 0000
1449100000 5 0852020100 1.0
8.85
21/2 -15 Gal. 1448720000 5 0852020200 1.0
.94 10.24
.12
Sizing Accumulators
In selecting the proper accumulator size V1 (size of accumulator in cubic inches) when Vw (volume of fluid to be
discharged from accumulator) is known.
V1 = (Vw)(E)
d
“E” in the above equation adjusts the equation due to the accumulator efficiency versus the gas precharge
pressure. Use the following constants:
In the above equation the discharge coefficient “d” adjusts the equation for the change in gas temperature due
to heat gains and losses caused by expansion and compression of the gas.
Adiabatic Operation
In an adiabatic operation where the gas temperature is rapidly changing as a result of rapid compression
and expansion of the gas:
d = 1_
( )
1
a
1/n (See Table 1, Page 22 for “d” Calculations.)
Where:
Isothermal Operation
In an isothermal operation where the compression and expansion of the gas is very slow, allowing
enough time for heat transfer resulting in little or no change in gas temperature.
d = 1 _ ( )
1
a
Where:
21
Piston and Bladder-Type
Sizing Data Hydraulic Accumulators
Discharge Coefficient
1/n
d =1_
( ) 1
a
Note: Use formula above if “a” is less than 1.1 or over 3. If exact values of “a” are not shown,
select the next higher value.
How To Read Table I
Locate “a” value in left-hand column and locate “n” value at top of Table 1.
The point at which “n” and “a” intersect will be the “d” value.
Table I
“n” Values
“a” Values 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95
1.0 0 0 0 0 0 0 0 0 0 0 0 0
1.1 .0658 .0636 .0616 .0596 .0578 .0561 .0545 .0530 .0516 .0502 .0489 .0480
1.2 .1221 .1182 .1145 .1110 .1077 .1046 .1017 .0989 .0963 .0939 .0915 .0896
1.3 .1709 .1655 .1605 .1557 .1512 .1470 .1430 .1392 .1356 .1322 .1290 .1264
1.4 .2136 .2071 .2009 .1951 .1897 .1845 .1796 .1749 .1705 .1663 .1623 .1594
1.5 .2515 .2439 .2369 .2302 .2239 .2179 .2122 .2068 .2017 .1968 .1922 .1887
1.6 .2852 .2769 .2690 .2616 .2545 .2479 .2415 .2355 .2298 .2244 .2191 .2154
1.7 .3155 .3065 .2980 .2899 .2823 .2750 .2681 .2616 .2553 .2494 .2437 .2395
1.8 .3429 .3333 .3242 .3156 .3074 .2997 .2923 .2853 .2786 .2722 .2661 .2617
1.9 .3677 .3577 .3481 .3391 .3305 .3223 .3145 .3070 .2999 .2932 .2867 .2819
2.0 .3905 .3800 .3700 .3606 .3516 .3430 .3348 .3270 .3196 .3125 .3057 .3010
2.1 .4114 .4005 .3902 .3804 .3711 .3622 .3537 .3456 .3378 .3304 .3233 .3181
2.2 .4306 .4194 .4088 .3987 .3891 .3799 .3711 .3627 .3547 .3470 .3396 .3344
2.3 .4484 .4370 .4261 .4157 .4058 .3964 .3873 .3787 .3704 .3625 .3549 .3493
2.4 .4649 .4533 .4421 .4315 .4214 .4117 .4025 .3936 .3851 .3770 .3692 .3634
2.5 .4803 .4684 .4571 .4463 .4360 .4261 .4167 .4076 .3989 .3906 .3820 .3766
2.6 .4947 .4826 .4711 .4601 .4496 .4396 .4300 .4207 .4119 .4034 .3952 .3891
2.7 .5081 .4959 .4843 .4731 .4625 .4523 .4425 .4331 .4241 .4154 .4071 .4010
2.8 .5207 .5084 .4966 .4854 .4746 .4642 .4543 .4448 .4356 .4268 .4184 .4120
2.9 .5326 .5226 .5083 .4969 .4860 .4755 .4654 .4558 .4465 .4376 .4290 .4226
3.0 .5438 .5337 .5193 .5078 .4967 .4862 .4760 .4662 .4568 .4478 .4391 .4326
Table II
n C3
1.41-1.45 .0300
1.46-1.49 .0318
1.50-1.53 .0336
1.54-1.57 .0352
1.58-1.62 .0371
1.63-1.67 .0389
1.68-1.73 .0410
1.74-1.79 .0429
1.80-1.85 .0447
1.86-1.91 .0464
1.92-1.94 .0472
2.30 2.20
2.20 2.10
2.10 2.00
2.00 1.90
n 1.90 n 1.80
1.80 1.70
1.70 1.60
1.60 1.50
1.50 1.40
1.40 1.30
1000 2000 3000 1000 2000 3000
Average System Pressure (p.s.i.) Average System Pressure (p.s.i.)
