DUTY / CASE

Total duty: from storage to pump discharge Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 33.0 131 0 0 1000 40 2 52.5 Max pump discharge pressure required 59.6164214

CONDITIONS Material Pumped Phosphorus Trichloride P.T=Pumping Temperature (C) 20 Q=Flowrate (m3/h) Design 41.0 Normal # Density (kg/m3) 1585 u=Viscosity (cP) 0.64 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction 1 Discharge Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction 2 Discharge d,Actual ID (mm) Suction 52.5 Discharge * At Pumping Temperature

See notes for Actual pipe diameters

FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = 5.266 Reynolds No. = 6.847E+05 Friction Factor = 0.020 Pressure Drop - m fluid / 100m eq. length =

* * * * * See notes for Calculation Method 54.299 12.414 (m)

SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 2 3 90 deg Elbow 0.76 2 4 Std T Side 1.52 2 1 2 2 Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m) 2.76 6.08 3.04 0 0 11.88 8 19.88 HEAD(m) 0 0 1.04 0 0 1.04 5 6.04

Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 5.266 Reynolds No. = 6.847E+05 Friction Factor = 0.020 Pressure Drop - m fluid / 100m eq. length =

* Length of Suct. straight pipe (m) Total Equivalent Suct. length (m) DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 2 0 90 deg Elbow 0.76 2 Std T S-Thru 0.52 2 1 Flowmeter 0.46 2 0 2 Total Disch. Val&Fit Eq. Lengths (m)

See notes for Calculation Method 54.299 3.772 (m)

* * * * *

Total Friction Head loss (including 15% safety factor) = Branch pressure SUCTION & DISCHARGE HEADS Vessel Pressure m Liq. Level (above pump +; below -) m Stat Head (above pump+ ;below -) m Total Fric. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc. Head Sum,metres of Fluid,abs. Dis. Head Sum,metres of Fluid,abs. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head NPSH Suction Head Sum Pvp NPSH Available -5.39 m -0.84 m -6.23 m

* Length of Disch. straight pipe (m) Total Equivalent Disch. length (m) SUCTION DISCHARGE 6.435 0.000 2.000 -13.827 0.000 0.000 0.000 -5.392 5.185 0.000 0.000 0.000 64.801 64.80 m 5.39 m 70.19 m SYSTEM POWER * Efficiency(note4)= 0.6 (<1) Estimated Power= 20.66 (KW) NOTES 1.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation. Consult instrument engineer for final selection. 2.All suction side values to be input negatively, and discharge side values to be input positively 3.Control valves and orifices not normally used in pump suction. 4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 1: Transfer of Trichloride from storage to Head Tank(Drumming)/Tanker Loading Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 11 131 1 0 1000 40 1.5 40.89

CONDITIONS Material Pumped Phosphorus Trichloride P.T=Pumping Temperature (C) 20 Q=Flowrate (m3/h) Design 11.0 Normal # Density (kg/m3) 1585 u=Viscosity (cP) 0.64 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction Discharge Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction Discharge d,Actual ID (mm) Suction Discharge * At Pumping Temperature

See notes for Actual pipe diameters

FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = #DIV/0! Reynolds No. = #DIV/0! Friction Factor = #DIV/0! Pressure Drop - m fluid / 100m eq. length =

* * * * * See notes for Calculation Method #DIV/0! #DIV/0! (m)

SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 0 90 deg Elbow 0.76 0 Std T Side 1.52 0 0 0 Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m) 0 0 0 0 0 0 8 8 HEAD(m) 2.76 22.8 3.12 0.69 0 29.37 81 110.37

Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 2.329 Reynolds No. = 2.358E+05 Friction Factor = 0.022 Pressure Drop - m fluid / 100m eq. length =

* Length of Suct. straight pipe (m) Total Equivalent Suct. length (m) DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 1.5 4 90 deg Elbow 0.76 1.5 20 Std T S-Thru 0.52 1.5 4 Flowmeter 0.46 1.5 1 1.5 Total Disch. Val&Fit Eq. Lengths (m)

See notes for Calculation Method 14.835 18.830 (m)

