Professional Documents
Culture Documents
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Board defects
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Moisture level Moisture imbalance Wet streaks Loose windings Green rolls Identify problem rolls and claim Storage
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Medium absorbency
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Proper alignment between running papers Prevent creases Loose edges/ pendular rolls/alignment systems Paper tension should be limited to prevent problems
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Poor single face bonds Build up stress in the board Cause end-to-end warp Smearing of the glue lines In the DB Cutting of the medium paper Uneven corrugations
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Alignment
Roll stand alignment Wrap roll alignment Level and square the equipment Prevent wrinkles in the liner, diagonal stress Pre-heaters and conditioner level and square
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Wrapping pre-heaters
Light liner papers, heat the outside, drive the moisture towards the glue line Wet or heavy liner papers drive moisture away from the glue line
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Wrap-control pre-heaters
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Bonding requirements
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Bonding phases
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Paper expands as it absorbs moisture Paper shrinks as it looses moisture Two liner papers with different moisture level Unbalanced liners Wrong paper tensions Loose or badly wound rolls
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Washboarding
More occurring on lightweight liners Too much starch application Too high moisture inside paper
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Blistering
Paper Microflutes, slow running, too much heat in combination with large glue gap
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Bonding problems
Loose edge bonding Zipper board/shallow Too green bond Directional pull different
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Adhesive pattern.
Iodine test Application Glue transfer Even glue line Width of glue line Spraying/splashing
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Low calliper
Below standard flute height, check original corroll protocol, worn corrolls Too low corroll nip pressure Flattened flute tips, wrong rider roll gap DB glue unit Medium paper too dry Too much web-tension on medium paper Low FCT and reduced stacking strength
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Leaning flutes
Corrolls not parallel Uneven pressure corrolls Hot plates dirty Speed difference between DB top and bottom belt Hot plates not level Rider roll gap too small
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Bonding issues
Zipper bond White bond Chrystallised bond Blistering Poor edge bond Too green bond
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Zipper bond
Weak surface bond between liner and fluting Liner too heavily sized, poor starch penetration Gel. temp too low, starch formulation Hot plates dirty Too much heat used Caution low speed, excessive heat in combination with wheat starch
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White bond
Board delaminates and starch lines appear white Paper moisture excessive or too absorbent Starch viscosity too low, Gel. temp too high Insufficient heat input, poor heat transfer
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Chrystallised bond
Poor bond and starch lines appear glass like Paper moisture excessive or too absorbent Gel. temp too low, gelling too quickly prior to penetration Poor contact between DB liner and SF web, mechanical problems on DB, pressure loading system. Double kiss effect at DB infeed.
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Blistering
Small patches of unbonded liner to the fluting Low moisture inside the liner Wet or dry streaks in liner or fluting Paper with grammage or calliper profile problem Gel. temp too high Microflutes low speed, too much starch Poor glue application, dirty raster application roll (calcium, hard water) Excessive heat on liner