23
Piston and Bladder-Type
Sizing Data Hydraulic Accumulators
31-60 Seconds 61-120 Seconds
2.20 2.00
2.10 1.90
2.00 1.80
1.90 1.70
1.80 1.60
n 1.70 n 1.50
1.60 1.40
1.50 1.30
1.40 1.20
1.30 1.10
1.20 1.00
1000 2000 3000 1000 2000 3000
Average System Pressure (p.s.i.) Average System Pressure (p.s.i.)
1.40
1.30
1.30
n 1.20
n 1.20
1.10
1.10
1.00
1.00
1000 2000 3000 1000 2000 3000
Average System Pressure (p.s.i.) Average System Pressure (p.s.i.)
Information Required:
P2 = 1000 psi = Minimum system pressure
P3 = 2000 psi = Maximum System pressure
CT = 6 sec. = Cycle time of actuator
3
VC = 1445.1 in = Displacement of actuator per cycle
DT = 90 sec. = Dwell time between cycles
T = 100°F = Gas operating temperature
Solve For:
VC
PC = 15.1 in3/sec. = = output of pump (in3/sec)
DT+CT
Q = 3.9 GPM = .26 PC = pump output (GPM)
Vw = 1355 in3 = VC — (3.85) (Q) (CT) = cubic inches of fluid required
from accumulator
P3
a = 2 = = working pressure ratio
P2
n = 1.65 = From Page 23 and 24
d = .3430 = From Page 22 (Table I)
(Based on values of “a” and “n”)
Solution:
V1 (in3) = (Vw)(E)
d
E = 1.24 for bladder accumulator
E = 1.11 for piston accumulator
1355 (1.11)
V1 (in3) = = 4385 in3 or 19 Gallons
.3430
25
Application and
Piston and Bladder-Type
Sizing Data Hydraulic Accumulators
Problem #2 Increasing Cylinder Speed In An Existing Hydraulic System
Given: Present system has a 6 GPM pump capable of 3000 PSI, 8" bore x 10" stroke cylinder with
a 2" rod. Minimum pressure to extend and retract cylinder is 1800 PSI. Gas temperature is
150°F. Bladder accumulator to be used. Cylinder cycle time is to be reduced from 42
seconds to 12 seconds. Dwell time between cycles is 40 seconds.
Information Required:
P2 = 1800 PSI = Minimum system pressure
P3 = 3000 PSI = Maximum system pressure
Vc = 973.9 in3 = Displacement of actuator per cycle
CT = 12 sec. = Desired cycle time
DT = 40 sec. = Dwell time between cycles
Q = 6 GPM = Present pump flow
T = 150°F = Gas operating temperature
Solve For:
Vw = 696.7 in3 = VC — (3.85) (Q) (CT) = oil required from accumulator
3
VR = 924 in = (3.85) (Q) (DT) is the pump output during the dwell period. VR must
be greater than Vw to accomplish the new cycle rate. If not, cycle time
(CT), or dwell time (DT) must be increased.
P3
a = 1.67 = = working pressure ratio
P2
Solution:
(Vw)(E)
V1 =
d
E = 1.24 for bladder accumulator
E = 1.11 for piston accumulator
696.7 (1.24)
V1 = = 3302 in3 or 14.3 Gallons
.2616
Information Required:
L = 80 ft. = Length of pipe between pump and valve causing shock.
A = 1.4 in 2 = Internal area of pipe
P2 = 2500 PSI = Operating pressure
Q = 100 GPM = Rate of flow
T = 100°F = Gas operating temperature
Solve For:
n = 188 = Discharge coefficient — See Page 22. Use 0-8 second curves.