* * * * *

Total Friction Head loss (including 15% safety factor) =

* Length of Disch. straight pipe (m) Total Equivalent Disch. length (m) SUCTION & DISCHARGE HEADS Vessel Pressure m Liq. Level (above pump +; below -) m Stat Head (above pump+ ;below -) m Total Fric. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc. Head Sum,metres of Fluid,abs. Dis. Head Sum,metres of Fluid,abs. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head NPSH Suction Head Sum Pvp NPSH Available m m m SUCTION DISCHARGE 6.435 3.000 19.106 0.000 0.000 0.000 28.541 28.54 m 0.00 m 28.54 m SYSTEM POWER * Efficiency(note4)= 0.6 (<1) Estimated Power= 2.254 (KW) NOTES

1.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation. Consult instrument engineer for final selection. 2.All suction side values to be input negatively, and discharge side values to be input positively 3.Control valves and orifices not normally used in pump suction. 4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 2: Transfer of Trichloride from storage to Recycle Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 11 130 1 0 25 40 1.5 40.89

CONDITIONS Material Pumped Phosphorus Trichloride P.T=Pumping Temperature (C) 15.5 Q=Flowrate (m3/h) Design 15.0 Normal # Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction Discharge Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction Discharge d,Actual ID (mm) Suction Discharge * At Pumping Temperature

See notes for Actual pipe diameters

FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = #DIV/0! Reynolds No. = #DIV/0! Friction Factor = #DIV/0! Pressure Drop - m fluid / 100m eq. length =

* * * * * See notes for Calculation Method #DIV/0! #DIV/0! (m)

SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 0 90 deg Elbow 0.76 0 Std T Side 1.52 0 0 0 Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m) 0 0 0 0 0 0 8 8 HEAD(m) 2.76 6.84 0.78 0 0 10.38 14 24.38

Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 3.176 Reynolds No. = 4.117E+04 Friction Factor = 0.025 Pressure Drop - m fluid / 100m eq. length =

* Length of Suct. straight pipe (m) Total Equivalent Suct. length (m) DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 1.5 4 90 deg Elbow 0.76 1.5 6 Std T S-Thru 0.52 1.5 1 Flowmeter 0.46 1.5 0 1.5 Total Disch. Val&Fit Eq. Lengths (m)

See notes for Calculation Method 31.819 8.921 (m)

* * * * *

Total Friction Head loss (including 15% safety factor) =

* Length of Disch. straight pipe (m) Total Equivalent Disch. length (m) SUCTION & DISCHARGE HEADS Vessel Pressure m Liq. Level (above pump +; below -) m Stat Head (above pump+ ;below -) m Total Fric. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc. Head Sum,metres of Fluid,abs. Dis. Head Sum,metres of Fluid,abs. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head NPSH Suction Head Sum Pvp NPSH Available 0.00 m -0.84 m -0.84 m SUCTION DISCHARGE 6.435 6.000 9.435 0.000 9.867 0.000 31.737 31.74 m 0.00 m 31.74 m SYSTEM POWER * Efficiency(note4)= 0.6 (<1) Estimated Power= 3.417 (KW) NOTES

1.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation. Consult instrument engineer for final selection. 2.All suction side values to be input negatively, and discharge side values to be input positively 3.Control valves and orifices not normally used in pump suction. 4.Use combined efficiency of pump and drive.

DUTY / CASE

Duty 3: Transfer of Trichloride from storage to Drum Filling Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 11 130 1 0 25 40 1.5 40.89

CONDITIONS Material Pumped Phosphorus Trichloride P.T=Pumping Temperature (C) 15.5 Q=Flowrate (m3/h) Design 15.0 Normal # Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction Discharge Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction Discharge d,Actual ID (mm) Suction Discharge * At Pumping Temperature

See notes for Actual pipe diameters

FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = #DIV/0! Reynolds No. = #DIV/0! Friction Factor = #DIV/0! Pressure Drop - m fluid / 100m eq. length =

* * * * * See notes for Calculation Method #DIV/0! #DIV/0! (m)

SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 0 90 deg Elbow 0.76 0 Std T Side 1.52 0 0 0 Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m) 0 0 0 0 0 0 8 8 HEAD(m) 5.52 22.8 1.56 0.69 0 30.57 70 100.57

Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 3.176 Reynolds No. = 4.117E+04 Friction Factor = 0.025 Pressure Drop - m fluid / 100m eq. length =