(L) (A)
VT = 0.78 ft 3 = = Total volume of oil in pipe
144
WT = 54.3 lbs/ft3 = Weight of fluid per cubic feet
W = 42.2 lbs = (VT) (WT) = Total weight of liquid in pipe
(.3208)(Q)
V = 22.9 ft/sec. = = Flow velocity
A
C3 = .0464 = From Page 22 (Table II)
(Opposite the “n” value selected)
Solution:
V1 (in3) = Size accumulator required
V1 = (V)2(W) (n-1) (.205)
(P2) (C3)
V1 = (22.9)2 (42.2) (1.88-1) (.205) = 34.4 in3 A 1 Qt. accumulator would satisfy the circuit.
(2500) (.0464)
27
Piston and Bladder-Type
Applications Hydraulic Accumulators
*Safety Note:
In any accumulator circuit, a means should be available
of automatically unloading the accumulator when the
machine is shut down. Such a valve could be located at
this point in the circuit.
Unloading Valve
*Safety Note:
In any accumulator circuit, a means should be available for
automatically unloading the accumulator when the machine
is shut down. Such a valve could be located at this point in
the circuit.
29
Piston and Bladder-Type
Applications Hydraulic Accumulators
Absorbing Shock
Hydro-pneumatic accumulators are sometimes used to
absorb system shock even though in this application they
are difficult to properly design into a system.
M
Shock in a hydraulic system may be developed from the
inertia of a load attached to a cylinder or motor. Or, it may
*
be caused by fluid inertia when system flow is suddenly 100
GPM
blocked or changed direction as a directional valve is
shifted quickly. An accumulator in the circuit will absorb
some of the shock and not allow it to be transmitted fully
throughout the system.
Shock may also occur in a hydraulic system due to
extemal mechanical forces. In the circuit illustrated, the
load attached to the cylinder has a tendency to bounce
causing the rod to be pushed in and shock generated.
An accumulator positioned in the cylinder line can help
reduce the shock effects.
Load Bounces
Developing Flow
Since charged accumulators are a source of hydraulic
potential energy, stored energy of an accumulator can be
used to develop system flow when system demand is
greater than pump delivery. For instance, if a machine is
designed to cycle infrequently, a small displacement
pump can be used to fill an accumulator over a period of
time. When the moment arrives for the machine to
operate, a directional valve is shifted downstream and
the accumulator delivers the required pressurized flow to
an actuator. *
Using an accumulator in combination with a small pump
in this manner conserves peak horsepower. For instead
of using a large pump/electric motor to generate a large
horsepower all at once, the work can be evenly spread
over a time period with a small pump/electric motor.
Restriction Controls
Accumulator Discharge
*Safety Note:
In any accumulator circuit, a means should be available
for automatically unloading the accumulator when the M
machine is shut down. Such a valve could be located at *
this point in the circuit.
31
Maintenance Instructions For
Hydraulic Piston
Accumulators
Installation
Most accumulators shipped from the factory will The accumulator can be mounted in any
not be pre-charged. However, in some cases they orientation. However, it should be rigidly mounted
will be shipped with some amount of nitrogen using any combination of the mounting holes
charge, the value of which will be stamped on the provided at the hydraulic cap or proper clamps.
nameplate. The hydraulic circuit, which contains a connection
Keep the hydraulic port covered to keep out to the accumulator should be designed so that it
foreign material until ready to make the hydraulic automatically discharges all hydraulic fluid from
connections. the accumulator when the equipment is turned off.
(CC) Hold gas valve at point “C” with one (1) wrench
while unscrewing hex nut at point “D” with a PART #L07471000* (Buna) PART #612433 0000 Gas Valve
Gas Valve with high pressure with poppet for ASME units
second wrench. This will open the poppet inside core for 3000 psi service 7, 9, 12 bore and all
the gas valve. Note: four (4) turns will fully open 5000 psi units
FIGURE 5 FIGURE 6
the valve.
33
Maintenance
Repair Kits (see Parts List) are available for all (14) Hold gas valve at point “C” with wrench and
accumulator models. When ordering repair kits, state remove swivel nut assembly.
complete model number from nameplate. Also specify (15) Replace gas cap and tighten (10-15 in. lb.)
fluid and temperature at which used. (11.5-17 cm kg), and install gas valve guard.
Occasional replacement of v-o-ring seal on the piston is
generally the only maintenance required. Replacement Remove from Hydraulic System
of other seals on end caps and gas valve is recom- Shut equipment down and make certain that hydraulic
mended (see Kit Numbers). pressure at the accumulator is at zero. At this point the
Periodic checking of pre-charge pressure will detect piston will be bottomed at the hydraulic end.
whether v-o-ring wear is sufficient to begin reducing For accumulators having gas valve as shown in Figure 5,
sealing performance. If pre-charge is low, also check for attach gaging assembly as shown in Figure 2 following
gas valve and/or end seal leakage. Allowing for tem- Steps 1 through 5. Then, open bleed valve until all gas
perature difference, if any, from time of its pressure pre-charge is relieved from accumulator. Then remove
checking, pre-charge pressure will rise if oil gathers in gaging assembly and gas valve.
the gas side and will fall if gas leaks into the oil side or
out past gas end seals. It is suggested that a check be For accumulators having gas valve as shown in Figure 6,
made a week after installation, and thereafter once a remove gas valve guard and gas valve cap. Then hold
month. valve at point “C” with one (1) wrench while unscrewing
hex nut at point “D” with a second wrench. Wait until all
Pre-charge Checking Procedure gas pre-charge is relieved from the accumulator and
then remove gas valve.
Using appropriate valve in the hydraulic system,
discharge all oil from accumulator and allow piston to Remove accumulator from hydraulic system. Threaded
bottom against hydraulic end cap. holes in hydraulic cap may be used as a means of
attachment for lifting, or use a sling around the body.
For accumulators rated for 3000 psi or less, use gaging
assembly as shown in Figure 2 (Part #0851220000). For Disassembly of Accumulator
accumulators rated over 3000 psi up to 5000 psi, use
assembly as shown in Figure 4 (Part #1449610000). Lay the accumulator horizontal and hold down with a
strap wrench or in a vise. Some accumulators may have
Accumulators having gas valve as per Figure 5. both end caps threaded into the body and some units
(1) Remove gas valve guard and gas valve cap. may only have the gas cap threaded into the body. IN
BOTH CASES ALWAYS REMOVE THE GAS CAP
(2) Back gas chuck “T” handle all the way out (counter
FIRST (end cap which contained gas valve). To remove
clockwise) before attaching charging assembly to
cap or caps, install three (3) pins into the holes in the
accumulator gas valve. cap, then, using a long bar working against the pins,
(3) Close bleed valve. unthread the cap from the body. Remove o-rings and
(4) Attach swivel nut to gas valve and tighten back-up rings from end cap.
(10-15 in. lb.) (11.5-17 cm kg). Remove piston by pushing from hydraulic end with a
(5) Turn gas chuck “T” handle all the way down. This bar. NEVER TRY TO REMOVE PISTON BY APPLYING
will depress core in gas valve and check pressure. COMPRESSED AIR AT OPPOSITE END. To remove
(6) To remove gaging assembly turn “T” handle all the v-o-ring from piston, lift seal with small smooth screw
way out on gas chuck (Figure 1), then open bleed driver or similar tool, moving the tool around the piston
valve. several times while using the other hand to work ring off
the piston.
(7) Hold gas valve from turning, loosen swivel nut,
remove assembly. Cleaning
(8) Replace gas valve cap (10-15 in. lbs.) (11.5-17 cm Thoroughly clean metal parts in solvent and dry with
kg) and valve guard. compressed air. Clean bore of body with a clean, lint-
Accumulators having gas valve as per Figure 6. free cloth soaked in clean solvent. Bore must be clean
of any visible particles or particles detectable to touch.
(9) Remove gas valve guard and gas valve cap.
(10) Close bleed valve. Inspection
(11) Attach swivel nut to gas valve and tighten Inspect piston for cracks, burrs around o-ring grooves,
(10-15 in. lb.) (11.5-17 cm kg). or damage. Examine body bore, using a light, for
(12) Hold gas valve at point “C” with one (1) wrench scratches or scoring. Inspect end caps for damaged
while unscrewing hex nut at point “D” with a threads or burrs on o-ring grooves.
second wrench. This will open the poppet inside
the gas valve. Turn 2-3 times and read pre-charge. Repair and Replacement
(13) With a wrench, tighten hex nut at point “D” to close Minor nicks, scratches or light scoring of the body bore
internal poppet (5-8 ft. lbs.) (5.7-9.2 cm kg). can be removed by using crocus cloth. Dress bore until
all apparent imperfections have been removed. Replace
PTFE wear rings, v-o-rings, o-rings and their respective
back up washers if the original assembly contained them.