* Length of Suct. straight pipe (m) Total Equivalent Suct. length (m) DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.46 1.5 8 90 deg Elbow 0.76 1.5 20 Std T S-Thru 0.52 1.5 2 Flowmeter 0.46 1.5 1 1.5 Total Disch. Val&Fit Eq. Lengths (m)

See notes for Calculation Method 31.819 36.800 (m)

* * * * *

Total Friction Head loss (including 15% safety factor) =

* Length of Disch. straight pipe (m) Total Equivalent Disch. length (m) SUCTION & DISCHARGE HEADS Vessel Pressure m Liq. Level (above pump +; below -) m Stat Head (above pump+ ;below -) m Total Fric. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc. Head Sum,metres of Fluid,abs. Dis. Head Sum,metres of Fluid,abs. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head NPSH Suction Head Sum Pvp NPSH Available 0.00 m -0.84 m -0.84 m SUCTION DISCHARGE 6.435 6.000 37.315 0.000 9.867 0.000 0.000 59.616 59.62 m 0.00 m 59.62 m SYSTEM POWER * Efficiency(note4)= 0.6 (<1) Estimated Power= 6.419 (KW) NOTES

1.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation. Consult instrument engineer for final selection. 2.All suction side values to be input negatively, and discharge side values to be input positively 3.Control valves and orifices not normally used in pump suction. 4.Use combined efficiency of pump and drive.

Flow m3/h 0.0 2.0 4.0 6.0 8.0 10.0 12.0 8.00 7.00

Pump Curve m 18.0 18.0 18.0 17.9 17.9 17.7 17.6

System Case Max.Level Min.Level m m 0.0 0.0 3.2 6.2 6.4 9.4 11.4 14.4 18.1 21.1 26.6 29.6 36.9 39.9 18.11 17.52 Design Point 1 Design Point 2

Pump vs System Head Curves Case:_________________________________

45.0

40.0
35.0 30.0 Head (m) 25.0 20.0 15.0 10.0 5.0 0.0

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

Flow (m3/h)
Pump Curve Design Point 1 Design Point 2 Max.Level Min.Level

CENTRIFUGAL PUMP CALCULATION SHEET Notes and Assumptions

DATA ENTRY Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values

ACTUAL PIPE DIAMETERS Nominal Pipe Size In 1 1.5 2 3 4 5 6 8 10 Actual Inside Diameter Schedule 80 In mm 0.957 24.31 1.500 38.10 1.939 49.25 2.900 73.66 3.826 97.18 4.810 122.17 5.761 146.33 7.625 193.68 9.564 242.93

Schedule 40 In mm 1.049 26.64 1.610 40.89 2.067 52.50 3.068 77.92 4.026 102.26 5.047 128.19 6.065 154.05 7.981 202.72 10.020 254.51

PTFE Lined In mm 0.78 19.81 1.31 33.27 1.82 46.23 2.80 71.12 3.76 95.50 -

EQUIVALENT LENGTHS Factors 0.34 8.54 4.27 4.27

Gate Globe wye Angle

Enter type and factor for each Valve or Fitting followed by the Number. for Valves (open) and Fittings Diaphr 4.27 Swing Chk 3.35 Plug Valve 0.46 90 l.r. or WEld ell 0.52 90 std Elb. 0.76 Std Tee(side out) 1.52 45 std Elb. 0.4

FRICTION HEAD LOSS CALCULATIONS Reynolds No. = Fluid Velocity x Fluid Density x Fluid Viscosity Actual Diameter

If Re > 2100 (Formula taken from Std T2.3 Std 5, Approximate Moody Formula) Friction Factor or If Re < 2100 Friction Factor = 64 Reynolds No. = 0.0055 x [ 1 + ( 20,000 x Pipe Roughness + 1000000 [ ( Pipe Diameter Reynolds No. )] )]^0.33

Pressure Drop

5100 x Friction Factor x Velocity^2 Diameter

Type of Pipe Pipe Roughness (mm) Drawn Tubing (Copper, Glass, Stainless Steel, etc.) 0.0015 Commercial Steel Pipe 0.046 Asphalt Dipped Cast Iron Pipe 0.122 Galvinised Iron Pipe 0.152 Bare Cast Iron Pipe 0.26 Concrete Pipe 0.3 - 3.0 Riveted Steel Pipe 0.9 - 9.0