3000 PSI Seal Kit Numbers (Includes items 5, 5A, 6, 7, 7A, 8A) 5000 PSI Seal Kit Numbers (Includes items 5, 5A, 6, 7, 7A, 8A)
Bore Size Bore Size
Material 2" 3" 4" 5-3/4" 7" 9" 12" Material 2" 4" 5-3/4" 7" 9" 12"
(Standard) (Standard)
592850K000 086689K000 592851K000 666025K000 656100K000 716017K000 816126K000 086669K000 086670K000 086671K000 086686K000 086687K000 086688K000
Buna-N Buna-N
Viton 592850E000 086689E000 592851E000 666025E000 656100E000 716017E000 816126E000 Viton 086669E000 086670E000 086671E000 086686E000 086687E000 086688E000
EPR 592850D000 086689D000 592851D000 666025D000 656100D000 716017D000 816126D000 EPR 086669D000 086670D000 086671D000 086686D000 086687D000 086688D000
Carboxylated Carboxylated 086669J000 086670J000 086671J000 086686J000 086687J000 086688J000
592850J000 086689J000 592851J000 666025J000 656100J000 716017J000 816126J000
Nitrile Nitrile
Low Temp Low Temp
592850Q000 086689Q000 592851Q000 666025Q000 656100Q000 716017Q000 816126Q000 086669Q000 086670Q000 086671Q000 086686Q000 086687Q000 086688Q000
Nitrile Nitrile
35
Maintenance Instructions For
Installation
Most accumulators shipped from the factory will have
some amount of pre-charge. It may vary from 50 psi
to several hundred psi.
Keep the hydraulic port covered to keep out foreign
material until ready to make the hydraulic connection.
The accumulator should be mounted within 25° of
vertical. It should also be rigidly mounted using
appropriate mounting hardware, which is shown in
the accumulator catalog. The hydraulic circuit, which
contains a connection to the accumulator, should be
designed so that it automatically discharges all
hydraulic fluid from the accumulator when the
equipment is turned off.
(F) Crack open nitrogen bottle or regulator valve and slowly ‘T’ HANDLE
fill accumulator. Caution: if the pre-charge is not done GAS CHUCK
slowly, the bladder may suffer permanent damage. Shut SWIVEL NUT
off when gage indicates desired pre-charge. (Note: it is
recommended that pre-charge pressure be at least 25%
of maximum system pressure.) Damage to bladder may
occur if this ratio is not maintained or exceeded. For FIGURE 1 FIGURE 2
shock suppression applications, pre-charge is usually set PART #144595 0000 PART #085122 0000
at about 65% of system pressure. When the accumulator CAN BE USED ON 3,000 PSI PISTON OR BOTTOM REPAIRABLE BLADDER ACCUMULATORS
is used to supplement pump flow, auxiliary power supply
or leakage compensation, pre-charge is usually set at
approximately 80% of minimum system pressure. FIGURE 3
VALVE EXTENSION P.N. 085434 0000 FOR USE ON CONVENTIONAL
(G) Let the pre-charge set for 10 to 15 minutes. This will TOP REPAIRABLE UNITS IN CONJUNCTION WITH FUGIRES 1 OR 2
allow the gas temperature to stabilize. If the desired pre-
charge is exceeded, close nitrogen bottle valve, then
slowly open bleed valve until desired pressure is reached
(Figure 1). Do not reduce pre-charge by depressing valve
core. High pressure may rupture rubber valve seat.
(H) When finished pre-charging accumulator, turn “T” handle
all the way out on gas chuck (Figure 1), then open bleed
valve.
(I) Hold gas valve from turning, loosen swivel nut, remove
assembly. FIGURE 4 FIGURE 5
PART #087100 0000 (1-15 GAL.) PART #087101 0000 (1-15 GAL.)
(J) Install gas valve cap if part of assembly (10-15 in. lbs.) PART #087102 0000 (10-150 CU. IN.) PART #087103 0000 (10-150 CU. IN.)
(11.5-17 cm kg) and valve guard. CAN BE USED ON BOTTOM AND TOP REPAIRABLE 3,000 PSI ACCUMULATORS
37
3000 PSI UNITS For accumulators rated for 5000 psi, use gaging assembly in Figure 5
Part Number Charging and Gaging Assembly for 3000 PSI Bottom Repairable (Part #1449610000) and follow steps 8 through 14.
144595 0000 Charging and Gaging Assembly consists of 10' charging hose with 3000 PSI RATED UNITS
(Std) standard right-hand thread nitrogen fittings adapter incorporating
(Right Hand) gas valve bleeder valve and gas chuck (less gage). For left-hand (1) Remove gas valve guard and gas valve cap. (For top repairable
thread nitrogen bottle fitting specify part number 144596 0000. unit connect valve extension Part #0854340000) as shown in Figure 3
and tighten with wrench.
Part Number Charging and Gaging Assembly for 3000 PSI Bottom & Top Repairable
087102 0000 Charging and Gaging Assembly consists of 10' charging hose with (2) Close bleed valve and turn “T” handle all the way out.
(10-150 cu. in.) standard right-hand thread nitrogen fittings adapter incorporating (3a) Attach gaging assembly to gas valve or to gas valve extension and
087100 0000 gas valve bleeder valve and gas chuck (less gage). tighten swivel nut (10-15 in. lb.) (11.5-17 cm kg), when using gaging
(1-15 gal.)
assembly in Figure 1.
Part Number Gaging Assembly for 3000 PSI Bottom Repairable
(3b) Install gas valve o-ring on the gas valve, and attach gaging
085122 0000 Gaging device consisting of adapter incorporating gas valve assembly to valve stem. Tighten assembly (25-30 in. lb.) (29-35 cm kg)
bleeder valve and gas chuck including gage.
when using gaging assembly in Figure 4.
Part Number Gaging Assembly for 3000 PSI Top Repairable (4) Turn “T” handle all the way down, which will depress core in gas
087103 0000 Gaging device consisting of adapter incorporating gas valve valve and check pressure.
(10-150 cu. in.) bleeder valve and gas chuck (less gage).
087101 0000
(5) To remove gaging assembly, turn “T” handle all the way out and
then open bleeder valve.
(1 - 15 gal.)
(6) Hold gas valve from turning, loosen swivel nut and remove
Part Number Valve Extension for 3000 PSI
assembly.
085434 0000 Contains extension and valve core.
(7) If necessary, remove valve extension, then install cap on gas valve
(10-15 in. lb.) (11.5-17 cm kg) and valve guard.
POINT “D”
Removal of Accumulator From
VALVE CORE BLADDER
STEM
Hydraulic System
POINT “C”
Shut equipment down and make certain that hydraulic pressure at the
BLADDER accumulator is at zero.
STEM
Remove gas valve guard and gas valve cap.
assembly into the shell prior to which is retained in the shell LOCKNUT
ANTI-
Step 4. FIGURE 3
with an anti-extrusion ring EXTRUSION
exactly like those used in port RING
Figure 4. Insert hand into the assemblies (see Figure 8).
accumulator shell and remove
1. Make sure the gas is
the o-ring backup, o-ring, metal
relieved from the accumu-
backup. Seperate the anti-
extrusion ring from the hydraulic lator. (See Removal of
Accumulator from System). FIGURE 8
port. Fold anti-extrusion ring to
enable removal of anti-extrusion 2. Remove jam nut from bladder
ring from shell. FIGURE 4 gas valve stem using a 1 5/16" socket wrench.
Figure 5. Remove hydraulic port 3. Using a spanner wrench, remove outer lock nut on the gas
plug from accumulator shell. end adapter.
Figure 6. Remove jam nut and 4. Push the gas end adapter complete with the bladder into
nameplate from bladder valve the shell.
stem. Secure valve stem from 5. Insert hand into accumulator, remove the o-ring back-up,
twisting with an appropriate o-ring and metal back-up. Separate the anti-extrusion ring
wrench applied to the valve from the gas end adapter.
FIGURE 5
stem flats. 6. Fold the anti-extrusion ring and remove from shell.
Figure 7. Fold bladder and pull See Figure 4.
out of accumulator shell. A slight 7. Remove gas end adapter from shell.
twisting motion while pulling on
the bladder reduces effort 8. Remove bladder from shell.
required to remove bladder NOTE: Conventional top repairable accumulators may
from shell. If bladder is slippery, be repaired by removing the bladder from either the hydraulic
hold with a cloth. end or the gas end of the accumulator.
FIGURE 6
39
fluid port; attach the bladder pull rod to the bladder valve 11. Install the outer locknut.
stem. 12. Pre-charge accumulator. (See pre-charge instructions.)
5. With one hand, pull the
bladder pull rod while feeding Hydraulic Port Assembly Installation
the bladder into the shell 1. Holding the hydraulic port
with the other hand. Slight assembly by the threaded end,
twisting of bladder will assist insert the poppet end into the
in this insertion. shell fluid port. Lay complete
6. Figure 10. Once the bladder FIGURE 10 assembly in side shell.
valve stem has been pulled through the valve stem 2. Figure 11. Fold anti-extrusion
opening in the shell, position the nameplate over the valve ring to enable insertion into the
stem and install the valve stem nut by hand. Once the valve shell. Once the anti-extrusion FIGURE 11
stem nut is in place, remove the bladder pull rod. ring has cleared the fluid port
opening, place the anti-extrusion ring on the poppet assembly
Clean & Inspect with the steel collar facing toward the shell fluid port.
Cleaning: All metal parts should be cleaned with a cleaning 3. Pull the threaded end of the
agent. Seals and soft parts should be wiped clean. port assembly through the shell
fluid port until it seats solidly
Bladder: Inflate bladder to normal size. Wash bladder with a
into position on the
soap solution. If soap solution bubbles, discard bladder. After
shell fluid port opening.
testing, deflate bladder immediately.
4. Figure 12. With port assem-
Hydraulic Port: Inspect assembly for damage; check the
bly firmly in place, install valve
poppet plunger to see that it spins freely and functions
core into the bladder stem. FIGURE 12
properly. In cases where the accumulator is used with water,
Slowly pressurize the
check assembly for rust and/or defective plating. If rust is
bladder, using dry nitrogen with sufficient pressure (approxi-
detected, clean with commercial rust remover. If parts are
mately 40-50 psi) to hold poppet assembly in place so both
pitted, replace with new components. If protective plating is
hands are free to continue with assembly.
damaged, replace with new components.
5. Figure 13. Install metal
Seals: Check anti-extrusion ring and soft seals for damage
backup washer over poppet
and wear; replace all worn or damaged seals with original
assembly and push into
equipment seals from the Cylinder Division.
the shell fluid port to bottom it
Shell: After shell has been cleaned with a cleansing agent, out on anti-extrusion ring.
check the inside and outside of shell. Special attention should
6. Install o-ring over poppet
be given to the area where the gas valve and hydraulic
assembly and push it into
assembly pass through the shell. Any nicks or damages in
the shell fluid port until it has FIGURE 13
this area could destroy the accumulator bladder or damage
bottomed out against washer.
new seals. If these areas are pitted, consult factory.
CAUTION: Do not twist o-ring.
Reassembly of Conventional 7. Install o-ring backup over poppet assembly and push until it
Top-Repairable Accumulators bottoms against o-ring (21/2-40 gallon size only).
1. Spray the inside of the accumulator shell with a liberal 8. Insert spacer with the smaller diameter of the shoulder
amount of clean system hydraulic fluid to lubricate and facing the accumulator shell.
cushion the bladder. Make sure the entire internal surface of 9. Figure 14. Install the lock-
the shell is lubricated. nut on the poppet assembly
2. With all air completely exhausted from bladder, collapse and tighten securely. This
bladder and fold longitudinally in a compact roll. will squeeze the o-ring into
position. Use appropriate
3. Install the gas end adapter on the bladder and secure with
wrench on flats of port
jam nut.
assembly to insure the unit
4. Insert bladder into accumulator shell. FIGURE 14
does not turn.
5. Insert gas end adapter. 10. Thread bleeder plug into the poppet assembly.
6. Fold anti-extrusion ring and place inside accumulator. 11. Position accumulator so that fluid (same fluid as used in
7. Reaching inside the accumulator, insert the gas end the system) can be poured into the accumulator (add approx-
adapter through the anti-extrusion ring and pull into place. imately 10% of the accumulator capacity). This fluid will act as
The steel surface on anti-extrusion ring should face outward. a cushion when the accumulator is pre-charged with gas.
8. Holding the gas end adapter in place, fill accumulator with 12. Pre-charge accumulator to desired pressure. See pre-
approximately 50 PSI nitrogen. This will hold the gas end charge instructions. Install accumulator on machine.
adapter in place.
9. Install the metal backup, o-ring and o-ring backup.
10. Install the outer spacer.
41
Accumulator Parts Description
FIGURE A 3000 PSI FIGURE B 3000 PSI FIGURE C 3000 PSI FIGURE D 5000 PSI FIGURE E 5000 PSI FIGURE F
10 CI -1 QUART 1-15 GALLON CONVENTIONAL CONVENTIONAL 2" VALVE STEM 5000 PSI
TOP REPAIRABLE TOP REPAIRABLE
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